Composite Type Rupture Disc
2-2202-2
COMPOSITE* TYPE RUPTURE DISC
What is a Composite Type
Rupture Disc?
Patented Seven-Hole
Design
A Composite Type Rupture Disc is a
differential pressure relief device used to
protect pressurized systems, equipment,
and vessels from a potentially damaging
overpressure condition. Continental's
Composite Rupture Discs are designed
to provide instantaneous, full-opening
pressure relief.
Continental Disc offers two
Composite Type rupture disc design
styles, a preformed style, like the CDC or
PLV Rupture Disc; and a flat style, like
C.D.C.'s ENVIRO-SEAL Rupture Disc.
Preformed Composite
Rupture Disc
A Preformed Composite Rupture
Disc consists of two or more components
of metallic or non-metallic materials.
These components generally include a
metallic top section, a metallic or nonmetallic seal member, and an optional
vacuum support.
Preformed Composite
Rupture Disc Features:
Excellent performance in low
pressure applications
Operation to 80% of the rupture
disc's rated (marked) burst pressure
Recommended
Operating Conditions
Continental's Preformed Composite
Rupture Discs can be used in a variety
of applications, including equipment
operating at up to 80% of the rupture
disc's rated (stamped) burst pressure
and systems having either liquid or gas
processes.
Continental's Preformed Composite
Rupture Discs also feature our patented
seven-hole pattern, positioned at the
apex of the rupture disc's top section.
This unique configuration, in combination
with the pre-cut sections along the dome,
provide non-fragmenting characteristics
when used with a non-metallic or
Teflon** seal. By using this seven-hole
design, thicker, more durable materials
can be used to manufacture the rupture
disc while still achieving the high 80%
operating-to-burst-pressure ratio.
Various seal material options, such
as Teflons and exotic metals, help insure
excellent corrosion resistance.
Continental's non-metallic seals are
essential to minimize fragmentation.
When ordering, please specify if your
application requires a non-fragmenting
rupture disc.
For use in gaseous or liquid service
Made from a variety of corrosion
resistant materials
Non-fragmenting design when used
with a non-metallic seal
Ideal for use under a safety relief
valve to isolate the valve from
process media
Provided with Continental's unique
Three-Dimensional Flow Direction
Tag as a standard
* Composite Rupture Discs incorporate United States patent no. 3,445,032.
** Teflon is a registered trademark of E.I. du Pont de Nemours and Company used under license.
Under ideal operating conditions,
such as static pressure and a temperature well below the maximum recommended for the rupture disc material
used, Preformed Composite Rupture
Discs may be subjected to operating
pressures exceeding 80% of the rated
(stamped) burst pressure. Contact the
factory for additional information about
the use of a Composite Rupture Disc
above this 80% operating ratio.
Sizes and Materials
Sizes ranging from 1" through 30"
(25mm to 750mm) are available with
burst pressures from 1.5 psig to 1440
psig (0,10 barg to 100 barg). Because of
the availability of a variety of seal materials, these rupture discs can be used in
service temperatures of up to 1000F
(542C) and can resist most corrosive
and atmospheric conditions. The metallic
top section can be manufactured from
various materials to meet the needs of
each individual application.
COMPOSITE TYPE RUPTURE DISC
Each application has its own unique
operating characteristics. Many variables
such as pulsations, cycling, and operating-to-burst-pressure ratio must be
considered in order to achieve maximum
service life from the rupture disc.
metal top section. Therefore, the seal or
liner can be made from thin materials of
anything from Teflon to silver or gold and
still provide a wide range of burst pressures economically.
Versatile operating characteristics,
along with numerous customizable
options like protective liners, protective
rings, vacuum or backpressure support,
gaskets, and Continental's exclusive
B.D.I. (Burst Disc Indicator) Alarm
System provide a comprehensive
selection to match Preformed Composite
Rupture Discs with a wide range of
system protection applications.
Protective Rings
Seating Configurations
Preformed Composite Rupture Discs
are available in a 30 angular "Light Lip"
seat for normal operating pressures and
in a "Flat Seat" design for superior
metal-to-metal sealing. Refer to C.D.C.
Bulletin 2-2203-2 for details.
Corrosion Protection
The design of Continental's
Preformed Composite Rupture Discs
allows the use of highly corrosion
resistant seal materials. This is possible
because the burst pressure rating of the
rupture disc is determined by the slotted
When ordering a Preformed
Composite Rupture Disc that will be subjected to a vacuum condition, clearly
specify the conditions that the rupture
disc will encounter. C.D.C. will supply the
applicable support.
Protective rings may be used on
rupture discs made of thin materials or
where delicate seals are used. These
rings provide rigidity for easier handling
and also help protect the rupture disc
from foreign materials in the seating
area, where a rupture disc holder may
have become pitted or corroded from
extended use.
Vacuum Support,
Backpressure Support
In some burst pressures and materials, it is necessary to support a rupture
disc when system backpressure occurs.
Vacuum supports for Preformed
Composite Rupture Discs, manufactured
for and directly attached to the rupture
disc, are available to withstand a full
system vacuum to 14.7 psig (1,01 barg).
For backpressures in excess of full
vacuum, C.D.C. can supply a
backpressure support specifically
designed for your operating conditions.
Three-Dimensional
Flow Direction Tag*
Continental's innovative ThreeDimensional Flow Direction Tag provides
instant visual verification that the rupture
disc has been correctly oriented into the
system. The 3-D tag extends beyond the
holder to insure clear visibility for easier
installation and inspection after the
rupture disc has been installed.
Protective Ring
( Optional )
Top Section
Slot Cover
Seal
Vacuum Support
( Optional )
* Rupture disc tags are not attached to rupture discs for use in Screw Type or Union Type Holders. Tags can be
attached to a rupture disc for use in Union Type Holders when specified. Consult the factory for more information.
COMPOSITE TYPE RUPTURE DISC
Preformed Composite
Rupture Disc Types
CDCV Type
PL and PLV Type
The CDCV Type Rupture Disc is the
same design as the CDC Type Rupture
Disc, with the addition of a vacuum
support installed on the process side
of the seal. This design provides process
side corrosion protection and support for
full vacuum conditions.
The PL Type Rupture Disc is similar
to the CDC type, with the addition of a
corrosion resistant Teflon liner placed
on the outlet side of the top section.
Continental Disc manufactures
several Preformed Composite Rupture
Discs to fit numerous applications.
CDC Type
The CDC Type Rupture Disc is the
basic Preformed Composite Rupture
Disc design consisting of a slotted metallic top section and a Teflon or metallic
seal on the top section's process side.
This basic design provides corrosion protection and excellent performance in low
pressure applications where no backpressure or vacuum is expected.
The PLV Type Rupture Disc is the
same design as the PL Type Rupture
Disc, but with the addition of a vacuum
support. The vacuum support on this
design, however, is located on the outlet
side of the top section. The outlet liner is
positioned above the vacuum support,
protecting the metallic top section and
the vacuum support from corrosive
elements in the atmosphere.
ALARM SYSTEM
B.D.I.* (Burst Disc Indicator)
Alarm System
In situations where immediate
notification of pressure relief is critical,
Continental's patented B.D.I. (Burst Disc
Indicator) Alarm System should be used
to automatically notify system operators
that a rupture disc has burst.
The heart of the B.D.I. Alarm System
is the B.D.I. Alarm Strip, a closed-path
electrical strip adhered to a Teflon
membrane, which installs in conjunction
with the rupture disc. When the rupture
disc bursts, the alarm strip is severed,
disrupting the electrical current supplied
from a connected monitoring device. This
"open-circuit" creates a signal to initiate
alarms or equipment controlled by the
monitoring device.
Continental Disc
also offers a full line
of B.D.I. Alarm
Monitors providing
several beneficial
features including
visual and/or auditory
alarm signals, as
well as multi-channel
modular designs.
Factory Mutual
approved and
intrinsically safe
designs are also
available. (Refer to
C.D.C. Bulletin
no. 5-7701-5)
The B.D.I. Alarm Strip is computer
compatible, resistant to corrosives,
and operational over a wide range
of temperatures.
* Burst Disc Indicator (B.D.I.) Alarm System incorporates U.S. patent no. Re. 34,308 and 4,408,194; Australia patent no. 539415;
Germany patent no. 3174227.0; Belgium, France and United Kingdom patent no. EP 0 033 867; Canada patent no. 1199990; Japan patent no. 2032464.
SPECIFICATIONS
Manufacturing Range
The manufacturing range is defined
as the allowable pressure range within
which a rupture disc is rated. It is based
upon the customer specified burst
pressure. The manufacturing ranges for
Continental's Preformed Composite
Rupture Discs are outlined in Table I.
Special reduced manufacturing ranges
are available upon request including
25%, 50%, and 75%. Please consult
your C.D.C. representative or the factory
for additional information.
Table I - Manufacturing Range / Burst Tolerance
As per ASME Code, the preformed
Composite Rupture Disc is designed with
a burst tolerance of 2 psig (0,138 barg)
for pressures up to and including 40 psig
(2,76 barg) and 5% for burst pressures
above 40 psig (2,76 barg). Burst tolerances for Composite Rupture Discs
rated below 15 psig (1,03 barg) are outlined in Table I. The burst tolerance
applies only to the rated (marked) burst
pressure on the rupture disc.
% Under
% Over
2 - 5
0,138 - 0,345
-40
+40
25%
6 - 8
0,414 - 0,552
-40
+40
20%
9 - 12
0,621 - 0,815
-30
+30
15%
13 - 14
0,896 - 0,965
-10
+20
10%
15 - 19
1,03 - 1,31
-10
+20
2 psig ( 0,138 barg)
20 - 39
1,38 - 2,69
-4
+14
2 psig ( 0,138 barg)
40 - 50
2,76 - 3,45
-4
+14
51 - 100
3,52 - 6,90
-4
+10
101 - 500
6,96 - 34,48
-4
+7
-3
+6
psig
CDC
CDCV
PL
PLV
Burst Tolerance
In accordance with ASME Code, a
tolerance is applied to the rated (marked)
burst pressure of a rupture disc. The
rated (marked) burst pressure is established after the rupture disc has been
manufactured by testing a minimum of
two rupture discs and averaging the
pressure at which each rupture disc
bursts. This average is the rated
(marked) burst pressure. A tolerance is
then applied to this pressure to determine the maximum expected variation
from the rupture disc's rated (marked)
burst pressure.
barg
Rated
(Stamped)
Burst
Tolerance
Specified Burst Pressure
Manufacturing
Range
Rupture Disc
Types
501 - UP
34,54 - UP
Table II - Maximum Temperature for
Rupture Disc Materials, Liners,
and Coatings
Temperature Rating
Materials
Aluminum / Silver
260
127
Nickel / Monel*
800
427
316SS
900
482
Inconel*
1000
538
FEP Teflon Seal or Lining
400
204
TFE or PFA Seal or Lining
500
260
Recommended Temperatures
In general, burst pressures will
decrease as operating temperatures
increase. Table II shows the maximum
temperatures for commonly used rupture
disc materials, seals, and liners.
* Monel and Inconel are registered trademarks of the Inco family of companies.
5%
SPECIFICATIONS
Table III - Minimum / Maximum Burst Pressures for
Preformed Composite Rupture Discs @ 72 F (22 C)
White bar indicates "psig" Grey bar indicates "barg"
Rupture
Disc
Nominal
Size
Minimum Pressure for Preformed Composite Rupture Discs with Teflon Seal
CDC
CDCV
Minimum Pressure for Preformed Composite Rupture Discs with Metallic Seal
PL
PLV
For CDC, CDCV Type Discs
Maximum Pressure for
Composite Rupture Discs
with:
Teflon Seal Metallic Seal
Rupture
Disc
Nominal
Size
TFE
FEP, PFA
TFE
FEP, PFA
TFE
FEP, PFA
TFE
FEP, PFA
Alum
Silver
Nickel
Monel
Inconel
316SS
1 in
25.0
30.0
30.0
35.0
35.0
40.0
60.0
80.0
38.0
150
190
230
292
442
500
25mm
1,72
2,07
2,07
2,41
2,41
2,76
4,14
5,52
2,62
10,3
13,1
15,9
20,1
30,5
34,5
99,3
25mm
1-1/2 in
22.0
27.0
25.0
34.0
32.0
38.0
60.0
75.0
29.0
100
130
150
208
228
500
1440
1-1/2 in
1440
1 in
40mm
1,52
1,86
1,72
2,34
2,21
2,62
4,14
5,17
2,00
6,90
8,97
10,3
14,3
15,7
34,5
99,3
40mm
2 in
7.00
15.0
10.0
18.0
15.0
20.0
28.0
35.0
17.0
60.0
78.0
90.0
124
208
290
1100
2 in
50mm
0,483
1,03
0,690
1,24
1,03
1,38
1,93
2,41
1,17
4,14
5,38
6,21
8,55
14,3
20,0
75,9
50mm
3 in
6.00
8.00
8.00
11.0
11.0
16.0
18.0
25.0
13.0
45.0
59.0
65.0
98.0
130
160
900
3 in
80mm
0,414
0,552
0,552
0,759
0,759
1,10
1,24
1,72
0,897
3,10
4,07
4,48
6,76
8,97
11,0
62,1
80mm
4 in
5.00
7.00
7.00
8.00
6.00
9.00
15.0
18.0
9.00
34.0
46.0
52.0
72.0
98.0
160
720
4 in
100mm
0,345
0,483
0,483
0,552
0,414
0,621
1,03
1,24
0,621
2,34
3,17
3,59
4,97
6,76
11,0
49,7
100mm
6 in
3.00
4.00
5.00
7.00
5.00
7.00
12.0
14.0
7.00
26.0
33.0
39.0
56.0
65.0
130
640
6 in
150mm
0,207
0,276
0,345
0,483
0,345
0,483
0,828
0,966
0,483
1,79
2,28
2,69
3,86
4,48
8,97
44,1
150mm
8 in
2.00
3.00
5.00
5.00
4.00
5.00
11.0
11.0
5.00
20.0
26.0
30.0
39.0
52.0
110
590
8 in
200mm
0,138
0,207
0,345
0,345
0,276
0,345
0,759
0,759
0,345
1,38
1,79
2,07
2,69
3,59
7,59
40,7
200mm
10 in
3.00
5.00
5.00
8.00
5.00
21.0
22.0
33.0
46.0
90.0
480
10 in
250mm
0,207
0,345
0,345
0,552
0,345
1,45
1,52
2,28
3,17
6,21
33,1
250mm
12 in
2.00
4.00
5.00
8.00
4.00
17.0
20.0
29.0
39.0
80.0
400
12 in
300mm
0,138
0,276
0,345
0,552
0,276
1,17
1,38
2,00
2,69
5,52
27,6
300mm
14 in
2.00
4.00
5.00
8.00
4.00
14.0
17.0
27.0
36.0
70.0
275
14 in
350mm
0,138
0,276
0,345
0,552
0,276
0,966
1,17
1,86
2,48
4,83
19,0
350mm
16 in
2.00
4.00
5.00
8.00
4.00
13.0
16.0
25.0
34.0
60.0
275
16 in
400mm
0,138
0,276
0,345
0,552
0,276
0,897
1,10
1,72
2,34
4,14
19,0
400mm
18 in
2.00
4.00
5.00
8.00
4.00
12.0
14.0
22.0
31.0
50.0
275
18 in
450mm
0,138
0,276
0,345
0,552
0,276
0,828
0,966
1,52
2,14
3,45
19,0
450mm
20 in
2.00
4.00
5.00
8.00
4.00
10.0
12.0
21.0
29.0
50.0
275
20 in
500mm
0,138
0,276
0,345
0,552
0,276
0,690
0,828
1,45
2,00
3,45
19,0
500mm
24 in
2.00
4.00
5.00
8.00
4.00
50.0
150
24 in
600mm
0,138
0,276
0,345
0,552
0,276
3,45
10,3
600mm
30 in
2.00
4.00
5.00
8.00
4.00
50.0
30 in
750mm
0,138
0,276
0,345
0,552
0,276
3,45
750mm
NOTE:
1. Minimum pressures in Table III are
based upon the minimum of the
manufacturing range @ 72F (22C).
Preformed Composite Rupture Discs
specified at a minimum rating will have
the manufacturing range added above
the minimum pressure. For example, a
3" (80mm) CDC with FEP seal requested
to burst at 8 psig (0,55 barg) will have a
standard manufacturing range of 8 psig
to 14.4 psig (0,55 - 1,0 barg).
2. Maximums included in Table III apply
to all metals except silver. Consult your
C.D.C. representative or the factory for
maximum pressures for this material.
3. When ordering, please specify
when a 1" (25mm), 1-1/2" (40mm)
or 2" (50mm) rupture disc will be used
in a Union Type Holder. Consult the
factory if you require tags to be
attached to rupture discs used in
Union Type Holders.
4. For information concerning
conditions or rupture disc sizes not
shown, please consult your C.D.C.
representative or the factory.
ENVIRO-SEAL RUPTURE DISCS
ENVIRO-SEAL Rupture Discs
In addition to the Preformed
Composite Rupture Disc, Continental
Disc also manufactures a flat composite
rupture disc design, the ENVIRO-SEAL
Rupture Disc. The ENVIRO-SEAL
Rupture Disc is designed to provide
economical protection for low pressure
atmospheric storage vessels and to
isolate the downstream side of pressure
relief valves and other equipment from
corrosive environments.
ENVIRO-SEAL
Rupture Disc Types
Continental Disc manufactures three
types of ENVIRO-SEAL Rupture Discs to
fit various applications.
ENVIRO-SEAL Type I
ENVIRO-SEAL
Rupture Disc Features
Excellent performance in low
pressure applications
Operation to 50% of the rupture
disc's rated (marked) burst pressure
For use in gaseous or liquid service
Non-fragmenting design
Ideal for use in isolating the
downstream side of a pressure
relief valve from process media
Provided with a Three-Dimensional
Flow Direction Tag as a standard
The ENVIRO-SEAL Rupture Disc is
typically used as a corrosion barrier or
environmental seal. It is a flat Composite
style rupture disc that installs between
standard bore ANSI, DIN, or JIS
companion flanges.
The ENVIRO-SEAL Type I Rupture
Disc is designed to burst in only one
direction. The rupture disc consists of a
single metallic top section located on the
vent side of the rupture disc with a single
non-metallic seal located on the process
side of the rupture disc. The ENVIROSEAL Type I Rupture Disc provides
excellent protection and corrosion
resistance for applications requiring
single direction overpressure protection.
ENVIRO-SEAL Type II
The components of the ENVIROSEAL Rupture Disc typically consist of a
metallic top section and a non-metallic
seal on the process side, on both the
process and the vent side, or between
two metallic top sections.
The top section of the ENVIROSEAL Rupture Disc is designed for
non-fragmentation, utilizing Continental's
patented seven-hole pattern.
As a standard, the ENVIRO-SEAL is
manufactured from 316 Stainless Steel,
Teflon seals, and a non-asbestos gasket
on both sides of the rupture disc.
Standard sizes range from 2" (50mm)
through 36" (900mm).
ENVIRO-SEAL Type III
The ENVIRO-SEAL Type II Rupture
Disc is designed to burst in either the
positive or vacuum direction, at the same
burst pressure. Seal material is located
on both the vent and the process sides
of a single top section, providing a
completely lined rupture disc. This
feature provides a durable corrosion
barrier from both process media and
atmospheric corrosives while maintaining
dual direction protection.
The ENVIRO-SEAL Type III Rupture
Disc is also designed to burst in either
the positive or vacuum direction at the
same burst pressure. However, the
ENVIRO-SEAL Type III Rupture Disc
consists of two metallic top sections,
one located on the process side and
one on the vent side of the rupture disc.
A single seal is located between the two
top sections.
The two top section configuration
of the ENVIRO-SEAL Type III Rupture
Disc design results in a durable low
pressure protection design with
enhanced performance under non-static
pressure conditions.
ENVIRO-SEAL RUPTURE DISCS
ENVIRO-SEAL Rupture Disc
Specifications
The ENVIRO-SEAL Rupture Disc is
not preformed, therefore, its maximum
operating pressure is limited to 50% of
the burst rating of the rupture disc.
ENVIRO-SEAL Rupture Discs are
stamped with the minimum / maximum
burst pressure at a specified temperature.
Recommended maximum temperature
for a rupture disc with Teflon seals is
400F (204C). The recommended
maximum temperature for a rupture disc
with Polyethylene seals is 150F (66C).
Polyethylene seals may be used for
lower pressures at the discretion of
Continental Disc. Other top section
materials are available on request. Refer
to Table IV for minimum/ maximum burst
pressures for ENVIRO-SEAL Rupture
Discs.
For applications requiring critical
overpressure protection, contact
the factory or your Continental Disc
Corporation representative for
product application information.
Table IV - Minimum / Maximum Burst Pressures
for ENVIRO-SEAL Rupture Discs @ 72F (22C)
Nominal Disc Sizes
Available
Burst Pressure
Min / Max
in
mm
psig
2 - 18
50 - 450
50 - 59
2 - 20
50 - 500
42 - 50
2 - 24
50 - 600
2 - 30
50 - 750
2 - 36
2 - 36
Maximum Operating
Pressure
barg
psig
barg
3,45 - 4,07
25
1,72
2,90 - 3,45
21
1,45
36 - 43
2,48 - 2,96
18
1,24
30 - 36
2,07 - 2,48
15
1,03
50 - 900
24 - 30
1,65 - 2,07
12
0,827
50 - 900
20 - 25
1,38 - 1,72
10
0,689
2 - 36
50 - 900
16 - 21
1,10 - 1,45
8.0
0,552
2 - 36
50 - 900
14 - 18
0,965 - 1,24
7.0
0,483
2 - 36
50 - 900
12 - 15
0,827 - 1,03
6.0
0,414
2 - 36
50 - 900
11 - 14
0,758 - 0,965
5.5
0,379
2 - 36
50 - 900
10 - 13
0,689 - 0,896
5.0
0,345
2 - 36
50 - 900
9.0 - 12
0,621 - 0,827
4.5
0,310
2 - 36
50 - 900
8.0 - 11
0,552 - 0,758
4.0
0,276
2 - 36
50 - 900
7.0 - 10
0,483 - 0,689
3.5
0,241
2 - 36
50 - 900
6.0 - 9.0
0,414 - 0,621
3.0
0,207
3 - 36
80 - 900
5.0 - 8.0
0,345 - 0,552
2.5
0,172
3 - 36
80 - 900
4.0 - 7.0
0,276 - 0,483
2.0
0,138
4 - 36
100 - 900
3.0 - 5.0
0,207 - 0,345
1.5
0,103
6 - 36
150 - 900
2.0 - 4.0
0,138 - 0,276
1.0
0,069
8 - 36
200 - 900
1.6 - 3.6
0,110 - 0,248
0.8
0,055
10 - 36
250 - 900
1.2 - 3.2
0,083 - 0,221
0.6
0,041
12 - 36
300 - 900
1.0 - 3.0
0,069 - 0,207
0.5
0,034
NOTE: The rupture disc's manufacturing range and burst tolerance are included in
the burst pressure minimum / maximum.
CONTINENTAL DISC HOLDERS
Continental Disc Corporation's
Preformed Composite Rupture Discs are
engineered for use in customized holder
configurations as well as various
standard designs.
The Full Bolted Style Holder is available for ANSI, DIN, or JIS class flanges.
Full Bolted holders for Preformed
Composite Rupture Discs are available
in sizes ranging from 1" through 24"
(25mm to 600mm) in the 30 angular
seating configuration. Standard materials
include Carbon Steel and 304 or 316
Stainless Steel. Special materials are
available upon request. For additional
information on other sizes or flange
classes, please consult the factory.
Insert Type Holders
Screw Type Holder Assembly*
Code Compliance
The Screw Type Holder Assembly is
designed for use in "mini-systems" with
pressures as high as 1000 psig (69,0
barg). The Screw Type Holder is available for a 11/16" Preformed Composite
Rupture Disc and is supplied with 1/4" or
1/2" (6mm or 13mm) MPT threaded inlet
and traditional MPT, free or muffled style
outlets. Available holder materials include
Carbon Steel and 300 Series Stainless
Steel. Refer to C.D.C. Bulletin 2-2206-2
for details.
Union Type Holders*
C.D.C.'s Insert Type Holders are
designed to install within the bolt circle of
ANSI, DIN, or JIS class flanges.
Continental's Insert Type Holders are
available in three basic designs: a 30
angular "Light-Lip" design for normal
operating pressures, a 30 angular
"Heavy-Lip" design for higher pressures
and a "Flat-Seat" design for superior
metal to metal sealing. Available materials include Carbon Steel and 304 or 316
Stainless Steel. Special materials are
available upon request. Refer to Table V
for recommended pressure maximums
for ANSI class flanges.
Preformed Composite Rupture
Discs are available in the "Flat-Seat"
configuration to mate with Continental's
UNISERT Insert Type Rupture Disc
Holder. Refer to C.D.C. Bulletin 2-2203-2
for details.
Full Bolted Style Holders
When specified, Composite Type
Rupture Discs will be manufactured in
accordance with ASME Code Sections III
or VIII, ISO, DIN, EN, BSI, JIS or other
codes as required. For these applications, C.D.C. will manufacture, temperature test and mark the rupture discs to
comply with specific code requirements.
Continental Disc Corporation has
been accredited and is authorized by the
ASME Code to utilize the
Code
Symbol Stamp for product built in accordance with the requirements of the
ASME Boiler and Pressure Vessel Code,
Section VIII, Division 1.
The Composite Rupture Disc and the
ENVIRO-SEAL Rupture Disc flow performance was certified by The National
Board of Boiler and Pressure Vessel
Inspectors. These certified flow resistance factors (KR) and minimum net flow
area values are available from
Continental Disc Corporation or The
National Board of Boiler and Pressure
Vessel Inspectors. Refer to C.D.C.
Bulletin 1-1112 for details.
Continental Disc maintains an
in-house ASME accepted flow testing
laboratory to conduct flow testing for
rupture discs, relief valves, and rupture
disc/valve combinations. Refer to C.D.C.
Bulletin 1-1106 for details.
C.D.C.'s Union Type Holders are
designed for piping connections using
1/2", 1", 1-1/2", and 2" (13mm, 25mm,
40mm and 50mm) size piping. All Union
Type Holders are available with threaded
or welded inlets in combination with
threaded, welded, or muffled outlets.
Available materials include Carbon Steel
and 300 Series Stainless Steel. Special
designs are available upon request.
Refer to C.D.C. Bulletin 2-3308-2 for
details.
Table V - Recommended Maximum Pressure for Stainless
Steel and Carbon Steel ANSI Class Flanges
Service
Temperature
F
-20 to +100
Maximum Rating (psig)
150# ANSI 300# ANSI 600# ANSI 900# ANSI 1500# ANSI 2500# ANSI
275
720
1440
2160
3600
6000
Values listed reflect those listed in ASME B16.5-1996
* Rupture disc tags are not attached to rupture discs for use in Screw Type or Union Type Holders. Tags can be attached to a rupture disc for use in Union Type
Holders when specified. Consult the factory for more information.
10
WEIGHTS AND DIMENSIONS
Table VI - 30 Insert Holder Weights and Dimensions
ANSI
DIN
JIS
Height
Weight
(in / mm)
(lbs / kg)
1.67 / 42
1.67 / 42
1.67 / 42
2.38 / 60
2.38 / 60
2.38 / 60
2.59 / 66
1.67 / 42
1.67 / 42
1.67 / 42
2.66 / 68
1.67 / 42
2.66 / 68
2.66 / 68
3.63 / 92
1.67 / 42
1.67 / 42
1.67 / 42
1.67 / 42
3.15 / 80
3.15 / 80
3.15 / 80
3.71 / 94
1.67 / 42
1.67 / 42
1.67 / 42
2.13 / 54
2.13 / 54
2.13 / 54
3.21 / 82
3.21 / 82
3.71 / 94
3.71 / 94
4.15 / 105
1.67 / 42
1.67 / 42
2.15 / 55
1.67 / 42
3.13 / 79
2.15 / 55
2.15 / 55
3.63 / 92
3.13 / 79
4.35 / 111
3.63 / 92
4.35 / 111
6.15 / 156
2.06 / 52
2.06 / 52
2.93 / 74
2.06 / 52
3.96 / 101
2.93 / 74
4.53 / 115
2.93 / 74
3.96 / 101
4.53 / 115
6.13 / 155
2.31 / 58
2.31 / 58
2.31 / 58
2.31 / 58
3.30 / 84
3.30 / 84
3.30 / 84
3.30 / 84
4.50 / 114
3.30 / 84
4.50 / 114
1.9 / 0,90
2.5 / 1,1
2.9 / 1,3
4.9 / 2,2
4.9 / 2,2
4.1 / 1,9
5.4 / 2,4
3.0 / 1,4
3.4 / 1,5
4.0 / 1,8
6.9 / 2,7
4.5 / 2,0
8.1 / 3,7
10 / 4,5
14 / 6,5
3.6 / 1,6
3.6 / 1,6
4.3 / 2,0
4.8 / 2,2
11 / 5,0
13 / 5,9
17 / 7,8
22 / 10
5.2 / 2,4
5.5 / 2,5
6.1 / 2,8
8.9 / 4,0
8.9 / 4,0
10 / 4,5
19 / 8,6
23 / 10
29 / 13
29 / 13
44 / 20
6.0 / 2,7
7.4 / 3,4
12 / 5,4
9.1 / 4,1
18 / 8,3
13 / 5,9
14 / 6,4
26 / 12
25 / 11
45 / 20
37 / 17
47 / 22
91 / 41
16 / 7,2
17 / 7,7
26 / 12
22 / 9,7
55 / 25
37 / 17
71 / 32
44 / 20
66 / 30
95 / 43
168 / 76
25 / 11
27 / 12
29 / 13
31 / 14
44 / 20
48 / 22
50 / 23
58 / 26
83 / 38
63 / 29
91 / 41
Nominal
Size
Class
150
300 / 600
Outside Dia.
in / mm
2.50 / 63.5
2.75 / 69,9
1"
25mm
1 1/2"
40mm
900 / 1500
2500
150
3.00 / 76,2
3.25 / 82,6
3.25 / 82,6
300 / 600
900 / 1500
3.63 / 92,2
3.75 / 95,3
2500
150
4.50 / 114,3
4.00 / 101,6
300 / 600
4.25 / 108,0
2"
50mm
3"
80mm
4"
100mm
6"
150mm
900 / 1500
2500
5.50 / 139,7
5.63 / 143,0
150
5.25 / 133,4
300 / 600
5.75 / 146,1
900
6.50 / 165,1
1500
2500
6.75 / 171,5
7.63 / 193,8
150
6.75 / 171,5
300
7.00 / 177,8
600
7.50 / 190,5
900
1500
2500
8.00 / 203,2
8.13 / 206,5
9.13 / 231,9
150
8.63 / 219,2
300
600
900
2500
150
Outside Dia.
mm
Class
Outside Dia.
mm
10 / 40
69,9
10 / 20
30 / 40
69,9
76,0
64 / 160
250
82,0
82,0
10 / 20
86,0
10 / 40
92,2
30 / 40
97,0
64 / 160
250
102,0
108,0
10
16 / 20
101,6
101,6
30 / 40
111,0
10
131,0
16 / 20
137,0
30 / 40
146,1
10
16 / 20
30
156,0
162,0
168,0
40
180,0
10
217,0
16 / 20
235,0
30
247,7
40
262,0
10
267,0
16 / 20
280,0
30
293,0
40
312,0
10 / 40
64
100 / 160
250
10
16 / 40
64
100 / 160
142,0
142,0
146,1
153,0
250
170,0
10 / 16
25 / 40
162,0
168,0
64
173,0
100 / 160
180,0
250
202,0
10 / 16
217,0
25 / 40
223,0
64
247,0
100 / 160
257,0
10.38 / 263,7
11.25 / 285,8
12.38 / 314,5
10 / 16
272,0
25
40
283,0
290,0
10.88 / 276,4
12.00 / 304,8
64
600
108,0
111,0
118,0
123,0
9.75 / 247,7
8"
200mm
300
Class
309,0
12.50 / 317,5
11
ANSI
Nominal
Size
Class
Outside Dia.
in / mm
DIN
Class
10 / 16
150
25
40
600
150
16.00 / 406,4
300
16.50 / 419,1
16"
400mm
18"
450mm
150
150
21.50 / 546,1
64
364,0
100
391,0
16 / 20
30
353,0
357,0
40
377,0
5
10
367,0
375,0
16 / 20
403,0
30
417,0
40
431,0
5
10
410,0
420,0
16 / 20
447.8
30
462,0
40
474,0
16 / 20
572,0
16 / 20
627,0
16 / 20
731,0
16
20
893,0
914,0
377,0
383,0
400,0
40
417,0
64
424,0
10
16
437,0
443,0
25
457,0
40
474,0
300
600
150
23.38 / 593,9
24.00 / 609,6
23.75 / 603,3
40
20"
500mm
16
546,0
617,0
25.63 / 651,0
28.13 / 714,5
24"
600mm
30"
750mm
330,0
340,0
352,0
17.63 / 447,8
19.00 / 482,6
20.13 / 511,3
21.13 / 536,7
16
300
150
10
17.88 / 454,2
300
150
300
300
150
Outside Dia.
mm
15.63 / 397,0
12"
300mm
14"
350mm
Class
14.13 / 358,9
10
16
25
600
Outside Dia.
mm
327,0
13.25 / 336,6
10"
250mm
300
JIS
734,0
30.38 / 771,7
34.63 / 879,6
NOTE: Consult factory for availability of flange classes or sizes not listed.
12
Height
Weight
(in / mm)
(lbs / kg)
2.55 / 65
2.55 / 65
2.55 / 65
4.18 / 106
4.18 / 106
2.55 / 65
4.18 / 106
4.18 / 106
5.00 / 127
4.18 / 106
5.00 / 127
5.00 / 127
2.55 / 65
2.55 / 65
2.55 / 65
2.55 / 65
4.13 / 105
2.55 / 65
2.55 / 65
4.13 / 105
4.13 / 105
5.43 / 138
4.13 / 105
5.43 / 138
2.75 / 70
2.75 / 70
2.75 / 70
2.75 / 70
2.75 / 70
4.37 / 111
4.37 / 111
4.37 / 111
4.37 / 111
4.37 / 111
2.94 / 75
4.56 / 116
4.56 / 116
3.13 / 79
3.13 / 79
4.87 / 124
6.12 / 155
3.46 / 90
3.46 / 90
3.46 / 90
5.06 / 129
3.87 / 98
3.87 / 98
3.87 / 98
5.56 / 141
4.43 / 113
4.43 / 113
4.43 / 113
34 / 15
36 / 16
40 / 18
69 / 31
81 / 37
49 / 22
86 / 39
88 / 40
128 / 58
107 / 49
163 / 74
171 / 78
36 / 16
41 / 19
42 / 19
46 / 21
94 / 43
60 / 27
62 / 28
114 / 52
116 / 53
161 / 73
130 / 59
211 / 96
39 / 18
46 / 21
60 / 27
65 / 29
69 / 31
123 / 56
130 / 59
146 / 66
149 / 68
159 / 77
95 / 43
191 / 87
207 / 94
94 / 43
125 / 57
239 / 108
341 / 155
123 / 56
143 / 65
158 / 72
287 / 130
183 / 83
215 / 97
220 / 100
426 / 193
292 / 132
328 / 149
385 / 175
ORDERING
To assure selection of the correct rupture disc and holder for your application,
please determine the following:
Preformed Composite Rupture Disc: Quantity
Size
Description: CDC, CDCV, PL, PLV
Material:
Rated Burst Pressure:
psig or barg @
Manufacturing range:
F or C
(See Table I)
Burst Tolerance:
(See Table I)
Manufacturing number:
(if replacing current Continental rupture disc installed)
Seating Configuration:
(30 Light Lip, Flat Seat)
Options: ASME Code testing required / other code testing required
Protective rings
Vacuum / Backpressure Support (if required)
Gaskets
B.D.I. Alarm System
Non-fragmenting design (if required)
ENVIRO-SEAL Rupture Disc: Quantity:
Rated Burst Pressure: Min / Max
Size:
/
Description: ENVIRO-SEAL Type I, II, or III
psig or barg @
F or C
(Manufacturing range and burst tolerance are included in the burst pressure min / max range)
Manufacturing number:
( if replacing current Continental rupture disc installed )
Options ASME testing required
Holder: Quantity:
Size:
Material: Inlet
Outlet
Configuration: (for Screw Type and Union Type Holders)
Inlet
Outlet
Threaded Connection Size
Accessories: (for Insert Type and Full Bolted Holders)
Gauge Tap
Pressure Gauge
Nipple and Tee
Special Facing: Inlet
Excess Flow Valve
Teflon Coating
Outlet
OTHER SPECIFICATIONS
Operating Specifications:
Quality Assurance / Documentation:
1. Maximum allowable working
pressure (M.A.W.P.)
1. Code: ASME, ISO, EN, DIN, JIS, BSI
or other
2. Special cleaning
Operating pressure
3. Operating temperature
3. Special packaging
4. Actual vacuum / backpressure
4. Special tagging
5. Cycle conditions
5. Temperature testing
6. Required flow rate
6. Material test reports
7. Media
7. Other
8. Molecular weight / specific gravity
13
ASME Code Symbol Stamp
Available When Specified
China Quality License
Available When Specified
Pressure Equipment Directive
Available When Specified
Continental Disc Corporation has representatives located throughout the world.
Contact the C.D.C. office nearest you for the authorized representative in your area.
CORPORATE HEADQUARTERS
Continental Disc Corporation
3160 W. Heartland Drive
Liberty, Missouri 64068-3385 USA
Phone:
FAX:
E-mail:
Website:
(816) 792-1500
(816) 792-2277 / 5447
pressure@contdisc.com
www.contdisc.com
THE NETHERLANDS
GERMANY
UNITED KINGDOM
Continental Disc Corporation
P.O. Box 172
2394 ZH Hazerswoude-Rijndijk
The Netherlands
Continental Disc Deutschland GmbH
Postfach 1310
D-41337 Korschenbroich
Germany
Continental Disc UK Ltd.
Unit C, The Business Centre
Faringdon Avenue, Harold Hill, Romford
Essex RM3 8EN
United Kingdom
Phone:
FAX:
E-mail:
Phone:
FAX:
E-mail:
(0) 71-5412221
(0) 71-5414361
cdcnl@contdisc.com
(0) 2161-642021
(0) 2161-64766
cdd@contdisc.com
Phone:
FAX:
E-mail:
(0) 1708-386444
(0) 1708-386486
cduk@contdisc.com
Continental Disc Corporation reserves the right to alter the information in this publication without notice.
Reproduction without written permission prohibited.
1984 - 2003 Continental Disc Corporation
Printed in U.S.A.
10032000SL
