Fieldbus for Process Applications
The needs of Process applications
open and standardized robust and easy technology high degree of freedom to chose exchange and connection of new devices during operation to be used in hazardous areas offer additional information as diagnosis
2006-03-24
Technology
all digital, serial, two way Transmission in telegrams
2006-03-24
Technology
all digital, serial, two way
serial means you have transmission telegrams one after the other like this: two way gives you the ability for closed control loops on one bus
Field device 1 DCS
Field device 2
2006-03-24
Technology
Accuracy enhanced More values
2006-03-24
Identification tag: software version: serial number: etc. ..... 1st process value 2nd process value engineering unit status diagnosis
= PI 012 = 1.1 = 0M60237 = 70,32 = 23,02 = mbar = OK = temperatur high
Technology
Fieldbus topology
Segment Protector
Ex e
FieldBarrier
16..32 V
Ex n / FNICO Ex d Ex ia (FISCO and Entity)
230VAC
2006-03-24
Zone 2
Zone 1
Zone 0
Technology
Dedicated Fieldbus power supplies
Bulk power supply represents a very low impedance
Much less than 50 Ohm
If this impedance will be connected directly to a fieldbus segment this will short the communication signal To avoid this, a matching impedance is required
2006-03-24
Balanced power supply
Noise
Z/2 Z
Potential noise source: - bad wiring practices (AC cables close to + fieldbus bus cables) - Corrosion (i.e. field device flooded)
Z/2
- fieldbus
2006-03-24
Balance reduces the sensitivity against noise
Distribution
Current limitation Indication of Status and usage by LED Protect the trunk against short circuits from Spur lines Enable effective maintenance of devices on spurs in Hazardous areas With easy access for Diagnostic tools
2006-03-24
Asset Management
Diagnostic
Management Software
2006-03-24
Asset Management
Enriched plant management: Remote control and configuration Asset management Predictive field device maintenance and much more
DCS
2006-03-24
Asset Management
And on the physical layer?
Electrical wiring
loose wire strands, water ingress, faulty devices, EMC, etc..
Bus topology connects multiple devices
Serial communications signal One fault can effect several devices
Available tools are for conventional technology
Tools lack ability to visualize fieldbus related signals Locating the problem is difficult and time consuming (many devices in one loop; interoperability)
2006-03-24
Diagnostic Supervision and diagnostics
Measurements, trending, alarming
Online and in real-time with remote access
from the control room and via Internet
Simple-to-use DTMs
Signal measurements Wizards for Commissioning & troubleshooting Color-coded status indicators Built-in oscilloscope for greatest detail
2006-03-24
Measurements Tools of the Trade
Segment voltage Segment current Segment noise (low freq.) Segment noise (high freq.) Segment signal level Segment signal jitter Instrument signal level Instrument signal jitter Instrument noise (individual) Fieldbus termination Segment earth fault (imbalance) Device communication Communication faults Cable degradation (trending) Device configuration Remote access
Multimeter
Handheld Tester
Handheld Communicator
Oscilloscope
Notebook Bus Analyzer
Advanced Diagnostic Module
Commisioning
Wizard with 6 steps
Identifies segment (tags etc) Generates report to indicate segment health Proposes Warning levels of physical layer health indicators for each segment
2006-03-24
Commisioning
Saving time during commissioning with Fieldbus physical layer diagnostic
1200 devices are connected. Each loop has to be checked for pole-to-pole continuity and pole-to-shield isolation. Under the assumption of 1% failure rate of a manual check the appropriate MTTR has to be added. Each loop has to be calibrated. Again a failure rate of 0.5% will cause a substantial add up of MTTR.
2006-03-24
Commisioning
2006-03-24
Diagnostic Integration into Asset Management system 24/7 Monitoring and warning before errors affect communication For whole plant life- Commissioning and operation Easy to use with wizards:
Commissioning wizard Troubleshooting expert system
Troubleshooting tool with oscilloscope Physical Layer Diagnostic is the last step to complete Asset Management
2006-03-24
Summary
Fieldbus is a proven technology. Users have utilized CAPEX savings in engineering, set-up and commissioning. Users will utilize OPEX savings as soon as they move to predictive maintenance concepts. Fieldbus enables users to implement completely new control and maintenance strategies. The investment into fieldbus technology guarantees long-term availability and acceptance.
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2006-03-24
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OUR SIGNALS MOVE THE WORLD
2006-03-24
