KENR9005-01

July 2010 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

4 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

3 (ADJUSTABLE)

VALVE ENVELOPES
(VARIABLE) COMPENSATION

VALVES
ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

10 AB
CONTROL VALVES
AB
CHECK VALVES

P T P T

A-A NORMAL POSITION SHIFTED POSITION INFINITE POSITION

BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

11 FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

795F AC Off-Highway Truck

1 Air System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

ERM1-UP
2 B-B
16
SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL

MANUAL CONTROL SYMBOLS

SERVO THERMAL DETENT

15 PUSH-PULL LEVER

RELEASED PRESSURE
MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL

REMOTE SUPPLY PRESSURE

SPRING

14 EXTERNAL RETURN

ACCUMULATORS
INTERNAL RETURN

CROSSING AND JOINING LINES

SIMPLIFIED COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

INTERNAL
SUPPLY PRESSURE

BATTERIES
12 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

AIR RESERVOIR UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

9
DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

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All Rights Reserved
Printed in U.S.A.

Electrical Symbols Table

Hydraulic Symbols (Electrical)
5
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
Component Locations

(Dimensions: 34 inches x 28 inches)

Part Machine Schematic
Description
Number Location Location

KENR9005-01
Compressor Gp 261-4881 1 F-6
8 Dryer As - Air 194-1986 2 F-6 Pressure Switch Pressure Switch
(Adjustable)
Temperature Switch Electrical Wire

Reservoir - Air 296-9870 3 C-3

Valve - Air Relief 6B-9664 4 D-3
Manifold 160-0980 5 C-4 Electrical Symbols (Electrical)
Sensor Gp - Press. 141-5746 6 A-5
Valve - Drain 7X-7655 7 C-2
T
Governor As. 217-4168 8 D-5
Valve - Air Starter (Relay) 4N-3411 9 B-7 Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
Valve Gp. - Solenoid (Air Horn) 185-0008 10 A-4
Horn Gp. - Air 5D-6998 11 A-4 Wire Number Identification Codes
Pump Gp. - Lubrication 307-7635 12 E-1
Valve As. - Check 204-2658 13 C-3 Electrical Schematic Example Hydraulic Schematic Example
Valve As. - Solenoid (Autolube) 221-9576 14 B-6 Current Standard Current Standard

VIEW A-A Regulator

Motor Gp. - Air Start TDI
8D-4765
294-5599
15 D-1 Harness identification code
This example indicates

24 Page,
Wire
16 C-6 wire 135 in harness "AG".
Circuit Number Wire Color
Motor Gp. - Air Start IR 294-5613 Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge

AIR DRYER Identification (EXAMPLE VALVE)

VIEW B-B
 7 6 5 4 3 2 1

EXTERNAL
F AIR SUPPLY F

(1) COMPRESSOR GP
261-4881
(2) DRYER AS
AIR
194-1986

E E

AUTO
LUBE
(12) PUMP GP
LUBRICATION
307-7635

(8) GOVERNOR AS
217-4168

(4) VALVE
AIR RELIEF (15) REGULATOR
D 6B-9664 D
8D-4765

(14) VALVE AS
SOLENOID
(16) MOTOR GP (5) MANIFOLD 221-9576
(3) RESERVOIR
(Dimensions: 34 inches x 28 inches)

AIR START 160-0980 (13) VALVE GP

AIR
(TDI) 294-5599 AIR RELIEF
296-9870
(IR) 294-5613 204-2658
MANIFOLD
KENR9005-01

(7) VALVE GP
DRAIN
C C
7X-7655
24 Page,

(14) VALVE AS
B SOLENOID B
221-9576

(9) VALVE
AIR START
4N-3411

(6) SENSOR GP
PRESSURE
141-5746 (10) VALVE GP
AIR SOLENOID
HORN 185-0008

A AIR CIRCUIT COLOR DESCRIPTIONS A

(11) HORN GP
AIR COMPRESSOR CIRCUIT
5D-6998 RESERVOIR CIRCUIT

THIS SCHEMATIC IS FOR THE 795F OFF-HIGHWAY TRUCK

PART NUMBER: 284-5796, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1