Component Locations
Description
Accumulator As - Brake Accumulator As - OSC Axle Accumulator As - Pilot Cap - Breather Control Gp - Hydraulic (LH) Control Gp - Hydraulic (RH) CNU Control Gp - Hydraulic Hand (Doz/Stab) Cylinder Gp - Axle Lock Cylinder Gp - Dozer Blade Cylinder Gp - Stabilizer Cylinder Gp - Steering Filter Gp - Fan Circuit Filter Gp - Main Return Filter Gp - Oil (Pilot Circuit) Filter Gp - Oil (Swing Circuit Make-Up) Filter Gp - Swing Pump Drain Filter Gp - Travel Motor Drain Motor Gp - Gear (Fan Drive) Motor Gp - Swing Motor Gp - Travel Pedal Gp - (Pilot Control) Pedal Gp - (Pilot Control) Pedal Gp - (Pilot Control) Note A Pedal Gp - (Travel Valve) Note B Pump Gp - Gear (Fan Drive) Pump Gp - Main Pump Gp - Pilot, Steering, Brake, Aux Pump Gp - Swing Solenoid As - Pump Margin Pressure Valve As - Priority (Steering) Valve Gp - Solenoid (Travel Lockout) Valve Gp - Brake Control (Travel) Valve Gp - Check (Boom) Valve Gp - Check (End Cover) Valve Gp - Check (Offset Boom) Valve Gp - Check (Stick) Valve Gp - Check (VA Boom) Valve Gp - Combination Valve Gp - Control (Joystick Boom Steering) Valve Gp - Control (Medium Press) Valve Gp - Control (Quick Coupler) Valve Gp - Control (Variable Adjusting) Valve Gp - Main Control Valve Gp - Pilot (Joystick Boom Steering) Valve Gp - Selector & Flow Control Valve Gp - Solenoid (Dozer Blade) Valve Gp - Solenoid (Pilot Manifold) Valve Gp - Solenoid (Stabilizer) Valve Gp - Solenoid (Travel Start Control) Valve Gp - Steering Note A: w/o tempomat Note B: w/ tempomat
Part Number
M318C 5W-9971 8U-2924 8U-6159 194-7849 243-4044 243-4043 193-7789 8U-4461 252-7300 224-9320 5W-5696 227-6000 193-5975 145-7750 109-7288 8U-0198 8U-0198 197-4602 152-7371 225-8180 112-5704 237-2261 254-2684 254-2685 196-8428 240-0145 196-8424 190-8199 216-1397 188-1814 240-6325 176-7800 202-4095 239-7774 202-4096 202-4092 238-7021 191-2778 239-7775 239-7773 176-9667 192-3183 208-5122 242-9670 243-5227 196-7544 235-0783 196-7543 254-2683 205-6215
Part Number
M322C 5W-9971 8U-2924 8U-6159 194-7849 243-4044 243-4043 193-7789 8U-4461 252-7300 224-9320 5W-5696 227-6000 193-5975 145-7750 109-7288 8U-0198 8U-0198 197-4602 152-7371 225-8180 112-5704 237-2261 254-2684 254-2685 196-8428 240-0143 196-8424 196-8429 216-1397 188-1814 240-6325 176-7800 202-4095 239-7774 202-4096 202-4092 238-7021 191-2778 239-7775 239-7773 176-9667 192-3183 208-5122 242-9670 243-5227 196-7544 235-0783 196-7543 254-2683 187-3774
Schematic Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Machine Location
B-7, B-8 I-7 B-10 A-12 E-11, F-11 E-10, F-10 E-12 H-7, I-7 H-11, I-11 H-6, I-6 I-7 C-4 A-3 C-8 B-5 A-6 A-3 C-4 B-4 A-8 E-10 E-11 E-10 E-10 B-4 A-6 B-6 A-5 B-6 D-8 B-12 B-8 G-6 C-9 G-8 F-5 G-7 F-2 C-9 B-9 G-7 E-7 D-5 E-9 G-10 I-10 B-10 I-6 F-4 E-8
2 11 33
35 19
41 27
43 45 36 38 42 49
15 25 26 28 29
FLUID POWER SYMBOLS
RENR9126 March 2005
PUMP or MOTOR FLUID CONDITIONER SPRING
BASIC COMPONENT SYMBOLS
MAIN AUX.
CONTROL VALVES
RESTRICTION
LINE RESTRICTION (FIXED)
2-SECTION PUMP
PUMP: VARIABLE and PRESSURE COMPENSATED
VARIABILITY
10 37 8 9 46 48 10 8 6 9 18
PRESSURE ONE POSITION
SPRING (ADJUSTABLE)
LINE RESTRICTION (VARIABLE)
PRESSURE COMPENSATION
HYDRAULIC PNEUMATIC ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED
ATTACHMENT
VALVES
VALVE ENVELOPES VALVE PORTS
TWO POSITION
THREE POSITION
TWO-WAY
THREE-WAY
FOUR-WAY
CONTROL VALVES
AB AB
CHECK VALVES
P T NORMAL POSITION
P T SHIFTED POSITION
INFINITE POSITION
BASIC SYMBOL
SPRING LOADED
SHUTTLE
PILOT CONTROLLED
MEASUREMENT
ROTATING SHAFTS
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
FLUID STORAGE RESERVOIRS
50
21 22 23 24 37
5 7
30 32
44 40 41 47 20 31 34 39 1 3 14
12
4 13 16 17
M318C Wheeled Material Handler M322C Wheeled Material Handler Hydraulic System
M318C MH: BEB2001-UP H2G1-UP M322C MH: H2F1-UP BDY2001-UP
VENTED
PRESSURIZED
RETURN ABOVE FLUID LEVEL
RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
SOLENOID
SOLENOID or MANUAL
SOLENOID and PILOT
SOLENOID and PILOT or MANUAL
SERVO
THERMAL
DETENT
MANUAL CONTROL SYMBOLS
39 40 41 47 1 3 14 31 34 43 45 33 5 6 7 50 21 22 23 24 15 25 26 28 29 9 2 10 48 8 11 30 32 35 19 20 44 27 12 46 36 38 42 49 4 13 16 17 18
PUSH-PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
INTERNAL SUPPLY PRESSURE
ACCUMULATORS
CROSSING AND JOINING LINES
HYDRAULIC AND PNEUMATIC CYLINDERS
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
CROSS FLOW
BIDIRECTIONAL
BIDIRECTIONAL
FLOW IN ONE DIRECTION
PARALLEL FLOW
FLOW ALLOWED IN EITHER DIRECTION
2005 Caterpillar All Rights Reserved
Printed in U.S.A.
Machine Component Locations
Electrical Symbols Table
Hydraulic Symbols (Electrical)
G
Transducer (Fluid) Transducer (Gas / Air) Generator
M
Electric Motor
Tap Locations Pressure, Sampling, and Sensor
Tap Number
A3 B1 LL M1 M2 M3 M5 M6 MA Ma Mb MLS MM MP P1 P2 S1 S2
32
Schematic Location
C-11 C-8 I-9 A-6 C-6 B-9 C-6 C-6 G-7 A-4 B-4 C-6 C-6 C-6 C-6 C-6 B-8 B-7
Description
Swing Brake Press Brake Pressure Clutch Release Main Pump Destroking Press Pilot Parking Brake Pressure Reserve Prop Main Pump Prop Swing Pump Quick Coupler Control Valve Swing Pump Op Press A Swing Pump Op Press B Load Sense Joystick Steering Main Pump Priority Steering Valve Pump - Fan Drive Accumulator Service Brake (1st Brake) Accumulator Service Brake (2nd Brake)
Pressure Switch
Pressure Switch (Adjustable)
Temperature Switch
Electrical Wire
S1
S2 B1
Brake Control Valve Quick Coupler Valve
MA
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Wire Number Identification Codes Electrical Schematic Example
Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification Wire Color
Hydraulic Schematic Example
Current Standard
325-AG135 PK-14 325-PK
Circuit Identification Number Wire Color Wire Gauge
M1
28
Mb MLS
MP M2 M5 Ma M6 P1 P2 MM
31
47
Previous Standard
Wire Wire Color
325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)
26
40
A3
Pressure Tap Panel Pilot Manifold
M3
Main & Swing Pumps
30 Page, TRM
41
Electrical Symbols (Electrical)
RENR9126
12
11
10
7
CYLINDER GP AXLE LOCK 8U-4461 ACCUMULATOR AS OSC AXLE 8U-2924
G X
CLUTCH RELEASE
EL
LL
CYLINDER GP STABILIZER 224-9320
VALVE GP SOLENOID (STABILIZER) 196-7543 OP
I
L U T1 MB G
WHEEL BRAKE
STEERING CYLINDR
Z1
FWD WHEEL BRAKE
STABILIZER
OSC. AXLE LOCK
CYLINDER GP DOZER BLADE 252-7300
DOZER BLADE
Z2
MIN S MAX MS
VALVE GP SOLENOID (DOZER BLADE) 196-7544
nu
EK EB MB B K MK T2 MA
REV
A
M1
TRAVEL MOTOR
MOTOR GP (TRAVEL) 225-8180
CYLINDER GP AXLE LOCK 8U-4461
CYLINDER GP STEERING 5W-5696
THIS HOSE ROUTING IS VALID IF THE MACHINE IS EQUIPPED WITH A JOYSTICK PATTERN CHANGER
a3 b3 a5 b5
SEE LOC B-7
CONTROL GP HYDRAULIC (RH) CNU 243-4043
VALVE GP CHECK (OFFSET BOOM) 202-4096 OP
HYDRAULIC CAB RISER OFFSET BOOM TILT VA BOOM
VALVE GP CHECK (VA BOOM) 238-7021 OP
QUICK COUPLER
VALVE GP CHECK (BOOM) 202-4095 OP
BOOM
3 0
PATTERN CHANGER
CONTROL GP HYDRAULIC (LH) 243-4044
6 U MG B K B P P CLOSED WITH MPF P1 m2 m1 1 2 STICK SW L STICK OUT SW R IN 3 4 1 P BB SA LS DS 2 8 4
VALVE GP SELECTOR & FLOW CONTROL 243-5227 OP
GRAPPLE ROTATE
0 5 6 4 2 1 3
G
STICK
BUCKET ADJUST
MA
MA
B A B B A
C1
C2 MR X A T T A X MR MR X A T
VALVE GP CHECK (STICK) 202-4092
VALVE GP SOLENOID (TRAVEL START CONTROL) 254-2683
BUCKET
SHUT OFF BALL VALVES
VALVE GP COMBINATION 191-2778 OP
2 BOOM
3 DOWN
V1
V2
b0
SEE LOC F-7
P
5 2
A3 A3
SEE LOC F-8
B3 A3 B3
SEE LOC C-10 & D-5
a3
Y X A'
PILOT MANIFOLD T5 Z
BCT CL BCT OP BOOM UP
B3
SEE LOC F-9
VALVE GP CONTROL (QUICK COUPLER) 176-9667 OP
b5
SEE LOC F-6 & C-10
b01.2 B01
A01 PST
F
1 3 4 6 5
SEE LOC F-10 SEE LOC F-4
PST G M A1 B1 L R
SEE LOC SEE LOC F-6 D-5
SEE LOC B-5
b4
2
a4
DOZER STABILIZER 1 DOWN 1
Y1
2 STICK
SEE SEE LOC LOC B-5 F-5
b3
3 OUT
Y2
4
SEE LOC D-3
SEE LOC D-2
SEE LOC F-7
SEE LOC D-7
SEE LOC F-4
SEE SEE LOC SEE LOC LOC D-6 D-3 D-4
b0
b0 VA BOOM B0
VALVE GP SEE LOC F-6 & C-10 CONTROL (VARIABLE b5 ADJUSTING) 192-3183 OP MAIN CONTROL VALVE GP
A0 P AUX 1 b5 BOOM B5 A5
SEE LOC F-12
SEE LOC F-11
b4
b4 DOZER/ STABILIZER L B4 A4
b3
A b3 STICK B3 A3
SEE LOC F-10
b2
b2 TRAVEL B2 A2
b1
b1
SEE LOC F-9
BUCKET B1 A1 S51
a01 b01
2 1
b0
2
a0
1 OUT
b2
2
a2
1 FWD U DEG REV
a5
1 2
a1
3 DOWN
b1
4
UP
SW L STICK
SW R IN
U DEG
VA BOOM
TRAVEL
RH MCV LH
BOOM
IN
BCT CL BCT OP BOOM UP
P T
BLADE & STABILIZER PILOT VALVE
STICK & SWING PILOT VALVE
E
VALVE GP PILOT (JOYSTICK BOOM STEERING) 242-9670 OP VALVE GP STEERING 187-3774 (M322) 205-6215 (M318) VALVE AS PRIORITY (STEERING) 188-1814
P T
PEDAL GP (PILOT CONTROL) 237-2261 OP
PEDAL GP (PILOT CONTROL) 112-5704 OP
PEDAL GP NOTE A PILOT CONTROL 254-2684 NOTE B TRAVEL VALVE 254-2685 CONTROL GP HYD (RH) CNU 243-4043
LD
CONTROL GP HYD (LH) 243-4044
STEERING VALVE
IN OUT EF CF PMP P AUX 2 a5 S53 a4 S52 a3 a2 a1 S5 T
30 Page, Color 2, TRM
RENR9126
a0 LD P
MP
LS MLS LS AUX P
CONTROL GP HYD HAND (DOZ/STAB) 193-7789
L
b01.1
INSIDE CAB
a0
SEE LOC F-10
a5
SEE LOC F-10
a4
SEE LOC F-11
a3
SEE LOC C10 & F-5
a2
SEE LOC F-10
a1
SEE LOC F-10
a01
b01
a01
FILTER GP OIL (PILOT CIRCUIT) 145-7750 MOTOR GP GEAR (FAN DRIVE) 197-4602
SEE LOC F-11
b01
SEE LOC F-11
A2 B2 A1 B1 A3 B3 FOR USE IF MACHINE IS EQUIPPED WITH MORE THAN ONE MEDIUM PRESSURE FUNCTION
MP MLS M2 M5
MAIN PUMP LOAD SENSE PILOT MODE MAIN PUMP MODE SWING PUMP AUX PUMP FAN PUMP JOYSTICK STEERING
VALVE GP MAIN CONTROL 197-9997 (M322C MH) 191-2762 (M318C MH)
T
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines
SEE LOC F-6
SEE LOC D-5 F-5
b5
A3
a3
VALVE GP BRAKE CONTROL (TRAVEL) 176-7800
A FOR USE IF MACHINE IS EQUIPPED WITH ONLY ONE MEDIUM PRESSURE FUNCTION B FLOW CONTROL CHECK B
M6 P1 P2 B1
DS1 B1 B2
FILTER GP FAN CIRCUIT 227-6000
FAN DRIVE
Component Group Attachment Air Line
U
A4 OSC AXLE REST A3 SWING BRAKE A2 RESERVED A1 M2 IMPLEMENT K 1 B 2 B K B A8 TRAVEL PILOT CONTROL TRAVEL MOTOR CONTROL SWING PUMP CONTROL MAIN PUMP CONTROL K MG m2 m1
P
BB SA LS
VALVE GP CONTROL (JOYSTICK BOOM STEERING) 239-7775 OP VALVE GP CHECK (END COVER) 239-7774 OP
CALLOUTS
YY
MM
Taps (Pressure, Sampling,Sensor) by letter Components by number
52
S1
S1 S2 DS2
S2
PUMP GP MAIN 240-0143 (322) 240-0145 (318)
DS
P CLOSED WITH MPF P1
T5
VALVE GP CONTROL (MEDIUM PRESS) 239-7773 OP
T T
SOLENOID AS PUMP MARGIN PRESSURE 216-1397
M
Y2
Y2
SEE LOC F-11
Y3
Y1
Y1
SEE LOC F-11
FILTER GP OIL (SWING CIRCUIT MAKE-UP) 109-7288
MOTOR GP SWING 152-7371
LINES GROUP COLOR DESCRIPTIONS
MAIN PUMP OUTPUT BRAKE PILOT STEERING PUMP OUTPUT SWING PUMP OUTPUT FAN PUMP OUTPUT MATERIAL HANDLER CONTROL AND CYLINDER CIRCUIT MAIN CONTROL VALVE PILOT CIRCUIT SUPPLY LINE DRAIN / RETURN LINE STEERING CONTROL CIRCUIT WHEEL BRAKE CONTROL CIRCUIT DOZER BLADE / STABILIZER CONTROL CIRCUIT VA BOOM CONTROL CIRCUIT SWING PUMP CONTROL CIRCUIT BOOM AND BUCKET CONTROL CIRCUIT STICK CONTROL CIRCUIT SHUT OFF VALVE CONTROL CIRCUIT TRAVEL VALVE CONTROL CIRCUIT BOOM CONTROL CIRCUIT
MX
Z T2
WHEEL BRAKE VALVE
Z A7 M7 A6 D6 M6 T1/1 A5 M5 T1/2 SP PST
ACCUMULATOR AS BRAKE 5W-9971
PILOT MANIFOLD
VALVE GP SOLENOID (TRAVEL LOCK OUT) 240-6325
ACCUMULATOR AS PILOT 8U-6159
VALVE GP SOLENOID (PILOT MANIFOLD) M3 235-0783
M3
T5
FLOW CONTROL VALVE
ACCESS FROM GROUND
PUMP GP PILOT, STEERING, BRAKE, AUX 196-8424
PS
T1
T2 FA
FA1
FE B B A T1
Mb
Mb
ENGINE BRAKE PILOT STEERING PUMP
Qmax
Qmin
Z R
SWING MOTOR
Ma S M1
Ma
FAN PUMP
MAIN PUMP R1 R2 T1 T2 (IMPLEMENT, TRAVEL, WORK TOOL)
X1
X2
MH
FS
SWING PUMP
A
CAP BREATHER 194-7849
M1
FILTER GP SWING PUMP DRAIN 8U-0198 PUMP GP SWING 196-8429 (M322C MH) 190-8199 (M318C MH)
PUMP GP GEAR (FAN DRIVE) 196-8428
FILTER GP MAIN RETURN 193-5975
NOTE A: PRFM REQ.: OP MARKED COMPONENTS ARE OPTIONAL AND NOT STANDARD.
A
FILTER GP TRAVEL MOTOR DRAIN 8U-0198
N1 N2 N3
THIS SCHEMATIC IS FOR THE M318C MH & M322C MH WHEELED EXCAVATOR
Part #: 253-4867 CHG00
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.
12
11
10
