1200-EDII - 1500-EDII - Hydraulic Schematics PDF
1200-EDII - 1500-EDII - Hydraulic Schematics PDF
FUNCTIONAL SECTION
HCR1200-EDII
HCR1500-EDII, D20II
Contents
P3
P1 P2
P4 Pump:Gear Pump
φ0.7
P5 Pump:Gear Pump
1:1
(P4・P5)Double Pump
X
ENGINE
HCR1200 HCR1500
3 3 3 SAE2 S1 L1 27MPa 1.4MPa SAE2 S1 L2 27MPa 1.4MPa
P1:71cm /rev P2:45cm /rev P1:100cm 3 /rev P2:45cm /rev
3
P3:29.9cm /rev P3:40.3cm 3 /rev
P4:20.4cm 3 /rev P4:36.6cm 3 /rev
P5:9.5cm3 /rev P5:33.2cm 3 /rev
OIL TANK
PILOT MODULAR 2
SOL-RFHO SOL-BLO
SOL-TR SOL-TP SOL-DP
TR1 TR2 TP DP PI PO P4G FRPI FFPI1 FFPI2
Rotation(H)
& Boom Travel(L) Travel(R) Feed Impact A/J Modular Rotation
3 B1 A1 B2 A2 B3 A3 B4 A4 A5 M2 A6 B6
(HT) (B) (TLR) (TLF) (TRR) (TRF) (FR) (FF) (PH) (A/JPr) (RF) (RR)
15.0MPa 21.0MPa 21.0MPa 21.0MPa 14.0MPa 19.0MPa
4 5 6 7 8
1 2
T1 T2
φ0.9 SOL-AJ
S2
S1 SOL-PH
20.6MPa
28.0MPa
P2 PUMP CONTROL
P1 PUMP CONTROL 0.4 0.4 0.4 0.4
V2
V1
P4
a2 b2 a3 b3 SC4 a4 b4 M3
SOL-PZ
M1 b6 a6
P2
G1 a1(B) b1(HT) (TLFP) (TLRP) (TRFP) (TRRP) (FP) (FF) (FR) P3 (PH) (PZ) (RR) (RF) G2
X 0.7 0.7
P1 P2
P1
Pilot Modular
REMOTE CONTROL MODULAR 4
Regulate Impact pressure, Forward feed pressure, Forward feed speed and Forward
rotation speed.
Forward
25MPa Rotation Speed Impact Pressure
FPG FP RFO PZ PH
FFPO
Pressure Gauges
PG
Impact 40MPa Scale Impact Indicate impact pressure
Pressure Pressure
RG
Rotation 25MPa Scale Rotation
Indicate drilling rotation pressure
Pressure Pressure
FG
Feed 25MPa Scale Feed Indicate forward feed pressure
Pressure Pressure Not indicate pressure in fast forward feed
AG
Flushing Flushing Indicate air flushing pressure
1.6MPa Scale
Pressure Pressure
P1 PUMP UNLOAD 6
The pressure oil from P1 pump flows to the port (P1) of the Drilling block.
Each spool valve is closed so LS valve shifts pressure oil to flow to the angle control piston (3).
P1 pump discharges flow just it maintains LS valve (1.4MPa).
B1 A1 B2 A2 B3 A3 B4 A4 A5 M2 A6 B6
(HT) (B) (TLR) (TLF) (TRR) (TRF) (FR) (FF) (PH) (A/JPr) (RF) (RR)
T1
T2
φ0.9 SOL-AJ
S1 SOL-PH
S2
20.6MPa
28.0MPa
0.4 0.4 0.4 0.4
V2
V1
P4 SOL-PZ P2
a2 b2 a3 b3 SC4 a4 b4 M3 M1 b6 a6
G1 a1(B) b1(HT) (TLFP) (TLRP) (TRFP) (TRRP) (FP) (FF) (FR) P3 (PH) (PZ) (RR) (RF) G2
P1 P1 P2
Drilling Block
A1 A2
P1 P2
P5 P4 P3
φ0.7
1:1
① LS Valve
② CUT-OFF Valve COMP.
ENGINE X X
1.4MPa
4 3 ③ Angle Control piston S1 L1 27.0MPa S1 L2
2 1 ④ Return Piston
MAX.P LSP OIL TANK
P2 PUMP UNLOAD 7
The pressure oil from P2 pump flows to the port (P2) of the Drilling block.
Each spool valve is closed so LS valve shifts pressure oil to flow to the angle control piston.
P2 pump discharges flow just it maintains LS valve (1.4MPa).
B1 A1 B2 A2 B3 A3 B4 A4 A5 M2 A6 B6
(HT) (B) (TLR) (TLF) (TRR) (TRF) (FR) (FF) (PH) (A/JPr) (RF) (RR)
T1
T2
φ0.9 SOL-AJ
S1 SOL-PH
S2
20.6MPa
28.0MPa
0.4 0.4 0.4 0.4
V2
V1
P2
P4 SOL-PZ
a2 b2 a3 b3 SC4 a4 b4 M3 M1 b6 a6
G1 a1(B) b1(HT) (TLFP) (TLRP) (TRFP) (TRRP) (FP) (FF) (FR) P3 P1 (PH) (PZ) (RR) (RF) G2
P1 P2
DRILLING BLOCK
SAE1
A1 A2
P1 P2
P5 P4 P3
φ0.7
1:1
COMP.
ENGINE 37 X X
179kW/2500min -1
1.4MPa
S1 L1 27.0MPa 1.4MPa S1 L2 27.0MPa
2
2
OIL TANK
P3 CIRCUIT 8
When the dust collector switch is OFF, pressure oil discharged from the P3 pump returns
to the tank through the SOL-DC.
When the SOL-DC is energized, P3 pump oil flows to the dust collector fan motor.
The max.pressure in the P3 circuit is set to 18MPa.
Revolution of the motor can be adjusted with the flow control valve (1).
HCR1500: 3100min-1
P 1 SOL-DC
IN
A DR
A1 A2
P1 P2
P5 P4 P3
φ0.7
1:1
COMP.
ENGINE X X
OIL TANK
P4 CIRCUIT 9
The pressure oil from P4 pump flows to the hydraulic oil cooler fan motor. Fan speed
The max.pressure of the P4 circuit is set with the relief valve (A).
HCR1200: 2050min-1
The fan motor is always rotating when the engine is running. HCR1500: 1900min-1
The pressure oil branched from P4 line flows to the pilot modular, and it is
reduced to 4MPa with the reducing valve (B).
HYDRAULIC OIL COOLER
IN
1200:20.6MPa
1500:18MPa
A
30μm
T
OUT DR
OL P4 RF2 RF1 RR RFHO BLO FPI FPO FPAJ FRPO FFPO
SOL-RFHO SOL-BLO
A1 A2
SOL-TR SOL-TP SOL-DP
TR1 TR2 TP DP PI PO P4G FRPI FFPI1 FFPI2 P1 P2
P5 P4 P3
φ0.7
PILOT MODULAR
1:1
P4
COMP.
ENGINE X X
OIL TANK
P5 CIRCUIT 10
Fan speed
-1
HCR1200: 1500min
HCR1500: 2000min-1
The pressure oil from P5 pump flows to the radiator and
intercooler fan motor.
RADIATOR & INTERCOOLER
The max.pressure of the P5 circuit is set with the relief
valve (C).
1200: 20.6MPa IN
C 1500: 18MPa
T
OUT DR
A1 A2
P1 P2
P5 P4 P3
φ0.7
1:1
COMP.
ENGINE X X
S1 L1 S1 L2
OIL TANK
TRAVEL FORWARD (SLOW-SPEED) TRAVEL MOTOR (L) TRAVEL MOTOR (R) 11
〔Pilot circuit〕
〔Main circuit〕
When the travel spool valves are shifted
into forward, P1 pump oil flows to the travel φ0.9
ON
0 ~ 2.8km/h
OFF a2 b2 a3 b3
(TLFP) (TLRP) (TRFP) (TRRP)
Unlock Oscillating P1
P4
TRAVEL P.P.C VALVE A1
OL P4
SOL-OL
T P1
CLS-TLR CLS-TLF CLS-TRR CLS-TRF
(L) (R) φ0.7
4.0MPa
BACKWARD FORWARD BACKWARD FORWARD
PILOT MODULAR X
S1 L1 27.0MPa 1.4MPa
SOL-TR SOL-TP SOL-DP P4G
TR1 TR2 TP DP PI PO P4
T P
OIL TANK
TRAVEL FORWARD(FAST-SPEED) TRAVEL MOTOR (L) TRAVEL MOTOR (R) 12
〔Pilot circuit〕
φ0.9
S1
DRILLING BLOCK
28.0MPa
0.4 0.4
ON
0 ~ 3.8km/h
OFF Unlock Oscillating
a2 b2 a3 b3
(TLFP) (TLRP) (TRFP) (TRRP)
P1
P4
TRAVEL P.P.C VALVE A1
OL P4
SOL-OL
T P1
CLS-TLR CLS-TLF CLS-TRR CLS-TRF
(L) (R) φ0.7
4.0MPa
BACKWARD FOREWARD BACKWARD FOREWARD
PILOT MODULAR X
S1 L1 27.0MPa 1.4MPa
SOL-TR SOL-TP SOL-DP P4G
TR1 TR2 TP DP PI PO P4
T P
OIL TANK
IMPACT DRIFTER 13
i=2.00
φ1.5
〔Main circuit〕
6MPa
When the impact switch is turned on, the SOL-PH is energized. ACC 200cm 3/rev
H
The pressure oil from P1 pump flows to the (IN) port of the drifter,
and drifter operates.
Remote control valve (A) regulates impact pressure. 0.4MPa
ACC
L
IN OUT
IMPACT PRESSURE
DRILLING BLOCK A5 M2
(PH) (A/JPr)
φ0.9
SOL-AJ
Remote control valve(PH) S1
SOL-PH
28.0MPa
V1
P4 SOL-PZ
M3 M1
G1 P3 P1 (PH) (PZ)
P1
A1
P1
φ0.7
IMPACT PRESSURE X
A S1 L1 27.0MPa 1.4MPa
14MPa ー 17.5MPa
OIL TANK
RFI T
COLLARING IMPACT DRIFTER 14
i=2.00
φ1.5
When the impact switch is turned on and the drill control lever is in
first notch of the forward feed position (1), the SOL-PH and SOL-PZ are
energized. 0.4MPa
ACC
L
The pressure oil through SOL-PZ flows to the remote control valve (B).
It regulates collaring impact pressure. IMPACT PRESSURE IN OUT
③
φ0.9
② SOL-AJ
① S1
SOL-PH
28.0MPa
V1
P4 SOL-PZ
M3 M1
G1 P3 P1 (PH) (PZ)
P1
P1
φ0.7
SW-RR SW-RF SW-PH
CLS-PH Rotation Impact Impact
CLS-PF Speed Pressure(Lo) Pressure(Hi)
CLS-PR
RFO PZ PH
CLS-FF CLS-FR X
S1 L1 27.0MPa 1.4MPa
〔Pilot circuit〕
When lower the hydraulic cut-off lever, the SOL-DP is energized. The
pilot pressure oil (4MPa) flows to the drilling P.P.C valve. Then it
flows to the reducing valve (A), pressure is reduced and it flows to
the main spool valve through two solenoid valves (SOL-FF and SOL-FRA).
16.0MPa (FF) (FR)
Reducing valve (A)
〔Main circuit〕 (Feed speed adjustment dial)
REDUCING VALVE 2 1
P1 pump oil flows to the reducing valve (B), pressure is T
reduced and flows to the feed motor. B
Pressure oil from the vent port of the reducing valve (B) REMOTE CONTROL PORT B4
(FR)
A4
(FF)
flows to the pilot relief valve (C) through the SOL-FP. 21.0MPa 21.0MPa
Forward feed pressure can be regulated by the pilot relief
valve (C). T1 T1
φ0.9
S1 28.0MPa
③
② Relief valve (C)
① (Feed pressure adjustment dial)
0.4
P4
of the main valve SC4 a4 b4 DRILLING BLOCK
0.61MPa ~ 2.46MPa G1 (FP)
X
(FF) (FR) P3 P1
P1
SOL-DP A C X
S1 L1 27.0MPa 1.4MPa
DP FRPI FFPI1 FFPI2 FFPI T
2 1 T P
OIL TANK
REMOTE CONTROL (2) MODULAR
FAST FORWARD FEED FEED MOTOR
16
〔Pilot circuit〕
21.0MPa 21.0MPa
controlled under the reducing valve (B). A
The max. pressure is set 21MPa by the relief valve (A). REMOTE CONTROL PORT T1 T1
φ0.9
③ S1 28.0MPa
②
①
Open valve pressure
of the main valve V1
0.4
0.61MPa ~ 2.46MPa P4
PILOT MODULAR
DRILLING P4
P.P.C VALVE
A1
FPI FPO FPAJ FRPO FFPO
SW-RR SW-RF SW-PH P4 25MPa
CLS-PH SOL-FP SOL-FRA P1
CLS-PF CLS-PR Fore Feed
Fore Feed Pressure φ0.7
4.0MPa Speed
CLS-FF CLS-FR P4G FPG FP
SOL-FR SOL-FF FFPO
P4
SOL-DP X
S1 L1 27.0MPa 1.4MPa
DP FRPI FFPI1 FFPI2 FFPI T
2 1 T P
〔Pilot circuit〕
〔Main circuit〕 2 1
REDUCING VALVE T
When the main spool valve is shifted into Reverse feed, P1
pump oil flows to the FR port of the feed motor. B4 A4
(FR) (FF)
When the drill control lever is in the first notch of the
21.0MPa 21.0MPa
reverse feed position (1), the proximity switch CLS-PR is
turned on, causing SOL-FP to operate. The remote control T1 T1
line of the reducing valve (B) is cut-off. REMOTE CONTROL PORT φ0.9
S1 28.0MPa
②
① Open valve pressure V1
0.4
S1 L1 27.0MPa 1.4MPa
DP FRPI FFPI1 FFPI2 FFPI T
2 1 T P
〔Pilot circuit〕
2 1
〔Main circuit〕 REDUCING VALVE
T
S1 28.0MPa
②
①
0.4
V1
Open valve pressure P4 DRILLING BLOCK
of the main valve SC4 a4 b4
0.61MPa ~ 2.46MPa G1 (FP)
X
(FF) (FR) P3 P1
P1
PILOT MODULAR
DRILLING P4
P.P.C VALVE
A1
FPI FPO FPAJ FRPO FFPO
SW-RR SW-RF SW-PH P4 25MPa
CLS-PH SOL-FP SOL-FRA P1
CLS-PF CLS-PR Fore Feed
Fore Feed Pressure φ0.7
4.0MPa Speed
CLS-FF CLS-FR P4G SOL-FR SOL-FF FPG FP
FFPO
P4
SOL-DP
A X
S1 L1 27.0MPa 1.4MPa
DP FRPI FFPI1 FFPI2 FFPI T
2 1 T P
OIL TANK
REMOTE CONTROL (2) MODULAR
FORWARD ROTATION (N-MODE) 19
DRIFTER
RFD:To damper control modular (RF)
〔Pilot circuit〕
φ1.5
i=2.00
RFAJD:To A/J modular (RF)
When the forward rotation switch is pressed, SOL-RF is
energized. The pilot pressure oil (4MPa) flows to the
6MPa Motor capacity ROTATION MODULAR
reducing valve (D), it is reduced and flows to the main ACC HCR1200: 200cm 3 /rev
H HCR1500: 246cm3 /rev SOL-RFS
spool valve.
8.0MPa
〔Main circuit〕 RR
0.4MPa
ACC
When the rotation spool valve is shifted into forward 16MPa
L RFG
ROTATION PRESSURE
rotation, P2 pump oil flows to the drifter rotation RF
motor, causing the motor to rotate. IN OUT
RFD
A6 B6
Another flow goes into the rotation modular valve. (RF) (RR) RFPSN
17
The max. pressure is set 14MPa with the relief valve (E). 14.0MPa 19.0MPa RFPSH
E N 8.0MPa
RFAJ
18
T2
H 10.0MPa
SOL-RFH
20.6MPa
RFH RFHB T
REVERSE
FORWARD Open valve pressure
of the main valve V2
0.61MPa ~ 2.46MPa
P2
b6 a6
(RR) (RF) G2
D 4.0MPa P4 P2
Reducing
valve
RFI T
SOL-RF SOL-RR PILOT MODULAR
X
ON H MODE
S1 L1 27MPa 1.4MPa
P4G
REMOTE CONTROL (3) MODULAR P4
OFF N MODE T
OIL TANK
MODE SWITCH
FORWARD ROTATION(H-MODE) 20
〔Pilot circuit〕
DAMPER CONTROL MODULAR ROTATION MOTOR
Basic control is same as the Rotation in N-mode. DD
A
Motor capacity ROTATION MODULAR
φ1.8
When the rotation mode is shifted into H-mode, SOL-RFHO and SOL-RFH are HCR1200: 200cm3 /rev
HCR1500: 246cm 3 /rev
SOL-RFS
energized. The pilot pressure oil (4MPa) flows to the main spool valve RF
φ0.7
RF2
8.0MPa
of the P1 side. RR
φ0.7 16MPa
ROTATION PRESSURE RFG
S2
together at the junction of S1
28.0MPa
SOL-PH
20.6MPa
T
high speed. P4
G1 a1 b1
M3 M1 b6 a6
P2
6 5
PUMP 5 PUMP 4 PUMP 1 PUMP 2
33.2cm 3 /rev 36.6cm 3 /rev 3 100cm 3/rev 45cm 3/rev 4
SAE1
REVERSE OL RF2 RF1 RR RFHO BLO A2
PUMP 3
P4 A1
FORWARD 50cm 3/rev
SOL-BS P1 P2
SOL-OL SOL-RF SOL-RR P5 P4
φ0.7
P3
Rotation Impact Impact
Reducing speed pressure pressure 4.0MPa
1:1
PZ PH
valve RFO
T
COMP.
ON H MODE
ENGINE 37 X X
SOL-TP SOL-DP
SOL-RFHO SOL-BLO
261kW/2200min -1
SOL-TR S1 L1 27.0MPa 1.4MPa S1 L2 27MPa 1.4MPa
RFI T TR1 TR2 TP DP PI PO P4G
OFF
N MODE PILOT MODULAR
REMOTE CONTROL (3) MODULAR P4 38 105μm OIL TANK 240ℓ
MODE SWITCH
REVERSE ROTATION 21
DRIFTER
RFD:To damper control modular (RF)
〔Pilot circuit〕
φ1.5
i=2.00
RFAJD:To A/J modular (RF)
When the reverse rotation switch is pressed, SOL-RR is
energized. The pilot pressure oil (4MPa) flows to the Motor capacity
6MPa ROTATION MODULAR
main spool valve. ACC HCR1200: 200cm 3 /rev
H HCR1500: 246cm3 /rev SOL-RFS
〔Main circuit〕
8.0MPa
4.0MPa P4 P2
RFI T
SOL-RF SOL-RR
PILOT MODULAR X
S1 L1 27MPa 1.4MPa
P4G
P4
REMOTE CONTROL (3) MODULAR T
OIL TANK
ROTATION FOR ROD TIGHTENING 22
DRIFTER
RFD:To damper control modular (RF)
〔Pilot circuit〕 i=2.00
φ1.5 RFAJD:To A/J modular (RF)
When the rod changer is in thread-tightening process,
SOL-RF and SOL-RFS are energized. 6MPa Motor capacity ROTATION MODULAR
HCR1200: 200cm 3 /rev
The pilot pressure oil flows to the reducing valve (A) ACC
HCR1500: 246cm3 /rev
H SOL-RFS
then it flows to the main spool valve. B
8.0MPa
〔Main circuit〕 RR
0.4MPa
ACC
16MPa
P2 pump flow is same as the Forward Rotation in N-mode. L
ROTATION PRESSURE RFG
V2
4.0MPa P4 P2
Reducing
valve
A RFI T
SOL-RF SOL-RR
X
S1 L1 27MPa 1.4MPa
P4G
P4
REMOTE CONTROL (3) MODULAR T
OIL TANK
PILOT MODULAR
BOOM(SLOW SPEED) 23
〔Pilot circuit〕 〔Main circuit〕
When the boom power switch is turned on When the main spool valve is shifted into
and any of the boom control switches are boom side, P1 pump oil flows to the boom
pressed, SOL-BLO is energized. modular valve, then it flows to each actua-
The pilot pressure oil flows to the tor.
reducing valve (A), it is reduced and
flows to the main spool valve. Open valve pressure
of the main valve
To Boom modular valve 0.61MPa ~ 2.46MPa
B1 A1 B2 A2 B3 A3 B4 A4 A5 M2 A6 B6
(HT) (B) (TLR) (TLF) (TRR) (TRF) (FR) (FF) (PH) (A/JPr) (RF) (RR)
T1
T2
φ0.9 SOL-AJ
S1 SOL-PH
S2
20.6MPa
28.0MPa
0.4 0.4 0.4 0.4 DRILLING BLOCK
V2
V1
P4 SOL-PZ P2
a2 b2 a3 b3 SC4 a4 b4 M3 M1 b6 a6
G1 a1(B) b1(HT) (TLFP) (TLRP) (TRFP) (TRRP) (FP) (FF) (FR) P3 P1 (PH) (PZ) (RR) (RF) G2
P1 P2
SAE1
P4 RFHO BLO A1 A2
SOL-BS P1 P2
P5 P4 P3
4.0MPa φ0.7
A
1:1
Hydraulic Cylinder Control panel
T
COMP.
ENGINE 37 X X
SOL-RFHO SOL-BLO -1 1.4MPa
S1 L1 27.0MPa S1 L2
P4G
actuator. Dr
OSCILLATING LOCK
VALVE
φ1.2
A9 B9 A8 B8 A7 B7 A6 B6 A5 B5 A4 B4 A3 B3 A2 B2 A1 B1
P P
T T
X
SOL- SOL- SOL- SOL- SOL-
C51 C34 C36 C37 C38
S1 SOL-PH
S2
20.6MPa
28.0MPa
0.4 0.4 0.4 0.4
V2
V1
P4 SOL-PZ P2
a2 b2 a3 b3 SC4 a4 b4 M3 M1 b6 a6
G1 a1(B) b1(HT) (TLFP) (TLRP) (TRFP) (TRRP) (FP) (FF) (FR) P3 P1 (PH) (PZ) (RR) (RF) G2
P1 P2
SAE1
P4 RFHO BLO A1 A2
SOL-BS P1 P2
P5 P4 P3
4.0MPa φ0.7
Hydraulic Cylinder Control panel
1:1
T
COMP.
ENGINE X X
SOL-BLO 1.4MPa
SOL-RFHO
S1 L1 27.0MPa S1 L2
P4G
PILOT MODULAR
OIL TANK
P4
Operation speed changeover switch
OSCILLATING(UP) 26
〔Pilot circuit〕 〔Main circuit〕
Basic control is same as the Boom circuit. P1 pump flow is same as the Boom circuit.
FAST SPEED Only when the oscillating switches are
pressed, SOL-OL is energized.
The pilot pressure oil flows to the
oscillating lock valve to release four
check valves.
To Boom modular valve
B1 A1 B2 A2 B3 A3 B4 A4 A5 M2 A6 B6 DRILLING BLOCK
(HT) (B) (TLR) (TLF) (TRR) (TRF) (FR) (FF) (PH) (A/JPr) (RF) (RR)
T1
T2
φ0.9 SOL-AJ
S1 SOL-PH
S2
20.6MPa
28.0MPa
0.4 0.4 0.4 0.4
V2
V1
0.61MPa ~ 2.46MPa P1 P2
1:1
Hydraulic Cylinder Control panel T
COMP.
ENGINE
SOL-BLO 1.4MPa
X X
SOL-RFHO
S1 L1 27.0MPa S1 L2
P4G
P4
Operation speed changeover switch
OSCILLATING(UP) 27
GUIDE HOOD BOOM GUIDE GUIDE GUIDE BOOM
ROTARY SLIDE SLIDE SWING SLIDE TILT SWING BOOM
LIFT ROD CHANGER
OSCILLATING
LH RH
GR802
When the oscillating control switch is
T P
operated in (UP) position at Fast Mode:
Dr
OSCILLATING LOCK
VALVE
φ1.2
A9 B9 A8 B8 A7 B7 A7 B6 A5 B5 A4 B4 A3 B3 A2 B2 A1 B1
P P
T T
X
SOL- SOL- SOL- SOL- SOL-
C51 C34 C36 C37 C38
SOL- SOL-
SF2
SOL-
C45
BOOM MODULAR VALVE SOL-C43
C49
〔Pilot circuit〕
When the hydraulic oil temperature is below 25℃[77°F], SOL-BLO and SOL-BS ROTATION MOTOR
DAMPER CONTROL MODULAR
are energized. The pilot pressure oil flows to the main spool valve. DD
A
ROTATION MODULAR
φ1.8 246cm 3/rev
200cm 3/rev
SOL-RFS
〔Main circuit〕 RF
φ0.7
RF2
8.0MPa
When the main spool valve is shifted into boom side and no boom operation is
RR
φ0.7 16MPa
performed, P1 pump flow is blocked, causing relief valve (A) to open. P1 pump P Dr FF
ROTATION PRESSURE RFG
RF
oil returns to the tank through the relief valve (A). RFD
RFPSN
17
RFPSH
TO OIL COOLER N 8.0MPa
RFAJ
A
18
B SOL-RFH
B1 A1 H 10.0MPa
TO BOOM MODULAR VALVE (P) A5 M2 A6 B6
(HT) (B) (PH) (A/JPr) (RF) (RR) FP
(B) (HT)
P2
DRILLING BLOCK
P1
1:1
PZ PH
RFO
T
COMP.
SOL-BLO ENGINE X X
SOL-RFHO
SOL-TR SOL-TP SOL-DP S1 27.0MPa 1.4MPa S1
L1 L2
RFI T TR1 TR2 TP DP PI PO P4G
PILOT MODULAR
P4 105μm OIL TANK 240ℓ
Damper 29
Reduce impact pressure oil and direct it to the drifter damper room.
Control curve
15
14
・ Pressure oil from impact circuit flows to the P port of the damper modular valve.
13
12 ・ Pressure oil from forward rotation circuit operates pilot valve (1).
11
10
・ The maximum damper pressure is set 15MPa by the reducing valve R1.
9 ・ The damper control pressure is set by the relief valve R2, it is also changed by
A (MPa)
8
7 the forward feed pressure. As forward feed pressure increases, damper control
6
pressure increases.
5
4 ・ The damper control pressure is initially set that it is 10MPa when the forward feed
3
2
pressure is 4MPa.
1
DD φ1.8 DD φ1.8
Pressure port Damper
1 1
Forward Rotation Forward Rotation
RF RF
φ0.7 φ0.7
R2 R2
R1 R1
15MPa 15MPa
φ0.7 φ0.7
P Dr FF DAMPER CONTROL MODULAR P Dr FF
Impact Impact
Factory setting 17.5MPa
Factory setting 17.5MPa Forward Feed Forward Feed
Anti-jamming Feed Reverse FEED MOTOR 30
Shift pilot line from forward feed to reverse feed when detecting jamming condition.
X
SOL-AJ
There are four switches that would cause the solenoid φ0.9
P1
DRILLING
P.P.C VALVE 25MPa
Anti-jamming switch Fore Feed P4 FRPO FFPO
SW-RR SW-RF SW-PH
P4 ROTATION MOTOR 200cm 3/rev
Fore Feed Speed
Pressure SOL-FRA
CLS-PH
Ⅰ CLS-PF FPG FP
O Ⅱ
CLS-PR FFPO ROTATION MODULAR
4.0MPa
CLS-FF CLS-FR SOL-FR SOL-FF
RP Ⅲ T
RF
SOL-DP
FFPI T RFD
RFPSN
DP P4G FRPI FFPI1 FFPI2 17 RFPSH
2 1 T P
PILOT MODULAR N 8.0MPa
P4
18
H 10.0MPa
Anti-jamming 31
Mode(Ⅱ)
Ⅰ
O Ⅱ In addition to conditions of mode (Ⅰ),
RP Ⅲ
・High rotation pressure (N-mode:8MPa),(H-mode:10MPa)
Mode(Ⅲ)
Ⅰ In addition to conditions of mode (Ⅰ) and mode (Ⅱ),
O Ⅱ
Ⅰ Factory setting: Impact pressure is 15MPa when the forward feed pressure is 0MPa.
O Ⅱ
RP Ⅲ
If the SOL-TP and SOL-DP are failed, no Travel and Feed operation are performed.
By opening the manual cock (A), the pilot pressure oil (4MPa) bypasses two solenoid valves and it flows to the
Travel P.P.C valve and Drilling P.P.C valve.
The machine can be operated even if it is electrical failure.
P4
PILOT MODULAR
T P
P4
A
REVERSE PERCUSSION DRIFTER 34
RP MODULAR (option) φ1.5
i=2.00
6MPa
When the anti-jamming switch is turned into R.P mode during ACC 200cm 3/rev
A H
drilling, the SOL-QE is energized.
12MPa
A part of the impact flow goes into the RP modular valve, QEDO
The max. R.P pressure is set 12MPa with the reducing valve (A). RP IMPACT PRESSURE IN OUT
DRILLING BLOCK A5 M2
(PH) (A/JPr)
φ0.9
Anti-Jamming Switch SOL-AJ
S1
R.P Mode SOL-PH
28.0MPa
Ⅰ V1
O Ⅱ
P4 SOL-PZ
M3 M1
G1 P3 P1 (PH) (PZ)
RP Ⅲ
P1
A1
P1
φ0.7
S1 L1 27.0MPa 1.4MPa
OIL TANK
RFI T
FEED MOTOR 35
FEED MOTOR
RED. DR RED. DR
③
②
A B A B
HYDRAULIC CIRCUIT FOR FEED MOTOR IS NEUTRAL. The pressure oil routed port A and orifice ② is
applied to the valve ③.
Brake control valve is operated.
Pressure oil releases brake ①.
Motor starts to run.
TRAVEL MOTOR 36
TRAVEL MOTOR
E C C
① ①
A D A D
② ②
B B
R L R L R L
SOL-TR
Main valve for traveling is in neutral. The pressure oil is routed from R and A, and applied In the Fast-speed mode, when (SOL-TR) operates,
to the motor ①. the pilot pressure is routed to the speed
The pressure oil routed to the shuttle valve B disen- control cylinder to swash plate to the fast
gages parking brake C. speed position. Motor runs fast.
When the pressure oil ② operates the valve D, the
passage of return oil is gradually opened and motor
start to rotate.
HYDRAULIC SCHEMATIC
HCR1200-EDII
HCR1500-EDII, D20II
Phone: 81-3-3231-6982
Fax: 81-3-3231-6993