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Htdrocom Operation and Safety 4.01

This document provides operation and safety instructions for the HydroCOM system. It describes the system's general functions, certifications, and explosion protection classifications. The instructions emphasize following all safety rules and regulations when operating and servicing the HydroCOM, which is used in potentially explosive environments. Any unauthorized changes or improper use may compromise safety.
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© © All Rights Reserved
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0% found this document useful (0 votes)
199 views14 pages

Htdrocom Operation and Safety 4.01

This document provides operation and safety instructions for the HydroCOM system. It describes the system's general functions, certifications, and explosion protection classifications. The instructions emphasize following all safety rules and regulations when operating and servicing the HydroCOM, which is used in potentially explosive environments. Any unauthorized changes or improper use may compromise safety.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HydroCOM

Edition 4.01

Operation and Safety Instructions


HydroCOM 4.0

makes compressor control


and monitoring
an easy job

Operation and safety instructions 4.01.doc 1 2005-01-19


1 Introduction ........................................................................................................3

2 Abbreviations Used............................................................................................3

3 Danger signs used .............................................................................................4

4 General Safety Instructions...............................................................................4

5 Operation and Maintenance Instructions .........................................................6

6 Assembly and Installation Instructions............................................................9


6.1 Hydraulic .................................................................................................... 10
6.2 Hydraulic Unit Trial Run ............................................................................. 12
6.3 Actuator...................................................................................................... 13
6.4 TIM & FTIM ................................................................................................ 13
6.5 CIU ............................................................................................................. 14

Operation and safety instructions 4.01.doc 2 2005-01-19


1 Introduction
The “Operation and Safety Instructions” include the safety relevant
information for operation, assembly, installation and maintenance of the
HydroCOM System.

2 Abbreviations Used
Actuator Device for suction valve control
CIU Compressor Interface Unit
CCM Compressor Condition Monitoring
DCS Distributed control system
EPS External Power Supply, 48VDC for Actuators and Fast-TIMs
Fast-TIM Transmitter Interface Module: Decentral data acquisition
device for fast and slow signals
DCS Distributed control system
GIM General Interface Module
HSS HydroCOM Service Software
HU Hydraulic Unit
IA Isolation Amplifier
IPS Internal Power Supply
PLC Programmable logic controller
SIM Stage Interface Module
TDC Top Dead Center
Bus Data line connecting all actuators and Fast-TIMs of one
stage
PA Equipotential bonding
PE Protective earth
TDC Top Dead Center

Operation and safety instructions 4.01.doc 3 2005-01-19


3 Danger signs used

Safety Instructions
Danger of injury to person

Function instruction
Notes to avoid damage to the unit

EX protection instruction
Notes for EX protection rules

4 General Safety Instructions


Since most HydroCOM applications are installed in potentially explosive
atmospheres, all components that are to be installed at the compressor are
explosion proof. The explosion protection certification is valid for all gases of
the explosion groups IIA and IIB plus hydrogen. The certificate does not
allow operation with Oxygen or Acetylene.
General Description: General function - Certificates and approvals - Explosion protection

The certification is based on the directive 94/9/EC (ATEX) - Equipment and


protective systems intended for use in potentially explosive atmospheres.

Standards: electrical apparatus for explosion hazardous location


EN 50014 general regulations
EN 50018 flame-proof enclosure „d“
EN 50019 type of protection "e"

Additionally for the Fast-TIMs:


EN 50020 type of protection „i“
General Description: General function - Certificates and approvals - Explosion protection

In detail following protection classes are used:

Protection class EEx-d is applied to the actuator’s electric housings where


the valve electronics, the solenoid and the hydraulic piston are placed.

EEx-e is applied to the connection box and the construction of the solenoid.
Exception: The connection box for CSA and FM Div. 1 is EEx-d

The electric housing of the Fast-TIM is built in protection class EEx-d. The
connection box for power supply and field bus connection is designed as per
EEx-e. The connection box for connecting the transmitters is supplied as per
EEx-i.

Conformity with European Directives is based on a type examination by a


Notified Body, the required production tests, and the marking on the device.
General Description: General function - Certificates and approvals - Explosion protection

Operation and safety instructions 4.01.doc 4 2005-01-19


Following certifications have been received up to now for the actuator:

EU: ATEX certified:


Electrical Ex-protection: II 2G EEx de IIB+H2 T4
Mechanical Ex-protection: II 2G c

USA (FM): AEx de IIB+H2 T4


Class I, Div. 1, Group B, C, D, T4

Canada: Class I, Div. 1, Group B, C, D (CSA)

Japan: Ex de IIB + H2 T4
General Description: General function - Certificates and approvals - Explosion protection

The Fast-TIM can be marked as follows:

EU: II 2G EEx e d [ia] IIB+H2 T4


USA+Canada: Class I, Div1, Groups B, C, D, T4 (FM + CSA)
General Description: General function - Certificates and approvals - Explosion protection

HydroCOM complies with the EMC regulations and the safety regulations for
low voltage devices.
General Description: General function - Certificates and approvals - Electromagnetic Compatibility (EMC)

All components and devices are only certified for correct and intended
applications. If using components and devices for other purposes then
warranty expires immediately.

Assembly and Installation Manual: Assembly and installation instructions for HydroCOM

Attention: Wrong configuration or wrong programming of the Compressor


Interface Unit or the DCS may lead to irreversible damage of the
HydroCOM-System and the compressor!

CIU - Operating Instructions: Introduction

• Take care of the country specific safety rules for operation.


• For explosion protection safety devices the prescribed job intervals are
to comply.
• Do not make any changes on parts used within the hazardous area.
• Service and maintenance must be done by HOERBIGER trained
personal who are familiar with the currently used installation regulations,
and are authorized by HOERBIGER.
• Do only use HOERBIGER original equipment.
• Fuses in the actuator and Fast-TIM module must not be changed.

Service Manual: Service and Repair Instruction

Operation and safety instructions 4.01.doc 5 2005-01-19


5 Operation and Maintenance Instructions
Preface: Operation and maintenance work shall only be done by trained
and experienced personal who are familiar with the currently used operation
and maintenance regulations according to the HydroCOM manual.

The compressor must not be operated with other gases than specified at the
time of placing the order. If the compressor shall be operated with other
gases written approval has to be obtained from HOERBIGER.
General Description: General function - Certificates and approvals - Explosion protection

Caution: During operation (or when the suction plenum of the compressor is
under pressure) the valve housing must not be separated from the seal
housing!
Assembly and Installation Manual: System components – Actuators - Installation

Note: The maximum allowable flare gas pressure is 3barg.

Assembly and Installation Manual: Oil leakage, flare and seal gas lines - Flare gas lines standard

Note: It has to be ensured that the compression area and flare gas area are
kept free of explosive gas mixtures when operating the compressor plant.

Assembly and Installation Manual: Check List – Preparations for start-up

The operation of the Hydraulic unit driving motor with a frequency converter
is inadmissible!!

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions

Upper Deviation of the operating altitude/list height of 1000m over NN is not


permissible.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions

The Hydraulic pressure - „Lo-Alarm” should be used as a warning signal for


the operator. An immediate failure or malfunction of the HydroCOM is not
expected, however the maintenance group should be informed, to solve the
problem of the unintentional pressure drop.

The Hydraulic pressure - „LoLo-Alarm“ has to be linked to an automatic


shutdown of the hydraulic unit.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: General operating instructions for hydraulic units – Operation – Oil pressure

The Oil temperature - “Hi-Alarm” should be used as a warning signal for the
operator. An immediate failure or malfunction of the HydroCOM is not
expected, however the maintenance group should be informed, to solve the
problem of the unintentional temperature increase.

The Oil temperature - „HI-Hi-Alarm“ has to be linked to an automatic


shutdown of the hydraulic unit.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: General operating instructions for hydraulic units – Operation – Oil temperature

The oil level in the tank of the hydraulic unit will be monitored by a level
switch. This switch has to be used according to ATEX-standards. These
standards prescribe to switch off the pump if the level in the tank is too low.
To avoid unintentional shutdowns of the HydroCOM system HOERBIGER
recommends to check the oil level visually.

Adequate oil level: contact closed (Normally closed)


Oil level low, broken wire: contact open
Hydraulics Unit HydroCOM-HU Maintenance Instructions: General operating instructions for hydraulic units – Operation – Oil level

Operation and safety instructions 4.01.doc 6 2005-01-19


The level in the oil reservoir has to be checked daily and the missing
quantity has to be added (fill in through filling and airing filter only). When
the oil consumption rises all pipes and screw connections have to be
checked for leakage.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance - Routine Inspections - Checking Of Oil Level

Please check daily the visual blocking indicators at the oil filters. Additional
information is contained in the operations instruction of the hydraulic unit. At
least one filter cartridge should be on stock for an eventual exchange.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance - Routine Inspections - Check of the Blocking Indicators at the Oil Filters

During a daily round and especially in case the oil level decreases the pipes
to the compressor at the hydraulic unit should be checked.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance - Routine Inspections - Visual Leakage Check at the Hydraulic Unit and the Pipes

The hydraulic oil together with the high pressure filter and the return filter
should be exchanged at latest every 16,000 service hours or every 2 years.

Please also observe the remarks of the hydraulic oil supplier

During this service, the oil / air cooler has to be cleaned and the coupling
engine – oil pump has to be checked for possible wear.

The hydraulic unit should be cleaned completely and tested for performance
every 32,000 service hours or 5 years.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance - Routine maintenance of the Hydraulic Unit

For oil-air coolers the cleaning intervals depend on the degree of


environmental pollution. The cooler is cleaned with nylon brushes or
chemically. A dust deposit ≥ 1mm is not permissible.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance – General maintenance - Cooler

The cleaning intervals depend on the degree of environmental pollution. The


Fan cowl is cleaned with nylon brushes or chemically. A dust deposit ≥1mm
is not permissible.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance – General maintenance - Fan cowl from the drive motor

A checking of the circumferential backlash and a visual check of the flexible


spider must be effected after 16 000 operating hours for the first time, after 2
years at the latest.

• If the wear of the gear rim amounts more than 2mm the gear rim has to
be replaced

• Hoerbiger recommends to exchange the gear rim all 16000 operation


hours as a precaution.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance – General maintenance - Clutch type 001

Inspection and maintenance work is described in the HydroCOM ”service


manual”. Inspections intervals are also listed in the HydroCOM service
maintenance instruction.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: General description – Design and Components

Operation and safety instructions 4.01.doc 7 2005-01-19


Preface: Service and maintenance work shall only be done by trained and
experienced personal who are familiar with the currently used installation
regulations according to the HydroCOM service manual.

Remark: All service work requires the compressor being switching off and
depressurised. Further on the whole HydroCOM unit has to be switched off.
With dangerous and explosive gases the unit has to be purged with Nitrogen
as well. Please combine the service work with the scheduled maintenance.

Part Small Service Big Service

Seal Housing 8.000 – 16.000 hrs 24.000 – 32.000 hrs


Seal Gas Housing
8.000 – 16.000 hrs 24.000 – 32.000 hrs
(if used)
Electric Housing 8.000 – 16.000 hrs 24.000 – 32.000 hrs

Valve Housing 8.000 – 16.000 hrs 24.000 – 32.000 hrs

Small Unloader service 8.000 – 16.000 hrs -

Big unloader service - 24.000 – 32.000 hrs

Suction Valve 8.000 – 16.000 hrs 24.000 – 32.000 hrs

Discharge Valve 8.000 – 16.000 hrs 24.000 – 32.000 hrs

Hydraulic Unit 16.000 hrs 32.000 hrs


CIU and ABB Protronic
No service necessary No service necessary
Controller
HydroCOM Unit
8.000 – 16.000 hrs 24.000 – 32.000 hrs
Inspection

The HOERBIGER service companies will gladly assist for maintenance


work.
Service Manual: Maintenance

Operation and safety instructions 4.01.doc 8 2005-01-19


6 Assembly and Installation Instructions
Preface: Assembly and Installation work shall only be done by trained and
experienced personal who are familiar with the currently used installation
regulations according to the HydroCOM manual.

The HOERBIGER service companies will gladly assist for installation work.

Following instructions are to be followed in order to ensure trouble-free


operation of the HydroCOM .

The installation of the equipment must conform to the following standards:

Europe EN60079-14 Electrical installation in explosive gas atmospheres.

USA ANSI/ISA RP12.6 Installation of intrinsically safe system for


hazardous (classified) locations.
USA ANSI/ISA RP 12.1 Electrical Instruments in hazardous atmospheres.
USA ANSI/NFPA 70 National Electrical Code

The selection of cables, wiring, cable glands, terminals and associated


equipment must conform to the relevant standard detailed above as well as
to the local regulations.

General technical rules shall be considered for assembly and installation.


Specific safety rules applicable for work on electrical and hydraulic systems
must be followed.
Assembly and Installation Manual: Assembly and installation instructions for HydroCOM

Electrical devices located in hazardous areas must be equipped with means


for separation from electric power that are easily accessible and properly
marked.

Assembly and Installation Manual: Assembly and installation instructions for HydroCOM

Hits onto parts of the actuator or other housing parts with metallic (e.g.
corroded) parts are not acceptable.

Assembly and Installation Manual: Assembly and installation instructions for HydroCOM

Disposal of packing material and used parts has to be done according to


local requirements of the country of installation.

Assembly and Installation Manual: Assembly and installation instructions for HydroCOM

Devices have protection classification IP55 and must be additionally


protected at ambient conditions worse than IP55 (e.g. flowing water, dirt
higher than grade 2, etc.)

Assembly and Installation Manual: System components – Actuators - Installation

Note: If the ambient temperature around the compressor is higher than


65°C (max. 70°C admissible) then the cables used for the wiring have to be
suited for temperatures higher than 80°C (90°C according to FM Approval!).
Assembly and Installation Manual: Wiring - General

Note: On delivery diaphragm cylinders are filled with 2barg. Only the ones
installed in the pressure lines are to be filled with nitrogen. The correct
pressure is specified in the hydraulic data sheet (part of the customer
documentation).
Filling of the diaphragm cylinders can be done only with the HYDAC-filling
equipment.

Assembly and Installation Manual: System components – Diaphragm cylinders – Commissioning

Operation and safety instructions 4.01.doc 9 2005-01-19


6.1 Hydraulic
Works at the hydraulic unit may be accomplished only by authorized and
technically suitable persons.

All operations at the motor and at the hydraulic unit have to be performed
taking into account „safety first“.

• Please make sure to disengage the power pack before you perform your
work.

Protect the power pack against unintentional engagement, e. g. by providing


hints at the place of engagement or removing the fuse for current supply.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Inspection and maintenance – Failure analysis / Repair work - Change of the spider

Caution: When working on the hydraulic unit, make sure that the piping
system is not under pressure. Additionally the hydraulic unit must be
switched off.

Assembly and Installation Manual: Hydraulic lines & fittings - General specifications

The hydraulic unit is specially designed for hazardous zones. The


mechanical Ex-Protection is defined as follows:

Protection type constructive safety "c"


liquid safety "k"

Certification II 2GD EEx ck IIC T4 T100°C

Technical file reference HEX3940ATEX2003

Ambient temperature -20 to 60°C

The hydraulic unit can be used within the zone 1, 2, 21 and 22. The unit is
designed for the gas and dust Ex- range of the equipment group II in the
equipment category 2.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: General description – Design and Components

For the actuators it is necessary to use mineral based hydraulic oil with a
viscosity of 10cSt to 15cSt at a temperature of 40°C (equal to ISO-VG 10 or
ISO-VG 15) and ignition temperature of ≥ 185°C.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: General description – Design and Components

Electrical devices located in hazardous areas must be easily accessible


(and properly marked) to allow electrical disconnection.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions

With existing ex atmosphere no assembly or maintenance work may be


accomplished at the aggregate.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions

A cathodic corrosion protection is not permissible!! (with plants with cathodic


corrosion protection a small current constantly flows over the housing
construction)
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions

The temperature sensor must be connected in accordance with the


operating manual by the manufacturer electrically.

The hydraulic unit should operate with a temperature of 70°C. When the oil
temperature reached 80°C, the hydraulic unit must be switched off.

Operation and safety instructions 4.01.doc 10 2005-01-19


Temperature disconnection in the safety circuit of the driving motor is
necessary.

The operation of the hydraulic unit without Oil temperature monitoring is


inadmissible. The temperature sensor which is selected and installed by the
customer, must be correspond the explosion protection requirement. The
customer is responsible to full fill the explosion protection requirements.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions – Connecting of electrical equipment – Temperature sensor

The oil level switch must be connected in accordance with the operating
manual by the manufacturer electrically.

If the oil level reached the switching point from the oil level switch, the
hydraulic unit must be switched off. Level disconnection in the safety circuit
of the driving motor.

The operation of the hydraulic unit without oil level monitoring is


inadmissible. The Oil level switch which is selected and installed by the
customer, must be correspond the explosion protection requirement. The
customer is responsible to full fill the explosion protection requirements.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions – Connecting of electrical equipment – Oil level switch

The pressure sensor must be connected in accordance with the operating


manual by the manufacturer electrically.

With a pressure decrease of 30bar, the power unit must be switched off .
Pressure disconnection in the safety circuit of the driving motor.

The operation of the hydraulic unit without pressure monitoring is


inadmissible. The pressure sensor which is selected and installed by the
customer, must be correspond the explosion protection requirement. The
customer is responsible to full fill the explosion protection requirements.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions – Connecting of electrical equipment – Pressure sensor

The drive motor must be connected in accordance with the operating


manual by the manufacturer electrically.
The terminal assignment is attached at the maintenance instructions.

The drive motor which is selected and installed by the customer, must be
correspond the explosion protection requirement. The customer is
responsible to full fill the explosion protection requirements.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions – Connecting of electrical equipment – Drive motor

The aggregate must be grounded over the ground terminal (earth clip) which
is installed on the tank cover.

The operation of the hydraulic unit without potential compensation is


inadmissible.
Hydraulics Unit HydroCOM-HU Maintenance Instructions: Assembly and Installation instructions – Connecting of electrical equipment – Earth clip / potential compensation

With existing ex atmosphere no assembly or maintenance work may be


accomplished at the aggregate.

For security reasons don't loosen any connections or devices while the
system is pressurized. Before hand, the pressure has to be reduced, the
pumps have to be switched off, and the accumulators have to be relieved.

Increased danger of accident, when operating with oily hands.

Make sure everything is absolutely clean before working, because dirt can
cause major damage to hydraulic systems.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: General operating instructions for hydraulic units - Notes

Operation and safety instructions 4.01.doc 11 2005-01-19


6.2 Hydraulic Unit Trial Run

• Only the manufacturer's personnel and possibly maintenance and


operating personnel should be present.

• Check the position of the shut-off ball valves and change if necessary

• Open the bypass valve for depressurising the hydraulic unit (horizontal
position of lever = bypass open)

• Set the relief valve to minimum pressure.

• Loosen the locknut and turn the adjusting screw to left.

• Does the direction of rotation of the drive motor correspond to the given
direction of rotation of the pump? Start for a short moment and confirm.

• Start pump and listen for noises

• Close the bypass valve. Increase set values of pressure relief valve up
to the required value. Fix the locknut. Should no pressure build up: stop
motor, and proceed, as is described under point no suction of the pump.

• Flush the system, if possible, by short-circuiting the consuming devices.


Rinse, until the filters remain clean; Check filters!

• If possible, check the functions of the system without exercising


pressure.

• Listen for unusual noise

• Check oil level, if necessary add more oil.

• Leak test at all construction units accomplish

• Switch off drive unit

• Tighten all screw connections, even if they do not leak.

• Caution: Only tighten if the system is not pressurized

• Oil level check

• Check oil temperature.

• Oil-temperature must not exceed 70°C, normally it is about 10 to 30°C


higher than ambient temperature.

• Switch off drive unit

• Disassemble filter cartridges and check for residues. Clean filter


cartridges and exchange paper cartridge.

• In case of further contamination occurs, an additional scavenging run is


necessary in order to prevent early defects of system components.

Hydraulics Unit HydroCOM-HU Maintenance Instructions: General operating instructions for hydraulic units – Start up – Trial run

Operation and safety instructions 4.01.doc 12 2005-01-19


6.3 Actuator

Caution: Before opening the flameproof housing, which encloses the


electronics of the actuator, wait 10 Minutes after the power supply (EPS)
and the CIU have been switched off.

Assembly and Installation Manual: System components – Actuators - Installation

All electrical connecting parts are located in the Ex e connection box.


Opening the Ex d area is not required. Connection of wires on the terminals
is allowed only when disconnected from power supply.

Assembly and Installation Manual: System components – Actuators - Connections

The PA connection at the actuator outside must be used according to local


installation requirements. For this reason a connection is provided on the
electrical housing.
Assembly and Installation Manual: System components – Actuators - Connections

Note: The ventilation holes must be protected from water splashes by the
covers supplied. They must not be closed, as they are an element of the Ex-
protection.

Assembly and Installation Manual: System components – Actuators - Connections

Note: Cable glands are shipped loose by HOERBIGER – Please install


correct packing-size on site depending on actually used bus cable diameter.

Assembly and Installation Manual: System components – Actuators – Japanese Cable Glands

6.4 TIM & FTIM


Fast-TIMs can be installed in hazardous locations Division 1 or 2 as well as
zone 0, 1, and 2. The installation of the circuits has to be performed
according to local standards.
Assembly and Installation Manual: System components – Measuring Module TIM – Installation

The devices are built in protection degree IP55 and must be protected
additionally when used in more severe environment (e.g. when
hoseproofness is required or when pollution higher than degree 2 occurs).

Assembly and Installation Manual: System components – Measuring Module TIM – Installation

Warning: The flameproof housing containing the electronics of the Fast-TIM


must not be opened within 10 minutes after switching off all power supplies
(EPS) and the CIU.
Assembly and Installation Manual: System components – Measuring Module TIM – Installation

All terminal parts are located in the EEx e terminal compartment. Opening of
the Ex d compartment is not required. Wiring work is only allowed while the
Fast-TIM is not powered.
Only the cable glands that are certified for this application must be used for
this application (EEx e).
Wiring has to be supported externally, therefore cable glands without
tension-compensation are permitted.
Not used cable glands must closed with the supplied certified plugs (EEx e).
Assembly and Installation Manual: System components – Measuring Module TIM – Connections

Operation and safety instructions 4.01.doc 13 2005-01-19


The parameters of Fast-TIMs and intrinsically safe transmitters have to be
considered with respect to explosion protection if these devices are
connected (Proof of intrinsically safety).
Assembly and Installation Manual: System components – Measuring Module TIM – Connections

Special conditions for safe use:


The intrinsically safe circuits are not galvanically separated from the mains
circuit. Equipotential bonding shall be provided in the circuits.
For use in areas with an ambient temperature above 65°C, cables with an
operating temperature of at least 80°C shall be used.

Assembly and Installation Manual: System components – Measuring Module TIM – Technical Data

6.5 CIU

Note: The Isolation Amplifier is supplied with resistors fitted between


terminals 1+ and 3- as well as 4+ and 6-: The resistors must be removed
when connecting the IA!
Assembly and Installation Manual: System components – Isolation Amplifier – Connections

Caution: During installation, care should be taken that no metallic particles


get into the housing. For installation-work switch off power supply.
Comply with manufacturers instructions.

Assembly and Installation Manual: System components – EPS (External Power Supply) – Installation

Note: Two dry contacts or two 0/24VDC signals can be connected to the
isolation amplifier. It is not possible to mix dry contacts and 0/24VDC signals
on the same isolation amplifier!
Assembly and Installation Manual: Wiring – Wiring for Isolation Amplifier IA - Wiring of IA to CIU and DCS

Warning: If the wrong file is downloaded to the CIU the compressor may trip
and the equipment be damaged.

Warning: Wrong configuration may cause system failure, compressor trip


and even equipment damages.
Service & Configuration Software: Introduction

Warning: Save configuration file after calibration in order to save the


calibration parameters. Otherwise a new calibration is required if
components are changed.
Service & Configuration Software: Service – Sensor calibration

Warning: If an input field is yellow before Set Parameters, this parameter is


not transferred to the CIU.

Service & Configuration Software: Service – Set Parameters Download Configuration to CIU

Warning: A constant current vibration transmitter (also called as Internally


Amplified Accelerometers or Integrated Circuit Piezoelectric) would be
damaged if not configured as X-Head Vibration ICP or Cylinder Vibration
ICP!
Service & Configuration Software: Configuration – Edit FTIM - Fast-TIM

Warning: Changes in the configuration after commissioning may effect the


CCM system.

Service & Configuration Software: Configuration – CCM

Operation and safety instructions 4.01.doc 14 2005-01-19

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