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Standard Reaction Plan To Abnormal Situation: Restart Process | PDF
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Standard Reaction Plan To Abnormal Situation: Restart Process

The document outlines a standard reaction plan for abnormal situations at a manufacturing plant. It details the roles and responsibilities of operators, shift managers, heads of department, maintenance, and quality assurance to stop production, analyze problems, assign work to relevant teams, resolve issues, and approve restarting processes. Quality assurance is responsible for inspecting quarantined batches and approving the restart based on sample results.

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Deepak kumar
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407 views1 page

Standard Reaction Plan To Abnormal Situation: Restart Process

The document outlines a standard reaction plan for abnormal situations at a manufacturing plant. It details the roles and responsibilities of operators, shift managers, heads of department, maintenance, and quality assurance to stop production, analyze problems, assign work to relevant teams, resolve issues, and approve restarting processes. Quality assurance is responsible for inspecting quarantined batches and approving the restart based on sample results.

Uploaded by

Deepak kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Standard Reaction plan to abnormal situation

Operator Shift in charge HOD Maintenance QA


● Stop the machine ● Review at Gemba ● Visit Gemba ● Visit Gemba ● Visit Gemba

● Inform shift in charge ● Quarantine Production batch ● Problem analysis review ● Study problem ● Study problem

● Await further instructions ● Inform HOD ● Assign work to related depts ● Resolve problem ● Resolve problem

● Problem analysis by related depts ● Inspect and clear quarantined lot

● Do sample inspection (JSV)

● Approve process restart based on result

● Incase of defect out flow, Inform customer


immediately.

RESTART
PROCESS

Prepared By: Sonjib Kumar Dakua. Approved By: P. R. Suresh

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