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Circulating Load Ratio

The document discusses how to calculate the circulating load ratio for a ball mill circuit using size distribution data. The circulating load ratio is defined as the ratio of the total amount of solids passing through the ball mill to the amount passing through the entire circuit. It can be determined by A) calculating the amount of new product generated by the entire circuit, and B) calculating the amount generated during each pass through the ball mill, then taking the ratio of A/B. An example calculation is provided using data for 75 micrometer screen size that results in a circulating load ratio of 3.0 or 300%.

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778 views2 pages

Circulating Load Ratio

The document discusses how to calculate the circulating load ratio for a ball mill circuit using size distribution data. The circulating load ratio is defined as the ratio of the total amount of solids passing through the ball mill to the amount passing through the entire circuit. It can be determined by A) calculating the amount of new product generated by the entire circuit, and B) calculating the amount generated during each pass through the ball mill, then taking the ratio of A/B. An example calculation is provided using data for 75 micrometer screen size that results in a circulating load ratio of 3.0 or 300%.

Uploaded by

minerales&materiales
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Quickly and Accurately Determine Your "Circulating Load Ratio"

The typical closed ball milling circuit is shown in Figure 1. The circulating load ratio is known to be
an extremely important design/operating parameter, as shown in Figure 2.

Figure 1. Standard Ball Mill Circuit Arrangement

Figure 2. Ball Mill Circuit Productivity vs. Circulating Load Ratio


(after E.W. Davis)

What is the circulating load ratio in your ball milling circuit? There is a rapid and easy way to calculate
it from any set of circuit size distribution data for the standard circuit arrangement shown in Figure 1, as
follows.

Let's first clearly define "circulating load ratio" as the ratio of the amount of solids going through
the ball mill divided by the amount of solids going through the circuit. As it turns out, a valid "mass-
balance" formula can be derived from the following two questions:

A. How much new product is being generated by the circuit?


B. How much new product is generated by each pass through the ball mill?
Then the circulating load ratio is equal to 'A' divided by 'B', the number of passes through the mill
needed to generate the total amount of new circuit product.

Example: A ball mill circuit product (cyclone overflow) contains 80% passing 75 um (200 mesh). The
circuit feed (from the previous stage of size reduction) contains 20% passing 75 um. Therefore, the
circuit is producing 60% (percentage points) of new minus 75 um material (i.e. 'A', above, equals 60). At
the same time it was determined that the ball mill feed (cyclone underflow) contains 25% passing 75
um, and the mill discharge contains 45% passing 75 um. Therefore, during each pass through the mill
20% (percentage points) of new minus 75 um material is generated ('B', above, equals 20). The
circulating load ratio is then 60 divided by 20, thus equal to 3.0, or 300%.

Try this out with any good set of data from the standard circuit arrangement shown above. It works
with any screen size you choose to do the calculations. What is sometimes regarded as a
perplexing question is readily answered from a set of size distribution data, both quickly and
accurately.

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