Mastercam2020 MultiaxisAdvanced TrainingTutorial SAMPLE
Mastercam2020 MultiaxisAdvanced TrainingTutorial SAMPLE
L | T R A I NING
I MPERIA
MULTIA X IS
ANDCVE
A D
MULTIAXIS ADVANCED TRAINING TUTORIAL
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ISBN: 978-1-77146-842-8
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#1
#2
#3
Tilt tool away using a side tilt angle. Retract tool along tool axis.
Move tool away with retract on +Z.
#6
Getting Started 11
Objectives 12
Tutorial 1 27
Tutorial #1 Quiz 57
Tutorial 2 59
Tutorial 3 107
Step 3: Finish The Blade Using The Parallel (To Angle) Toolpath 114
Step 5: Finish The Blade Using The Morph (Between 2 Curves) Toolpath 125
Tutorial 4 171
Step 6: Finish The Floor Using The Morph From Curves Toolpath 191
Step 3: Rough Out The Impeller Using Morph (Between Two Surfaces) 241
Step 6: Finish The Floor Close To The Fillet - Parallel To Surface 283
Tutorial 6 323
Example: Add The Zoom Target To The Right Mouse Button Menu 368
Chaining 383
Port 404
♦ The student will download the file that contains the geometry from www.emastercam.com.
♦ The student will set up the stock size to be used and the appropriate tool settings.
♦ A Project Curve Multiaxis toolpath will be created to engrave the letters.
♦ The Backplot will be used to simulate a step-by-step process of the tool's movements.
♦ The Verify will be used to watch a tool machine the part out of a solid model.
♦ The student will then post process the file to obtain an NC file containing the necessary code for the machine.
This tutorial covers Mastercam's 5 Axis toolpath functionality. To apply these toolpaths to a 5 Axis machine
tool, a customized post processor for your machine is required.
There are no default 5 Axis post processors included with Mastercam due to the variation in multi-axis machine
configurations. Contact your Mastercam reseller to request post processor services such as multi-axis post
development.
Your post processor may require certain additional programming information not covered in this tutorial. For
instance:
You may be required to position your stock in machine space rather than at Mastercam's origin.
Your post may also prompt you for tool gage lengths.
The nature of the additional information required largely depends on your machine's configuration. Contact
the developer of your post processor for details.
File
♦ Open.
♦ Select "TUTORIAL 1 PROJECT5 AXIS.MCAM" from the directory you saved the file in.
♦ Press Alt + F1 to fit the geometry to the graphics window.
Note: If you already have the default machine in the Toolpaths Manager, do not select another machine.
♦ From the Machine Type group, select the drop down arrow below Mill.
♦ Select the Default.
Note: Once you select the Mill Default, the Ribbon bar changes to reflect the toolpaths that could be used
with Mill Default.
♦ Select the plus sign (+) in front of Properties in the Toolpaths Manager to expand the Toolpaths Group
Properties.
♦ Select the OK button to exit the Machine Group Properties dialog box.
♦ Click in the Visible column next to Number 2 to remove the X and make Level 2 invisible.
Note: Remember that the stock is not geometry and cannot be selected. You will use the defined stock while
verifying the part.
These toolpaths work on surfaces. Solid selection is available for most advanced multiaxis toolpath strategies,
with the following exceptions: toolpaths that require the selection of a defined edge (solid edge) and toolpaths
that require the selection of only a single surface (solid face).
♦ To display the Toolpaths Manager panel select the Toolpaths tab as shown.
3.1 Create the Projection 5 Axis toolpath with the tool axis oriented normal to the surfaces
Project Curve is a toolpath that follows a curve that has been projected onto a set of surfaces. This is useful for engraving
and similar applications. Projection curves should lie on or above the surface, within the maximum projection distance.
Toolpath Preview:
Toolpaths
♦ From the Multiaxis group, select the Expand gallery arrow as shown.
♦ From the Application gallery, select the Project Curve icon as shown.
The Toolpath Type page allows you to establish the type of multiaxis toolpath to create. The toolpath type controls the
options available as you proceed down the tree structure. The Toolpath Type page allows you to select between the
two toolpath groups, Pattern or Applications. You can then choose one of the toolpaths inside of that group.
3.3 Tool
The Tool page allows you to select a tool, set the feeds and speeds, enter a comment about the operation, and set other
general toolpath parameters.
Note: Make sure that you enter the Tip diameter first. Once you set the Corner type to Full Radius, the Tip
diameter will be grayed out.
♦ Make sure that the Tool diameter value is 0.05 and the Corner radius value is 0.025.
♦ Add a comment in the Comment area to identify the toolpath in the Toolpaths Manager and also in the NC
file.
♦ The Tool page should look as shown.
Note: The Feed rate, plunge rate and spindle speed values are the ones you set on the Parameters page of the
Tool definition.
Cut Pattern settings determine the geometry that the tool follows and how it travels along that geometry.
The Projection button allows you to return to the graphics window to select the curves. Projection curves
should lie on or above the surface, within the Max. projection distance.
The Drive surface button allows you to return to the graphics window to select the surfaces.
Drive surfaces offset allows you to set the depth the project toolpath will cut to.
Projection dir allows you to select the projection method between along one of the axes, along a line or using
the surface normal.
Max. projection distance sets the maximum distance between toolpath positions in the cutting direction.
♦ From the Chaining dialog box, select the Window button as shown.
♦ Change the Drive surfaces offset to -0.005 and make sure that the rest of the parameters are set as shown.
Note: The Drive surface offset sets the depth of the engraving.
Note: The graphics in all of the toolpath parameter pages will change as you modify a parameter. This helps
you visualize how that parameter influences the toolpath. Your image might be different from the one shown.
The Tool Axis Control page allows you to set the parameters that control the tool axis orientation in relation to
the geometry being cut.
The Maximum angle step sets the maximum angle between the adjacent tool vectors generated along the
curves.
♦ From the Tree View list, select Tool Axis Control and make sure the parameters are set as shown.
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