PROCESSDESIGNCALCULATIONSFOR1.
0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
DESIGNPARAMETERS:
AverageFlow(Qav)
1.00 MLD
41.7 m3/hr
0.012 m3/sec
PeakFlow(Qpk)
3.00 MLD
125 m3/hr
0.035 m3/sec
PeakFlowFactor=(Qpk/Qav)
3.00
INLETCHAMBER:
UnittobedesignedforPeakFlow
3.00 MLD
125.0 m3/hr
0.035 m3/sec
andtobecheckedforAverageFlow
1.00 MLD
41.7 m3/hr
0.012 m3/sec
CapacityofStillingChamber
Volumerequired
=
=
0.035 x30
1.04 m3
ProvidingSWD
0.60 m
LengthProvided
1.60 m
WidthProvided
1.20 m
ProvidingFreeboard
0.50 m
VolumeProvided
1.15 m3
OK
1600 Long
600 SWD
ProvideStillingChamberof
30 seconpeakflow
1200 wide
COARSESCREENCHANNELS:
No.ofunitstobeprovided
2 Nos.
(1MechanicalW+1MechanicalS)
UnittobedesignedforPk.Flow
3.00 MLD
125.0 m3/hr
0.035 m3/sec
andtobecheckedforAvg.Flow
1.00 MLD
41.6667 m3/hr
0.012 m3/sec
MechanicalScreenChannel
PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN
Astherewillbeonestream,
DesignFlowatPeakCondn
0.035
1
3
m /sec
0.035 m3/sec
DesignFlowatAvg.Condn
0.012
1
m /sec
0.012 m3/sec
0.035 m2
0.02315 m2
0.042 m2
VelocitythruScreenChannelfor:
Qpk =
Qavg =
1.0 m/s
0.5 m/s
Areaofscreenchannelreqd.forQpk
0.035
1
m /sec
m/s
Areaofscreenchannelreqd.forQavg
0.012
0.5
m /sec
m/s
Considering50mmopeningand10mmthicknessofbars,
Grossarearequired
0.035 x60
50
Assumingwidthofchannelas
600 mm
Widthofsideframeoneachside
0 mm
Totalwidthofchannel
600 mm
Liquiddepthinscreen
69 mm
Heightofdeadplate
500 mm
Totaldepthofscreen
600 mm
Angleofinclinationwithhorizontol
45 Deg
ProvidelengthofScreenChamberas
6.00 m
Providefreeboardas
300 mm
Say
100 mm
Say
600 mm
onupstreamside
PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN
ProvideScreenChannelof
600 wide
600 SWD
CheckforHeadlossinscreen
Headlossthruscreenundercleanconditions
HL=0.0729(V12V22)
Netareaavailablethruscreen
Velocitythruscreenatpeakflow(V1)
0.6 x0.1x50
x60
2
= 0.050
= 0.035
0.050
m/s
0.694 m/s
0.035
0.6 x0.6
0.096 m/s
0.034 m
Velocitythruscreenatpeakflow(V1)
1.389 m/s
Approachvelocityatpeakflow(V2)
0.035
0.60 x0.6
0.096 m/s
0.140 m
Approachvelocityatpeakflow(V2)
Headloss(HL)
34.48 mm
140 mm
Headlossthruscreenunderhalfclogged
conditions
HL=0.0729(V12V22)
Headloss(HL)
COLLECTINGTANK
6000 Long
PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN
UnittobedesignedforPeakFlow
CapacityofCollectingTank
Volumerequired
=
=
0.035 x20
41.67 m3
ProvidingSWD
2.00 m
Diameterrequired
5.15 m
DiameterProvided
5.20 m
VolumeProvided
42.47 m3
OK
ProvideCollectingTankofsize
3.00 MLD
125.0 m3/hr
20 minutesonpeakflow
5200 dia
x 60
2000 SWD
PumpingMachineryinCollectingTank
Typeofpumps
= Nonclogsewagesubmersible
TotalFlow
125 m3/hr
Diaofpumpingmain(aspertender)
250 mm
LengthofpipefromSPStomanhole
500 m
FrictionalLosses
2.0 m
StaticHead
9.0 m
OtherMiscellaneousLosses@20%
2.2 m
Terminalheadrequired
1.0 m
TotalHeadrequired
14.2 m
Numberofpumps,fordischarge0.86MLD
Say
0.035 m3/sec
16 m
2 Dischargeperpump=
9.95 LPS
0.035 m3/sec
PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN
HPrequiredbyPump
= 9.95x16/0.7/75
=
3.03 HP
Say
Numberofpumps,fordischarge0.43MLD
HPrequiredbyPump
= 4.98x/0.7/75
=
1.52 HP
3.3 HP
2 Dischargeperpump=
Say
1.7 HP
4.98 LPS
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
DESIGNPARAMETERS:
AverageFlow(Qav)
=
15.00 MLD
=
625.0 m3/hr =
0.174 m3/sec
PeakFlowFactor=(Qpk/Qav)
2.25
PeakFlow(Qpk)
33.75 MLD
BiologicalOxygenDemand(BOD5)
300 mg/l
ChemicalOxygenDemand(COD)
650 mg/l
TotalSuspendedSolids(TSS)
600 mg/l
FecalColiform
= 1x104
TotalKjeldahlNitrogen(TKNasN)
55 mg/l
TotalPhosphorous(TP)
6 mg/l
1406.25 m3/hr
0.391 m3/sec
QUALITYOFINLETWASTE:
MPN/100ml
OUTLETSTANDARDSREQD.:
BiologicalOxygenDemand(BOD5)
= <10
mg/l
ChemicalOxygenDemand(COD)
= <100
mg/l
TotalSuspendedSolids(TSS)
= <10
mg/l
FecalColiform
= <230
MPN/100ml
TotalNitrogen(asN)
= <10
mg/l
TotalPhosphorous(TP)
= <1
mg/l
INLETCHAMBER:
UnittobedesignedforPeakFlow
33.75 MLD
1406.3 m3/hr
0.391 m3/sec
andtobecheckedforAverageFlow
15.00 MLD
625.0 m3/hr
0.174 m3/sec
CapacityofStillingChamber
Volumerequired
=
=
30 seconpeakflow
0.391 x30
11.72 m3
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
ProvidingSWD
=
1.00 m
LengthProvided
4.00 m
WidthProvided
3.00 m
ProvidingFreeboard
0.50 m
VolumeProvided
12.00 m3
OK
ProvideStillingChamberof
3000 wide
4000 Long
1000 SWD
COARSESCREENCHANNELS:
No.ofunitstobeprovided
2 Nos.
(1mechanicalW+1MechnaicalS)
UnittobedesignedforPk.Flow
33.75 MLD
1406.3 m3/hr
0.391 m3/sec
andtobecheckedforAvg.Flow
15.00 MLD
625 m3/hr
0.174 m3/sec
MechnicalScreenChannel
Astherewillbeonestream,
DesignFlowatPeakCondn
0.391
1
m3/sec
0.391 m3/sec
DesignFlowatAvg.Condn
0.174
1
m3/sec
0.174 m3/sec
VelocitythruScreenChannelfor:
Qpk =
Qavg =
1.0 m/s
0.5 m/s
Areaofscreenchannelreqd.forQpk
0.391
1
m3/sec
m/s
0.391 m2
Areaofscreenchannelreqd.forQavg
0.174
0.5
m3/sec
m/s
0.34722 m2
0.469 m2
Considering50mmopeningand10mmthicknessofbars,
Grossarearequired
0.391 x60
50
Assumingwidthofchannelas
1000 mm
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
Widthofsideframeoneachside
0 mm
Totalwidthofchannel
1000 mm
Liquiddepthinscreen
469 mm
Heightofdeadplate
500 mm
Totaldepthofscreen
970 mm
Angleofinclinationwithhorizontol
45 Deg
ProvidelengthofScreenChamberas
7.00 m
Providefreeboardas
500 mm
ProvideScreenChannelof
Say
470 mm
Say
1000 mm
onupstreamside
1000 wide
1000 SWD
61.39 mm
CheckforHeadlossinscreen
Headlossthruscreenundercleanconditions
HL=0.0729(V12V22)
Netareaavailablethruscreen
Velocitythruscreenatpeakflow(V1)
Approachvelocityatpeakflow(V2)
Headloss(HL)
Headlossthruscreenunderhalfclogged
conditions
HL=0.0729(V12V22)
1 x0.47x50
x60
= 0.392
m2
= 0.391
0.392
m/s
0.997 m/s
0.391
1 x1
0.391 m/s
0.061 m
7000 Long
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
Velocitythruscreenatpeakflow(V1)
=
1.995 m/s
Approachvelocityatpeakflow(V2)
0.391
1.00 x1
0.391 m/s
0.279 m
279 mm
UnittobedesignedforPeakFlow
33.75 MLD
1406.3 m3/hr
CapacityofCollectingTank
Volumerequired
=
=
0.391 x20
468.75 m3
ProvidingSWD
2.50 m
Diameterrequired
15.45 m
DiameterProvided
16.00 m
VolumeProvided
502.65 m3
OK
Headloss(HL)
COLLECTINGTANK
ProvideCollectingTankofsize
20 minutesonpeakflow
16000 dia
x 60
2500 SWD
PumpingMachineryinCollectingTank
Typeofpumps
= Nonclogsewagesubmersible
TotalFlow
1406.25 m3/hr
Numberofworkingpumps
Numberofstandbypumps
Dischargeperpump
703.125 m3/hr
11719 LPM
11.5 m
StaticHead
195.3 LPS
0.391 m3/sec
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
MiscLosses@20%
=
2.3 m
RequiredHeadofPump
13.8 m
TakeHeadofpump
15.0 m
Numberofpumps,fordischarge15MLD
BHPrequiredbyPump
= 173.61x15/0.7/75
=
49.6 BHP
Say
2 Dischargeperpump=
Numberofpumps,fordischarge7.5MLD
BHPrequiredbyPump
= 86.81x15/0.7/75
=
24.8 BHP
Say
173.61 LPS
54.6 BHP
2 Dischargeperpump=
86.81 LPS
27.3 BHP
STILLINGCHAMBER:
UnittobedesignedforPeakFlow
33.75 MLD
1406.3 m3/hr
0.391 m3/sec
andtobecheckedforAverageFlow
15.00 MLD
625.0 m3/hr
0.174 m3/sec
CapacityofStillingChamber
Volumerequired
=
=
0.391 x30
11.72 m3
ProvidingSWD
2.00 m
LengthProvided
3.00 m
WidthProvided
2.00 m
ProvidingFreeboard
0.50 m
VolumeProvided
12.00 m3
OK
3000 Long
2000 SWD
ProvideStillingChamberof
30 seconpeakflow
2000 wide
FINESCREENCHANNELS:
No.ofunitstobeprovided
2 Nos.
33.75 MLD
(1MechanicalW+1MechanicalS)
MechanicalScreenChannel
UnittobedesignedforPk.Flow
1406.3 m3/hr
0.391 m3/sec
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
andtobecheckedforAvg.Flow
15.00 MLD
625 m3/hr
0.174 m3/sec
7000 Long
Astherewillbeonestream,
DesignFlowatPeakCondn
0.391
1
m3/sec
0.391 m3/sec
DesignFlowatAvg.Condn
0.174
1
m3/sec
0.174 m3/sec
VelocitythruScreenChannelfor:
Qpk =
Qavg =
1.0 m/s
0.3 m/s
Areaofscreenchannelreqd.forQpk
0.391
1
m3/sec
m/s
0.391 m2
Areaofscreenchannelreqd.forQavg
0.174
0.3
m3/sec
m/s
0.5787 m2
0.868 m2
Considering6mmopeningand3mmthicknessofbars,
Grossarearequired
0.579 x9
6
Assumingwidthofchannelas
1100 mm
Widthofsideframeoneachside
150 mm
Totalwidthofchannel
1400 mm
Liquiddepthinscreen
789 mm
Heightofdeadplate
50 mm
Totaldepthofscreen
850 mm
Angleofinclinationwithhorizontol
40 Deg
ProvidelengthofScreenChamberas
7.00 m
Providefreeboardas
300 mm
ProvideScreenChannelof
CheckforHeadlossinscreen
1400 wide
800 mm
850 mm
onupstreamside
x
850 SWD
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
Headlossthruscreenundercleanconditions
HL=0.0729(V12V22)
Netareaavailablethruscreen
Velocitythruscreenatpeakflow(V1)
1.1 x0.8x6
x9
= 0.587
m2
= 0.391
0.587
m/s
0.666 m/s
0.391
1.4 x0.85
0.328 m/s
0.024 m
Velocitythruscreenatpeakflow(V1)
1.332 m/s
Approachvelocityatpeakflow(V2)
0.391
1.40 x0.85
0.328 m/s
0.121 m
Approachvelocityatpeakflow(V2)
Headloss(HL)
24.46 mm
121 mm
Headlossthruscreenunderhalfclogged
conditions
HL=0.0729(V12V22)
Headloss(HL)
GRITREMOVALUNIT:
No.ofunitstobeprovided
2 Nos.
UnittobedesignedforPk.Flow
33.75 MLD
SurfaceOverflowRate
(1MechanicalW+1MechanicalS)
MechanicalGritChamber
=
959 m3/day/m2
1406.3 m3/hr
0.391 m3/sec
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
PlanArearequired
=
35.19 m2
Lengthrequired
6m
Widthprovided
6m
AreaProvided
36 m2
HRTatpeakFlow
1 min
VolumeRequired
SWDRequired
Say
VelocitythruGritChannel
Say
6m
OK
23.44 m3
0.65111 m
0.7 m
ProvideMechanicalGritChambersof
0.09 m/sec
6000 wide
6000 Long
SBRREACTORS:
CalculationsforSBRReactorsshallbeprovidedbythetechnologyprovider.
CHLORINECONTACTTANK:
Volumeofsewagetreated
DesignretentiontimeinCCT
30 min
VolumeofChlorinationtank
625 x30
60
15.00 MLD
312.50 m3
ProvidingSWD
3.0 m
DiaProvided
11.6 m
Volumeprovided
ProvidingFreeboard
ProvideChlorineContactTankofsize
CHLORINATOR:
625.0 m3/hr
317.05 m3
OK
0.5 m
11600 dia
3000 SWD
700
SWD
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
Treatedsewageflowrate
=
625 m3/hr
Designchlorinedosage(forchlorinator
capacityonly)
5 ppm
Numberofchlorinators
1 nos.Working+
Chlorinedosagerate
625 x5
1 x1000
3.13 Kg/hr
Chlorinatorcapacityoffered
3.5 Kg/hr
NumberofStandbychlorinators
1 nos.
Totalnumberofchlorinators
2 nos.
Consumptionofchlorinegas
75 kg/day
No.ofChlorineTonnersprovided
1 nosstandby
2250 kg/month
3 Nos
COMMONTREATEDEFFLUENTCHAMBER:
Treatedsewageflowrate
625.0 m3/hr
Designretentiontimeineffuentchamber
30 min
Volumeoftreatedeffuentchamber
625 x30
60
ProvidingSWD
3.0 m
DiaProvided
11.6 m
Volumeprovided
ProvidingFreeboard
ProvideEffuentTreatedChamberofsize
317.05 m3
312.50 m3
OK
0.5 m
11600 dia
PumpingMachineryinEffuentChamber
Typeofpumps
= CentrifugalPump
DecantFlow
1250.0 m3/hr
3000 SWD
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
Numberofworkingpumps
Numberofstandbypumps
Dischargeperpump
625 m3/hr
10417 LPM
StaticHead
27.2 m
MiscLosses@20%
5.44
RequiredHeadofPump
32.64
ProvideHeadofpump
HPrequiredforthepump
= 173.6x33x0.746
75x0.7
173.6 LPS
Say
96.5 HP
33.0 m
87.7 BHP
TotalSludgeasperCTECHcalculations
4763 kg/day
SludgeConsistency
DensityofSludge
VolumeofSludge
=
=
SLUDGECALCULATIONS:
0.80%
1050 kg/m3
4763x
100
567.0 m3/day
0.8/
24.0
SLUDGESUMP(SLUDGEHOLDINGTANK):
HydraulicRetentionTimeofTank
6 hours
Quantityofsludgeproducedinaday
Volumerequired
=
=
567.0
x6
141.80 m3
ProvidingSWD
2.50 m
ProvideDia
8.50 m
567.0 m3/day
1050
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
VolumeProvided
=
141.86 m3
OK
ProvidingFreeboard
ProvideSludgeHoldingTankofSize
0.5 m
8500 Dia
2500
SLUDGESUMPAIRBLOWER:
141.80 m3
VolumeofSludgeSump
Designairagitation
No.ofworkingblowers
1 No
No.ofstandbyblowers
1 No
Requiredcapacityofblowers
141.8
x1.2
170.2 Nm3/hr
CapacityofBlowersoffered
180 Nm3/hr
HPofairblowerrequired
5.2 HP
1.20 Nm3/hr/m3
CENTRIFUGE&CENTRIFUGEFEEDPUMPS:
567.0 m3/day
Sludgeproducedperday
MaxNumberofhoursofoperation
Sludgeflowrate
47.25 m3/hrs
No.ofworkingcentrifugeconsidered
1 no.
No.ofstandbycentrifugeconsidered
1 no.
Capacityofcentrifugerequired
47.25
1
47.25 m3/hrs
Capacityofcentrifugeoffered
50 m3/hrs
HPofcentrifugedrive
15 HP
12 hoursperday
1.0
SWD
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
ActualWorkinghoursofcentrifuge
=
11.34 hrs/day
12 hrs/day
OK
<
50 m3/hrs
Capacityofcentrifugefeedpumpsoffered
No.ofworkingpumps
1 no.
No.ofstandbypumps
1 no.
StaticHead
HPrequiredforthepump
= 13.89x20x0.746
75x0.4
13.89 LPS
20 m
6.9 BHP
Quantityofsludgetobedewateredinaday
4763 Kg/day
ConsideringPolymerdose
Quantityofpolyrequired
4763 x2
1000
Quantityofpolyrequired
9.526 Kg/day
Consideringstrengthofpolysolution
0.10%
Volumeofpolyelectrolytesolution
9.526
0.10% x1000
Volumeofpolyelectrolytesolution
9.526 m3
Consideringnos.oftanks
Volumeofeachdosingtank
4.76 m3
ConsideringSWDoftank
1.5 m
Length/Widthprovided
1.8 m
ProvidingFreeboard
0.3 m
ProvidePolymerdosingtanksof
Say
7.6 HP
POLYELECTROLYTEDOSINGSYSTEM:
2 Kg/Tonofdrysludge
2 nos
1800 wide
1800 Long
1500 SWD
PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN
Workinghoursofcentrifuge
11.34 hrs
ReqdcapacityofPolydosingpumps
9.526 x1000
11.34 x1
840.01 Lph
Capacityofpolydosingpumpsoffered
850 LPH
No.ofworkingpumpsforeachtank
1 no.
