Tinita Engineering Pvt. Ltd.

R-266, RABALE M.I.D.C. T.T.C. INDUSTRIAL AREA

Navi Mumbai : 400 701.

CLIENT : Middle East Food Solutions Company (MEFSCO)

P.O. NO. : DD.CA.055

MANUFACTURER’S SERIAL NO. : 1949

DESIGN CALCULATION REPORT

Equipment Tag No. : 011202HX 011

Equipment Name : CORN FILL WATER HEAT EXCHANGER

Design Code : ASME Section VIII Div. 1 Edition 2013

Document No. : TINITA/1949/DC/HX011

General Arrangement Drawing No. : TINITA/1949/011202HX 011 Rev 0

0 Issued for Approval 13.04.2015 D.W. G.B.

PREPARED BY REVIEWED &

REV DESCRIPTION DATE (DESIGN APPROVED BY
ENGINEER)
 Index
 Cover Page :
 Title Page :
 Warnings and Errors : ......... 2
 Input Echo : ......... 3
 XY Coordinate Calculations : ......... 11
 Flg Calc [Int P] : FLANGE ......... 12
 Flg Calc [Int P] : FLANGE ......... 18
 Internal Pressure Calculations : ......... 24
 External Pressure Calculations : ......... 30
 Element and Detail Weights : ......... 33
 Nozzle Flange MAWP : ......... 36
 Wind Load Calculation : ......... 37
 Earthquake Load Calculation : ......... 38
 Center of Gravity Calculation : ......... 39
 Horizontal Vessel Analysis (Ope.) : ......... 40
 Horizontal Vessel Analysis (Test) : ......... 52
 Nozzle Calcs. : Noz N1 ......... 63
 Nozzle Calcs. : Noz N2 ......... 82
 Nozzle Calcs. : Noz N3 ......... 101
 Nozzle Calcs. : Noz N4 ......... 117
 Nozzle Calcs. : Noz N5 ......... 131
 Nozzle Calcs. : Noz N6 ......... 135
 Nozzle Schedule : ......... 139
 Nozzle Summary : ......... 141
 Tubesheet Calculations : ......... 142
 MDMT Summary : ......... 167
 Vessel Design Summary : ......... 169
 ANNEXURE –A( Lifting Lug and Pass Partation Calculations)
 Lifting Lug Calculations (complete exchanger): ......... 1
 Lifting Lug Calculations (for only channel): ......... 5
 Pass Partition Plate Calculations: ......... 9
Title Page

Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the users set of selected units.
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FileName : Corn Fill Water Heat Exchanger_R0 Page 2
Warnings and Errors : Step: 0 5:21pmApr 13,2015

Class From To : Basic Element Checks.

==========================================================================

Class From To: Check of Additional Element Data

==========================================================================

There were no geometry errors or warnings.

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FileName : Corn Fill Water Heat Exchanger_R0 Page 3
Input Echo : Step: 1 5:21pmApr 13,2015

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 10.546 kgf/cm²

Channel Side Design Pressure 10.546 kgf/cm²
Shell Side Design Temperature 134 °C
Channel Side Design Temperature 134 °C

Type of Hydrotest UG-99(c)

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm²
User defined MAWP 0.0000 kgf/cm²
User defined MAPnc 0.0000 kgf/cm²

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code UBC-94/97

UBC Design Wind Speed 166.00 km/hr
UBC Exposure Constant C: Open Terrain
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UBC Importance Factor 1.15

UBC Base Elevation 0.0000 mm
UBC Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.250
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000

Design Nozzle for M.A.W.P. (maximum) Y

Consider MAP New and Cold in Noz. Design Y
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Elliptical
Description LHS_Chl_Dish
Distance "FROM" to "TO" 50.000 mm
Inside Diameter 762.00 mm
Element Thickness 6.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 8.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.546 kgf/cm²
Design Temperature Internal Pressure 134 °C
Design External Pressure 0.0000 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 1174.1 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
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Material Density 0.008027 kgm/cm³

P Number Thickness 0.0000 mm
Yield Stress, Operating 1387.6 kgf/cm²
External Pressure Chart Name HA-3
UNS Number S30403
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 10

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 762.00 mm
Liquid Density 1050.0 kgm/m³

--------------------------------------------------------------------

Element From Node 20

Element To Node 30
Element Type Cylinder
Description LHS_Chl_Shl
Distance "FROM" to "TO" 750.00 mm
Inside Diameter 762.00 mm
Element Thickness 8.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 8.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.546 kgf/cm²
Design Temperature Internal Pressure 134 °C
Design External Pressure 0.0000 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85

Element From Node 20

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 762.00 mm
Liquid Density 1050.0 kgm/m³

Element From Node 20

Detail Type Nozzle
Detail ID Noz N1
Dist. from "FROM" Node / Offset dist 350.00 mm
Nozzle Diameter 16.0 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 180.0
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Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-240 304L

Element From Node 20

Detail Type Nozzle
Detail ID Noz N2
Dist. from "FROM" Node / Offset dist 350.00 mm
Nozzle Diameter 16.0 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-240 304L

--------------------------------------------------------------------

Element From Node 30

Element To Node 40
Element Type Flange
Description LHS_Chl_Flg.
Distance "FROM" to "TO" 79.500 mm
Flange Inside Diameter 762.00 mm
Element Thickness 68.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 73.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.546 kgf/cm²
Design Temperature Internal Pressure 134 °C
Design External Pressure 0.0000 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element From Node 30

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 762.00 mm
Liquid Density 1050.0 kgm/m³

--------------------------------------------------------------------

Element From Node 40

Element To Node 50
Element Type Cylinder
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Description Main_Shl
Distance "FROM" to "TO" 1729.0 mm
Inside Diameter 762.00 mm
Element Thickness 8.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 8.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.546 kgf/cm²
Design Temperature Internal Pressure 134 °C
Design External Pressure 0.0000 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 316L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 1174.1 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 0.008027 kgm/cm³
P Number Thickness 0.0000 mm
Yield Stress, Operating 1377.3 kgf/cm²
External Pressure Chart Name HA-4
UNS Number S31603
Product Form Plate
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85

Element From Node 40

Detail Type Saddle
Detail ID Lft Sdl
Dist. from "FROM" Node / Offset dist 325.00 mm
Width of Saddle 104.00 mm
Height of Saddle at Bottom 750.00 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 160.00 mm
Thickness of Wear Plate 8.0000 mm
Contact Angle, Wear Plate (degrees) 132.0

Element From Node 40

Detail Type Saddle
Detail ID Rgt Sdl
Dist. from "FROM" Node / Offset dist 1375.0 mm
Width of Saddle 104.00 mm
Height of Saddle at Bottom 750.00 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 160.00 mm
Thickness of Wear Plate 8.0000 mm
Contact Angle, Wear Plate (degrees) 132.0

Element From Node 40

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
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Height/Length of Liquid 762.00 mm

Liquid Density 931.78 kgm/m³

Element From Node 40

Detail Type Nozzle
Detail ID Noz N3
Dist. from "FROM" Node / Offset dist 1400.0 mm
Nozzle Diameter 10.75 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-240 316L

Element From Node 40

Detail Type Nozzle
Detail ID Noz N4
Dist. from "FROM" Node / Offset dist 125.00 mm
Nozzle Diameter 3.0 in.
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP316L

--------------------------------------------------------------------

Element From Node 50

Element To Node 60
Element Type Flange
Description RHS_Chl_Flg.
Distance "FROM" to "TO" 79.500 mm
Flange Inside Diameter 762.00 mm
Element Thickness 68.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 73.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.546 kgf/cm²
Design Temperature Internal Pressure 134 °C
Design External Pressure 0.0000 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 928.22 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 0.008027 kgm/cm³
P Number Thickness 0.0000 mm
Yield Stress, Operating 1387.6 kgf/cm²
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External Pressure Chart Name HA-3

UNS Number S30403
Product Form Plate
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element From Node 50

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 762.00 mm
Liquid Density 1050.0 kgm/m³

--------------------------------------------------------------------

Element From Node 60

Element To Node 70
Element Type Cylinder
Description RHS_Chl_Shl
Distance "FROM" to "TO" 200.00 mm
Inside Diameter 762.00 mm
Element Thickness 8.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 8.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.546 kgf/cm²
Design Temperature Internal Pressure 134 °C
Design External Pressure 0.0000 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85

Element From Node 60

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 762.00 mm
Liquid Density 1050.0 kgm/m³

Element From Node 60

Detail Type Nozzle
Detail ID Noz N5
Dist. from "FROM" Node / Offset dist 125.00 mm
Nozzle Diameter 1.5 in.
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
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Grade of Attached Flange GR 2.3

Nozzle Matl SA-312 TP304L

Element From Node 60

Detail Type Nozzle
Detail ID Noz N6
Dist. from "FROM" Node / Offset dist 125.00 mm
Nozzle Diameter 1.5 in.
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L

--------------------------------------------------------------------

Element From Node 70

Element To Node 80
Element Type Elliptical
Description RHS_Chl_Dish
Distance "FROM" to "TO" 50.000 mm
Inside Diameter 762.00 mm
Element Thickness 6.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 8.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.546 kgf/cm²
Design Temperature Internal Pressure 134 °C
Design External Pressure 0.0000 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304L
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 70

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 762.00 mm
Liquid Density 1050.0 kgm/m³

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

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FileName : Corn Fill Water Heat Exchanger_R0 Page 11
XY Coordinate Calculations : Step: 2 5:21pmApr 13,2015

XY Coordinate Calculations

| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
--------------------------------------------------------------
LHS_Chl_Di| 50.0000 | ... | 50.0000 | ... |
LHS_Chl_Sh| 800.000 | ... | 750.000 | ... |
LHS_Chl_Fl| 800.000 | ... | -79.5000 | ... |
Main_Shl| 2579.00 | ... | 1729.00 | ... |
RHS_Chl_Fl| 2658.50 | ... | 79.5000 | ... |
RHS_Chl_Sh| 2829.00 | ... | 200.000 | ... |
RHS_Chl_Di| 2879.00 | ... | 50.0000 | ... |

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FileName : Corn Fill Water Heat Exchanger_R0 Page 12
Flg Calc [Int P] : FLANGE Flng: 3 5:21pmApr 13,2015

Flange Input Data Values Description: FLANGE :

LHS_Chl_Flg.

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 10.63 kgf/cm²
Design Temperature 134 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Attached Shell Inside Diameter B 762.0000 mm
Integral Ring Inside Diameter 778.0000 mm
Flange Outside Diameter A 900.000 mm
Flange Thickness t 68.0000 mm
Thickness of Hub at Small End go 8.0000 mm
Thickness of Hub at Large End g1 19.5000 mm
Length of Hub h 11.5000 mm

Flange Material SA-240 304L

Flange Material UNS number S30403
Flange Allowable Stress At Temperature Sfo 928.22 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.13 kgf/cm²

Bolt Material SA-193 B8

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²

Length of Weld Leg at Back of Ring tw 11.5000 mm

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 858.000 mm

Nominal Bolt Diameter a 19.0500 mm
Type of Threads UNC Thread Series
Number of Bolts 28

Flange Face Outside Diameter Fod 826.000 mm

Flange Face Inside Diameter Fid 762.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 823.000 mm

Gasket Inside Diameter Gi 783.000 mm
Gasket Factor m 2.0000
Gasket Design Seating Stress y 201.00 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.0000 mm

Length of Partition Gasket lp 783.0000 mm

Width of Partition Gasket tp 10.0000 mm
Partition Gasket Factor mPart 2.0000
Partition Gasket Design Seating Stress yPart 201.00 kgf/cm²
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Flg Calc [Int P] : FLANGE Flng: 3 5:21pmApr 13,2015

ASME Code, Section VIII, Division 1, 2013

Corroded Flange ID, Bcor = B+2*Fcor 762.000 mm

Corroded Large Hub, g1Cor = g1-ci 19.500 mm
Corroded Small Hub, g0Cor = go-ci 8.000 mm
Code R Dimension, R = (C-B)/2 - g1 28.500 mm

Gasket Contact Width, N = (Go - Gi) / 2 20.000 mm

Basic Gasket Width, bo = N / 2 10.000 mm
Effective Gasket Width, b = Cb sqrt(bo) 7.969 mm
Gasket Reaction Diameter, G = Go - 2 * b 807.063 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 807.0626² * 10.626
= 54359.320 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 7.9687 * 3.1416 * 807.0626 * 2.0000 * 10.63
+ 2.0 * 783.0000 * 5.0000 * 2.0000 * 10.6260
= 10251.669 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 762.0000² *10.6260/4
= 48458.441 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 54359 - 48458
= 5900.877 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 54359 + 10251 + 0 , 0 )
= 64610.992 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 201.00*7.9687*3.141*807.063+201.00*5.0000*783.00
= 48479.754 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 64610/1757 , 48479/1757
= 36.759 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 68.000/(2.00 + 0.5)
= 201.300 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 858.000 * sin( 3.142/28 )
= 96.066 mm
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Flg Calc [Int P] : FLANGE Flng: 3 5:21pmApr 13,2015

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 96.066/( 2 * 19.050 + 68.000 )), 1 )
= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 35.128 mm
Circular Wrench End Diameter a 52.388 mm
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 36.759 54.555
Radial distance bet. hub and bolts 20.637 28.500
Radial distance bet. bolts and the edge 20.637 21.000
Circumferential spacing between bolts 44.450 96.066 201.300
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 54.555 * 1757.68/(201.00 * 3.14 * (823.000 + 783.00 ) )
= 9.455 mm

Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.000 mm[Note: Exceeds actual gasket width, 20.000 ]

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * Ab
= 1757.68 * 54.5547
= 95889.34 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 64610 - 54359
= 10251.67 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 858.0001 - 807.0626 )/2
= 25.4687 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 28.5000 + 19.5000 + 25.4687 )/2
= 36.7344 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 28.5000 + ( 19.5000/2.0 )
= 38.2500 mm

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 48458. 38.2500 1.0000 1854. kgf-m.
Face Pressure, Mt 5901. 36.7344 1.0000 217. kgf-m.
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FileName : Corn Fill Water Heat Exchanger_R0 Page 15
Flg Calc [Int P] : FLANGE Flng: 3 5:21pmApr 13,2015

Gasket Load, Mg 10252. 25.4687 1.0000 261. kgf-m.

Gasket Seating, Matm 95889. 25.4687 1.0000 2442. kgf-m.

Total Moment for Operation, Mop 2331. kgf-m.

Total Moment for Gasket seating, Matm 2442. kgf-m.

Effective Hub Length, ho = sqrt(Bcor*goCor) 78.077 mm

Hub Ratio, h/h0 = HL / H0 0.147
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.438

Flange Factors for Integral Flange:

Factor F 0.899
Factor V 0.381
Factor f 4.413
Factors from Figure 2-7.1 K = 1.181
T = 1.847 U = 12.912
Y = 11.750 Z = 6.063
d = .16956E+06 mm ³ e = 0.0115 mm ^-1
Stress Factors ALPHA = 1.783
BETA = 2.044 GAMMA = 0.966
DELTA = 1.854 Lamda = 2.820

Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (4.4126*2331/762.0000)/(2.8199*19.5000²)
= 1259.07 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (4.4126*2442/762.0000)/(2.8199*19.5000²)
= 1318.90 kgf/cm²

Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.0438*2331/762.0000)/(2.8199*68.0000²)
= 47.96 kgf/cm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.0438*2442/762.0000)/(2.8199*68.0000²)
= 50.24 kgf/cm²

Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (11.7499*2331/(68.0000²*762.0000))-6.0633*47
= 486.68 kgf/cm²
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (11.7499*2442/(68.0000²*762.0000))-6.0633*50
= 509.81 kgf/cm²

Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (1259+max(47,486))/2
= 872.88 kgf/cm²
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Flg Calc [Int P] : FLANGE Flng: 3 5:21pmApr 13,2015

Average Flange Stress, Seating [SAa]:

= ( SHa + max( SRa, STa ) ) / 2
= (1318+max(50,509))/2
= 914.35 kgf/cm²

Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (64610/54.5547)
= 1184.34 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (48479/54.5547)
= 888.65 kgf/cm²

Flange Stress Analysis Results:

Operating Gasket Seating
Actual Allowed Actual Allowed
---------------------------------------------------------------------
Longitudinal Hub 1259. 1392. 1319. 1761. kgf/cm²
Radial Flange 48. 928. 50. 1174. kgf/cm²
Tangential Flange 487. 928. 510. 1174. kgf/cm²
Maximum Average 873. 928. 914. 1174. kgf/cm²
Bolting 1184. 1758. 889. 1758. kgf/cm²
---------------------------------------------------------------------

Minimum Required Flange Thickness 65.735 mm

Estimated M.A.W.P. ( Operating ) 11.299 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 98.3 kgm
Estimated Unfinished Weight of Forging at given Thk 98.3 kgm

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 2442.2/1.0000 * 100000.023 * 0.381/( 2.625 * 1989688 *
8.000^(2) * 78.077 * 0.300 )
= 0.619 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 2331.4/1.0000 * 100000.023 * 0.381/( 2.625 * 1907717
* 8.000^(2) * 78.077 * 0.300 )
= 0.616 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 2442.2/1.0000 * 100000.023 * 0.381/( 2.820 * 1989688 *
8.000^(2) * 78.077 * 0.300 )
= 0.576 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

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Flg Calc [Int P] : FLANGE Flng: 3 5:21pmApr 13,2015

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )

= 52.14 * 2331.4/1.0000 * 100000.023 * 0.381/( 2.820 * 1907717
* 8.000^(2) * 78.077 * 0.300 )
= 0.574 (should be <= 1)

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Required Fillet Weld Leg size for Slip on Flanges, Figure 2-4 [c]:
= max( tn, 2 * G0, (6 mm or 1/4 inch ) )
= max( 8.000 , 2 * 8.000 , 6.000 )
= 16.000 mm

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FileName : Corn Fill Water Heat Exchanger_R0 Page 18
Flg Calc [Int P] : FLANGE Flng: 4 5:21pmApr 13,2015

Flange Input Data Values Description: FLANGE :

RHS_Chl_Flg.

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 10.63 kgf/cm²
Design Temperature 134 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Attached Shell Inside Diameter B 762.0000 mm
Integral Ring Inside Diameter 778.0000 mm
Flange Outside Diameter A 900.000 mm
Flange Thickness t 68.0000 mm
Thickness of Hub at Small End go 8.0000 mm
Thickness of Hub at Large End g1 19.5000 mm
Length of Hub h 11.5000 mm

Flange Material SA-240 304L

Flange Material UNS number S30403
Flange Allowable Stress At Temperature Sfo 928.22 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.13 kgf/cm²

Bolt Material SA-193 B8

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²

Length of Weld Leg at Back of Ring tw 11.5000 mm

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 858.000 mm

Nominal Bolt Diameter a 19.0500 mm
Type of Threads UNC Thread Series
Number of Bolts 28

Flange Face Outside Diameter Fod 826.000 mm

Flange Face Inside Diameter Fid 762.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 823.000 mm

Gasket Inside Diameter Gi 783.000 mm
Gasket Factor m 2.0000
Gasket Design Seating Stress y 201.00 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.0000 mm

Length of Partition Gasket lp 783.0000 mm

Width of Partition Gasket tp 10.0000 mm
Partition Gasket Factor mPart 2.0000
Partition Gasket Design Seating Stress yPart 201.00 kgf/cm²
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Flg Calc [Int P] : FLANGE Flng: 4 5:21pmApr 13,2015

ASME Code, Section VIII, Division 1, 2013

Corroded Flange ID, Bcor = B+2*Fcor 762.000 mm

Corroded Large Hub, g1Cor = g1-ci 19.500 mm
Corroded Small Hub, g0Cor = go-ci 8.000 mm
Code R Dimension, R = (C-B)/2 - g1 28.500 mm

Gasket Contact Width, N = (Go - Gi) / 2 20.000 mm

Basic Gasket Width, bo = N / 2 10.000 mm
Effective Gasket Width, b = Cb sqrt(bo) 7.969 mm
Gasket Reaction Diameter, G = Go - 2 * b 807.063 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 807.0626² * 10.626
= 54359.320 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 7.9687 * 3.1416 * 807.0626 * 2.0000 * 10.63
+ 2.0 * 783.0000 * 5.0000 * 2.0000 * 10.6260
= 10251.669 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 762.0000² *10.6260/4
= 48458.441 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 54359 - 48458
= 5900.877 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 54359 + 10251 + 0 , 0 )
= 64610.992 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 201.00*7.9687*3.141*807.063+201.00*5.0000*783.00
= 48479.754 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 64610/1757 , 48479/1757
= 36.759 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 68.000/(2.00 + 0.5)
= 201.300 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 858.000 * sin( 3.142/28 )
= 96.066 mm
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Flg Calc [Int P] : FLANGE Flng: 4 5:21pmApr 13,2015

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 96.066/( 2 * 19.050 + 68.000 )), 1 )
= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 35.128 mm
Circular Wrench End Diameter a 52.388 mm
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 36.759 54.555
Radial distance bet. hub and bolts 20.637 28.500
Radial distance bet. bolts and the edge 20.637 21.000
Circumferential spacing between bolts 44.450 96.066 201.300
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 54.555 * 1757.68/(201.00 * 3.14 * (823.000 + 783.00 ) )
= 9.455 mm

Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.000 mm[Note: Exceeds actual gasket width, 20.000 ]

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * Ab
= 1757.68 * 54.5547
= 95889.34 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 64610 - 54359
= 10251.67 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 858.0001 - 807.0626 )/2
= 25.4687 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 28.5000 + 19.5000 + 25.4687 )/2
= 36.7344 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 28.5000 + ( 19.5000/2.0 )
= 38.2500 mm

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 48458. 38.2500 1.0000 1854. kgf-m.
Face Pressure, Mt 5901. 36.7344 1.0000 217. kgf-m.
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Flg Calc [Int P] : FLANGE Flng: 4 5:21pmApr 13,2015

Gasket Load, Mg 10252. 25.4687 1.0000 261. kgf-m.

Gasket Seating, Matm 95889. 25.4687 1.0000 2442. kgf-m.

Total Moment for Operation, Mop 2331. kgf-m.

Total Moment for Gasket seating, Matm 2442. kgf-m.

Effective Hub Length, ho = sqrt(Bcor*goCor) 78.077 mm

Hub Ratio, h/h0 = HL / H0 0.147
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.438

Flange Factors for Integral Flange:

Factor F 0.899
Factor V 0.381
Factor f 4.413
Factors from Figure 2-7.1 K = 1.181
T = 1.847 U = 12.912
Y = 11.750 Z = 6.063
d = .16956E+06 mm ³ e = 0.0115 mm ^-1
Stress Factors ALPHA = 1.783
BETA = 2.044 GAMMA = 0.966
DELTA = 1.854 Lamda = 2.820

Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (4.4126*2331/762.0000)/(2.8199*19.5000²)
= 1259.07 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (4.4126*2442/762.0000)/(2.8199*19.5000²)
= 1318.90 kgf/cm²

Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.0438*2331/762.0000)/(2.8199*68.0000²)
= 47.96 kgf/cm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.0438*2442/762.0000)/(2.8199*68.0000²)
= 50.24 kgf/cm²

Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (11.7499*2331/(68.0000²*762.0000))-6.0633*47
= 486.68 kgf/cm²
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (11.7499*2442/(68.0000²*762.0000))-6.0633*50
= 509.81 kgf/cm²

Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (1259+max(47,486))/2
= 872.88 kgf/cm²
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Flg Calc [Int P] : FLANGE Flng: 4 5:21pmApr 13,2015

Average Flange Stress, Seating [SAa]:

= ( SHa + max( SRa, STa ) ) / 2
= (1318+max(50,509))/2
= 914.35 kgf/cm²

Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (64610/54.5547)
= 1184.34 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (48479/54.5547)
= 888.65 kgf/cm²

Flange Stress Analysis Results:

Operating Gasket Seating
Actual Allowed Actual Allowed
---------------------------------------------------------------------
Longitudinal Hub 1259. 1392. 1319. 1761. kgf/cm²
Radial Flange 48. 928. 50. 1174. kgf/cm²
Tangential Flange 487. 928. 510. 1174. kgf/cm²
Maximum Average 873. 928. 914. 1174. kgf/cm²
Bolting 1184. 1758. 889. 1758. kgf/cm²
---------------------------------------------------------------------

Minimum Required Flange Thickness 65.735 mm

Estimated M.A.W.P. ( Operating ) 11.299 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 98.3 kgm
Estimated Unfinished Weight of Forging at given Thk 98.3 kgm

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 2442.2/1.0000 * 100000.023 * 0.381/( 2.625 * 1989688 *
8.000^(2) * 78.077 * 0.300 )
= 0.619 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 2331.4/1.0000 * 100000.023 * 0.381/( 2.625 * 1907717
* 8.000^(2) * 78.077 * 0.300 )
= 0.616 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 2442.2/1.0000 * 100000.023 * 0.381/( 2.820 * 1989688 *
8.000^(2) * 78.077 * 0.300 )
= 0.576 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

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Flg Calc [Int P] : FLANGE Flng: 4 5:21pmApr 13,2015

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )

= 52.14 * 2331.4/1.0000 * 100000.023 * 0.381/( 2.820 * 1907717
* 8.000^(2) * 78.077 * 0.300 )
= 0.574 (should be <= 1)

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Required Fillet Weld Leg size for Slip on Flanges, Figure 2-4 [c]:
= max( tn, 2 * G0, (6 mm or 1/4 inch ) )
= max( 8.000 , 2 * 8.000 , 6.000 )
= 16.000 mm

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FileName : Corn Fill Water Heat Exchanger_R0 Page 24
Internal Pressure Calculations : Step: 5 5:21pmApr 13,2015

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
---------------------------------------------------------------------------
LHS_Chl_Di| 10.626 | 8.0000 | ... | 762.00 | 1174.1 |
LHS_Chl_Sh| 10.626 | 8.0000 | ... | 762.00 | 998.01 |
LHS_Chl_Fl| 10.626 | 73.000 | ... | 762.00 | 928.22 |
Main_Shl| 10.617 | 8.0000 | ... | 762.00 | 998.01 |
RHS_Chl_Fl| 10.626 | 73.000 | ... | 762.00 | 928.22 |
RHS_Chl_Sh| 10.626 | 8.0000 | ... | 762.00 | 998.01 |
RHS_Chl_Di| 10.626 | 8.0000 | ... | 762.00 | 1174.1 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------
LHS_Chl_Di| 10.5460 | 18.3811 | 18.4611 | 6.00000 | 3.45123 |
LHS_Chl_Sh| 10.5460 | 20.6148 | 20.6948 | 8.00000 | 4.08267 |
LHS_Chl_Fl| 10.5460 | 11.2190 | 13.4322 | 68.0000 | 65.7352 |
Main_Shl| 10.5460 | 20.6238 | 20.6948 | 8.00000 | 4.07919 |
RHS_Chl_Fl| 10.5460 | 11.2190 | 13.4322 | 68.0000 | 65.7352 |
RHS_Chl_Sh| 10.5460 | 20.6148 | 20.6948 | 8.00000 | 4.08267 |
RHS_Chl_Di| 10.5460 | 18.3811 | 18.4611 | 6.00000 | 3.45123 |

Note : Shell Side MAWP governed by a standard Flange !

Shell Side Flange MAWP including Static Pres.: 12.590 = 12.66 - 0.071 kgf/cm²

Summary of Heat Exchanger Maximum Allowable Working Pressures :

Note: For ASME UHX designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.

Shell Side MAWP = 12.590 kgf/cm²

Shell Side MAPnc = 16.214 kgf/cm²
Channel Side MAWP = 11.219 kgf/cm²
Channel Side MAPnc = 13.432 kgf/cm²

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 10 To 20 SA-240 304L at 134 °C

LHS_Chl_Dish
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Internal Pressure Calculations : Step: 5 5:21pmApr 13,2015

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (10.626*762.0000*1.000)/(2*1174.13*1.00-0.2*10.626)
= 3.4512 + 0.0000 = 3.4512 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.080 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1174.13*1.00*6.0000)/(1.000*762.0000+0.2*6.0000)
= 18.461 - 0.080 = 18.381 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1174.13*1.00*6.0000)/(1.000*762.0000+0.2*6.0000)
= 18.461 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (10.626*(1.000*762.0000+0.2*6.0000))/(2*1.00*6.0000)
= 675.814 kgf/cm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (10.626*381.0000)/(1174.13*1.00-0.6*10.626)+0.000
= 3.467 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.080 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13 * 1.00 * 8.0000 )/(381.0000 + 0.6 * 8.0000 )
= 24.347 - 0.080 = 24.267 kgf/cm²

Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 4.493 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 20 To 30 SA-240 304L at 134 °C

LHS_Chl_Shl

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.626*381.0000)/(1174.13*0.85-0.6*10.626)
= 4.0827 + 0.0000 = 4.0827 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.080 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
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Internal Pressure Calculations : Step: 5 5:21pmApr 13,2015

= (1174.13*0.85*8.0000)/(381.0000+0.6*8.0000)
= 20.695 - 0.080 = 20.615 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(381.0000+0.6*8.0000)
= 20.695 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (10.626*(381.0000+0.6*8.0000))/(0.85*8.0000)
= 602.870 kgf/cm²

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 1.039 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 40 To 50 SA-240 316L at 134 °C

Main_Shl

Material UNS Number: S31603

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.617*381.0000)/(1174.13*0.85-0.6*10.617)
= 4.0792 + 0.0000 = 4.0792 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.071 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(381.0000+0.6*8.0000)
= 20.695 - 0.071 = 20.624 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(381.0000+0.6*8.0000)
= 20.695 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (10.617*(381.0000+0.6*8.0000))/(0.85*8.0000)
= 602.359 kgf/cm²

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 1.039 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 60 To 70 SA-240 304L at 134 °C

RHS_Chl_Shl
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Internal Pressure Calculations : Step: 5 5:21pmApr 13,2015

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.626*381.0000)/(1174.13*0.85-0.6*10.626)
= 4.0827 + 0.0000 = 4.0827 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.080 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(381.0000+0.6*8.0000)
= 20.695 - 0.080 = 20.615 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(381.0000+0.6*8.0000)
= 20.695 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (10.626*(381.0000+0.6*8.0000))/(0.85*8.0000)
= 602.870 kgf/cm²

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 1.039 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Elliptical Head From 70 To 80 SA-240 304L at 134 °C

RHS_Chl_Dish

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (10.626*762.0000*1.000)/(2*1174.13*1.00-0.2*10.626)
= 3.4512 + 0.0000 = 3.4512 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.080 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1174.13*1.00*6.0000)/(1.000*762.0000+0.2*6.0000)
= 18.461 - 0.080 = 18.381 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1174.13*1.00*6.0000)/(1.000*762.0000+0.2*6.0000)
= 18.461 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
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Internal Pressure Calculations : Step: 5 5:21pmApr 13,2015

= (10.626*(1.000*762.0000+0.2*6.0000))/(2*1.00*6.0000)
= 675.814 kgf/cm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (10.626*381.0000)/(1174.13*1.00-0.6*10.626)+0.000
= 3.467 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.080 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13 * 1.00 * 8.0000 )/(381.0000 + 0.6 * 8.0000 )
= 24.347 - 0.080 = 24.267 kgf/cm²

Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 4.493 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Hydrostatic Test Pressure Results:

Exchanger Shell Side Hydrostatic Test Pressures:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 16.367 kgf/cm²

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 13.710 kgf/cm²
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 21.078 kgf/cm²
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 13.849 kgf/cm²
Pressure per PED = 1.43 * MAWP 18.004 kgf/cm²

Exchanger Channel Side Hydrostatic Test Pressures:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 14.585 kgf/cm²

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 13.710 kgf/cm²
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 17.462 kgf/cm²
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 12.341 kgf/cm²
Pressure per PED = 1.43 * MAWP 16.043 kgf/cm²

Horizontal Test performed per: UG-99c

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
LHS_Chl_Dish 1115.4 1581.9 0.705 17.54
LHS_Chl_Shl 995.0 1581.9 0.629 17.54
Main_Shl 1200.2 1581.9 0.759 21.15
RHS_Chl_Shl 995.0 1581.9 0.629 17.54
RHS_Chl_Dish 1115.4 1581.9 0.705 17.54
----------------------------------------------------------------------
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Internal Pressure Calculations : Step: 5 5:21pmApr 13,2015

Stress ratios for Nozzle and Pad Materials:

Description Pad/Nozzle Ambient Operating ratio

----------------------------------------------------------------------
Noz N1 Nozzle 1174.13 1174.13 1.000
Noz N1 Pad 1174.13 1174.13 1.000
Noz N2 Nozzle 1174.13 1174.13 1.000
Noz N2 Pad 1174.13 1174.13 1.000
Noz N3 Nozzle 1174.13 1174.13 1.000
Noz N3 Pad 1174.13 1174.13 1.000
Noz N4 Nozzle 1174.13 921.19 1.275
Noz N4 Pad 1174.13 1174.13 1.000
Noz N5 Nozzle 1174.13 928.22 1.265
Noz N6 Nozzle 1174.13 928.22 1.265
----------------------------------------------------------------------
Minimum 1.000

Stress ratios for Vessel Elements:

Description Ambient Operating ratio

----------------------------------------------------------------------
LHS_Chl_Dish 1174.13 1174.13 1.000
LHS_Chl_Shl 1174.13 1174.13 1.000
LHS_Chl_Flg. 1174.13 928.22 1.265
Main_Shl 1174.13 1174.13 1.000
RHS_Chl_Flg. 1174.13 928.22 1.265
RHS_Chl_Shl 1174.13 1174.13 1.000
RHS_Chl_Dish 1174.13 1174.13 1.000
----------------------------------------------------------------------
Minimum 1.000

Stress ratios for Exchanger Materials:

Description Ambient Operating ratio

----------------------------------------------------------------------
Tube Material 1174.13 921.19 1.275
Tubesheet Material 1174.13 928.22 1.265
----------------------------------------------------------------------

Elements Suitable for Internal Pressure.

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FileName : Corn Fill Water Heat Exchanger_R0 Page 30
External Pressure Calculations : Step: 6 5:21pmApr 13,2015

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 10 to 20 Ext. Chart: HA-3 at 0 °C

LHS_Chl_Dish

Elastic Modulus from Chart: HA-3 at 0 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
6.000 774.00 129.00 0.0010767 632.75
EMAP = B/(K0*D/t) = 632.7469/(0.9000 *129.0000 ) = 5.4500 kgf/cm²

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: S30403

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1174.13*1.00*6.0000)/(1.000*762.0000+0.2*6.0000))/1.67
= 11.055 kgf/cm²

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 5.45 , 11.0546 )
= 5.450 kgf/cm²

Cylindrical Shell From 20 to 30 Ext. Chart: HA-3 at 0 °C

LHS_Chl_Shl

Elastic Modulus from Chart: HA-3 at 0 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
8.000 778.00 863.50 97.25 1.1099 0.0012583 656.20
EMAP = (4*B)/(3*(D/t)) = (4*656.2005 )/(3*97.2500 ) = 8.9968 kgf/cm²

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
8.000 778.00 863.50 97.25 1.1099 0.0012583 656.20
EMAP = (4*B)/(3*(D/t)) = (4*656.2005 )/(3*97.2500 ) = 8.9968 kgf/cm²

Cylindrical Shell From 40 to 50 Ext. Chart: HA-4 at 0 °C

Main_Shl
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External Pressure Calculations : Step: 6 5:21pmApr 13,2015

Elastic Modulus from Chart: HA-4 at 0 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
8.000 778.00 1729.00 97.25 2.2224 0.0006003 581.40
EMAP = (4*B)/(3*(D/t)) = (4*581.4017 )/(3*97.2500 ) = 7.9712 kgf/cm²

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
8.000 778.00 1729.00 97.25 2.2224 0.0006003 581.40
EMAP = (4*B)/(3*(D/t)) = (4*581.4017 )/(3*97.2500 ) = 7.9712 kgf/cm²

Cylindrical Shell From 60 to 70 Ext. Chart: HA-3 at 0 °C

RHS_Chl_Shl

Elastic Modulus from Chart: HA-3 at 0 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
8.000 778.00 313.50 97.25 0.4030 0.0037940 809.23
EMAP = (4*B)/(3*(D/t)) = (4*809.2277 )/(3*97.2500 ) = 11.0948 kgf/cm²

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
8.000 778.00 313.50 97.25 0.4030 0.0037940 809.23
EMAP = (4*B)/(3*(D/t)) = (4*809.2277 )/(3*97.2500 ) = 11.0948 kgf/cm²

Elliptical Head From 70 to 80 Ext. Chart: HA-3 at 0 °C

RHS_Chl_Dish

Elastic Modulus from Chart: HA-3 at 0 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
6.000 774.00 129.00 0.0010767 632.75
EMAP = B/(K0*D/t) = 632.7469/(0.9000 *129.0000 ) = 5.4500 kgf/cm²

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: S30403

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1174.13*1.00*6.0000)/(1.000*762.0000+0.2*6.0000))/1.67
= 11.055 kgf/cm²

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 5.45 , 11.0546 )
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FileName : Corn Fill Water Heat Exchanger_R0 Page 32
External Pressure Calculations : Step: 6 5:21pmApr 13,2015

= 5.450 kgf/cm²

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kgf/cm² |
---------------------------------------------------------------------------
10| 20| No Calc | 774.000 | 6.00000 | 0.0010767 | 632.747 |
20| 30| 863.500 | 778.000 | 8.00000 | 0.0012583 | 656.201 |
30| 40| No Calc | ... | 68.0000 | No Calc | No Calc |
40| 50| 1729.00 | 778.000 | 8.00000 | 0.00060026 | 581.402 |
50| 60| No Calc | ... | 68.0000 | No Calc | No Calc |
60| 70| 313.500 | 778.000 | 8.00000 | 0.0037940 | 809.228 |
70| 80| No Calc | 774.000 | 6.00000 | 0.0010767 | 632.747 |

External Pressure Calculations

| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
----------------------------------------------------------------
10| 20| 6.00000 | 1.50000 | ... | 5.45002 |
20| 30| 8.00000 | No Calc | ... | 8.99675 |
30| 40| 68.0000 | 58.8772 | ... | No Calc |
40| 50| 8.00000 | No Calc | ... | 7.97123 |
50| 60| 68.0000 | 58.8772 | ... | No Calc |
60| 70| 8.00000 | No Calc | ... | 11.0948 |
70| 80| 6.00000 | 1.50000 | ... | 5.45002 |
Minimum 5.450

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 863.500 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
40| 50| 1729.00 | No Calc | No Calc | No Calc |
50| 60| No Calc | No Calc | No Calc | No Calc |
60| 70| 313.500 | No Calc | No Calc | No Calc |
70| 80| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

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FileName : Corn Fill Water Heat Exchanger_R0 Page 33
Element and Detail Weights : Step: 7 5:21pmApr 13,2015

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | cm³ | kgm | cm³ | kgm |
---------------------------------------------------------------------------
10| 20| 53.3367 | 80718.5 | 53.3367 | 80718.5 | 5.33367 |
20| 30| 116.507 | 342028. | 116.507 | 342028. | 11.6507 |
30| 40| 105.557 | ... | 105.557 | ... | 10.5557 |
40| 50| 268.589 | 434544. | 268.589 | 434544. | 26.8589 |
50| 60| 105.557 | ... | 105.557 | ... | 10.5557 |
60| 70| 31.0687 | 91207.4 | 31.0687 | 91207.4 | 3.10687 |
70| 80| 53.3367 | 80718.5 | 53.3367 | 80718.5 | 5.33367 |
---------------------------------------------------------------------------
Total 733 1029216.19 733 1029216.19 73

For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.

Weight of Details

| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Liqd| 84.7544 | -63.5000 | ... | LIQUID
20|Liqd| 359.129 | 375.000 | ... | LIQUID
20|Nozl| 97.4806 | 350.000 | 584.200 | Noz N1
20|Nozl| 97.4806 | 350.000 | 584.200 | Noz N2
30|Liqd| ... | 39.7500 | ... | LIQUID
40|Sadl| 41.5202 | 325.000 | 557.500 | Lft Sdl
40|Sadl| 41.5202 | 1375.00 | 557.500 | Rgt Sdl
40|Liqd| 404.899 | 864.500 | ... | LIQUID
40|Nozl| 65.2589 | 1400.00 | 517.525 | Noz N3
40|Nozl| 9.71207 | 125.000 | 425.450 | Noz N4
50|Liqd| ... | 39.7500 | ... | LIQUID
60|Liqd| 95.7676 | 100.000 | ... | LIQUID
60|Nozl| 3.48023 | 125.000 | 405.130 | Noz N5
60|Nozl| 3.48023 | 125.000 | 405.130 | Noz N6
70|Liqd| 84.7544 | 113.500 | ... | LIQUID
30|FTsh| 190.488 | 110.500 | ... | ASME Tubesheet
30|Tube| 780.543 | 1000.00 | ... |
30|RTsh| 190.488 | 1889.50 | ... |

Total Weight of Each Detail Type

Total Weight of Saddles 83.0

Total Weight of Liquid 1029.3
Total Weight of Nozzles 276.9
Total Weight of Exchanger Components 1161.5
---------------------------------------------------------------
Sum of the Detail Weights 2550.8 kgm
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FileName : Corn Fill Water Heat Exchanger_R0 Page 34
Element and Detail Weights : Step: 7 5:21pmApr 13,2015

Weight Summation

Fabricated Shop Test Shipping Erected Empty Operating

------------------------------------------------------------------------------
807.3 2328.8 807.3 2328.8 807.3 2328.8
83.0 1028.8 83.0 ... 83.0 1029.3
276.9 ... 276.9 ... ... ...
... 285.9 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 276.9 ...
1161.5 ... 1161.5 ... ... ...
... ... ... ... 1161.5 ...
------------------------------------------------------------------------------
2328.8 3643.4 2328.8 2328.8 2328.8 3358.1 kgm

Miscellaneous Weight Percent: 10.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 2328.8 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 3643.4 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 2328.8 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 2328.8 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 2328.8 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 3358.1 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 3358.1 kgm
Field Test Wt. - Empty Weight + Water (Full) 3643.4 kgm

Exchanger Tube Data

Volume of Exchanger tubes : 286016.4 cm³
Weight of Ope Liq in tubes : 0.0 kgm
Weight of Water in tubes : 285.9 kgm

Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements

| | Surface |
From| To | Area |
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Element and Detail Weights : Step: 7 5:21pmApr 13,2015

| | cm² |
----------------------------
10| 20| 7783.27 |
20| 30| 18331.2 |
30| 40| 3865.38 |
40| 50| 42259.5 |
50| 60| 3865.38 |
60| 70| 4888.32 |
70| 80| 7783.27 |
---------------------------
Total 88776.328 cm²

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FileName : Corn Fill Water Heat Exchanger_R0 Page 36
Nozzle Flange MAWP : Step: 8 5:21pmApr 13,2015

Nozzle Flange MAWP Results :

Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
kgf/cm² kgf/cm² °C
----------------------------------------------------------------------------
Noz N1 12.7 16.2 134 150 GR 2.3
Noz N2 12.7 16.2 134 150 GR 2.3
Noz N3 12.7 16.2 134 150 GR 2.3
Noz N4 12.7 16.2 134 150 GR 2.3
Noz N5 12.7 16.2 134 150 GR 2.3
Noz N6 12.7 16.2 134 150 GR 2.3

Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 12.661 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 16.214 kgf/cm²

Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 12.661 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 16.214 kgf/cm²

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

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FileName : Corn Fill Water Heat Exchanger_R0 Page 37
Wind Load Calculation : Step: 9 5:21pmApr 13,2015

Wind Analysis Results per UBC 1994 or UBC 1997

Importance Factor as Entered by the User is 1.150

Wind Stagnation Pressure (qs) from Table 16-F 133.1 kgf/m²
Pressure Coefficient from Table 16-H Cq 0.800
User Entered Basic Wind Speed 166.0 km/hr

P(height) = Ce(height,Exp) * Cq * qs * Imp Fact. [18-1](1994) or [20-1](1997)

The values of Ce are shown as the in the table below:

Element Ce
--------------------------------
From: 10 1.0600
From: 20 1.0600
0.31496063 1.0600
From: 40 1.0600
From: 50 1.0600
0.31496063 1.0600
From: 70 1.0600

Wind Load Calculation

| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | cm² | kgf/m² | kgf |
---------------------------------------------------------------------------
10| 20| 750.000 | 928.800 | 1658.92 | 129.792 | 21.5314 |
20| 30| 750.000 | 933.600 | 7002.00 | 129.792 | 90.8803 |
30| 40| 750.000 | 914.400 | -726.948 | 5.17537 | -9.43519 |
40| 50| 750.000 | 933.600 | 16141.9 | 129.792 | 209.509 |
50| 60| 750.000 | 914.400 | 726.948 | 129.792 | 9.43519 |
60| 70| 750.000 | 933.600 | 1867.20 | 129.792 | 24.2347 |
70| 80| 750.000 | 928.800 | 1658.92 | 129.792 | 21.5314 |

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FileName : Corn Fill Water Heat Exchanger_R0 Page 38
Earthquake Load Calculation : Step: 10 5:21pmApr 13,2015

Earthquake Analysis Results

The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is . 1.250
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 3358.1 kgf
The UBC Total Shear (V) for the Vessel is ......... 0.0 kgf
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 kgf

Earthquake Load Calculation

| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | mm | kgf | kgf |
-------------------------------------------------
10| 20| 381.000 | 373.123 | ... |
20| 30| 381.000 | 373.123 | ... |
30| 40| 381.000 | 373.123 | ... |
40|Sadl| 381.000 | 373.123 | ... |
Sadl| 50| 381.000 | 373.123 | ... |
40| 50| 381.000 | 373.123 | ... |
50| 60| 381.000 | 373.123 | ... |
60| 70| 381.000 | 373.123 | ... |
70| 80| 381.000 | 373.123 | ... |

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FileName : Corn Fill Water Heat Exchanger_R0 Page 39
Center of Gravity Calculation : Step: 11 5:21pmApr 13,2015

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Saddles 1700.000 mm

Center of Gravity of Liquid 1313.691 mm
Center of Gravity of Nozzles 915.356 mm
Center of Gravity of Tubesheet(s) 1879.500 mm
Center of Gravity of Tubes 1879.500 mm

Center of Gravity of Bare Shell New and Cold 1505.590 mm

Center of Gravity of Bare Shell Corroded 1505.590 mm

Vessel CG in the Operating Condition 1532.240 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 1628.836 mm
Vessel CG in the Test Condition 1564.901 mm

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FileName : Corn Fill Water Heat Exchanger_R0 Page 40
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Operating Case

Note: Wear Pad Width (160.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 104.000 + 1.56*sqrt( 385.0000 * 8.0000 ), 2 * 380.000 )
= 190.5765 mm

Input and Calculated Values:

Vessel Mean Radius Rm 385.00 mm

Stiffened Vessel Length per 4.15.6 L 1729.00 mm
Distance from Saddle to Vessel tangent a 380.00 mm

Saddle Width b 104.00 mm

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 1174.13 kgf/cm²

Head Allowable Stress used in Calculation 928.22 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 2835.89 kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------
Long. Stress at Top of Midspan 247.38 1174.13 kgf/cm²
Long. Stress at Bottom of Midspan 261.86 1174.13 kgf/cm²
Long. Stress at Top of Saddles 283.64 1174.13 kgf/cm²
Long. Stress at Bottom of Saddles 238.53 1174.13 kgf/cm²

Tangential Shear in Shell 60.41 704.48 kgf/cm²

Circ. Stress at Horn of Saddle 660.08 1467.66 kgf/cm²
Circ. Compressive Stress in Shell 14.14 1174.13 kgf/cm²

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 367.7/2 + 0 ) * 750.0000/666.8395
= 620.3 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 74.04 , 0.00 , 0 ) * 750.0000/1050.0000
= 52.9 kgf
PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 41
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 2215 + Max( 52 , 620 , 0 , 0 )
= 2835.9 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 2877.41 kgf
Transverse Shear Load Saddle 183.84 kgf
Longitudinal Shear Load Saddle 74.04 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0518 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -2835*380.00[1-(1-380.00/1729.00+(385.000²-0.000²)/
(2*380.00*1729.00))/(1+(4*0.00)/(3*1729.00))]
= -115.3 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 2835*1729/4(1+2(385²-0²)/(1729²))/(1+(4*0)/
(3*1729))-4*380/1729
= 269.7 kgf-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 10.582 * 385.000/(2*8.000 ) - 269.7/(pi*385.0²*8.000 )
= 247.38 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 10.582 * 385.000/(2 * 8.000 ) + 269.7/(pi * 385.0² * 8.000 )
= 261.86 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 10.582*385.000/(2*8.000)--115.3/(0.1066*pi*385.0²*8.000)
= 283.64 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 10.582*385.000/(2*8.000)+-115.3/(0.1923*pi*385.0²*8.000)
= 238.53 kgf/cm²
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FileName : Corn Fill Water Heat Exchanger_R0 Page 42
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 2835 ( 1729.00 - 2 * 380.00 )/(1729.00 + ( 4 * 0.00/3))
= 1589.3 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1589.35/( 385.0000 * 8.0000 )
= 60.41 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 385.000 * 8.000 )
= 43.288 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2835 * 0.1/( 8.000 * ( 104.00 + 43.29 + 43.29 ) )
= -14.14 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -2835/(4*8.000 *(104.000 +43.288 +43.288 )) -
12 * 0.052 * 2835 * 385.000/(1729.000 * 8.000²)
= -660.08 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 104.00 + 1.56 * sqrt( 385.000 * 8.000 ), 2 * 380.000 )
= 190.58 mm

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.165E-04 * 1050.000 * ( 134.0 - 21.1 )
= 1.951 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 600.0000 mm
Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 120.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 2
Rib Thickness Ribtk 8.0000 mm
Web Thickness Webtk 8.0000 mm
Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction

Y A AY Io
Shell 4. 20. 7876. 4.
Wearplate 12. 13. 15360. 19.
Web 176. 26. 447876. 10024.
BasePlate 340. 12. 408000. 13873.
Totals 532. 70. 879112. 23921.
PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 43
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Value C1 = Sumof(Ay)/Sumof(A) = 126. mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 12882. cm**4
Value As = Sumof(A) - Ashell = 50. cm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 2835.892 = 577.1656 kgf

Tension Stress, St = ( Fh/As ) = 11.4699 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1265.5260 kgf/cm²

d = B - R*Sin(theta) / theta = 410.9156 mm

Bending Moment, M = Fh * d = 237.1666 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 23.1187 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1406.1400 kgf/cm²

Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))½
= ( 3 * (2835 + 41 ) * 120.00/( 2 * 600.000 * 1406.140 ))½
= 7.835 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 600.0000 - 25.4 )/( 2 - 1 ) = 574.6000 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 574.6000 * 120.0000/2 = 344.7600 cm²

Axial Load [P]:

= Ap * Bp
= 344.8 * 3.94 = 1357.9 kgf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 120.000 - 25.4 - 8.000 ) * 8.000 + 574.6000/2 * 8.000
= 29.912 cm²

Compressive Stress [Sc]:

= P/Ar
= 1357.9/29.9120 = 45.3972 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 51.3 7.3 37469.5 94.1 65.3
Web 4.0 23.0 9193.6 29.9 2.5
Values 15.4 30.3 46663.1 124.0 67.7
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FileName : Corn Fill Water Heat Exchanger_R0 Page 44
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 74.0/( 2 * 600.00 ) * 574.600 * 531.50/2
= 9.422 kgf-m.

KL/R < Cc ( 20.9932 < 138.1348 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 20.99 )²/(2 * 138.13² )) * 2109/
( 5/3+3*(20.99 )/(8* 138.13 )-( 20.99³)/(8*138.13³)
Sca = 1209.86 kgf/cm²

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 45.40/1209.86 + (9.42/2.421 )/1406.14
Check = 0.07

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA-193 B8
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 75.0062 mm
Nominal Bolt Diameter Bnd 19.0500 mm
Thread Series Series UNC
BasePlate Allowable Stress S 1103.82 kgf/cm²
Area Available in a Single Bolt BltArea 1.9484 cm²
Saddle Load QO (Weight) QO 2257.1 kgf
Saddle Load QL (Wind/Seismic contribution) QL 52.9 kgf
Maximum Transverse Force Ft 183.8 kgf
Maximum Longitudinal Force Fl 342.8 kgf
Saddle Bolted to Steel Foundation No

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 342.76/(1757.68 * 2.00 )
= 0.0975 cm²

Bolt Area due to Transverse Load

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 750.00 * 183.84 + 0.00
= 137.88 kgf-m.
PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 45
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Eccentricity (e):
= Rmom / QO
= 137.88/2257.10
= 61.09 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.0975 , 0.0000 ]
= 0.0975 cm²

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Note: Wear Pad Width (160.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 104.000 + 1.56*sqrt( 385.0000 * 8.0000 ), 2 * 380.000 )
= 190.5765 mm

Input and Calculated Values:

Vessel Mean Radius Rm 385.00 mm

Stiffened Vessel Length per 4.15.6 L 1729.00 mm
Distance from Saddle to Vessel tangent a 380.00 mm

Saddle Width b 104.00 mm

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 1174.13 kgf/cm²

Head Allowable Stress used in Calculation 928.22 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 1762.83 kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------
Long. Stress at Top of Midspan 250.12 1174.13 kgf/cm²
Long. Stress at Bottom of Midspan 259.12 1174.13 kgf/cm²
Long. Stress at Top of Saddles 272.66 1174.13 kgf/cm²
Long. Stress at Bottom of Saddles 244.62 1174.13 kgf/cm²

Tangential Shear in Shell 37.55 704.48 kgf/cm²

Circ. Stress at Horn of Saddle 410.32 1467.66 kgf/cm²
Circ. Compressive Stress in Shell 8.79 1174.13 kgf/cm²

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

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FileName : Corn Fill Water Heat Exchanger_R0 Page 46
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 367.7/2 + 0 ) * 750.0000/666.8395
= 620.3 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 74.04 , 342.76 , 0 ) * 750.0000/1050.0000
= 244.8 kgf

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 0.00 , 342.76 , 0 ) * 750.0000/1050.0000
= 244.8 kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 0/2 + 0 ) * 750.0000/666.8395
= 0.0 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1142 + Max( 244 , 620 , 244 , 0 )
= 1762.8 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1804.35 kgf
Transverse Shear Load Saddle 183.84 kgf
Longitudinal Shear Load Saddle 342.76 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0518 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1762*380.00[1-(1-380.00/1729.00+(385.000²-0.000²)/
(2*380.00*1729.00))/(1+(4*0.00)/(3*1729.00))]
= -71.7 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1762*1729/4(1+2(385²-0²)/(1729²))/(1+(4*0)/
(3*1729))-4*380/1729
= 167.7 kgf-m.
PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 47
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 10.582 * 385.000/(2*8.000 ) - 167.7/(pi*385.0²*8.000 )
= 250.12 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 10.582 * 385.000/(2 * 8.000 ) + 167.7/(pi * 385.0² * 8.000 )
= 259.12 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 10.582*385.000/(2*8.000)--71.7/(0.1066*pi*385.0²*8.000)
= 272.66 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 10.582*385.000/(2*8.000)+-71.7/(0.1923*pi*385.0²*8.000)
= 244.62 kgf/cm²

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 1762 ( 1729.00 - 2 * 380.00 )/(1729.00 + ( 4 * 0.00/3))
= 988.0 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 987.96/( 385.0000 * 8.0000 )
= 37.55 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 385.000 * 8.000 )
= 43.288 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 1762 * 0.1/( 8.000 * ( 104.00 + 43.29 + 43.29 ) )
= -8.79 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -1762/(4*8.000 *(104.000 +43.288 +43.288 )) -
12 * 0.052 * 1762 * 385.000/(1729.000 * 8.000²)
= -410.32 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 104.00 + 1.56 * sqrt( 385.000 * 8.000 ), 2 * 380.000 )
= 190.58 mm

Results for Vessel Ribs, Web and Base

PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 48
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Baseplate Length Bplen 600.0000 mm

Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 120.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 2
Rib Thickness Ribtk 8.0000 mm
Web Thickness Webtk 8.0000 mm
Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction

Y A AY Io
Shell 4. 20. 7876. 4.
Wearplate 12. 13. 15360. 19.
Web 176. 26. 447876. 10024.
BasePlate 340. 12. 408000. 13873.
Totals 532. 70. 879112. 23921.

Value C1 = Sumof(Ay)/Sumof(A) = 126. mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 12882. cm**4
Value As = Sumof(A) - Ashell = 50. cm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1762.833 = 358.7749 kgf

Tension Stress, St = ( Fh/As ) = 7.1299 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1265.5260 kgf/cm²

d = B - R*Sin(theta) / theta = 410.9156 mm

Bending Moment, M = Fh * d = 147.4264 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 14.3710 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1406.1400 kgf/cm²

Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))½
= ( 3 * (1762 + 41 ) * 120.00/( 2 * 600.000 * 1406.140 ))½
= 6.205 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 600.0000 - 25.4 )/( 2 - 1 ) = 574.6000 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 574.6000 * 120.0000/2 = 344.7600 cm²

Axial Load [P]:

= Ap * Bp
PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 49
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

= 344.8 * 2.45 = 844.1 kgf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 120.000 - 25.4 - 8.000 ) * 8.000 + 574.6000/2 * 8.000
= 29.912 cm²

Compressive Stress [Sc]:

= P/Ar
= 844.1/29.9120 = 28.2196 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 51.3 7.3 37469.5 94.1 65.3
Web 4.0 23.0 9193.6 29.9 2.5
Values 15.4 30.3 46663.1 124.0 67.7

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 342.8/( 2 * 600.00 ) * 574.600 * 531.50/2
= 43.616 kgf-m.

KL/R < Cc ( 20.9932 < 138.1348 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 20.99 )²/(2 * 138.13² )) * 2109/
( 5/3+3*(20.99 )/(8* 138.13 )-( 20.99³)/(8*138.13³)
Sca = 1209.86 kgf/cm²

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 28.22/1209.86 + (43.62/2.421 )/1406.14
Check = 0.15

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA-193 B8
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 75.0062 mm
Nominal Bolt Diameter Bnd 19.0500 mm
Thread Series Series UNC
BasePlate Allowable Stress S 1103.82 kgf/cm²
Area Available in a Single Bolt BltArea 1.9484 cm²
Saddle Load QO (Weight) QO 1184.0 kgf
Saddle Load QL (Wind/Seismic contribution) QL 244.8 kgf
Maximum Transverse Force Ft 183.8 kgf
Maximum Longitudinal Force Fl 342.8 kgf
Saddle Bolted to Steel Foundation No
PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 50
Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 342.76/(1757.68 * 2.00 )
= 0.0975 cm²

Bolt Area due to Transverse Load

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 750.00 * 183.84 + 0.00
= 137.88 kgf-m.

Eccentricity (e):
= Rmom / QO
= 137.88/1184.04
= 116.45 mm > Bplen/6 --> Uplift in Transverse direction

f = Bplen / 2 - Edgedis
= 600.00/2 - 75.01
= 224.99 mm

Modular Ratio Of Steel/Concrete (n1):

= ES / EC
= 2074056/219499.77
= 9.45

K1 = 3 (e - 0.5 * Bplen)
= 3 (116.45 - 0.5*600.00 )
= -550.65 mm

K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 9.45 * 1.95/120.00 * (224.99 + 116.45 )
= 31430.49 mm ²

K3 = -K2 * (0.5 * Bplen + f)

= -31430.49 * (0.5 * 600.00 + 224.99 )
= -16500810.44 mm ³

Iteratively Solving for the Effective Bearing Length:

Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + -550.65 * Y² + 31430.49 * Y + -0.2E+08 = 0
Y = 548.22 mm

Num = (Bplen / 2 - Y / 3 - e)
= (600.00/2 - 548.22/3 - 116.45 )
= 0.81

Denom = (Bplen / 2 - Y / 3 + f)
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Horizontal Vessel Analysis (Ope.) : Step: 12 5:21pmApr 13,2015

= (600.00/2 - 548.22/3 + 224.99 )

= 342.25

Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 1184.04 * 0.81/342.25
= -2.80 kgf

Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= -2.80/( 1757.68 * 1.00 )
= -0.0016 cm²

Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.0975 , -0.0016 ]
= 0.0975 cm²

Baseplate Thickness Calculation per D. Moss:

Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
= 2 * (1184.04 + -2.80 )/(548.22 * 600.00 )
= 0.72 kgf/cm²

Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (600.00 - 549.20 )/2
= 25.4000 mm

Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= -2.80 * 25.40
= -0.07 kgf-m.

Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 0.72 * (548.22 - 25.40 )/548.22
= 0.68 kgf/cm²

Overturning Moment due to Bearing Pressure [Mc]:

= (Adist² * Bpwid / 6) * (f1 + 2 * fc)
= (25.40² * 120.00/6) * (0.68 + 2 * 0.72 )
= 0.27 kgf-m.

Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))½
= (6 *max(-0.07 ,0.27/(120.00 * 1655.73 ))½
= 0.9092 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Test Case

Note: Wear Pad Width (160.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 104.000 + 1.56*sqrt( 385.0000 * 8.0000 ), 2 * 380.000 )
= 190.5765 mm

Input and Calculated Values:

Vessel Mean Radius Rm 385.00 mm

Stiffened Vessel Length per 4.15.6 L 1729.00 mm
Distance from Saddle to Vessel tangent a 380.00 mm

Saddle Width b 104.00 mm

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 1581.91 kgf/cm²

Head Allowable Stress used in Calculation 1581.91 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 2495.21 kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------
Long. Stress at Top of Midspan 501.75 1581.91 kgf/cm²
Long. Stress at Bottom of Midspan 514.49 1581.91 kgf/cm²
Long. Stress at Top of Saddles 533.66 1581.91 kgf/cm²
Long. Stress at Bottom of Saddles 493.96 1581.91 kgf/cm²

Tangential Shear in Shell 53.15 949.14 kgf/cm²

Circ. Stress at Horn of Saddle 580.79 2372.86 kgf/cm²
Circ. Compressive Stress in Shell 12.44 1581.91 kgf/cm²

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 121.3/2 + 0 ) * 750.0000/666.8395
= 204.7 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 74.04 , 0.00 , 0 ) * 750.0000/1050.0000
= 17.5 kgf
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 2290 + Max( 17 , 204 , 0 , 0 )
= 2495.2 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 2536.73 kgf
Transverse Shear Load Saddle 60.67 kgf
Longitudinal Shear Load Saddle 24.43 kgf

Hydrostatic Test Pressure at center of Vessel: 21.117 kgf/cm²

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0518 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -2495*380.00[1-(1-380.00/1729.00+(385.000²-0.000²)/
(2*380.00*1729.00))/(1+(4*0.00)/(3*1729.00))]
= -101.4 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 2495*1729/4(1+2(385²-0²)/(1729²))/(1+(4*0)/
(3*1729))-4*380/1729
= 237.3 kgf-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 21.117 * 385.000/(2*8.000 ) - 237.3/(pi*385.0²*8.000 )
= 501.75 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 21.117 * 385.000/(2 * 8.000 ) + 237.3/(pi * 385.0² * 8.000 )
= 514.49 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 21.117*385.000/(2*8.000)--101.4/(0.1066*pi*385.0²*8.000)
= 533.66 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 21.117*385.000/(2*8.000)+-101.4/(0.1923*pi*385.0²*8.000)
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

= 493.96 kgf/cm²

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 2495 ( 1729.00 - 2 * 380.00 )/(1729.00 + ( 4 * 0.00/3))
= 1398.4 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1398.41/( 385.0000 * 8.0000 )
= 53.15 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 385.000 * 8.000 )
= 43.288 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2495 * 0.1/( 8.000 * ( 104.00 + 43.29 + 43.29 ) )
= -12.44 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -2495/(4*8.000 *(104.000 +43.288 +43.288 )) -
12 * 0.052 * 2495 * 385.000/(1729.000 * 8.000²)
= -580.79 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 104.00 + 1.56 * sqrt( 385.000 * 8.000 ), 2 * 380.000 )
= 190.58 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 600.0000 mm
Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 120.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 2
Rib Thickness Ribtk 8.0000 mm
Web Thickness Webtk 8.0000 mm
Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction

Y A AY Io
Shell 4. 20. 7876. 4.
Wearplate 12. 13. 15360. 19.
Web 176. 26. 447876. 10024.
BasePlate 340. 12. 408000. 13873.
Totals 532. 70. 879112. 23921.

Value C1 = Sumof(Ay)/Sumof(A) = 126. mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 12882. cm**4
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

Value As = Sumof(A) - Ashell = 50. cm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 2495.210 = 507.8293 kgf

Tension Stress, St = ( Fh/As ) = 10.0920 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1265.5260 kgf/cm²

d = B - R*Sin(theta) / theta = 410.9156 mm

Bending Moment, M = Fh * d = 208.6752 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 20.3414 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1406.1400 kgf/cm²

Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))½
= ( 3 * (2495 + 41 ) * 120.00/( 2 * 600.000 * 1406.140 ))½
= 7.357 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 600.0000 - 25.4 )/( 2 - 1 ) = 574.6000 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 574.6000 * 120.0000/2 = 344.7600 cm²

Axial Load [P]:

= Ap * Bp
= 344.8 * 3.47 = 1194.8 kgf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 120.000 - 25.4 - 8.000 ) * 8.000 + 574.6000/2 * 8.000
= 29.912 cm²

Compressive Stress [Sc]:

= P/Ar
= 1194.8/29.9120 = 39.9435 kgf/cm²

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 51.3 7.3 37469.5 94.1 65.3
Web 4.0 23.0 9193.6 29.9 2.5
Values 15.4 30.3 46663.1 124.0 67.7

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

= 24.4/( 2 * 600.00 ) * 574.600 * 531.50/2

= 3.109 kgf-m.

KL/R < Cc ( 20.9932 < 138.1348 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 20.99 )²/(2 * 138.13² )) * 2109/
( 5/3+3*(20.99 )/(8* 138.13 )-( 20.99³)/(8*138.13³)
Sca = 1209.86 kgf/cm²

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 39.94/1209.86 + (3.11/2.421 )/1406.14
Check = 0.04

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA-193 B8
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 75.0062 mm
Nominal Bolt Diameter Bnd 19.0500 mm
Thread Series Series UNC
BasePlate Allowable Stress S 1103.82 kgf/cm²
Area Available in a Single Bolt BltArea 1.9484 cm²
Saddle Load QO (Weight) QO 2332.0 kgf
Saddle Load QL (Wind/Seismic contribution) QL 17.5 kgf
Maximum Transverse Force Ft 60.7 kgf
Maximum Longitudinal Force Fl 24.4 kgf
Saddle Bolted to Steel Foundation No

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 24.43/(1757.68 * 2.00 )
= 0.0070 cm²

Bolt Area due to Transverse Load

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 750.00 * 60.67 + 0.00
= 45.50 kgf-m.

Eccentricity (e):
= Rmom / QO
= 45.50/2332.03
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

= 19.51 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.0070 , 0.0000 ]
= 0.0070 cm²

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Note: Wear Pad Width (160.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 104.000 + 1.56*sqrt( 385.0000 * 8.0000 ), 2 * 380.000 )
= 190.5765 mm

Input and Calculated Values:

Vessel Mean Radius Rm 385.00 mm

Stiffened Vessel Length per 4.15.6 L 1729.00 mm
Distance from Saddle to Vessel tangent a 380.00 mm

Saddle Width b 104.00 mm

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 1581.91 kgf/cm²

Head Allowable Stress used in Calculation 1581.91 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 1557.64 kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------
Long. Stress at Top of Midspan 504.14 1581.91 kgf/cm²
Long. Stress at Bottom of Midspan 512.09 1581.91 kgf/cm²
Long. Stress at Top of Saddles 524.06 1581.91 kgf/cm²
Long. Stress at Bottom of Saddles 499.28 1581.91 kgf/cm²

Tangential Shear in Shell 33.18 949.14 kgf/cm²

Circ. Stress at Horn of Saddle 362.56 2372.86 kgf/cm²
Circ. Compressive Stress in Shell 7.77 1581.91 kgf/cm²

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

= 3.00 * ( 121.3/2 + 0 ) * 750.0000/666.8395

= 204.7 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 74.04 , 0.00 , 0 ) * 750.0000/1050.0000
= 17.5 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1352 + Max( 17 , 204 , 0 , 0 )
= 1557.6 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1599.16 kgf
Transverse Shear Load Saddle 60.67 kgf
Longitudinal Shear Load Saddle 24.43 kgf

Hydrostatic Test Pressure at center of Vessel: 21.117 kgf/cm²

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0518 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1557*380.00[1-(1-380.00/1729.00+(385.000²-0.000²)/
(2*380.00*1729.00))/(1+(4*0.00)/(3*1729.00))]
= -63.3 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1557*1729/4(1+2(385²-0²)/(1729²))/(1+(4*0)/
(3*1729))-4*380/1729
= 148.2 kgf-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 21.117 * 385.000/(2*8.000 ) - 148.2/(pi*385.0²*8.000 )
= 504.14 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 21.117 * 385.000/(2 * 8.000 ) + 148.2/(pi * 385.0² * 8.000 )
= 512.09 kgf/cm²
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 21.117*385.000/(2*8.000)--63.3/(0.1066*pi*385.0²*8.000)
= 524.06 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 21.117*385.000/(2*8.000)+-63.3/(0.1923*pi*385.0²*8.000)
= 499.28 kgf/cm²

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 1557 ( 1729.00 - 2 * 380.00 )/(1729.00 + ( 4 * 0.00/3))
= 873.0 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 872.96/( 385.0000 * 8.0000 )
= 33.18 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 385.000 * 8.000 )
= 43.288 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 1557 * 0.1/( 8.000 * ( 104.00 + 43.29 + 43.29 ) )
= -7.77 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -1557/(4*8.000 *(104.000 +43.288 +43.288 )) -
12 * 0.052 * 1557 * 385.000/(1729.000 * 8.000²)
= -362.56 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 104.00 + 1.56 * sqrt( 385.000 * 8.000 ), 2 * 380.000 )
= 190.58 mm

Results for Vessel Ribs, Web and Base

Baseplate Length Bplen 600.0000 mm

Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 120.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 2
Rib Thickness Ribtk 8.0000 mm
Web Thickness Webtk 8.0000 mm
Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction

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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

Y A AY Io
Shell 4. 20. 7876. 4.
Wearplate 12. 13. 15360. 19.
Web 176. 26. 447876. 10024.
BasePlate 340. 12. 408000. 13873.
Totals 532. 70. 879112. 23921.

Value C1 = Sumof(Ay)/Sumof(A) = 126. mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 12882. cm**4
Value As = Sumof(A) - Ashell = 50. cm²

K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1557.636 = 317.0127 kgf

Tension Stress, St = ( Fh/As ) = 6.2999 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1265.5260 kgf/cm²

d = B - R*Sin(theta) / theta = 410.9156 mm

Bending Moment, M = Fh * d = 130.2656 kgf-m.

Bending Stress, Sb = ( M * C1 / I ) = 12.6982 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1406.1400 kgf/cm²

Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))½
= ( 3 * (1557 + 41 ) * 120.00/( 2 * 600.000 * 1406.140 ))½
= 5.841 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 600.0000 - 25.4 )/( 2 - 1 ) = 574.6000 mm

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 574.6000 * 120.0000/2 = 344.7600 cm²

Axial Load [P]:

= Ap * Bp
= 344.8 * 2.16 = 745.8 kgf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 120.000 - 25.4 - 8.000 ) * 8.000 + 574.6000/2 * 8.000
= 29.912 cm²

Compressive Stress [Sc]:

= P/Ar
= 745.8/29.9120 = 24.9348 kgf/cm²
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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 51.3 7.3 37469.5 94.1 65.3
Web 4.0 23.0 9193.6 29.9 2.5
Values 15.4 30.3 46663.1 124.0 67.7

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 24.4/( 2 * 600.00 ) * 574.600 * 531.50/2
= 3.109 kgf-m.

KL/R < Cc ( 20.9932 < 138.1348 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 20.99 )²/(2 * 138.13² )) * 2109/
( 5/3+3*(20.99 )/(8* 138.13 )-( 20.99³)/(8*138.13³)
Sca = 1209.86 kgf/cm²

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 24.93/1209.86 + (3.11/2.421 )/1406.14
Check = 0.03

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA-193 B8
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 75.0062 mm
Nominal Bolt Diameter Bnd 19.0500 mm
Thread Series Series UNC
BasePlate Allowable Stress S 1103.82 kgf/cm²
Area Available in a Single Bolt BltArea 1.9484 cm²
Saddle Load QO (Weight) QO 1394.5 kgf
Saddle Load QL (Wind/Seismic contribution) QL 17.5 kgf
Maximum Transverse Force Ft 60.7 kgf
Maximum Longitudinal Force Fl 24.4 kgf
Saddle Bolted to Steel Foundation No

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 24.43/(1757.68 * 2.00 )
= 0.0070 cm²

Bolt Area due to Transverse Load

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Horizontal Vessel Analysis (Test) : Step: 13 5:21pmApr 13,2015

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 750.00 * 60.67 + 0.00
= 45.50 kgf-m.

Eccentricity (e):
= Rmom / QO
= 45.50/1394.45
= 32.63 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.0070 , 0.0000 ]
= 0.0070 cm²

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

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Nozzle Calcs. : Noz N1 Nozl: 7 5:21pmApr 13,2015

INPUT VALUES, Nozzle Description: Noz N1 From : 20

Pressure for Reinforcement Calculations P 11.299 kgf/cm²

Temperature for Internal Pressure Temp 134 °C
Maximum Allowable Pressure New & Cold 13.43 kgf/cm²

Shell Material SA-240 304L

Shell Allowable Stress at Temperature S 1174.13 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 762.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 400.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-240 304L

Material UNS Number S30403
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) OD

Layout Angle 180.00 deg
Diameter 16.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 8.0000 mm

Flange Material SA-182 F304L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 304L

Pad Allowable Stress at Temperature Sp 1174.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 580.0000 mm
Thickness of Pad te 8.0000 mm
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Weld leg size between Pad and Shell Wp 6.0000 mm

Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm
Reinforcing Pad Width 86.8000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N1

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 16.000 in.

Actual Thickness Used in Calculation 0.315 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (11.30*381.0000)/(1174*1.00-0.6*11.30)
= 3.6878 mm

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (13.43*381.0000)/(1174*1.00-0.6*13.43)
= 4.3888 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (11.30*203.2000)/(1174*1.00+0.4*11.30)
= 1.9480 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (13.43*203.2000)/(1174*1.00+0.4*13.43)
= 2.3140 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

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Parallel to Vessel Wall (Diameter Limit) Dl 780.8000 mm

Parallel to Vessel Wall, opening length d 390.4000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

UG-40, Limits of Reinforcement : [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 780.8000 mm
Parallel to Vessel Wall, opening length d 390.4000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 MAWP External Mapnc
Area Required Ar 14.397 NA 17.134 cm²
Area in Shell A1 16.835 NA 14.098 cm²
Area in Nozzle Wall A2 2.421 NA 2.274 cm²
Area in Inward Nozzle A3 0.000 NA 0.000 cm²
Area in Welds A41+A42+A43 1.000 NA 1.000 cm²
Area in Element A5 13.888 NA 13.888 cm²
TOTAL AREA AVAILABLE Atot 34.144 NA 31.260 cm²

The MAP(nc) Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 406.4000 8.0000 mm
Based on given Pad Diameter: 580.0000 0.0000 mm
Based on Shell or Nozzle Thickness: 406.4000 8.0000 mm

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
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= (390.4000*4.3888*1.0+2*8.0000*4.3888*1.0*(1-1.00))
= 17.134 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 390.400 ( 1.00 * 8.0000 - 1.0 * 4.389 ) - 2 * 8.000
( 1.00 * 8.0000 - 1.0 * 4.3888 ) * ( 1 - 1.000 )
= 14.098 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20.00 ) * ( 8.00 - 2.31 ) * 1.0000
= 2.274 cm²

Area Available in Welds [A41 + A42 + A43]:

= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 8.0000² *1.00 + (0.0000 )² *1.00 + 6.0000² * 1.00
= 1.000 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 580.0000 - 406.4000 ) * 8.0000 * 1.0000
= 13.888 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 2.3140 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.6878 mm
Wall Thickness tb1 = max(trb1, tr16b) = 3.6878 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 8.3312 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 3.6878 , 1.5000 ) ]
= 3.6878 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 2.3140 , 3.6878 )
= 3.6878 mm

Available Nozzle Neck Thickness = 8.0000 mm --> OK

UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Wall Thickness for Internal/External pressures ta = 2.3140 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.3888 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.3888 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 8.3312 mm
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Nozzle Calcs. : Noz N1 Nozl: 7 5:21pmApr 13,2015

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 4.3888 , 1.5000 ) ]
= 4.3888 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 2.3140 , 4.3888 )
= 4.3888 mm

Available Nozzle Neck Thickness = 8.0000 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 226.3, Allowable : 1174.1 kgf/cm² Passed
Expansion : 0.0, Allowable : 2709.0 kgf/cm² Passed
Occasional : 135.1, Allowable : 1561.6 kgf/cm² Passed
Shear : 65.8, Allowable : 821.9 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 8.000 - 0.000
= 8.000 mm

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 762.000/2 + 0.000
= 381.000 mm

Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 8.000
= 80.000 mm

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 8.000 + 0.78 * sqrt( 195.200 * 8.000 )
= 38.823 mm

Thickness Limit Candidate [LH2]:

= Lpr1 + T
= 150.000 + 8.000
= 158.000 mm
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Thickness Limit Candidate [LH3]:

= 8( t + te )
= 8( 8.000 + 8.000 )
= 128.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 38.823 , 158.000 , 128.000 )
= 38.823 mm

Effective Vessel Thickness [teff]:

= t
= 8.000 mm

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (390.40 + 8.000 )/( sqrt((762.00 + 8.000 ) * 8.000 )) )
= 5.076

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 8.000 * 80.000 * max( 5.076/4, 1 )
= 8.122 cm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 8.000 * 38.823
= 3.106 cm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg41^(2)
= 0.5 * 8.000^(2)
= 0.320 cm²

Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 86.800 * 8.000 , 80.000 * 8.000 )
= 6.400 cm²

The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 8.122+1.000(3.106+0.000)+0.320+0.000+0.000+1.000(6.400)
= 17.948 cm²

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 1174.127 * 1.000
= 1761.2 kgf/cm²

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
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= 11.299 * 195.200 ( 38.823 - 8.000 )

= 679.8 kgf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 11.299 * 381.000 ( 80.000 + 8.000 )
= 3788.3 kgf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 11.299 * 381.000 * 195.200
= 8403.2 kgf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 195.200 ( 38.823 - 8.000 ) + 381.000 ( 80.000 + 8.000 + 195.200 )
= 1139.2 cm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 1761.190/( 2 * 1139.159/17.948 - 381.000/8.000 )
= 22.2 kgf/cm²

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 1174.127 [8.000/381.000 ]
= 24.7 kgf/cm²

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 22.204 , 24.654 )
= 22.204 kgf/cm²

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 679.830 + 3788.336 + 8403.218 )/17.948
= 717.166 kgf/cm²

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 11.299 * 381.000/8.000
= 538.1 kgf/cm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 717.166 - 538.117 , 538.117 )
= 896.2 kgf/cm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 1761.19 kgf/cm²
Local Primary Membrane Stress PL 896.21 kgf/cm²
Maximum Allowable Working Pressure Pmax 22.20 kgf/cm²
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Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 195.200 + 8.000 )/195.200
= 1.041 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 195.200 + 8.000 )
= 319.186 mm

Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 195.200 + 8.000 + 86.800 )
= 455.531 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 5.657, 4.243, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(8403*1.04,1.5*1174.1(3.106+0.000),pi/4*11.3*195.20^2*1.04^2)
= 3664.191 kgf

Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 3664.2*8.00*1174/(8.000*1174+8.000*1174)
= 1832.096 kgf

Discontinuity Force [fwp]:

= fwelds * te * Sp / ( t * S + te * Sp )
= 3664.2*8.00*1174/(8.000*1174+8.000*1174)
= 1832.096 kgf

Shear Stress [tau1]:

= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 1832.096/( 319.186 * ( 0.6 * 8.000 + 0.49 * 0.000 ) )
= 119.581 kgf/cm²

Shear Stress [tau2]:

= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 1832.096/( 319.186 * ( 0.6 * 8.000 + 0.49 * 5.657 ) )
= 75.806 kgf/cm²

Shear Stress [tau3]:

= fwp / ( Ltau * ( 0.49 * L42T ) )
= 1832.096/( 455.531 * ( 0.49 * 4.243 ) )
= 193.465 kgf/cm²

Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 119.581 , 75.806 , 193.465 )
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= 193.5 must be less than or equal to 1174.1 kgf/cm²

Weld Size Calculations, Description: Noz N1

Intermediate Calc. for nozzle/shell Welds Tmin 8.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.6000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 4.0000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (17.1339 - 14.0981 + 2 * 8.0000 * 1.0000 *
(1.00 * 8.0000 - 4.3888 ) ) * 1174
= 4242.85 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.2744 + 13.8880 + 1.0000 - 0.0000 * 1.00 ) * 1174
= 20150.79 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.2744 + 0.0000 + 0.6400 + ( 1.2800 ) ) * 1174
= 4924.73 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.2744 + 0.0000 + 1.0000 + 13.8880 + ( 1.2800 ) ) * 1174
= 21653.67 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 406.4000 * 8.0000 * 0.49 * 1174
= 29382. kgf

Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 580.0000 * 6.0000 * 0.49 * 1174
= 31449. kgf

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 199.2000 ) * ( 8.0000 - 0.0000 ) * 0.7 * 1174
= 41147. kgf
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Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 406.4000 * 8.0000 * 0.74 * 1174
= 44372. kgf

Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 406.4000 * ( 8.0000 - 0.0000 ) * 0.74 * 1174
= 44372. kgf

Strength of Failure Paths:

PATH11 = ( SPEW + SNW ) = ( 31449 + 41147 ) = 72596 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 29381 + 44372 + 44372 + 0 ) = 118125 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 31449 + 44372 + 0 ) = 75821 kgf

Summary of Failure Path Calculations:

Path 1-1 = 72596 kgf, must exceed W = 4242 kgf or W1 = 20150 kgf
Path 2-2 = 118125 kgf, must exceed W = 4242 kgf or W2 = 4924 kgf
Path 3-3 = 75821 kgf, must exceed W = 4242 kgf or W3 = 21653 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 18.774 kgf/cm²

Approximate M.A.P.(NC) for given geometry 18.824 kgf/cm²

The Drop for this Nozzle is : 58.7101 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 216.7101 mm

Percent Elongation Calculations:

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 2.008 %
Note: Please Check Requirements of Table UHA-44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: Noz N1 :

Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 0.0000 mm
Shell Diameter 762.000 mm
Shell Thickness 8.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 406.400 mm
Nozzle Thickness 8.0000 mm
Nozzle Stress Concentration Factor 1.000

Diameter of Reinforcing Pad 580.000 mm

Thickness of Reinforcing Pad 8.0000 mm

Note: External Forces and Moments in WRC 107 Convention:

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This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 11.30 kgf/cm²

Radial Load P -700.00 kgf
Circumferential Shear Vc 600.00 kgf
Longitudinal Shear Vl 700.00 kgf
Circumferential Moment Mc 600.00 kgf-m.
Longitudinal Moment Ml 750.00 kgf-m.
Torsional Moment Mt 900.00 kgf-m.

Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No

Warning - The ratio, Dn/Dv (0.522) is > 0.5

check the limitations of WRC bulletin 297.

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D)

= 778.000 mm
Nozzle Outside Diameter (d)
= 406.400 mm
Vessel Thickness used (T)
= 16.000 mm
Nozzle Thickness used (t)
= 8.000 mm
T / t = 2.000
d / t = 50.800
Lambda = [(d/D)* (D/T)^(1/2)] = 3.643

Nr/P = 0.035
Mr/P = 0.062
M0/P = 0.033
N0/P = 0.152
MrD/Mc = 0.159
NrDL/Mc = 0.080
M0d/Mc = 0.098
N0DL/Mc = 0.212
MrD/Ml = 0.063
NrDL/Ml = 0.035
M0D/Ml = 0.032
N0DL/Ml = 0.239

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 41 41 41 41
Outplane Bending (P ) 54 -54 54 -54
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -172 -172 172 172
Outplane Bending (ML) -138 138 138 -138
Normal Pressure Stress 263 274 263 274
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----------------------- -------- -------- -------- --------

Outplane Stress Summary 49 227 670 295

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 9 9 9 9
Inplane Bending (P ) 101 -101 101 -101
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -24 -24 24 24
Inplane Bending (ML) -274 274 274 -274
Inplane Pressure Stress 131 131 131 131
----------------------- -------- -------- -------- --------
Inplane Stress Summary -56 289 541 -209

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 5 5 -5 -5
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 27 27 15 15

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 119 299 672 505

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 41 41 41 41
Outplane Bending (P ) 54 -54 54 -54
Outplane Membrane (Mc) -122 -122 122 122
Outplane Bending (Mc) -340 340 340 -340
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 131 131 131 131
----------------------- -------- -------- -------- --------
Outplane Stress Summary -234 335 690 -99

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
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(Stresses parallel to Left Left Right Right

circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 9 9 9 9
Inplane Bending (P ) 101 -101 101 -101
Inplane Membrane (Mc) -46 -46 46 46
Inplane Bending (Mc) -549 549 549 -549
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 263 274 263 274
----------------------- -------- -------- -------- --------
Inplane Stress Summary -221 686 969 -320

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -6 -6 6 6
Torsional Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 14 14 28 28

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 244 687 972 323

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 41 41 41 41
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -172 -172 172 172
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 324 337 324 337
----------------------- -------- -------- -------- --------
Hoop Stress Summary 193 206 538 551

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 6 6 6 6
Axial Bending (P ) 290 -290 290 -290
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Axial Membrane (Mc) 0 0 0 0

Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -76 -76 76 76
Axial Bending (ML) -797 797 797 -797
Axial Pressure Stress 162 162 162 162
----------------------- -------- -------- -------- --------
Axial Stress Summary -414 598 1333 -841

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 11 11 -11 -11
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 43 43 43 43
----------------------- -------- -------- -------- --------
Shear Stress Summary 55 55 31 31

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 617 606 1334 1394

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 41 41 41 41
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -122 -122 122 122
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 324 337 324 337
----------------------- -------- -------- -------- --------
Hoop Stress Summary 243 256 488 501

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 6 6 6 6
Axial Bending (P ) 290 -290 290 -290
Axial Membrane (Mc) -61 -61 61 61
Axial Bending (Mc) -1644 1644 1644 -1644
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 162 162 162 162
----------------------- -------- -------- -------- --------
Axial Stress Summary -1246 1461 2165 -1704
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Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -13 -13 13 13
Shear due to Torsion 43 43 43 43
----------------------- -------- -------- -------- --------
Shear Stress Summary 29 29 56 56

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1490 1462 2167 2209

Stress Computations at the Edge of the Reinforcing Pad:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D)

= 770.000 mm
Nozzle Outside Diameter (d)
= 580.000 mm
Vessel Thickness used (T)
= 8.000 mm
Nozzle Thickness used (t)
= 94.800 mm
T / t = 0.084
d / t = 10.000
Lambda = [(d/D)* (D/T)^(1/2)] = 7.390

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.045
Mr/P = 0.070
M0/P = 0.019
N0/P = 0.028
MrD/Mc = 0.239
NrDL/Mc = 0.090
M0d/Mc = 0.067
N0DL/Mc = 0.050
MrD/Ml = 0.038
NrDL/Ml = 0.035
M0D/Ml = 0.013
N0DL/Ml = 0.023

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 30 30 30 30
Outplane Bending (P ) 127 -127 127 -127
Outplane Membrane (Mc) 0 0 0 0
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Outplane Bending (Mc) 0 0 0 0

Outplane Membrane (ML) -46 -46 46 46
Outplane Bending (ML) -152 152 152 -152
Normal Pressure Stress 532 543 532 543
----------------------- -------- -------- -------- --------
Outplane Stress Summary 491 552 889 341

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 48 48 48 48
Inplane Bending (P ) 462 -462 462 -462
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -71 -71 71 71
Inplane Bending (ML) -458 458 458 -458
Inplane Pressure Stress 266 266 266 266
----------------------- -------- -------- -------- --------
Inplane Stress Summary 247 239 1307 -533

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 8 8 -8 -8
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 29 29 13 13

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 494 555 1307 875

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 30 30 30 30
Outplane Bending (P ) 127 -127 127 -127
Outplane Membrane (Mc) -80 -80 80 80
Outplane Bending (Mc) -647 647 647 -647
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 266 266 266 266
----------------------- -------- -------- -------- --------
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Outplane Stress Summary -304 735 1152 -397

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 48 48 48 48
Inplane Bending (P ) 462 -462 462 -462
Inplane Membrane (Mc) -145 -145 145 145
Inplane Bending (Mc) -2320 2320 2320 -2320
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 532 543 532 543
----------------------- -------- -------- -------- --------
Inplane Stress Summary -1423 2305 3510 -2044

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -9 -9 9 9
Torsional Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 11 11 30 30

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1423 2305 3510 2045

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 263 274 263 274 263 274 263 274
Circ. Pl (SUS) | -131 -131 213 213 -37 -37 55 55
Circ. Q (SUS) | -84 84 192 -192 -448 448 650 -650
------------------------------------------------------------------------
Long. Pm (SUS) | 131 131 131 131 131 131 131 131
Long. Pl (SUS) | -15 -15 33 33 -81 -81 163 163
Long. Q (SUS) | -173 173 375 -375 -286 286 394 -394
------------------------------------------------------------------------
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Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 5 5 -5 -5 -6 -6 6 6
Shear Q (SUS) | 21 21 21 21 21 21 21 21
------------------------------------------------------------------------
Pm (SUS) | 263.0 274.0 263.0 274.0 263.0 274.0 263.0 274.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 133.4 143.9 476.1 487.1 226.2 237.2 319.4 330.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 117.2 298.5 670.0 507.0 245.6 685.6 970.6 324.3
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 274.00 1174.13 | Passed
Pm+Pl (SUS) | 487.08 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 970.58 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 532 543 532 543 532 543 532 543
Circ. Pl (SUS) | -16 -16 76 76 -97 -97 193 193
Circ. Q (SUS) | -25 25 279 -279 -1858 1858 2782 -2782
------------------------------------------------------------------------
Long. Pm (SUS) | 266 266 266 266 266 266 266 266
Long. Pl (SUS) | -23 -23 119 119 -50 -50 110 110
Long. Q (SUS) | 4 -4 920 -920 -520 520 774 -774
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 8 8 -8 -8 -9 -9 9 9
Shear Q (SUS) | 21 21 21 21 21 21 21 21
------------------------------------------------------------------------
Pm (SUS) | 532.0 543.0 532.0 543.0 532.0 543.0 532.0 543.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 516.2 527.2 608.3 619.3 435.4 446.4 725.2 736.2
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 494 554 1305 875 1423 2304 3507 2046
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 543.00 1174.13 | Passed
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Pm+Pl (SUS) | 736.22 1761.19 | Passed

Pm+Pl+Q (TOTAL)| 3507.38 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 324 337 324 337 324 337 324 337
Circ. Pl (SUS) | -131 -131 213 213 -81 -81 163 163
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 162 162 162 162 162 162 162 162
Long. Pl (SUS) | -70 -70 82 82 -55 -55 67 67
Long. Q (SUS) | -507 507 1087 -1087 -1354 1354 1934 -1934
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 11 11 -11 -11 -13 -13 13 13
Shear Q (SUS) | 43 43 43 43 43 43 43 43
------------------------------------------------------------------------
Pm (SUS) | 324.0 337.0 324.0 337.0 324.0 337.0 324.0 337.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 194.2 207.1 537.4 550.4 244.2 257.1 487.7 500.6
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 617 606 1332 1394 1491 1461 2164 2207
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 337.00 1174.13 | Passed
Pm+Pl (SUS) | 550.39 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 2207.84 3522.38 | Passed
------------------------------------------------------------------------

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INPUT VALUES, Nozzle Description: Noz N2 From : 20

Pressure for Reinforcement Calculations P 11.299 kgf/cm²

Temperature for Internal Pressure Temp 134 °C
Maximum Allowable Pressure New & Cold 13.43 kgf/cm²

Shell Material SA-240 304L

Shell Allowable Stress at Temperature S 1174.13 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 762.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 400.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-240 304L

Material UNS Number S30403
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) OD

Layout Angle 0.00 deg
Diameter 16.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 8.0000 mm

Flange Material SA-182 F304L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 304L

Pad Allowable Stress at Temperature Sp 1174.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 580.0000 mm
Thickness of Pad te 8.0000 mm
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Weld leg size between Pad and Shell Wp 6.0000 mm

Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm
Reinforcing Pad Width 86.8000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N2

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 16.000 in.

Actual Thickness Used in Calculation 0.315 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (11.30*381.0000)/(1174*1.00-0.6*11.30)
= 3.6878 mm

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (13.43*381.0000)/(1174*1.00-0.6*13.43)
= 4.3888 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (11.30*203.2000)/(1174*1.00+0.4*11.30)
= 1.9480 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (13.43*203.2000)/(1174*1.00+0.4*13.43)
= 2.3140 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

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Parallel to Vessel Wall (Diameter Limit) Dl 780.8000 mm

Parallel to Vessel Wall, opening length d 390.4000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

UG-40, Limits of Reinforcement : [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 780.8000 mm
Parallel to Vessel Wall, opening length d 390.4000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 MAWP External Mapnc
Area Required Ar 14.397 NA 17.134 cm²
Area in Shell A1 16.835 NA 14.098 cm²
Area in Nozzle Wall A2 2.421 NA 2.274 cm²
Area in Inward Nozzle A3 0.000 NA 0.000 cm²
Area in Welds A41+A42+A43 1.000 NA 1.000 cm²
Area in Element A5 13.888 NA 13.888 cm²
TOTAL AREA AVAILABLE Atot 34.144 NA 31.260 cm²

The MAP(nc) Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 406.4000 8.0000 mm
Based on given Pad Diameter: 580.0000 0.0000 mm
Based on Shell or Nozzle Thickness: 406.4000 8.0000 mm

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
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= (390.4000*4.3888*1.0+2*8.0000*4.3888*1.0*(1-1.00))
= 17.134 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 390.400 ( 1.00 * 8.0000 - 1.0 * 4.389 ) - 2 * 8.000
( 1.00 * 8.0000 - 1.0 * 4.3888 ) * ( 1 - 1.000 )
= 14.098 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20.00 ) * ( 8.00 - 2.31 ) * 1.0000
= 2.274 cm²

Area Available in Welds [A41 + A42 + A43]:

= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 8.0000² *1.00 + (0.0000 )² *1.00 + 6.0000² * 1.00
= 1.000 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 580.0000 - 406.4000 ) * 8.0000 * 1.0000
= 13.888 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 2.3140 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.6878 mm
Wall Thickness tb1 = max(trb1, tr16b) = 3.6878 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 8.3312 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 3.6878 , 1.5000 ) ]
= 3.6878 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 2.3140 , 3.6878 )
= 3.6878 mm

Available Nozzle Neck Thickness = 8.0000 mm --> OK

UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Wall Thickness for Internal/External pressures ta = 2.3140 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.3888 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.3888 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 8.3312 mm
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Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 4.3888 , 1.5000 ) ]
= 4.3888 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 2.3140 , 4.3888 )
= 4.3888 mm

Available Nozzle Neck Thickness = 8.0000 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 226.3, Allowable : 1174.1 kgf/cm² Passed
Expansion : 0.0, Allowable : 2709.0 kgf/cm² Passed
Occasional : 135.1, Allowable : 1561.6 kgf/cm² Passed
Shear : 65.8, Allowable : 821.9 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 8.000 - 0.000
= 8.000 mm

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 762.000/2 + 0.000
= 381.000 mm

Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 8.000
= 80.000 mm

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 8.000 + 0.78 * sqrt( 195.200 * 8.000 )
= 38.823 mm

Thickness Limit Candidate [LH2]:

= Lpr1 + T
= 150.000 + 8.000
= 158.000 mm
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Thickness Limit Candidate [LH3]:

= 8( t + te )
= 8( 8.000 + 8.000 )
= 128.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 38.823 , 158.000 , 128.000 )
= 38.823 mm

Effective Vessel Thickness [teff]:

= t
= 8.000 mm

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (390.40 + 8.000 )/( sqrt((762.00 + 8.000 ) * 8.000 )) )
= 5.076

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 8.000 * 80.000 * max( 5.076/4, 1 )
= 8.122 cm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 8.000 * 38.823
= 3.106 cm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg41^(2)
= 0.5 * 8.000^(2)
= 0.320 cm²

Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 86.800 * 8.000 , 80.000 * 8.000 )
= 6.400 cm²

The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 8.122+1.000(3.106+0.000)+0.320+0.000+0.000+1.000(6.400)
= 17.948 cm²

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 1174.127 * 1.000
= 1761.2 kgf/cm²

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
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= 11.299 * 195.200 ( 38.823 - 8.000 )

= 679.8 kgf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 11.299 * 381.000 ( 80.000 + 8.000 )
= 3788.3 kgf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 11.299 * 381.000 * 195.200
= 8403.2 kgf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 195.200 ( 38.823 - 8.000 ) + 381.000 ( 80.000 + 8.000 + 195.200 )
= 1139.2 cm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 1761.190/( 2 * 1139.159/17.948 - 381.000/8.000 )
= 22.2 kgf/cm²

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 1174.127 [8.000/381.000 ]
= 24.7 kgf/cm²

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 22.204 , 24.654 )
= 22.204 kgf/cm²

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 679.830 + 3788.336 + 8403.218 )/17.948
= 717.166 kgf/cm²

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 11.299 * 381.000/8.000
= 538.1 kgf/cm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 717.166 - 538.117 , 538.117 )
= 896.2 kgf/cm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 1761.19 kgf/cm²
Local Primary Membrane Stress PL 896.21 kgf/cm²
Maximum Allowable Working Pressure Pmax 22.20 kgf/cm²
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Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 195.200 + 8.000 )/195.200
= 1.041 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 195.200 + 8.000 )
= 319.186 mm

Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 195.200 + 8.000 + 86.800 )
= 455.531 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 5.657, 4.243, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(8403*1.04,1.5*1174.1(3.106+0.000),pi/4*11.3*195.20^2*1.04^2)
= 3664.191 kgf

Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 3664.2*8.00*1174/(8.000*1174+8.000*1174)
= 1832.096 kgf

Discontinuity Force [fwp]:

= fwelds * te * Sp / ( t * S + te * Sp )
= 3664.2*8.00*1174/(8.000*1174+8.000*1174)
= 1832.096 kgf

Shear Stress [tau1]:

= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 1832.096/( 319.186 * ( 0.6 * 8.000 + 0.49 * 0.000 ) )
= 119.581 kgf/cm²

Shear Stress [tau2]:

= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 1832.096/( 319.186 * ( 0.6 * 8.000 + 0.49 * 5.657 ) )
= 75.806 kgf/cm²

Shear Stress [tau3]:

= fwp / ( Ltau * ( 0.49 * L42T ) )
= 1832.096/( 455.531 * ( 0.49 * 4.243 ) )
= 193.465 kgf/cm²

Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 119.581 , 75.806 , 193.465 )
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= 193.5 must be less than or equal to 1174.1 kgf/cm²

Weld Size Calculations, Description: Noz N2

Intermediate Calc. for nozzle/shell Welds Tmin 8.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.6000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 4.0000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (17.1339 - 14.0981 + 2 * 8.0000 * 1.0000 *
(1.00 * 8.0000 - 4.3888 ) ) * 1174
= 4242.85 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.2744 + 13.8880 + 1.0000 - 0.0000 * 1.00 ) * 1174
= 20150.79 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.2744 + 0.0000 + 0.6400 + ( 1.2800 ) ) * 1174
= 4924.73 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.2744 + 0.0000 + 1.0000 + 13.8880 + ( 1.2800 ) ) * 1174
= 21653.67 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 406.4000 * 8.0000 * 0.49 * 1174
= 29382. kgf

Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 580.0000 * 6.0000 * 0.49 * 1174
= 31449. kgf

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 199.2000 ) * ( 8.0000 - 0.0000 ) * 0.7 * 1174
= 41147. kgf
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Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 406.4000 * 8.0000 * 0.74 * 1174
= 44372. kgf

Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 406.4000 * ( 8.0000 - 0.0000 ) * 0.74 * 1174
= 44372. kgf

Strength of Failure Paths:

PATH11 = ( SPEW + SNW ) = ( 31449 + 41147 ) = 72596 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 29381 + 44372 + 44372 + 0 ) = 118125 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 31449 + 44372 + 0 ) = 75821 kgf

Summary of Failure Path Calculations:

Path 1-1 = 72596 kgf, must exceed W = 4242 kgf or W1 = 20150 kgf
Path 2-2 = 118125 kgf, must exceed W = 4242 kgf or W2 = 4924 kgf
Path 3-3 = 75821 kgf, must exceed W = 4242 kgf or W3 = 21653 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 18.774 kgf/cm²

Approximate M.A.P.(NC) for given geometry 18.824 kgf/cm²

The Drop for this Nozzle is : 58.7101 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 216.7101 mm

Percent Elongation Calculations:

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 2.008 %
Note: Please Check Requirements of Table UHA-44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: Noz N2 :

Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 0.0000 mm
Shell Diameter 762.000 mm
Shell Thickness 8.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 406.400 mm
Nozzle Thickness 8.0000 mm
Nozzle Stress Concentration Factor 1.000

Diameter of Reinforcing Pad 580.000 mm

Thickness of Reinforcing Pad 8.0000 mm

Note: External Forces and Moments in WRC 107 Convention:

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This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 11.30 kgf/cm²

Radial Load P -700.00 kgf
Circumferential Shear Vc 600.00 kgf
Longitudinal Shear Vl 700.00 kgf
Circumferential Moment Mc 600.00 kgf-m.
Longitudinal Moment Ml 750.00 kgf-m.
Torsional Moment Mt 900.00 kgf-m.

Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No

Warning - The ratio, Dn/Dv (0.522) is > 0.5

check the limitations of WRC bulletin 297.

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D)

= 778.000 mm
Nozzle Outside Diameter (d)
= 406.400 mm
Vessel Thickness used (T)
= 16.000 mm
Nozzle Thickness used (t)
= 8.000 mm
T / t = 2.000
d / t = 50.800
Lambda = [(d/D)* (D/T)^(1/2)] = 3.643

Nr/P = 0.035
Mr/P = 0.062
M0/P = 0.033
N0/P = 0.152
MrD/Mc = 0.159
NrDL/Mc = 0.080
M0d/Mc = 0.098
N0DL/Mc = 0.212
MrD/Ml = 0.063
NrDL/Ml = 0.035
M0D/Ml = 0.032
N0DL/Ml = 0.239

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 41 41 41 41
Outplane Bending (P ) 54 -54 54 -54
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -172 -172 172 172
Outplane Bending (ML) -138 138 138 -138
Normal Pressure Stress 263 274 263 274
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----------------------- -------- -------- -------- --------

Outplane Stress Summary 49 227 670 295

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 9 9 9 9
Inplane Bending (P ) 101 -101 101 -101
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -24 -24 24 24
Inplane Bending (ML) -274 274 274 -274
Inplane Pressure Stress 131 131 131 131
----------------------- -------- -------- -------- --------
Inplane Stress Summary -56 289 541 -209

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 5 5 -5 -5
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 27 27 15 15

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 119 299 672 505

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 41 41 41 41
Outplane Bending (P ) 54 -54 54 -54
Outplane Membrane (Mc) -122 -122 122 122
Outplane Bending (Mc) -340 340 340 -340
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 131 131 131 131
----------------------- -------- -------- -------- --------
Outplane Stress Summary -234 335 690 -99

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
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(Stresses parallel to Left Left Right Right

circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 9 9 9 9
Inplane Bending (P ) 101 -101 101 -101
Inplane Membrane (Mc) -46 -46 46 46
Inplane Bending (Mc) -549 549 549 -549
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 263 274 263 274
----------------------- -------- -------- -------- --------
Inplane Stress Summary -221 686 969 -320

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -6 -6 6 6
Torsional Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 14 14 28 28

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 244 687 972 323

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 41 41 41 41
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -172 -172 172 172
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 324 337 324 337
----------------------- -------- -------- -------- --------
Hoop Stress Summary 193 206 538 551

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 6 6 6 6
Axial Bending (P ) 290 -290 290 -290
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Axial Membrane (Mc) 0 0 0 0

Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -76 -76 76 76
Axial Bending (ML) -797 797 797 -797
Axial Pressure Stress 162 162 162 162
----------------------- -------- -------- -------- --------
Axial Stress Summary -414 598 1333 -841

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 11 11 -11 -11
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 43 43 43 43
----------------------- -------- -------- -------- --------
Shear Stress Summary 55 55 31 31

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 617 606 1334 1394

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 41 41 41 41
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -122 -122 122 122
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 324 337 324 337
----------------------- -------- -------- -------- --------
Hoop Stress Summary 243 256 488 501

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 6 6 6 6
Axial Bending (P ) 290 -290 290 -290
Axial Membrane (Mc) -61 -61 61 61
Axial Bending (Mc) -1644 1644 1644 -1644
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 162 162 162 162
----------------------- -------- -------- -------- --------
Axial Stress Summary -1246 1461 2165 -1704
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Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -13 -13 13 13
Shear due to Torsion 43 43 43 43
----------------------- -------- -------- -------- --------
Shear Stress Summary 29 29 56 56

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1490 1462 2167 2209

Stress Computations at the Edge of the Reinforcing Pad:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D)

= 770.000 mm
Nozzle Outside Diameter (d)
= 580.000 mm
Vessel Thickness used (T)
= 8.000 mm
Nozzle Thickness used (t)
= 94.800 mm
T / t = 0.084
d / t = 10.000
Lambda = [(d/D)* (D/T)^(1/2)] = 7.390

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.045
Mr/P = 0.070
M0/P = 0.019
N0/P = 0.028
MrD/Mc = 0.239
NrDL/Mc = 0.090
M0d/Mc = 0.067
N0DL/Mc = 0.050
MrD/Ml = 0.038
NrDL/Ml = 0.035
M0D/Ml = 0.013
N0DL/Ml = 0.023

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 30 30 30 30
Outplane Bending (P ) 127 -127 127 -127
Outplane Membrane (Mc) 0 0 0 0
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Outplane Bending (Mc) 0 0 0 0

Outplane Membrane (ML) -46 -46 46 46
Outplane Bending (ML) -152 152 152 -152
Normal Pressure Stress 532 543 532 543
----------------------- -------- -------- -------- --------
Outplane Stress Summary 491 552 889 341

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 48 48 48 48
Inplane Bending (P ) 462 -462 462 -462
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -71 -71 71 71
Inplane Bending (ML) -458 458 458 -458
Inplane Pressure Stress 266 266 266 266
----------------------- -------- -------- -------- --------
Inplane Stress Summary 247 239 1307 -533

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 8 8 -8 -8
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 29 29 13 13

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 494 555 1307 875

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 30 30 30 30
Outplane Bending (P ) 127 -127 127 -127
Outplane Membrane (Mc) -80 -80 80 80
Outplane Bending (Mc) -647 647 647 -647
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 266 266 266 266
----------------------- -------- -------- -------- --------
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Outplane Stress Summary -304 735 1152 -397

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 48 48 48 48
Inplane Bending (P ) 462 -462 462 -462
Inplane Membrane (Mc) -145 -145 145 145
Inplane Bending (Mc) -2320 2320 2320 -2320
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 532 543 532 543
----------------------- -------- -------- -------- --------
Inplane Stress Summary -1423 2305 3510 -2044

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -9 -9 9 9
Torsional Shear (Mt) 21 21 21 21
----------------------- -------- -------- -------- --------
Shear Stress Summary 11 11 30 30

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1423 2305 3510 2045

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 263 274 263 274 263 274 263 274
Circ. Pl (SUS) | -131 -131 213 213 -37 -37 55 55
Circ. Q (SUS) | -84 84 192 -192 -448 448 650 -650
------------------------------------------------------------------------
Long. Pm (SUS) | 131 131 131 131 131 131 131 131
Long. Pl (SUS) | -15 -15 33 33 -81 -81 163 163
Long. Q (SUS) | -173 173 375 -375 -286 286 394 -394
------------------------------------------------------------------------
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Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 5 5 -5 -5 -6 -6 6 6
Shear Q (SUS) | 21 21 21 21 21 21 21 21
------------------------------------------------------------------------
Pm (SUS) | 263.0 274.0 263.0 274.0 263.0 274.0 263.0 274.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 133.4 143.9 476.1 487.1 226.2 237.2 319.4 330.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 117.2 298.5 670.0 507.0 245.6 685.6 970.6 324.3
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 274.00 1174.13 | Passed
Pm+Pl (SUS) | 487.08 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 970.58 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 532 543 532 543 532 543 532 543
Circ. Pl (SUS) | -16 -16 76 76 -97 -97 193 193
Circ. Q (SUS) | -25 25 279 -279 -1858 1858 2782 -2782
------------------------------------------------------------------------
Long. Pm (SUS) | 266 266 266 266 266 266 266 266
Long. Pl (SUS) | -23 -23 119 119 -50 -50 110 110
Long. Q (SUS) | 4 -4 920 -920 -520 520 774 -774
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 8 8 -8 -8 -9 -9 9 9
Shear Q (SUS) | 21 21 21 21 21 21 21 21
------------------------------------------------------------------------
Pm (SUS) | 532.0 543.0 532.0 543.0 532.0 543.0 532.0 543.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 516.2 527.2 608.3 619.3 435.4 446.4 725.2 736.2
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 494 554 1305 875 1423 2304 3507 2046
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 543.00 1174.13 | Passed
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Pm+Pl (SUS) | 736.22 1761.19 | Passed

Pm+Pl+Q (TOTAL)| 3507.38 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 324 337 324 337 324 337 324 337
Circ. Pl (SUS) | -131 -131 213 213 -81 -81 163 163
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 162 162 162 162 162 162 162 162
Long. Pl (SUS) | -70 -70 82 82 -55 -55 67 67
Long. Q (SUS) | -507 507 1087 -1087 -1354 1354 1934 -1934
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 11 11 -11 -11 -13 -13 13 13
Shear Q (SUS) | 43 43 43 43 43 43 43 43
------------------------------------------------------------------------
Pm (SUS) | 324.0 337.0 324.0 337.0 324.0 337.0 324.0 337.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 194.2 207.1 537.4 550.4 244.2 257.1 487.7 500.6
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 617 606 1332 1394 1491 1461 2164 2207
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 337.00 1174.13 | Passed
Pm+Pl (SUS) | 550.39 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 2207.84 3522.38 | Passed
------------------------------------------------------------------------

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INPUT VALUES, Nozzle Description: Noz N3 From : 40

Pressure for Reinforcement Calculations P 12.661 kgf/cm²

Temperature for Internal Pressure Temp 134 °C
Maximum Allowable Pressure New & Cold 16.21 kgf/cm²

Shell Material SA-240 316L

Shell Allowable Stress at Temperature S 1174.13 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 762.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2200.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-240 316L

Material UNS Number S31603
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1174.13 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) OD

Layout Angle 0.00 deg
Diameter 10.7500 in.

Size and Thickness Basis Actual

Actual Thickness tn 8.0000 mm

Flange Material SA-182 F316L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 316L

Pad Allowable Stress at Temperature Sp 1174.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 450.0000 mm
Thickness of Pad te 8.0000 mm
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Weld leg size between Pad and Shell Wp 6.0000 mm

Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm
Reinforcing Pad Width 88.4750 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N3

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 10.750 in.

Actual Thickness Used in Calculation 0.315 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.66*381.0000)/(1174*1.00-0.6*12.66)
= 4.1352 mm

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.21*381.0000)/(1174*1.00-0.6*16.21)
= 5.3053 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (12.66*136.5250)/(1174*1.00+0.4*12.66)
= 1.4659 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (16.21*136.5250)/(1174*1.00+0.4*16.21)
= 1.8750 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

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Parallel to Vessel Wall (Diameter Limit) Dl 514.1000 mm

Parallel to Vessel Wall, opening length d 257.0500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

UG-40, Limits of Reinforcement : [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 514.1000 mm
Parallel to Vessel Wall, opening length d 257.0500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/S )
= min( 1, 1174.1/1174.1 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 MAWP External Mapnc
Area Required Ar 10.630 NA 13.637 cm²
Area in Shell A1 9.934 NA 6.927 cm²
Area in Nozzle Wall A2 2.614 NA 2.450 cm²
Area in Inward Nozzle A3 0.000 NA 0.000 cm²
Area in Welds A41+A42+A43 1.000 NA 1.000 cm²
Area in Element A5 14.156 NA 14.156 cm²
TOTAL AREA AVAILABLE Atot 27.704 NA 24.533 cm²

The MAP(nc) Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 313.8065 8.0000 mm
Based on given Pad Diameter: 450.0000 1.8426 mm
Based on Shell or Nozzle Thickness: 313.8065 8.0000 mm

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
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= (257.0500*5.3053*1.0+2*8.0000*5.3053*1.0*(1-1.00))
= 13.637 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 257.050 ( 1.00 * 8.0000 - 1.0 * 5.305 ) - 2 * 8.000
( 1.00 * 8.0000 - 1.0 * 5.3053 ) * ( 1 - 1.000 )
= 6.927 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20.00 ) * ( 8.00 - 1.87 ) * 1.0000
= 2.450 cm²

Area Available in Welds [A41 + A42 + A43]:

= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 8.0000² *1.00 + (0.0000 )² *1.00 + 6.0000² * 1.00
= 1.000 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 450.0000 - 273.0500 ) * 8.0000 * 1.0000
= 14.156 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.8750 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.1352 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.1352 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 8.1026 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.103 , max( 4.1352 , 1.5000 ) ]
= 4.1352 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.8750 , 4.1352 )
= 4.1352 mm

Available Nozzle Neck Thickness = 8.0000 mm --> OK

UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Wall Thickness for Internal/External pressures ta = 1.8750 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 5.3053 mm
Wall Thickness tb1 = max(trb1, tr16b) = 5.3053 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 8.1026 mm
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Nozzle Calcs. : Noz N3 Nozl: 9 5:21pmApr 13,2015

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.103 , max( 5.3053 , 1.5000 ) ]
= 5.3053 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.8750 , 5.3053 )
= 5.3053 mm

Available Nozzle Neck Thickness = 8.0000 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 233.7, Allowable : 1174.1 kgf/cm² Passed
Expansion : 0.0, Allowable : 2701.6 kgf/cm² Passed
Occasional : 98.6, Allowable : 1561.6 kgf/cm² Passed
Shear : 90.5, Allowable : 821.9 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: Noz N3

Intermediate Calc. for nozzle/shell Welds Tmin 8.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.6000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 4.0000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (13.6373 - 6.9267 + 2 * 8.0000 * 1.0000 *
(1.00 * 8.0000 - 5.3053 ) ) * 1174
= 8385.24 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.4500 + 14.1560 + 1.0000 - 0.0000 * 1.00 ) * 1174
= 20671.67 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.4500 + 0.0000 + 0.6400 + ( 1.2800 ) ) * 1174
= 5130.95 kgf
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Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.4500 + 0.0000 + 1.0000 + 14.1560 + ( 1.2800 ) ) * 1174
= 22174.55 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 273.0500 * 8.0000 * 0.49 * 1174
= 19741. kgf

Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 450.0000 * 6.0000 * 0.49 * 1174
= 24400. kgf

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 132.5250 ) * ( 8.0000 - 0.0000 ) * 0.7 * 1174
= 27375. kgf

Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 273.0500 * 8.0000 * 0.74 * 1174
= 29812. kgf

Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 273.0500 * ( 8.0000 - 0.0000 ) * 0.74 * 1174
= 29812. kgf

Strength of Failure Paths:

PATH11 = ( SPEW + SNW ) = ( 24400 + 27374 ) = 51774 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 19740 + 29812 + 29812 + 0 ) = 79365 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 24400 + 29812 + 0 ) = 54212 kgf

Summary of Failure Path Calculations:

Path 1-1 = 51774 kgf, must exceed W = 8385 kgf or W1 = 20671 kgf
Path 2-2 = 79365 kgf, must exceed W = 8385 kgf or W2 = 5130 kgf
Path 3-3 = 54212 kgf, must exceed W = 8385 kgf or W3 = 22174 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 20.624 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Approximate M.A.P.(NC) for given geometry 20.695 kgf/cm²

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Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 25.3008 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 183.3008 mm

Percent Elongation Calculations:

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 3.018 %
Note: Please Check Requirements of Table UHA-44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: Noz N3 :

Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 0.0000 mm
Shell Diameter 762.000 mm
Shell Thickness 8.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 273.050 mm
Nozzle Thickness 8.0000 mm
Nozzle Stress Concentration Factor 1.000

Diameter of Reinforcing Pad 450.000 mm

Thickness of Reinforcing Pad 8.0000 mm

Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 12.66 kgf/cm²

Radial Load P -450.00 kgf
Circumferential Shear Vc 380.00 kgf
Longitudinal Shear Vl 450.00 kgf
Circumferential Moment Mc 380.00 kgf-m.
Longitudinal Moment Ml 475.00 kgf-m.
Torsional Moment Mt 600.00 kgf-m.

Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 778.000 mm

Nozzle Outside Diameter (d) = 273.050 mm
Vessel Thickness used (T) = 16.000 mm
Nozzle Thickness used (t) = 8.000 mm
T / t = 2.000
d / t = 34.131
Lambda = [(d/D)* (D/T)^(1/2)] = 2.447
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Nr/P = 0.080
Mr/P = 0.079
M0/P = 0.045
N0/P = 0.148
MrD/Mc = 0.180
NrDL/Mc = 0.104
M0d/Mc = 0.117
N0DL/Mc = 0.189
MrD/Ml = 0.096
NrDL/Ml = 0.061
M0D/Ml = 0.053
N0DL/Ml = 0.274

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 26 26 26 26
Outplane Bending (P ) 47 -47 47 -47
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -186 -186 186 186
Outplane Bending (ML) -218 218 218 -218
Normal Pressure Stress 295 307 295 307
----------------------- -------- -------- -------- --------
Outplane Stress Summary -35 317 773 254

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 14 14 14 14
Inplane Bending (P ) 83 -83 83 -83
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -41 -41 41 41
Inplane Bending (ML) -393 393 393 -393
Inplane Pressure Stress 147 147 147 147
----------------------- -------- -------- -------- --------
Inplane Stress Summary -189 430 680 -273

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 5 5 -5 -5
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 31 31 31 31
----------------------- -------- -------- -------- --------
Shear Stress Summary 37 37 26 26
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Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 198 441 780 530

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 26 26 26 26
Outplane Bending (P ) 47 -47 47 -47
Outplane Membrane (Mc) -102 -102 102 102
Outplane Bending (Mc) -382 382 382 -382
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 147 147 147 147
----------------------- -------- -------- -------- --------
Outplane Stress Summary -264 405 707 -154

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 14 14 14 14
Inplane Bending (P ) 83 -83 83 -83
Inplane Membrane (Mc) -56 -56 56 56
Inplane Bending (Mc) -586 586 586 -586
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 295 307 295 307
----------------------- -------- -------- -------- --------
Inplane Stress Summary -249 768 1035 -291

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -6 -6 6 6
Torsional Shear (Mt) 31 31 31 31
----------------------- -------- -------- -------- --------
Shear Stress Summary 25 25 38 38

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
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-----------(kgf/cm² )------------
Two * Max Shear Stress 283 770 1039 301

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 26 26 26 26
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -186 -186 186 186
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 236 251 236 251
----------------------- -------- -------- -------- --------
Hoop Stress Summary 76 91 448 464

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 6 6 6 6
Axial Bending (P ) 165 -165 165 -165
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -110 -110 110 110
Axial Bending (ML) -1075 1075 1075 -1075
Axial Pressure Stress 118 118 118 118
----------------------- -------- -------- -------- --------
Axial Stress Summary -896 924 1476 -1004

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 11 11 -11 -11
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 63 63 63 63
----------------------- -------- -------- -------- --------
Shear Stress Summary 75 75 52 52

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 984 931 1479 1472

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
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-----------(kgf/cm² )------------
Hoop Membrane (P ) 26 26 26 26
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -102 -102 102 102
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 236 251 236 251
----------------------- -------- -------- -------- --------
Hoop Stress Summary 159 175 365 380

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 6 6 6 6
Axial Bending (P ) 165 -165 165 -165
Axial Membrane (Mc) -88 -88 88 88
Axial Bending (Mc) -1666 1666 1666 -1666
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 118 118 118 118
----------------------- -------- -------- -------- --------
Axial Stress Summary -1465 1538 2045 -1617

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -13 -13 13 13
Shear due to Torsion 63 63 63 63
----------------------- -------- -------- -------- --------
Shear Stress Summary 50 50 77 77

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1628 1540 2048 2004

Stress Computations at the Edge of the Reinforcing Pad:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 770.000 mm

Nozzle Outside Diameter (d) = 450.000 mm
Vessel Thickness used (T) = 8.000 mm
Nozzle Thickness used (t) = 96.475 mm
T / t = 0.083
d / t = 10.000
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Lambda = [(d/D)* (D/T)^(1/2)] = 5.734

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.045
Mr/P = 0.070
M0/P = 0.019
N0/P = 0.028
MrD/Mc = 0.239
NrDL/Mc = 0.095
M0d/Mc = 0.070
N0DL/Mc = 0.052
MrD/Ml = 0.044
NrDL/Ml = 0.042
M0D/Ml = 0.014
N0DL/Ml = 0.025

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 19 19 19 19
Outplane Bending (P ) 81 -81 81 -81
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -40 -40 40 40
Outplane Bending (ML) -136 136 136 -136
Normal Pressure Stress 596 609 596 609
----------------------- -------- -------- -------- --------
Outplane Stress Summary 520 643 875 450

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 31 31 31 31
Inplane Bending (P ) 297 -297 297 -297
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -68 -68 68 68
Inplane Bending (ML) -439 439 439 -439
Inplane Pressure Stress 298 298 298 298
----------------------- -------- -------- -------- --------
Inplane Stress Summary 119 403 1135 -338

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 6 6 -6 -6
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Outplane Shear (Vl) 0 0 0 0

Outplane Shear (Mt) 23 23 23 23
----------------------- -------- -------- -------- --------
Shear Stress Summary 30 30 16 16

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 523 646 1136 789

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 19 19 19 19
Outplane Bending (P ) 81 -81 81 -81
Outplane Membrane (Mc) -68 -68 68 68
Outplane Bending (Mc) -551 551 551 -551
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 298 298 298 298
----------------------- -------- -------- -------- --------
Outplane Stress Summary -219 718 1018 -247

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 31 31 31 31
Inplane Bending (P ) 297 -297 297 -297
Inplane Membrane (Mc) -125 -125 125 125
Inplane Bending (Mc) -1894 1894 1894 -1894
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 596 609 596 609
----------------------- -------- -------- -------- --------
Inplane Stress Summary -1094 2112 2944 -1424

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -7 -7 7 7
Torsional Shear (Mt) 23 23 23 23
----------------------- -------- -------- -------- --------
Shear Stress Summary 15 15 31 31
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Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1094 2112 2945 1425

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 295 307 295 307 295 307 295 307
Circ. Pl (SUS) | -160 -160 212 212 -42 -42 70 70
Circ. Q (SUS) | -171 171 265 -265 -503 503 669 -669
------------------------------------------------------------------------
Long. Pm (SUS) | 147 147 147 147 147 147 147 147
Long. Pl (SUS) | -27 -27 55 55 -76 -76 128 128
Long. Q (SUS) | -310 310 476 -476 -335 335 429 -429
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 5 5 -5 -5 -6 -6 6 6
Shear Q (SUS) | 31 31 31 31 31 31 31 31
------------------------------------------------------------------------
Pm (SUS) | 295.0 307.0 295.0 307.0 295.0 307.0 295.0 307.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 136.5 147.9 507.1 519.1 253.2 265.2 365.4 377.4
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 198 440 778 530 282 769 1038 301
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 307.00 1174.13 | Passed
Pm+Pl (SUS) | 519.08 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 1038.10 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
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---------------|--------------------------------------------------------
Circ. Pm (SUS) | 596 609 596 609 596 609 596 609
Circ. Pl (SUS) | -21 -21 59 59 -94 -94 156 156
Circ. Q (SUS) | -55 55 217 -217 -1597 1597 2191 -2191
------------------------------------------------------------------------
Long. Pm (SUS) | 298 298 298 298 298 298 298 298
Long. Pl (SUS) | -37 -37 99 99 -49 -49 87 87
Long. Q (SUS) | -142 142 736 -736 -470 470 632 -632
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 6 6 -6 -6 -7 -7 7 7
Shear Q (SUS) | 23 23 23 23 23 23 23 23
------------------------------------------------------------------------
Pm (SUS) | 596.0 609.0 596.0 609.0 596.0 609.0 596.0 609.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 575.1 588.1 655.1 668.1 502.2 515.2 752.1 765.1
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 522 646 1134 790 1095 2112 2943 1426
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 609.00 1174.13 | Passed
Pm+Pl (SUS) | 765.13 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 2943.47 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 236 251 236 251 236 251 236 251
Circ. Pl (SUS) | -160 -160 212 212 -76 -76 128 128
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 118 118 118 118 118 118 118 118
Long. Pl (SUS) | -104 -104 116 116 -82 -82 94 94
Long. Q (SUS) | -910 910 1240 -1240 -1501 1501 1831 -1831
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 11 11 -11 -11 -13 -13 13 13
Shear Q (SUS) | 63 63 63 63 63 63 63 63
------------------------------------------------------------------------
Pm (SUS) | 236.0 251.0 236.0 251.0 236.0 251.0 236.0 251.0
------------------------------------------------------------------------
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Pm+Pl (SUS) | 77.9 92.5 448.6 463.5 161.3 176.2 365.1 380.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 983 930 1476 1472 1628 1538 2046 2003
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 251.00 1174.13 | Passed
Pm+Pl (SUS) | 463.53 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 2046.43 3522.38 | Passed
------------------------------------------------------------------------

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Nozzle Calcs. : Noz N4 Nozl: 10 5:21pmApr 13,2015

INPUT VALUES, Nozzle Description: Noz N4 From : 40

Pressure for Reinforcement Calculations P 12.661 kgf/cm²

Temperature for Internal Pressure Temp 134 °C
Maximum Allowable Pressure New & Cold 16.21 kgf/cm²

Shell Material SA-240 316L

Shell Allowable Stress at Temperature S 1174.13 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 762.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 925.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316L

Material UNS Number S31603
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 921.19 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) OD

Layout Angle 180.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Minimum

Nominal Thickness tn 40S

Flange Material SA-182 F316L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 304L

Pad Allowable Stress at Temperature Sp 1174.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 180.0000 mm
Thickness of Pad te 8.0000 mm
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Weld leg size between Pad and Shell Wp 6.0000 mm

Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm
Reinforcing Pad Width 45.5500 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N4

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 3.500 in.

Actual Thickness Used in Calculation 0.189 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.66*381.0000)/(1174*1.00-0.6*12.66)
= 4.1352 mm

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (16.21*381.0000)/(1174*1.00-0.6*16.21)
= 5.3053 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (12.66*44.4500)/(921*1.00+0.4*12.66)
= 0.6076 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (16.21*44.4500)/(1174*1.00+0.4*16.21)
= 0.6105 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

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Nozzle Calcs. : Noz N4 Nozl: 10 5:21pmApr 13,2015

Parallel to Vessel Wall (Diameter Limit) Dl 158.5976 mm

Parallel to Vessel Wall, opening length d 79.2988 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

UG-40, Limits of Reinforcement : [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 158.5976 mm
Parallel to Vessel Wall, opening length d 79.2988 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N4.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.6105 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.1352 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.1352 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 4.8000 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 4.1352 , 1.5000 ) ]
= 4.1352 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.6105 , 4.1352 )
= 4.1352 mm

Available Nozzle Neck Thickness = 4.8006 mm --> OK

UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Wall Thickness for Internal/External pressures ta = 0.6105 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 5.3053 mm
Wall Thickness tb1 = max(trb1, tr16b) = 5.3053 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 4.8000 mm
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Nozzle Calcs. : Noz N4 Nozl: 10 5:21pmApr 13,2015

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 5.3053 , 1.5000 ) ]
= 4.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.6105 , 4.8000 )
= 4.8000 mm

Available Nozzle Neck Thickness = 4.8006 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 572.2, Allowable : 921.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2046.9 kgf/cm² Passed
Occasional : 49.3, Allowable : 1225.2 kgf/cm² Passed
Shear : 277.9, Allowable : 644.8 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: Noz N4

Intermediate Calc. for nozzle/shell Welds Tmin 4.8006 mm

Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.3604 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 4.0000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 20.624 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Approximate M.A.P.(NC) for given geometry 20.695 kgf/cm²

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.6018 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.6018 mm
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Input Echo, WRC297 Item 1, Description: Noz N4 :

Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 0.0000 mm
Shell Diameter 762.000 mm
Shell Thickness 8.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 88.900 mm
Nozzle Thickness 4.8006 mm
Nozzle Stress Concentration Factor 1.000

Diameter of Reinforcing Pad 180.000 mm

Thickness of Reinforcing Pad 8.0000 mm

Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 12.66 kgf/cm²

Radial Load P -110.00 kgf
Circumferential Shear Vc 100.00 kgf
Longitudinal Shear Vl 110.00 kgf
Circumferential Moment Mc 90.00 kgf-m.
Longitudinal Moment Ml 100.00 kgf-m.
Torsional Moment Mt 120.00 kgf-m.

Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No

Warning - The ratio, Dn/Tn (18.519) is < 20

check the limitations of WRC bulletin 297.

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 778.000 mm

Nozzle Outside Diameter (d) = 88.900 mm
Vessel Thickness used (T) = 16.000 mm
Nozzle Thickness used (t) = 4.801 mm
T / t = 3.333
d / t = 18.519
Lambda = [(d/D)* (D/T)^(1/2)] = 0.797

Nr/P = 0.115
Mr/P = 0.112
M0/P = 0.125
N0/P = 0.237
MrD/Mc = 0.169
NrDL/Mc = 0.144
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M0d/Mc = 0.218
N0DL/Mc = 0.124
MrD/Ml = 0.148
NrDL/Ml = 0.130
M0D/Ml = 0.189
N0DL/Ml = 0.213

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 10 10 10 10
Outplane Bending (P ) 32 -32 32 -32
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -93 -93 93 93
Outplane Bending (ML) -497 497 497 -497
Normal Pressure Stress 295 307 295 307
----------------------- -------- -------- -------- --------
Outplane Stress Summary -253 689 928 -117

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 28 -28 28 -28
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -57 -57 57 57
Inplane Bending (ML) -388 388 388 -388
Inplane Pressure Stress 147 147 147 147
----------------------- -------- -------- -------- --------
Inplane Stress Summary -264 455 627 -208

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 4 4 -4 -4
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 60 60 60 60
----------------------- -------- -------- -------- --------
Shear Stress Summary 64 64 55 55

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
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Two * Max Shear Stress 324 706 938 234

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 10 10 10 10
Outplane Bending (P ) 32 -32 32 -32
Outplane Membrane (Mc) -49 -49 49 49
Outplane Bending (Mc) -516 516 516 -516
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 147 147 147 147
----------------------- -------- -------- -------- --------
Outplane Stress Summary -375 592 755 -341

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 28 -28 28 -28
Inplane Membrane (Mc) -56 -56 56 56
Inplane Bending (Mc) -399 399 399 -399
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 295 307 295 307
----------------------- -------- -------- -------- --------
Inplane Stress Summary -127 626 785 -58

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -4 -4 4 4
Torsional Shear (Mt) 60 60 60 60
----------------------- -------- -------- -------- --------
Shear Stress Summary 55 55 65 65

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 387 667 837 355

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
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hoop direction) Outside Inside Outside Inside

-----------(kgf/cm² )------------
Hoop Membrane (P ) 10 10 10 10
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -93 -93 93 93
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 118 133 118 133
----------------------- -------- -------- -------- --------
Hoop Stress Summary 34 49 222 237

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 8 8 8 8
Axial Bending (P ) 156 -156 156 -156
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -395 -395 395 395
Axial Bending (ML) -2411 2411 2411 -2411
Axial Pressure Stress 59 59 59 59
----------------------- -------- -------- -------- --------
Axial Stress Summary -2582 1927 3031 -2106

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 14 14 -14 -14
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 201 201 201 201
----------------------- -------- -------- -------- --------
Shear Stress Summary 216 216 186 186

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2652 1952 3044 2373

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 10 10 10 10
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -49 -49 49 49
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
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Hoop Bending (ML) 0 0 0 0

Hoop Pressure Stress 118 133 118 133
----------------------- -------- -------- -------- --------
Hoop Stress Summary 79 94 177 192

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 8 8 8 8
Axial Bending (P ) 156 -156 156 -156
Axial Membrane (Mc) -355 -355 355 355
Axial Bending (Mc) -2544 2544 2544 -2544
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 59 59 59 59
----------------------- -------- -------- -------- --------
Axial Stress Summary -2674 2099 3124 -2277

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -16 -16 16 16
Shear due to Torsion 201 201 201 201
----------------------- -------- -------- -------- --------
Shear Stress Summary 184 184 217 217

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2779 2116 3140 2508

Stress Computations at the Edge of the Reinforcing Pad:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D)= 770.000 mm

Nozzle Outside Diameter (d)= 180.000 mm
Vessel Thickness used (T)= 8.000 mm
Nozzle Thickness used (t)= 50.351 mm
T / t = 0.159
d / t = 10.000
Lambda = [(d/D)* (D/T)^(1/2)] = 2.293

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.070
Mr/P = 0.132
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M0/P = 0.039
N0/P = 0.063
MrD/Mc = 0.283
NrDL/Mc = 0.100
M0d/Mc = 0.086
N0DL/Mc = 0.074
MrD/Ml = 0.100
NrDL/Ml = 0.091
M0D/Ml = 0.030
N0DL/Ml = 0.083

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 10 10 10 10
Outplane Bending (P ) 40 -40 40 -40
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -71 -71 71 71
Outplane Bending (ML) -156 156 156 -156
Normal Pressure Stress 596 609 596 609
----------------------- -------- -------- -------- --------
Outplane Stress Summary 419 664 876 495

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 12 12 12 12
Inplane Bending (P ) 135 -135 135 -135
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -78 -78 78 78
Inplane Bending (ML) -522 522 522 -522
Inplane Pressure Stress 298 298 298 298
----------------------- -------- -------- -------- --------
Inplane Stress Summary -154 618 1046 -269

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 4 4 -4 -4
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 29 29 29 29
----------------------- -------- -------- -------- --------
Shear Stress Summary 33 33 25 25

Vessel Stresses
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LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 577 682 1050 765

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 10 10 10 10
Outplane Bending (P ) 40 -40 40 -40
Outplane Membrane (Mc) -57 -57 57 57
Outplane Bending (Mc) -403 403 403 -403
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 298 298 298 298
----------------------- -------- -------- -------- --------
Outplane Stress Summary -112 614 811 -77

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) 12 12 12 12
Inplane Bending (P ) 135 -135 135 -135
Inplane Membrane (Mc) -77 -77 77 77
Inplane Bending (Mc) -1327 1327 1327 -1327
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 596 609 596 609
----------------------- -------- -------- -------- --------
Inplane Stress Summary -660 1734 2149 -763

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -4 -4 4 4
Torsional Shear (Mt) 29 29 29 29
----------------------- -------- -------- -------- --------
Shear Stress Summary 24 24 34 34

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 661 1735 2150 765
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WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 295 307 295 307 295 307 295 307
Circ. Pl (SUS) | -83 -83 103 103 -52 -52 60 60
Circ. Q (SUS) | -465 465 529 -529 -371 371 427 -427
------------------------------------------------------------------------
Long. Pm (SUS) | 147 147 147 147 147 147 147 147
Long. Pl (SUS) | -53 -53 61 61 -39 -39 59 59
Long. Q (SUS) | -360 360 416 -416 -484 484 548 -548
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 4 4 -4 -4 -4 -4 4 4
Shear Q (SUS) | 60 60 60 60 60 60 60 60
------------------------------------------------------------------------
Pm (SUS) | 295.0 307.0 295.0 307.0 295.0 307.0 295.0 307.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 212.1 224.1 398.1 410.1 243.1 255.1 355.1 367.1
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 323.8 705.3 937.0 235.0 388.1 667.5 833.5 355.8
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 307.00 1174.13 | Passed
Pm+Pl (SUS) | 410.08 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 937.02 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 596 609 596 609 596 609 596 609
Circ. Pl (SUS) | -61 -61 81 81 -65 -65 89 89
Circ. Q (SUS) | -116 116 196 -196 -1192 1192 1462 -1462
------------------------------------------------------------------------
Long. Pm (SUS) | 298 298 298 298 298 298 298 298
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Long. Pl (SUS) | -66 -66 90 90 -47 -47 67 67

Long. Q (SUS) | -387 387 657 -657 -363 363 443 -443
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 4 4 -4 -4 -4 -4 4 4
Shear Q (SUS) | 29 29 29 29 29 29 29 29
------------------------------------------------------------------------
Pm (SUS) | 596.0 609.0 596.0 609.0 596.0 609.0 596.0 609.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 535.1 548.1 677.1 690.1 531.1 544.1 685.0 698.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 577 681 1048 764 662 1736 2147 765
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 609.00 1174.13 | Passed
Pm+Pl (SUS) | 698.05 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 2147.81 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 118 133 118 133 118 133 118 133
Circ. Pl (SUS) | -83 -83 103 103 -39 -39 59 59
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 59 59 59 59 59 59 59 59
Long. Pl (SUS) | -387 -387 403 403 -347 -347 363 363
Long. Q (SUS) | -2255 2255 2567 -2567 -2388 2388 2700 -2700
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 14 14 -14 -14 -16 -16 16 16
Shear Q (SUS) | 201 201 201 201 201 201 201 201
------------------------------------------------------------------------
Pm (SUS) | 118.0 133.0 118.0 133.0 118.0 133.0 118.0 133.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 364.1 379.0 462.8 462.9 368.4 383.3 423.0 423.1
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2653 1951 3041 2370 2779 2116 3137 2507
------------------------------------------------------------------------

------------------------------------------------------------------------
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Nozzle Calcs. : Noz N4 Nozl: 10 5:21pmApr 13,2015

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 133.00 921.19 | Passed
Pm+Pl (SUS) | 462.86 1381.78 | Passed
Pm+Pl+Q (TOTAL)| 3137.90 3142.97 | Passed
------------------------------------------------------------------------

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Nozzle Calcs. : Noz N5 Nozl: 11 5:21pmApr 13,2015

INPUT VALUES, Nozzle Description: Noz N5 From : 60

Pressure for Reinforcement Calculations P 11.299 kgf/cm²

Temperature for Internal Pressure Temp 134 °C
Maximum Allowable Pressure New & Cold 13.43 kgf/cm²

Shell Material SA-240 304L

Shell Allowable Stress at Temperature S 1174.13 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 762.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2783.5002 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP304L

Material UNS Number S30403
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 928.22 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) OD

Layout Angle 0.00 deg
Diameter 1.5000 in.

Size and Thickness Basis Minimum

Nominal Thickness tn 80S

Flange Material SA-182 F304L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Overall MAWP.

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Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N5

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 1.900 in.

Actual Thickness Used in Calculation 0.175 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (11.30*381.0000)/(1174*1.00-0.6*11.30)
= 3.6878 mm

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (13.43*381.0000)/(1174*1.00-0.6*13.43)
= 4.3888 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (11.30*24.1300)/(928*1.00+0.4*11.30)
= 0.2923 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (13.43*24.1300)/(1174*1.00+0.4*13.43)
= 0.2748 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 78.7400 mm
Parallel to Vessel Wall, opening length d 39.3700 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.1125 mm

UG-40, Limits of Reinforcement : [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 78.7400 mm
Parallel to Vessel Wall, opening length d 39.3700 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.1125 mm
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Nozzle Calcs. : Noz N5 Nozl: 11 5:21pmApr 13,2015

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.2923 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.6878 mm
Wall Thickness tb1 = max(trb1, tr16b) = 3.6878 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 3.2200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.220 , max( 3.6878 , 1.5000 ) ]
= 3.2200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.2923 , 3.2200 )
= 3.2200 mm

Available Nozzle Neck Thickness = 4.4450 mm --> OK

UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Wall Thickness for Internal/External pressures ta = 0.2748 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.3888 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.3888 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 3.2200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.220 , max( 4.3888 , 1.5000 ) ]
= 3.2200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.2748 , 3.2200 )
= 3.2200 mm

Available Nozzle Neck Thickness = 4.4450 mm --> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C
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Nozzle Calcs. : Noz N5 Nozl: 11 5:21pmApr 13,2015

Weld Size Calculations, Description: Noz N5

Intermediate Calc. for nozzle/shell Welds Tmin 4.4450 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.1115 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 20.615 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Approximate M.A.P.(NC) for given geometry 20.695 kgf/cm²

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.7649 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 158.7649 mm

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Nozzle Calcs. : Noz N6 Nozl: 12 5:21pmApr 13,2015

INPUT VALUES, Nozzle Description: Noz N6 From : 60

Pressure for Reinforcement Calculations P 11.299 kgf/cm²

Temperature for Internal Pressure Temp 134 °C
Maximum Allowable Pressure New & Cold 13.43 kgf/cm²

Shell Material SA-240 304L

Shell Allowable Stress at Temperature S 1174.13 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 762.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2783.5002 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP304L

Material UNS Number S30403
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 928.22 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²

Diameter Basis (for tr calc only) OD

Layout Angle 180.00 deg
Diameter 1.5000 in.

Size and Thickness Basis Minimum

Nominal Thickness tn 80S

Flange Material SA-182 F304L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Overall MAWP.

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Nozzle Calcs. : Noz N6 Nozl: 12 5:21pmApr 13,2015

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N6

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 1.900 in.

Actual Thickness Used in Calculation 0.175 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (11.30*381.0000)/(1174*1.00-0.6*11.30)
= 3.6878 mm

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (13.43*381.0000)/(1174*1.00-0.6*13.43)
= 4.3888 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (11.30*24.1300)/(928*1.00+0.4*11.30)
= 0.2923 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (13.43*24.1300)/(1174*1.00+0.4*13.43)
= 0.2748 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 78.7400 mm
Parallel to Vessel Wall, opening length d 39.3700 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.1125 mm

UG-40, Limits of Reinforcement : [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 78.7400 mm
Parallel to Vessel Wall, opening length d 39.3700 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.1125 mm
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Nozzle Calcs. : Noz N6 Nozl: 12 5:21pmApr 13,2015

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N6.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.2923 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.6878 mm
Wall Thickness tb1 = max(trb1, tr16b) = 3.6878 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 3.2200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.220 , max( 3.6878 , 1.5000 ) ]
= 3.2200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.2923 , 3.2200 )
= 3.2200 mm

Available Nozzle Neck Thickness = 4.4450 mm --> OK

UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]

Wall Thickness for Internal/External pressures ta = 0.2748 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 4.3888 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.3888 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 3.2200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.220 , max( 4.3888 , 1.5000 ) ]
= 3.2200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.2748 , 3.2200 )
= 3.2200 mm

Available Nozzle Neck Thickness = 4.4450 mm --> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 °C
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Nozzle Calcs. : Noz N6 Nozl: 12 5:21pmApr 13,2015

Weld Size Calculations, Description: Noz N6

Intermediate Calc. for nozzle/shell Welds Tmin 4.4450 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.1115 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 20.615 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Approximate M.A.P.(NC) for given geometry 20.695 kgf/cm²

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.7649 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 158.7649 mm

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Nozzle Schedule : Step: 20 5:21pmApr 13,2015

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
------------------------------------------------------------------------------
Noz N5 1.500 80S SlipOn 1.900 5.080 - - 158.76
Noz N6 1.500 80S SlipOn 1.900 5.080 - - 158.76
Noz N4 3.000 40S SlipOn 3.500 5.486 180.00 8.000 160.60
Noz N3 10.750 150 SlipOn 10.750 8.000 450.00 8.000 183.30
Noz N1 16.000 150 SlipOn 16.000 8.000 580.00 8.000 216.71
Noz N2 16.000 150 SlipOn 16.000 8.000 580.00 8.000 216.71

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
Noz N5 SA-312 TP304L 8.000 6.000 - - -
Noz N6 SA-312 TP304L 8.000 6.000 - - -
Noz N4 SA-312 TP316L 8.000 8.000 6.000 8.000 -
Noz N3 SA-240 316L 8.000 8.000 6.000 8.000 -
Noz N1 SA-240 304L 8.000 8.000 6.000 8.000 -
Noz N2 SA-240 304L 8.000 8.000 6.000 8.000 -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
Noz N5 2116.500 0.00 150.00 0.00 RHS_Chl_Shl
Noz N6 2116.500 180.00 150.00 0.00 RHS_Chl_Shl
Noz N4 337.500 180.00 150.00 0.00 Main_Shl
Noz N3 1612.500 0.00 150.00 0.00 Main_Shl
Noz N1 -237.500 180.00 150.00 0.00 LHS_Chl_Shl
Noz N2 -237.500 0.00 150.00 0.00 LHS_Chl_Shl
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Weld Sizes for Slip On Nozzle Flanges per UW-21:

Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 0.7 * Hub Thickness, Nozzle Thickness-Corrosion )/0.7 for Socket Welds
= min( 1.4 * tmin, Hub Thickness ) / 0.7 for Slip on Flanges.

The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.

Nominal Flange Noz. Wall Hub Throat xmin

Description Size Sch/Type O/Dia Thk -------- Thickness
in. Cls in. mm mm mm mm
------------------------------------------------------------------------------
Noz N5 1.500 80S SlipOn 1.900 5.080 7.747 4.978 7.112
Noz N6 1.500 80S SlipOn 1.900 5.080 7.747 4.978 7.112
Noz N4 3.000 40S SlipOn 3.500 5.486 8.636 5.377 7.681
Warning - Could not determine small end hub thickness ...
Noz N1 16.000 150 SlipOn 16.000 8.000 23.368 7.840 11.200
Noz N2 16.000 150 SlipOn 16.000 8.000 23.368 7.840 11.200

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Nozzle Summary : Step: 21 5:21pmApr 13,2015

Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

kgf/cm² kgf/cm² Path Stresses
---------------------------------------------------------------------------
Noz N1 18.77 ... 18.82 OK 4.39 OK Passed
Noz N2 18.77 ... 18.82 OK 4.39 OK Passed
Noz N3 20.62 ... 20.69 OK 5.31 OK Passed
Noz N4 20.62 ... 20.69 OK 4.80 OK NoCalc[*]
Noz N5 20.61 ... 20.69 OK 3.22 OK NoCalc[*]
Noz N6 20.61 ... 20.69 OK 3.22 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 18.77 Noz N2 18.82 Noz N2

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

20 Noz N1 400.000 180.000 780.800
20 Noz N2 400.000 0.000 780.800
40 Noz N3 2200.000 0.000 514.100
40 Noz N4 925.000 180.000 158.598
60 Noz N5 2783.500 0.000 78.740
60 Noz N6 2783.500 180.000 78.740

The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

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FileName : Corn Fill Water Heat Exchanger_R0 Page 142
ASME TS Calc : Case: 1 5:21p Apr 13,2015

Input Echo, Tubesheet Number 1, Description: ASME Tubesheet

Shell Data:
Main Shell Description: Main_Shl
Shell Design Pressure Ps 10.55 kgf/cm²
Shell Operating Pressure Psox 10.55 kgf/cm²
Shell Thickness ts 8.0000 mm
Shell Internal Corrosion Allowance cas 0.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm
Inside Diameter of Shell Ds 762.000 mm
Shell Circumferential Joint Efficiency Esw 0.850
Shell Temperature for Internal Pressure Ts 134.00 °C
Shell Material SA-240 316L
Shell Material UNS Number S31603
Shell Allowable Stress at Temperature Ss 1174.13 kgf/cm²
Shell Allowable Stress at Ambient 1174.13 kgf/cm²

Channel Description: LHS_Chl_Shl

Channel Type: Cylinder
Channel Design Pressure Pt 10.55 kgf/cm²
Channel Operating Pressure Ptox 10.55 kgf/cm²
Channel Thickness tc 8.0000 mm
Channel Corrosion Allowance cac 0.0000 mm
Inside Diameter of Channel Dc 762.000 mm
Channel Design Temperature TEMPC 134.00 °C
Channel Material SA-240 304L
Channel Material UNS Number S30403
Channel Allowable Stress at Temperature Sc 1174.13 kgf/cm²
Channel Allowable Stress at Ambient 1174.13 kgf/cm²

Tube Data:
Number of Tube Holes Nt 404
Tube Wall Thickness et 1.6000 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 1829.00 mm
Straight Tube Length (bet. inner tubsht faces) L 1729.00 mm
Design Temperature of the Tubes 134.00 °C
Tube Material SA-213 TP316L
Tube Material UNS Number S31603
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 921.19 kgf/cm²
Tube Allowable Stress At Ambient 1174.13 kgf/cm²
Tube Yield Stress At design Temperature Syt 1377.32 kgf/cm²
Tube Pitch (Center to Center Spacing) P 31.7500 mm
Tube Layout Pattern Triangular

Fillet Weld Leg af 1.5000 mm

Groove Weld Leg ag 1.5000 mm
Tube-Tubesheet Joint Weld Type Full Strength
Method for Tube-Tubesheet Jt. Allow. UW-20
Tube-Tubesheet Joint Classification b-1
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Radius to Outermost Tube Hole Center ro 361.250 mm

Largest Center-to-Center Tube Distance Ul 41.0000 mm
Length of Expanded Portion of Tube ltx 0.0000 mm
Tube-side pass partition groove depth hg 5.0000 mm

Tubesheet Data:

Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B

Tubesheet Design Metal Temperature T 134.00 °C

Tubesheet Material SA-240 304L
Tubesheet Material UNS Number S30403
Tubesheet Allowable Stress at Temperature S 928.22 kgf/cm²
Tubesheet Allowable Stress at Ambient Tt 1174.13 kgf/cm²
Thickness of Tubesheet h 50.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 900.000 mm
Area of the Untubed Lanes AL 303.0 cm²

Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 1000.000 mm
Tube End condition corresponding to Span (l) k 1.00

Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES

Note: The Metal temperatures at the Rim are set to ambient (21 °C)

Tubesheet Metal Temp. at Rim T' 21.11 °C

Shell Metal Temp. at Tubesheet T'S 21.11 °C
Channel Metal Temp. at Tubesheet T'C 21.11 °C
Perform Differential Pressure Design N
Run Multiple Load Cases YES

Mean Shell Metal Temp. along Shell len. Tsm 133.61 °C

Mean Tube Metal Temp. along Tube length Ttm 112.90 °C
Junction Stress Reduction option Perform Plastic Calculation

Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Channel
Flange Outside Diameter A 900.000 mm
Flange Inside Diameter B 762.000 mm
Flange Face Outside Diameter Fod 826.000 mm
Flange Face Inside Diameter Fid 762.000 mm
Gasket Outside Diameter Go 823.000 mm
Gasket Inside Diameter Gi 783.000 mm
Small end Hub thk. g0 8.0000 mm
Large end Hub thk. g1 19.5000 mm
Gasket Factor, m 2.00
Gasket Design Seating Stress y 201.00 kgf/cm²
Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Gasket Thickness tg 3.0000 mm
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Full face Gasket Flange Option Program Selects

Length of Partition Gasket lp 783.000 mm
Width of Partition Gasket wp 10.0000 mm
Partition Gasket Factor, mPart 2.0000
Partition Gasket Design Seating Stress yPart 201.00 kgf/cm²
Partition Gasket Facing Sketch Code Sketch 1a
Partition Gasket Column for Gasket Seating Code Column II

Bolting Information:
Diameter of Bolt Circle C 858.000 mm
Nominal Bolt Diameter dB 19.0500 mm
Type of Thread Series UNC Thread Series
Number of Bolts n 28
Bolt Material SA-193 B8
Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²
Weld between Flange and Shell/Channel 8.0000 mm

Tubesheet Integral with Shell

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 40.0000 mm
Is Bolt Load Transferred to the Tubesheet Yes

Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO

ASME TubeSheet Results per Part UHX, 2013

Elasticity/Expansion Material Properties:

Shell - TE-1 Austenitic Group 3 Steels

Shell - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 133.6 °C 0.0000164596 /°C
Elastic Mod. at Design Temperature 134.0 °C 0.19077E+07 kgf/cm²
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000152988 /°C
Elastic Mod. at Metal Temp. along Len 133.6 °C 0.19080E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

Channel - TE-1 Austenitic Group 3 Steels

Channel - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000152988 /°C
Elastic Mod. at Design Temperature 134.0 °C 0.19077E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

Tubes - TE-1 Austenitic Group 3 Steels

Tubes - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 112.9 °C 0.0000162721 /°C
Elastic Mod. at Design Temperature 134.0 °C 0.19077E+07 kgf/cm²
Elastic Mod. at Metal Temp. along Len 112.9 °C 0.19211E+07 kgf/cm²
Elastic Mod. at Tubsht. Design Temp. 134.0 °C 0.19077E+07 kgf/cm²
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

TubeSheet - TE-1 Austenitic Group 3 Steels

TubeSheet - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 21.1 °C 0.0000152988 /°C
Elastic Mod. at Design Temperature 134.0 °C 0.19077E+07 kgf/cm²
Elastic Mod. at Metal Temp. at Rim 21.1 °C 0.19897E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.

Tube Required Thickness under Internal Pressure (Tubeside pressure) :

Thickness Due to Internal Pressure:

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.55*(25.4000/2-0.000)/(921.19*1.00+0.4*10.55)
= 0.1447 + 0.0000 = 0.1447 mm

Tube Required Thickness under External Pressure (Shellside pressure) :

External Pressure Chart HA-4 at 134.00 °C

Elastic Modulus for Material 1871190.88 kgf/cm²

Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
1.6000 25.40 1729.00 15.88 50.0000 0.0043648 704.43
EMAWP = (4*B)/(3*(D/T)) = ( 4 *704.4256 )/( 3 *15.8750 ) = 59.1644 kgf/cm²

Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.5013 25.40 1729.00 50.67 50.0000 0.0004284 400.81
EMAWP = (4*B)/(3*(D/T)) = ( 4 *400.8085 )/( 3 *50.6725 ) = 10.5464 kgf/cm²

Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.5013 mm
Allowable Internal Pressure at Corroded thickness 122.21 kgf/cm²
Required Internal Design Pressure 10.55 kgf/cm²
Allowable External Pressure at Corroded thickness 59.16 kgf/cm²
Required External Design Pressure 10.55 kgf/cm²
Required Thickness due to Shell Side pressure 0.5013 mm

-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Ps + Pt - Th)
-----------------------------------------------------------------

Intermediate Calculations For Tubesheets Extended As Flanges:

ASME Code, Section VIII, Division 1, 2013

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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Gasket Contact Width, N = (Goc-Gic) / 2 20.000 mm

Basic Gasket Width, b0 = N / 2.0 10.000 mm
Effective Gasket Width, b = SQRT(b0) * 2.5 7.966 mm
Gasket Reaction Diameter, G = Go-2.0*b 807.068 mm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 40.000 /(2.00 + 0.5)
= 134.100 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 858.000 * sin( 3.142 / 28 )
= 96.066 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 96.066 /( 2 * 19.050 + 40.000 )), 1 )
= 1.1091

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 35.128 mm
Circular Wrench End Diameter a 52.388 mm
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 36.481 54.555
Radial distance bet. hub and bolts 20.637 32.000
Radial distance bet. bolts and the edge 20.637 21.000
Circumferential spacing between bolts 44.450 96.066 134.100
-----------------------------------------------------------------------------

Flange Design Bolt Load, Seating Condition W : 80005.78 kgf

Flange Design Bolt Load, Operating Condition Wm1: 64122.22 kgf

Results for ASME Fixed Tubesheet Calculations for Configuration b,

Results for Tubesheet Calculations Original Thickness :

UHX-13.5.1 Step 1:

Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 0.0000 / 50.0000 = 0.0000 ( must be 0 <= rho <= 1 )

Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= Max( 25.4000 -2*1.6000 *(1907717 /1907717 )*
( 921 /928 )*(0.000 ), 25.4000 -2*1.6000 )
= 25.4000 mm
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 361.250 + 25.400 = 747.900 mm

Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (31.7500 - 25.4000 )/31.7500 = 0.2000

Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do / 2 = 747.9000 / 2 = 373.9500 mm

Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 31.7500 / sqrt( 1 - 4 * min( 303.00 *100.000 , 4*747.900 *31.750 )
/ ( 3.141 * 747.900²) )
= 32.9050 mm

Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (32.9050 - 25.4000 ) / 32.9050 = 0.2281

Compute the Ratio [Rhos]:

= as / ao = 381.0000 / 373.9500 = 1.018853

Compute the Ratio [Rhoc]:

= ac / ao = 403.5342 / 373.9500 = 1.079113

Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))^(2)
= 1 - 404 * ((25.4000 - 2 * 1.6000 )/(2 * 373.9500 ))^(2) = 0.6440

Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )^(2)
= 1 - 404 *( 25.4000 /(2*373.9500 ) )^(2) = 0.5340

Determine the Value [h'g]:

= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 5.000 - 0.000 ), 0 ) = 5.000 mm

UHX-13.5.2 Step 2:

Determine the Axial Shell Stiffness [Ks]:

= pi * ts( Ds + ts )Es/L
= 3.1416 * 8.0000 ( 762.0000 + 8.0000 )1907717 /1729.000
= 21352552.0000 kgf/cm² * mm

Determine the Axial Tube Stiffness [Kt]:

= pi * tt( Dt - tt )Et/L
= 3.1416 * 1.6000 ( 25.4000 - 1.6000 )1907717 /1729.000
= 131997.5938 kgf/cm² * mm

Compute the Stiffness Factor [Kst]:

= Ks / ( Nt * Kt ) = 21352552 / ( 404 * 131997.594 ) = 0.40041

Compute Factor [J]:

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ASME TS Calc : Case: 1 5:21p Apr 13,2015

= 1 / ( 1 + Ks/Kj )
= 1/(1 + 21352552 /0.000 ) = 1.0000000 (= 1 if No Exp. Jt.)

Compute Shell Coefficient [betas]:

= (( 12 * (1-nus²))^(0.25) )/((Ds + ts) * ts )^(0.5)
= (( 12 * (1 - 0.30²) )^(0.25) ) / (( 762.0000 + 8.0000 ) * 8.0000 )^(0.5)
= 0.0232 1/mm

Determine Shell Coefficient [ks]:

= betas * Es * ts³ / ( 6 * (1 - nus²) )
= 0.023 * 1907717 * 8.000 ^(3) / ( 6 * (1 - 0.300²) )
= 4143398.7500 kgf/cm²*mm²

Determine Shell Coefficient [Lambdas]:

= (6*Ds*ks)/(h³) * (1 + h*betas + 0.5*(h*betas)²)
= 6*762.000 *4143398 /(50.000³) * ( 1 + 50.000 *0.023 + 0.671 )
= 428676.7500 kgf/cm²

Determine Shell Coefficient [deltaS]:

= Ds^(2)/(4 * Es * Ts) * ( 1 - nus/2 )
= 762.000 ^(2)/( 4 * 1907717 * 8.000 ) * ( 1 - 0.3 /2 )
= 0.0080847153 mm/kgf/cm²

Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0

UHX-13.5.3 Step 3:

E*/E and nu* for Triangular pattern from Fig. UHX-11.3.

h/p = 1.574803 ; mu* = 0.228081
E*/E = 0.202974 ; nu* = 0.401809 ; E* = 387218. kgf/cm²

Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*^(2))*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H^(3) ) )^(0.25)
= ((24 *(1 - 0.402 ^(2))*404 *1907717 *1.6000 *
(25.4000 - 1.6000 )*373.9500 ^(2))/( 387217 *
1729.00 * 50.000 ^(3) ))^(0.25)
= 5.6050

Values from Table UHX-13.1

Zd = 0.008519 ; Zv = 0.031765 ; Zm = 0.255549
Za = 0.500094E+02 ; Zw = 0.031765

UHX-13.5.4 Step 4:

Compute the Diameter Ratio [K]:

= A / Do = 900.0000 / 747.9000 = 1.2034

Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.40 ) / (387217 ) * ( 428676.75 + 0.00 +
1907717 * ln(1.20 ) )
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

= 1.2078

Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.4018 ) * 1.2078 = 1.6931

Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.0189 - 1 - 1.6931 *0.0318 )/(1 + 1.6931 *0.2555 )
= -0.024380771

Compute Parameter [Qz1]:

= (Zd + Q1*Zw)/2 *Xa^(4)
= (0.00852 + -0.02438 *0.03176 )/2 *5.60499 ^(4) = 3.8220

Compute Parameter [Qz2]:

= (Zv + Q1*Zm)/2 *Xa^(4)
= (0.03176 + -0.02438 *0.25555 )/2 *5.60499 ^(4) = 12.6008

Compute Parameter [U]:

= (Zw + (Rhos - 1)*Zm)*Xa^(4) / (1 + Phi*Zm)
= (0.0318 + (1.0189 - 1)*0.2555 )*5.60499 ^(4)/ (1 + 1.6931 *0.2555 )
= 25.2015

UHX-13.5.5 Step 5:

Determine factor [gamab]:

= ( Gc - C ) / Do (config b)
= (807.0685 - 858.0001 ) / 747.9000 = -0.06810

Compute Parameter [gamma]:

= 0.000 mm (For Pressure only cases)

Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.0189 * 4143398 * 0.0232 * 0.008085 ( 1 + 50.0000 * 0.0232 )
= 1705.9407 mm ²

Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 373.950² * ( 1.019² - 1 ) * ( 1.019 - 1 ) / 4 - 1705.941
= -1680.8551 mm ²

Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.0791 * 0.00 * 0.0000 * 0.000000 ( 1 + 50.0000 * 0.0000 )
= 0.0000 mm ²

Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 373.94998²[( 1.07911²+1 )*( 1.07911 -1 )/4 -(1.01885 -1)/2]- 0.00000
= 4668.2559 mm ²

Compute the Pressure [P*S]:

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ASME TS Calc : Case: 1 5:21p Apr 13,2015

= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D

Compute the Pressure [P*C]:

= 0 For Pressure only cases or Configurations b,c,d,B,C,D

UHX-13.5.6 Step 6:

Compute the Pressure [P's]:

= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)²]nus -
[(rhos²-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj²-(Ds)²)/Do²]}
= 10.546 * {0.534 + 2( 1 - 0.534 ) 0.300 +
[2/0.400 (762.000 /747.900 )²]0.300 -
[(1.019²-1)/( 1.000 * 0.400 )] -
[(1 - 1.000 )/(2 * 1.000 * 0.400 )][(0.000²-(762.000 )²)/747.900²]}
= 23.9822 kgf/cm²

Compute the Pressure [P't]:

= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.644 + 2(1 - 0.644 )0.300 +
1/(1.00000 * 0.400 ) ]* 10.546
= 35.3826 kgf/cm²

Compute the Pressure [Pgama]:

= Nt * Kt * gama / ( pi * ao² )
= 404 * 131997.594 * 0.000 / (3.142 * 373.950²) = 0.000 kgf/cm²

Compute the Pressure [Pw]:

= -gamab * U * W* / (2 * pi * ao²)
= --0.068 * 25.202 * 64122.22 / (2 * 3.142 * 373.950²)
= 12.5249 kgf/cm²

Calculate the Pressure [Prim]:

= -( U/ao²)(Omega*S * Ps - Omega*C * Pt )
= -( 25.202 / 373.950²)(-2.605 * 10.546 - 7.236 * 10.546 )
= 12.0670 kgf/cm²

Calculate the Pressure [POmega]:

= U/ao²(OmegaS * P*s - OmegaC * P*c )
= 25.202 /373.9500²( 2.6442 * 0.0000 - 0.0000 * 0.0000 )
= 0.0000 kgf/cm²

Determine the Effective Pressure [Pe]:

= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *
(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 0.400 / (1 + 1.000 * 0.400 *(3.822 + (1.019 -
1) * 12.601 )) * (23.982 - 35.383 + 0.000 + 12.525 + 12.067 )
= 2.0118 kgf/cm²

UHX-13.5.7 Step 7:

Determine Factor [Q2]:

= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

= [( ( -1680.855 * 10.546 - 4668.256 * 10.546 ) -

( 1705.941 * 0.000 - 0.000 * 0.000 )) * 0.010 +
64122.2 * -0.068 /(2*3.141)]/(1 + 1.69314 * 0.25555 )
= -952.450073242 kgf

Calculate Factor [Q3]:

= Q1 + 2 * Q2 / ( Pe * ao^(2) )
= -0.024 + 2 * -952.450 / ( 2.012 * 373.950 ^(2) )
= -0.701481

Fm Value from Table UHX-13.1 = 0.350741

The Tubesheet Bending Stress - Original Thickness [Sigma]:

= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)^(2) * Pe
= (1.5 * 0.3507 /0.2281 ) * (2 * 373.9500 /(50.000 - 5.000 ))^(2) * 2.01
= 1281.8658 kgf/cm²

The Allowable Tubesheet Bending Stress [Sigma allowed]:

= 1.5 * S = 1.5 * 928.22 = 1392.32 kgf/cm²

The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.3229 /0.2281 ) * (2 * 373.9500 /(48.080 - 5.000 ))² * 2.18
= 1392.3241 kgf/cm²

Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 48.0797 + 0.0000 + 0.0000 = 48.0797 mm

UHX-13.5.8 Step 8:

Shear Stress check [Tau_limit]:

= 3.2 * S * MU * h / Do
= 3.2 * 13202.33 * 0.200 * 50.000 / 747.90 = 39.72 kgf/cm²

The Tubesheet Average Shear Stress - Original Thickness [Tau]:

= ( 1 / ( 2*mu ) ) * ( ao/h ) * Pe
= ( 1 / (2*0.200 ) ) * ( 373.9500 /50.000 ) * 2.012
= 37.6163 kgf/cm²

The Allowable Tubesheet Shear Stress [Tau allowed]:

= 0.8 * S = 0.8 * 928.22 = 742.57 kgf/cm²

The Tubesheet Shear Stress - Final Thickness [Tauf]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2*0.200 ) ) * ( 373.9500 /8.801 ) * 6.787 = 720.95 kgf/cm²

Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]:

= H + Cats + Catc = 8.8007 + 0.0000 + 0.0000 = 8.8007 mm

Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 48.0797 , 8.8007 ) = 48.0797 mm

UHX-13.5.9 Step 9:
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

The Ftmin and Ftmax Coefficients from Table UHX-13.2:

Ftmin = -6.7918 , Ftmax = 3.4242

First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (10.55 * 0.5340 - 10.55 * 0.6440 ) - (2.012 ) * -6.792 ) /
(0.6440 - 0.5340 ) )
= 113.6561 kgf/cm²

Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (10.55 * 0.5340 - 10.55 * 0.6440 ) - (2.012 ) * 3.424 ) /
(0.6440 - 0.5340 ) )
= -73.1643 kgf/cm²

Maximum Tube Axial Stress [Sigmat,max]:

= MAX( |Sigmat1|, |Sigmat2| ) = 113.656 kgf/cm²

The Allowable Tube Stress, [SigmatA]

= Sot = 921.1854 kgf/cm²

Check for Buckling as some of the Tubes are in Compression

Determine the Factor of Safety [Fs]:

= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*(0.009 + -0.701 *0.032 )*5.605 ^4), 1.25 )
= 2.0000 (Should be <= 2 )

Determine the Factor [rt]:

= ( ( dt^(2) + (dt - 2*tt)^(2) )^(.5) )/4
= ( (25.4000 ^(2) + (25.4000 - 2*1.6000 )^(2) )^(.5) )/4 = 8.4336 mm

Determine the Factor [Ct]:

= ( 2 * PI^(2) * Et/Syt )^(0.5)
= ( 2 * 3.14 ^(2) * 1907717 /1377 )^(0.5) = 165.3501

Determine the Factor [Ft]:

= k * L/r = 1.0 * 1000.00 /8.434 = 118.5738

The Buckling Allowable Stress [Stb]:

= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 1377 /2.00 *( 1 - 118.574 /(2*165.350 ) )
= 441.738 kgf/cm² (Never greater than Sot)

Note: The Axial Compressive stress in Tubes is within limits.

The Largest tube-to-tubesheet Joint Load [Wt]:

= Sigmat,max * Tube Area = 113.66 * 1.1963 = 135.97 kgf

Tube Weld Size Results per UW-20:

Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

= 3.1415 * 1.600 * ( 25.400 - 1.600 ) * 921.19 = 1102.029 kgf

Fillet Weld Strength [Ff]:

= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 1.500 * (25.400 + 0.67*1.500 ) * 921.19
= 630.4294 kgf

Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 1.500 * (25.400 + 0.67*1.500 ) * 921.19
= 974.2999 kgf

Max. Allow. Tube-Tubesheet Joint load, Lmax

= Ft = 1102.0294 kgf

Design Strength Ratio [fd]:

= 1.0000

Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.0000

Min Weld Length [ar]:

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - .75 * do)
= 2.0820 mm

Minimum Required Fillet Weld Leg afr 1.0410 mm

Minimum Required Groove Weld Leg agr 1.0410 mm

Tube-Tubesheet Jt allowable, 1102.03 is >= tube strength 1102.03 kgf

Note: This tube-tubesheet joint is a Full Strength joint

UHX-13.5.10 Step 10:

Shell Axial Membrane Allowable Stress:

= Ss * Esw = 1174.13 * 0.85 = 998.01 kgf/cm²

Axial Membrane Stress in Shell [Sigmasm_ax]:

= ao²/((Ds+ts)*ts)* [Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 373.950²/((762.000 +8.0000 )*8.0000 )* [2.01 + (1.019²-1)
(10.55 -10.55 )] + 381.000²*10.55 /((762.00 +8.0000 )
* 8.00 )
= 294.1884 kgf/cm²

UHX-13.5.11 Step 11:

Note: For a given Shell thickness of: 8.000 mm

Min. Shell len. adjacent to the tubesheet should be: 140.538 mm

The Shell Membrane Stress due to Joint Interaction [Sigmasm]:

= ao²/((Ds+ts)*ts)[Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 373.950²/((762.000 +8.0000 )*8.0000 )[2.01 + (1.019²-1)
(10.55 -10.55 )] + 381.000²*10.55 /((762.00 +8.0000 )
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

* 8.00 )
= 294.1884 kgf/cm²

The Shell Bending Stress due to Joint Interaction [Sigmasb]

= 6*ks/ts² {betas[deltaS*Ps + as²*PstarS/(Es*ts)] +
6(1 - nu*²)/(E*)(ao/h)³(1 + h*betas/2)[Pe(Zv + Zm*Q1) +
2/ao² * Zm * Q2 ]}
= 6 * 4143398 /8.0000² {0.023 [ 0.008 * 10.546 + 381.0000²
* 0.0000 /(15261743 ) ] +
6(1 - 0.40²)/(387217.7 )(373.95 /50.00 )³(1 + 50.00 *
0.02 /2)[ 2.0 ( 0.032 + 0.256 * -0.024 ) +
2/373.95² * 0.256 * -952.450 ] }
= -222.2665 kgf/cm²

Shell Stress Summation vs. Allowable

|Sigmasm| + |Sigmasb| <= 1.5 * Ss
|294.2 | + |-222.3 | <= 1761.19 kgf/cm²
516.45 must be < or = 1761.19 kgf/cm²

Computations Completed for ASME Tubesheet Configuration b

Stress/Force summary for loadcase D3 un-corr. (Ps + Pt - Th):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet Bend. Stress 1281.9 <= 1392.3 kgf/cm² Ok
Tubesheet Shear Stress 37.6 <= 742.6 kgf/cm² Ok
Maximum Tube Stress 113.7 <= 921.2 kgf/cm² Ok
Minimum Tube Stress (Buckling) -73.2 <= -441.7 kgf/cm² Ok
Maximum Force on any one Tube 136.0 <= 1102.0 kgf Ok
Axial Membrane Stress in Shell 294.2 <= 998.0 kgf/cm² Ok
Shell Stress (jt. inter.) 516.5 <= 1761.2 kgf/cm² Ok
------------------------------------------------------------------------

Thickness results for loadcase D3 un-corr. (Ps + Pt - Th):

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 48.080 50.000 Ok
Tube-Tubesheet Fillet Weld Leg : 1.041 1.500 Ok
Tube-Tubesheet Groove Weld Leg : 1.041 1.500 Ok
----------------------------------------------------------------------------

-----------------------------------------------------------------
Detailed Results for load Case O3 un-corr. (Ps + Pt + Th)
-----------------------------------------------------------------

Intermediate Calculations For Tubesheets Extended As Flanges:

ASME Code, Section VIII, Division 1, 2013

Gasket Contact Width, N = (Goc-Gic) / 2 20.000 mm

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Basic Gasket Width, b0 = N / 2.0 10.000 mm

Effective Gasket Width, b = SQRT(b0) * 2.5 7.966 mm
Gasket Reaction Diameter, G = Go-2.0*b 807.068 mm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 40.000 /(2.00 + 0.5)
= 134.100 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 858.000 * sin( 3.142 / 28 )
= 96.066 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 96.066 /( 2 * 19.050 + 40.000 )), 1 )
= 1.1091

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 35.128 mm
Circular Wrench End Diameter a 52.388 mm
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 36.481 54.555
Radial distance bet. hub and bolts 20.637 32.000
Radial distance bet. bolts and the edge 20.637 21.000
Circumferential spacing between bolts 44.450 96.066 134.100
-----------------------------------------------------------------------------

Flange Design Bolt Load, Seating Condition W : 80005.78 kgf

Flange Design Bolt Load, Operating Condition Wm1: 64122.22 kgf

Results for ASME Fixed Tubesheet Calculations for Configuration b,

Results for Tubesheet Calculations Original Thickness :

UHX-13.5.1 Step 1:

Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 0.0000 / 50.0000 = 0.0000 ( must be 0 <= rho <= 1 )

Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= Max( 25.4000 -2*1.6000 *(1907717 /1907717 )*
( 921 /928 )*(0.000 ), 25.4000 -2*1.6000 )
= 25.4000 mm

Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

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ASME TS Calc : Case: 1 5:21p Apr 13,2015

= 2 * ro + dt = 2 * 361.250 + 25.400 = 747.900 mm

Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (31.7500 - 25.4000 )/31.7500 = 0.2000

Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do / 2 = 747.9000 / 2 = 373.9500 mm

Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 31.7500 / sqrt( 1 - 4 * min( 303.00 *100.000 , 4*747.900 *31.750 )
/ ( 3.141 * 747.900²) )
= 32.9050 mm

Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (32.9050 - 25.4000 ) / 32.9050 = 0.2281

Compute the Ratio [Rhos]:

= as / ao = 381.0000 / 373.9500 = 1.018853

Compute the Ratio [Rhoc]:

= ac / ao = 403.5342 / 373.9500 = 1.079113

Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))^(2)
= 1 - 404 * ((25.4000 - 2 * 1.6000 )/(2 * 373.9500 ))^(2) = 0.6440

Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )^(2)
= 1 - 404 *( 25.4000 /(2*373.9500 ) )^(2) = 0.5340

Determine the Value [h'g]:

= 0 (For pressure plus thermal and thermal only cases )

UHX-13.5.2 Step 2:

Determine the Axial Shell Stiffness [Ks]:

= pi * ts( Ds + ts )Es/L
= 3.1416 * 8.0000 ( 762.0000 + 8.0000 )1907717 /1729.000
= 21352552.0000 kgf/cm² * mm

Determine the Axial Tube Stiffness [Kt]:

= pi * tt( Dt - tt )Et/L
= 3.1416 * 1.6000 ( 25.4000 - 1.6000 )1907717 /1729.000
= 131997.5938 kgf/cm² * mm

Compute the Stiffness Factor [Kst]:

= Ks / ( Nt * Kt ) = 21352552 / ( 404 * 131997.594 ) = 0.40041

Compute Factor [J]:

= 1 / ( 1 + Ks/Kj )
= 1/(1 + 21352552 /0.000 ) = 1.0000000 (= 1 if No Exp. Jt.)
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Compute Shell Coefficient [betas]:

= (( 12 * (1-nus²))^(0.25) )/((Ds + ts) * ts )^(0.5)
= (( 12 * (1 - 0.30²) )^(0.25) ) / (( 762.0000 + 8.0000 ) * 8.0000 )^(0.5)
= 0.0232 1/mm

Determine Shell Coefficient [ks]:

= betas * Es * ts³ / ( 6 * (1 - nus²) )
= 0.023 * 1907717 * 8.000 ^(3) / ( 6 * (1 - 0.300²) )
= 4143398.7500 kgf/cm²*mm²

Determine Shell Coefficient [Lambdas]:

= (6*Ds*ks)/(h³) * (1 + h*betas + 0.5*(h*betas)²)
= 6*762.000 *4143398 /(50.000³) * ( 1 + 50.000 *0.023 + 0.671 )
= 428676.7500 kgf/cm²

Determine Shell Coefficient [deltaS]:

= Ds^(2)/(4 * Es * Ts) * ( 1 - nus/2 )
= 762.000 ^(2)/( 4 * 1907717 * 8.000 ) * ( 1 - 0.3 /2 )
= 0.0080847153 mm/kgf/cm²

Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0

UHX-13.5.3 Step 3:

E*/E and nu* for Triangular pattern from Fig. UHX-11.3.

h/p = 1.574803 ; mu* = 0.228081
E*/E = 0.202974 ; nu* = 0.401809 ; E* = 387218. kgf/cm²

Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*^(2))*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H^(3) ) )^(0.25)
= ((24 *(1 - 0.402 ^(2))*404 *1907717 *1.6000 *
(25.4000 - 1.6000 )*373.9500 ^(2))/( 387217 *
1729.00 * 50.000 ^(3) ))^(0.25)
= 5.6050

Values from Table UHX-13.1

Zd = 0.008519 ; Zv = 0.031765 ; Zm = 0.255549
Za = 0.500094E+02 ; Zw = 0.031765

UHX-13.5.4 Step 4:

Compute the Diameter Ratio [K]:

= A / Do = 900.0000 / 747.9000 = 1.2034

Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.40 ) / (387217 ) * ( 428676.75 + 0.00 +
1907717 * ln(1.20 ) )
= 1.2078

Compute Parameter [Phi]:

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= (1 + nu*) * F = (1 + 0.4018 ) * 1.2078 = 1.6931

Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.0189 - 1 - 1.6931 *0.0318 )/(1 + 1.6931 *0.2555 )
= -0.024380771

Compute Parameter [Qz1]:

= (Zd + Q1*Zw)/2 *Xa^(4)
= (0.00852 + -0.02438 *0.03176 )/2 *5.60499 ^(4) = 3.8220

Compute Parameter [Qz2]:

= (Zv + Q1*Zm)/2 *Xa^(4)
= (0.03176 + -0.02438 *0.25555 )/2 *5.60499 ^(4) = 12.6008

Compute Parameter [U]:

= (Zw + (Rhos - 1)*Zm)*Xa^(4) / (1 + Phi*Zm)
= (0.0318 + (1.0189 - 1)*0.2555 )*5.60499 ^(4)/ (1 + 1.6931 *0.2555 )
= 25.2015

UHX-13.5.5 Step 5:

Determine factor [gamab]:

= ( Gc - C ) / Do (config b)
= (807.0685 - 858.0001 ) / 747.9000 = -0.06810

Compute Parameter [gamma]:

= (alphatm*( Ttm - AMB_TEMP ) - alphasm*( Tsm - AMB_TEMP ))* L
= ( 0.163E-04*(112.9 - 21.1 ) - 0.165E-04*(133.6 - 21.1 ))*1729.00
= -0.6191 mm

Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.0189 * 4143398 * 0.0232 * 0.008085 ( 1 + 50.0000 * 0.0232 )
= 1705.9407 mm ²

Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 373.950² * ( 1.019² - 1 ) * ( 1.019 - 1 ) / 4 - 1705.941
= -1680.8551 mm ²

Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.0791 * 0.00 * 0.0000 * 0.000000 ( 1 + 50.0000 * 0.0000 )
= 0.0000 mm ²

Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 373.94998²[( 1.07911²+1 )*( 1.07911 -1 )/4 -(1.01885 -1)/2]- 0.00000
= 4668.2559 mm ²

Compute the average Temperature of the Unperforated Rim [Tr]:

= (T' + T's )/2 = (21.1 + 21.1 )/ 2 = 21.1 °C
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Average Temperature of the Shell at the Tubesheet [T*s]:

= (T's + Tr)/2 = (21.1 + 21.1 )/ 2 = 21.1 °C

Average Temperature of the Channel at the Tubesheet [T*c]:

= (T'c + Tr)/2 = (21.1 + 21.1 )/ 2 = 21.1 °C

Compute the Pressure [P*S]:

= Es*ts/as * ( alphas' * (T*s - AMB_TEMP) - alpha' * (Tr - AMB_TEMP) )
= 1907717 *8.0000 /381.0000 * [ 0.153E-04 * (21.1 - 21.1 ) -
0.153E-04 * (21.1 - 21.1 ) ]
= 0.0000 kgf/cm²

Compute the Pressure [P*C]:

= 0 For Pressure only cases or Configurations b,c,d,B,C,D

UHX-13.5.6 Step 6:

Compute the Pressure [P's]:

= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)²]nus -
[(rhos²-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj²-(Ds)²)/Do²]}
= 10.546 * {0.534 + 2( 1 - 0.534 ) 0.300 +
[2/0.400 (762.000 /747.900 )²]0.300 -
[(1.019²-1)/( 1.000 * 0.400 )] -
[(1 - 1.000 )/(2 * 1.000 * 0.400 )][(0.000²-(762.000 )²)/747.900²]}
= 23.9822 kgf/cm²

Compute the Pressure [P't]:

= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.644 + 2(1 - 0.644 )0.300 +
1/(1.00000 * 0.400 ) ]* 10.546
= 35.3826 kgf/cm²

Compute the Pressure [Pgama]:

= Nt * Kt * gama / ( pi * ao² )
= 404 * 131997.594 * -0.619 / (3.142 * 373.950²) = -75.154 kgf/cm²

Compute the Pressure [Pw]:

= -gamab * U * W* / (2 * pi * ao²)
= --0.068 * 25.202 * 80005.78 / (2 * 3.142 * 373.950²)
= 15.6274 kgf/cm²

Calculate the Pressure [Prim]:

= -( U/ao²)(Omega*S * Ps - Omega*C * Pt )
= -( 25.202 / 373.950²)(-2.605 * 10.546 - 7.236 * 10.546 )
= 12.0670 kgf/cm²

Calculate the Pressure [POmega]:

= U/ao²(OmegaS * P*s - OmegaC * P*c )
= 25.202 /373.9500²( 2.6442 * 0.0000 - 0.0000 * 0.0000 )
= 0.0000 kgf/cm²

Determine the Effective Pressure [Pe]:

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= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *

(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 0.400 / (1 + 1.000 * 0.400 *(3.822 + (1.019 -
1) * 12.601 )) * (23.982 - 35.383 + -75.154 + 15.627 + 12.067 )
= -8.9766 kgf/cm²

UHX-13.5.7 Step 7:

Determine Factor [Q2]:

= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [( ( -1680.855 * 10.546 - 4668.256 * 10.546 ) -
( 1705.941 * 0.000 - 0.000 * 0.000 )) * 0.010 +
80005.8 * -0.068 /(2*3.141)]/(1 + 1.69314 * 0.25555 )
= -1072.610717773 kgf

Calculate Factor [Q3]:

= Q1 + 2 * Q2 / ( Pe * ao^(2) )
= -0.024 + 2 * -1072.611 / ( -8.977 * 373.950 ^(2) )
= 0.146515

Fm Value from Table UHX-13.1 = 0.101502

The Tubesheet Bending Stress - Original Thickness [Sigma]:

= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)^(2) * Pe
= (1.5 * 0.1015 /0.2281 ) * (2 * 373.9500 /(50.000 - 0.000 ))^(2) * -8.98
= -1340.7157 kgf/cm²

The Allowable Tubesheet Bending Stress [Sigma allowed]:

SPS (ASME Sec VIII Div 1, UG-23(e)) = 2784.6482 kgf/cm²

The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.1651 /0.2281 ) * (2 * 373.9500 /(29.495 - 0.000 ))² * -3.99
= 2784.6482 kgf/cm²

Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 29.4948 + 0.0000 + 0.0000 = 29.4948 mm

UHX-13.5.8 Step 8:

Shear Stress check [Tau_limit]:

= 3.2 * S * MU * h / Do
= 3.2 * 13202.33 * 0.200 * 50.000 / 747.90 = 39.72 kgf/cm²

The Tubesheet Average Shear Stress - Original Thickness [Tau]:

= ( 1 / ( 2*mu ) ) * ( ao/h ) * Pe
= ( 1 / (2*0.200 ) ) * ( 373.9500 /50.000 ) * -8.977
= -167.8405 kgf/cm²

The Allowable Tubesheet Shear Stress [Tau allowed]:

= 0.8 * S = 0.8 * 928.22 = 742.57 kgf/cm²
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Note: Tubesheet Shear Stress is probably low, use the following req. thk:
Tubesheet thickness (Incl. Corr.)= 5.5863 mm
Tubesheet Shear Stress = 239.8772 kgf/cm²

Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 29.4948 , 5.5863 ) = 29.4948 mm

UHX-13.5.9 Step 9:

The Ftmin and Ftmax Coefficients from Table UHX-13.2:

Ftmin = -1.0753 , Ftmax = 6.5008

First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (10.55 * 0.5340 - 10.55 * 0.6440 ) - (-8.977 ) * -1.075 ) /
(0.6440 - 0.5340 ) )
= -98.2844 kgf/cm²

Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (10.55 * 0.5340 - 10.55 * 0.6440 ) - (-8.977 ) * 6.501 ) /
(0.6440 - 0.5340 ) )
= 519.8868 kgf/cm²

Maximum Tube Axial Stress [Sigmat,max]:

= MAX( |Sigmat1|, |Sigmat2| ) = 519.887 kgf/cm²

The Allowable Tube Stress, [SigmatA]

= 2*Sot = 1842.3707 kgf/cm²

Check for Buckling as some of the Tubes are in Compression

Determine the Factor of Safety [Fs]:

= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*(0.009 + 0.147 *0.032 )*5.605 ^4), 1.25 )
= 1.2500 (Should be <= 2 )

Determine the Factor [rt]:

= ( ( dt^(2) + (dt - 2*tt)^(2) )^(.5) )/4
= ( (25.4000 ^(2) + (25.4000 - 2*1.6000 )^(2) )^(.5) )/4 = 8.4336 mm

Determine the Factor [Ct]:

= ( 2 * PI^(2) * Et/Syt )^(0.5)
= ( 2 * 3.14 ^(2) * 1907717 /1377 )^(0.5) = 165.3501

Determine the Factor [Ft]:

= k * L/r = 1.0 * 1000.00 /8.434 = 118.5738

The Buckling Allowable Stress [Stb]:

= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 1377 /1.25 *( 1 - 118.574 /(2*165.350 ) )
= 706.781 kgf/cm² (Never greater than Sot)
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Note: The Axial Compressive stress in Tubes is within limits.

The Largest tube-to-tubesheet Joint Load [Wt]:

= Sigmat,max * Tube Area = 519.89 * 1.1963 = 621.95 kgf

Tube Weld Size Results per UW-20:

Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 1.600 * ( 25.400 - 1.600 ) * 921.19 = 1102.029 kgf

Fillet Weld Strength [Ff]:

= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 1.500 * (25.400 + 0.67*1.500 ) * 921.19
= 630.4294 kgf

Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 1.500 * (25.400 + 0.67*1.500 ) * 921.19
= 974.2999 kgf

Max. Allow. Tube-Tubesheet Joint load, Lmax

= 2 * Ft = 2204.0588 kgf

Design Strength Ratio [fd]:

= 1.0000

Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.0000

Min Weld Length [ar]:

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - .75 * do)
= 2.0820 mm

Minimum Required Fillet Weld Leg afr 1.0410 mm

Minimum Required Groove Weld Leg agr 1.0410 mm

Tube-Tubesheet Jt allowable, 2204.06 is >= tube strength 2204.06 kgf

Note: This tube-tubesheet joint is a Full Strength joint

UHX-13.5.10 Step 10:

Shell Axial Membrane Allowable Stress:

= Sps,s = 3522.38 kgf/cm²

Axial Membrane Stress in Shell [Sigmasm_ax]:

= ao²/((Ds+ts)*ts)* [Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 373.950²/((762.000 +8.0000 )*8.0000 )* [-8.98 + (1.019²-1)
(10.55 -10.55 )] + 381.000²*10.55 /((762.00 +8.0000 )
* 8.00 )
= 44.7385 kgf/cm²
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

UHX-13.5.11 Step 11:

Note: For a given Shell thickness of: 8.000 mm

Min. Shell len. adjacent to the tubesheet should be: 140.538 mm

The Shell Membrane Stress due to Joint Interaction [Sigmasm]:

= ao²/((Ds+ts)*ts)[Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 373.950²/((762.000 +8.0000 )*8.0000 )[-8.98 + (1.019²-1)
(10.55 -10.55 )] + 381.000²*10.55 /((762.00 +8.0000 )
* 8.00 )
= 44.7385 kgf/cm²

The Shell Bending Stress due to Joint Interaction [Sigmasb]

= 6*ks/ts² {betas[deltaS*Ps + as²*PstarS/(Es*ts)] +
6(1 - nu*²)/(E*)(ao/h)³(1 + h*betas/2)[Pe(Zv + Zm*Q1) +
2/ao² * Zm * Q2 ]}
= 6 * 4143398 /8.0000² {0.023 [ 0.008 * 10.546 + 381.0000²
* 0.0000 /(15261743 ) ] +
6(1 - 0.40²)/(387217.7 )(373.95 /50.00 )³(1 + 50.00 *
0.02 /2)[ -9.0 ( 0.032 + 0.256 * -0.024 ) +
2/373.95² * 0.256 * -1072.611 ] }
= -1304.1830 kgf/cm²

Shell Stress Summation vs. Allowable

|Sigmasm| + |Sigmasb| =< SPSs
|44.7 | + |-1304.2 | =< 3522.38 kgf/cm²
1348.92 must be < or = 3522.38 kgf/cm²

Computations Completed for ASME Tubesheet Configuration b

Stress/Force summary for loadcase O3 un-corr. (Ps + Pt + Th):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet Bend. Stress 1340.7 <= 2784.6 kgf/cm² Ok
Tubesheet Shear Stress 167.8 <= 742.6 kgf/cm² Ok
Maximum Tube Stress 519.9 <= 1842.4 kgf/cm² Ok
Minimum Tube Stress (Buckling) -98.3 <= -706.8 kgf/cm² Ok
Maximum Force on any one Tube 621.9 <= 2204.1 kgf Ok
Axial Membrane Stress in Shell 44.7 <= 3522.4 kgf/cm² Ok
Shell Stress (jt. inter.) 1348.9 <= 3522.4 kgf/cm² Ok
------------------------------------------------------------------------

Thickness results for loadcase O3 un-corr. (Ps + Pt + Th):

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 29.495 50.000 Ok
Tube-Tubesheet Fillet Weld Leg : 1.041 1.500 Ok
Tube-Tubesheet Groove Weld Leg : 1.041 1.500 Ok
----------------------------------------------------------------------------
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

Fixed Tubesheet results per ASME UHX-13 2013

Results for 7 Load Cases:

--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 44.351 20.351 1095 1392 40 743 Fvs+Pt-Th Ok
D2uc 19.381 ... 253 1392 77 743 Ps+Fvt-Th Ok
D3uc 48.080 ... 1282 1392 38 743 Ps+Pt-Th Ok
O1uc 28.718 ... 1411 2785 245 743 Pt+Th Ok
O2uc 21.797 ... 867 2785 92 743 Ps+Th Ok
O3uc 29.495 ... 1341 2785 168 743 Ps+Pt+Th Ok
O4uc 19.052 ... 933 2785 170 743 +Th Ok
----------------------------------------------------------------------------
Max: 48.0797 20.351 mm 0.921 0.330 (Str. Ratio)

Load Case Definitions:

Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
(+-)Th - With or Without Thermal Expansion.
Ca - With or Without Corrosion Allowance.

Shell Axial Membrane Stress Summary:

----- Shell Stresses ------ | ----- Shell Band Stress --- | Pass
Case# Ten Allwd Cmp Allwd | Ten Allwd Cmp Allwd | Fail
------------------------------------------------------------------------------
D1uc 191 998 ... ... ... ... ... ... Ok
D2uc 103 998 ... ... ... ... ... ... Ok
D3uc 294 998 ... ... ... ... ... ... Ok
O1uc 58 3522 -58 -646 ... ... ... ... Ok
O2uc 103 3522 -103 -646 ... ... ... ... Ok
O3uc 45 3522 ... ... ... ... ... ... Ok
O4uc 206 3522 -206 -646 ... ... ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.295 0.319 ... ...

Tube, Shell and Channel Stress Summary:

--------- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
D1uc 181 921 -117 -706 217 1102 1382 1761 ... ... Ok
D2uc 68 921 -68 -527 81 1102 1072 1761 ... ... Ok
D3uc 114 921 -73 -441 136 1102 516 1761 ... ... Ok
O1uc 587 1842 -157 -706 703 2204 2332 3522 ... ... Ok
O2uc 371 1842 -5 -706 444 2204 644 3522 ... ... Ok
O3uc 520 1842 -98 -706 622 2204 1349 3522 ... ... Ok
O4uc 439 1842 -63 -706 525 2204 1717 3522 ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.319 0.222 0.319 0.785 ...

Summary of Thickness Comparisons for 7 Load Cases:

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ASME TS Calc : Case: 1 5:21p Apr 13,2015

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 48.080 50.000 Ok
Tubesheet Thickness Flanged Extension : 20.351 40.000 Ok
Tube Thickness : 0.501 1.600 Ok
Tube-Tubesheet Fillet Weld Leg : 1.041 1.500 Ok
Tube-Tubesheet Groove Weld Leg : 1.041 1.500 Ok
----------------------------------------------------------------------------

Min Shell length of thk, (8.000) adj. to tubesheet: 140.538 mm

Note: This is a full strength Tube to Tubesheet Joint.

Summary of Axial Differential Expansion bet. Shell and Tubes :

Due to Thermal Expansion Exp. Jt. Compresses by : -0.619 mm
Due to Pressure Exp. Jt. Compresses by : -0.018 mm
Due to Pressure + Thermal Exp. Jt. Compresses by : -0.637 mm

Tubesheet MAWP used to Compute Hydrotest Pressure:

Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 13.409 | 1.000 | 58.147 | 1.000 |
Tubesheet Shear Stress | 101.368 | 1.000 | 101.052 | 1.000 |
Tube Tensile Stress | 53.601 | 1.000 | 143.743 | 1.000 |
Tube Compressive Stress | 32.800 | 0.531 | 82.370 | 1.000 |
Tube-Tubesheet Joint load | 53.601 | 1.000 | 143.743 | 1.000 |
Shell Stress (Axial, Junc) | 13.409 | 0.499 | 34.475 | 0.995 |
Tube Pressure Stress | 122.213 | 1.000 | 59.163 | 1.000 |
Tubesheet Extension Stress | 15.770 | 0.000 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAWP | 13.409 | | 34.475 | |

Tubesheet MAPnc used to Compute Hydrotest Pressure:

Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 16.854 | 1.000 | 73.552 | 1.000 |
Tubesheet Shear Stress | 248.393 | 1.000 | 127.825 | 1.000 |
Tube Tensile Stress | 68.319 | 1.000 | 183.213 | 1.000 |
Tube Compressive Stress | 76.495 | 1.000 | 98.880 | 1.000 |
Tube-Tubesheet Joint load | 68.319 | 1.000 | 183.213 | 1.000 |
Shell Stress (Axial, Junc) | 16.854 | 1.000 | 34.475 | 0.995 |
Tube Pressure Stress | 155.770 | 1.000 | 73.068 | 1.000 |
Tubesheet Extension Stress | 15.770 | 0.000 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAPnc | 15.770 | | 34.475 | |

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 °C
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ASME TS Calc : Case: 1 5:21p Apr 13,2015

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MDMT Summary : Step: 22 5:21pmApr 13,2015

Minimum Design Metal Temperature Results Summary :

Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm
----------------------------------------------------------------------------
Main_Shl [16] -196
Noz N3 [15] -196
Noz N4 [15] -196
Tubesheet: SS[13] -196
----------------------------------------------------------------------------
LHS_Chl_Flg. [11] -196
RHS_Chl_Flg. [11] -196
LHS_Chl_Dish [16] -196
LHS_Chl_Shl [16] -196
RHS_Chl_Shl [16] -196
RHS_Chl_Dish [16] -196
Noz N1 [15] -196
Noz N2 [15] -196
Noz N5 [15] -196
Noz N6 [15] -196
----------------------------------------------------------------------------

Exchanger Side Computed MDMT Required MDMT Pass/Fail

°C °C
----------------------------------------------------------------------------
Shell -196 0 Pass
Channel/Tube -196 0 Pass

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
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MDMT Summary : Step: 22 5:21pmApr 13,2015

UCS-66(i) applies to impact tested materials not by specification and

UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 169
Vessel Design Summary : Step: 23 5:21pmApr 13,2015

ASME Code, Section VIII, Division 1, 2013

Diameter Spec : 762.000 mm ID

Vessel Design Length, Tangent to Tangent 2879.00 mm

Specified Datum Line Distance 637.50 mm

Shell Material SA-240 304L

Shell Material SA-240 316L
Nozzle Material SA-312 TP316L
Nozzle Material SA-312 TP304L
Re-Pad Material SA-240 304L
Re-Pad Material SA-240 316L

Shell Side Design Temperature 134 °C

Channel Side Design Temperature 134 °C

Shell Side Design Pressure 10.546 kgf/cm²

Channel Side Design Pressure 10.546 kgf/cm²

Shell Side Hydrostatic Test Pressure 21.078 kgf/cm²

Channel Side Hydrostatic Test Pressure 17.462 kgf/cm²

Wind Design Code UBC

Earthquake Design Code UBC-94

Element Pressures and MAWP: kgf/cm²

Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
LHS_Chl_Dish 10.626 0.000 18.381 0.0000
LHS_Chl_Shl 10.626 0.000 20.615 0.0000
LHS_Chl_Flg. 10.626 0.000 11.219 0.0000
Main_Shl 10.617 0.000 20.624 0.0000
RHS_Chl_Flg. 10.626 0.000 11.219 0.0000
RHS_Chl_Shl 10.626 0.000 20.615 0.0000
RHS_Chl_Dish 10.626 0.000 18.381 0.0000

Liquid Level: 762.00 mm Dens.: 1050.000 kgm/m³ Sp. Gr.: 1.050

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse -587.5 50.0 8.0 3.5 1.5 1.00 1.00
Cylinder 162.5 750.0 8.0 4.1 No Calc 0.85 0.85
Body Flg 162.5 79.5 73.0 65.7 58.9 1.00 1.00
Cylinder 1941.5 1729.0 8.0 4.1 No Calc 0.85 0.85
Body Flg 2021.0 79.5 73.0 65.7 58.9 1.00 1.00
Cylinder 2191.5 200.0 8.0 4.1 No Calc 0.85 0.85
Ellipse 2241.5 50.0 8.0 3.5 1.5 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

PV Elite 2014 SP1 Licensee: INTEGRATED INDUSTRIAL SERVICE
FileName : Corn Fill Water Heat Exchanger_R0 Page 170
Vessel Design Summary : Step: 23 5:21pmApr 13,2015

Saddle Parameters:
Saddle Width 104.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 750.000 mm
Wear Pad Width 160.000 mm
Wear Pad Thickness 8.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 380.000 mm

Baseplate Length 600.000 mm

Baseplate Thickness 10.000 mm
Baseplate Width 120.000 mm
Number of Ribs (including outside ribs) 2
Rib Thickness 8.000 mm
Web Thickness 8.000 mm
Height of Center Web 345.000 mm

Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 2877.41 kgf
Maximum Transverse Saddle Shear Load 183.84 kgf
Maximum Longitudinal Saddle Shear Load 342.76 kgf

Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 2536.73 kgf
Maximum Transverse Saddle Shear Load 60.67 kgf
Maximum Longitudinal Saddle Shear Load 24.43 kgf

Weights:
Fabricated - Bare W/O Removable Internals 2328.8 kgm
Shop Test - Fabricated + Water ( Full ) 3643.4 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 2328.8 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 2328.8 kgm
Empty - Fab. + Intls. + Details + Wghts. 2328.8 kgm
Operating - Empty + Operating Liquid (No CA) 3358.1 kgm
Field Test - Empty Weight + Water (Full) 3643.4 kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

 ANNEXURE –A
(Lifting Lug and Partation Plate Calculations)
 DESIGN OF LIFTING LUG (FOR COMPLETE EXCHANGER) 1
( REFERENCE : H H BEDNAR HANDBOOK )

INPUTS :-
Total No. of lift lugs N 4
Material of constuction C.S.
Yield Stress Fy 25.5 Kg/mm2

Load to be lifted / Weight of vessel P 2330 Kgs

Details of lug
( Refer a sketch below for inputs)
Hole dia provided in lug D 38 mm
Thickness of Lug T 10 mm
Width of lug L 110 mm
Distance from bottom of lug to centre line of lug pin H 55 mm
Distance from top point of lug to the centre of hole R 55 mm
Pad Size
Length of pad A 165 mm
Width of pad B 85 mm
Pad Thickness t 8 mm
Weld size
Size of fillet for lug 8 mm
Size of fillet for pad plate 6 mm
 2
DESIGN LOAD :-
Load to be lifted = P = 2330 Kgs
Impact factor = I 1.5
Design Load = P * SF = Pd = 3495 Kgs

Load Per Lifting Lug :-

Pdl = Pd / N = 873.75 Kgs

PIN FOR LIFTING LUG :-

Allowable shear stress :-
Fs = 0.4*Fy = 1 0.20 Kg/mm2
Pdl = ( 2 * pi * d^2* Fs)/4
Therefore,
d = sq rt( ( Pdl * 4) /(2*pi*Fs )) = 7.39 mm
Say, 35 mm 27
Hole dia provided in lug :- 38 mm

THICKNESSNOF LIFTING L UGS

a) For bearing
d x T x Fb = Pdl
where d = 35 mm ( pin dia )
Fb = 0.8 * Fy = 20.4 Kg/mm2

Asuming smaller permissible dia of pin =35 mm

T = Pdl / (d * Fb) = 1.22 mm

Thickn ess of provided Lug = 10 mm

Provided thickness is greater than required hence, Design is Safe

b) For shear
Distance from top point of lug to the centre of holeR = 55 mm

Dia o f hole prov ided, D = 38 mm

Actual edge distance available - K

K =R -D/2 = 36 mm

Thickness of lug = Pdl/(Fs*2k) = 1.19 mm

Provided thickness is greater than required hence, Design is Safe

 3
c) Design of weld joint between Lug and Shell.

Length of weld = (2 * a ) + ( 2 * b )

where, a is the width of lug = 110 mm

b is the thickness of lug = 10 mm
Length of weld ( Lw) = 240 mm
Size of fillet Sf = 8 mm
Throat Dimmension = 0.707 x Sf = 5.66 mm

Weldment Area (Aw) = Throat dimmension * Length of weld (Lw)

= 1357.44 sqr mm

Stress = Pdl / Aw = 0.64 Kg/mm2

Allowable stress (weld joint )

= 0.49 * Fy = 12.495 Kg/mm2

Since allowable stress 12.495 Kg/ mm 2 > stress 0.64 Kg/mm 2

Actual Stess is less than allowable stress hence, Design is Safe

d) Design of weld joint between Pad and Shell

Length of Weld (Lw) = ( 2 * ap ) + ( 2 * bp )

Where, ap - Length of pad = 165 mm
bp - Width of pad = 85 mm
Therefore,
Lw2 = 500 mm
Size of fillet = 6 mm
Throat dimmension = 0.707 * size of weld = 4.24 mm

Weldment area ( Aw2)

= Throat dimmension * Length of weld (Lw) =2121.00 mm 2

Stress = Pdl / Aw2 = 0.41 Kg/ mm 2

Allowable stress = 12.495 Kg/ mm 2

Actual Stess is less than allowable stress hence, Design is Safe

e) Check for bendng of Lugs 4

Angle bet rope & vertical theta = 60 °

Pull in Ropes = Pdl / cos ( theta ) = 1747.50 Kg

Distance from bottom of lug to centre line of lug pin = 55 mm

Pull in rope X distance from bottom of lug to centre line of lug pin
= 96112.5 Kg-mm
2
Secton modulous Z = (T * L )/6 = 20166.667 mm3
Maximum bending stress in lug = M/Z = 4.77 Kg/mm2
Allowable bending sterss = 0.66 * Fy = 16.83 Kg / mm2

Maximum bending stress is less than allowable bending stress hence, Design is Safe
 DESIGN OF LIFTING LUG (FOR CHANNEL ONLY) 5
( REFERENCE : H H BEDNAR HANDBOOK )

INPUTS :-
Total No. of lift lugs N 2
Material of constuction C.S.
Yield Stress Fy 25.5 Kg/mm2

Load to be lifted / Weight of vessel P 550 Kgs

Details of lug
( Refer a sketch below for inputs)
Hole dia provided in lug D 38 mm
Thickness of Lug T 10 mm
Width of lug L 110 mm
Distance from bottom of lug to centre line of lug pin H 55 mm
Distance from top point of lug to the centre of hole R 55 mm
Pad Size
Length of pad A 165 mm
Width of pad B 85 mm
Pad Thickness t 12 mm
Weld size
Size of fillet for lug 8 mm
Size of fillet for pad plate 6 mm
 6
DESIGN LOAD :-
Load to be lifted = P = 550 Kgs
Impact factor = I 1.5
Design Load = P * SF = Pd = 825 Kgs

Load Per Lifting Lug :-

Pdl = Pd / N = 412.5 Kgs

PIN FOR LIFTING LUG :-

Allowable shear stress :-
Fs = 0.4*Fy = 10.20 Kg/mm2
Pdl = ( 2 * pi * d^2* Fs)/4
Therefore,
d = sqrt( ( Pdl * 4) /(2*pi*Fs )) = 5.08 mm
Say, 35 mm 27
Hole dia provided in lug :- 38 mm

THICKNESSNOF LIFTING LUGS

a) For bearing
d x T x Fb = Pdl
where d = 35 mm ( pin dia )
Fb = 0.8 * Fy = 20.4 Kg/mm2

Asuming smaller permissible dia of pin =35 mm

T = Pdl / (d * Fb) = 0.58 mm

Thickness of provided Lug = 10 mm

Provided thickness is greater than required hence, Design is Safe

b) For shear
Distance from top point of lug to the centre of holeR = 55 mm

Dia of hole provided, D = 38 mm

Actual edge distance available - K

K=R-D/2 = 36 mm

Thickness of lug = Pdl/(Fs*2k) = 0.56 mm

` Provided thickness is greater than required hence, Design is Safe

 7
c) Design of weld joint between Lug and Shell.

Length of weld = (2 * a ) + ( 2 * b )

where, a is the width of lug = 110 mm

b is the thickness of lug = 10 mm
Length of weld ( Lw) = 240 mm
Size of fillet Sf = 8 mm
Throat Dimmension = 0.707 x Sf = 5.66 mm

Weldment Area (Aw) = Throat dimmension * Length of weld (Lw)

= 1357.44 sqr mm

Stress = Pdl / Aw = 0.30 Kg/mm2

Allowable stress (weld joint )

= 0.49 * Fy = 12.495 Kg/mm2

Since allowable stress 12.495 Kg/ mm 2 > stress 0.30 Kg/mm 2

Actual Stess is less than allowable stress hence, Design is Safe

d) Design of weld joint between Pad and Shell

Length of Weld (Lw) = ( 2 * ap ) + ( 2 * bp )

Where, ap - Length of pad = 165 mm
bp - Width of pad = 85 mm
Therefore,
Lw2 = 500 mm
Size of fillet = 6 mm
Throat dimmension = 0.707 * size of weld = 4.24 mm

Weldment area ( Aw2)

= Throat dimmension * Length of weld (Lw) =2121.00 mm 2

Stress = Pdl / Aw2 = 0.19 Kg/ mm 2

Allowable stress = 12.495 Kg/ mm 2

Actual Stess is less than allowable stress hence, Design is Safe

e) Check for bendng of Lugs 8

Angle bet rope & vertical theta = 60 °

Pull in Ropes = Pdl / cos ( theta ) = 825.00 Kg

Distance from bottom of lug to centre line of lug pin = 55 mm

Pull in rope X distance from bottom of lug to centre line of lug pin
= 45375 Kg-mm
2
Secton modulous Z = (T * L )/6 = 20166.667 mm3
Maximum bending stress in lug = M/Z = 2.25 Kg/mm2
Allowable bending sterss = 0.66 * Fy = 16.83 Kg / mm2

Maximum bending stress is less than allowable bending stress hence, Design is Safe
 Page:9
DESIGN OF PASS PARTITION PLATE

Ref. code for partition plate TEMA (RBC-9.13)

Channel inside diameter D 762 mm
Partition plate MOC SA 240 TYPE 304L
TEMA minimum thickness as per table RCB-9.13 9.5 mm
Type of pass partition dim'n factor (Table 9.132) Three side fixed
Dimension - a a 762 mm
Dimension - b b 986 mm
Pressure drop considered across plate q 0.51 Kg/cm2
Allowable stress at design temp. S 1174.1 Kg/cm2

Table value (Table 9.132 - Pass partition dim'n factor) B 0.18372

Required pass partition plate thickness = b*[(q*B)/(1.5*S)]^0.5 tr 7.192 mm
Provided partition plate thickness = 10 mm

Provided thickness is greater than required hence safe