total steel building solutions

Zamil Steel Vietnam (ZSV)

An introduction
Manufacturing Facilities
2 state-of-the-art Factories in Vietnam

Hanoi Plant Constructed in 1997,specializes in Dong Nai Plant Constructed in 2008, posses
the fabrication of PEB & heavy Structural Steel cutting edge technologies & machinery for the
products fabrication of PEB, Open Web Steel Joist and
Structural Steel
Total Area: 41,200sq.m
Total Area: 45,150sq.m
Fabrication Capacity: 5,000MT per month
Fabrication Capacity: 4,500MT per month
Zamil Steel Buildings Vietnam
…In relation to Corporate Network

Saudi Arabia | Egypt | Vietnam | UAE | India

Zamil Steel Buildings Vietnam

In relation to Corporate Distribution Net Work

16 fully-staffed offices in 10 Asian Pacific Countries

• Hanoi • Singapore • Phnom Penh

• HCMC • Kuala Lumpur • Vientiane
• Da Nang • Jakarta • Johor
• Hai Phong • Manila • Kota Kinabalu
• Yangon •Davao • Batam
• Bangkok
Design Code
ZSV applies:
• MBMA (Metal Buildings Manufacturers Association) – For
design parameters
• AISI (American Iron and Steel Institute) – For
cold formed sections
• AISC (American Institute of Steel Construction) – for Built
Up sections
• AWS (American Welding Society) – For Welding works

– British Standards
– Euro-Code
– IBC (Int’l Building Code)
– Other domestic codes
(Egyptian, Indian etc.)
Engineering Strength
• Experienced & Professional Engineers

• Fully computerized and globally networked

• In-house developed design and detailing software.

 Flexibility in design to multinational and local codes

 Comprehensive design calculations

 Detailed and categorized bill of material.

 Complete detailed drawings for Approval

 Construction (Erection) drawings

Manufacturing Excellence

State –of – art Machine

Professional Operation System
Cost effective
manufacturing process
Skilled Workers

All member sized are pre-

determined by engineering
upon issuing of shop
drawings to production
floor for fabrication
manufacturing process
PRIMARY MEMBERS – Raw Materials

All primary members of Pre

Engineered Steel Buildings
are sheared and welding
from steel plates

Up to 3 month worth of raw material

are purchased from reliable sources
and accompanied with authentic mill
certificate – Responsive to any urgent
request from Customers
manufacturing process
PRIMARY MEMBERS - Shearing

Steel Plates are being

sheared to required length
and sizes as per shop
drawings

Thicker plates will be gas cut

Accuracy in cutting edge

Minimizing materail waste
manufacturing process
PRIMARY MEMBERS – Submerged Arched Welding

Fully automatic submerged

arched welding

Flawless full penetration

weld for flange to web
connection
manufacturing process
PRIMARY MEMBERS – Surface Preparation

Solvent cleaned or shot

blasted for rust and dirt
removal up to SSPC-SP10
(Sa3) Standard
manufacturing process
PRIMARY MEMBERS – Painting

Materials are then air

sprayed or dip painted
 Quality Assurance

• ZSV is certified with ISO 9001-2000

• An independent Quality Control

Department

• Quality Control Plan with the latest

inspection tools
Key Products in Vietnam

Pre-engineered steel buildings

Structural Steel

MAXSEAM Roofing system

ZS Pre-engineered Buildings
COLUMNS AND RAFTERS
Built-up “I” shape primary structural
framing members:
- Clear Span
- Multi-Span
- Multi - Gable
ROOF AND WALL PANELS
ROOF PURLINS AND WALL GIRTS
Rolled formed profiled Zincalume
Cold-formed “Z” and “C” shaped
sheetings secondary structural members

APPLICATIONS: Customized Buildings:

Factories, steel mills, fertilizer plants, warehouse and, aircraft hangars:
• Low rise building
• Spaning up to 100 meters
Pre-engineered steel buildings - DIFFERENCES
The secrets of Pre-Engineered Steel Buildings designs – PRIMARY MEMBERS

Pre-Engineered Steel Buildings frame Conventional Steel Buildings frame

– Pre-Engineered Steel Building built-up – Conventional steel uses straight

frames are designed to be tapered and members designed for the maximum
webs often have variable depth and internal stress in the member
thicknesses
– The frame geometry matches the – The shaded area shows parts of the
shape of the internal stress diagram, member which are over-designed and
thus minimizing material wastage and in excess of design requirements
reducing the total weight
Pre-engineered steel buildings - DIFFERENCES
Fast track engineering solutions to high quality and cost effective steel buildings

PEB System Conventional System

•Use hot rolled steel plates to form sections. •Use hot rolled I and H beams sections.

•Large spanning capacity due to flexibility of depth • Spanning capacity limited.

design.

•Lightweight as members are designed and •Beam depth dependant on manufacturer.

fabricated accordance to stress ratio.

•Portal frame design, High flexibility sizes are built •Sizes & Load tables are fixed so optimization is
using different thickness of steel plates. difficult.

•Lots of (automatic) welding for web to flange. •Less welding, only for joints and connections.

•Connection details standard, fastest fabrication. •Connection details standard and reasonable
fabrication time.

•Simple Erection. •Simple Erection

 ZS Structural Steel
Application

• High-rise Buildings

• Airport Terminals

• Sport & Conference

Halls

• Industrial Buildings,
Power Plants,
Refineries,
Petrochemical Plants
ZS- Structural Steel
COMPLEX PROJECTS

7/7/2016
Work Process

Pre- Design (by Customer) Detailing

Erection Production
ZS- MAXSEAM Roofing system

Problems Associated with Conventional Roofing System

• Water Leakage
– Caused by endlaps, improper installation of fasteners etc.

• Thermal Expansion of Panels

– Thermal expansions cause by temperature fluctuations causes
potential damaging effects on panels system.

• Wind Uplift
– Damage fasteners system and roofing.
 ZS- MAXSEAM Roofing system

A Standing Roof Seaming System with:

- 360 degree double lock seam
- Special Articulating clip
- Deep valey for rain water drainage
….finally it functions as monolithic membrance
ZS- MAXSEAM Roofing system
… the unique clip is called as Artifloat!
The clip articulates & floats This edge joints
with the panels in
at the same time to keep 360 degree seam
a perfect alingment between
Purlin, Clip & Roof Panel

The pin enables

The groove drives rotation movement
floating motion (articulating)

Fix to the purlin by screws

ZS- MAXSEAM Roofing system

Why MaxSEAM
ZS- MAXSEAM Roofing system

Why MaxSEAM
ZS- MAXSEAM Roofing system
Why MaxSEAM
SuperSEAMER: Long sheet with no end lap
ZS- MAXSEAM Roofing system

Mobile Roll Former On Site Loading of Coils

Rolling MaxSEAM Panels On Site Unloading Panels for Hoisting

ZS- MAXSEAM Roofing system

Hoisting of Panels to Roof Spreading Panels on Roof

Installation of Insulation and Laying of panels Seaming of Panels

Zamil Steel Buildings Vietnam

What to expect from Zamil?

Design capabilities Structural integrity

Optimized solutions Cost saving
Fabrication capacity Faster delivery
Erection experience Final quality
After-sales service Peace of mind
Major Projects

From the snowy plateau of Mongolia to the stormy Tropics,

rain or shine, from roof systems to floor systems, factories to
aircraft hangars, pipe racks to petrochemical plants, over
5,000 Zamil Steel Vietnam’s buildings have stood by their
highly satisfied owners across Asia Pacific Region
 VIETNAM
HONDA manufacturing facility at Vinh Phuc Province

GREEN PLANT - Built with “Environmental and human friendliness” in mind, this
green plant possesses one of the most advanced and efficient technology of Honda
Global bringing total capacity of Honda Vietnam to 1.5 million units per year.
VIETNAM
Marketing Center using Structural Steel Structure in Hanoi
THAILAND
CANADOIL Warehouse at Rayong
SINGAPORE
JURONG SHIPYARD Mobile Yard
THE PHILIPPINES
Diamond Store
MYANMAR
Pre-engineered Aviation Hangar
Using 60m OWSJ Rafters
MYANMAR
City Mart Shopping Mall
MONGOLIA
Mill Building
MALAYSIA
AirAsia Aircraft Hangar at Kuala Lumpur LCCT

90M wide span hangar

LAOS
Beerlao New Production
Warehouse
JAPAN
IKEGAI Factory at Tuskuba
INDONESIA
SMOE Workshop at Batam Island
CHINA
SHEN LIU Workshop at Guangdong
MAURITIUS
SUDS Sugar Mill
AUSTRALIA
Metroll Warehouse
PHILIPPINES
Structural Steel
Asanuma
Ironwood
 MALAYSIA
Bahru Stainless
Cold Rolling Mill
PHILIPPINES
Structural Steel
Hotel
 THAILAND
Logistics Center
School
THAILAND
FPI
Warehouse
THAILAND
Factory
THAILAND
Factory
SINGAPORE
Pipe Rack
Structure
 VIETNAM
Structural Steel
Mining Processing Plant
 VIETNAM
Structural Steel
Visiting Center
 INDONESIA
PETROSEA
Conveyor System
 INDONESIA
CATERPILLAR
Factory in Batam Island
VIETNAM
CANON
Factory
 VIETNAM
YAMAHA
Manufacturing Plant
SINGAPORE
Wieland Metal
Factory
 VIETNAM
POSCO HYUNDAI
Factory
VIETNAM
SHISEIDO
Factory
 VIETNAM
PANASONIC
Factory
 VIETNAM
SAMSUNG ELECTRONICS
Factory
CAMBODIA
Crown Can Factory
CAMBODIA
Niroth Production
Facilities
CAMBODIA
Diamond Wedding
Conference Hall
 CAMBODIA
Canadian International School
CAMBODIA
Supermarket
CAMBODIA
Theatre
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
Certifications, Accreditations & Awards
total steel building solutions

www.zamilsteel.com.vn