Section K
Engine
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Gearboxes
Section J - Track and Running Gear
Section K - Engine
717260
Publication No.
9803/9350-3
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section K - Engine
Notes:
K-0 9803/9350-3 K-0
Section K - Engine
Contents Page No.
Service Tools
Numerical List ........................................................................................... K-1
Technical Data
General ..................................................................................................... K-3
K-i K-i
Section K - Engine
Contents Page No.
K-ii K-ii
Section K - Engine
Service Tools
Numerical List
The tools listed in the table are special tools required for details of all tools, including the content of kits and sets,
carrying out the procedures described in this manual. refer to Tool Detail Reference, Section 1.
These tools are available from JCB Service.
Note: Tools other than those listed will be required. It is
Some tools are available as kits or sets, the part numbers expected that such general tools will be available in any
for parts within such kits or sets are not listed here. For full well equipped workshop or be available locally from any
good tool supplier.
Part Description
Number
892/00041 De-glazing Tool
K-1 9803/9350-3 K-1
Section K - Engine
Service Tools
Numerical List
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K-2 9803/9350-3 K-2
Section K - Engine
Technical Data
General
General
Model HL 403C-11 (Tier 2 Machines), GJ 403D-11 (Tier 3 Machines)
Type Vertical in-line, 3 cylinder, normally aspirated, 4 stroke, water cooled diesel.
Displacement 1.131 Litres (69.018 in3)
Bore 77 mm (3.03 in)
Stroke 81 mm (3.19 in)
Firing order 1, 2, 3
Power output 13.7 kW , 18.4hp @ 2200 rev/min (Tier 2), 14.6kW , 18.4hp) @ 2200 rev/min (Tier 3)
Valve clearance (cold) 0.2 mm (0.0078 in)
Compression ratio 23:1
Idling speed 1325 rev/min
Maximum no - load speed 2450 rev/min
Note: For further details of the engine See Engine Service
Manuals 9806/2190 (Tier 2), 9806/3090 (Tier 3).
Torque Settings Nm kgf m lbf ft
Blanking plug - rear of cylinder block 7 0.7 5.2
Crankshaft carrier to block 27 2.7 19.9
Connecting rod nuts 52 5.2 38.3
Crankshaft nut 123 12.3 90.7
Crankshaft sub assembly 52 5.2 38.3
Exhaust manifold 9.8 0.9 7.2
Flywheel 74 7.4 54.5
Fuel injection pump 15 1.5 11
Glow plug 12 1.2 8.9
Head setscrew 51 5.2 37.6
Injector pipes 23 2.3 16.9
Leak off rail 27 2.7 19.9
Lift pump banjo 12 1.2 8.8
Lift pump mounting setscrew 6 0.6 4.4
Timing case 10 1.0 7.3
Rocker assembly nuts 23 2.3 17.0
Rocker cover 11 1.1 8.1
Sump drain plug 35 3.5 25.8
K-3 9803/9350-3 K-3
Section K - Engine
Technical Data
General
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K-4 9803/9350-3 K-4
