Installation Manual

Retain for future use

Altivar 61
Variable speed drives
for synchronous and
asynchronous motors
55 kW (75 HP) ... 90 kW (125 HP)/200 - 240V
90 kW (125 HP) ... 630 kW (900 HP)/380 - 480V
90 kW (125 HP) ... 800 kW (800 HP)/500 - 690V
3
Table of Contents
Important information __________________________________________________________________________________________ 4
Before you begin______________________________________________________________________________________________ 5
Steps for setting up the drive ____________________________________________________________________________________ 6
Preliminary recommendations ___________________________________________________________________________________ 7
Drive ratings ________________________________________________________________________________________________ 11
Dimensions and weights_______________________________________________________________________________________ 14
Installing the DC choke on ATV61HpppM3X and ATV61HpppN4 drives _______________________________________________ 17
Installing the DC choke on ATV61HpppM3X and ATV61HpppN4 drives _______________________________________________ 18
Installing the transformer(s) on ATV61HpppY drives________________________________________________________________ 19
Connecting the transformer(s) on ATV61HpppY drives______________________________________________________________ 20
Derating as a function of the temperature and switching frequency______________________________________________________ 22
Mounting in a wall-mounted or floor-standing enclosure ______________________________________________________________ 25
Installing the kit for IP31/UL Type 1 conformity _____________________________________________________________________ 28
Position of the charging LED ___________________________________________________________________________________ 30
Installing option cards_________________________________________________________________________________________ 31
Wiring recommendations ______________________________________________________________________________________ 33
Power terminals _____________________________________________________________________________________________ 35
Control terminals_____________________________________________________________________________________________ 52
Option terminals _____________________________________________________________________________________________ 54
Connection diagrams _________________________________________________________________________________________ 59
Operation on an IT system and a "corner grounded" system___________________________________________________________ 72
Electromagnetic compatibility, wiring _____________________________________________________________________________ 75
4
Important information
PLEASE NOTE
Please read these instructions carefully and examine the equipment in order to familiarize yourself with the device before installing,
operating or carrying out any maintenance work on it.
The following special messages that you will come across in this document or on the device are designed to warn you about potential risks
or draw your attention to information that will clarify or simplify a procedure.
PLEASE NOTE:
Only qualified staff are authorized to carry out maintenance work on electrical equipment. Schneider Electric accepts no responsibility for
the consequences of using this device. This document does not constitute an instruction manual for inexperienced personnel.
2006 Schneider Electric. All rights reserved.

DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or equipment
damage.

WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death, serious injury or equipment
damage.

CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in injury or equipment damage.
The addition of this symbol to a "Danger" or "Warning" safety label indicates that there is an electrical risk that will result
in injury if the instructions are not followed.
This is a safety warning symbol. It warns you of potential risks of injury. You must comply with all safety messages that
follow this symbol in order to avoid the risk of injury or death.
5
Before you begin
Read and understand these instructions before performing any procedure on this
drive.
DANGER
HAZARDOUS VOLTAGE
Read and understand this manual before installing or operating the ATV61 drive.
Installation, adjustment, repair, and maintenance must be performed by qualified
personnel.
The user is responsible for compliance with all international and national electrical
standards in force concerning protective grounding of all equipment.
Many parts of this variable speed drive, including the printed circuit boards, operate
at the line voltage. DO NOT TOUCH.
Use only electrically insulated tools.
DO NOT touch unshielded components or terminal strip screw connections with
voltage present.
DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.
Install and close all covers before applying power or starting and stopping the drive.
Before servicing the variable speed drive
- Disconnect all power.
- Place a DO NOT TURN ON label on the variable speed drive disconnect.
- Lock the disconnect in the open position.
Disconnect all power including external control power that may be present before
servicing the drive. Wait for the charging LED to go off. Then follow the DC bus voltage
measurement procedure on page 30 to verify that the DC voltage is less than 45 V.
The drive LEDs are not accurate indicators of the absence of DC bus voltage.
Failure to follow these instructions will result in death or serious injury.
CAUTION
IMPROPER DRIVE OPERATION
If the drive is not switched on for a long period, the performance of its electrolytic
capacitors will be reduced.
If it is stopped for a prolonged period, turn the drive on every two years for at least 5 hours
to restore the performance of the capacitors, then check its operation. It is recommended
that the drive is not connected directly to the line voltage. The voltage should be increased
gradually using an adjustable AC source.
Failure to follow these instructions can result in equipment damage.
6
Steps for setting up the drive
Steps 1 to 4 must
be performed with
the power off
PROGRAMMING
v 5 Please refer to the
Programming Manual
b 1 Receive and inspect the drive controller
v Check that the catalog number printed on the label is the same
as that on the purchase order
v Remove the Altivar from its packaging and check that it has not
been damaged in transit
b 2 Check the line voltage
v Check that the line voltage is compatible with the
voltage range of the drive (see pages 11 to 13)
b 3 Mount the drive
v Install the drive in accordance with the instructions
in this document
v Install and connect the DC choke (see page 16) or
the transformer(s) (see page 19) and the AC choke
v Install any internal and external options
b 4 Wire the drive
v Connect the motor, ensuring that its
connections correspond to the voltage
v Connect the line supply, after making sure that
it is turned off
v Connect the control
v Connect the speed reference
INSTALLATION
7
Preliminary recommendations
Acceptance
The packaging contains one or more items depending on the model:
ATV61HpppM3X and ATV61HpppN4 contain:
- The drive and a DC choke, both mounted on the same pallet. The DC choke consists of 1 to 3 components depending on the drive
rating.
ATV61HpppM3XD and ATV61HpppN4D contain:
- The drive only.
ATV61HpppY contains:
- The drive and one or two transformers mounted on the same pallet.
Handling/storage
To protect the drive prior to installation, handle and store the device in its packaging. Ensure that the ambient conditions are acceptable.
WARNING
DAMAGED PACKAGING
If the packaging appears damaged, it can be dangerous to open and handle it.
Take precautions against all risks when performing this operation.
Failure to follow this instruction can result in death, serious injury or equipment damage.
WARNING
DAMAGED EQUIPMENT
Do not install or operate any drive that appears damaged.
Failure to follow this instruction can result in death, serious injury or equipment damage.
8
Preliminary recommendations
Unpacking/handling ATV61HpppM3X and ATV61HpppN4 drives
The drive and the DC choke are mounted on a pallet with screws (figure 1). When the
DC choke is present, it is supplied already assembled to make it easier to transport. It
consists of 1 to 3 components depending on the drive rating. The unit should be
unpacked in the following order:
1 Disassemble the components of the DC choke (figure 2) for installation later, and
remove the choke by means of a hoist (figure 3).
2 Remove the fixing screws (figure 3) from the choke support on the pallet.
3 Remove the screws holding the drive on the pallet and lift off the drive by means of a
hoist. It is fitted with handling lugs for this purpose (figure 4).

Unpacking/handling ATV61HpppM3XD and ATV61HpppN4D drives
These models do not include a DC choke; just follow the procedure in step 3 above.
WARNING
RISK OF CUTS
The fixing screws that hold the choke support on the pallet are difficult to access,
leading to a risk of cutting oneself. Take all possible measures to avoid this risk,
and use protective gloves.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
WARNING
RISK OF TOPPLING
Never stand the drive upright (figure 5) without keeping hold of it, or it will topple
over.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
60
max.
ATV61
DC choke
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
9
Preliminary recommendations
Unpacking/handling ATV61HpppY drives
The drive and one or two transformers are mounted on a pallet with screws (figure 1).
The transformer(s) are supplied already assembled to make them easier to transport.
The unit should be unpacked in the following order:
1 Disassemble the components of the transformer(s) (figure 2) for installation later, and
remove the transformer(s) by means of a hoist (figure 3).
2 Remove the fixing screws (figure 3) from the transformer support.
3 Remove the screws holding the drive on the pallet and lift off the drive by means of a
hoist. It is fitted with handling lugs for this purpose (figure 4).

WARNING
RISK OF CUTS
The fixing screws that hold the transformer support on the pallet are difficult to
access, leading to a risk of cutting oneself. Take all possible measures to avoid
this risk, and use protective gloves.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
WARNING
RISK OF TOPPLING
Never stand the drive upright (figure 5) without keeping hold of it, or it will topple
over.
Failure to follow this instruction can result in death, serious injury or
equipment damage.
60
max.
ATV61
Transformer(s)
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
10
Preliminary recommendations
Installing the drive
- Mount the drive on a wall or the back of the enclosure in accordance with the recommendations described in this document, before
installing the DC choke or transformer.
Installing the DC choke on ATV61HpppM3X and ATV61HpppN4 drives
ATV61H D55M3XD to D90M3XD and ATV61H D90N4D to C63N4D drives are supplied without a DC choke.
ATV61H D55M3X to D90M3X and ATV61H D90N4 to C63N4 drives are supplied with a DC choke that must be installed on top of the drive
and wired in accordance with the recommendations described in this document. This choke must be used for connecting drives to the
three-phase line supply.
- Mount the DC choke on the back of the enclosure or on the wall above the drive and connect it up. The instructions for installing and
connecting the choke are given on page 16.
- Make sure that the seal between the drive and the choke chassis is doing its job properly.
Installing the transformer(s) on ATV61HpppY drives
ATV61H C11Y to C80Y drives are supplied with one or two transformers to power the fan. The transformer(s) must be installed on top of
the drive and wired in accordance with the recommendations set out in this document.
Installing the AC choke on ATV61HpppY drives
The use of an AC choke (to be ordered separately) is compulsory with these drives if no special transformers (e.g. 12-pulse transformer)
are being used.
Precautions
If the safety of personnel requires the prohibition of unwanted or unintended operation, electronic locking is performed by the
Altivar 61's Power Removal function.
This function requires the use of connection diagrams conforming to category 3 of standard EN 954-1 and safety integrity level 2
according to IEC/EN 61508.
The Power Removal function takes priority over any run command.
Read and understand the instructions in the Programming Manual.
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before powering up and configuring the drive, ensure that the line voltage is compatible with the supply voltage range
shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow this instruction can result in equipment damage.
DANGER
UNINTENDED EQUIPMENT OPERATION
Before turning on and configuring the Altivar 61, check that the PWR (POWER REMOVAL) input is deactivated (at state 0)
in order to prevent unintended operation. Do not forget to reactivate the Power Removal input to start the motor.
Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run command
are deactivated (at state 0) since they can cause the motor to start immediately.
Failure to follow these instructions will result in death or serious injury.
11
Drive ratings
Powers in kW
Three-phase supply voltage: 200240 V 50/60 Hz
Three-phase motor 200...240 V
Three-phase supply voltage: 380480 V 50/60 Hz
Three-phase motor 380...480 V
(1) These power ratings and currents are given for an ambient temperature of 45 C (113 F) and at the factory-set switching frequency of
2.5 kHz, used in continuous operation.
Above 2.5 kHz, the drive will reduce the switching frequency automatically in the event of excessive temperature rise. For continuous
operation above 2.5 kHz, derating must be applied to the drive nominal current in accordance with the curves on pages 21 and 23.
(2) Typical value for the indicated motor power, with a standard 4-pole motor on a line supply with the indicated "max. prospective line Isc".
(3) The drives are supplied as standard with a DC choke which must be used for connecting the drive on a three-phase line supply.
For connections on the DC bus, the drive can be controlled without a choke. Just add the letter D to the end of the catalog number.
For example, ATV 61HD90N4 becomes ATV 61HD90N4D.
(4) If the drive is installed on a line supply with a prospective short circuit current that is higher than the value given in this column, use line
chokes (please refer to the catalog).
Motor Line supply (input) Drive (output) Altivar 61
Power indicated
on plate (1)
Line current (2) Max.
prospective
line Isc (4)
Apparent
power
Max. available
nominal
current In (1)
Max. transient
current (1) for
60 s
Catalog number (3)
at 200 V at 240 V
kW A A kA kVA A A
55 200 173 35 72 221 265 ATV61HD55M3X
75 271 232 35 96 285 313 ATV61HD75M3X
90 336 288 35 120 359 395 ATV61HD90M3X
Motor Line supply (input) Drive (output) Altivar 61
Power indicated
on plate (1)
Line current (2) Max.
prospective
line Isc (4)
Apparent
power
Max. available
nominal
current In (1)
Max. transient
current (1) for
60 s
Catalog number (3)
at 380 V at 480 V
kW A A kA kVA A A
90 166 143 35 109 179 215 ATV61HD90N4
110 202 168 35 133 215 236 ATV61HC11N4
132 239 224 35 157 259 285 ATV61HC13N4
160 289 275 50 190 314 345 ATV61HC16N4
200 357 331 50 235 427 470 ATV61HC22N4
220 396 383 50 261
250 444 435 50 292 481 529 ATV61HC25N4
280 494 494 50 365 616 678 ATV61HC31N4
315 555 544 50 365
355 637 597 50 419 759 835 ATV61HC40N4
400 709 644 50 467
500 876 760 50 577 941 1,035 ATV61HC50N4
560 978 858 50 644 1,188 1,307 ATV61HC63N4
630 1,091 964 50 718
12
Drive ratings
Powers in HP
Three-phase supply voltage: 200240 V 50/60 Hz
Three-phase motor 200...240 V
Three-phase supply voltage: 460...480 V 50/60 Hz
Three-phase motor 480 V
(1) These power ratings and currents are given for an ambient temperature of 45 C (113 F) and at the factory-set switching frequency of
2.5 kHz, used in continuous operation.
Above 2.5 kHz, the drive will reduce the switching frequency automatically in the event of excessive temperature rise. For continuous
operation above 2.5 kHz, derating must be applied to the drive nominal current in accordance with the curves on pages 21 and 23.
(2) Typical value for the indicated motor power, with a standard 4-pole motor on a line supply with the indicated "max. prospective line Isc".
(3) The drives are supplied as standard with a DC choke which must be used for connecting the drive on a three-phase line supply.
For connections on the DC bus, the drive can be controlled without a choke. Just add the letter D to the end of the catalog number.
For example, ATV 61HD90N4 becomes ATV 61HD90N4D.
(4) If the drive is installed on a line supply with a prospective short circuit current that is higher than the value given in this column, use line
chokes (please refer to the catalog).
Motor Line supply (input) Drive (output) Altivar 61
Power indicated
on plate (1)
Line current (2) Max.
prospective
line Isc (4)
Apparent
power
Max. available
nominal
current In (1)
Max. transient
current (1) for
60 s
Catalog number (3)
at 200 V at 240 V
HP A A kA kVA A A
75 200 173 35 72 221 265 ATV61HD55M3X
100 271 232 35 96 285 313 ATV61HD75M3X
125 336 288 35 120 359 395 ATV61HD90M3X
Motor Line supply
(input)
Drive (output) Altivar 61
Power indicated
on plate (1)
Line current (2) Max. prospective
line Isc (4)
Apparent power Max. available
nominal
current In (1)
Max. transient
current (1) for
60 s
Catalog number (3)
at 480 V
HP A kA kVA A A
125 143 35 109 179 215 ATV61HD90N4
150 168 35 133 215 236 ATV61HC11N4
200 224 35 157 259 285 ATV61HC13N4
250 275 50 190 314 345 ATV61HC16N4
300 331 50 235 427 470 ATV61HC22N4
350 383 50 261
400 435 50 292 481 529 ATV61HC25N4
450 494 50 365 616 678 ATV61HC31N4
500 544 50 365
- 597 50 419 759 835 ATV61HC40N4
600 644 50 467
700 760 50 577 941 1,035 ATV61HC50N4
800 858 50 644 1,188 1,307 ATV61HC63N4
900 964 50 718
13
Drive ratings
Powers in kW and HP
Three-phase supply voltage: 500...690 V 50/60 Hz
Three-phase motor 500...690 V
(1) These power ratings and currents are given for an ambient temperature of 45 C (113 F) and at the factory-set switching frequency of
2.5 kHz, used in continuous operation.
Above 2.5 kHz, the drive will reduce the switching frequency automatically in the event of excessive temperature rise. For continuous
operation above 2.5 kHz, derating must be applied to the drive nominal current in accordance with the curves on pages 24 to 25.
(2) Typical value for the indicated motor power, with a standard 4-pole motor on a line supply with the indicated "max. prospective line Isc".
(3) The drives are supplied as standard with one or two transformers which must be used for powering the fan.
(4) The use of an AC choke (to be ordered separately) is compulsory with these drives if no special transformers (e.g. 12-pulse transformer)
are being used.
Note:
The maximum transient current for 60 s corresponds to 120% of the maximum nominal current In.
Motor Line supply (input) Drive (output) Altivar 61
Power indicated on plate (1) Max. line current (2) Max.
prospective
line Isc
Max. available
nominal current In (1)
Catalog number
(3)(4)
500 V 575 V 690 V at 500 V at 600 V at 690 V 500 V 575 V 690 V
kW HP kW A A A kA A A A
90 125 110 128 113 117 22 136 125 125 ATV61HC11Y
110 150 132 153 133 137 28 165 150 150 ATV61HC13Y
132 - 160 182 - 163 28 200 - 180 ATV61HC16Y
160 200 200 218 197 199 35 240 220 220 ATV61HC20Y
200 250 250 277 250 257 35 312 290 290 ATV61HC25Y
250 350 315 342 311 317 35 390 355 355 ATV61HC31Y
315 450 400 426 390 394 35 462 420 420 ATV61HC40Y
400 550 500 547 494 505 35 590 543 543 ATV61HC50Y
500 700 630 673 613 616 42 740 675 675 ATV61HC63Y
630 800 800 847 771 775 42 900 840 840 ATV61HC80Y
14
Dimensions and weights
(1) For the addition of I/O extension cards, communication cards, the multi-pump card or the "Controller Inside" programmable card.
ATV61H a
mm
(in.)
b
mm
(in.)
G
mm
(in.)
H
mm
(in.)
K
mm
(in.)
K1
mm
(in.)
K2
mm
(in.)

mm
(in.)
For
screws
Weight
kg
(lb.)
D55M3X, D90N4
320
(12.60)
920
(36.22)
250
(9.84)
650
(25.59)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10
60
(132)
D75M3X, C11N4 74
(163)
C13N4, D90M3X 360
(14.17)
1,022
(40.23)
298
(11.73)
758
(29.84)
150
(5.91)
72
(2.83)
30
(1.18)
11.5
(0.45)
M10 80
(176)
C16N4 340
(13.39)
1,190
(46.62)
285
(11.22)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10 116
(255)
C22N4 440
(17.32)
1,190
(46.62)
350
(13.78)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10 163
(358)
C25N4, C31N4 595
(23.43)
1,190
(46.62)
540
(21.26)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10
207
(455)
ATV61H a
mm
(in.)
b
mm
(in.)
G
mm
(in.)
J
mm
(in.)
J1
mm
(in.)
H
mm
(in.)
K
mm
(in.)
K1
mm
(in.)
K2
mm
(in.)

mm
(in.)
For
screws
Weight
kg
(lb.)
C40N4
890
(35.04)
1390
(54.72)
417.5
(16.44)
70
(2.76)
380
(14.96)
1,120
(44.09)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10
320
(704)
C50N4 330
(726)
C63N4 1120
(44.09)
1390
(54.72)
532.5
(20.96)
70
(2.76)
495
(1949)
1,120
(44.09)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10 435
(957)
b
H
K
1
K
K
2 a
= = G
670 (26.37)
377 mm
(14.77 in)
392 mm
(15.43 in) 102,5 mm
(4.03 in)
27,5 mm
540 mm (21,26 in)
(1.08 in)
With 2 option cards (1) With 0 or 1 option card (1) ATV61H C25N4 to C31N4 with braking unit
ATV61H D55M3X to D90M3X
ATV61H D90N4 to C31N4
G G = G = =
K
2
K
K
1
H
G =
J 1 J J 1
a a
J 1 J J 1
b
377 mm
(14.77 in)
392 mm
(15.43 in)
With 2 option cards (1) With 0 or 1 option card (1) ATV61H C40N4 to C50N4 ATV61HC63N4
15
Dimensions and weights
(1) For the addition of I/O extension cards, communication cards, the multi-pump card or the "Controller Inside" programmable card.
ATV61H a
mm
(in.)
b
mm
(in.)
G
mm
(in.)
H
mm
(in.)
h
mm
(in.)

mm
(in.)
For
screws
Weight
kg
(lb.)
D55M3XD, D90N4D
310
(12.20)
680
(26.77)
250
(9.84)
650
(25.59)
15
(0.59)
11.5
(0.45)
M10
60
(132)
D75M3XD, C11N4D 74
(163)
C13N4D, D90M3XD 350
(13.78)
782
(30.79)
298
(11.73)
758
(29.84)
12
(0.47)
11.5
(0.45)
M10 80
(176)
C16N4D 330
(12.99)
950
(37.4)
285
(11.22)
920
(36.22)
15
(0.59)
11.5
(0.45)
M10 80
(176)
C22N4D 430
(16.33)
950
(37.4)
350
(13.78)
920
(36.22)
15
(0.59)
11.5
(0.45)
M10 110
(242)
C25N4D, C31N4D 585
(23.03)
950
(37.4)
540
(21.26)
920
(36.22)
15
(0.59)
11.5
(0.45)
M10
140
(309)
ATV61H a
mm
(in.)
b
mm
(in.)
G
mm
(in.)
H
mm
(in.)
F
mm
(in.)

mm
(in.)
For
screws
Weight
kg
(lb.)
C40N4D
880
(35.65)
1,150
(54.72)
417.5
(16.44)
1,120
(44.09)
415
(16.34)
11.5
(0.45)
M10
215
(474)
C50N4D 225
(496)
C63N4D 1,110
(43.49)
1,150
(54.72)
532.5
(20.96)
1,120
(44.09)
532.5
(20)
11.5
(0.45)
M10 300
(661)
G
a
= =
H
h
4 x
b
377 mm
(14.84 in)
392 mm
(15.43 in)
540 mm (21.17 in.)
660 mm (25.87 in.)
H
h
97,5 mm
(3.82 in.)
22,5 mm
(0.88 in.)
4 x
With 2 option cards (1) With 0 or 1 option card (1) ATV61H C25N4D to C31N4D
with braking unit (VW3A7 101)
ATV61H D55M3XD to D90M3XD
ATV61H D90N4D to C22N4D
K
H
a a
G = G = G = G = 377 mm
(14.84 in)
b
392 mm
(15.43 in)
With 2 option cards (1) With 0 or 1 option card (1) ATV61H C40N4D to C50N4D ATV61H C63N4D
16
Dimensions and weights
(1) For the addition of I/O extension cards, communication cards, the multi-pump card or the "Controller Inside" programmable card.
ATV61H a
mm
(in.)
b
mm
(in.)
G
mm
(in.)
H
mm
(in.)
K
mm
(in.)
K1
mm
(in.)
K2
mm
(in.)

mm
(in.)
For
screws
Weight
kg
(lb.)
C11Y ... C20Y 340
(13.39)
1,190
(46.62)
285
(11.22)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10 110
(242)
C25Y ... C40Y 595
(23.43)
1,190
(46.62)
540
(21.26)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10
190
(418)
ATV61H a
mm
(in.)
b
mm
(in.)
G
mm
(in.)
J
mm
(in.)
J1
mm
(in.)
H
mm
(in.)
K
mm
(in.)
K1
mm
(in.)
K2
mm
(in.)

mm
(in.)
For
screws
Weight
kg
(lb.)
C50Y ... C80Y 1120
(44.09)
1390
(54.72)
532.5
(20.96)
70
(2.76)
495
(1949)
1,120
(44.09)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10 400
(880)
b
H
K
1
K
K
2 a
= = G
670 (26.37)
377 mm
(14.77 in)
392 mm
(15.43 in) 102,5 mm
(4.03 in)
27,5 mm
540 mm (21,26 in)
(1.08 in)
With 2 option cards (1) With 0 or 1 option card (1) ATV61H C25Y to C40Y with braking unit
ATV61H C11Y to C20Y
G = G =
J1 J J1
a
b
377 mm
(14.77 in)
392 mm
(15.43 in)
With 2 option cards (1) With 0 or 1 option card (1) ATV61H C50Y to C80Y
17
Installing the DC choke on ATV61HpppM3X and ATV61HpppN4
drives
This should be performed after mounting the drive and before wiring it. If a VW3 A7 101 braking module is being used, install the module
on the drive before mounting the DC choke.
During installation, ensure that no liquid, dust or conductive objects fall into the drive.
Example of installing DC chokes on an ATV61HC22N4 drive
- Mount the DC choke chassis on the wall, on top of the drive. Ensure that the chassis is tightly secured to the drive to maintain the
IP54 seal of the ventilation duct.
- Then install the DC choke on the chassis using the nuts provided.
- Connect the choke between the PO and PA/+ terminals on the drive (see note and next page).
- Connect the grounding strip between the DC choke chassis and the drive.
- Then mount the cover on the chassis and secure it with the nuts provided.
- Then mount panels and using the screws provided.
Once the choke has been installed, the degree of protection of the top of the drive is IP31.
Note: The number of DC chokes supplied with the drive varies according to the drive rating.
4
5
3
6
2
1
1
2 1
1
3 4
5 6
18
Installing the DC choke on ATV61HpppM3X and ATV61HpppN4
drives
Between 1 and 4 chokes can be connected in parallel as described in the following examples.
Table of drive/choke combinations
Drive Number of chokes in parallel Choke model
ATV61HD55M3X, D75M3X 1 DC-CHOKE 5
ATV61HD90M3X 1 DC-CHOKE 6
ATV61HD90N4, C11N4 1 DC-CHOKE 1
ATV61HC13N4 1 DC-CHOKE 2
ATV61HC16N4 1 DC-CHOKE 4
ATV61HC22N4 2 DC-CHOKE 1
ATV61HC25N4 2 DC-CHOKE 3
ATV61HC31N4 2 DC-CHOKE 4
ATV61HC40N4 3 DC-CHOKE 3
ATV61HC50N4 4 DC-CHOKE 2
ATV61HC63N4 4 DC-CHOKE 7
Grounding
strips
Example 1:
ATV61H D55M3X ... D90M3X,
ATV61H D90N4 ... C16N4
Example 3:
ATV61HC40N4
PO PA/+
PO.1 PA/+ PO.2
PO PA/+
Grounding
strips
Example 2: ATV61H C22N4 ... C31N4 Example 4: ATV61H C50N4 ... C63N4
PO.1 PA/+
PO.2
19
Installing the transformer(s) on ATV61HpppY drives
This should be performed after mounting the drive and before wiring it.
During installation, ensure that no liquid, dust or conductive objects fall into the drive.
Example of installing a transformer on an ATV61HC25Y drive
- Mount the transformer chassis on the wall, on top of the drive. Ensure that the chassis is tightly secured to the drive to maintain
the IP54 seal of the ventilation duct.
- Then mount the transformer on the chassis using the nuts provided.
- Connect the transformer connector to the drive (see next page).
- Connect the grounding strips between the transformer chassis and the drive.
- Then mount the cover on the chassis and secure it with the nuts provided.
- Then mount panels and using the screws provided.
Once the transformer has been installed, the degree of protection of the top of the drive is IP31.
Location of transformers:
ATV61 HC11Y to HC20Y: one transformer
ATV61 HC25Y to HC40Y: one transformer
ATV61 HC50Y to HC80Y: two transformers
4
5
3
6
2
1
1
2 1
1
3 4
5 6
20
Connecting the transformer(s) on ATV61HpppY drives
1 to 2 transformers can be connected in parallel as described in the following examples.
Table of drive/transformer combinations
Drive Number of transformers
ATV61H C11Y to C20Y 1
ATV61H C25Y to C40Y 1
ATV61H C50Y to C80Y 2
Grounding
strips
Example 1:
ATV61H C11Y ... C20Y
Example 2:
ATV61H C25Y ... C40Y
Unused X0 connectors are put into the parking position
Transformer connectors
Grounding
strips
Example 3: ATV61H C50Y ... C80Y
Transformer connectors
Unused X0 connectors are put into the parking position
21
Connecting the transformer(s) on ATV61HpppY drives
Each transformer is equipped with a 500 V/600 V connector and a 690 V connector. Connect the connector corresponding to the line supply
(see below). The unused connector is put into the parking position.
Connecting a transformer (500 V/50 Hz or 600 V/60 Hz supply): Use X2A
Connecting a transformer (690 V/50 Hz supply): Use X2B
The ATV61HC50Y to ATV61HC80Y models include 2 transformers. Set up this connection for each transformer.
CAUTION
IMPROPER WIRING PRACTICES
The transformer(s) and the ATV61 drive will be damaged if the connection made does not correspond to the line voltage.
Failure to follow this instruction can result in injury and/or equipment damage.
X2
X2A
X2B
X0
Parking position
Used position
X2
X2B
X2A
X0
Parking position
Used position
22
Derating as a function of the temperature and switching frequency
Derating curves for the drive current In as a function of the temperature and switching frequency.
For intermediate temperatures (e.g. 55 C (131 F)), interpolate between 2 curves.
ATV61HD55M3X, HD75M3X, HD90M3X ATV61HD90N4
ATV61HC11N4 ATV61HC13N4
ATV61HC16N4 ATV61HC22N4
30
40
50
60
70
90
In =100
120
%
2,5 kHz 4 kHz 6 kHz 8 kHz
80
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
20
40
60
67
0
80
110
120
%
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
20
40
60
61
0
80
88
106
120
%
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
20
40
60
80
71
0
104
91
120
%
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
20
40
60
75
0
80
104
120
%
92
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
20
40
60
67
0
80
105
120
%
90
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
23
Derating as a function of the temperature and switching frequency
For intermediate temperatures (e.g. 55 C (131 F)), interpolate between 2 curves.
ATV61HC25N4 ATV61HC31N4
ATV61HC40N4 ATV61HC50N4
ATV61HC63N4 ATV61HC11Y
20
40
60
0
69
105
120
%
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
80
90
Switching frequency
50 C (122 F)
60 C (140 F)
40 C (104 F)
20
40
60
70
0
80
92
104
120
%
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
Switching frequency
20
40
60
69
0
80
90
105
120
%
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
40 C (104 F)
20
40
60
78
80
0
104
120
%
93
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
20
40
60
77
80
0
104
120
%
93
2,5 kHz 4 kHz 6 kHz 8 kHz
In =100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
40
60
80
110
120
%
2,5 kHz 4,9 kHz
In = 100
50 C (122 F)
60 C (140 F)
Switching frequency
40 C (104 F)
24
Derating as a function of the temperature and switching frequency
For intermediate temperatures (e.g. 55 C (131 F)), interpolate between 2 curves.
ATV61HC13Y ATV61HC16Y ATV61HC20Y
ATV61HC25Y ATV61HC31Y ATV61HC40Y
ATV61HC50Y ATV61HC63Y ATV61HC80Y
40
60
80
108
120
%
2,5 kHz 4,9 kHz
n = 100
Switching frequency
60 C (140 F)
40 C (104 F)
50 C (122 F)
40
60
80
106
120
%
2,5 kHz 4,9 kHz
n = 100
Switching frequency
40 C (104 F)
50 C (122 F)
60 C (140 F)
40
60
80
105
120
%
2,5 kHz 4,9 kHz
n = 100
Switching frequency
40 C (104 F)
50 C (122 F)
60 C (140 F)
40
60
80
108
120
%
2,5 kHz 4,9 kHz
In = 100
Switching frequency
40 C (104 F)
50 C (122 F)
60 C (140 F)
40
60
80
106
120
%
2,5 kHz 4,9 kHz
In = 100
Switching frequency
40 C (104 F)
50 C (122 F)
60 C (140 F)
40
60
80
105
120
%
2,5 kHz 4,9 kHz
In = 100
Switching frequency
40 C (104 F)
50 C (122 F)
60 C (140 F)
40
60
80
108
120
%
2,5 kHz 4,9 kHz
n = 100
Switching frequency
40 C (104 F)
50 C (122 F)
60 C (140 F)
40
60
80
106
120
%
2,5 kHz 4,9 kHz
n = 100
Switching frequency
50 C (122 F)
40 C (104 F)
60 C (140 F)
40
60
80
105
120
%
2,5 kHz 4,9 kHz
In = 100
Switching frequency
40 C (104 F)
50 C (122 F)
60 C (140 F)
25
Mounting in a wall-mounted or floor-standing enclosure
Install the drive vertically at 10. Do not place it close to heating elements.
Mounting with the heatsink inside the enclosure
The power dissipated by the drive power components is given in the table below.
Dissipated power
These levels of power dissipation are given for operation at nominal load and for a switching frequency of 2.5 kHz.
The drive has a fan for cooling the power components. The air is circulated from the bottom to the top of the unit via a duct (the duct is
shown shaded gray on the diagram below). This duct is isolated from the control section by IP54 protection. The DC choke
(ATV61HpppM3X, ATV61HpppN4) extends this duct while maintaining IP54 protection.
The drive dissipates a great deal of power which must be evacuated to the outside of the enclosure.
Air inlets and outlets must be provided to ensure that the flow of air in the enclosure is at least equal to the value given in the table below
for each drive.
Several methods of evacuation are possible, as described below for IP23 and IP54 mounting.
IP23 mounting (standard operating conditions):
Figure 1
Install the drive on an enclosure baseplate.
Install the DC choke (ATV61HpppM3X, ATV61HpppN4) or the transformer (ATV61HpppY) in
accordance with the mounting recommendations.
The simplest mounting is to extend the IP54 duct between the upper outlet of the DC choke
and the top of the enclosure . Fixing points are provided for this purpose on the top of the
DC choke.
The hot air is thus evacuated to the outside and does not contribute towards increasing the
internal temperature of the enclosure.
It is advisable to add a plate approximately 150 mm from the top of the enclosure over the
air outlet opening to prevent foreign bodies falling into the drive cooling duct.
The air inlet can be via a grille on the bottom front panel of the enclosure door, in accordance
with the required flow rates given in the above table.
Note:
- If the air in the power circuit is totally evacuated to the outside, very little power is dissipated
inside the enclosure. In this case, use the dissipated power table for dust and damp proof
flange-mounting (see the next page).
- Connect all the additional metal parts to ground using the strips.
ATV61H Dissipated
power
ATV61H Dissipated
power
ATV61H Dissipated
power
ATV61H Dissipated
power
W W W W
D55M3X 1,715 C22N4 5,482 C11Y 2,325 C50Y 9,659
D75M3X 1,715 C25N4 6,379 C13Y 2,751 C63Y 11,954
D90M3X 2,204 C31N4 7,867 C16Y 3,287 C80Y 14,983
D90N4 2,065 C40N4 9,598 C20Y 4,031
C11N4 2,514 C50N4 12,055 C25Y 5,159
C13N4 3,179 C63N4 15,007 C31Y 6,308
C16N4 4,036 C40Y 7,551
ATV61H
Flow rate
ATV61H
Flow rate
m
3
/hour ft
3
/min m
3
/hour ft
3
/min
D55M3X, D75M3X, D90N4, C11N4 402 236 C11Y, C13Y, C16Y, C20Y 600 353
D90M3X, C13N4 774 455 C25Y, C31Y, C40Y 1,200 706
C16N4 745 438 C50Y, C63Y, C80Y 2,400 1,412
C22N4 860 506
C25N4, C31N4 1,260 742
C40N4, C50N4 2,100 1,236
C63N4 2,400 1,412
2
1
Cooling duct for power
components.
IP54 protection
ATV61
Figure 1
1
2
26
Mounting in a wall-mounted or floor-standing enclosure
Mounting with the heatsink inside the enclosure (continued)
IP23 mounting (standard operating conditions, continued):
Figure 2
It is advisable to use a kit for IP31/NEMA type 1 conformity (to be ordered as an option) for
attaching the power cables. The design of the IP31 kit is based on the same principle as the
DC choke, and has an IP54 duct to help guide the incoming air.
Note:
- If the air in the power circuit is totally evacuated to the outside, very little power is dissipated
inside the enclosure. In this case, use the dissipated power table for dust and damp proof
flange-mounting (see below).
- Connect all the additional metal parts to ground using the strips.
IP54 mounting (standard operating conditions):
The drive must be mounted in an IP54 enclosure in certain environmental conditions: dust,
corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.
The simplest way of obtaining an enclosure with IP54 protection is to follow the mounting
recommendations for IP23 protection with the following additional points (figure 3):
1 Do not make an air outlet hole for the control section. Do not make an air inlet hole in the
enclosure door. In the power section, the air will enter through the bottom of the enclosure via
a plinth added for this purpose.
2 Add the IP31 or NEMA type 1 conformity kit in accordance with the mounting instructions.
3 Add an enclosure baseplate designed to provide IP54 protection around the power cables.
4 Add an air evacuation duct between the baseplate and the duct of the IP31 or NEMA type 1
conformity kit. The IP31 or NEMA type 1 conformity kit enables an extension duct to be
mounted. Drill a hole in the base of the enclosure to allow air to enter. Place seals around the
duct that has been added to maintain IP54 protection.
5 Add a 200 mm plinth at the bottom of the enclosure with grilles to allow air to enter.
6 Use the dissipated power table below to calculate the enclosure dimensions.
Note: Connect all the additional metal parts to ground using the strips.





Power dissipated by the control section inside the enclosure (for calculating the enclosure dimensions)
These levels of power dissipation are given for operation at nominal load and for the factory-set switching frequency.
(1) Add 7W to this value for each option card added
ATV61H Dissipated
power (1)
ATV61H Dissipated
power (1)
ATV61H Dissipated
power (1)
ATV61H Dissipated
power (1)
W W W W
D55M3X, D75M3X,
D90M3X
154 C25N4 493 C11Y 174 C31Y 377
D90N4 237 C31N4 658 C13Y 189 C40Y 439
C11N4 237 C40N4 772 C16Y 213 C50Y 580
C13N4 261 C50N4 935 C20Y 244 C63Y 692
C16N4 296 C63N4 1,116 C25Y 326 C80Y 857
C22N4 350
Kit for IP31 or
Nema type 1 conformity
ATV61
Figure 2
5
4
ATV61
3
2
1
Figure 3
27
Mounting in a wall-mounted or floor-standing enclosure
Dust and damp proof flange-mounting (heatsink outside the enclosure)
This mounting is used to reduce the power dissipated in the enclosure by locating the power
section outside the enclosure.
This requires the use of a dust and damp proof flange mounting kit VW3A9509...517 (please refer
to the catalog).
The degree of protection for drives mounted in this way becomes IP54.
To fit the kit to the drive, please refer to the manual supplied with the kit.
Check that the back of the enclosure is strong enough to support the weight of the drive.
Use the dissipated power table in the previous page to calculate the enclosure dimensions.
In this case, the DC choke (ATV61HpppM3X, ATV61HpppN4) or the transformer(s) (ATV61HpppY)
can be mounted directly on the back of the enclosure.
If the hot air exiting the drive is not ducted and evacuated to the outside, it risks being sucked back in, making the ventilation totally
ineffective. In order to avoid this, it is important to leave enough free space around the drive, as indicated below.
The enclosure must be cooled in order to get rid of the dissipated heat.
Free space in front of the drive: 10 mm (0.39 in.) minimum
ATV61H h1 h2
mm in. mm in.
D55M3X, D75M3X, D90M3X, D90N4, C11N4 100 3.94 100 3.94
C13N4, C16N4, C22N4, C11Y, C13Y, C16Y, C20Y 150 5.90 150 5.90
C25N4, C31N4, C25Y, C31Y, C40Y 200 7.87 150 5.90
C40N4, C50N4 300 11.81 250 9.84
C63N4, C50Y, C63Y, C80Y 400 15.75 250 9.84
u

h
1
u

h
2
28
Installing the kit for IP31/UL Type 1 conformity
On ATV61H D55M3X to D90M3X, D90N4 to C31N4 and C11Y to C40Y drives, the cable shielding can be attached and connected to ground
using one of the following two kits:
Kit for IP31 conformity (VW3 A9 109 ... 114)
Kit for UL Type 1 conformity (VW3 A9 209 ... 214)
On ATV61H C40N4 to C63N4 and C50Y to C80Y drives, the cable shielding can be attached and connected to ground using the kit for IP31
conformity (VW3 A9 115, 116).
This kit is not supplied with the drive. It must be ordered separately (please refer to the catalog). It is mounted under the drive as shown
below.
- Mount the chassis on the wall or in the bottom of the enclosure under the drive. Ensure that the chassis is tightly secured to the drive
to maintain the IP54 seal of the ventilation duct. To do this, use the 2 locking flanges that are attached in the drive transport holes .
- Mount the EMC plate on the kit chassis using the screws provided.
- Mount the bridge to ensure equipotentiality of the grounds between the drive and the EMC plate.
- Then mount the IP31 or UL Type 1 cover on the EMC plate using the screws provided.
Note:
This kit makes it easier to guide the inlet air. It is supplied with a seal to provide IP54 sealing for the duct to the drive. Close the drive transport
holes with the plastic plugs provided.
EMC clamp for holding the cables in place and connecting
the shielding to ground
1
2
3
4
5
1
5
2
3
4
5
29
Installing the kit for IP31/UL Type 1 conformity
VW3 a
mm
(in.)
b
mm
(in.)
c
mm
(in.)
G
mm
(in.)
G1
mm
(in.)
G2
mm
(in.)
G3
mm
(in.)
H1
mm
(in.)
H2
mm
(in.)
H3
mm
(in.)

mm
(in.)
For
screws
A9 109 325
(12.80)
228
(8.98)
375
(14.76)
250
(9.84)
-
-
-
-
-
-
95
(3.74)
73
(2.87)
75
(2.95)
11.5
(0.45)
M10
A9 110 365
(14.37)
308
(12.13)
375
(14.76)
298
(11.73)
-
-
-
-
-
-
250
(9.84)
35
(1.38)
35
(1.38)
11.5
(0.45)
M10
A9 111 345
(13.58)
323
(12.72)
362
(14.25)
285
(11.22)
-
-
-
-
-
-
240
(9.40)
35
(1.38)
55
(2.15)
11.5
(0.45)
M10
A9 112 445
(17.52)
383
(15.08)
362
(14.25)
350
(13.78)
-
-
-
-
-
-
250
(9.84)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
A9 113 600
(23.62)
383
(15.08)
362
(14.25)
540
(21.26)
-
-
-
-
-
-
250
(9.84)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
A9 114 670
(23.43)
383
(15.08)
362
(14.25)
540
(21.26)
102.5
(4.03)
27.5
(1.08)
-
-
250
(9.84)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
A9 115
(895)
(35.04)
483
(19.02)
462
(18.19)
835
(32.87)
-
-
-
-
-
-
350
(13.78)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
A9 116
1,125
(44.29)
483
(19.02)
462
(18.19)
495
(19.49)
-
-
-
-
75
(2.95)
350
(13.78)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
VW3 a
mm
(in.)
b
mm
(in.)
c
mm
(in.)
G
mm
(in.)
G1
mm
(in.)
G2
mm
(in.)
G3
mm
(in.)
H1
mm
(in.)
H2
mm
(in.)
H3
mm
(in.)

mm
(in.)
For
screws
A9 209 325
(12.80)
228
(8.98)
375
(14.76)
250
(9.84)
-
-
-
-
-
-
95
(3.74)
73
(2.87)
75
(2.95)
11.5
(0.45)
M10
A9 210 365
(14.37)
308
(12.13)
375
(14.76)
298
(11.73)
-
-
-
-
-
-
250
(9.84)
35
(1.38)
35
(1.38)
11.5
(0.45)
M10
A9 211 345
(13.58)
323
(12.72)
375
(14.76)
285
(11.22)
-
-
-
-
-
-
240
(9.40)
35
(1.37)
55
(2.15)
11.5
(0.45)
M10
A9 212 445
(17.52)
383
(15.08)
429
(16.89)
350
(13.78)
-
-
-
-
-
-
250
(9.84)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
A9 213 600
(23.62)
383
(15.08)
475
(18.70)
540
(21.26)
-
-
-
-
-
-
250
(9.84)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
A9 214 670
(23.43)
383
(15.08)
475
(18.70)
540
(21.26)
102.5
(4.03)
27.5
(1.08)
-
-
250
(9.84)
65
(2.56)
75
(2.95)
11.5
(0.45)
M10
G G1 G2
H
3
H
1
H
2
G G3
=
G
=
G
b
c
a a a
= =
VW3 A9 109 ... 116 VW3 A9 109 ... 113, 115 VW3 A9 114 VW3 A9 116
G G1 G2
H
3
H
1
H
2
G
b
c
a a
= =
VW3 A9 209 ... 214 VW3 A9 209 ... 213 VW3 A9 214
30
Position of the charging LED
Before working on the drive, switch it off, wait until the red capacitor charging LED has gone out, then measure the DC bus voltage.
Position of the capacitor charging LED
Procedure for measuring the DC bus voltage
The DC bus voltage can exceed 1,000 V c. Use a properly rated voltage sensing device when performing this procedure. To measure the
DC bus voltage:
1 Disconnect the drive power supply.
2 Wait for the capacitor charging LED to go out.
3 Measure the voltage of the DC bus between the PA/+ and PC/- terminals to check whether the voltage is less than 45 V c. See page 35
for the arrangement of the power terminals.
4 If the DC bus capacitors have not discharged completely, contact your local Schneider Electric representative (do not repair or operate
the drive).
Red LED indicating that the DC bus is turned on
DANGER
HAZARDOUS VOLTAGE
Read and understand the instructions on page 5 before performing this procedure.
Failure to follow this instruction will result in death or serious injury.
31
Installing option cards
These should ideally be installed once the drive is mounted and before wiring it.
Check that the red capacitor charging LED has gone out. Measure the DC bus voltage in accordance with the procedure on page 30.
The option cards are installed under the drive control front panel. Remove the graphic display terminal then take off the control front panel
as indicated below.
Removing the control front panel
Removing the empty option card support
ATV61H D55M3X to D90M3X, ATV61H D90N4 to C63N4 and ATV61H C11Y to C80Y drives are supplied with an empty option card
support. If adding an I/O or communication option card, the multi-pump card or a "Controller Inside" programmable card, remove the
support using the procedure outlined below. This card support serves no purpose when at least one option card is used.
3 2 1
Using a screwdriver, press down on
the catch and pull to release the
left-hand part of the control front
panel
Do the same on the
right-hand side
Pivot the control front panel
and remove it
1
2
Open the empty option card support
Unhook the support from its clasps and remove it
1
2
32
Installing option cards
Installing an encoder interface card
There is a special slot on the drive for adding an encoder interface card.
Installing an I/O extension card, a communication card, a "Controller Inside" programmable card or a
multi-pump card
Replacing the control front panel
First remove the empty option card support (if present), as indicated
on the previous page, so you can access the slot for the encoder
feedback card.
If an I/O or communication option card or a "Controller Inside"
programmable card has already been installed, remove it so you can
access the slot for the encoder feedback card.
After installing the encoder interface card, replace the empty card
support or any option cards.
Position the option card on the clasps
Pivot the card until it clicks into place
1
2
2
1
3
Replace the control front panel on the option card (same procedure as for installing
the option card, see and )
3
1 2
33
Wiring recommendations
Power
The drive must be connected to the protective ground. To comply with current regulations concerning high leakage currents (above 3.5 mA),
use at least a 10 mm (AWG 6) protective conductor or 2 protective conductors with the same cross-section as the power supply conductors.
Check whether the resistance to the protective ground is one ohm or less.
If several drives need to be connected to protective ground, each one must be connected directly
to this ground as indicated opposite.
When upstream protection by means of a "residual current device" is required by the installation standards, a type A device should be used
for single-phase drives and type B for three-phase drives. Choose a suitable model integrating:
HF current filtering
A time delay which prevents tripping caused by the load from stray capacitance on power-up. The time delay is not possible for 30 mA
devices. In this case, choose devices with immunity against nuisance tripping, for example "residual current devices" with reinforced
immunity from the s.i range (Merlin Gerin brand).
If the installation includes several drives, provide one residual current device per drive.
WARNING
IMPROPER WIRING PRACTICES
The ATV61 drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).
Check the power connections before powering up the ATV61 drive.
If replacing another drive, verify that all wiring connections to the ATV61 drive comply with all wiring instructions in this
manual.
Failure to follow these instructions can result in death, serious injury or equipment damage.
WARNING
INADEQUATE OVERCURRENT PROTECTION
Overcurrent protective devices must be properly coordinated.
The Canadian Electricity Code and the National Electrical Code require branch circuit protection. Use the fuses
recommended on the drive nameplate to achieve published short-circuit current ratings.
Do not connect the drive to a power feeder whose short-circuit capacity exceeds the drive short-circuit current rating
listed in the tables on pages 11, 12 and 13.
Failure to follow these instructions can result in death, serious injury or equipment damage.
DANGER
HAZARDOUS VOLTAGE
Ground equipment using the provided ground connecting point as shown in the figure below. The drive panel must be
properly grounded before power is applied.
Failure to follow these instructions will result in death or serious injury.
Drive
Drive
Drive
34
Wiring recommendations
Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring apparatus, video,
telephone).

The motor cables must be at least 0.5 m (20 in.) long.
In certain cases where motor cables need to be immersed in water, ground leakage currents can cause tripping. The addition of output
filters is therefore required.
Do not use surge arresters or power factor correction capacitors on the variable speed drive output.
Control
Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted
cables with a pitch of between 25 and 50 mm (0.98 and 1.97 in.) and connecting the shielding to ground at each end.
If using conduit, do not lay the motor, power supply and control cables in the same conduit. Keep the metal conduit containing the power
supply cables at least 8 cm (3 in.) away from the metal conduit containing the control cables. Keep the non-metal conduits or cable ducts
containing the power supply cables at least 31 cm (12 in.) away from the metal conduits containing the control cables. If it is necessary for
control and power cables to cross each other, be sure they cross at right angles.
Length of motor cables
Note: On old-generation motors or those with poor insulation we recommend using a motor choke where the cable is more than 5 m (16.4 ft)
long.
Choice of associated components:
Please refer to the catalog.
CAUTION
IMPROPER USE OF A BRAKING RESISTOR
Only use the braking resistance values recommended in our catalogs.
Wire a thermal overload relay in the sequence or configure the braking resistor protection (please refer to the
Programming Manual) so that the drive power section AC supply is disconnected in the event of a fault.
Failure to follow these instructions can result in injury and/or equipment damage.
0
(0 ft)
15 m
(49.2 ft)
30 m
(98.4 ft)
100 m
(328 ft)
200 m
(656 ft)
300 m
(984 ft)
400 m
(1312 ft)
600 m
(1,968 ft)
ATV61HpppM3X
ATV61H D90N4 to
C63N4
Shielded
cable
Motor
choke
2 motor chokes in series
Unshielded
cable
Motor choke 2 motor chokes in series
ATV61H C11Y to
C80Y
Shielded
cable
Please refer to the catalog
Unshielded
cable
Please refer to the catalog
35
Power terminals
Accessing the power terminals on ATV61HpppM3X and ATV61HpppN4 drives
To access the power terminals, unscrew the front panel and remove the protective cover
Characteristics and functions of the power terminals
(1) ATV61H C50N4 to C63N4 drives have two input bridges. The power section AC supply is connected on terminals
R/L1.1 - R/L1.2, S/L2.1 - S/L2.2 and T/L3.1 - T/L3.2.
(2) From the ATV61HC25N4 upwards, there are no braking resistor connection terminals on the drive as the braking unit is optional (please
refer to the catalog). The braking resistor is then connected on the braking unit.
Terminal Function Altivar
3 x t Protective ground connection terminals All ratings
R/L1, S/L2, T/L3 (1) Power section AC supply All ratings
PO Connection of the DC choke
ATV61H D55M3X to D90M3X
ATV61H D90N4 to C31N4
PO.1, PO.2 Connection of the DC chokes ATV61H C40N4 to C63N4
PA/+ DC bus + polarity and connection of the DC choke All ratings
PC/- DC bus - polarity All ratings
PA Output to braking resistor ATV61H D55M3X to D90M3X
ATV61H D90N4 to C22N4 (2)
PB Output to braking resistor
U/T1, V/T2, W/T3 Output to the motor All ratings
RO, SO, TO
Separate fan supply when the drive is only powered by
the DC bus
ATV61H D75M3X, D90M3X
ATV61H C13N4 to C63N4
BU+, BU- + and - polarities to be connected to the braking unit ATV61H C25N4 to C63N4
Refer to the Users Manual for the braking unit
X20, X92, X3 Connection of the braking unit control cable
DC bus power supply
Power section AC supply
Output to the motor
Connections to ground
Output to braking resistor (up
to ATV61HC22N4 rating only)
Fan power
supply
Terminals for
DC choke
36
Power terminals
Accessing the power terminals on ATV61HpppY drives
To access the power terminals, unscrew the front panel and remove the protective cover
Characteristics and functions of the power terminals
(1) ATV61H C50Y to C80Y drives have two input bridges. The power section AC supply is connected on terminals
R/L1.1 - R/L1.2, S/L2.1 - S/L2.2 and T/L3.1 - T/L3.2.
(2) From the ATV61HC25Y upwards, there are no braking resistor connection terminals on the drive as the braking unit is optional (please
refer to the catalog). The braking resistor is then connected on the braking unit.
Terminal Function Altivar
3 x t Protective ground connection terminals All ratings
R/L1, S/L2, T/L3 (1) Power section AC supply All ratings
PA/+ DC bus + polarity All ratings
PC/- DC bus - polarity All ratings
PA Output to braking resistor ATV61H C11Y to C20Y (2)
PB Output to braking resistor
U/T1, V/T2, W/T3 Output to the motor All ratings
RO, SO, TO
Separate fan supply when the drive is only powered by
the DC bus
ATV61H C11Y to C80Y
BU+, BU- + and - polarities to be connected to the braking unit ATV61H C25Y to C80Y
Refer to the Users Manual for the braking unit
X20, X92, X3 Connection of the braking unit control cable
DC bus power supply
Power section AC supply
Output to the motor
Connections to ground
Output to braking resistor (up to
ATV61HC20Y rating only)
Fan power
supply
37
Power terminals
ATV61H D55M3X, D75M3X, D90N4, C11N4
Maximum terminal wire size/tightening torque
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB
2 x 100 mm
2
/24 Nm 2 x 100 mm
2
/41 Nm 60 mm
2
/12 Nm
2 x 250 MCM/212 lb.in 2 x 250 MCM/360 lb.in 250 MCM/106 lb.in
PC/- PA/+ PO
3
2
0

(
1
2
.
5
4
)
2
9
5

(
1
1
.
5
5
)
2
3
0

(
9
.
0
1
)
1
7
2

(
6
.
7
4
)
PA PB
U/T1 V/T2
R/L1
W/T3
S/L2 T/L3
2
2
5

(
8
.
8
1
)
1
1
5

(
4
.
5
0
)
70 (2.74) 60 (2.35)
1
0
0

(
3
.
9
2
)
6
5

(
2
.
5
5
)
1
4

(
0
.
5
5
)
32 (1.25)
50 (1.96) 105(4.11)
85(3.33)
38 (1.49) 57(2.23)
60(2.35)
5 (0.2)
M10
M10
M8
M10
M12
View from below
View from above
Front view
View from below
38
Power terminals
ATV61H D90M3X, C13N4
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB RO, SO, TO
(1)
2 x 100 mm
2
/24Nm 2 x 150 mm
2
/41 Nm 60 mm
2
/12 Nm 5.5 mm
2
/1.4 Nm
2 x 250 MCM/212 lb.in 2 x 250 MCM/360 lb.in 250 MCM/106 lb.in AWG 10/12 lb.in
2
6
5

(
1
0
.
3
8
)
2
5
0

(
9
.
8
0
)
7
0

(
2
.
7
4
)
3
2
8

(
4
.
0
2
)
2
6
0

(
1
0
.
1
8
)
3
2
0

(
1
2
.
5
4
)
PA PB
U/T1 V/T2
R/L1
W/T3
S/L2 T/L3
PC/- PA/+ PO
1
2
5

(
4
.
9
0
)
149(5.84)
67 (2.62)
2
0
0

(
7
.
8
3
)
1
5
5

(
6
.
0
7
)
5
8

(
2
.
2
7
)
55,5 (2.17)
3
4

(
1
.
3
3
)
27 (1.06)
79,5 (3.11)
60 (2.35)
38 (1.49)
217 (8.50)
62 (2.43)
5 (0.2)
M12
M10
M10
M8
M10
1
3
7

(
5
.
3
7
)
View from below
View from above
Front view
Fan terminal (1)
39
Power terminals
ATV61HC16N4
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB RO, SO, TO
(1)
2 x 120 mm
2
/24 Nm 2 x 120 mm
2
/24 Nm 120 mm
2
/24 Nm 5.5 mm
2
/1.4 Nm
2 x 250 MCM/212 lb.in 2 x 250 MCM/212 lb.in 250 MCM/212 lb.in AWG 10/12 lb.in
PA/+
3
1
7

(
1
2
.
4
3
)
3
2
1

(
1
2
.
5
8
)
3
2
2

(
1
2
.
6
2
)
2
8
1

(
1
1
.
0
1
)
2
5
2

(
9
.
8
7
)
PA PB
U/T1 V/T2
R/L1
W/T3
S/L2 T/L3
PC/- PO
1
1
5

(
4
.
5
0
)
80 (3.13) 56 (2.19) 58 (2.28)
8
0

(
3
.
1
3
)
9
9

(
3
.
8
8
)
7
6

(
2
.
9
8
)
7
2

(
2
.
8
3
)
6
8

(
2
.
6
6
)
75 (2.94) 80 (3.13)
43 (1.68)
75 (2.94)
18 (0.71)
257 (10.07) 38 (1.49)
M10 M10
M8
M12
M10
2
5
2

(
9
.
8
7
)
View from below
View from above
Front view
Fan terminal (1)
40
Power terminals
ATV61HC22N4
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB RO, SO, TO
(1)
2 x 150 mm
2
/41 Nm 2 x 150 mm
2
/41 Nm 120 mm
2
/24 Nm 5.5 mm
2
/1.4 Nm
2 x 350 MCM/360 lb.in 2 x 350 MCM/360 lb.in 250 MCM/212 lb.in AWG 10/12 lb.in
PO PA/+ PC/-
PA PB
U/T1 V/T2
R/L1
W/T3
S/L2 T/L3
2
8
6

(
1
1
.
2
0
)
3
2
1

(
1
2
.
5
8
)
2
7
0

(
1
0
.
5
8
)
2
5
1

(
9
.
8
3
)
3
1
9
,
5
0

(
1
2
.
5
2
)
2
6
0

(
1
0
.
1
8
)
3
1
9
,
5
0

(
1
2
.
5
2
)
1
1
2

(
4
.
3
9
)
4
0

(
1
.
5
7
)
47 (1.84)
100 (3.92) 150 (5.88)
1
0
4

(
4
.
0
7
)
8
0

(
3
.
1
3
)
7
4

(
2
.
9
0
)
6
8

(
2
.
6
6
)
102 (4.00) 74 (2.90)
21 (0.82) 104 (4.07) 102 (4.00)
114 (4.47) 102 (4.00)
357 (13.99)
38 (1.49)
M12
M12
M12
M8
M12
View from below
View from above
Front view
Fan terminal (1)
41
Power terminals
ATV61H C25N4, C31N4
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ RO, SO, TO
(1)
4 x 185 mm
2
/41 Nm 4 x 185 mm
2
/41 Nm 5.5 mm
2
/1.4 Nm
3 x 350 MCM/360 lb.in 3 x 350 MCM/360 lb.in AWG 10/12 lb.in
PO PA/+ PC/-
U/T1 V/T2
R/L1
W/T3
S/L2 T/L3
3
1
9
,
5
0

(
1
2
.
5
2
)
2
7
1

(
1
0
.
6
1
)
2
5
1

(
9
.
8
3
)
3
2
2

(
1
2
.
6
2
)
1
0
2

(
4
.
0
0
)
1
4
5

(
5
.
6
8
)
87 (3.41) 100 (3.92) 112 (4.39)
6
7

(
2
.
6
2
)
7
0

(
2
.
7
4
)
9
8

(
3
.
8
4
)
173,5 (68.01) 43 (1.67)
113,5 (4.45) 175 (6.85)
36 (1.41)
176,5 (69.19)
130 (5.09)
175 (6.85) 175 (6.85)
M12
M12 M12
2 x M12
View from below
View from above
Front view
Fan terminal (1)
42
Power terminals
ATV61H C40N4
8
2
,
5
0
(
3
.
2
2
)
1
6
7
,
5
0
(
6
.
5
6
)
122,50
(4.80)
70
(2.74) (2.74) (2.55) (2.94) (1.76)
(2.23)
(6.54)
(9.97) (11.16) (6.36)
(11.16) (11.16)
(11.16) (11.16)
(1.57)
(1.57)
(1.57)
(1.57)(1.57) (1.57) (1.57)(1.57) (1.57)
70 45 40 40 40 65 40 40 40 75
1
1
4
6
4
(
4
.
4
7
)
(
2
.
5
1
)
57
40
285 285
167
40
285 285
254,50
40
285 162,50
U/T1
V/ T2
W/ T3
R/L1 S/L2
T/L3
M12
M12
BU- PO.1 BU+ PA/+ PC/- PO.2
Fan
terminal (1)
43
Power terminals
ATV61HC40N4
View from above
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PA/+ RO, SO, TO (1)
4 x 185 mm
2
/41 Nm 8 x 185 mm
2
/41 Nm 5.5 mm
2
/1.4 Nm
4 x 500 MCM/360 lb.in 4 x 500 MCM/360 lb.in AWG 10/12 lb.in
3
1
3
,
5
0
(
1
2
.
3
4
)
3
0
1
,
5
0
2
4
9
,
5
0
(
1
1
.
8
7
)
(
9
.
7
7
)
U/T1 t S/L2 V/T2 t T/L3 t W/T3
BU- BUt PO.1 PA+ PC- PO.2
R/L1
View from below
44
Power terminals
ATV61HC50N4
1
1
4
57
40
40
40
40
340 340
187 70 70 180 70 70
6
4
(
4
.
4
7
)
(
2
.
5
1
)
122
40
350 200
8
2
,
5
0
1
6
7
,
5
0
(
3
.
2
2
)
(
6
.
5
6
)
122,50 70 70 45 40 40 40 65 40 40 40 75
(4.80) (2.74) (2.74) (1.76) (1.57)(1.57)
(7.32)
(13.39) (2.23) (13.39)
(4.78) (13.78) (7.83)
(2.74) (2.74) (2.74) (2.74) (7.05)
(1.57)
(1.57)
(1.57)
(1.57)
(1.57) (2.55) (1.57)(1.57)(1.57) (2.94)
U/T1
V/ T2
W/ T3
R/L1.1 S/L2.1 T/L3.1 R/L1.2 S/L2.2 T/L3.2
M12
M12
BU- PO.1 PA/+ PC/- PO.2 BU+
Fan
terminal (1)
45
Power terminals
ATV61HC50N4
View from above
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals R/L1.1, R/L1.2, S/L2.1,
S/L2.2, T/L3.1, T/L3.2
U/T1, V/T2, W/T3 PC/-, PA/+ RO, SO, TO (1)
2 x 185 mm/41 Nm 4 x 185 mm/41 Nm 8 x 185 mm/41 Nm 5.5 mm/1.4 Nm
2 x 500 MCM/360 lb.in 4 x 500 MCM/360 lb.in 4 x 500 MCM/360 lb.in AWG10/12 lb.in
3
1
3
,
5
0
(
1
2
.
3
4
)
2
4
9
,
5
0
3
0
1
,
5
0
(
9
.
7
7
)
(
1
1
.
8
7
)
U/T1 R/L1.1 t S/L2.1 V/T2 T/L3.1 t W/T3
t
R/L1.2 S/L2.2 T/L3.2
BU- BU+ PO.1 PC/- PO.2 PA/+
46
Power terminals
ATV61HC63N4
155,50 95 85 55 40
(6.09) (3.72) (3.33) (3.13) (3.53) (2.15)(1.57)(1.57)
(2.23)
(5.41)
(7.73) (3.76) (3.76) (9.44) (3.76) (3.76)
(17.05) (17.05)
(10.65) (10.65)
(1.57)
(1.57) (1.57)(1.57)(1.57)
40 40 80 40 40 40 90
8
2
,
5
0
1
6
7
,
5
0(
3
.
2
3
)
(
6
.
5
6
)
1
1
5
6
5 (
4
.
5
0
)
(
2
.
5
5
)
58
40 (1.57)
433 433 M12
36 (1.41)
96 96 241 96 96
40
200,50
138,50 272 297
U/T1
V/T2
W/T3
R/L1.1 S/L2.1
T/L3.1
R/L1.2 S/L2.2 T/L3.2
BU- PO.1 PA/+ PC/- PO.2 BU+
Fan
terminal (1)
47
Power terminals
ATV61HC63N4
View from above
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals R/L1.1, R/L1.2, S/L2.1,
S/L2.2, T/L3.1, T/L3.2
U/T1, V/T2, W/T3 PC/-, PA/+ RO, SO, TO (1)
4 x 185 mm/41 Nm 6 x 185 mm/41 Nm 8 x 185 mm/41 Nm 5.5 mm/1.4 Nm
3 x 500 MCM/360 lb.in 5 x 500 MCM/360 lb.in 5 x 500 MCM/360 lb.in AWG 10/12 lb.in
3
1
3
,
5
0
(
1
2
.
3
4
)
3
0
1
2
4
9
(
1
1
.
8
5
)
(
9
.
7
5
)
BU- PA/+ PC/- PO.2 PO.1 BU+
U/T1 R/L1.1 t S/L2.1 T/L3.1
t
T/L3.2 t V/T2 R/L1.2 S/L2.2 W/T3
48
Power terminals
ATV61H C11Y, C13Y, C16Y, C20Y
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PA/+ PA, PB RO, SO, TO
(1)
2 x 120 mm
2
/24 Nm 2 x 120 mm
2
/24 Nm 120 mm
2
/24 Nm 5.5 mm
2
/1.4 Nm
2 x 250 MCM/212 lb.in 2 x 250 MCM/212 lb.in 250 MCM/212 lb.in AWG 10/12 lb.in
PA/+
3
1
7

(
1
2
.
4
3
)
3
2
1

(
1
2
.
5
8
)
3
2
2

(
1
2
.
6
2
)
2
8
1

(
1
1
.
0
1
)
2
5
2

(
9
.
8
7
)
PA PB
U/T1 V/T2
R/L1
W/T3
S/L2 T/L3
PC/-
1
1
5

(
4
.
5
0
)
80 (3.13) 115 (4.53)
8
0

(
3
.
1
3
)
9
9

(
3
.
8
8
)
7
6

(
2
.
9
8
)
7
2

(
2
.
8
3
)
6
8

(
2
.
6
6
)
75 (2.94) 80 (3.13)
43 (1.68)
75 (2.94)
18 (0.71)
257 (10.07) 38 (1.49)
M10 M10
M8
M12
M10
2
5
2

(
9
.
8
7
)
View from below
View from above
Front view
Fan terminal (1)
49
Power terminals
ATV61H C25Y, C31Y, C40Y
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PA/+ RO, SO, TO
(1)
4 x 185 mm
2
/41 Nm 4 x 185 mm
2
/41 Nm 5.5 mm
2
/1.4 Nm
3 x 350 MCM/360 lb.in 3 x 350 MCM/360 lb.in AWG 10/12 lb.in
PA/+ PC/-
U/T1 V/T2
R/L1
W/T3
S/L2 T/L3
3
3
7

(
1
3
.
2
7
)
2
8
1

(
1
1
.
0
6
)
2
5
1

(
9
.
8
3
)
3
2
2

(
1
2
.
6
2
)
3
1
9
,
5
0

(
1
2
.
5
2
)
1
1
7

(
4
.
6
0
)
192 (7.56) 112 (4.41)
6
7

(
2
.
6
2
)
8
0

(
3
.
1
5
)
9
8

(
3
.
8
4
)
175 (6.85) 40 (1.57)
120 (4.72) 175 (6.85)
36 (1.41)
175 (6.85)
130 (5.09)
187 (7.36) 175 (6.85)
M12
M12 M12
2 x M12
175 (6.85)
View from below
View from above
Front view
Fan terminal (1)
50
Power terminals
ATV61H C50Y, C63Y, C80Y
(1.57)
40
391
40
(15.39)
200
(7.87)
(1.57)(1.57)
(3.86)
(7.91) (3.76) (3.76)
(9.44)
(3.76) (3.76)
(17.05) (17.05)
(10.65)
(17.05)
(1.57)
(1.57) (1.57)
(1.57) (1.57)(1.57)(1.57)
40 40 40 40 40
8
3
(
3
.
2
7
)
1
0
9
6
4 (
4
.
2
9
)
(
2
.
5
2
)
40 (1.57)
433 433 M12
36 (1.41) 36 (1.41) 36 (1.41) 36 (1.41) 36 (1.41) 36 (1.41)
96 96
241
96 96
40 40
(1.57) (1.57)
40 40
40
201
98
(24.96)
634
272
(11.69)
297
(5.47)
139
433
(17.05)
433
U/T1
V/T2
W/T3
R/L1.1 S/L2.1
T/L3.1
R/L1.2 S/L2.2 T/L3.2
PA/+ PC/-
(1.57)
40
(1.57)
40
(1.57)
40
(1.57)
40
(1.57)
40
(1.57)
40
(1.57)
40
(1.57)
40
BU- BU+
Fan terminal (1)
51
Power terminals
ATV61H C50Y, C63Y, C80Y
View from above
Maximum terminal wire size/tightening torque
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a three-phase
supply by L1/R, L2/S, L3/T.
Drive terminals R/L1.1, R/L1.2, S/L2.1,
S/L2.2, T/L3.1, T/L3.2
U/T1, V/T2, W/T3 PC/-, PA/+ RO, SO, TO (1)
4 x 185 mm/41 Nm 6 x 185 mm/41 Nm 8 x 185 mm/41 Nm 5.5 mm/1.4 Nm
3 x 500 MCM/360 lb.in 5 x 500 MCM/360 lb.in 5 x 500 MCM/360 lb.in AWG 10/12 lb.in
3
1
4
(
1
2
.
3
6
)
3
0
6
2
5
1 (
1
2
.
0
5
)
(
9
.
8
8
)
PA/+ PC/-
U/T1 R/L1.1 t S/L2.1 T/L3.1
t
T/L3.2 t V/T2 R/L1.2 S/L2.2 W/T3
View from below
52
Control terminals
Accessing the control terminals
To access the control terminals,
open the cover on the control front panel.
Removing the terminal card
To make it easier to wire the drive control section,
the control terminal card can be removed.
Undo the screw until the spring is fully extended.
Remove the card by sliding it downwards.
Arrangement of the control terminals
Maximum wire size:
2.5 mm - AWG 14
Max. tightening torque:
0.6 Nm - 5.3 lb.in
Note: The ATV61 is supplied with a link between the PWR and +24 terminals.
CAUTION
IMPROPERLY SECURED TERMINAL
CARD
When replacing the control terminal card, it is essential to
fully tighten the captive screw.
Failure to follow this instruction can result in injury
and/or equipment damage.
1
2
R
1
B
R
1
A
R
1
C
R
2
A
R
2
C
A
I
1
+
+
1
0
A
I
1
-
C
O
M
A
I
2
C
O
M
A
O
1
0
V
P
2
4
L
I
1
L
I
2
L
I
3
L
I
4
L
I
5
L
I
6
+
2
4
P
W
R
RJ 45
SW1
SW2
Ext
Source
Sink
Int
PTC LI
Logic input switch
LI6 input switch
RJ45 connector
Factory setting: Source
Factory setting: LI
53
Control terminals
Characteristics and functions of the control terminals
Terminal Function Electrical characteristics
R1A
R1B
R1C
Common point C/O contact (R1C) of
programmable relay R1
Minimum switching capacity: 3 mA for 24 V c
Maximum switching capacity on resistive load:
5 A for 250 V a or 30 V c
Maximum switching current on inductive load (cos = 0.4 L/R = 7 ms):
2 A for 250 V a or 30 V c
Reaction time: 7 ms 0.5 ms
Service life: 100,000 operations at max. switching power
R2A
R2C
N/O contact of R2 programmable relay
+10 +10 V c power supply for reference
potentiometer
1 to 10 k
+10 V c (10.5 V 0.5 V)
10 mA max.
AI1+
AI1-
Differential analog input AI1 -10 to +10 V c (max. safe voltage 24 V)
Reaction time: 2 ms 0.5 ms, 11-bit resolution + 1 sign bit
Accuracy 0.6% for = 60 C (140 F), linearity 0.15% of max. value
COM Analog I/O common 0V
AI2 Depending on software configuration:
Analog voltage input
or
Analog current input
Analog input 0 to +10 V c (max. safe voltage 24 V),
impedance 30 k
or
Analog input X - Y mA, X and Y can be programmed from 0 to 20 mA
Impedance 250
Reaction time: 2 ms 0.5 ms
11-bit resolution, accuracy 0.6% for = 60 C (140 F), linearity 0.15% of max.
value
COM Analog I/O common 0V
AO1 Depending on software configuration:
Analog voltage output
or
Analog current output
or
Logic output
Analog output 0 to +10 V c, load impedance greater than 50 k
or
Analog output X - Y mA, X and Y can be programmed from 0 to 20 mA
Max. load impedance 500
10-bit resolution, reaction time: 2 ms 0.5 ms
Accuracy 1% for = 60 C (140 F), linearity 0.2% of max. value
or
Logic output : 0 to + 10 V or 0 to 20 mA.
P24 Input for external +24 V c control
power supply
+24 V c (min. 19 V, max. 30 V)
Power 30 Watts
0V Logic input common and 0V of P24
external power supply
0 V
LI1
LI2
LI3
LI4
LI5
Programmable logic inputs +24 V c (max. 30 V)
Impedance 3.5 k
Reaction time: 2 ms 0.5 ms
LI6 Depending on the position of the SW2
switch:
- Programmable logic input
or
- Input for PTC probes
SW2 switch on LI (factory setting)
Same characteristics as logic inputs LI1 to LI5
or
SW2 switch on PTC
Trip threshold 3 k, reset threshold 1.8 k
Short-circuit detection threshold < 50
+24 Logic input power supply SW1 switch in Source or Sink Int position
+24 V c power supply (min. 21 V, max. 27 V), protected against short-circuits and
overloads
Max. current available for customers 200 mA
SW1 switch in Sink Ext position
Input for external +24 V c power supply for the logic inputs
PWR Power Removal safety function input
When PWR is not connected to the
24V, the motor cannot be started
(compliance with functional safety
standard EN 954-1 and
IEC/EN 61508)
24 V c power supply (max. 30 V)
Impedance 1.5 k
State 0 if < 2 V, state 1 if > 17 V
Reaction time: 10 ms

SW1 switch State 0 State 1
Source (factory setting) < 5 V c > 11 V c
Sink Int or Sink Ext > 16 V c < 10 V c
54
Option terminals
Logic I/O option card terminals (VW3 A3 201)
Maximum wire size:
1.5 mm - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Terminal Function Electrical characteristics
R3A
R3B
R3C
Common point C/O contact R3C of
programmable relay R3
Minimum switching capacity: 3 mA for 24 V c
Maximum switching capacity on resistive load:
5 A for 250 V a or 30 V c
Maximum switching capacity on inductive load (cos = 0.4 L/R = 7 ms):
2 A for 250 V a or 30 V c
Reaction time: 7 ms 0.5 ms
Service life: 100,000 operations
-10 -10 V c power supply for reference
potentiometer 1 to 10 k
-10 V c (-10.5 V 0.5 V)
10 mA max.
+24 Logic input power supply SW3 switch in Source or Sink Int position
+24 V c power supply (min. 21 V, max. 27 V), protected against short-circuits and
overloads
Max. current available for customers 200 mA. (This current corresponds to the total
consumption on the control card +24 and the option cards +24)
SW3 switch in Sink Ext position
Input for external +24 V c power supply for the logic inputs
LI7
LI8
LI9
LI10
Programmable logic inputs +24 V c power supply
(max. 30 V)
Impedance 3.5 k
Reaction time: 2 ms 0.5 ms
0V 0 V 0 V
TH1+ PTC probe input Trip threshold 3 k, reset threshold 1.8 k
Short-circuit detection threshold < 50
TH1-
LO1
LO2
Open collector programmable logic
outputs
+24 V c (max. 30 V)
Max. current 200 mA for internal power supply and 200 mA for external power supply
Reaction time: 2 ms 0.5 ms
CLO Logic output common
0V 0 V 0 V
R
3
A
T
H
1
+
SW3
R
3
C
R
3
B
0
V
-
1
0
+
2
4
L
I
7
L
I
8
L
I
9
L
I
1
0
T
H
1
-
L
0
1
L
0
2
C
L
O
0
V
Ext
Source
Sink
Int
Logic input switch SW3
Factory setting: Source

Switch SW3 State 0 State 1
Source (factory setting) < 5 V c > 11 V c
Sink Int or Sink Ext > 16 V c < 10 V c
55
Option terminals
Extended I/O option card terminals (VW3 A3 202)
Maximum wire size:
1.5 mm - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Terminal Function Electrical characteristics
R4A
R4B
R4C
Common point C/O contact R4C of
programmable relay R4
Minimum switching capacity: 3 mA for 24 V c
Maximum switching capacity on resistive load:
5 A for 250 V a or 30 V c
Maximum switching capacity on inductive load (cos = 0.4 L/R = 7 ms):
1.5 A for 250 V a

or 30 V c
Reaction time: 10 ms 1 ms
Service life: 100,000 operations
-10 -10 V c power supply for reference
potentiometer 1 to 10 k
-10 V c (-10.5 V 0.5 V)
10 mA max.
AI3+ + polarity of the current differential
analog input AI3
Analog input X - Y mA, X and Y can be programmed from 0 to 20 mA,
impedance 250
Reaction time: 5 ms 1 ms
11-bit resolution + 1 sign bit, accuracy 0.6% for = 60 C (140 F)
Linearity 0.15% of max. value
AI3- - polarity of the current differential
analog input AI3
AI4 Depending on software configuration:
Analog current input

or
Analog voltage input
Analog input 0 to +10 V c (max. safe voltage 24 V),
impedance 30 k
or
Analog input X - Y mA, X and Y can be programmed from 0 to 20 mA,
impedance 250
Reaction time: 5 ms 1 ms
11-bit resolution, accuracy 0.6% for = 60 C (140 F), linearity 0.15% of max.
value
COM Analog I/O common 0 V
AO2
AO3
Depending on software configuration:
Analog voltage outputs

or
Analog current outputs
0 - 10 V c or -10/+10 V c bipolar analog output depending on software
configuration, load impedance greater than 50 k
or
Analog current output X-Y mA, X and Y can be programmed from 0 to 20 mA, max.
load impedance 500
10-bit resolution
Reaction time 5 ms 1 ms, accuracy 1% for = 60 C (140 F), linearity 0.2%
R
4
A
0
V
SW4
TH2+
R
4
B
A
O
3
R
4
C
-
1
0
A
I
3
+
A
I
3
-
A
I
4
C
O
M
A
O
2
+
2
4
L
I
1
1
L
I
1
2
L
I
1
3
L
I
1
4
CLO
0V
LO4
LO3
RP
TH2-
Ext
Source
Sink
Int
Logic input switch SW4
Factory setting: Source
56
Option terminals
Terminal Function Electrical characteristics
+24 Logic input power supply SW4 switch in Source or Int Sink position
+24 V c output (min. 21 V, max. 27 V), protected against short-circuits and overloads
Max. current available for customers 200 mA. (This current corresponds to the total
consumption on the control card +24 and the option cards +24)
SW4 switch in Sink Ext position
Input for external +24 V c power supply for the logic inputs
LI11
LI12
LI13
LI14
Programmable logic inputs +24 V c (max. 30 V)
Impedance 3.5 k
Reaction time: 5 ms 1 ms
0V Logic input common 0 V
TH2 +
TH2 -
PTC probe input Trip threshold 3 k, reset threshold 1.8 k
Short-circuit detection threshold < 50
RP Frequency input Frequency range: 030 kHz
Cyclic ratio: 50% 10%
Maximum sampling time: 5 ms 1 ms
Maximum input voltage 30 V, 15 mA
Add a resistor if the input voltage is greater than 5 V (510 for 12 V,
910 for 15 V, 1.3 k for 24 V)
State 0 if < 1.2 V, state 1 if > 3.5 V
LO3
LO4
Open collector programmable logic
outputs
+24 V c (max. 30 V)
Max. current 20 mA for internal power supply and 200 mA for external power supply
Reaction time: 5 ms 1 ms
CLO Logic output common
0V 0 V 0 V

SW4 switch State 0 State 1
Source (factory setting) < 5 V c > 11 V c
Sink Int or Sink Ext > 16 V c < 10 V c
57
Option terminals
Encoder interface card terminals
Maximum wire size:
1.5 mm - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Encoder interface cards with RS422-compatible differential outputs
Encoder interface cards with open collector outputs
Encoder interface cards with push-pull outputs
Terminal Function Electrical characteristics
VW3 A3 401 VW3 A3 402
+Vs Power supply
for encoder
5 V c (max. 5.5 V) protected against short-circuits
and overloads
Max. current 200 mA
15 V c (max. 16 V) protected against short-circuits
and overloads
Max. current 175 mA
0Vs
A, /A
B, /B
Incremental
logic inputs
Max. resolution: 5,000 points/rev
Max. frequency: 300 kHz
Terminal Function Electrical characteristics
VW3 A3 403 VW3 A3 404
+Vs Power supply
for encoder
12 V c (max. 13 V) protected against short-circuits
and overloads
Max. current 175 mA
15 V c (max. 16 V) protected against short-circuits
and overloads
Max. current 175 mA
0Vs
A, /A
B, /B
Incremental
logic inputs
Max. resolution: 5,000 points/rev
Max. frequency: 300 kHz
Terminal Function Electrical characteristics
VW3 A3 405 VW3 A3 406 VW3 A3 407
+Vs Power supply
for encoder
12 V c (max. 13 V) protected
against short-circuits and
overloads
Max. current 175 mA
15 V c (max. 16 V) protected
against short-circuits and
overloads
Max. current 175 mA
24 V c (min. 20 V, max. 30 V)
protected against short-circuits
and overloads
Max. current 100 mA
0Vs
State 0 If < 1.5 V
State 1 If > 7.7 V and < 13 V If > 7.7 V and < 16 V If > 11.5 V and < 25 V
A, /A
B, /B
Incremental
logic inputs
Max. resolution: 5,000 points/rev
Max. frequency: 300 kHz
VW3 A3 401...407
A
A
B
B
0Vs
+Vs
58
Option terminals
Selecting the encoder
The 7 encoder interface cards available as an option with the ATV61 enable three different encoder technologies to be used.
Optical incremental encoder with differential outputs compatible with the RS422 standard
Optical incremental encoder with open collector outputs
Optical incremental encoder with push-pull outputs
The encoder must comply with the following two limits:
Maximum encoder frequency 300 kHz
Maximum resolution 5,000 points/revolution
Choose the max. standard resolution within these two limits to obtain optimum accuracy.
Wiring the encoder
Use a shielded cable containing 3 twisted pairs with a pitch of between 25 and 50 mm (0.98 in. and 1.97 in.). Connect the shielding to ground
at both ends.
The minimum cross-section of the conductors must comply with the table below to limit line voltage drop.
Max. encoder
cable length
VW3 A3 401...402 VW3 A3 403...407
Max. consumption
current of encoder
Minimum cross-section of
conductors
Max. consumption
current of encoder
Minimum cross-section of
conductors
10 m
32.8 ft
100 mA 0.2 mm AWG 24 100 mA 0.2 mm AWG 24
200 mA 0.2 mm AWG 24 200 mA 0.2 mm AWG 24
50 m
164 ft
100 mA 0.5 mm AWG 20 100 mA 0.5 mm AWG 20
200 mA 0.75 mm AWG 18 200 mA 0.75 mm AWG 18
100 m
328 ft
100 mA 0.75 mm AWG 18 100 mA 0.75 mm AWG 18
200 mA 1.5 mm AWG 15 200 mA 1.5 mm AWG 16
200 m
656 ft
- - - 100 mA 0.5 mm AWG 20
- - - 200 mA 1.5 mm AWG 15
300 m
984 ft
- - - 100 mA 0.75 mm AWG 18
- - - 200 mA 1.5 mm AWG 15
59
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 1 and
IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard
IEC/EN 60204-1
Diagram with line contactor
Diagram with switch disconnect
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Fault relay contacts, for remote signaling of drive status.
(3) For the wiring of the power section AC supply of ATV61HC50N4, C63N4, C50Y, C63Y and C80Y drives, refer to page 62.
Note: Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid
valves, etc).
Choice of associated components:
Please refer to the catalog.
U

/

T
1
V

/

T
2
W

/

T
3
R

/

L
1
M
3 a
S

/

L
2
T

/

L
3
+
2
4
P
W
R
A1
R
1
A
R
1
C
R
1
B
R
2
A
R
2
C
(2)
- KM1
- KM1
A2 A1 - S1
- S2
R1C R1A
- KM1
- T1 - Q2 - Q3
- Q2
A1
U
1
W
1
V
1
(1)
(3) (3) (3)
3 a
ATV61Hppppp
U

/

T
1
V

/

T
2
W

/

T
3
R

/

L
1
U
1
W
1
V
1
M
3 a
S

/

L
2
T

/

L
3
P
W
R
+
2
4
A1
R
1
A
R
1
C
R
1
B
R
2
A
R
2
C
(1)
(2)
Q1
(3) (3) (3)
3 a
ATV61Hppppp
60
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 3 and
IEC/EN 61508 capacity SIL2, stopping category 0 in accordance with standard
IEC/EN 60204-1
This connection diagram is suitable for use with machines with a short freewheel stop time (with low inertia or high resistive torque).
When the emergency stop is activated, the drive power supply is turned off immediately and the motor stops in accordance with category 0
of standard IEC/EN 60204-1.
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Fault relay contacts, for remote signaling of drive status.
(3) It is essential to connect the shielding on the cable connected to the Power Removal input to ground.
(4) For the wiring of the power section AC supply of ATV61HC50N4, C63N4, C50Y, C63Y and C80Y drives, refer to page 62.
- Standard EN 954-1 category 3 requires the use of a stop button with double contact (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives.
- A logic output on the Preventa module can be used to indicate safely that the drive is operating in safe conditions.
Note:
For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive must be switched off before preventive maintenance takes place, and then switched back on again.
The drive logic output signals cannot be considered as safety-type signals.
Fit interference suppressors to all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
U

/

T
1
V

/

T
2
W

/

T
3
R

/

L
1
U
1
W
1
V
1
M
3 a
S

/

L
2
T

/

L
3
+
2
4
P
W
R A1
L
I
1
L
I
6
S2
A2 23 33 Y2 13
A2 PE 14 24 34
Y43
Y44
Y1
K2 K1 48 V, 115 V, 230 V
K1
K2
T
ESC
XPS AC
S1
F1
L
I
2
L1(+) N(-)
(1)
(3)
R
1
A
R
1
C
R
1
B
(2)
(4) (4) (4)
3 a
ATV61Hppppp
Logic
61
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 3 and
IEC/EN 61508 capacity SIL2, stopping category 1 in accordance with standard
IEC/EN 60204-1
This connection diagram is suitable for use with machines with a long freewheel stop time (machines with high inertia or low resistive
torque).
When the emergency stop is activated, deceleration of the motor controlled by the drive is requested first. Then, after a time delay
corresponding to the deceleration time, the Power Removal safety function is activated.
Example:
- 2-wire control
- LI1 assigned to forward
- LI2 assigned to reverse
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Fault relay contacts, for remote signaling of drive status.
(3) In this example, the logic inputs Lix are wired as "Source" but can be wired as "Sink Int" or "Sink Ext" (please refer to page 63).
(4) It is essential to connect the shielding on the cable connected to the Power Removal input to ground.
(5) For the wiring of the power section AC supply of ATV61HC50N4, C63N4, C50Y, C63Y and C80Y drives, refer to page 62.
- Standard EN 954-1 category 3 requires the use of an emergency stop with double contact (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives. In this case the time delay must
be set to the longest stopping time.
- A logic output on the Preventa module can be used to indicate safely that the drive is operating in safe conditions.
Note: For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive must be switched off before preventive maintenance takes place, and then switched back on again.
The drive logic output signals cannot be considered as safety-type signals.
Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
S1
F1
ESC
U

/

T
1
V

/

T
2
W

/

T
3
R

/

L
1
U
1
W
1
V
1
M
3 a
S

/

L
2
T

/

L
3
+
2
4
P
W
R
A1
L
I
1
L
I
6
L
I
2
S21 S11 A2
A2 PE Y1
13
T
- +
115 V
230 V
2
K2
K1
K3
K4
K1 K2 K3
23
24 14 34 42 68 58
33 41 57 67 B1 S12 S22
S33
XPS AT
Y2 Y3
K4
K1 K2
K2
K1
1
Y4 Y5
K3
K4
S2
N(-) L1(-)
(3)
(1)
(4)
R
1
A
R
1
C
R
1
B
(2)
(5) (5) (5)
ATV61Hppppp
Logic
62
Connection diagrams
Power terminal connection diagram for ATV61H C50N4, C63N4, C50Y, C63Y and
C80Y drives
(1) Line chokes, if required, for ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special transformers (e.g. 12-pulse
transformer) are being used.
Braking resistor connection diagram
ATV61H D55M3X, D75M3X, D90M3X
ATV61H D90N4 to C22N4
ATV61H C11Y to C20Y
For these drive ratings, braking resistors are connected directly to the terminals at the base of the drive (terminals PA/+ and PB).
(1) Thermal overload relay
ATV61H C25N4 to C63N4
ATV61H C25Y to C80Y
For these drive ratings, braking resistors are connected to the external braking unit. Refer to the braking unit Users Manual.
L
1
.
1
L
2
.
1
L
3
.
1
L
1
.
2
L
2
.
2
L
3
.
2
M1
3 a
U
/
T
1
W
/
T
3
V
/
T
2
3 a
(1) (1)
ATV61Hppppp
To disconnect
P
B

P
A

TH
(1)
A1
ATV61Hppppp
Braking resistor
63
Connection diagrams
Control connection diagrams
Control card connection diagram
Logic input switch (SW1)
The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs.
Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.
Set the switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors.

SW1 switch set to "Source" position SW1 switch set to "Source" position and use of an external power
supply for the LIs
SW1 switch set to "Sink Int" position SW1 switch set to "Sink Ext" position
WARNING
UNINTENDED EQUIPMENT OPERATION
When the SW1 switch is set to "Sink Int" or "Sink Ext", the common must never be connected to ground or the protective
ground, as there is then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death, serious injury or equipment damage.
L
I
1
L
I
5
+
2
4
0
V
A1
ATV61Hppppp
P
W
R
+
1
0
A
I
1
+
A
I
2
A
I
1
-
C
O
M
C
O
M
A
O
1
L
I
3
L
I
2
L
I
6
L
I
4
Reference
potentiometer
0 10 V
or
X-Y mA
A1
ATV61Hppppp
SW1
Ext
Source
Sink
Int
L
I
1
L
I
5
+
2
4
0
V
L
I
3
L
I
2
L
I
6
L
I
4
A1
ATV61Hppppp
SW1
Ext
Source
Sink
Int
L
I
1
L
I
5
+
2
4
0
V
L
I
3
L
I
2
L
I
6
L
I
4
+24 V
0 V
24 V c source
A1
ATV61Hppppp
SW1
Ext
Source
Sink
Int
L
I
1
L
I
5
+
2
4
0
V
L
I
3
L
I
2
L
I
6
L
I
4
A1
ATV61Hppppp
SW1
Ext
Source
Sink
Int
L
I
1
L
I
5
+
2
4
0
V
L
I
3
L
I
2
L
I
6
L
I
4
+24 V
0 V
24 V c source
64
Connection diagrams
Bipolar speed reference
Speed reference using axis control
SW2 switch
The LI6 logic input switch (SW2) makes it possible to use the LI6 input:
- either as a logic input by setting the switch to LI (factory setting)
- or for motor protection via PTC probes by setting the switch to PTC

Control power supply via an external source
The control card can be supplied via an external +24 V c source
-

1
0

V
+

1
0

V
C
O
M
A
I
1
+
A
I
1
-
A1
ATV61Hppppp
10 V c source
+
C
O
M
A
I
1
+
A
I
1
-
A1
ATV61Hppppp
0
V
-
Axis control
10 V
reference
0
V
L
I
6
A1
ATV61Hppppp
PTC LI
SW2
Motor
A1
ATV61Hppppp
P24 0V
+24 V
0 V
24 V c source
65
Connection diagrams
I/O extension card connection diagrams
Connection diagram for extended I/O option card (VW3A3202)
Connection diagram for logic I/O option card (VW3A3201)
+
2
4
VW3A3202
0
V
R
P
C
L
O
L
O
4
L
O
3
L
I
1
1
0
V
T
H
2
+
T
H
2
-
A
O
2
A
O
3
C
O
M
A
I
4
A
I
3
-
A
I
3
+
R
4
A
R
4
C
R
4
B A1
0 10 V
or
X-Y mA
Motor
+
2
4
VW3A3201
C
L
O
L
O
2
L
O
1
L
I
7
0
V
T
H
1
+
T
H
1
-
R
3
A
R
3
C
R
3
B A1
Motor
66
Connection diagrams
SW3/SW4 logic I/O switch
Switch in "Source" position Switch in "Source" position and use of an external +24 V c source
Switch in "Sink Int" position Switch in "Sink Ext" position
WARNING
UNINTENDED EQUIPMENT OPERATION
When the SW3 or SW4 switches are set to "Sink Int" or "Sink Ext", the common must never be connected to ground or the
protective ground, as there is then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death, serious injury or equipment damage.
A1
VW3 A3 20p
+
2
4
C
L
O
L
O
p
L
I
p
0
V
Ext
Source
Sink
Int
SW3 or SW4
+24V
0V
+
2
4
C
L
O
L
O
p
L
I
p
0
V
A1
VW3 A3 20p
Ext
Source
Sink
Int
24 V c source
SW3 or SW4
A1
+
2
4
C
L
O
L
O
p
L
I
p
0
V
VW3 A3 20p
Ext
Source
Sink
Int
SW3 or SW4
+24V
0V
+
2
4
C
L
O
0
V
L
O
p
L
I
p
A1
VW3 A3 20p
Ext
Source
Sink
Int
24 V c source
SW3 or SW4
67
Connection diagrams
Connection of several drives in parallel on the DC bus
These drives must all have the same voltage rating.
Connection on DC bus between drives with equivalent ratings
Each drive uses its own charging circuit
Drives , and must not be more than one size apart when they are connected in this way.
F1, F2, F3: Fast-acting semiconductor fuses for protection on the DC bus side.
Connection on DC bus between drives with different ratings
(1) Line choke, if required, for ATV61HpppM3X and ATV61HpppN4, compulsory for ATV61HpppY (to be ordered separately) if no special
transformers (e.g. 12-pulse transformer) are being used.
(2) Drives and powered only by their DC bus do not necessarily have a DC choke (catalog number ATV61HpppM3XD or
ATV61HpppN4D).
(3) Separate fan power supply for certain ratings, see warning below.
F1, F2, F3: Fast-acting semiconductor fuses for protection on the DC bus side.
CAUTION
RISK OF DAMAGE TO DRIVES
Drive 1 must be large enough to supply all the motors capable of operating simultaneously.
When models D90M3X, C13N4 to C63N4 and C11Y to C80Y (drive 3 in diagram above) are powered only by their DC bus and not
by their R/L1, S/L2, T/L3 terminals, it is essential to power the fans separately with a three-phase supply 380480 V, 50/60 Hz (RO,
SO, TO terminals), protected with fuses or motor disconnect. Power and connection are detailed on the following page.
Failure to follow these instructions can result in injury and/or equipment damage.
F1 F2 F3
U

/

T
1
V

/

T
2
W

/

T
3
U
1
W
1
V
1
M1
3 a
ATV61Hppppp
PA/+
PC/-
U

/

T
1
V

/

T
2
W

/

T
3
U
2
W
2
V
2
M2
3 a
ATV61Hppppp
PA/+
PC/-
U

/

T
1
V

/

T
2
W

/

T
3
U
3
W
3
V
3
M3
3 a
ATV61Hppppp
PA/+
PC/-
1 2 3
R

/

L
1
S

/

L
2
T

/

L
3
R

/

L
1
S

/

L
2
T

/

L
3
R

/

L
1
S

/

L
2
T

/

L
3
3 a
(1) (1) (1)
1 2 3
U
/
T
1
V
/
T
2
W
/
T
3
R
/
L
1
S
/
L
2
T
/
L
3
F2 F3
M1
ATV61Hppppp
F1
PA/+
PC/-
U
/
T
1
V
/
T
2
W
/
T
3
ATV61Hppppp (2)
P
A
/
+
P
C
/
-
U
/
T
1
V
/
T
2
W
/
T
3
ATV61Hppppp (2)
P
A
/
+
P
C
/
-
1 2
3
U
1
W
1
V
1
3 a
M2
U
2
W
2
V
2
3 a
M3
U
3
W
3
V
3
3 a
3 a
RO
SO
TO
(1)
(3)
2 3
68
Connection diagrams
Power consumed by the fans
Connecting fans for a separate power supply
In order to remove the link between the fans and power supply terminals R/L1, S/L2, T/L3 and take it to terminals RO, SO, TO,
connectors X1 and X4 must be crossed as indicated on the diagrams below.
ATV61H D90M3X, C13N4 to C22N4, C11Y to C20Y
ATV61H drive Power consumed by the fans
D90M3X, C13N4, C16N4, C22N4, C11Y, C13Y, C16Y, C20Y 550 VA
C25N4, C31N4, C25Y, C31Y, C40Y 1,100 VA
C40N4, C50N4, C63N4, C50Y, C63Y, C80Y 2,200 VA
INPUT X1
INPUT X1
PARKING X4
PARKING X4
Factory wiring: fans powered internally by R/L1, S/L2, T/L3
Modification for fans powered externally by R0, S0, T0
Terminals R0, S0, T0
Terminals R0, S0, T0
69
Connection diagrams
ATV61H C25N4, C31N4, C25Y to C40Y
Modification for fans powered externally by R0, S0, T0
Factory wiring: fans powered internally by R/L1, S/L2, T/L3
Terminals
R0, S0, T0
Terminals
R0, S0, T0
70
Connection diagrams
ATV61H C40N4, C50N4
Modification for fans
powered externally by R0, S0, T0
Factory wiring:
fans powered internally
by R/L1, S/L2, T/L3
Terminals
R0, S0, T0
Terminals
R0, S0, T0
71
Connection diagrams
ATV61H C63N4, C50Y to C80Y
Terminals
R0, S0, T0
Terminals
R0, S0, T0
Modification for fans
powered externally by R0, S0, T0
Factory wiring:
fans powered internally
by R/L1, S/L2, T/L3
72
Operation on an IT system and a "corner grounded" system
IT system: Isolated or impedance grounded neutral system.
Use a permanent insulation monitor compatible with non-linear loads, such as a Merlin Gerin type XM200 or equivalent.
Altivar 61 drives feature built-in RFI filters. In the case of ATV61H C11Y to C80Y drives, the filters must be isolated from ground for operation
on an IT system, as illustrated in the diagrams below. For other models, the filters can be isolated from ground, but this is not compulsory.
"Corner grounded" system: System with one phase connected to ground.
Disconnecting RFI filters
ATV61H D90N4 to C13N4 and ATV61H C11Y to C20Y:
ATV61H C16N4 to C22N4:
WARNING
RISK OF ELECTRIC SHOCK
ATV61H C11Y to C80Y drives must not be connected on a "corner grounded" system.
Failure to follow this instruction can result in death, serious injury or equipment damage.
CAUTION
RISK OF DAMAGE TO DRIVE
For operation on IT or "corner grounded" systems, the filter must be disconnected.
Failure to follow this instruction can result in injury and/or equipment damage.
Normal
(filter connected)
IT system
(filter
disconnected)
Normal
(filter connected)
IT system
(filter disconnected)
73
Operation on an IT system and a "corner grounded" system
ATV61H C25N4 to C31N4 and ATV61H C25Y to C40Y:
ATV61HC40N4:
CAUTION
RISK OF DAMAGE TO DRIVE
For operation on IT or "corner grounded" systems, the filter must be disconnected.
Failure to follow this instruction can result in injury and/or equipment damage.
Normal
(filter connected)
IT system
(filter disconnected)
Normal
(filter connected)
IT system
(filter disconnected)
74
Operation on an IT system and a "corner grounded" system
ATV61HC50N4:
ATV61HC63N4 and ATV61H C50Y to C80Y:
CAUTION
RISK OF DAMAGE TO DRIVE
For operation on IT or "corner grounded" systems, the filter must be disconnected.
Failure to follow this instruction can result in injury and/or equipment damage.
Normal
(filter connected)
IT system
(filter disconnected)
Normal
(filter connected)
IT system
(filter disconnected)
75
Electromagnetic compatibility, wiring
Electromagnetic compatibility
Principle
Grounds between drive, motor and cable shielding must have "high frequency" equipotentiality.
Use of shielded cables with shielding connected to ground at both ends for the motor cables, braking resistor (if used) and control-signal
cables. Metal ducting or conduit can be used for part of the shielding length provided that there is no break in continuity.
Ensure maximum separation between the power supply cable (line supply) and the motor cable.
Installation diagram
ATV61H D55M3X to D90M3X, ATV61H D90N4 to C63N4 and ATV61H C11Y to C80Y
Note:
If using an additional input filter, it should be connected directly to the line supply via an unshielded cable. Link 10 on the drive is then via
the filter output cable.
The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the
PE protective conductors (green-yellow) to the appropriate terminals on each unit.
1 Altivar 61
2 Sheet steel grounded plate
3 Metal clamps
4 Shielded cable for motor connection with shielding connected to
ground at both ends. The shielding must be continuous and
intermediate terminals must be in EMC shielded metal boxes.

5 Shielded cable for connecting the braking resistor (if used).
The shielding must be continuous and intermediate terminals must
be in EMC shielded metal boxes.
6 Shielded cables for connecting the control-signal wiring. For
applications requiring several conductors, use cables with a small
cross-section (0.5 mm).
7 Shielded cables for connecting the Power Removal safety function
input. The shielding must be continuous and intermediate
terminals must be in EMC shielded metal boxes.
8 Shielded cables for connecting the encoder. The shielding must be
continuous and intermediate terminals must be in EMC shielded
metal boxes.
9 Non-shielded wires for relay contact output.
10 Unshielded drive power supply cables.
6
7
8
9
1
2
3
4
5
10
2007-05
atv61e_installation_manual_en_v2