Web Guiding System

Installation and
operating instructions
60
ekrPro Com
Optional Field Bus – Profibus DP

MD.237.EN.11

Translation of the original instructions

BST eltromat International GmbH
Heidsieker Heide 53
D-33739 Bielefeld
Tel.: +49 (0) 5206 999 0
Fax: +49 (0) 5206 999 999
E-Mail: info@bst-international.com
Internet: www.bst-eltromat.com

This document is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval of
the rights holder. Violations will be pursued under civil and criminal law. Subject to technical changes without notice.
 Table of contents

Table of contents
1 About this document 5
1.1 What you need to know.................................................................... 5
1.2 Target group...................................................................................... 5
1.3 Storage and distribution ................................................................... 5
1.4 Meanings of the safety instructions and symbols ............................. 5
1.4.1 Safety instructions............................................................................. 5
1.4.2 Symbols ............................................................................................. 6
1.4.3 Using the keys ................................................................................... 6
1.4.4 Operating states of LEDs ................................................................... 7
1.5 Further information .......................................................................... 7
2 Functional description 8
2.1 Application ........................................................................................ 8
2.2 Configuration .................................................................................... 8
2.3 Field bus module ............................................................................. 10
3 Commissioning 11
3.1 Electrical connection ....................................................................... 11
3.2 Field bus settings ............................................................................. 11
3.2.1 Calling up the field bus status ......................................................... 11
3.2.2 Calling up the configuration menu .................................................. 12
3.2.3 Monitor ........................................................................................... 13
3.3 Field bus terminating resistor ......................................................... 13
3.4 CAN connecting assignments .......................................................... 14
4 General information to the protocols 15
5 Standard Assignment 1041 (hex) – 32 Bytes In & 32 Bytes Out 17
5.1 BST eltromat Receiver Frame – Commands from
Master to BST eltromat ................................................................... 17
5.2 BST eltromat Transmission Frame – Commands from
BST eltromat to Master ................................................................... 19
5.3 Examples for the application of the
standard assignment 1041 (hex) ..................................................... 20
6 Standard Assignment 1042 (hex) – 32 Bytes In & 32 Bytes Out 23
6.1 BST eltromat Receiver Frame – Commands from
Master to BST eltromat ................................................................... 24
6.2 BST eltromat Transmission Frame – Commands from
BST eltromat to Master ................................................................... 27
6.3 Examples for the application of the
standard assignment 1042 (hex) ..................................................... 29
7 Standard Assignment 1043 (hex) – 32 Bytes In & 32 Bytes Out 30
7.1 BST eltromat Receiver Frame – Commands from
Master to BST eltromat ................................................................... 30
7.2 BST eltromat Transmission Frame – Commands from
BST eltromat to Master ................................................................... 33
7.3 Examples for the application of the
standard assignment 1043 (hex) ..................................................... 36

Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP 3/40
 Table of contents

8 Accessories and spare parts 37

8.1 Order address ................................................................................. 37
9 Customer service 38
10 Shutting down and disposal 39
Index 40

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 About this document 1

1 About this document

1.1 What you need to know
This description contains the supplement to the operating manual
for the web guiding controller ekrPro Com60.
The supplement is provided under the assumption that the opera-
tor is familiar with the basic manual for the controller ekrPro
Com60.
For this reason we only describe the functions necessary for the
optional field bus Process Data Exchange via Profibus DP.
Please bear in mind that all precautions and warnings included in
the above mentioned manual are also valid for this description.
BST eltromat provides the software tool Device tester for guiding
systems with ekrPro Com60 for free for simple configuration of the
protocols. You can download this tool from the BST-eltromat
Website. This tool is provided for applications in systems with
Profibus DP card, DeviceNet card, ProfiNet card and offline.

1.2 Target group

These instructions are directed to all persons that work with or on

the system. The operating company of the entire system and su-
pervising personnel must also be familiar with these instructions.

1.3 Storage and distribution

These instructions must be stored at the workplace in such a
manner that the user has access to them at all times.
These instructions and all other applicable documents are a com-
ponent of the product and must be handed over to the operating
company of the system.

1.4 Meanings of the safety instructions and symbols

1.4.1 Safety instructions

DANGER
Danger that will be fatal or lead to severe injuries!
► Here you can read how dangers can be avoided.

WARNING
Danger that may be fatal or lead to severe injuries!
► Here you can read how dangers can be avoided.

Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP 5/40
 1 About this document

CAUTION
Danger that may be lead to medium or slight injuries!
► Here you can read how dangers can be avoided.

NOTE
Danger that may be lead to material damage!
There is no risk of injury here.
► Here you can read how dangers can be avoided.

1.4.2 Symbols

Information that is essential for successful operation.

Information that makes operation easier.

Action requirements may include the following symbols:

» Requirements that must be fulfilled for the action steps.
1. Requirement for you to take actions. And …
2. … in the sequence specified.
► Requirement for you to take actions – without any certain se-
quence.

1.4.3 Using the keys

Use of the keys is represented by the following symbols in these

installation and operating instructions:

Press key.

Key combinations, keys have to be pressed simultaneously.

6/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 About this document 1

1.4.4 Operating states of LEDs

Some of the keys on the control panel have LEDs (Light Emitting
Diodes) built into them. The different LED operating states are
represented as follows:

LED off

LED illuminated = active phase

LED flashing

1.5 Further information

► Accompanying documents (e.g. order confirmation) for this sys-
tem and the operating instructions of the entire plant must be
observed.
The latest version of the installation and operating instructions for
the Web Guiding System ekrPro Com60 Optional Field Bus –
Profibus DP in all available languages can be found at:
www.bst-eltromat.com

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 2 Functional description

2 Functional description
2.1 Application
The option Feldbus is used whenever the ekrPro Com60 is
equipped with an optional field bus module. There is an interface
available for the data exchange with corresponding bus systems of
the customer.
At the moment there are three systems available:
■ Profibus-DP
■ DeviceNet and
■ ProfiNet
The Profibus DP version for the standard applications with Proto-
col 1041, Protocol 1042 and Protocol 1043 is described in this
document.

2.2 Configuration
The Protocol 1041 is used with the following configuration of the
system:

controller
Data exchange via Profibus DP

Customer machine PLC

Sensor

Sensor
(alternative) actuator

Fig. 1: Application without FVG

8/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Functional description 2

The Protocol 1042 is used with one of the following system con-
figurations:

controller
Data exchange via Profibus DP

Customer machine PLC

actuator
FVG 1MK

Fig. 2: Application with FVG 1MK

controller
Data exchange via Profibus DP

Customer machine PLC

actuator
FVG 2MK

Fig. 3: Application with FVG 2MK

Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP 9/40
 2 Functional description

2.3 Field bus module

The connection to customer bus systems is realized by an optional
field bus module. The module is placed within the housing of the
ekrPro Com60.
The arrangement of the field bus module in the ekrPro Com60 re-
sults from the following illustration:

Field bus
module

Fig. 4: Arrangement of the field bus module within the housing

10/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Commissioning 3

3 Commissioning
WARNING
Danger of death and material damage caused by incorrect com-
missioning!
► Have the installation and commissioning carried out by BST
eltromat service personnel or authorized personnel only.

3.1 Electrical connection

The electrical connection is carried out during the start up of the

controller ekrPro Com60 (see basic manual for the controller
ekrPro Com60 version connected).

3.2 Field bus settings

During start-up of the controller ekrPro Com60 with field bus mod-
ule function-specific settings have to be carried out in addition to
the basic settings of the controller (basic settings see basic manual
for the controller ekrPro Com60) to change resp. read out the set-
tings of the field bus option used.

3.2.1 Calling up the field bus status

Procedure:
1. Press key MENU at the controller. The display shows the set up
menu.
2. Select submenu Fieldbus.
3. Press key ENTER. In the following submenu the selection is car-
ried out regarding the further procedure.
4. Is Status marked the hardware status of the field bus module
connected is displayed after pressing the key ENTER.
Bus Type shows the field bus option connected. Possible mes-
sages are:
"unknown" - no module connected
"Profibus" - Profibus-DP module connected
"DeviceNet" - DeviceNet module connected
"ProfiNet" - ProfiNet module connected

Module Status - the following conditions can assume:

"ok" Module works error-free. The number code displayed in
addition shows "3".
"err" there is an error at the module. The number code dis-
played is ≠ 3. The status code shows a "0" if the field bus
module is not fitted or damaged completely.

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 3 Commissioning

Data Exchange shows that data transmission between ekrPro

Com60 and field bus module takes place. That does not mean
the evaluation of the data transmission between field bus
module and customer PLC.

Last Interrupt shows the status of the field bus module. The
status is indicated by means of a number.
0 = optimal state; all OK
1 = successful field bus start
2 = change from off-line to on-line
4 = change from on-line to off-line

Press key ESC to leave the status window.

3.2.2 Calling up the configuration menu

► Select Profibus for configuration of the Profibus DP module.

Afterwards press key ENTER. The configuration window is
displayed.

Address:
The subscriber address with which the ekrPro Com60 shall be at-
tached to the Profibus DP is set here. Address 3 is preset by the
manufacturer (BST eltromat International). This address can be
adapted to the actually available system by the user in the area of
0 to 63.

Swap Bytes:
Possibility to adapt the byte order to meet process data format of
the bus master.
 = Function activated  = Function deactivated

Swap Words:
Possibility to adapt the word order to meet the proc-ess data for-
mat of the bus master.
 = Function activated  = Function deactivated

12/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Commissioning 3

Set both Swap settings to active () if SIEMENS S7 Auto-

mation systems (Profibus master) are used.

► Press the ESC key to leave the configuration menu.

3.2.3 Monitor

In this window the just sent or received process data are displayed
exemplarily.

After the first call-up an empty window is shown in the display.

Only the keys Dev.in (F1) and Dev.out (F2) are present.

Pressing the key Dev.in shows the last received input data. Press-
ing the key Dev.out shows the last transmitted process data.

Each of the two-digit numbers represents a process data byte. The

numbering of the bytes is ascending according to the reading di-
rection.

Reading direction

3.3 Field bus terminating resistor

The field bus terminating resistor is integrated in the field bus
module.
Is the device the last physical participants at the field bus the ter-
minating resistor must be activated. Therefore the sliding switch
on the optional field bus circuit board is set in the ON position. For
deactivation set the sliding switch in position OFF.

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 3 Commissioning

3.4 CAN connecting assignments

The connection to the Profibus is done via a 5-pin M12 micro style
connector (B coded).

View on the solder side

Bush Plug
(female) (male)

Fig. 5: Contact assignments in the plug connector

Pin Signal Meaning

1 Vp Voltage supply +5 V for bus termination
2 RxD/TxD-N A wire
3 GND Ground, related to Vp
4 RxD/TxD-P B wire
5 Shield Shield – protection ground
Shield Shield – protection ground

14/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 General information to the protocols 4

4 General information to the protocols

The process data which shall be changed in the controller are se-
lected by means of Parameter Selection Bitfield.

Process data
transfer direction

Customer PLC
Fig. 6: Parameter Selection Bitfield

The process data whose bits have the Low status in the Parameter
Selection Bitfield are not changed by the receive telegram in the
controller.
So it is possible to transmit a telegram to the controller to
acknowledge an error in Error Confirm Bitfield for example with-
out having to send actual reasonable process data.
The Control Bitfield is available for specification of the operating
and the sensing mode. The Control Bitfield will be considered only
with activated Parameter Selection Bitfield.
The Error Confirm Bitfield for acknowledgment of errors (are fad-
ed in also in the display of the controller) offers the possibility of
both confirmation of a special error (bit mask evaluation) or a
general error confirmation (0xFFFF).

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 4 General information to the protocols

The counterpart of Error Confirm Bitfield and Control Bitfield

within the BST eltromat receiver frame are the Error Bitfield and
the Status Bitfield within the BST eltromat transmission frame.

16/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Standard Assignment 1041 (hex) 5

5 Standard Assignment 1041 (hex) – 32 Bytes In & 32 Bytes Out

5.1 BST eltromat Receiver Frame – Commands from Master to BST eltromat

Channel Octet Bit Signification Remark

A 1 (MSB) command 1041
2 (LSB)
B 3 (MSB) 15 reserved
Parameter 14 reserved
Selection 13 reserved
Bitfield 12 reserved
11 reserved
10 reserved
9 Error Confirm Bitfield
8 Edge 3 – Gain XP
4 (LSB) 7 Center 1&2 – Gain XP
6 Edge 2 – Gain XP
5 Edge 1 – Gain XP
4 Edge 3 – Set point W
3 Center 1&2 – Set point W
2 Edge 2 – Set point W
1 Edge 1 – Set point W
0 Control Bitfield
C 5 (MSB) 15 Tear-Out-Detection
Control 14 Center 1&2 These three bits have to be set to 0 if Sensor 3 /
Bitfield 13 Edge 2 Sensor 3 inverted should be activated.
12 Edge 1
11 Oscillation
10 Operating mode SC
9 Operating mode Manual
8 Operating mode Automatic
6 (LSB) 7 Sensor 3 inverted
6 Sensor 3
5 Keyboard interlock
4 Watchdog 2
3 Watchdog 1
2 Arrow right
1 Arrow left
0 interlock
D 7 (MSB) Edge 1 – Set point W Type: Integer (+/- 32767)
8 (LSB)
E 9 (MSB) Edge 2 – Set point W Type: Integer (+/- 32767)
10 (LSB)
F 11 (MSB) Center 1&2 – Set point W Type: Integer (+/- 32767)
12 (LSB)
G 13 (MSB) Edge 3 – Set point W Type: Integer (+/- 32767)
14 (LSB)

Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP 17/40
 5 Standard Assignment 1041 (hex)

Channel Octet Bit Signification Remark

H 15 (MSB) Edge 1 – Gain XP Type: Word (0 – 65535) – The last two decimal
16 (LSB) positions are fractional digits.
I 17 (MSB) Edge 2 – Gain XP Type: Word (0 – 65535) – The last two decimal
18 (LSB) positions are fractional digits.
J 19 (MSB) Center 1&2 – Gain XP Type: Word (0 – 65535) – The last two decimal
20 (LSB) positions are fractional digits.
K 21 (MSB) Edge 3 – Gain XP Type: Word (0 – 65535) – The last two decimal
22 (LSB) positions are fractional digits.
L 23 (MSB) 15 Voltage below 16 V Error description see manual "ekrPro Com60
Error 14 Unknown HW ident with analog sensors", Chapter C3 "Trouble
Confirm 13 Width meas. error shooting"
Bitfield
12 FVG locked error
11 Retract timeout
10 Reserved
9 Norming error
8 Norming timeout
24 (LSB) 7 Edge detection timeout
6 FVG limit switch
5 Temperature error Ext.
4 Limit switch set
3 Ext. FVG disconnected
2 Motor temperature
1 Motor short circuit
0 Motor over current
M 25 (MSB) reserved (0)
26 (LSB)
N 27 (MSB) reserved (0)
28 (LSB)
O 29 (MSB) reserved (0)
30 (LSB)
P 31 (MSB) reserved (0)
32 (LSB)

18/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Standard Assignment 1041 (hex) 5

5.2 BST eltromat Transmission Frame – Commands from BST eltromat to Master

Channel Octet Bit Signification Remark

A 1 (MSB) command 1041
2 (LSB)
60
B 3 (MSB) 15 Voltage below 16 V Error description see manual "ekrPro Com with
14 Unknown HW ident analog sensors", Chapter C3 "Trouble shooting"
Error
Bitfield 13 Width meas. error
12 FVG locked error
11 Retract timeout
10 Reserved
9 Norming error
8 Norming timeout
4 (LSB) 7 Edge detection timeout
6 FVG limit switch
5 Temperature error Ext.
4 Limit switch set
3 Ext. FVG disconnected
2 Motor temperature
1 Motor short circuit
0 Motor overcurrent
C 5 (MSB) 15 Tear-Out-Detection
Status 14 Center 1&2 These three bits have to be set to 0 if Sensor 3 /
Bitfield 13 Edge 2 Sensor 3 inverted should be activated.
12 Edge 1
11 Oscillation
10 Operating mode SC
9 Operating mode Manual
8 Operating mode Automatic
6 (LSB) 7 Sensor 3 inverted
6 Sensor 3
5 Keyboard interlock
4 Watchdog 2
3 Watchdog 1
2 Arrow right
1 Arrow left
0 interlock
D 7 (MSB) Edge 1 – Set point W Type: Integer (+/- 32767)
8 (LSB)
E 9 (MSB) Edge 2 – Set point W Type: Integer (+/- 32767)
10 (LSB)
F 11 (MSB) Center 1&2 – Set point W Type: Integer (+/- 32767)
12 (LSB)
G 13 (MSB) Edge 3 – Set point W Type: Integer (+/- 32767)
14 (LSB)

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 5 Standard Assignment 1041 (hex)

Channel Octet Bit Signification Remark

H 15 (MSB) Edge 1 – Gain Xp Type: Word (0 – 65535) – The last two decimal
16 (LSB) positions are fractional digits.
I 17 (MSB) Edge 2 – Gain Xp Type: Word (0 – 65535) – The last two decimal
18 (LSB) positions are fractional digits.
J 19 (MSB) Center 1&2 – Gain Xp Type: Word (0 – 65535) – The last two decimal
20 (LSB) positions are fractional digits.
K 21 (MSB) Edge 3 – Gain Xp Type: Word (0 – 65535) – The last two decimal
22 (LSB) positions are fractional digits.
L 23 (MSB) Sensor value sensor 1 Type: Integer (+/- 2047)
24 (LSB)
M 25 (MSB) Sensor value sensor 2 Type: Integer (+/- 2047)
26 (LSB)
N 27 (MSB) Sensor value sensor 3 Type: Integer (+/- 2047)
28 (LSB)
O 29 (MSB) Reserved (0)
30 (LSB)
P 31 (MSB) Reserved (0)
32 (LSB)

5.3 Examples for the application of the standard assignment 1041 (hex)
Example 1:
Set ekrPro Com60 to Center line guiding and operating mode Au-
to

Octet 1 Octet 32
Channel A Channel B Channel C Channel D Channel E Channel F Channel P
Command Parameter Control Edge 1 Edge 2 Center 1&2 … Reserved(0)
1041 Selection Bitfield Set point W Set point W Set point W
Bitfield
1 0 4 1 0 0 0 1 4 1 0 0 0 0 0 0 1 0 4 1 0 0 0 1 4 1 0 0 0 0
(hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex)

These values are not used in this example

Only changes in Control Bitfield

Operating mode Automatic

60
Guiding acc. to Center 1&2

Display at the ekrPro Com keyboard

are processed.

20/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Standard Assignment 1041 (hex) 5

Example 2:
Set ekrPro Com60 to Guiding to edge 1 and operating mode MAN

Octet 1 Octet 32
Channel A Channel B Channel C Channel D Channel E Channel F Channel P
Command Parameter Control Edge 1 Edge 2 Center 1&2 … Reserved (0)
1041 Selection Bitfield Set point W Set point W Set point W
Bitfield
1 0 4 1 0 0 0 1 1 2 0 0 0 0 0 0 1 0 4 1 0 0 0 1 1 2 0 0 0 0
(hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex)

These values are not used in this example

Only changes in Control Bitfield

60
Display at the ekrPro Com keyboard
Operating mode Manual
Guiding acc. to Edge 1
are processed.

Example 3:
Set ekrPro Com60; Edge 1 – Set point to 200

Octet 1 Octet 32
Channel A Channel B Channel C Channel D Channel E Channel F Channel P
Command Parameter Control Edge 1 Edge 2 Center 1&2 … Reserved (0)
1041 Selection Bitfield Set point W Set point W Set point W
Bitfield
1 0 4 1 0 0 0 2 0 0 0 0 0 0 C 8 1 0 4 1 0 0 0 2 0 0 0 0 0 0
(hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex)

These values These values are not used in this example

are not used in
Set point W are processed

200 (dez) = C8 (hex)

this example
Only changes in Edge 1 –

Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP 21/40
 5 Standard Assignment 1041 (hex)

The set value can be verified as follows:

1. Select Control Loop in General Set-up and confirm by pressing
ENTER afterwards.
2. Mark Gain & Offset in the selection window and then confirm
by pressing ENTER.
3. This will open up a window for the set point value and gain set-
tings. The set value (W) for the web position and the gain set-
ting (XP) can be set up separately here for each of the guiding
modes.
4. Press the ESC button to exit the window after you have entered
the settings.

sens.mode W XP
200 5.00
0 5.00
0 5.00
0 5.00

22/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Standard Assignment 1042 (hex) 6

6 Standard Assignment 1042 (hex) – 32 Bytes In & 32 Bytes Out

The following determinations have to be taken into account at the
use of this protocol:
1. The movements have different effects depending on the oper-
ating mode. The sensors may be shifted individually in operat-
ing modes Manual and SC. During edge guiding the web is
shifted together with the sensor.
During center line guiding the sensors can:
- be shifted parallel via moving commands to sensor 1 with
sensor positioning device FVG 2MK.
- not be shifted with sensor positioning device FVG 1MK.
2. During the use of a sensor positioning device FVG 2MK the Po-
sition Mode and the Velocity Mode are mutually exclusive for
moving the sensor.
3. During the use of a sensor positioning device FVG 1MK the
fields PrePos Center and Preposition Center active are not rel-
evant. One sensor only can always be moved in Position Mode
or in Velocity Mode.
4. The positions are related to the machine zero (set during start-
up via Offset and Direction).
5. Adjusting two speeds simultaneously for sensor 1 and sensor 2
(in speed mode) resp. adjusting two positions for both sensors
(in positioning mode) is not allowed while using a sensor posi-
tioning device FVG 1MK. Otherwise it comes to a not defined
behaviour.

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 6 Standard Assignment 1042 (hex)

6.1 BST eltromat Receiver Frame – Commands from Master to BST eltromat

Channel Octet Bit Signification Remark

A 1 (MSB) command 1042
2 (LSB)
B 3 (MSB) 15 reserved
Parameter 14 reserved
Selection 13 Error Confirm Bitfield
Bitfield 12 reserved
11 reserved
10 Sensor2 – Set speed
9 Sensor2 – Set position
8 Sensor1 – Set speed
4 (LSB) 7 Sensor1 – Set position
6 reserved
5 Width Adjustment Level
4 Center 1&2 - Prepositioning
3 Edge 2- Prepositioning
2 Edge 1 - Prepositioning
1 FVG Control Bitfield
0 Control Bitfield
C 5 (MSB) 15 Tear-Out-Detection
Control 14 Center 1&2 These three bits have to be set to 0 if Sensor 3 /
Bitfield 13 Edge 2 Sensor 3 inverted should be activated.
12 Edge 1
11 Oscillation
10 Operating mode SC
9 Operating mode Manual
8 Operating mode Automatic
6 (LSB) 7 Sensor 3 inverted
6 Sensor 3
5 Keyboard interlock
4 Watchdog 2
3 Watchdog 1
2 Arrow right
1 Arrow left
0 Interlock

24/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Standard Assignment 1042 (hex) 6

Channel Octet Bit Signification Remark

D 7 (MSB) 15 Sensor cover guarding
FVG 14 Repositioning after SC/Man.
Control 13 Repositioning after web tear out
Bitfield 12 Level outer
11 Velocity Mode Sensor 2 active
10 Position Mode Sensor 2 active
9 Velocity Mode Sensor 1 active
8 Position Mode Sensor 1 active
8 (LSB) 7 Homing
6 reserved
5 FVG right
4 FVG left
3 Prepositioning machine center
2 Prepositioning edge 1&2aktiv
1 Prepositioning edge 2 active
0 Prepositioning edge 1 active
E 9 (MSB) Edge 1 - Prepositioning Type: Integer (+/- 32767) in 1/10 mm
10 (LSB)
F 11 (MSB) Edge 2 - Prepositioning Type: Integer (+/- 32767) in 1/10 mm
12 (LSB)
G 13 (MSB) Center 1&2 - Prepositioning Type: Integer (+/- 32767) in 1/10 mm
14 (LSB)
H 15 (MSB) Width Adjustment Level (0-100%) Type: Word (0 – 65535) – The last two decimal
16 (LSB) positions are fractional digits.
I 17 (MSB) reserved (0)
18 (LSB)
J 19 (MSB) Sensor 1 - Set position Type: Word (0 – 65535) – The last two decimal
20 (LSB) positions are fractional digits.
K 21 (MSB) Sensor 1 - Set speed Type: Word (0 – 65535) – The last two decimal
22 (LSB) positions are fractional digits.
L 23 (MSB) Sensor 2 - Set position Type: Word (0 – 65535) – The last two decimal
24 (LSB) positions are fractional digits.
M 25 (MSB) Sensor 2 - Set speed
26 (LSB)
N 27 (MSB) reserved (0)
28 (LSB)
O 29 (MSB) reserved (0)
30 (LSB)

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 6 Standard Assignment 1042 (hex)

Channel Octet Bit Signification Remark

60
P 31 (MSB) 15 Low voltage Error description see manual "ekrPro Com with
14 Unknown HW ident analog sensors", Chapter C3 "Trouble shooting"
Error
Confirm 13 FVG width measuring error
Bitfield 12 FVG locked error
11 FVG SC homing timeout error
10 reserved
9 FVG norming error
8 FVG norming timeout
32 (LSB) 7 FVG edge seeking timeout
6 FVG limit switch
5 Temperature error Ext.
4 Limit switch reached
3 Ext. FVG disconnected
2 Motor temperature
1 Motor short circuit
0 Motor overcurrent

26/40 Web Guiding System ekrPro Com60 – Process Data Exchange via Profibus DP
 Standard Assignment 1042 (hex) 6

6.2 BST eltromat Transmission Frame – Commands from BST eltromat to Master

Channel Octet Bit Signification Remark

A 1 (MSB) command 1042
2 (LSB)
B 3 (MSB) 15 Low voltage
Error 14 Unknown HW ident
Bitfield 13 FVG width measuring error
12 FVG locked error
11 FVG SC homing timeout error
10 reserved
9 FVG norming error
8 FVG norming timeout
4 (LSB) 7 FVG edge seeking timeout
6 FVG limit switch
5 Temperature error Ext.
4 Limit switch reached
3 Ext. FVG disconnected
2 Motor temperature
1 Motor short circuit
0 Motor overcurrent
C 5 (MSB) 15 Tear-Out-Detection
Status 14 Center 1&2 These three bits have to be set to 0 if Sensor 3 /
Bitfield 13 Edge 2 Sensor 3 inverted should be activated.
12 Edge 1
11 Oscillation
10 Operating mode SC
9 Operating mode Manual
8 Operating mode Automatic
6 (LSB) 7 Sensor 3 inverted
6 Sensor 3
5 Keyboard interlock
4 Watchdog 2
3 Watchdog 1
2 Arrow right (actuator)
1 Arrow left (actuator)
0 Interlock

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 6 Standard Assignment 1042 (hex)

Channel Octet Bit Signification Remark

D 7 (MSB) 15 Sensor cover guarding
FVG 14 Repositioning after SC/Man.
Status 13 Repositioning after web tear out
Bitfield 12 Level outer
11 Velocity Mode Sensor 2 active
10 Position Mode Sensor 2 active
9 Velocity Mode Sensor 1 active
8 Position Mode Sensor 1 active
8 (LSB) 7 Homing
6 reserved
5 FVG right
4 FVG left
3 Prepositioning machine center
2 Prepositioning edge 1&2 active
1 Prepositioning edge 2 active
0 Prepositioning edge 1 active
E 9 (MSB) Edge 1 - Prepositioning Type: Integer (+/- 32767)
10 (LSB)
F 11 (MSB) Edge 2 - Prepositioning Type: Integer (+/- 32767)
12 (LSB)
G 13 (MSB) Center 1&2 - Prepositioning Type: Integer (+/- 32767)
14 (LSB)
H 15 (MSB) Width Adjustment Level (0-100%) Type: Word (0 – 65535) – The last two decimal
16 (LSB) positions are fractional digits.
I 17 (MSB) reserved (0)
18 (LSB)
J 19 (MSB) Sensor 1 – Actual position Type: Integer (+/- 32767)
20 (LSB)
K 21 (MSB) Sensor 1 – Actual speed Type: Word (0 – 65535) in 1/10 mm/s
22 (LSB)
L 23 (MSB) Sensor 2 – Actual position Type: Integer (+/- 32767)
24 (LSB)
M 25 (MSB) Sensor 2 – Actual speed Type: Word (0 – 65535) in 1/10 mm/s
26 (LSB)
N 27 (MSB) Sensor 1 – Sensor value Type: Integer (+/- 32767)
28 (LSB)
O 29 (MSB) Sensor 2 – Sensor value Type: Integer (+/- 32767)
30 (LSB)
P 31 (MSB) Web width Type: Word (0 – 65535) in 1/10 mm
32 (LSB)

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 Standard Assignment 1042 (hex) 6

6.3 Examples for the application of the standard assignment 1042 (hex)
Commands from Master to BST eltroma.
Example 1:
Set ekrPro Com60 edge 1, operating mode Auto and preposition-
ing edge 1 active.

Octet 1 Octet 32
Channel A Channel B Channel C Channel D Channel E Channel F Channel P
Command Parameter Control FVG Control Edge 1 Edge 2 … Error
1042 Selection Bitfield Bitfield Prepositioning Prepositioning Confirm
Bitfield Bitfield
1 0 4 2 0 0 0 3 1 1 0 0 0 0 0 1 1 0 4 2 0 0 0 3 1 1 0 0 0 0
(hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex)
Only changes in Control Bitfield and

These values are not used in this example

FVG Control Bitfield are processed.

Operating mode Automatic

60
Display at the ekrPro Com keyboard
Prepositioning Edge 1 active
Guiding according to edge 1

Example 2:
Set ekrPro Com60; activate interlock and keyboard interlock

Octet 1 Octet 32
Channel A Channel B Channel C Channel D Channel E Channel F Channel P
Command Parameter Control FVG Control Edge 2 Mitte 1&2 … Reserved (0)
1042 Selection Bitfield Bitfield Set value W Set value W
Bitfield
1 0 4 2 0 0 0 1 0 0 2 1 0 0 0 0 1 0 4 2 0 0 0 1 0 0 2 1 0 0
(hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex)

These values are not used in this example

Only changes in Control
Bitfield are processed.

Keyboard interlock

Interlock active
active

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 7 Standard Assignment 1043 (hex)

7 Standard Assignment 1043 (hex) – 32 Bytes In & 32 Bytes Out

7.1 BST eltromat Receiver Frame – Commands from Master to BST eltromat

Channel Octet Bit Signification Remark

A 1 (MSB) Command 1043H
2 (LSB)
B 3 (MSB) 15 reserved
Parameter 14 reserved
Selection 13 Error Confirm Bitfield
Bitfield 12 reserved
11 reserved
10 Oscillation Amplitude
9 reserved
8 Oscillation Frequency
4 (LSB) 7 reserved
6 reserved
5 Width Adjustment Level
4 Center 1&2 - Prepositioning
3 Edge 2- Prepositioning
2 Edge 1 - Prepositioning
1 FVG Control Bitfield
0 Control Bitfield
C 5 (MSB) 15 Tear-Out-Detection
Control 14 Guiding to center 1&2
Bitfield 13 Guiding to edge 2
12 Guiding to edge 1
11 Oscillation
10 Operating mode SC
9 Operating mode Manual
8 Operating mode Automatic
6 (LSB) 7 Guiding mode edge 3 inverted
6 Guiding mode edge 3
5 Keyboard interlock
4 Watchdog 2
3 Watchdog 1
2 Arrow right (Manual Actuator)
1 Arrow left (Manual Actuator)
0 Interlock

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 Standard Assignment 1043 (hex) 7

Channel Octet Bit Signification Remark

D 7 (MSB) 15 Sensor cover guarding
FVG 14 Repositioning after SC/Man.
Control 13 Repositioning after web tear out
Bitfield 12 Level outer
11 Velocity Mode Sensor 2 active
10 Position Mode Sensor 2 active
9 Velocity Mode Sensor 1 active
8 Position Mode Sensor 1 active
8 (LSB) 7 Homing
6 reserved
5 FVG right
4 FVG left
3 Prepositioning machine center
2 Prepositioning edge 1&2 active
1 Prepositioning edge 2 active
0 Prepositioning edge 1 active
E 9 (MSB) Edge 1 - Prepositioning Type: Integer (+/- 32767) in 1/10 mm
10 (LSB)
F 11 (MSB) Edge 2 - Prepositioning Type: Integer (+/- 32767) in 1/10 mm
12 (LSB)
G 13 (MSB) Center 1&2 - Prepositioning Type: Integer (+/- 32767) in 1/10 mm
14 (LSB)
H 15 (MSB) Width Adjustment Level (0-100%) Type: Word (0 – 65535) – The last two decimal
16 (LSB) positions are fractional digits.
I 17 (MSB) reserved (0)
18 (LSB)
J 19 (MSB) reserved (0)
20 (LSB)
K 21 (MSB) Oscillation Frequency Type: Word (0 – 65535) in mm/s
22 (LSB)
L 23 (MSB) reserved (0)
24 (LSB)
M 25 (MSB) Oscillation Amplitude Type: Word (0 – 65535) coverage of the sensor
26 (LSB) measuring range in %
N 27 (MSB) reserved (0)
28 (LSB)
O 29 (MSB) reserved (0)
30 (LSB)

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 7 Standard Assignment 1043 (hex)

Channel Octet Bit Signification Remark

P 31 (MSB) 15 Low voltage
Error 14 Unknown HW ident
Confirm 13 FVG width measuring error
Bitfield 12 FVG locked error
11 FVG SC homing timeout error
10 reserved
9 FVG norming error
8 FVG norming timeout
32 (LSB) 7 FVG edge seeking timeout
6 FVG limit switch
5 Temperature error Ext.
4 Limit switch reached
3 Ext. FVG disconnected
2 Motor temperature
1 Motor short circuit
0 Motor over current

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 Standard Assignment 1043 (hex) 7

7.2 BST eltromat Transmission Frame – Commands from BST eltromat to Master

Chanel Octet Bit Signification Remark

A 1 (MSB) Command 1043H
2 (LSB)
60
B 3 (MSB) 15 Low voltage Error description see manual "ekrPro Com with
14 Unknown HW ident analog sensors", Chapter C3 "Trouble shooting"
Error
Bitfield 13 FVG width measuring error
12 FVG locked error
11 FVG SC homing timeout error
10 reserved
9 FVG norming error
8 FVG norming timeout
4 (LSB) 7 FVG edge seeking timeout
6 FVG limit switch
5 Temperature error Ext.
4 Limit switch reached
3 Ext. FVG disconnected
2 Motor temperature
1 Motor short circuit
0 Motor over current
C 5 (MSB) 15 Tear-Out-Detection
Status 14 Guiding to center 1&2
Bitfield 13 Guiding to edge 2
12 Guiding to edge 1
11 Oscillation
10 Operating mode SC
9 Operating mode Manual
8 Operating mode Automatic
6 (LSB) 7 Guiding mode edge 3 inverted
6 Guiding mode edge 3
5 Keyboard interlock
4 Watchdog 2
3 Watchdog 1
2 Arrow right (Manual Actuator)
1 Arrow left (Manual Actuator)
0 Interlock

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 7 Standard Assignment 1043 (hex)

Chanel Octet Bit Signification Remark

D 7 (MSB) 15 Sensor cover guarding
FVG 14 Repositioning after SC/Man.
Status 13 Repositioning after web tear out
Bitfield 12 Level outer
11 Velocity Mode Sensor 2 active
10 Position Mode Sensor 2 active
9 Velocity Mode Sensor 1 active
8 Position Mode Sensor 1 active
8 (LSB) 7 Homing
6 reserved
5 FVG right
4 FVG left
3 Prepositioning machine center (FVG2MK only)
2 Prepositioning edge 1&2 active (FVG2MK only)
1 Prepositioning edge 2 active
0 Prepositioning edge 1 active
E 9 (MSB) Edge 1 - Prepositioning Type: Integer (+/- 32767)
10 (LSB)
F 11 (MSB) Edge 2 - Prepositioning Type: Integer (+/- 32767)
12 (LSB)
G 13 (MSB) Center 1&2 - Prepositioning Type: Integer (+/- 32767)
14 (LSB)
H 15 (MSB) Width Adjustment Level (0-100%) Type: Word (0 – 65535) – The last two decimal
16 (LSB) positions are fractional digits.
I 17 (MSB) reserved (0)
18 (LSB)
J 19 (MSB) reserved (0)
20 (LSB)
K 21 (MSB) Oscillation frequency Type: Word (0 – 65535) in mm/s
22 (LSB)
L 23 (MSB) reserved (0)
24 (LSB)
M 25 (MSB) Oscillation amplitude Type: Word (0 – 65535) coverage of the sensor
26 (LSB) measuring range in %
N 27 (MSB) Sensor 1 Wert Type: Integer (+/- 32767)
28 (LSB)
O 29 (MSB) Sensor 2 Wert Type: Integer (+/- 32767)
30 (LSB)
P 31 (MSB) Web width Type: Word (0 – 65535) in 1/10 mm
32 (LSB)

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 Standard Assignment 1043 (hex) 7

Examples for programming:

Cycle Programming Action

1 Channel A = 1043H / Channel B = 0000H / Channel C = (control Set operating mode and guiding mode, Activate
word) = 0190H (Automatic mode, Guiding to Edge 3 inverted, Watchdog
Watchdog to Edge 2)
2 Channel A = 1043H / Channel B = 0001H (transmit control word) Transmit operating mode to the EKR
3 Channel A = 1043H / Channel B = 0000H (transmit nothing)
…
1 Channel A = 1043H / Channel B = 0000H / Channel K = 00C8H (^= Frequency = 20 oscillation per minute
200dez) / Channel M = 0032H (^= 50dez) Amplitude = 50 % of the sensor measuring band
2 Channel A = 1043H / Channel B = 0001H (transmit control word) Transmit Frequency and Amplitude
3 Channel A = 1043H / Channel B = 0500H (transmit nothing)
…
1 Channel A = 1043H / Channel B = 0000H / Channel C = (control Set operating mode and guiding mode, Activate
word) = 2900H (Automatic mode, Guiding to Edge 2, Oscillation) Oscillation
2 Channel A = 1043H / Channel B = 0001H (transmit control word) Transmit operating mode to the EKR
3 Channel A = 1043H / Channel B = 0000H (transmit nothing)

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 7 Standard Assignment 1043 (hex)

7.3 Examples for the application of the standard assignment 1043 (hex)
Commands from Master to BST eltromat.
Example 1:
Set ekrPro Com60 to Center line guiding, Auto mode and activate
Prepositioning machine center

Octet 1 Octet 32
Channel A Channel B Channel C Channel D Channel E Channel F Channel P
Command Parameter Control FVG Control Edge 1 Edge 2 … Reserved (0)
1043 Selection Bitfield Bitfield Prepositioning Prepositioning
Bitfield
1 0 4 3 0 0 0 3 4 1 0 0 0 0 0 1 1 0 4 3 0 0 0 3 4 1 0 0 0 0
(hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex)

These values are not used in this example

Only changes in Control Bitfield and
FVG Control Bitfield are processed.

Guiding according to Center 1&2

60
Display at the ekrPro Com keyboard
Operating mode Automatic

machine center active

Prepositioning

Example 2:
ekrPro Com60; Oscillation active, Frequency 20/min and Sensor
covering 80%

Octet 1 Octet 32
Channel A Channel B Channel C Channel K Channel L Channel M Channel P
Command Parameter Control … Oscillation reserved (0) Oscillation … Reserved (0)
1043 Selection Bitfield Frequency in 1/10 Amplitude in %
Bitfield 1/min Sensor covering
1 0 4 3 0 5 0 1 0 8 0 0 0 0 C 8 0 0 0 0 0 0 5 0 0 0 0 0
(hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex) (hex)
from 20(dec)  200(dec)
and 200(dec ) = C8(hex)
Only changes in Control

unit 1/10 min follows

Oscillation Amplitude

Due to the dimension

Bitfield, Oscillation

Oscillation active

80(dec) = 50(hex)
-1
Frequency and

are processed.

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 Accessories and spare parts 8

8 Accessories and spare parts

8.1 Order address
Accessories and spare parts can be purchased under the following
address:

BST eltromat International GmbH

Heidsieker Heide 53
D-33739 Bielefeld
Germany

Tel.: +49 (0) 5206 999 767

Fax: +49 (0) 5206 999 0
E-Mail: service@bst-international.com
http: www.bst-eltromat.com

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 9 Customer service

9 Customer service
Do you have any questions about this product? Or for other prod-
ucts or services from BST eltromat International?
Then please contact the following address.
In order to be able to reply to your request as soon as possible,
please provide us with the following data (where available):
■ Product name
■ Job number
■ EDP number and software version
■ Serial number and date of manufacture (see name plate)

Customer Services address

BST eltromat International GmbH
Service
Heidsieker Heide 53
D-33739 Bielefeld
Germany

Tel.: +49 (0) 5206 999 767

E-Mail: service@bst-international.com
http: www.bst-eltromat.com

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 Shutting down and disposal 10

10 Shutting down and disposal

When shutting down and disposing of the system, the applicable
national laws and guidelines must be observed.
Moreover, the safety concept of the entire system must be ob-
served in which the system is installed. The necessary procedure
must be prepared by the manufacturer of the machine.
To a great extent, the system is made from electric / electronic
components and materials that, depending on the compilation,
are returned for recycling. Also note the legal regulations as well
as local recycling guidelines for this purpose.
Returning the system to BST eltromat International GmbH is gen-
erally possible. For this purpose and all other questions, please
contact BST eltromat customer services, page 38.

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 Index

Index
Further information .......................................... 7
C
Calling up the configuration menu .................. 12 M
Calling up the field bus status ......................... 11 Monitor ........................................................... 13
CAN connecting assignments .......................... 14
Commissioning ................................................ 11 P
Configuration ..................................................... 8 Protocols ......................................................... 15
Customer service ............................................. 38
S
E Shutting down and disposal ............................ 39
Electrical connection ....................................... 11 Standard Assignment 1041 ............................. 17
Standard Assignment 1042 ............................. 23
F Standard Assignment 1043 ............................. 30
Field bus module ............................................. 10
Field bus settings ............................................. 11 U
Field bus terminating resistor.......................... 13 Used symbols .................................................... 6

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