METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
KUBER ENTERPRISES
METHOD STATEMENT FOR
ERECTION OF CASING COLUMN FRAME IN ESP #1& ESP#2
2 X660 MW JAWAHARPUR THERMAL POWER PROJECT
UNIT #1 & Unit#2
Name Designation Signature
Prepared by JAGDISH PRASAD LODHA ENGINEER
Checked by JAGDISH SINGH EHS-DY.MANAGER
Approved by VS TOMAR PROJECT DIRECTOR
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
TABLE OF CONTENTS
S.l.no Description
1 Scope
2 List of major equipment
3 Staff & Manpower
4 Material Transportation
5 Rigging Plan
6 Procedure
7 Safety preventive measures at job location in Casing
Frame Lifting
8 Inspection check list
9 Safety And Risk Analysis
10 Emergency action plan
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
1. SCOPE
Material loading from DPSI Yard, Transportation from Yard to ESP#1 and Unloading of material at
ESP# 1 area by using Hydra.
Height work, hot work (Cutting, Grinding, Welding), Lifting& Shifting.
Bed preparation and Putting Frame on bed for Pre Assembly& inspection.
Inspection of Frame
Scaffolding Erection
Erection of Frame, Locking, alignment and Welding.
2. LIST OF MAJOR EQUIPEMENTS
A) Crawler Crane
i) Crawler crane 250MT – 01 Nos.
ii) Crawler Crane 75MT – 01 Nos.
B) D’Shackle/ Bow shackle -
i) 17.5MT – 3 Nos.
ii) 10MT – 2 Nos.
C) Sling
i) 32mm dia. X 18 Meters – 2 Pairs
ii) 32mm dia. X 12 meters – 1 Pairs
D) PP – Rope
i) 16mm x 20 Meters – 2 nos.
E) Chain Pulley Block
i) 10MT – 02 Nos.
ii) 03MT – 06 Nos.
F) GUY Rope
i) 16MM Dia. 40 Meter Length – 06Nos.
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
3. Staff & Manpower
S.N. Designation Qty. Designation Qty.
Engineer 1 Fitter 1
QC Engineer 1 Rigger 5
EHS Officer 1 Welder 2
Supervisor 1 Helper 2
Crane Operator 1 Gas Cutter 1
Forman/Signal man 1 Grinder 1
Hydra Operator 1 Trailer Operator 1
4. Material Transportation
Material shall be transported in manner of following lifting, shifting and Traffic rules of DPSI by 12
meter length trailer and 23MT hydra used for loading and unloading of material at yard and site.
5. Rigging Plan
i. Weight of Casing Column Frame Assembly= 16MT
ii. Weight for lifting arrangement = 0.5MT
Total Weight = 16.5MT
Lifting Plan(Lifting Time)
Erection Crane
Crane Type 250MT crawler crane
Required Max Radius – 34 Meter
Rated Capacity of crane at required Radius – 19.4MT as per load chart
Weight of casing frame assembly – 16.5MT
Tension on sling – 9.52MT
Safety margin = 19.4-16.5= 2.9MT
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
Tailing time
Erection crane – 250 MT
Tailing crane – 75MT
6. Procedure
Lifting procedure for Casing Frame Assembly for ESP Unit# 1
The Casing Column Frame assembly will lift by 250MT Crawler Crane and another crawler Crane 75MT
is used for Tailing of casing frame assembly as mentioned in the lifting procedure.
A. Appropriate lifting plan shall be established prior to start rigging.
B. The casing column frame assembly inspection must be complete before lifting, the measurements
and records shall be completed and all protocols must be jointly recorded and signed by concerned
authorities (i.e Kuber, DPSI).
C. Proper erection clits/lugs, guy rope & PP rope must be provided for erection & Tailing. These are to
be checked by concern authorities (i.e Kuber, DPSI) along with temporary scaffolding.
D. Prior to positioning of crane in required radius, load chart must be referred for lifting crane and
tailing crane.
E. All lifting tackles like wire rope slings, D’Shackls & chain pulley blocks must be visually inspected wrt
TPI certificate.
F. Wire rope sling and chain blocks must be installed on erection & tailing lugs.
G. Erection crane & tailing crane initially will lift the frame up to required height then erection crane
will make frame vertical with the help of tailing crane then tailing crane will be released & frame
will be taken to required erection position. Marching & swing of crane is part of erection activity.
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
H. After erection of frame rough alignment and temporary locking will be done and welding to be
done, guy rope will be used as temporary support for alignment & safety of frame.
I. After welding and temporary locking with guy rope crane will be released for erection of other
frame, after erection, alignment& welding of other frame, both the frames will be interlocked by
permanent members.
J. Lifting tools are analysed, load is compared and verified against performance specification.
K. Slinging of load followed by safe method is done by slingers.
L. Material shall be hold by Crane at the safe distance and the lifting procedure shall be followed with
3.3.3 rules.
M. Materials and safe working load for the duration of lifting operation are calculated at each
participating hook.
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
Fig. Tailing of casing Frame
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
METHOD STATEMENT FOR ERECTION OF CASING FRAME IN ESP UNIT – 1& 2
7. Safety preventive measures (JSEA Annex I)
a) Prior to commencement of work a TBM shall be conducted along with the rigging crew and all possible
hazards and its control measures shall be discussed.
b) Experienced rigging crew shall be engaged for rigging, shifting and erection of Frame.
c) Proper signalling shall be ensured by the rigging foreman.
d) Megaphone/hooter will used during the erection time
e) 3.3.3 Lifting safety rules to be followed during erection of load.
8. Inspection check list
a) Crain Daily Checklist
b) Equipment check list
9. Safety And Risk Analysis (Annex II)
a) Barricade the working area by hard barriers.
b) Authorised personal only allowed.
c) Daily tool box meeting.
I. Personal portative equipment
a) Safety helmets
b) Safety shoes
c) Safety belt
d) Safety goggles
e) Gloves
10. Emergency action plan
I. Shall follow the client emergency procedure during the work period.
II. Emergency vehicle shall be present at site all around the time of lifting panel.
