EASY FIRMWARE

Working Instructions
- mechanical -

R E
A
W
IRM
F
SY
E A
http://www.easy-firmware.com

Xperia Z1TM
C6902, C6903, C6906,C6943,L39h

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal
 EASY FIRMWARE
Working Instruction (mech)
CONTENTS
1 Exterior Views ................................................................................. 5
1.1 C6902, C6903, C6906, L39h ................................................................. 5
2 Tools ................................................................................................ 6
3 Disassembly.................................................................................... 8
3.1 Window Back and Sheet Battery ......................................................... 8
3.2 Rear Cover Assy ................................................................................ 10
3.3 Camera ................................................................................................ 12
3.4 Shield Camera .................................................................................... 12
3.5 SIM Tray .............................................................................................. 13
R E
3.6 Battery................................................................................................. 13
A
3.7 Main PBA ............................................................................................ 14
W
R M
3.8 Loudspeaker Holder........................................................................... 16
FI
3.9 RF Cable A .......................................................................................... 17
3.10 Main Frame Assy and Y Front Cover ................................................... 17
4 AS
Replacement ................................................................................. 19
4.1 Window BackE ......................................................................................
http://www.easy-firmware.com
19
4.2 Sheet Battery ...................................................................................... 19
4.3 Rear Cover Assy ................................................................................ 19
4.4 Camera ................................................................................................ 19
4.5 Shield Camera .................................................................................... 20
4.6 SIM Tray .............................................................................................. 20
4.7 Battery................................................................................................. 20
4.8 Loudspeaker Holder........................................................................... 20
4.9 RF Cable A .......................................................................................... 21
4.10 Main Frame Assy................................................................................ 21
4.11 Adhesive Earspeaker ......................................................................... 22
4.12 Adhesive FPC Relay Bottom ............................................................. 23
4.13 Adhesive WP Audio Jack .................................................................. 24
4.14 Adhesive WP Camera Key ................................................................. 25
4.15 Adhesive WP Cover Rear .................................................................. 26
4.16 Adhesive WP Loudspeaker ............................................................... 27
4.17 Adhesive WP Main Frame Assy ........................................................ 28
4.18 Adhesive WP Side Key ...................................................................... 30
4.19 Adhesive WP Window Back .............................................................. 31
4.20 BT + WLAN Flex Antenna .................................................................. 33
4.21 Camera Holder.................................................................................... 34
4.22 Camera Key ........................................................................................ 35
4.23 Chat Camera ....................................................................................... 36
4.24 Chat Camera Holder ........................................................................... 37
1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 2(82)
 EASY FIRMWARE
Working Instruction (mech)
4.25 Core Unit Label................................................................................... 38
4.26 Cushion 1st Mic ................................................................................... 39
4.27 Cushion 2nd Mic .................................................................................. 40
4.28 Ear Speaker ........................................................................................ 41
4.29 FPC Assembly Audio Jack ................................................................ 42
4.30 FPC Assembly Charger ..................................................................... 43
4.31 FPC Assembly Mic ............................................................................. 44
4.32 FPC Assembly Relay.......................................................................... 45
4.33 Front Cover ......................................................................................... 46
4.34 Gasket Charger .................................................................................. 47
4.35 Gasket Side Key ................................................................................. 48
4.36 Holder Magnetic Charger Connector
R E ................................................ 49
A
4.37 Liquid indicator .................................................................................. 50
W
R M
4.38 Loudspeaker ....................................................................................... 51
4.39 Magnetic charger connector FI ............................................................. 52

S Y
4.40 PBA Cellular Sub................................................................................ 53
4.41 PBA WLAN SubA.................................................................................. 54
4.42 Plate Contact E RF A .............................................................................
http://www.easy-firmware.com
55
4.43 Power Key........................................................................................... 56
4.44 RF Cable B .......................................................................................... 57
4.45 SD Cap ................................................................................................ 58
4.46 Sheet Conductive Charger FPC ........................................................ 59
4.47 Sheet Conductive Relay FPC ............................................................ 60
4.48 Sheet Thermal A ................................................................................. 61
4.49 Sheet Thermal B ................................................................................. 62
4.50 Sheet WP 2nd Mic ................................................................................ 63
4.51 Sheet WP Check ................................................................................. 64
4.52 SIM Cap ............................................................................................... 65
4.53 Speaker Panel..................................................................................... 66
4.54 Tray Core Unit Label .......................................................................... 67
4.55 USB Cap.............................................................................................. 68
4.56 USB Holder ......................................................................................... 69
4.57 Vibrator ............................................................................................... 70
4.58 Volume Key ........................................................................................ 71
4.59 Board Swap - Replacement ............................................................... 72
5 Re-Assembly ................................................................................. 73
5.1 Front Cover and Main Frame Assy ................................................... 73
5.2 RF Cable A .......................................................................................... 74
5.3 Loudspeaker Holder........................................................................... 74
5.4 Main PBA ............................................................................................ 75
5.5 Battery................................................................................................. 76
1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 3(82)
 EASY FIRMWARE
Working Instruction (mech)
5.6 SIM Tray .............................................................................................. 76
5.7 Shield Camera .................................................................................... 77
5.8 Camera ................................................................................................ 77
5.9 Rear Cover Assy ................................................................................ 78
5.10 Sheet Battery ...................................................................................... 80
5.11 Window Back ...................................................................................... 80
6 Revision History ........................................................................... 82

For general information about mechanical repair related issues, refer to

1220-1333: Generic Repair Manual - mechanical

R E
A
W
IRM
F
SY
E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 4(82)
 EASY FIRMWARE
Working Instruction (mech)

1 Exterior Views
1.1 C6902, C6903, C6906, L39h

R E
A
W
IRM
F
SY
E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 5(82)
 EASY FIRMWARE
Working Instruction (mech)

2 Tools

SPECIAL TOOLS
1. Torque Screwdriver
2. Front Opening Tool
3. Torx Bits T4
4. Flex Film Assembly Tool
5. Guitar Pick

R E
A
W
RM
6. Front Cover Adhesive fixture
7. Rear Cover Adhesive fixture
8. Window Back Adhesive fixture F I
9. Rear Cover Press Inlay
SY
10. Window Back Press Inlay
11. Bottom Press Inlay
EA
http://www.easy-firmware.com

12. Press Tool Earspeaker

13. Press Tool Loudspeaker
14.Audio Jack press

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 6(82)
 EASY FIRMWARE
Working Instruction (mech)

Tools

15. Side Panel press

16. Side Panel Press Head
17. Charge connector press pad

R E
A Catalogue/Matrix’!
For part not on the tools above, refer to the ‘Tools
W
IRM
F
SY
STANDARD TOOLS E A
1. Dentist Hook http://www.easy-firmware.com
2. Nylon Pointer
3. Tweezer

4. Suction cup

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 7(82)
 EASY FIRMWARE
Working Instruction (mech)

3 Disassembly
C6902, C6903, C6906, L39h
The Disassembly is done to the following modules:
1. Window Back (a) and Sheet Battery (b)
2. Rear Cover Assy
3. Camera
4. Shield Camera
5. SIM Tray
6. Battery
7. Main PBA
8. Loudspeaker Holder
9. RF Cable A
10. Main Frame Assy (a) and Front Cover (b) RE
A
W
IRM
F
SY
E and Sheet A
3.1 Window Back http://www.easy-firmware.com

Battery

Use Suction cup to get space for inserting the Guitar Pick.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 8(82)
 EASY FIRMWARE
Working Instruction (mech)

Disassembly

Gently slide the Guitar Pick along to release all sides of the
Back Panel Assy.
Note! Start in the middle of the right long side!

R E
A
W
R M
FI using plectrum
Note! Be careful not to damage flexes when
on the top of phone!
SY
E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 9(82)
 EASY FIRMWARE
Working Instruction (mech)

Disassembly

R E
A
W
M
R cup.
FI
Remove the Window Back by using the Suction

SY
Note! Be careful when removing the Window back due to the
adhesive between battery and Window Back.

E A
http://www.easy-firmware.com

3.2 Rear Cover Assy

Remove the nine Screw 3.5x1.4 by using a screwdriver with
Torx Bits T4.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 10(82)
 EASY FIRMWARE
Working Instruction (mech)

Disassembly

Use a plectrum to detach right side and the top of the phone

R E
A
W
IRM
F
SY
Use a plectrum to detach left side and the bottom of the
phone
E A
http://www.easy-firmware.com

Use a Front Opening Tool to disconnect the BtB connector.

Remove the Rear Cover Assy with fingers

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 11(82)
 EASY FIRMWARE
Working Instruction (mech)

Disassembly

Use a Front Opening Tool to disconnect the BtB connector.

R E
A
W
IRM
3.3 Camera F
SY
Use a Front Opening Tool to disconnect the BtB connector.

E A
http://www.easy-firmware.com

Remove the Camera with fingers.

3.4 Shield Camera

Remove the Shield Camera with fingers.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 12(82)
 EASY FIRMWARE
Working Instruction (mech)

Disassembly

Remove it.

R E
A
W
IRM
3.5 SIM Tray F
Open SIM Cap. SY
E A
http://www.easy-firmware.com

Remove the SIM Tray with fingers.

3.6 Battery
Remove the Battery with fingers.

Carefully inspect the Battery after removing it.

Battery with visual signs of been punctured etc. should be
scraped after removal!

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 13(82)
 EASY FIRMWARE
Working Instruction (mech)

Disassembly

3.7 Main PBA

Use a Front Opening Tool to disconnect the Cable RF B

R E
A
W
IRM
F
SY
Use a Front Opening Tool to disconnect the Cable RF A

E A
http://www.easy-firmware.com

Use a Front Opening Tool to disconnect the FPC Assembly

Charge

Use a Front Opening Tool to disconnect the FPC Assembly

Audio Jack

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 14(82)
 EASY FIRMWARE
Working Instruction (mech)
Disassembly

Use a Front Opening Tool to disconnect the Vibrator

R E
A
W
IRM
F
Use a Front Opening Tool to disconnect the FPC Assembly
Relay
SY
E A
http://www.easy-firmware.com

Use a Front Opening Tool to lift up the Main PBA.

Use a Front Opening Tool to lift up the Main PBA.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 15(82)
 EASY FIRMWARE
Working Instruction (mech)
Disassembly

Remove the Main PBA with fingers

R E
A
W
IRM
3.8 Loudspeaker Holder F
SY the Cable RF B
Use a Front Opening Tool to disconnect
EA http://www.easy-firmware.com

Use a Front Opening Tool to disconnect the Cable RF A

Use a Front Opening Tool to lift up the Loudspeaker Holder.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 16(82)
 EASY FIRMWARE
Working Instruction (mech)
Disassembly

Remove the Loudspeaker Holder with fingers.

R E
A
W
IRM
3.9 RF Cable A F
SY
Use a pair of tweezers to remove the RF Cable A
E A
http://www.easy-firmware.com

3.10 Main Frame Assy and

Front Cover
Use Suction cup to get space for inserting the Guitar Pick.
Gently slide the Guitar Pick along to release all sides of the
Main Frame Assy.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 17(82)
 EASY FIRMWARE
Working Instruction (mech)
Disassembly

R E
A
W
IRM
F
SY
E A
http://www.easy-firmware.com

Remove the Front Cover from Main Frame Assy

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 18(82)
 EASY FIRMWARE
Working Instruction (mech)

4 Replacement
4.1 Window Back
Follow the 3.1 Disassembly instructions!
Note! If reuse of Window Back follow 4.19 Removal
Instruction
Prepare a new Window Back.
Note! If reuse of Window Back follow 4.19 Installation
Instruction
Follow the 5.11 Reassembly instructions!

R E
A
W
M
4.2 Sheet Battery FIR
SY
Follow the 3.1 Disassembly instructions and use a Flex Film
Assembly Tool for removing it from Window Back!
Prepare a new Sheet Battery
E A
Follow the 5.10 and 5.11 Reassembly instructions!
http://www.easy-firmware.com

4.3 Rear Cover Assy

Follow the 3.1 and 3.2 Disassembly instructions!
Note! If reuse of Rear Cover Assy follow 4.15 Removal
Instruction
Prepare a new Rear Cover Assy.
Note! If reuse of Rear Cover Assy follow 4.15 Installation
Instruction
Follow the 5.9 - 5.11 Reassembly instructions!

4.4 Camera
Follow the 3.1- 3.3 Disassembly instructions!
Prepare a new Camera.
Follow the 5.8 - 5.11 Reassembly instructions!

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 19(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.5 Shield Camera

Follow the 3.1 - 3.5 Disassembly instructions!
Prepare a new Shield Camera.
Follow the 5.7 - 5.11 Reassembly instructions!

R E
A
W
IRM
F
4.6 SIM Tray Y
A S
Follow the 3.5 Disassembly instructions!
Prepare a new SIM Tray. E
Follow the 5.6 Reassembly instructions! http://www.easy-firmware.com

4.7 Battery
Follow the 3.1-3.2 and 3.6 Disassembly instructions!
Prepare a new Battery.
Follow the 5.5 and 5.9-5.11 Reassembly instructions!

4.8 Loudspeaker Holder

Follow the 3.1 – 3.2, 3.6 and 3.8. Disassembly instructions!
Follow the 4.38, 4.40 and 4.41 Removal instructions!
Carry out the Removal as described below!
Prepare a new Loudspeaker Holder
Carry out the Installation as described below!
Follow the 4.38, 4.40 and 4.41 Installation instructions!
Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions!

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 20(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.9 RF Cable A
Follow the 3.1 - 3.2, 3.6 and 3.9 Disassembly instructions!
Prepare a new RF Cable A.
Follow the 5.2, 5.5 and 5.9-5.11 Reassembly instructions!

R E
A
W
4.10 Main Frame Assy
R M
FI
Follow the 3.1-3.10 Disassembly instructions!

Instruction SY
Note! If reuse of Main Frame Assy follow 4.17 Removal

Prepare a new Main Frame Assy.

E A
Note! If reuse of Main Frame Assy follow 4.17 Installation
http://www.easy-firmware.com
Instruction
Follow the 5.1-5.11 Reassembly instructions!

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 21(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.11 Adhesive Earspeaker

Follow the 3.1 – 3.7 Disassembly instructions!
Follow the 4.28 Removal instructions!
Carry out the Removal as described below!
Prepare a new Adhesive Earspeaker!
Carry out the Installation as described below!
Follow the 4.28 Installation instructions!
Follow the 5.4 - 5.11 Reassembly instructions!

R E
A
W
REMOVAL
IRM
F
Y
Detach to remove the Adhesive Earspeaker with the Dentist
S
Hook.
Scrap! Not to be reused! E A
http://www.easy-firmware.com

INSTALLATION

Place a new Adhesive Earspeaker using a Flex Film

Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 22(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement
4.12 Adhesive FPC Relay
Bottom
Follow the 3.1 – 3.10 Disassembly instructions!
Follow the 4.32 Removal instructions!
Carry out the Removal as described below!
Prepare a new Adhesive FPC Relay Bottom!
Carry out the Installation as described below!
Follow the 4.32 Installation instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

REMOVAL
R E
A
Detach to remove the Adhesive FPC Relay M
W
Bottom with a pair
R
FI
of tweezers.
Scrap! Not to be reused!
SY
INSTALLATION
E A
http://www.easy-firmware.com
Place a new Adhesive FPC Relay Bottom using a Flex Film
Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 23(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.13 Adhesive WP Audio Jack

Follow the 3.1 – 3.10 Disassembly instructions!
Follow the 4.29 Removal instructions!
Carry out the Removal as described below!
Prepare a new Adhesive WP Audio Jack!
Carry out the Installation as described below!
Follow the 4.29 Installation instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

REMOVAL R E
A
W
M Flex Film
Remove the Adhesive WP Audio Jack with the
R
FI
Assembly Tool.
Scrap! Not to be reused!
SY
INSTALLATION
E A
http://www.easy-firmware.com
Place a new Adhesive WP Audio Jack with Flex Film
Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 24(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.14 Adhesive WP Camera Key

Follow the 3.1 – 3-10 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Adhesive WP Camera Key!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
IRM
F
Detach to remove the Gasket Camera Key with the Flex Film
Assembly Tool.
SY
gasket needs to be reused! E A
Note! Please be careful when disassembly because this
http://www.easy-firmware.com

Detach to remove the Adhesive WP Camera Key with the

Dentist Hook.
Scrap! Not to be reused!

INSTALLATION

Place a new Adhesive WP Camera Key on the Main Frame

Assy using a Flex Film Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 25(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.15 Adhesive WP Cover Rear

Follow the 3.1 and 3.2 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Adhesive WP Cover Rear!
Carry out the Installation as described below!
Follow the 5.9 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
IRM
F
Remove the Adhesive WP Cover Rear with fingers.
Scrap! Not to be reused!
SY
E A
http://www.easy-firmware.com

INSTALLATION

Place a new Adhesive WP Cover Rear with fingers in the

Rear Cover Adhesive fixture (Bottom Part).

Then place the old Rear Cover Assy above Adhesive WP

Cover Rear Important to make sure that old adhesive is
removed before installation because of WRT requirement!

Place the Upper part of the fixture and press by hand for 10
sec

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 26(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement
4.16 Adhesive WP
Loudspeaker
Follow the 3.1 – 3.2, 3.6 and 3.8. Disassembly instructions!
Follow the 4.38 Removal instructions!
Carry out the Removal as described below!
Prepare a new Adhesive WP Loudspeaker!
Carry out the Installation as described below!
Follow the 4.38 Installation instructions!
Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions!

R E
A
W
REMOVAL
IRM
F
Y
Detach to remove the Adhesive WP Loudspeaker with a
S
Dentist Hook.
Scrap! Not to be reused! E A
http://www.easy-firmware.com

INSTALLATION

Place a new Adhesive WP Loudspeaker by using a Flex Film

Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 27(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.17 Adhesive WP Main Frame

Assy
Follow the 3.1 - 3.10 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Adhesive WP Main Frame Assy!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
IRM
F
Remove the Adhesive WP Main Frame Assy with fingers.
Scrap! Not to be reused!
SY
E A
http://www.easy-firmware.com

INSTALLATION

Take the Bottom Part of the Main Frame Assy Adhesive

fixture

Place a new Adhesive WP Main Frame Assy with fingers in

the Main Frame Assy Adhesive fixture (Bottom Part)

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 28(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

Then place the old Main Frame Assy above the Adhesive
WP Main Frame Assy
Important to make sure that old adhesive is removed before
installation because of WRT requirement!

R E
A
W
IRM
F
sec
SY
Place the Upper part of the fixture and press by hand for 10

E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 29(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.18 Adhesive WP Side Key

Follow the 3.1 - 3.10 Disassembly instructions!
Follow the 4.35 Removal instructions!
Carry out the Removal as described below!
Prepare a new Adhesive WP Side Key!
Carry out the Installation as described below!
Follow the 4.35 Installation instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
REMOVAL A
W
M
Detach to remove the Adhesive WP SideIR
F Key with the
Dentist Hook.
Scrap! Not to be reused! SY
E A
INSTALLATION http://www.easy-firmware.com

Place a new Adhesive WP Side Key on the Main Frame

Assy using a Flex Film Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 30(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.19 Adhesive WP Window

Back
Follow the 3.1 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Adhesive WP Window Back!
Carry out the Installation as described below!
Follow the 5.10 and 5.11 Reassembly instructions!

R E
A
W
IRM
REMOVAL F
SY
Scrap! Not to be reused! E A
Remove the Adhesive WP Window Back with fingers.

http://www.easy-firmware.com

INSTALLATION

Take the Bottom Part of the Window Back Adhesive fixture

Place a new Adhesive WP Window Back with fingers in the

Window Back Adhesive fixture (Bottom Part)

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 31(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

Then place the old Window Back above the Adhesive WP

Window Back
Important to make sure that old adhesive is removed before
installation because of WRT requirement!

R E
A
W
IRM
F
sec
SY
Place the Upper part of the fixture and press by hand for 10

E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 32(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.20 BT + WLAN Flex Antenna

Follow the 3.1 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new BT + WLAN Flex Antenna!
Carry out the Installation as described below!
Follow the 5.10 and 5.11 Reassembly instructions!

R E
A
W
REMOVAL
IRM
F
SY
Remove the BT + WLAN Flex Antenna with the Flex Film
Assembly Tool.
E A
http://www.easy-firmware.com

INSTALLATION

Place a new BT + WLAN Flex Antenna with fingers.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 33(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.21 Camera Holder

Follow the 3.1 - 3.3 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Camera Holder!
Carry out the Installation as described below!
Follow the 5.8 - 5.11 Reassembly instructions!

R E
A
W
IRM
F
REMOVAL
SY
E A
Remove the Camera Holder with fingers.
http://www.easy-firmware.com

INSTALLATION

Attach the Camera Holder with fingers.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 34(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.22 Camera Key

Follow the 3.1 – 3.10 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Camera Key!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
REMOVAL A
W
IRM
Pull to remove the Camera Key with fingers
F
INSTALLATION SY
E A
Insert a new Camera Key with fingers http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 35(82)
 EASY FIRMWARE
Working Instruction (mech)
Replacement

4.23 Chat Camera

Follow the 3.1 - 3.7 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Chat Camera!
Carry out the Installation as described below!
Follow the 5.4 - 5.11 Reassembly instructions!

R E
A
W
RM
REMOVAL
F I
Y
Open the Zif contact with a Nylon pointer.
S
E A
http://www.easy-firmware.com

Use the Flex Film Assembly Tool to loosen the Chat Camera
flex then use the Front Opening Tool to remove the Chat
Camera.

INSTALLATION

Use the Flex Film Assembly Tool and attach the flex to Zif
contact. Then use fingers for position the new Chat Camera
in the cavity.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 36(82)
 EASY FIRMWARE
Working Instruction (mech)
Replacement

4.24 Chat Camera Holder

Follow the 3.1 - 3.7 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Chat Camera Holder!
Carry out the Installation as described below!
Follow the 5.4 - 5.11 Reassembly instructions!

R E
A
W
REMOVAL IRM
F
SY
Remove the Chat Camera Holder with fingers.

E A
http://www.easy-firmware.com

INSTALLATION

Attach a new Chat Camera Holder with fingers.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 37(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.25 Core Unit Label

Carry out the Removal as described below!
Prepare a new Core Unit Label!
Carry out the Installation as described below!

R E
A
W
REMOVAL IRM
F
Open SIM Cap with fingers SY
E A
http://www.easy-firmware.com

Pull out the Tray Core Unit Label with fingers and
remove the label with a Dentist Hook.

INSTALLATION

Attach a new Core Unit Label with fingers on the Tray Core
Unit Label. Close the SIM Cap.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 38(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.26 Cushion 1st Mic

Follow the 3.1 – 3-10 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Cushion 1st Mic!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
REMOVAL A
W
Remove the Cushion 1 st
R M
Mic with DentistIHook.
Scrap! Not to be reused! F
SY
INSTALLATION
E A
st http://www.easy-firmware.com
Attach a new Cushion 1 Mic with the Flex Film Assembly
Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 39(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.27 Cushion 2nd Mic

Follow the 3.1 - 3.2 Disassembly instructions!
Follow the 4.31 Removal instructions!
Carry out the Removal as described below!
Prepare a new Cushion 2nd Mic!
Carry out the Installation as described below!
Follow the 4.31 Installation instructions!
Follow the 5.9 - 5.11 Reassembly instructions!

REMOVAL R E
A
W
M
Remove the Cushion 2st Mic with Dentist Hook.
R
Scrap! Not to be reused! F I
SY
INSTALLATION
E A
Attach a new Cushion 2st Mic with the Flex Film
http://www.easy-firmware.com
Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 40(82)
 EASY FIRMWARE
Working Instruction (mech)
Replacement

4.28 Ear Speaker

Follow the 3.1 – 3.7 Disassembly instructions!
Follow the 4.11 Removal instructions!
Carry out the Removal as described below!
Prepare a new Ear Speaker!
Carry out the Installation as described below!
Follow the 4.11 Installation instructions!
Follow the 5.4 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
M
R Tool.
I
Remove the Ear Speaker using Front Opening
F
Scrap! Not to be reused!
SY
E A
http://www.easy-firmware.com

INSTALLATION

Place a new Ear Speaker with fingers

Use Press Tool Earspeaker and press for 10s.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 41(82)
 EASY FIRMWARE
Working Instruction (mech)
Replacement

4.29 FPC Assembly Audio Jack

Follow the 3.1 – 3.10 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new FPC Assembly Audio Jack!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
A
W
REMOVAL
IRM
F
SY
Detach to remove the FPC Assembly Audio Jack with
fingers.
E A
http://www.easy-firmware.com

INSTALLATION

Place a new FPC Assembly Audio Jack with fingers.

Use Audio Jack Press and press for 10s.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 42(82)
 EASY FIRMWARE
Working Instruction (mech)
Replacement

4.30 FPC Assembly Charger

Follow the 3.1 – 3.10 Disassembly instructions!
Follow the 4.46 Removal instructions!
Carry out the Removal as described below!
Prepare a new FPC Assembly Charger!
Carry out the Installation as described below!
Follow the 4.46 Installation instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
REMOVAL
A
W
Remove the FPC Assembly Charger withR M
the Flex Film
Assembly Tool. F I
Y
Not! Be very careful because flex could be reused if no
S
damage!
E A
http://www.easy-firmware.com

INSTALLATION

Start by placing the buttons of the new FPC Assembly

Charger with a Flex Film Assembly Tool before assembly the
flex.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 43(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.31 FPC Assembly Mic

Follow the 3.1 – 3.2 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new FPC Assembly Mic!
Carry out the Installation as described below!
Follow the 5.9 - 5.11 Reassembly instructions!

R E
A
W
RM
REMOVAL
F I
Assembly Tool and fingers. SY
Detach to remove the FPC Assembly Mic with the Flex Film

Scrap! Not to be reused!

E A
http://www.easy-firmware.com

INSTALLATION

Place a new FPC Assembly Mic using a Flex Film Assembly

Tool.
Note! Press for 10s to activate the adhesive around
microphone

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 44(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.32 FPC Assembly Relay

Follow the 3.1-3.10 Disassembly instructions!
Follow the 4.47 Removal instructions!
Carry out the Removal as described below!
Prepare a new FPC Assembly Relay!
Follow the 4.47 Installation instructions!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

REMOVAL R E
A
W
M Display flex.
Start by disconnect the BtB connector against
R
Then remove the FPC Assembly Relay with
FI the Flex Film
Assembly Tool.
SY
Not! Be very careful because flex could be reused if no
damage!
E A
http://www.easy-firmware.com

INSTALLATION

Start by placing the buttons of the new FPC Assembly Relay

with a Flex Film Assembly Tool before assembly the flex.
Connect BtB connector against Display flex.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 45(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement
4.33 Front Cover
Follow the 3.1 - 3.10 Disassembly instructions!
Follow the 4.22, 4.28, 4.30, 4.32 and 4.54 Removal
instructions!
Carry out the Removal as described below!
Prepare a new Front Assembly!
Carry out the Installation as described below!
Follow the 4.22, 4.28, 4.30, 4.32 and 4.54 Installation
instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
A
W
IRM
F
SY
E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 46(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.34 Gasket Charger

Follow the 3.1- 3.10 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Gasket Charger!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
M
Detach to remove the Gasket Charger F
IR
with a Dentist Hook.
Scrap! Not to be reused!
SY
INSTALLATION E A
http://www.easy-firmware.com

Place a new Gasket Charger using a Flex Film Assembly

Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 47(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.35 Gasket Side Key

Follow the 3.1- 3.10 Disassembly instructions!
Follow the 4.18 Removal instructions!
Carry out the Removal as described below!
Prepare a new Gasket Side Key!
Carry out the Installation as described below!
Follow the 4.18 Installation instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

REMOVAL R E
A
W
Remove the Gasket Side Key with the Flex M
Film Assembly
Tool. IR
F
INSTALLATION SY
E A
Place a new Gasket Side Key using a Flex Film Assembly
http://www.easy-firmware.com
Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 48(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.36 Holder Magnetic Charger

Connector
Follow the 3.1 - 3.6 and 3.9 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Holder Magnetic Charger Connector!
Carry out the Installation as described below!
Follow the 5.2, 5.5 and 5.9-5.11 Reassembly
instructions!
R E
A
W
RM
REMOVAL
F I
pair of tweezers. SY
Detach to remove Holder Magnetic Charger Connector with a

E A
INSTALLATION http://www.easy-firmware.com

Place a new Holder Magnetic Charger Connector using a

pair of tweezers.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 49(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.37 Liquid indicator

Carry out the Removal as described below!
Prepare a new Liquid indicator!
Carry out the Installation as described below!

REMOVAL R E
A
W
Detach to remove the Liquid indicator with aMDentist Hook
R
Scrap! Not to be reused! FI
SY
INSTALLATION
E A
http://www.easy-firmware.com
Place a new Liquid indicator follow the guiding lines on the
Rear Cover Assy using a Front Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 50(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.38 Loudspeaker
Follow the 3.1 – 3.2, 3.6 and 3.8 Disassembly instructions!
Follow the 4.16 Removal instructions!
Carry out the Removal as described below!
Prepare a new Loudspeaker!
Carry out the Installation as described below!
Follow the 4.16 Installation instructions!
Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
IRM
F
Tool. SY
Detach to remove the Loudspeaker with the Front Opening

Scrap! Not to be reused!

E A
http://www.easy-firmware.com

INSTALLATION

Place a new Loudspeaker by using fingers

Press to secure its attachment by using Press Tool

Loudspeaker for five seconds.
Do not touch the contact pins!

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 51(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement
4.39 Magnetic charger
connector
Follow the 3.1 - 3.6 and 3.9 Disassembly instructions!
Follow the 4.36 Removal instructions!
Carry out the Removal as described below!
Prepare a new Magnetic charger connector!
Carry out the Installation as described below!
Follow the 4.36 Installation instructions!
Follow the 5.2, 5.5 and 5.9-5.11 Reassembly
instructions!

R E
REMOVAL A
W
M
IR
Push the two pads of Magnetic chargerFconnector by using
Flex Film Assembly Tool.
Scrap! Not to be reused! SY
E A
Be careful! Do not damage the two pins of FPC charger.
http://www.easy-firmware.com

INSTALLATION

Mount a new Magnetic charger connector by fingers.

Check and press the two pins into its cavities by using the
Front Opening Tool.
Be careful! Do not damage the two pins of FPC charger.

Then use Side Panel press, Side Panel Press Head and
Charge connector press pad with the force of 60N for five
seconds. According to 1003-9107 Tool Catalogue –
mechanical and document Side Panel press Instruction for
use.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 52(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.40 PBA Cellular Sub

Follow the 3.1 – 3.2, 3.6 and 3.8 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new PBA Cellular Sub!
Carry out the Installation as described below!
Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions!

R E
A
W
REMOVAL IRM
F
SY
Remove the PBA Cellular Sub with the Front Opening Tool.

E A
http://www.easy-firmware.com

INSTALLATION

Place a new PBA Cellular Sub using fingers in the cavity of

Loudspeaker Holder.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 53(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.41 PBA WLAN Sub

Follow the 3.1 – 3.2, 3.6 and 3.8 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new PBA WLAN Sub!
Carry out the Installation as described below!
Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions!

R E
A
W
REMOVAL IRM
F
SY
A
Remove the PBA WLAN Sub with the Front Opening Tool.
E http://www.easy-firmware.com

INSTALLATION

Place a new PBA WLAN Sub using fingers in the cavity of

Loudspeaker Holder.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 54(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.42 Plate Contact RF A

Follow the 3.1 - 3.6 and 3.9 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Holder Magnetic Charger Connector!
Carry out the Installation as described below!
Follow the 5.2, 5.5 and 5.9-5.11 Reassembly
instructions!

REMOVAL R E
A
W
M Connector
Detach to remove the Holder Magnetic Charger
R
with a pair of tweezers. IF
INSTALLATION SY
E A
http://www.easy-firmware.com
Place a new Holder Charger Connector using a pair of
tweezers

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 55(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.43 Power Key

Follow the 3.1 – 3.10 Disassembly instructions!
Follow the 4.35, 4.18 Removal instructions!
Carry out the Removal as described below!
Prepare a new Power Key!
Carry out the Installation as described below!
Follow the 4.18, 4.35 Installation instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
REMOVAL A
W
IRM
F
Pull to remove the Power Key with fingers

SY
INSTALLATION
E A
http://www.easy-firmware.com
Insert a new Power Key with fingers

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 56(82)
 EASY FIRMWARE
Working Instruction (mech)
Re-Assembly

4.44 RF Cable B
Follow the 3.1 - 3.2, 3.6 and 3.9 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new RF Cable B!
Carry out the Installation as described below!
Follow 5.5 and 5.9-5.11 Reassembly instructions!

R E
REMOVAL A
W
R M
FI Assembly Tool.
Release the RF Cable B with the Flex Film

Y
Note! Careful not to break the two connectors!
S
E A
http://www.easy-firmware.com

INSTALLATION

Place a new RF Cable B using a Flex Film Assembly Tool.

Connect the two connectors with fingers

Note! Important that the silver parts of the RF Cable B is
placed in the two sockets.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 57(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.45 SD Cap
Carry out the Removal as described below!
Prepare a new SD Cap!
Carry out the Installation as described below!

R E
A
W
REMOVAL
IRM
F
SY
Detach to remove the SD Cap with fingers

E A
INSTALLATION http://www.easy-firmware.com

Place a new SD Cap with fingers and a pair of tweezers

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 58(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement
4.46 Sheet Conductive Charger
FPC
Follow the 3.1-3.10 Disassembly instructions!
Follow the 4.30 Removal instructions!
Carry out the Removal as described below!
Prepare a new Sheet Conductive Charger FPC!
Follow the 4.30 Installation instructions!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
REMOVAL A
W
R M
Detach to remove the Sheet Conductive ICharger FPC with
Nylon Pointer. F
Scrap! Not to be reused!
SY
INSTALLATION E A
http://www.easy-firmware.com

Place a new Sheet Conductive Charger FPC using a Flex

Film Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 59(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement
4.47 Sheet Conductive Relay
FPC
Follow the 3.1-3.10 Disassembly instructions!
Follow the 4.32 Removal instructions!
Carry out the Removal as described below!
Prepare a new Sheet Conductive Relay FPC!
Follow the 4.32 Installation instructions!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

REMOVAL R E
A
W
M FPC with
Detach to remove the Sheet Conductive Charger
R
Nylon Pointer.
FI
Scrap! Not to be reused!
SY
INSTALLATION
E A
http://www.easy-firmware.com
Place a new Sheet Conductive Charger FPC using a Flex
Film Assembly Tool.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 60(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.48 Sheet Thermal A

Follow the 3.1-3.7 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Sheet Thermal A!
Carry out the Installation as described below!
Follow the 5.4 - 5.11 Reassembly instructions!

R E
REMOVAL
A
W
M
R Dentist Hook.
Detach to remove the Sheet Thermal A with
Scrap! Not to be reused! F I
SY
INSTALLATION
E A
http://www.easy-firmware.com
Place a new Sheet Thermal A using a Flex Film Assembly
Tool

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 61(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.49 Sheet Thermal B

Follow the 3.1-3.7 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Sheet Thermal B!
Carry out the Installation as described below!
Follow the 5.4 - 5.11 Reassembly instructions!

REMOVAL R E
A
W
Detach to remove the Sheet Thermal B withMDentist Hook.
Scrap! Not to be reused! IR
F
INSTALLATION SY
E A
Place a new Sheet Thermal B using a Flex Film Assembly
http://www.easy-firmware.com
Tool

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 62(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.50 Sheet WP 2nd Mic

Follow the 3.1 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Sheet WP 2nd Mic!
Carry out the Installation as described below!
Follow the 5.10 - 5.11 Reassembly instructions!

R E
A
W
RM
REMOVAL
F I
Scrap! Not to be reused! SY
Detach to remove the Sheet WP 2nd Mic with Dentist Hook.

E A
http://www.easy-firmware.com

INSTALLATION

Place a new Sheet WP 2nd Mic using a Flex Film Assembly

Tool

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 63(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.51 Sheet WP Check

Follow the 3.1-3.10 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Sheet WP Check!
Carry out the Installation as described below!
Follow the 5.1 - 5.11 Reassembly instructions!

R E
A
W
RM
REMOVAL
F I
Scrap! Not to be reused! SY
Detach to remove the Sheet WP Check with Dentist Hook.

E A
http://www.easy-firmware.com

INSTALLATION

Place a new Sheet WP Check using a Flex Film Assembly

Tool

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 64(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.52 SIM Cap

Carry out the Removal as described below!
Prepare a new SIM Cap!
Carry out the Installation as described below!

R E
REMOVAL A
W
IRM
Detach to remove the SIM Cap with fingers
F
INSTALLATION SY
E A
Place a new SIM Cap with fingers and a pairhttp://www.easy-firmware.com
of
tweezers

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 65(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.53 Speaker Panel

Carry out the Removal as described below!
Prepare a new Speaker Panel!
Carry out the Installation as described below!

R E
REMOVAL A
W
R M
FI the Dentist Hook...
Detach to remove the Speaker Panel with
Scrap! Not to be reused!
SY
INSTALLATION
E A
http://www.easy-firmware.com
Place a new Speaker Panel with fingers and press for
10 sec over the panel.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 66(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.54 Tray Core Unit Label

Follow the 3.1-3.7 Disassembly instructions!
Follow the 4.25 Removal instructions!
Carry out the Removal as described below!
Prepare a new Tray Core Unit Label!
Carry out the Installation as described below!
Follow the 4.25 Installation instructions!
Follow the 5.4 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
M
IR Tray Core Unit
Open the SIM Cap with fingers. Pull outFthe

the arrows before releasing it. SY

Label with fingers and lift up the Tray Core Unit Label around

E A
http://www.easy-firmware.com

INSTALLATION

Place a new Tray Core Unit Label and put it in the cavity.

Close the SIM Cap.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 67(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.55 USB Cap

Carry out the Removal as described below!
Prepare a new USB Cap!
Carry out the Installation as described below!

R E
A
REMOVAL W
IRM
F
Detach to remove the USB Cap with fingers

SY
INSTALLATION
E A
http://www.easy-firmware.com
Place a new USB Cap with fingers and a pair of
tweezers

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 68(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.56 USB Holder

Follow the 3.1-3.7 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new USB Holder!
Carry out the Installation as described below!
Follow the 5.4 - 5.11 Reassembly instructions!

R E
A
REMOVAL W
IRM
F
Y
Detach to remove the USB Holder with fingers
S
INSTALLATION
E A
http://www.easy-firmware.com
Place a new USB Holder with fingers.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 69(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.57 Vibrator
Follow the 3.1 - 3.2 Disassembly instructions!
Carry out the Removal as described below!
Prepare a new Vibrator!
Carry out the Installation as described below!
Follow the 5.9 - 5.11 Reassembly instructions!

R E
A
W
RM
REMOVAL
F I
Opening Tool. SY
Disconnect the connector of Vibrator by using a Front

E A
http://www.easy-firmware.com

Detach to remove the Vibrator with Front Opening Tool

INSTALLATION

Place a new Vibrator into the cavity using fingers and connect
to Main PBA

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 70(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement

4.58 Volume Key

Follow the 3.1-3.10 Disassembly instructions!
Follow the 4.35 and 4.18 Removal instructions!
Carry out the Removal as described below!
Prepare a new Volume Key!
Carry out the Installation as described below!
Follow the 4.18 and 4.35 Installation instructions!
Follow the 5.1 - 5.11 Reassembly instructions!

REMOVAL R E
A
W
Pull to remove the Volume Key with fingersM
R
FI
INSTALLATION
SY
E A
Insert a new Volume Key with fingers
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 71(82)
 EASY FIRMWARE
Working Instruction (mech)

Replacement
4.59 Board Swap - Replacement

Follow the 3.1 to 3.7 Disassembly instructions!

Follow the 4.23 and 4.56 Removal instructions!
Reuse the Camera, Chat Camera and Battery!
Replace the Swap Board.

R E
Follow the 4.23 and 4.56 Installation instructions!A
Follow the 5.4 to 5.11 Reassembly instructions!W
Perform Touch panel calibration when main IRMboard is
F
replaced following1257-5706 Trouble Shooting Application –
mechanical.
SY
E A
Press the Key On/Off to power on the phone, place unit on
flat desk and wait 4 minutes until system boot up has been
completed. http://www.easy-firmware.com
Please DO NOT move the phone during starting up until
“Select Language” menu is shown on the display!
After “Select Language” menu, turn off the phone.
Follow the Calibration chapter 3.1 and 3.2 in 1277-9815
Test Instruction – mechanical.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 72(82)
 EASY FIRMWARE
Working Instruction (mech)

5 Re-Assembly
C6902, C6903, C6906, L39h
The Re-assembly is done to the following modules:
1. Front Cover (a) and Main Frame Assy (b)
2. RF Cable A
3. Loudspeaker Holder
4. Main PBA
5. Battery
6. SIM Tray
7. Shield Camera
8. Camera
9. Rear Cover Assy
10. Sheet Battery R E
A
11. Window Back
W
IRM
F
S Y
5.1 Front CoverA and Main
E
Frame Assy http://www.easy-firmware.com

Follow the 4.17 removal and installation instruction to

replace a new Adhesive WP Main Frame Assy

Place the Front Cover on the Main Frame Assy

Press with fingers to secure the contact of adhesive

between Front Cover and Main Frame Assy

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 73(82)
 EASY FIRMWARE
Working Instruction (mech)

Re-Assembly

5.2 RF Cable A
Place the RF Cable A to the Main Frame Assy

R E
A
W
R M
FI Film Assembly
Place a new Cable RF Cable A using a Flex
Tool.
SY
E A
http://www.easy-firmware.com

Note! Important that the silver parts of the RF Cable A is

placed in the three sockets.

5.3 Loudspeaker Holder

Place the Loudspeaker Holder to Main Frame Assy.
Note! Use Isopropyl Alcohol - 99 % for clean around the
Loudspeaker hole on Main Frame Assy and make sure the
gasket on Loudspeaker Holder is good

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 74(82)
 EASY FIRMWARE
Working Instruction (mech)
Re-Assembly

Use fingers to secure the position of Loudspeaker Holder

R E
A
Use fingers to secure positions of RF CableM
W
A and RF Cable
B IR
F
SY
E A
http://www.easy-firmware.com

5.4 Main PBA

Place the Main PBA gently into the cavity

Use fingers to secure position of Main PBA

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 75(82)
 EASY FIRMWARE
Working Instruction (mech)
Re-Assembly

Press with fingers to secure the position of BtB conectors,

RF Cable A and RF Cable B

R E
A
W
5.5 Battery R M
Place the Battery gently into the cavity F I
SY
E A
http://www.easy-firmware.com

Use fingers to secure the position of the Battery

5.6 SIM Tray

Open SIM Cap.

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 76(82)
 EASY FIRMWARE
Working Instruction (mech)
Re-Assembly

Use with fingers to secure the SIM Tray then close SIM Cap

R E
A
5.7 Shield Camera W
R M
Use a pair of tweezers to position Shield ICamera into the
F
cavity
SY
E A
http://www.easy-firmware.com

Secure the position with a pair of tweezers

5.8 Camera
Use fingers to position Camera into the cavity

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 77(82)
 EASY FIRMWARE
Working Instruction (mech)
Re-Assembly

Press with fingers to secure the contact of Camera

R E
5.9 Rear Cover Assy W A
IRM
F
Press with fingers to secure the contact of Battery
SY
E A
http://www.easy-firmware.com

Follow the 4.15 removal and installation instruction to

replace a new Adhesive WP Cover Rear

Use Isopropyl Alcohol - 99 % for clean around the edges of

Main Frame Assy before assembly Rear Cover Assy

Place the Rear Cover Assy on the frame

Press with fingers to secure the contact of Chat Camera

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 78(82)
 EASY FIRMWARE
Working Instruction (mech)
Re-Assembly

Upper inlay = Rear Cover Press Inlay

Lower inlay = Bottom Press Inlay
Place the phone in the Bottom Press Inlay and follow the
instruction in 1003-9107 Tool Catalogue – mechanical and
document Toothed Rack Press Instruction for use.

R E
A
W
R M
Press it with a pressure value of 483N +/- I50
F N / 10 sec
the press fixture) SY
(pressure value is adjust from 600N because of the weight of

E A
http://www.easy-firmware.com

Apply 13 Ncm torque when tightening the Screw 3.5x1.4 with

Torx Bits T4

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 79(82)
 EASY FIRMWARE
Working Instruction (mech)

Re-Assembly

5.10 Sheet Battery

Use a Flex Film Assembly Tool and fingers for assembly the
Sheet Battery on the Battery

R E
A
5.11 Window Back W
R M
FI
Follow the 4.18 removal and installation instruction to replace
a new Adhesive WP Window Back
S Y
Use Isopropyl Alcohol - 99 % forA
clean around the edges of
E Window Back http://www.easy-firmware.com
Rear Cover Assy before assembly

Place the Window Back on the Rear Cover Assy.

Make sure of an good alignment so the Window Back is

centered

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 80(82)
 EASY FIRMWARE
Working Instruction (mech)

Re-Assembly

Upper inlay = Window Back Press Inlay

Lower inlay = Bottom Press Inlay
Place the phone in the Bottom Press Inlay and follow the
instruction in 1003-9107 Tool Catalogue – mechanical and
document Toothed Rack Press Instruction for use.

R E
A
W
M
Press it with a pressure value of 483NIR+/- 50 N / 10 sec.
F
weight of the press fixture) SY
(pressure value is adjust from 600N because of the

E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 81(82)
 EASY FIRMWARE
Working Instruction (mech)

6 Revision History
Rev. Date Changes / Comments
1 2013-Sept-05 First Release
2 2013-Sept-12 System Problem
3 2013-Nov-12 Update in Chapter 4.59 Board Swap – Replacement and added C6943

R E
A
W
IRM
F
SY
E A
http://www.easy-firmware.com

1277-9813 Rev 3
 Sony Mobile Communications AB – Company Internal 82(82)