APT RPXLAL 9b MM 0732290 0553942 645 HM / Recommended Practices for Machinery Installation and Installation Design API RECOMMENDED PRACTICE 686 PIP REIE 686 FIRST EDITION, APRIL 1996 PIP — Petroleum Process Industry Practices Institute righ by the American Potoleum institute Thy Jul 22 16:20:44 $008API RPxbSb 9b MM 0732290 O552943 S85 Recommended Practices for Machinery Installation and Installation Design Manufacturing, Distribution and Marketing Department API RECOMMENDED PRACTICE 686 PIP REIE 686 FIRST EDITION, APRIL 1996 PIP ae I Petroleum Process Industry Practices: Institute Copyright by the American Petroleum istiute ‘ha Jul 2 14.2242 1999ApT Re#bO4 Sb MH 0732290 OSS2ANY 433 ‘SPECIAL NOTES ‘API publications necessarily adress problems ofa general nature. With respect to pat- ticular circumstances, local, state, and federal laws and regulations should be reviewed. "API is not undertaking to meet the doties of employers, manufacturers, or suppliers to swam and properly train and equip their employees, and others exposed, concerning health tnd safety risks and precautions, nor undertaking their obligations under local, state, or federal laws. Tnformation concerning safety and health risks and proper precautions with respect to paricular materials and conditions should be obtained from the employer, the manufac~ forer or supplier of that material or the material safety datasheet ‘Nothing contained in any API publication isto be construed as granting any right, by implication or otherwise, forthe manufacture, sale, or use of any method, apparatus, ot product covered by letters patent. Nether should anything contained inthe publication be onstrued as insuring anyone against lability for infringement of letters patent ‘Generally, API standards are reviewed and revised, reaffirmed or withdrawn at Iastev- ry five years Sometimes 2 one-time extension of upto two years willbe added o this e- View eye. This publication will no Tonger bein effect five years afte its publication date Joan operative API standard of, where an extension hs been granted, upon republication ‘Status of the publication can be ascertained from the API Authoring Department [telephone (G02) 682-8000]. A catalog of API publications and materials is published annually and Updated quarter by API, 1220 L Street,N.W., Washington, D.C. 20005. "This document was produced under APT standardization procedures that ensure appro> priate notification and participation in the developmental process and is designated as an [API standard, Questions concerning the interpretation of the content of this standard or ‘Comments and questions concerning the procedures under which this standard was devel. coped shouldbe erected in writing tothe director ofthe Manufacturing, Distribution and ‘Marketing Department, American Petroleum Institute, 1220 L Stret, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the mate= Fal published herein should also be addressed tothe director "API publications may be used by anyone desiring to do so. Every effort has been made ty the Lnstituteto assure the accuracy and reliability ofthe data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection wit this pub- lication and hereby expressly disclaims any ibility or responsibility for loss or damage resulting from its use of forthe violation of any federal, stare or municipal regulation with ‘of proven, sound engineer- ing and operating practices. These standards are not intended to obviate the need for apply- ing sound engineering judgment regarding when and where these standards shouldbe vlized. ‘The formulation and publication of API standards is not intended in any way 10 inhibit any- ‘one from using any other practices. "Any manufacturer marking equipment or materials in conformance with the marking requirements ofan API standard is sclely responsible for complying wit ll the applicable reajrements ofthat standard. AP] does not represent, warrant, or guarantee that such prod ‘us do in fact conform to the applicable API standard. ‘All ights reserved, No part of this work may be reproduced, store ina retrieval system, ‘oc transmitted by any means, electronic, mechanical, photocopying, recording, or other- ‘vise, without prior written permission from the publisher. Contact the Publisher, APL ‘Publishing Services, 1220 L Sureet, N.W., Washington, DC 20005. Copyright © 1996 American Petoleum Insie ‘Copytght bythe American Petroleum astute Tal 22142243 199APT RPxbB Tb MME 0732290 OSS2NS 356 MM FOREWORD API publications may be used by anyone desiring todo so. Every effort has been made by the institute to assure the accuracy and reliability ofthe data contained in them; however, the institute makes no representation, warranty, oF guarantee in connection with this pub- Tication an hereby expressly disclaims any liability or responsibility for loss or damage re- sulting from its use or for the violation of any federal, state, or municipal regulation with ‘which this publication may conflict. ‘Suggested revisions are invited and should be submitted tothe director of the Menufac~ turing, Distribution and Marketing Department, American Petroleum Institute, 1220 L, Stret, N.W., Washington, D.C. 20005. ‘Cooyrght bythe American Petroleum nets Th Jul 22 1:22:44 1088API RPXbBL Gb MM 07392290 OSS394G 294 CONTENTS CHAPTER IINTRODUCTION (CHAPTER 2—RIGGING AND LIFTING .. (CHAPTER 3—JOBSITE RECEIVING AND PROTECTION, (CHAPTER 4-FOUNDATIONS. (CHAPTER 5 MOUNTING PLATE GROUTING (CHAPTER 6—PIPING .. (CHAPTER 7 SHAFT ALIGNMENT CHAPTER 8—LUBRICATION SYSTEMS CHAPTER 9—-COMMISSIONING ‘Copyright by the American Petroleum nett urdu 22162248 1008API RPxhSb Gb MM 0732290 0551547 120 MM Recommended Practices for Machinery Installation and Installation Design Chapter 1—Introduction Manufacturing, Distribution and Marketing Department API RECOMMENDED PRACTICE 686 PIP REIE 686 FIRST EDITION, APRIL 1996 PIP De Process Industry Practices Institute ‘Copycghtby the American Petroleum netivte “dul 22147286 198APT RPsbSb Tb MH 732290 O5S1945 Ob? Me CONTENTS age CHAPTER 1—INTRODUCTION LA Scope sn 1.2. Akemative Installation 1.3 Conflicting Requirements 14. Definitions... La ma 4 1 Copyright by te American Petroleum fstiute ‘dul 22 14:22:86 1999API RPxbSb Sb MM 0732290 O5S3949 TT3 Ml Recommended Practices for Machinery Installation and Installation Design CHAPTER 1—INTRODUCTION 1.1 Scope 1.1.4 PURPOSE “These recommended practices (RP) ae intended to pro- vide recommended procedures, practices, and checklist for ‘the installation and precommissioning of new and reapplied machinery for petroleum, chemical, and gas industry ser- vices facilities. In general, these recommended practices are intended to supplement vendor instructions and the instruc~ tions provided by the original equipment manufacturer (OEM) should be carefully followed with regard to equip- ‘ment installation and checkout. “Most major topics of these recommended practices are subdivided into seetons of "Installation Design and“ siallation” with the intent being that each section ean be re- moved and used as needed by the appropriate design or installation personnel 4.1.2. EQUIPMENT CLASSIFICATION ‘These recommended practices are intended to address those installation and construction procedures associated ‘with all machinery. Additional “special purpose” require- _ments are covered at the end of each section as required. 1.2. Alternative Installation “The installation contractor or design contractor may of- {er alternative methods of equipment installation as mutually ‘agreed upon by the user and equipment manufacturer, 1.3. Conflicting Requirements ‘Any conflicts between these recommended practices and/or the manufacturers’ recommended procedures shall be teferred to the owner's designated machinery representative {or resolution before proceeding, 1.4 Definitions 1.4.1 alignment: The process of reducing the mis- alignment of two adjacent shafts connected by a coupling 50 thatthe center of rotation for each shaft is as near collinear as, practical during normal operation. Note: Mot isaligament ix comblaton misalignment. can be resolved Tio part ofits given pot loeg he Fee macine centetine and lgula misaligment noth he Wvizonal and vercal planes Te oft 4 Spender on the Ieaton slong the fed machine cenetine where i treasured, rormaly center ofthe coupling spe. 4.42 ambient offset: The practice of misaligning wo shaft centerlines at ambient conditions to account forthe es- Copyright by the American Petroleum netute ‘dul 22 1:22:86 199 “ timated relative changes in shaft centrlines from ambient conditions to operating conditions. 4.43. angular misalignment: The angle between the shaft centerline of two adjacent shafts. This angle is nor- mally reported in slope of millimeters of change per decime- ter of finear distance (mils per inch) (1 mil = 0.001 inch). 1.44 blowdown system: A closed system connected toa machine used to depressure and decontaminate the ma- chine preparatory to maintenance activities; also known as & maintenance dropout system. 4445 boR bound: Where any bold Mterand commode noe sel fanges, i. Verify that plugs and caps ae in place, desiccants are un- Saturated, and equipment is lubricated, as required. Non: metallic (Such as plastic) plugs and caps shall not be used. 4, Verify that iner-gas-purged equipment still has the re- {quired pressure applied. Report failures to the manufacturer and request corrective action, This equipment shall remain scaled unless otherwise instructed by the designated ma- chinery representative. k. Inspect grout surfaces for proper factory blasting and ‘coating. 1. Tapped openings in the stuffing boxes and gland plates shall be closed and sealed with pipe plugs. Plug material shall be of the same or better than seat gland plate metal- Turgy. As a minimum, the plugs shal be stainless stecl. im, When specified, impact-measuring devices shall be in- spected to determine if the equipment has been exposed 10 any excessive shock Toads. Where required, the manufactur- ing representative shall be present, rn. Record all inspections (refer to Appendixes B and C).APT RPxbSb 5b MMH 0732290 OSS2900 bbs ww 32 ‘API RccouenneD Practice BBS/PIP RENE 688 6. Report any darnage to the shipping company and vendor immediately, Ensure that any claim forms required by the shipper or vendor are completed. 4.5 General Instructions—Jobsite Protection 4.8.1 Manufacturer's or vendor's recommendations for storage and protective care shall be reviewed by a user desig nated representative and shall be strictly followed when trans mitted to the field. Ifthe manufacturer's recommendations are not available, the information included in this recommended ‘practice shall be used as a minimum acceptable guide. 4.5.1.1. Review the procurement documents to determine if the equipment had been prepared for a predetermined stor- re period. For example, if the equipment was procured per 44.1 of API Standard Paragraphs, preparation for shipment ‘would be “suitable for six months of outdoor storage from time of shipment, with no disassembly required before op- eration, except for inspection of bearings and seals. In such ceases, redundant preparation procedures would be postponed ‘until the initial time period runs out” ‘Noe: Hs ecommended tht where machines ae to be pty econ lel dssembled for Horage preservation or inspection by the coca. {Geer wer, the vendor's erie representative sould be on sitet ensure the accuracy te work en the preservation ofthe waaay. 1.5.1.2. Protective storage requirements for specifi items of equipment such as pumps, blowers, fans, compressors, and ‘gear boxes are found in subsequent sections ofthis procedure. 1.5.2 Records documenting the following information are te be kept by ficld material control personnel using the forms referenced: ‘a. Conditions of equipment and materials upon arival atthe jobsite before and after unloading. Use the checklist in Ap- pendix B. bb. Maintenance and storage procedures followed, and dates maintenance was performed. See forms provided in Ap- pendixes B and C of this chapter. 4.5.3. Allequipment and material shall be stored free from direct ground contact and away from areas subject to pond- ing water, As a minimum, laydown areas shall be graveled areas 4.5.4 For outdoor storage, even cross-cut timber with at least a 10 centimeter x 10 centimeter (4 inch x 4 inch nomt nal) cross section, laid flat and level, shall be used for lay- down. Equipment weight shal be considered when selecting ‘timber siz. Warped timber or telephone poles are not accept able, Timbers shall be placed perpendicular to major suppor. ‘structures and shall be full width of the skid or baseplate. 4.5.5 Indoor storage should be used whenever possible. ‘Copyright bythe American Petroleum Insute ‘hal 22 16:28:29 198 ‘Not: Thin pany storage facilis may prove tobe the most economia! ‘retod fer equipment requinng can. dy. and climate-sonted cond- sax Onn tages aye onde one ore 4.5.6 Temporary protective coverings shall allow free air circulation to prevent humidity condensation and collection of water. 1.5.7 The installer shall attempt to preserve and maintain the integrity of the delivery packaging whenever eppropri- ate. Replace packaging material after inspection. Review the integrity of control boxes and panels with respect to weather protection. Store indoors if required. 1.5.8 Ail carbon and low alloy steel shall be protected from any contact with corrosive atmospheres or wet atmo: spheres 50 as to prevent rust formation. 1.8.9 Painted surfaces shall not require additional protec tion but shall be examined periodically for signs of rusting. ‘Touch wp, using the manufacturer’s recommended methods ‘and materials, shall be performed within a practical and rea- sonable period of time. 1.5.10 All items with machined surfaces shall be stored s0 that the machined surfaces can be examined periodically (rnonthly) for signs of rust. 1.5.41 Any special pas and tools for construction purposes that accompany vendor shipments shall be tagged, protected, and stored per the vendor's and/or user's recommendations ‘All ags mustbe stainless ste and wired tothe special part or tool, Paper tags are not permitted. 4.8.12 Keep te storage area and equipment clean by pro- ‘viding physical protection and covering when work operations such as concrete chipping, sanding, painting, and rigging are performed inthe ara, Stainless stcel shall be protected from weld splatter and grinding dust of low alloy sec 1.5.13 Periodic rotation of equipment will be discussed in subsequent sections. In all cases, determine that all shipping blocks on rotating components have been removed and that there is adequate lubrication before rotation. Determine that any desiceant bags of protective plastic are clear of moving. parts. To rotate the shaft, use a tool such as a strap wrench that will not mar machined surfaces. 4.5.14 Preservatives and/or storage lubricants can a versely affect the safety and operating life of equipment if they react withthe process fluid or operating lubricant. Spe- cific examples are (2) grease- or oil-based products in con- tact with components to be installed in oxygen or chlorine service, (b) preservatives contaminating interiors of fluo rochlorohydrocarbon refrigeration compressors, and (©) hy- drocarbon flush oil contaminating synthetic oil passages. ‘The installer shall ensure that all preservative and storage lubricants are suitable for the specific applicationAPI RPXLBL %b Ml 0732250 OSSE5b) STO me Recouvenoeo PRACTICES FoR MACHINERY MSTALLATON AND RSTALATION DESION, CHAPTER S a3 1.5.15 Unless otherwise specified, special purpose equi ‘ment shall be stored with a positive pressure, 2-3 millime- ters Hg (1-2 inches W.C), dry nitrogen purge (see note 1). "The equipment shall have a temporary gauge to determine purge pressure. Remove the temporary gauge before startup. ‘The equipment shall be inspected weekly to ensure that purge integrity is maintained. Ia positive pressure cannot be maintained, purge ata rate of 2-3 SLPM (4-6 SCFH}) [Not I: Resiew al itogen purge installation with the ass safety per ‘oomel wih expt fo confined space procedures, waning ign, ad 2s- ‘rysiaton hazard before puting the purge int vice Note 2: External temporary) soft packing. held by adja tiles sel ‘Bat geaed camp) can be pled agnor touching te brits (or gui sels to spicy reduce de amount of Sy itogen pues 4.5.16 Allequipment cavities. cooling passages, mechan. jeal seals, positive displacement pump plunger cavities, and ‘0 forth, shal be drained of all water to prevent damage due to freezing temperature. 4.8.17 Din. ice, salt, and other foreign matter shall be re- moved as soon as possible ater arrival onsite 4.5.18 Unless stated differently in subsequent sections on specific equipment, the following shal apply . Cil-lubricated bearing housings, seal housings, stuffing boxes. hydraulic equipment, and gear cases shall be fogged ‘and approximately one-fourth filled with a manufacturer. “approved oil. All openings stall then be closed and sealed tightly. b. When specified by the user, every other month the condi- tion of the preservative oil shal be checked by measuring the total acid number CTAN) of the oil. If the TAN is less than 10.2. the oil shall be replaced with fresh oil. The date when ‘checked and the TAN shall be recorded in the inspection records. Check with the cil supplier to determine if it needs to be heated for replacement. c. Allexternally exposed, bare carbon steel or cast iron sur- faces including shafts and couplings (except elastomeric components) shall be coated with type A, B, or D preserva- tive, All machined surfaces shall be coated with type A, By ‘oF D preservative, All exposed machined surfaces shall also bbe wrapped with waxed cloth (see note). ‘Not: Mist can be el under waxed ch int aay sealed, Peso inspections under teeth may be wareate. 4. Verify that grease-lubricated bearings have been greased ‘by the manufacturer with the specified grease. Some greases, ‘are nat compatible when mixed. 4.5.19. When an oil mist preservation system is specified by the user (see note, it shall be as follows: oe: Oi mis sym aetypieally specified ob age projec where mere min pices equipment willbe sored longer than si month. 8, Oil mist shall be used to protect the bearings, bearing, housings, seal areas and process ends of the equipment, ‘Copyright by te American Petroleum Isttute Toda 22142331 1898 1. Off mist lubrication connections on equipment pur chased for permanent oil mist lubrication shall be used 2. Equipment purchaser shall have specified to equip- ‘ment vendor that oil mist preservation will be utilized on the equipment 3, Cavities not normally mist lubricated during perma- nent operation will ned tobe fitted with supply and vent connections (typically NPS 1) b, The oil mist system shall be designed and sized for preservation service. 1. Asa minimum the mist generator shall be equipped ‘with the following instrumentation: air pressure regula- tor, pressure relief valve, evel gauge, and mist pressure gauge. 12. The mist header system shall be NPS 2 minimum galvanized schedule 40 pipe properly supported and sloped. 3.. Mist low to each application point can be less than that required for lubrication during normal operation. 4. Plastic tubing (temporary use only) can be used to ‘connect from the mist header to the application point «. The oil used in the mist system shall be a good quality, peraffin-free turbine oil. A temperature sensitive, vapor emit- {ing oil should not be used. Equipment preservative oils shalt bbe compatible with the oil used in the oil mist system 10 climinate the need to disassemble and remove the preserva tive oil 4. All machinery shall be connected to the system immedi- ately upon arrival onsite. . Equipment is maintained in the storage yard by rotating shafts and periodically draining condensed oil from the housing. ‘Nove il shal ot be dine ogre. f. For equipment that will be permanently oil mist lubri- cated, the movement of equipment from the storage yard 10 permanent locations shall be coordinated so that the maxi- ‘mum outage of mist preservation is minimized, 4.6 Lubricants and Preservatives 4.6.4. The table and notesin Appendix A describe some of ‘the physical characteristics, application methods, and life ex- pectancies of preservative tyes A, B,C, and D that are £2- ferced to inthis practice. Final selection types shall be approved by the equipment manufacture and User. 4.6.2. Care shal be taken to ensure the compaiiiy ofthe preservative with elastomer pats, seals, gaskets, ad so fort. 1.6.3 All iubvicanc and preservative Material Safety Data ‘Sheets (MSDSs) shal be available, and associated hazards feviewed with al personnel handling and using these mate: talsAPI RPXLBL Sb MM 0732290 OSSLIG2 437 Mt 34 ‘APL Recovmuenoto Pracnce €B6/PIP REE 686 4.6.4 Theterm desiccant shall mean silica gel or any other approved water absorbing material. All desiccants shall have prior approval from the manufacturer or the user designated epresentative. Check desiccant monthly. Replacements shall bbe approved by the user. 4.6.5 Preservatives shall not be used on surfaces where prohibited by process application 4.6.6 In succeeding sections, references are made to re- moving preservatives before the machinery is placed in er- vice, This is always true for type D preservative. However, with the proper selection of types A, B, and C, removal can be eliminated. The preservative would need to be compat ble with the permanent lubricating fluid, the process fui ‘and materials of construction, that is, elastomers. The preser- ‘ative shall also be inspected to be sure that it has not ab- sorbed any abrasive dust. 1.7 Bolts 1.7.1 All loose assembly bolts, nuts, and fasteners shall be packaged, identified, and stored in a sheltered area 4.7.2 Type Bor type C preservative shall be applied to the threaded portion of all anchor bolts, washers, and nots that are not galvanized or plated. 1.8 Spare Parts, Special Tools, and liscellaneous Loose Items 1.8.1. Stems purchased as spare parts shall be tegged and handed over to the user's designated machinery representa tive upon receipt and completion of jobsite receiving spection per 1.4. 4.8.2 Storage and protective maintenance of miscelta- ‘neous loose items shall be as directed by the manufacturer 4.8.3 Extra drawings and manuals shipped with the equip iment shall be saved and handed over to the user. ue Formal dsm of hese type of documents should have ocured telore shipment pe 31 4.8.4 Special tools shall be kept by the installer until work thas been completed, then turned over tothe user's designated machinery representative. 4.9 Auxiliary Piping for Rotating Equipment “The following applies to auxiliary piping that is shipped loose fr field assembly 1.9.1 PIPE COMPONENTS ‘Carbon stel pipe components that wil require Fong term storage outdoors during the construction period (or sailess right bythe American Petroleum institute Thu Ju 72 16:23:31 1969 steel in a saltwater atmosphere) shall be coated externally ‘and internally with thinned type B or a type C preservative, unless prohibited by process application 1.92 FLANGES 4.9.2.1 Flanges received bolted face-to-face need not be separated for inspection; however, the face-to-face crevice shall be coated with type A. B, oF D preservative prior to out- door storage. 1.9.2.2 After inspection of loose flanges, flange gasket surfaces shall be coated with type A. B, or D preservative prior fo outdoor storage. Flanges for prefabricated piping and ube cil systems shall be gasketed and covered with S-mil- limeter @/ie-inch) metal covers. Nove Temporary gases can wally be made rom service sheet gasket mt ‘ei 1.9.2.3 Care shall be taken to protect gasket surfaces of loose flanges from damage during handling and storage. 4.9.24 Flanges to be stored outdoors for periods exceed: ing six months or in corrosive atmospheres (saltwater ait, in~ dustrial, and so forth) shall be coated externally and internally with thinned type B preservative 4.9.25 Preservatives shall be removed from all surfaces witha suitabie solvent prior to installation ofthe components 1.93 VALVES 1.9.3.1 Whenever possible, valves shall be stored indoors ‘or under cover. 1.9.3.2 All machined surfaces such as valve stems (in cluding threads), packing glands, and bonnet bolts shall re- ceive a heavy coat of appropriate grease or equivalent for ‘atmospheric corrosion protection. 4.9.3.3 Valve flange gasket surfaces shall be coated with type A, B, or D preservative prior to reinstalling protective covers after internal inspection. 4.9.34. Protective covers shall be made of a weatherproof material and of such construction to provide a weathertight seal. Plastic plugs and flange covers are not permitted. 1.9.8.5 All ball valve internals shall be coated prior to re- installing protective covers after internal inspection 4.9.3.6 All ball valves shall be protected and stored in the ‘open position. 1.9.3.7 Multiple turn, metai-seated valves shall be stored ia the closed position to minimize the length of stem ex- posed. Multiple turn, sft-seated valves shall be stored one turn from the closed position. Valves shall be stored with ‘valve openings horizontal to prevent water accumulation. 1.9.3.8 All valves shall be stored above grade on a well- ‘drained, hard surface. 1.9.3.9 Periodic (at least once per month) checks shall be made to ensure thet protective procedures are effective. If deAPI RP#L&b b MH 0792290 O5S15b3 373 Me Recowuenoeo PRACTICES Fo MACHWEY INSTAL OM AN INSTALLATION DEON, CHAPTER 3 38 terioraton is observed, the user shall be notified so that ap- propriate corrective action can be initiated 4.9.3.10 Packing inhibitors are usually effective for only six months, Valves with packing that are stored for longer periods shall be checked and protected against stem corro- sion if necessary. 4.9.3.1 Preservatives shall be removed with solvent from all surfaces prior to installation of valves. 1.9.3.42 All ring joint flanges shal be examined when re- ceived and the condition recorded. Spot checks for corrosion shall be made monthly while in storage. 1.10 Compressors—General 4.40.1 Clean and coat al flange gasket surfaces with type A.B, or D preservative 1.10.2 install weatherproof protective covers of such con- ‘struction to provide a watertight seal on all openings. Plastic plugs and flange covers are not permitted. 4.10.3 Consult the manufacturer to determine if additional intermediate rotor shaft supports are required. Provide the Supports as necessary 4.40.4 Spare rotating elements shall be stored per manu- facturer’s specific instructions. oe: Rotating cerns shouldbe stored in a contlled envionment sch vercally ma conaled eam omivogen purged conan. 4.10.5 Preservatives for oxygen and refrigeration com- pressors must be approved by the equipment manufacturer, 4.11. Reciprocating Compressors Noe: Also see 110, Compresons—enerah. 1.11.4 Cont exposed rods, eccentrics, plungers. and ma- cchined surfaces with type A, B, or D preservative, Ifthe valves have been shipped loose, tag and store per manufac: turer's recommendations. 1.11.2. Nonlubricated compressors with TFE or carbon piston or piston ring shall not be contaminated with oil. Such machines, if not already shop protected, shall be sealed, purged of air, and kept pressurized with anhydrous nitrogen at 2-3 millimeters Hg (1-2 inches wc). Tnstall a temporary pressure indicator to indicate nitrogen pressure, Remove the temporary gauge before compressor inital rnin, 4.41.3 Cylinders and crankcase shall be inspected when the compressor is received on site by removal ofthe inspec tion covers, If water of dirt has entered the equipment through damaged covers, the equipment shall be cleaned out and rust preventive treatment restored Copyright by the American Petroleum Insts Jol 22 14:23:32 1988 1.11.4 If the compressor requires field assembly, remove the protective coatings from cylinder walls, valves, rods, and 0 forth, and clean all parts (including crankcase) with so!- vent, Assemble using the manufacturer's recommended preservative freely on cylinder walls, valves, rods, bearings, and rubbing pars and fill crankcase as recommended by the manufacturer ‘Do not install earbon rings or rod packing until the com- pressor is serviced for initial operation. Fill erankcase and lubricators as recommended by the manufacturer, with type C preservative Noe: Were comprestrs require field assembly, consideration shold be {vento binging the flor repesntativ to confi ingpcton pes “aon, nd aster procedures. 1.41.5 Where applicable, open the drip feed lubricator and operate the force feed lubricators weekly. Ifthe compressor has a manual priming main oil pump, operate it for at least fone minute. Turn the crank shaft 214 revolutions. Shaft ro- tation must be accomplished with a strap wrench or other nonmarring device. Check for rust spots. Close the drip feed Iubricators and refill the lubricators as necessary, Record protective activity inthe inspection records Noe lbricaed compress cylinder ae aches 0 the frame andthe ‘sen ad ods re iallod only ost the ranch f the compressor yin bore ad piston ed packing uricatr can be operate rior {dion On norlebrcted (NL) compressor, ithe comprestorelindes ae ‘Slched othe fame ad th piston andes ar installed, ony rotate he ‘ranks if ithe ben contre at al descent ve been removed tid tat a postive recone dry nope pugs beng imine on the finders 1.11.6 Large compressor frames fin excess of approxi imately 4 meters (12 feet in length] tht are not skid mounted ‘and that are to be stored more than 2 few days prior to in- stallation should be aligned following the manufacturer's recommendations to prevent permanent distortion of the ‘compressor frame, 1.12. Centrifugal Compressors ‘Noe: Also ee 110, Compressor —Cenera 4.12.1. Open beating housing and verify that vendor has applied protective coating to shaft jourals and thrust bearing disc and that noncontacting vibration probe target areas are not disturbed. If deficient, reapply shaft lubricant and coat inside of housing with manufacturer's approved preservative. 1.12.2 Check all lubricant fill points, sight glass connee: tions, and piping to seals to ensure that lubricants or protec tive fluids do not leak from any joints 1.12.3 Mark shaft and rotate 21/4 revolutions weekly. Record protective activity inthe inspection records. Shaft 10- tation must be accomplished with a strap wrench or other ‘nonmarring device. 4.424 Open and inspect bearing housing every two months.APT RP#bS6 9b MM 0732290 OSSLIb4 207 A 36 APL Recomenoso Peacnce COOPIP REIE 686 442.5. Types A, B, and D preservative shall be removed ‘vith solvent from all surfaces prior to final installation of ‘compressor. 4.12.6 All large compressors, if expected tobe inthe field in excess of 3 months, shall be purged with nitrogen. When nitrogen is not available, case openings shall be sealed. Va- por phase inhibitor and desiccant shall be used te protect in- ternals from rusting. The equipment shall be tagged indicating the number and location of all vapor phase in- hibitor and desiccant bags. 1.13. Fans and Blowers ‘The following procedure shal be used for receiving and protecting fans and blowers. 1.13.1. Coat exposed machined surfaces and shaft exten- sion with type A, B, or D preservative. 4.13.2. Fill bearing housing to bottom of shaft with the manufacturer's recommended oi 4.13.3. Matk shaft and rotate 214 revolutions weekly Record protective activity inthe inspection records, Shaft ro- tation must be accomplished with a strap wrench or other ronmarting devie. 4.43.4. Preservatives shall be removed with solvent from all surfaces prior to installation of fans and blowers. 4.18.5. Install weatherproof protective covers of such con- traction to provide a watertight seal on all openings. Plastic plugs and flange covers are not permitted 1.14 Gearboxes ‘The following procedure shall be used for receiving and protecting gearboxes atthe jobsite. 4.44.1. Determine if gearbox ol level is correct, Add the manufacturer's recommended oil if gear case contains less than the required amount. Check bearing housing oil evel; fill as necessary. 4.14.2. Coatexpoted machined surfaces and shaft extension with type A. B, or D preservative. Type D preservative shall be removed with solvent from ull surfaces prio to installation. 1.44.3 Mark low-speed shaft and rotate 2'/« revolutions weekly. Shaft rotation must be accomplished with a strap ‘wrench or other nonmarring device. 4.44.4 Purge gear case with nitrogen if required by the manufacturer's instructions or if deemed prudent by the user forthe climatic conditions atthe sit. Purge per 15.15, 4.44.5. Record protective activity in the inspection records. Copyright by the American Petroleum Institute radu 22 14:28:38 1908 1.15 Pumps—General ‘The following procedure shall be used for receiving and ‘protecting pumps during the storage and installation period atthe jobsite 4.45.1. Coat coupling parts, except elastomeric parts and flexible stainless steel dises, with ype A, B, or D preservative. 4.15.2. Shipping covers shall be removed, flange gasket sur- faces inspected, and internals checked for cleanliness. Coat flange surfaces with ype A, B, or D preservative. 4.15.3. Tag all loosely shipped items (such as couplings, oilers, and seal system components, if loose) with the purnp identification number and store in a covered area. 1.16 Centrifugal Pumps 1.16.1 Install weatherproof protective covers of such con- struction to provide a watertight seal on all openings. Plastic plugs and flange covers are not permitted. 1.16.2 Fill bearing housings to the bottom of shaft with the manufacturer's recommended oil 4.16.3 For cast iron, carbon steel, and low alloy pumps, fill the pump casing with type C preservative and rotae to coat the internals. 4.16.4 Mark shaft and rotate 2 revolutions weekly. Record protective activity in the inspection records, Shatt ro- tation must be accomplished with a strap wrench or other rnonmarring device. 4.46.5 Type D preservative shall be removed with solvent from all surfaces with solvent prior to instalation of pump. 4.16.6 Fill the piping loop for the barrier fluid of a dual seal pump with a process compatible fluid if it cor carbon steel components. 4.17. Vertically Suspended Pumps 4.17.1 Apply type C preservative to shaft journals ot sleeve bearings and to thnust bearing dis. 4.17.2 Fill bearing housings to the bottom of shaft with ‘vendor recommended oi. 4.17.3 Coat the bowl assembly with type A. B, or D preservative and close both ends. 4.74 Coat barrel flange, discharge head flanges, stuffing box, and all other machined surfaces with type A, B, or D preservative 4.47.5. Install weatherproof protective covers of such con- struction to provide a watertight seal on all openings. Plastic plugs and flange covers are not permittedAPT RP#bSb Gb MH 0732290 OSSEILS Dub OH FRecouvenoco PRACTICES FOR MACHINERY INSTALLATION AND NSTALLATON Deson, CHAPTER 3 or 4.47.6 Type D preservative shall be removed with solvent from all surfaces prior to instalation of pump. 1.18 Reciprocating Pumps 4.18.1. Remove pistons and rods, it recommended by the manufacturer, coat with type A, B, or D preservative: tag each part with the equipment number; and store in covered area. 4.18.2. Remove rod packing, if recommended by the ven- dor; tag: and store in covered area. 1.18.3 Remove suction and discharge valves: dip in type A.B, or D preservative; wrap in waxed cloth; tag; and store in covered area. 1.18.4 Fill crankcase with type C preservative to the rec ‘ommended level. 4.18.5 Coat cylinder wall and distance piece wall with type C preservative 4.18.6 Type D preservative shall be removed with solvent from all surfaces prior to installation of pump. 1.19 Steam Turbines “The following procedure shall be used for receiving and protecting turbines during the installation and storage period atthe jobsite 4.19.1 Cost stuffing box and shaft in packing area with type B or € preservative and replace on turbine 1,49.2 Clean and coat all lange gasket surfaces with type A.B.orD preservative 4.19.3 Install weatherproof protective covers of such con- struction to provide a watertight seal on all openings 1.19.4 Shipping covers shall be removed, flange gasket surfaces inspected, and internals checked fr cleanliness. 1.49.5 Identity and ta al loosely shipped items and store ina covered area. 1.49.6 GENERAL PURPOSE TURBINES 4.19.61. If carbon shaft packing rings were not removed atthe factory, remove and store indoors. Tg the turbine from ‘which the rings have been removed. The carbon rings shal! be reinstalled just prior to startup. Removal and reinstalla- tion shall be performed by qualified personnel 4.19.6.2 Open bearing housings and coat shaft journals with type C preservative. 4.49.6. Fill bearing housings to bottom of shaft with ven- dor recommended oil. 4.49.64. Fill hydraulic governor per manufacturer's rec- ‘ommendation. ‘Copytght bythe American Petroleum nstuto “Ta dul 22 14:28:34 1999 449.65 Rotate shaft 2/4 revolutions weekly. Record pro- tective activity inthe inspection records, Shaft rotation must bbe accomplished with « strap wrench or other nonmarring device 1.19.6.6 Type D preservative shall be removed with sol ‘vent from all surfaces prio to installation of turbine 1.19.7 SPECIAL PURPOSE TURBINES 1.19.7.1 Inspect and coat surfaces of valve rack, cam, and ‘cam followers with type A, B, or D preservative. 1.49:7.2. Open bearing housings and coat shaft journals, thrust bearing dise, and bearing housing internally with type Cpreservative. 1.19.7.3 Coat shaft extension with type A, B, oF D preser vativ. 1.19.7.4 Special purpose turbine casings/internals shall be protected with nitrogen purging. Purge per 1.5.15. Where isnot possible and approved by the user, spray turbine internals through openings with type C preservative. 4.49.7.5 Mark shaft and rotate 2'/« revolutions weekly. Record protective activity inthe inspection records. Shaft ro- tation must be accomplished with a strap wrench or other nonmarting deviee. 41.19.7.6 Type D preservative shall be removed with sol- ‘vent from all surfaces prior to installation of turbine. 1.20 Motors ‘The following procedure shall be used for receiving and protecting electrical motors during the installation period at the jobsite. Specific storage instructions are normally pro- -vided by all motor manufacturers. Failure to follow these in- structions may void the warranty. The procedures that follow must be adhered to, provided they do not invalidate the man. vufacture’s warranty. 1.20.1. RECEIVING INSPECTION OF MOTORS: ‘After receipt at site but prior to any motor being stored or installed, the following shall be performed: ‘a. An insulation resistance-to-ground test shall be made and recorded. This log will show the dates of the test and the in- sulation resistance value. ’. Oil levels shall be inspected. An inspection shall be made for any evidence of oil leakage. €. Shafts shall be rotated and checked for freedom of move~ ment 1.20.2 STORAGE 1.20.21. Fill bearing housing with recommended oi if sat factory lubricated or the level is low.API RP¥L8b 9b MM 0732250 O5S14bb O82 We 28 API Recomvenoco Practice 686/PIP RETE 696 4.20.2.2 Rotate the shaft manvally until the lubricant is evenly distributed to wearing surfaces, Rotate 21/ revolu- tions weekly thereafter, Shaft rotation must be accomplished with a strap wrench or other nonmarring device. 4.20.23 Coat shaft with type A, B, or D preservative 1.20.2.4 Wrap shaft seal areas with waxed cloth 1.20.25 Apply type A, B, or D preservative o baseplate and motor case feet. 41.20.26. Store motors indoors when possible. A mater is suitable for outdoor storage ifthe enclosure type is TEC, TTENV, or explosion proof. Motors without space heaters shall not be stored outdoors without user's approval unless provisions are made by the installer to supply an adequate Source of heat tothe motor to protect it from moisture. If un able to store indoors, motors shall be stored in their operat- ing position on a well-drained hard surface. 4.20.2.7 When # space heater is provided by the manu factorer, it shall be connected, energized, and operated con- ‘nvously unti the motor becomes operational. ‘Noe: Proper warning sign st be isle to prevent inary wr lectes ‘hoce personne 1.20.2.8 Preservatives shall be removed with solvent from all surfaces prior to installation of moter, wsing caution to not have solvent contact the windings. 120.3 TESTING Insulation resistance of all motors shall be tested upon re- ceipt, just prior to installation, and just prior to startup and shall be recorded inthe inspection records. The test voltage levels and the insulation resistance shall be per the manu- facturer’s instructions. If the megger readings do not meet the manvfacturer’s requirements, winding dryout may bere (quired. Dry out the stator per the motor manufactrer’sin- Struetions. Other methods may be harmful to the windings. 1.21. Instrumentation on Packaged Machinery 4.21.4 Allinsirments shall be inspected by qualified per- sonnel for compliance to purchase specifications, proper tag- ging, and shipping damage. 4.21.2 Afterinspection, instruments are to be replaced in their original factory boxes, properly tagged, and stored on shcives in a dry enclosed area 4.21.3. For instruments or contol panels that have been gremounted on the machinery peckage that cannot be stored ina dry, enclosed area, the user and manufacturer shall be consulted. [copyright hy the American Petroleum Isttute ‘hada 22 14:28:36 1999 Note: Rema! and indoor storage of instruments and contol Dunes may be required such devices cannot be protected from rn, ha- ‘city terpertre, or duty condition. Explosion proc enclosures are ‘orncésuanly weaberron encloses, Open conduit conpestins can a- tow entrance of eis This sb should hae been adresse during the procurement or shop inspection sage, batis sometimes overlooked 1.21.4 ELECTRONIC INSTRUMENTS 4.21.41. Flectronic instruments shall be stored in a dust- free room between 8°C and 45°C (45°F and 10°F). 1.21.4.2 If humidity is excessive, seal and store the in- ‘struments in plastic wrap, place in a box with desiccant out- side the plastic wrapping, and store indoors, Take care that the desiccant does not contact any wiring, terminals, or elec- ‘wonie part. 1.21.4.3 The manufacturer's recommendations shall be reviewed to determine ifclimate-controlled storage facilities are required. 4.21.5 PNEUMATIC INSTRUMENTS Storage ina dry enclosed area is sufi instruments. nt for pneumatic 1.21.6 INSTRUMENT CASES 4.21.6. Instrument cases with electronic parts, relays, and so forth, shall always be opened and checked by qu fied personnel, unless shop inspections have been made and documented. 1.21.6.2 Ifthe instrument case i in a weatherproof hous- in, reseal and store the instrument in a room between 8°C and 45°C (45°F and 110°P 1.21.83 If in an explosion proof housing, store in boxes with desiccant 1.21.64 If covers need to remain lft open and unsealed, place the boxes in an indoor storage environment. 4.21.7 LOCAL CONTROL PANELS 4.21.7-4. Open packaging enough to identify the control panel, reseal, and place ina dry enclosed area between 8°C and 45°C (45°F and 10°F). 4.2.7.2 When in ahigh-humidity area, put desiceant in- side packaging before rescaling 1.21.8 DIALTHERMOMETERS, PRESSURE GAUGES, GAUGE GLASSES Protect against physical damage from construction activ- ities, or remove, tag, and store in a dry enclosed area. Pro- cess connections shall be capped or plugged with metal ccaps/plugs until the instruments are reinstalled,API RPxbh Sb MMH 0732250 OSSL9b7 119 a APPENDIX A—CHARACTERISTICS OF CONVENTIONAL STORAGE PRESERVATIVES Table A-1—Storage Preservation Indoor Storage Under ‘Sever Condions of (Ouoorsorege (parte shete ander ‘oder condiios, Cudoor storage wih Outdoor srage, er otdor storage with expose elements Storage condition ‘evra exponieto fexporaretoclements or Indo Storage under nde the most sever adr seventy mens short xm ol oder ons conditions x = Froot and ical ‘Fen coating estan ‘Sottconing (it Thin oy fn “Aspaliein,wees larceitis oaasion teling) removal before part ted Density af? a 156 sss 97 169 ons Iga at O° 128 an rs 17 Viscesy esac - - “ ro Stat 100% m8 a 33 a 5 a 100% = - » 300, Su a 210% 3 \@ a4 a Fran eine “ 29 20 166 8 F 38 00 330 109, Fehing a pou par “ ” “ 4 - oF 164 1st 2s = Trowel pncion ASC CTR) % 145 - a Fm hcbnes. st 6 16 09 30 pproxinate coves iter 2% 6 “ " ses! 1000 1000 1300 450 Nonvoates 9 * ss Metoas of pas bash “an Teller con brash ist spray. dip, orb sppleaion swbl60-11 soil -27 anien cempertere."C Maxam cine unit inspection ‘posnble aplication ‘Ser condition weld tended Banded 6-12 Months Extended Mocerae 13 Yeas 13 Yeu 1-4 Monts 12% sever 6-12 Monts 6-12 Months Not recomended 12 Montes ‘Naw: Entra from proceedings ofthe FowreethTurhormachirerySyenpociom, Texas AM Uiveriy, Table 1, Page 36, "Socage Preservation of Me chinery by Heinz P Bloch ‘Copyright by the American Petroleum hstute Th Jul 22 14:23:36 1999APT RP#bBb 9b MM 0732290 OSS39b8 955 Ml 30 [API Recomienoeo Pracrce 636PIP REIE 685 Notes |. This tabulation represents an overview of interacting fac tors that allows the specifying engineer to select the most ap- propriate preservative for a given situation. Indoor and fuldoor storage protection is addressed, but lubricants oF preservatives used for oil mist systems are not covered, 2. The severity of indoor storage is a function of such fac tors as dampness, poor air circulation, widely fluctuating temperatures, or presence of corrosive fumes. If conditions are moderately severe, product “C” will provide an adequate oily film and some abrasion resistance. It does not contain ‘water-displacing or fingerprint suppressing agents 13. Product “B” has a greasclike consistency and leaves a ‘hick film that wilt provide protection in the most severe in ‘door environments If stored parts are sheltered from direct texposure to sun, rain, and snow, effective outdoor rust pro- tection can be achieved with this product. Application of product “B" is preferably made by dipping ata temperature of T1=T7°C (160-170°F), For parts to large to dip, apptiea- tion ean be made by brush, This product forms a sof, thick, waxy coating on application, withthe surface coating grad- tually drying lo form a protective film or crust while the un- deslying material remains soft and plastic. This is an important characteristic because it fford a self-healing ef- fect. When a minor break occurs, the softer material will slowly flow together and reseal the damaged film. 4. The degree of protection obtained in exposed outdoor en- Vironments will pend to some extent onthe thickness and durability ofthe barir film provided by the rust preventive ‘material For relatively short-irm storage, product "B” will give effective protection, For longer periods, product “A” is Fecommended. It provides the toughest coating for a product Copyright bythe American Petroleum inetute Th Ju 22 14:28:43 1909 ‘of this type, and is more resistant to film rupture than prod uct “B" For dip application, product “A” should be heated to 85°C (1857 5, Product ‘D" isa solvent-cutback asphaltic material, This, product provides the best protection for long-term outdoor Storage, but must be removed before the part i put imo ser- vice. The preferred application method is by spray, although dipping and brush applications ae also stable. Product “‘D” dries to a thick, hard, durable, black film but may be re- ‘moved with a good quality mineral spirits solvent. 6. Although products “A” through "C do not require r= moval before the partis placed in service, care should be taken fo be sure thatthe coating has not absorbed abrasive dust 7. Many of the desirable attributes of premium preservatives are listed below: ‘© Dry to a mildly tacky film that should not collect ap- preciable amounts of airborne particulates, ‘Provide freedom from oxidation in indoor and out- oor storage for extended periods of time + Due to their polar nature, remove water from the pores of the metal replacing the water with the rust pre- ventive coat + In the form of films, have extremely low moisture transmission characteristics, even in contact with water. 4+ Have the ability to neutralize acid, making a suitable rust preventive for acidic atmospheres and where finger- prints may create a corrosive action on metal surface. # Are self-healing, ifin film form. Ifthe film is acci- entally ruptured, it should heal over the ruptured area, ‘+ Even as film, should be readily removed with solvent ‘or asolventemulsion cleaner when desired. + Are safe to apply over partially painted or conven- tional elastomeric partsAPT RPxbSb 9b MM 0732290 DSS3965 65 APPENDIX B—MACHINERY RECEIVING AND PROTECTION CHECKLIST Project No. Equip. Tag No. Report No, Prepared By: ‘Storage Location: Date: Equipment Description: Initials Date 1.4 Jobsite Receiving and Inspection 4.4.8 Visual inspection for physical damage or contamination. CGonment (before unloading); ‘Comments (after unloading); 4.4.6 Shipping protection intact? ee 1.4.6 Have offsite (shop) inspections been made? 1.4.4 Loose components/packages match packing lists? 1.4.0 Are special handling instructions required (and cartied out)? 4.44 Components properly identified? 4.4.g Docomponents comply with project requirements? 1.4ch Flange faces undamaged and properly coated? Plugs/caps in place, desiccants unsaturated, and equipment lubricated? For inert gas purged equipment, isthe required pressure still applied? jessnanel Grout surfaces clean and coated? ‘Tapped openings in stuffing boxes and gland plates sealed? Impact measuring devices inspected? ‘Damage reports completed and issued to shipper/vendor? HEU 15 General Instructions—Jobsite Protection 4.54 Are manufacturer's recommendations for storage and protection available? Note: If so, the manufacturer's recommendations take precedence, but continue 10 follow this checklist for items not covered by the manufacturer 4.5.3 Equipmentimateril fre of ground contact? Laydowa area gravee asa minimum! = __ i 1.5.4 For outdoor storage, is equipment on timber? 4.5.6 Protective coverings allow free air circulation and prevent collection of water? Note: Reuse delivery packaging if possible | ant ‘Copyright by the American Petrclum Institute Tha Jul 22 16:23:49 1908ata API RP#LBb 9b WM 0732290 0553970 503 Ml [API RecowenoeD Pracroe 6BQ/PIP REE 686 158 1s. 15.12 15.13 15.18 15.15 1.5.16 18.17 1.5.18 15.188 15.185 15.186 1.5.19 16 162 16.3 WwW 174 172 192 193 EQUIPMENT NO.: Carbon and low alloy ste! protected from corrosive or wet atmospheres? ‘Special parts and tools tagged and handed over to User? Equipment protected from construction operations such as chipping, sanding, painting, rigging, welding, and so forth For periodic rotation of equipment, are shipping blocks, desiccant bags, and protective plastic clear of moving pars? Is equipment properly lubricated for rotation? Have proper preservatives been selected? Nitrogen purge in place for special purpose equipment or where specified? Use ‘Appendix C for logging of purge inspections. {All cavities, cooling passages, and so forth, rained of water to prevent freezing? Dirt, ice, and salt removed? Unless stated differently in subsequent sections on specific equipment, the following applies: Ol lubed bearing housings, seal housings, stuffing boxes, hydraulic equipment, and ‘gear cases fogged and Vs filled with approved oil? ‘When specified, measure and record TAN number Exposed carbon stecl coated with type A, B, or D preservative? Machined surfaces ‘coated with type A, B, or D and wrapped with waxed cloth? Grease lubed bearings greased by the manufncturer? il mist system required? Lubricants and Preservatives ‘Are selected preservatives compatible with clastomeric parts, seals, gaskets, land so forth? MSDSs on file and hazards reviewed? Bolts Loose bolts, nuts, and fasteners identified and stored in sheltered area? Preservative applied to nongalvanized or plated items? ‘Spare Parts Spare parts inventoried and issued to User upon receipt? ‘Auxiliary Piping For Rotating Equipment Pipe components coated internally and externally for long-term storage? Flanges inspected and coated? ‘Valves inspected and coated? Ball valves in open postion? Gate and globe valves in closed position and stored horizontal? ‘Copyright by the American Petroleum nstite ‘Th ul 22 14:20:54 1999 | | | |APT RPxLOh Sb MM 0732290 0553973 UT Reconenoco Pmtcnices #0 MACHINERY INSTAILATEN ANOINSTALATION DESIGN, ONAFTER 3 399 EQUIPMENT NO.: Date 4.10 Compressors—General 4.10.2 Watertight covers onal openings? oot 4.10.8 Are intermediate rotor shaft supports required? 4404 Is vertical storage of rotating elements required by the manufecturer? eee eee 4.40.8 Preservatives and procedures for refrigeration, oxygen, and chlorine service approved by manufacturer? ee 1.11 Reciprocating Compressors: 4.41.1 Exposed rods, eccentrics, plungers, and machined surfaces coated? 4.11.2. Nonlubed compressors nitrogen purged, not contaminated with preservatives? 4.41.3 Covers on openings in cylinders and crankcase undamaged? If damaged, check for ‘water or dirt inside, See 4.41.4 For field assembled compressors, have loose components been properly cleaned and preserved? Have carbon rings and rod packing been left out until just prior inital ‘operation? SSSSEED SEE aanaees 4.11.5 Lubrication through force feed lubricatos or drip feed lubricators, and/or through ‘manually priming main oil pump once per week? Hee 4.42. Centrifugal Compressors 4.124 Is bearing housing propely lubricated and preserved? 4.12.2 Have the lubricant fil points site glass, and piping been checked for leaks? 4.12.6 Has arnitrogen purge. or vapor phase inhibitors and desiccant been applied per 1.12.67 1.13 Fans and Blowers 1.13.1 Have all exposed low alloy surfaces and shafts been coated with preservative? 413.2. Bearing housing oil level correct? 1.13.8 Weatherproof covers installed? 1.14 Gearboxes 4.14.1 Is gear box full of manufacturer's recommended oil? 1.14.2. Have machined surfaces and shafts been coated? 4.14.3 Has a nitrogen purge been applied, when specified? [I 4.48 Pumps—General A Coupling parts, except elastomers, coated? 1.48.2 Have Mange surfeces been inspected and coated? 4.45.3 Have loose components been tagged? [Copyright byte American Petroleum Isttute ‘Fadl 2214:20:54 1998API RPxb8b Jb MM 0732290 O5S}972 38h Me sae [APL Pecomenoeo Prucnce 68S/PIP REIE 606 EQUIPMENT NO. Date Centrifugal Pumps Have all openings been covered? Have bearing brackets been filed with oil? Have low alloy pump casings been coated? Barres Auid piping files? HI| 4.17 Vertical Suspended Pumps 4.47.1. Has preservative been applied o shaft journal at sleeve bearing and thrust ise? 4.97.2 Beating beackets completely filed? 447.3 Bow! assembly, barrel flange, discharge head flanges, stuffing box, and machined surfaces coated? 4.17.5 Weatherproof covers installed on all openings? | WT [| Reciprocating Pumps “When recommended by manufacturer, have pistons and rods been removed, coated, tagged, and stored in covered area? 1.18.2 Has rod packing been removed and tagged, when required”? 4.18.3 Have suotion and discharge valves been removed, coated and tagged? 4.18.4 Has crankcase been filed wit preservative? 1.485. Have cylinder and distance piece walls been coated? 1.18.6 Exposed shafts coated? TT LTT 1.19 Steam Turbines 4.49.1 Have stuffing box, shaft in packing area, and lange gasket surfaces been coated? 1.19.3 Are weatherproof covers on all openings? 4.19.4 Have internals been inspected for cleanliness? 1.19.5 Have loosely shipped components been tagged? 4.49.6 General Purpose Turbines 4.19.6.1. Have carbon rings been removed, tagged, and stored indoors? 4.49.62 Have shaft journals been lubricated? 1,19.6.8 Have bearing housings been filled? 1.49.64 Have exposed shafts been coated? 41.19.6.5 Has governor been filled with manufacturer's approved fluid? 4.197 Special Purpose Turbines 1.19.7.4. Have valve racks, cam, and cam followers been inspected and coated? 1.19.7.2 Have bearing housings, shaft journals, and thrust bearing discs been coated? HITE LATTE ‘Copyright by the American Petroleum Insite Th Jak 22 14:28:52 1088APT RP#bSL Tb MM 0732290 0551973 2h2 Me [ecouuenoco PRacTiccs FoR MACHR INSTALLATON ANO ISTALLATN DESO, CHAPTER 3 345 EQUIPMENT NO. 1.19.73 Have exposed shafts been coated? 4.19.7.4 Has the nitrogen purge been applied? | | 1.20 Motors 1.20.1 Have motors been inspected and tagged”? 1.20.4. Has an insulation test been made and logged” Have oil levels been checked? 1.20.2.3 Has shaft been coated”? 1.20.2.4 Have seal areas been covered with waxed cloth? 4.20.25 Have motor baseplate or feet been coated? 1.20.2.6 Have nonweatherproof motors been stored indoors? 4.20.2.7 Have space heaters been energized? Have warning signs been posted? HVT [i 1.21 Instrumentation 1.21.1 Do instruments comply with specifications, and are they property tagged? 1.21.2 Are Joose instruments stored in a dry enclosed area, in original factory packaging? 4.21.3 Can premounted instruments be stored outdoors? 1.21.4 Areelectronic instruments stored ina dry heated room? 1.21.5 Are pneumatic instruments stored in a dry area? 4.21.6 Ave instrument cases and local contol panels stored ina dry heated room? 4.21.8 Are thermometers, pressure gouges, and gauge glasses protected from physical damage? LIT ‘Copytightby the American Petroleum Insite Tru 2 16:28:54 1900APT RPxLSe Te MM 0732250 O55R474 259 OM a8 ‘APL RecomuenoeD Pracnice 696PIP REIE 685 [APPENDIX B—MACHINERY RECEIVING AND INSPECTION CHECKLIST EQUIPMENT NO.: PERIODIC SERVICES BETWEEN TIME RECEIVED AND START-UP (See Note 1) TEM INTERVAL DATES/INITIALS ‘Visual inspection that coverings | Monthly and coatings are intact Tnspection of painted surfaces |_Monthly Tnapection of machined surfaces | Monthly Inspect desiccant Monthly + ‘Motor insulation resistance test | Monthly ‘Inspect bearing housing: 2 Months replaceitefill as necessary “Check TAN of preservative oi, | 2Months if specified Oil check 2 Weeks { Rotation of shafts Weekly No. of urns __ (See Note 2) LL ‘Compressors—force Weekly feed/Srip feed lubrication (paragraph 1.11.6) ‘Not 1: Fo sitrogen blanking log, se Appx C- Noe 2: Number of toms toe ie io at start of proc Copyright by the American Petroleum fsttute ‘Th Jul 2 14:23:56 1899API RPxbab 9b MM 0732290 0551975 095 wm [APPENDIX C—INERT GAS PURGE MAINTENANCE LOG Inert Gas Purge Maintenance Log Project No, quip. Tag No. Report No. Prepared By: Location: Date Purge Medium Required: urge Pressure Required: Interval ‘Equipment Description: I CONNECTIONS | GAUGE FLOW DATE | CHECKED BY OK YESINO PRESSURE RATE! | _INITIAL_| REMARKS (2 erat D=Daily W=Weekly MeMontly eon ow nein SLPM (SCFM) when a cominsou Now pug oxi eu of coat pressure Bank ar ‘Copyright by the American Petroleum Institute ‘Tul 22 14:23:55 1999APT RP#b8b Sb MB 0732290 OSS)97b T2) ww Recommended Practices for Machinery Installation and Installation Design Chapter 4—Foundations Manufacturing, Distribution and Marketing Department AP] RECOMMENDED PRACTICE 686 PIP REIE 686 FIRST EDITION, APRIL 1996 PIP American Petroleum ‘Process Industry Practices Institute ‘Copyright by the American Petroleum institute TU du 22 16:23:58 1999API RP#bSb Sb MM 0732290 O5S1977 16S CONTENTS: (CHAPTER 4— FOUNDATIONS SECTION 1—DEFINITIONS SECTION 2—MACHINERY FOUNDATION INSTALLATION DESIGN 21 Scope che 2.2. General Requirements avnamnaonisene Mel 2.3 Geotechnical o 42 24 Rectanguler Block Foundations... 25. Vertically Suspended Can Pump Foundations 2.6 Elevated Frame Foundations. 2.7. Effects of Equipment on Surrounding Area 2.8 Concrete 2.9 Reinforcing Steel 2.10 Anchor Bolts and Sleeves. 2:11, Drawing Information .. 7 SECTION 3-MACHINERY FOUNDATION INSTALLATION 45 BA ScOpe sen 3.2. General Requitements wsnsimnnnenisnn aa pees 45 3.3. Soil Conditions 1... oe 7 46 3.4. Formwork: 46 3S. Reinforcing Steel om a 46 3.6 Anchor Bolts and Sleeves, o 46 3.7 Field Vertication Prior to Concrete Placement 46 3.8 Concrete Mixing and Placement Provedures ve 46 39° Concrete Quality Control ar APPENDIX ATYPICAL FOUNDATION AND ANCHOR BOLT DETAILS oo. 47 Copyright by the American Petroleum istute Thu Jul 72 18:23:56 1999APT RP#bBb Sb MM 0732290 0553978 TY Recommended Practices for Machinery Installation and Installation Design CHAPTER 4—FOUNDATIONS ‘Section 1—Definitions 4.4 designated machinery representative: The person or organization designated by the ultimate owner of the equipment to speak on the owner’s behalf with regard 10 ‘machinery installation decisions, inspection requirements, and so forth, This representative may be an employee of the ‘owner, a third party inspection company, or an engineering contractor, delegated by the owner. 4.2 engineering designer: The person or organization charged with the project responsibilty of supplying installation drawings and procedures for installing machinery ina user facit- ity after machinery bas been delivered. In genera, but not always, she engineering designer specifies machinery inthe user facility, 1.3. equipment user: The organization charged with operation of the rotating equipment. In general, but not al- ‘ways, the equipment user owns and maintains the rotating ‘equipment after the project is complete. 4.4 equipment installer: The person or organization charged with providing engineering services and labor re- aquired to install machinery in @ user facility after machinery has been delivered, In general, but not always, the installer is the project construction contractor. 4.5 general purpose equipment trains: Those trains that have all general purpose elements in the train. ‘They are usually spared, relatively small in size (power). oF 24 Scope 2.14 Unless otherwise indicated, this practice addresses, the general considerations forthe installation design of soi supported reinforced concrete foundations supporting get ceral- and special-purpose machinery. 24.2 Any conflicts berween this practice, the engineering, drawings, the equipment manufacturer’ specifications, other ‘spetifications referenced in this practice, and the contract ‘documents shall be brought tothe attention of the user for resolution. 2.1.3 The following abbreviations are used inthis document: ACK American Concrete Institute ANSI American National Standards Institute ‘ASCE American Society of Civil Engineers ASTM American Society for Testing and Materials Copyright by the American Petroleum fstiute Th dil 2 16:23:57 1909 “ are in noncritical service. They are intended for applications ‘where process conditions will not exceed 48 bar gnuge (700 pounds per square inch gauge) pressure or 205°C (400°F) ‘temperature (excluding steam turbines), or both, and where speed will not exceed 5000 revolutions per minute (RPM). Not: General purpose equpraent rains hae all clemcets tat re ier ‘mufectrer#wandard rae covered by standards sath asthe fllwng [ANSUASME B73 hrzntl pugs, small API Surdard 10 pops fs, ‘APL Sanda 611 steam tines, API Stand 672 ar compressor, API Stndurd 677 gene popoe ran, AP! Standard 7A recsrecating PS, ‘APL Standard 676 rotary postive daplacemet pumps, API Standard 680 ‘ecipening ar compretor. and NEMA frame motors. 1.6 special purpose equipment trains: Equipment trains with driven equipment that is usually not spared, is tel atively large in size (power), oF sin critical service. This ct- gor) isnot limited by operating conditions or speed. oe: Special psp evipme is wl be ied by te wet ne el cy oqaipme enn ch a APT Stn 12 tbe AP Sa {intB espening compe, API Standard 61 ea ATI Sander St ental comprar egupnen wih a bine in the tin Shoaib coed be specu 1.7, table top foundation: An elevated three-dimen- sional reinforced conerete structure tat consists of large beams or a thick slab connecting the tops ofthe supporting columns. The mechanical equipment is supported by the large beams or the slab located atthe top of the structure, 2.2 General Req 2.24 This section provides guidelines forthe preinstalia- tion design of soil-supported reinforced concrete foundations ‘supporting machinery. The final detail design of the found: (on shal be performed under the direction ofa qualified en- sgineer considering all possible forces, deflection limitations, ton responses, geotechnical conditions, and mechanical ‘and environmental requirements. 2.2.2 Unless otherwise specified, all machinery vertical inline pumps, should be supported by » cconerete foundation, Machinery that requires an elevated in- stallation may be supported on structural steel of adequate stifiness and strength. ‘Noe Blevaed machisery may be ety supp ty sucra set po ‘ide equate sfhest and stveng i prove, The net of 222810 “Tocourage the ene of concrete oondatone without enforcing tel and ttle upponed equipmentAPI RP¥68b 9b MMH 0792290 0552979 730 42 ‘API Reconmenato Pracrice GBO/PIP FEE 686 2.2.3. The recommended minimum foundation dimen: ‘ons, the sizes and locations of the anchor bolt holes, and the forces applied by the machinery must be obtained from te equipment vendors to aid in the design ofthe foundation 2.2.4 The development ofthe foundation dimensions shall ‘consider the layout of the equipment, the piping arrange- ment, concrete cover required for anchor bots, and the min~ imum outiine dimensions recoramended by the equipment vendor. 2.2.8. The elevation ofthe top ofthe foundation should be serto allow a minimum thickness of grout of 25 millimeters (inch). Note:The grou manufac shoo be consulted to determine the ma- ‘RO; an minum tikes af grou fore parca installation PAO ‘char emai an eat geettio Soule ake into accoet when the rou thickness determined. 2.2.6 The bottom of the foundation shall be placed at a ‘sufficient depth below the ground to prevent damage t0 the machinery or piping by the effects of frost penetration. 2.2.7 The design engineer should also consider incorpo- rating the individual foundations of several machines im the ‘same vicinity into one common foundation mat. oe: Consideration shoul te given 10 incorporating the foundations of ity in oe foundation. A TepTomned mat fosndtion may prvi a ore cinoma foundation Ee ating snangements and comblantios ofthe machines produce ‘Pe inost untverble effects onthe supporting foundation incieding st 1 Feosdaon fading de fo removal of individual nit for maintenance, 2.2.8 The structural design ofall reinforced concrete shall ‘bein accordance with ACI 318, Building Code Requirements {for Reinforced Concrete, 2.2.8 The foundation design shall be capable of resisting all applied dynamic and static loads specified by the ma- chinery manufacturer, loads from thermal movement, dead ‘and live loads as applicable or as specified in the local build ing codes, wind or seismic forces, and any Toads that may be “associated with installation or maintenance of the equipment. 2.2.40 For design, the loads specified in 2.2.9 shall be ‘combined to produce the most unfavorable effect on the sup porting foundation, but the effects of both wind and seismic tetivity need not be considered to act simultaneously. Nee: ASCE 7, Miimum Design Loads for Buildings ond ther States, Mees a guide for Sterminng design loud nes beri es Tiyan appiable oes! bung code se design enters othe man eciers sperifaios, Design load combinations may be specifies Acute 2.2.41 The foundation shall have adequate strength and rigidity to meet the deflection limitations specified by the machinery manufacturer when subjected to all design load Combinations specified in 2.2,10. The foundation shall be an Petrcleum nett {ee of resonant frequencies within a minimum of 20 percent ‘of the operating speed range ofthe equipment. 2.2.42 Machinery loads shall be supported directly by the foundation and not by access platforms Nore: Machinery mounied onthe (op of the columns andor maj cross Cee bts pope designed elevates me foundioneconsdered tobe inacordance wih is provision 2.2.13. The driven machinery and the driver shall be sup- ported from a common foundation. ‘Note The common fondtion ito eee he possi of iret ‘erent been the tv component 2.2.14 Foundations fo reciprocating compressors greater than 150 kilowatts (200 brake horsepower) and all table-top special purpose equipment shall be dynamically analyzed. If the analysis predicts a resonance, then the mass ofthe foun dation should be increased (i possible to overtune it 2.2.18 Compressor trains in the same vicinity should be frranged with the crankshafts paalle to each other and not inline. 2.2.18 Supports forthe crankcase distance pieces, cylin- der, and pulsation dampers shall be an integral part of the block (supported by a common foundation) foundation 2.3 Geotechnical 2.3.1 Machinery foundations shall be proportioned for all loading conditions with respect to soil conditions. The foundation shall be designed to support the applied service loading without exceeding the allowable bearing capacity of the soil (refer to 2.3.3) or the allowable limits for settle~ ment to prevent damage to piping system connections, in~ ternal machinery alignment, or other connecting auxiliary ‘equipment, 23.2 Inthe absence of known soil parameters, a qualified geotechnical consultant (Sil specialist) should establish the sl properties necessary for foundation desig. te: tah ence of known si design values, a geaecaia apne efi cloned poe eld exploration nd iboroy sng aa eeee eel popes paring be owaaton The ‘Seenpiner shold eccrine god jag ar 0 when «etch a et coer a gees engine: Should vey See foun design or machi ocd oe SDKowas ‘Bio honepowe. 2.3.3. The maximum soil pressure duc to static and dy- ‘namic load combinations should not exceed 75 percent ofthe allowable sol bearing capacity. When wind or earthquake Toading is included in te foad conditions. the allowable ca- pacity can be increased by one-third. Uplift of the founda- tion shall be avoided. 2.3.4 The foundation shall be of adequate size to provide ‘uniform bearing pressure and minimal differential settlement.APT RPxESb Sb MM 0732290 0552980 452 Mt Recomvenceo PRACTICES For MACHINERY ISTALATOM AND INSTALLATEN DESION, CHAPTER & 43 Neo reduce the otal for diferent iat element, the certer of {Demais of machine foundation should cree with he emo ofthe al fundation or pie esiance, The Rovizonal ecceatiey soul bem Sed to’ perc of he conrespending foundon dimension 2.4 Rectangular Block Foundations 2.4.1 This section provides guidelines for machinery ‘block foundation design. The final detail dimensions and re inforcing steel requirements are dependent on 2 structural (Gtatie and/or dynamic) analysis or other means to judge that the foundation will perform adequately. we: nado oa sae strlen, 9 complete Hock founds ‘loneriga may gure a dari atra analysis inching conser on ctine tot erection, unbalanced dynamic forces, limiting ‘Gaplceneats and ll pornble made of vbrton. 2.8.2 A machinery block foundation supported on soil should have a minimum mass ratio of three times the mass of the machinery for centrifugal machines and five times the mass for reciprocating machines, unless analysis demon- ‘rates that a lesser value will perform adequately. A block foundation subject to vibrations may require adynamic anal- ysis to ensure thatthe provisions of 2.2.11 are met ‘Note:The imam mass aoe 3:1 and 5:1 ae radon empiel val- ‘eter foundation mass to ogeiprent mass hat shou be ued us 3 ‘scr amount can be demoted to prformadegunely,Atboug ihe 3 {ord mu rato hasbeen a good ule of thu in cern salto ay Tne analy ofthe ecanglar aver foundation may be neces t0 Megatly predic is behav0e. 2.4.3. The foundation must be of sufficient width to pre- ‘vent rocking and adequate depth to permit properly embed- ded anchor bol. ‘ote The wich ofthe fondaton sould be atest 15 imesh vertical Thounce fiom the ase tothe machine ceateine less analysis demon ace bata lesser vaoe wil perform adequately 2.4.4 “The foundation must be of sufficient width to ac- ‘commodate the grout between the edge of the mounting plate and the edge of the foundation. 2.4.8 The foundation should provide a minimum factor of ‘safety of 15 against overturning and sliding due t all ap- plied forces and couples. Note: A larger factor of safety may be required depending om the Pe of Ra Th ae of pes sl esstanoe around the perimeter ofthe founds- {ato idm acheving ality ens be eed with cation. The designee fray desde to mele! the contain of pasive resitance to stably if {he posaityexseof so Tous due to exesvalion resin ound the undaen afr itis contracted The rev of soi around the found ‘Gomi sult i oso the paasve sol pesare component 2.4.6 The top of the finished foundation should be cle- vated a minimum of 100 millimeters (4 inches) above the finished elevation ofthe floor slab or grade to prevent dam age to the machinery from runoff or wash-down water 2.4.7 Unless permitted by the equipment user, the mi ‘mur reinforcing stel in # general purpose block foundation ‘Copytght bythe American Petroleum insite “Ti ul 22162859 199 shall be the greater ofthat required by ACI 318 to resist all forces or for shrinkage and temperature, Reinforcing should ‘be continuous from face to face with proper lap splices. Nove: The required reinforcing tec necessary 0 ress te ineraal oes {rd moment i relatively sll athe majo of bloc Foundations be- (ite ofthese massive ie Therefore the rusimum gutsy of steel wi Tiel be contol by the amount of sel necessary fo ect temperate ted shvihage requirements, Aihouph ACT SUB docs not special 2 isthe ele steel na loc Foundation, he requirement of O18 per ov ofte cose second aes ofthe concrete maybe vod ax guar oe ‘he amovnt of temperate rioring Reet a fourdaon using grace 60 (eiourciog Te he event that a foendsbon sz greter tan 1.20 meters (48 {tene) nek is eq or salty ig. of damping the wisi e- Teforeng Steel noy be as uggetedn ACIZON 2, et of Rest Wo time Chang, and Reinforcement on Cracting of Massive Concrete, with 3 Saneeted inmom ren oncerent of 2.2-limetr (71 basa 30 oe tietrs (12 inches) on center 2.4.8 The maximum reinforcing bar spacing for perimeter reinforcing should not exceed 300 millimeters (12 inches) ‘on center, and the minimum bar size shall not be Tess than 127 millimeters (#4). 2.4.9 Block foundations for reciprocating machines (com- pressors, and so forth) should have a minimum of SO percent ‘of the block thickness embedded inthe soil, unless otherwise specified by the equipment user. oe: desitable to ave at es $0 percent of th ttl depth ofthe Foun ‘tclovsbedded inthe sito increase the nr rest ad the Camping ‘ates for a odes of vibrato. Nae typical tangs bck foundation dei chown in Appendix A 2.5 Vertically Suspended Can Pump Foundations 25.1 The foundation shall be designed so that the pump ‘can isdirecly attached to a mounting plate and is removable without damaging the grout, Note: This ees tha the pump be provided with a machined mounting, plate thai rtd tothe Foundation, 2.5.2 The foundation must be designed with inner Foun- dation liners to prevent water from contacting the pump can "The foundation must be watertight. Drain holes or openings inthe foundation are not acceptable. 2.5.8 A minimum radial clearance of 50 millimeters (2 jnches) between the outside of the pump can and the inner Tiner surface ofthe foundation cavity should be maintained. Note: Pump i low-temperature service tha equi insulation wil ees (pester sarnce ro acormoda frshed aslation dimension nd pip- Ing tha ety be enteral othe pump ca. 2.5.4 The foundation shall be designed to allow sufficient axial clearance to the pump can to prevent distortion due to thermal growth, The bottom surface of the cavity should be a least 300 millimeters (1 foot) bencath the bottom of the pump can, (Referto the typical suspended can pump detail in ‘Appendix B.)APE RP#bSb 9b MM 0732290 0551581 399 a ‘API RecommenceD Practice SB6/PIP REE 636 2.6 Elevated Frame Foundations 2.6.1 A dynamic analysis ofan elevated frame foundation (lable-top foundation) shall be required to demonstrate that the natural frequencies of the foundation do not coincide ‘with and are separated from the operating speed range of the equipment by at least 20 percent. The foundation design for variable-speed equipment will requite thatthe foundation be checked for resonant frequencies through the entre range of ‘operating speeds. ‘Nat: A “tabletop foundation” is an clerate thee mensions reinferco ‘ore strc that consis of ng beams hick sab conning the {pe afthe apporing eolumes, The mechanical eqepmeat is supported by Ube large Beni or the slab ected the top of he strc 2.6.2 Condensers and turbines shall be supported on a ‘common foundation, 2.8.3 The height of an elevated frame foundation should ‘be kept toa minimum. The height should be determined by the minimum number of straight runs of process piping, the required slope of the lube cil drain piping, or other mechan ical and maintenance requirements. 2.7. Effects of Equipment on Surrounding Area 2.7.4. The effects of vibrating equipment onthe surround. ing area should be investigated. Consider the location and degree of isolation required forthe foundation with respect to adjacent sensitive equipment, disturbance to peopl, and the effect to the supporting and/or adjoining structures, Note: Tees of vrton pened byte equines onthe option of eSoreqprent or pene oud be fod the atom of hee wae ace to tbing meas wea te furan fom an A Cents rst ne early stages ote poet it mayb pose {Seue eequipent to refue tbe tsi of airs the sod Ing The stad cod of lating the foundation om adjacent swe it [ekiaths cesgner Te neat of ts provsin io cal teton the ned Forfovnaton elation aeration pened Byte machine. 2.7.2. Theeffects foundation construction may have on ad- jacent equipment, people, egress requirements, existing foundations supporting adjacent structures, and manufactur- {ng production should be considered in the design stages. All necessary precautions should be taken in the design to pro- tect the safety of personne) direcly exposed tothe construc- tion of working inthe vicinity of construction, ete: One of the bse to ares te fects at construction ay are Me icine nity an pene! she ae i dig the nial eign Sage Rebelo th fndaion may veda te comune REISS pening personnel end ming eising posi. 2.8 Conerete 2.8.1 Foundation materials shall be selected to pre- ‘vent premature deterioration due to chemical atack or ex copyright by the American Petroleum netute Tro dl 22142400 198 posure toil. In an aggressive environment, consider the use of protective coatings, polymer concrete, or additional con- crete cover to protect the reinforcing stel 2.8.2. All concrete shall have a minimum compres Strength of 28 newtons per square millimeter (4000 pounds per square inch) at 28 days, unless otherwise specified bythe user 2.8.3 High early srength concrete shall be used only with the approval of the equipment user 2.8.4 When foundation thicknesses are greater than 120 centimeters (48 inches) thick, the engineer should consult ‘ACI 207.28 and other ACI mass concrete requirements for ‘concrete mixes and installation 2.9 Reinforcing Stee! Unless otherwise specified by the equipment user, all re- inforcing steel shall conform to the requirements of ASTM 'AG15, Standard Specification for Deformed and Plain Billet- ‘Stee! Bars for Concrete Reinforcement, grade 60 with a min= imum yield strength of 414 newtons per square millimeter (60 kips per square inch). 2.10 Anchor Bolts and Sleeves 2.10.1. Unless otherwise specified by the equipment user, equipment shal be installed on mounting plates), and the ‘iret attachment of equipment feet tothe foundation using the anchor bolts shall not be permitted. Mounting plates shall be of sufficient strength and rigidity to transfer the applied forces tothe foundation. 2.40.2 Mounting plates shall be atached to the foundation with anchor bolts 2.10.3 Anchor bolts alone or in combination with shear attachments on the equipment mounting plate shall be capa ble of transmitting the loading applied by the machinery and the design loads specified in 2.2.9 combined to produce the ‘most unfavorable effects. The transfer of forces by means of| frout chemical adhesion of the baseplate 10 the foundation shall not be considered in the design. ‘Not: Th intent of 2,102 ané 2.10.3 iso neglect the combi othe Fyout bond sen for ranferring forces from he mounting pie tothe Fondation Afiough ths adbesion may exist, a pesitive means of aach- ‘nee by nhac balks anor shear key is recommended, 2.10.4 The required embedment of anchor bolts in the foundation shall be determined by accepted engineering practices for castin-place anchors or cetified vendor infor- ‘mation for mechanical or adhesive type anchors. The anchor bolt embedment shall be adequate to resist the torque valves specified in the grouting section of this practice or the forces ‘applied by the equipment or required by applicable codes,API RPabSb % MM 0732290 OS51962 225 we Recouwenoeo PRACTICES Fon MACHINERY ITALUATON AND INSTALLATEN OOM, CHAPTER “ss ‘NoteThe design of anchor bl embodiment may bea sopgeted in ACI 34d, cde Regeiements for Nuclear SoferyRelaed Concrete Siruc- turee—Stel Embedmens. Appendix B. 2.10.5. Unless otherwise specified by the equipment user, anchor bolts material should be ASTM A36 or ASTM AS75- M1020. In areas expored to corrosive chemical vapors or liquids, the anchor bot should be fabricated from a material resistant to chemical atack or provided with a proper chem- {cal-esistant coating such as galvanizing, Note:The anchor bok mate selected fr ust. wheter the maenh Mine in’? 105 or snother materi, should be lealy asked on the ‘Acta rang Tis formation so only coi for ebiatin but ‘May te telpfelnftue molifcaon othe foundation. Kay be neces Ta fotabecate the anchor bolls fos a teal at wl be capable fr ‘Stn tbe ack of eh aggressive environment Noto is this necessary to Sa the edo of te anchor bl et section, Dut wil aso faci- Fie te forae removal ofthe equipment for raitenance. 2.10.6 Anchor bots should be installed sing sleeves, un less otherwise specified by the equipment user. Th inner ameter of the sleeve should be at least twice the diameter of the anchor bolts, The length ofthe sleeve shall be the greater (of 150 millimeters (6 inches) or sufficient length to permit ‘adequate elongation of the anchor bolt during tightening. ‘The minimum distance from the edge of the anchor bolt sleeve to the edge of the foundation shall be the greater of 150 millimeters (6 inches), four anchor bolt diameters, or the cedge distance necessary to transfer the forces inthe anchor bolts to the concrete foundation. Note: Anchor belt sleeves are resize opi section ofthe bit to be Frat frm emcee or prout erence. This section ofthe Bolts Kept ovitom he covert ed gout permit the proper elonpatien of he e- ‘or bol doing the tighentng procedure. The wie of anchor bol shes ‘i pimarty intended o pera easy bending ofthe bo oad in ei Mea igen, bt all the elongation ota place (Refer tothe a- ‘hor bl etal in Appenines Cand D) 2.40.7 Anchor boits for machinery should be cas-in-place ‘of adhesive stud bolt with nuts) and washer, unless other- ‘wise specified by the equipment user. The washer should ‘conform to ANSI B18.22.1 and nut(s) should be full size, heavy hex conforming to ANSI B18.2.2. 2.10.8 Anchor bolts should project a minimum of 2 threads above the flly engaged nuts). 2.11 Drawing Information 2.41.4 In addition o the structural information necessary ‘to construct the foundation, the drawings must clearly indi- cate the elevation ofthe top ofthe finished (poured) founda- tion and the bottom of the soleplate, the locations ofthe anchor bots and sleeves, the anchor batt diameter, the depth of embedment into the foundation ofthe anchor bots, the Jength ofthe anchor bolts threads, andthe length of the an- ‘chor bolt projections. Note: The above information sou br cleat marked on he drvingin (her fort be red Sonted during te Binal check before concrete [ucemestReferto te pial eundton deta in Appendix A to clay {he tecaon ofthe fished foundation lee 2.41.2 The required 28-day minimum compressive strength of the concrete foundation and the yield strength of the reinforcing ste! shall be clearly specified on the struc- tural drawings. te: Not ali his norton necetany for construction of foun {Eon any beneesary ithe fre to teat th aerial popes {fr pone nesifeaont or etalon ofthe foundation Plsing ht Intoaton onthe rings wil pret permanent enton wit the ‘dation ucla. 2.41.3. The anchor bolt material shall be specified on the structural drawing, 2.44.4 The required soil bearing capacity shall be speci- ‘led on the structural drawings. Section 3—Machinery Foundation Installation 3.1. Scope 3:44. Unless otherwise indicated, this practice addresses the general considerations for the installation of soi-sup- ported reinforced concrete foundations supporting general- and special-purpose machinery. 9.1.2 Any confliets between this practice, the engineering drawings, the equipment manufacturer's specifications, other specifications referenced in this practic, and the contract ‘Cocuments shall be brought tothe attention of the equipment user for resolution 3.1.3 The following abbreviations are used in this section: ACI American Concrete Institute ‘ASTM. American Society for Testing and Materials CCopytght bythe American Petroleum Instituto “Ta dul 22 142405 1998 OSHA Occupational Safety and Health ‘Administration Process Industry Practices PIP 3.2 General Requirements 3.2.4 This section provides guidelines forthe construction of reinforced concrete foundations. Proper concrete pre- placement and placement procedures are essential tothe suc- Cessful installation of machinery foundations. 9.2.2 Consinuction of the foundation shall be performed ina safe manner and shall be subject to all OSHA safety re- quirements. 38.2.3 Excavations forthe foundation shall be made safe to prevent any danger to personnel or existing structures.API RPxbSb Sb MM 0732250 0551983 1b) Ow 46 API Reccwmuennso Practice @B0/PIP REIE 686 3.2.4 The owner shall be advised if construction of the foundation will block an existing means of emergency egress for personnel and/or safety equipment. 3.3. Soil Conditions 9.3.1 Foundations designed to be directly supported on soi shall be constructed on undisturbed soil or fill material properly compacted in accordance with sound engineesing practices and the project specifications. Note:The stern! "sound engineering practices” requires th th Gl once em tab atrial tht has Ben groper ital an ‘Smpoced under the guidance of « qualifies engineer. 3.3.2 Unless otherwise specified, the contractor shall re- ‘quire a qualified soil specialist ro inspect the soil supporting, the foundation and determine its adequacy to provide the re ‘quired bearing capacity. The contractor shall provide the equipment user wth written documentation by the qualified ‘soil specialist certifying the soil supporting the foundation has the minimum specified bearing capacity. ote: Ts wi requ the oi bene he foundation tobe examined by 2 Ms yew geteshical engine sia oth espe ae peseding wie constr of frvek or pace’ of epee ay eit ette proredo ey he st Be inpcapcty of he so 33.3. Unless otherwise specified, prior tothe stat of con- struction, the contractor shall submit tothe equipment usr for fcceptance and review the qualifications of the person re Sponsibe for performing the sol inspection specified in 3.3.2 3.4 Formwork 3.4.1. All formwork and form accessories shall be in a¢- ‘cordance with ACI 301 and PIP STSO300. Note: ACI 30 Specifications for Stractrat Concrete for Buildings, 288 PIP STS03001, Plam and Reinforced Comeee 3.4.2 Unless otherwise indicated on the contract drawings, provide minimum 19-millimeter (/s-inch) chamfer strips a Ail comers on permanently exposed surfaces or on edges of formed joint. 3.4.3. Unless otherwise specified by the equipment user, removal of formwork shall be in accordance with ACI 301 ‘and PIP STS03001 3.5 Reinforcing Stee! 3.5.1. Reinforcing steel materials, fabrication, and place- iment shall be in accordance with ACI 301 and PIP ‘STS03001. 3.5.2 Unless otherwise noted on the structural drawing, all reinforcing steel shall conform tothe requirements of ASTM ‘copyright bythe American Petroleum nstute ‘radu 22162612 1099 ‘A615, Standard Specification for Deformed and Plain Billet ‘Steel Bars for Concrete Reinforcement, grade 60, witha min~ imum yield strength of 414 newtons per square millimeter (60 kips per square inch). 3.6 Anchor Bolts and Sleeves “Anchor bots and sleves shall be located to the specified tolerances in ail thee planes and securely supported to pre- ‘ent misalignment during the concrete placement operation ‘The anchor bolts shall not be reduced in diameter nor offset to facilitate alignment with the mounting plate. Modification ‘of the mounting plate to facilitate alignment isnot permitted ‘nless authorized by the designated machinery representative _Nove-The sof empleo i inthe placement of wachorBalis see ‘Sends The engl wisi in acerately placing the acho bolt. 3.7 Field Verification Prior to Concrete Placement 3.7.1. Immediately prior to concrete placement, the anchor bolt locations, projections, and diameters shall be field ver ified to match the anchor bolt hole locaton in the mounting plate. In the event thatthe baseplate is not tthe sit, the an hor bolts" location shall be verified against the structural foundation drawings and the manufacturer's drawings. The anchor bolts shall also be examined to verify that they have been installed plumb, have the correct length and projection, are adequately secured to prevent displacement during the ‘concrete placement, andthe threads are nt stripped or dam- aged. All necessary procedures shall be taken to correct any discrepancies or deficiencies before concrete operations shall be permitted to begin 3.7.2 All anchor bolt sleeves shall be covered or filled with ‘a nonbonding moléable material to prevent entry of concrete 3.7.3 Prior to concrete placement, the proposed elevation of the top ofthe foundation concrete shal be verified with the el- exation specified onthe foundation drawing, and the neves- {ary procedures shall be taken to correct any discrepancies. 3.8 Concrete Mixing and Placement Procedures 3.8.1 Concrete materials, formwork, handling, mixing, ‘nd placement shall conform to ACI 301 and PIP STSO3001. 3.8.2 Materials, mixing, handling, and placement of mass ‘concrete shall be in accordance with ACI 301 and PIP ‘STSO3O01. Adequate control of the concrete temperature ‘hall be maintained at the pour point. 3.8.3 Unless otherwise specified on the drawings, at the point of delivery, concrete shall have maximum slump ofAPI RPxbBb 9b MM 0792290 05525984 OTS Fevouenocn PRAGNCES FOR MACHER NSTALLANON AND INSTALLATION DSSION, CHAPTER & “7 100 millimeters (4 inches) when achieved by water alone. If ‘ashump greater than 100 millimeters (4 inches) i required for proper placement of concrete, it may be increased up to 200 millimeters (8 inches) using ahigh-range water reducing agent. 3.8.4 The feld addition of water to increase the slump shall ‘not be permitted without approval ofthe equipment user. 3.8.5 Foundations shall be made in one continuous pour unless otherwise approved by the equipment user or shown onthe drawings. 3.8.6 Immediately after placement, concrete shall be pro- ‘ected from cold of hot weather extremes, mechanical injury, land premature drying and shall be cured as specified in ACT 301 and PIP STS03001. Noe: ACL 301, Secfictlons for Sircraral Core for Bulge eral teed ent om 3.8.7 Unless otherwise approved by the equipment user, the foundation preparation procedures for grouting specified inthe grouting section of this specification or the setting of ‘any equipment on the foundation shall not be permitted t0 ‘begin until concrete curing in accordance with ACI 301 and PIP STSO3001 has been completed, andthe concrete has at tained the specified 28-day compressive design strength as defined in ACI 301 Copyright by the American Petroleum Intute Thu Jul 22 14:26:13 1999 Nove: The ability of concrete to reach the specified strengths 2 uncon Dftemperatre and moisteertertion. Novial coneret, when properly ‘ured, wil etain the specified design siength approst ately 28 daysa- {Srplacement The concrete hall be presumed to fave reached the speci [Bed compressive éesge strength when the roqoiements of ACI 301 for Temoval ef formwork have been met I a bot anes -Aneber to (anbodmantangh and ‘Garetr ee ecard eit epped ; | em ae 75 mm) { trates founsaten \ i = Meaning pate 75a = ony camer Epon grout 25mm = 5 + | cn. rougen and cnan (hm. TK LN LT mre ctetndatn tat wit ‘ontact ue en mm | femin. of 25mm (1°) (e | | | rap ercrot por grout section | rr. | Fi stove wih sot mato i tater per ou een | Anchor bit oove | Peinforcing seo ! bet ‘Anchor haa ype nstataon ‘howe Sogn may be = ‘oeeptb i Fry engaged nut ‘se: ACI 349 may be 2 posible design reference for anchor ead Figure A-3—Typical Anchor Bolt Detail Option 1, Grout Pour Not to Edge of Foundation Copyright bythe American Povoleum insttute Jur 22 14:26:18 1988API RPxbSb b MM 0732250 0552969 GOT Mm Reonmcyoce PRACTICES FOR MACHINERY INSTALLATION AND INSTALLATON DESIGN, CHAPTER 4 419 Projacona and tveads shal accomodate ‘aminimm of2 treed pls hy engaged nuts) Greater of +50 mm (6°) min >} ari batdametes > Archer el (ombodment length and ‘darretar a recur to rosiet applied ElowRop ny of orginal | oishes ! foundation i Law tm] | rougher an conn Socata hawt ‘contact grout [chip down ‘amin. of 25 mm (1")) pes} Chanter ‘Wap anche po rout socton Sogeot ‘Seaton por rout saoton feaon preer vr save Pselrcingstal ‘Anchor head (ypical instalation ‘shown-other dasigns may | acceptable? = Fruty engaged rut Note: ACT 349 may be a possible dean reference fr anchor head Figure A-4—Typical Anchor Bott Dotaii— Option 2, Grout Pour to Edge of Foundation ‘Copyright by the American Pettoleum istiute ‘a dul 2 442617 1989API RP#L8b 9b MM 0732290 0551990 371 Recommended Practices for Machinery Installation and Installation Design Chapter 5—Mounting Plate Grouting Manufacturing, Distribution and Marketing Department API RECOMMENDED PRACTICE 686 PIP REIE 686 FIRST EDITION, APRIL 1996 P i P American ) Petroleum Process ss Industry Practices Institute ‘copyright by tne American Petroleum neato Th Jub 22 18:26:17 1998API RPxLBb % MM 0732290 OS5399) 238 WS CONTENTS (CHAPTER S—MOUNTING PLATE GROUTING SECTION 1—-DEFINITIONS SECTION 2-MACHINERY GROUTING INSTALLATION DESIGN .. 2.1 Scope 22 General/Special Purpose Equipment 2.3. Drawing and Data Requirements 24 Selection of Grout . 25. Expansion Joints .. 2.6 Mounting Plate Design... . 2.7 Grout Design for Auxiliary Equipment. SECTION 3—-MACHINERY GROUTING INSTALLATION 3.1 Scope. : 32 Generate Pps aspen 3.3. Grouting Precautions 3.4 Foundation Curing 7 35. Anchor Bolt Preparation .. 3.6 Foundation Preparation 3.7, Grouting Forms 3.8 Mounting Plate Design Verification 3.9 Preparation of Mounting Plates... 3.10 Reciprocating Compressors 3.11 Pregrout Meeting 3.12 Pregrout Setup 3.13 Grout Mixing 3.14 Mounting Plate Grouting .. 3.15 Post-Grouting Instructions... 3.16 Filling Grout Voids... SECTION 4—OROUTING CHECKLISTS =. 4.1 Machinery Installation Pregrout Setup Checklist 4.2. Machinery Installation Grout Placement Checklist 43. Machinery Installation Post-Grouting Checklist APPENDIX A—-ANCHOR BOLT TORQUE TABLE ‘APPENDIX B--LEVELING DATA SHEET AND DRAWINGS ‘APPENDIX C_TYPICAL MOUNTING PLATE ARRANGEMENT FOR [BASEPLATE MOUNTED SPECIAL PURPOSE EQUIPMENT ... 5-25 APPENDIX D—BASEPLATE LEVELING FOR HORIZONTAL ‘CENTRIFUGAL PUMPS .. [APPENDIX E—TYPICAL GROUTING INSTALLATION OF SOLEPLATES. ‘APPENDIX F—TYPICAL GROUTING INSTALLATION OF BASEPLATES FOR PUMPS AND GENERAL PURPOSE EQUIPMENT APPENDIX G—TYPICAL MOUNTING PLATE LEVELING PADS ‘Copyright by the American Petroleum isttute Thu Jul 2 14:24:18 1999API RPAGBL Ab MM 07392290 0552992 174 a Recommended Practices for Machinery Installation and Installation Design CHAPTER 5—MOUNTING PLATE GROUTING Section 1—Definitions 1.4 cementatiou portland cement based. 1.2. designated machinery representative: The person or organization designated by the ultimate owner of {he equipment to speak on the owner's bebalf with regard to machinery installation decisions, inspection requirements, fand so forth This representative may be an employee ofthe ‘owner, a third party inspection company, or an engineering contractor delegated by the owner. 4.3. engineering designer: The perton or organiza- tion charged withthe project responsibilty of supplying in- sallation drawings and procedures for installing machinery ‘user facility after machinery has been delivered. In gen- ‘eral, but not always, the engineering designer specifies ma- chinery in the user facility 4.4 epoxy: A type of grout material that consists of a resin base that is mixed with 2 curing agent (hardener) and vsually an aggregate filler. 4.5. equipment installer: The person of organization charged with providing enginesting services end labor re- ‘quired to install machinery in a user facility after machinery has been delivered, In general, but not lways, the installer is the project construction contractor. 6 equipment user: The organization charged with ‘operating the rocating equipment. In general, but not always, the equipment user owns and maintains the rotating equip rent after the projet is complete 1.7 general-purpose equipment trains: Those ‘rains that have all general-purpose clemens in the trai ‘They are usualy spared, relatively small in size (power), or are in noneritical service. They are intended for applica- tions where process conditions will not exceed 48 bar gauge (700 pounds per square inch gauge) pressure oF 205°C (400°F) temperature (excluding steam turbines), or A type of grout material that is both, and where speed will not exceed 5000 revolutions per rminute (RPM). Neve: General purpos xvigment wins ave ll clemts hat ae cher ‘Mattos aad ota covered by Sanda suc he followog: [SNSUASME 8.7 orn pus, mall API Standard 10 pumps, fa, ‘APT Sundar 611 seam abies, API Standard 672 ar comprestrs, API ‘anda 67 gene prove pss, API Standard 68 recpceting Pues, ‘APT Sudan 676 ory pov displacement pups, AP Standard 680 ‘Relprovalng compet, and NEMA Fame rotors 4.8 grout: An epoxy or cementatious material used to provide a uniform foundation support and load transfer link for the installation of rotating machinery, This material is typically placed between # pice of the equipment’s concrete foundation and its mounting plate. 1.9. grout pin: A metalic pin or dowel used to tie an epoxy grout pour to its concrete foundation to prevent de- Jamination (or edge lifting) due to differential thermal ex- pansion between the grout and the concrete. 4.40 head box: A device used to funnel grout into a ‘baseplate grout fill-hole so as to provide a static head to aid in filling all baseplate cavities with grout. 4.41, mounting plate: A device used to attach equip- ‘ment to concrete foundations; includes both baseplates and soleplates 412. peg test: A test performed on an optical leveling stroment to ensure that it is properly adjusted and its line of sight is coincident to true earth level. 113 special-purpose equipment trains: Equip- ment trains with driven equipment that is usually not spared, is relatively large in size (power), oc is in eiiel service. ‘This category sno limited by operating conditions or speed. Not: Spel proce spent iin willbe fied by the ub. I el any equipment cat ich a AP] Studd 61? wate, APL St ‘iia stb eipocung compete API Stand’ 613 gat, AP! Standard ‘ir cenlfogl compres repent wi x x8 ties the ie Stoudemire be speci pape Section 2—Machinery Grouting Installation Design 2.1 Scope Grout isa material used to fill the void between piece ‘of equipments baseplate or soleplate and the mating foun dation This filer material provides uniform support and foad-transfer lnk between the equipment and is foundation, “Thus the equipment, the foundation, and eventually the earth cffetively become one system, Copyright by the Amarican Petroleum istute Th Jul 22 18:51:29 1908 1 ‘System is the key word. A poorly designed foundation ‘or baseplate, or improper installation techniques, can result in chronic rotating equipment problems. These problems include high vibration, rotating assembly “rubs,” poor seal Jife, and mechanical failures. Therefore, a machinery in- stallation must be thought of as a system, nol as a con- iglomeration of pieces designed independently within their ‘own guidelines.APT RP¥LBL 9b mM 0732290 0583993 000 Ol 52 ‘API Recowvencen Pracnce 686/PIP REIE 686 “This section defines the minimum recommended proce- dures, practices, and design requirements of grouted equip- ‘ment mounting plates (soleplates and baseplaies) In general, the instructions supplied by the grout manufacturer should be carefully followed. Any questions regarding mounting plate grouting design are to be referred to the owner's des- ignated representative before proceeding. 2.2 General/Special Purpose Equipment ‘This section is intended to address those grouting design requirements associated with all machinery. Additional spe~ cial-purpose machinery requirements are covered i the ap- pendixes atthe end of this chapter. 2.3 Drawing and Data Requirements “The designer shall produce detailed design drawings of the grout layout for special-purpose machinery. Grout lay ‘out drawings shall be completed during engineering design and shall be submitted to the purchaser for review. These Pracrce 6B6/PIP REIE 626 3.14.8 For special-purpose equipment, a grout sample shall be obtained for each batch mixture (polystyrene cup- ful) for compressive strength testing. All samples are 10 be Tabeled and their batch placement location noted, 3.14.6 A final check of soleplate elevation and level shall bbe made hefore the grout sets. 3.14.7 Aic bubbles rising to the surface of epoxy grout ‘may be removed by lightly spraying the bubble surface with the grout manufacturer's cleaning solvent. 3.14.8. If required, the exposed surface ofthe grout can be {roweled or broomed when itis ina tacky sate to provide a nonskid surface. Troweling and brooming may be fciitated by the use of grout solvent. Troweling and brooming shall be-caried out in a manner that precludes excessive blending, ‘of the grout solvent into the surface ofthe grout 3.18.9 Remove any grout head boxes after the grout has set sufficiently, Do not plug any baseplate il and vent holes ‘until the grout has set (this can cause base distortion de to rout expansion} 3.15 Post-Grouting Instructions 3.15.1 Typically, three days after the grout has been poured, the grout should be of sufficient hardness toremove jeckscrews and grout forms. This will ensure that the grout has obtained most ofits strength and hardness ‘Note:The gout of sutcent Madness fa sixpenny nabing nail cant be eriven nthe grot surface 3.15.2. Mounting plates that sete unevenly and/or beyond, the specified level tolerance shall be corrected. Correction of level may include removal and regrouting or field machin- ing ofthe equipment mounting surfaces. 3.15.3 Mounting plate jackscrew holes shall be filled with ’a flexible sealant materia (not grout) such as room temper- ‘ature vuleanizable (RTV) silicone rubber or with short cap screws that do not extend below the threaded holes in the mounting plate. 3.15.4 Check grout for softness. This can be done by plac ing a magnetic-based dial indicator on the soleplate (refer- enced to the concrete foundation) and checking for any ‘movement as each anchor bolt i loosened and retightened. Soleplate movement should not exceed 20 micrometers (0.001 inch), ‘Copyright bythe American Petroleum Insite Poa dul 2 145141 1090 3.45.5 Afier the grout has cured, expansion joints shall be ‘sealed with elastic epoxy seam sealant (liquid rubber) or sil- icone rubber (RTV). 3.15.6 The entire top of the machinery foundation shall then be painted with a grout-compatible nonskid protective coating to protect the foundation cap from oil and weather- ing. This coating shall extend down from the top ofthe foun- ‘dation a least 45 centimeters (18 inches), 3.18.7 Lubricate all anchor bolt threads liberally and torque anchor bolts in accordance with the manufacturer's recommendations, The Table A-1 in Appendix A may be used a a guide if manufacturer information is not available, 3.18.8 All anchor bolts shall have full penetration of the anchor bole nut and 27: threads protruding above the anchor bolt mut, 3.16 Filling Grout Voids 3.16.1 After the grout has cured, check for voids by tap- ping along the top deck of the mounting plat. Mark te void treas to allow for proper identification when filling. A solid thud indicates a good grout area while a drumlike hollow sound indicates a void requiring filling. 3.16.2 Void areas are tobe filled by drilling NPT "holes in ‘opposite comers of each void area. One hole in each void ist be tapped for installation of a NPT Ws grease fitting; the other holes serve as vents, Grout is then pumped into each void with ‘a grout gun until the grout emerges from the vent holes. 916-3 Care must be exercised in filling voids as high pres ‘sures created from the grout gun can lift or distort the base~ plate. Its therefore extremely important that the grout and ‘ent holes are in communication with each other. An air squeeze bottle may be used to test for communication by ‘lowing air ito the grout hole and noting its exit atthe vent hole (do not use high-pressure air). dial indicator shall also be used to monitor baseplate movement during void filling. Remove all grease fitings when finished. 3.16.4 Clean up any spilled grout with the grout manu- facturet’s approved solvent. 3.18.5 After the void grout has cured, recheck the base- plate to ensure that all voids ae filled with groat. If void ar- as still exist, repeat the drilling and pumping procedures as necessary.API RPxbSb Sb MH 0732240 0552000 949 am FReconuesoeD PRACT Fon MACHINERY STALASION AND INSTALLINON DESGM, CXPTER 30 ‘Section 4—Grouting Checklists 4.1. Machinery Installation Pregrout INITIALS/DATE Grout Forms ‘Setup Checklist 3.7.4 Grout forms are of adequate strength o support the grout. INITIALSIDATE Anchor Bolt Preperation 3.7.3 Inside surfaces of grout have 3.5.2 Anchor bolt sleeves ar clean three coats of paste wax ap- and dry and filled with a non- plied. bonding moldable material. Igy a clove “eohtaet tayettboen 3.5.2 Anchor bolts are not tilted or bolt-bound and are perpen- dicular with respect to the 3.7.8 Grout forms have 25-mil- bottom of the baseplate! limeter (1-inch), 45-degree soleplate. chamfer strips at all vertical ee 3.5.3 Foundation anchor bolt ‘comers and atthe horizontal threads are undamaged. surface ofthe grou. oe 38.3 Foundation anchor bolt threads have been wrapped Mounting Plate Design ‘with duct tape for protection Verification 3.5.4 Allanchor bolt locations and 9.8.2 Baseplate/soleplate has 50- projections have been veri- millimeter inch) minimum fied. radiused comers. 38.3 Anchor bolts have 3-mit- Foundation Preparation limeter (¥-inch) annvlar oo 3.61 An adequate weather protec clearance in baseplate or tive cover has been con- soleplate holes. Seed ove ie eto 3.8.4 All pump and other small routed baseplates have been pro- 36.2 Concrete foundation is vided with vertical leveling roughened up and ll leitance screws, temoved for « good grout 3.85. Daseplates have been pro- bor vided with one 10-centimeter 8.6.2 The minimum grout thick- (Ginch) minimum grout fill- ness under any portion ofthe ing hole in the center ofeach baseplate/soleplate will be bulkhead section and one 12- 25-50 millimeters (1-2 millimeter (V/z-inch) vent inches) hole. 3.6.2 Foundation is free of struc- 2.86 Raseplates Have sufficient tural cracks. grout and air vent holes in 3.63 All grout forms have been cach compartment to allow provided with 25-millimeter for proper grouting. (inch) 45-degree chamfer 3.87 Blevation adjustment nuts strips at vertical comers and will not be permanently horiaontal edges. routed 3.64 Concrete grout areas ate 3.8.8 Bascplate leveling jack: clean and free of oil, dust, screws have been provided and moisture, swith stainless steel leveling pads, Copyright bythe American Petroleum Inatiute Tho 22 465:41 1000APT RPxLSE Sb MMH O732290 055200) 665 510 {AP Recowvenoto Practice 6B6/PIP REIE 626 INITIALS/DATE Mounting Plate Design INITIALS/DATE —Soleplate installation and Verification (continued) Leveting (continued) 3.89 Basepiate welds arecontinu- © __ 3.8.8.9. All machined baseplate or ous and free of cracks soleplate surfaces are level in 3.8.10 All grout pour and vent holes accordance with the specifi- erected cation, and signed-off Data Sheets for level record have Mounting Plate Preparation been completed. 9.1.1 Baseplate/soteplate has been Baseplate and instalation blasted and all grouting sur- faces prepared in accordance with the grout manufac- turer's recommendations. 3.9.1.2 Three coats of paste wax have been applied to all sur- faces where grout bond is not desired. These surfaces in- clude jackscrews, grout forms, and coupling guard bolts. 3.9.1.9 All miscellaneous mounting plate holes are plugged to prevent the entrance of grout 3.9.1.4 Equipment to be grovted is isolated and in a strain-free ‘condition with all piping, conduit, and so forth, discon- nected. Expansion Joints 3.9.2.1 Expansion joints placed on 1,4- to 2.8-meter (4 to 6 foot) intervals. 3.9.2.2 Expansion joints fixed into position such that they will ‘not move when grout is poured. Soleplate installation and Leveling 9.9.3.1. The elevation to the top of ‘equipment baseplate or sole- plate referenced to the civil benchmark is in agreement with the construction grout drawing. 9.9.8.7 All shims used in subsole- plates are AISI Standard type 300 stainless steel. Copyright by the American Petroleum institute “ha dal 215142 1998 Leveling API 610 and ASME Pumps, and General Purpose Equipment 3.9.41 39.42 19.45 All baseplate elevations set in accordance with the con struction drawings. A preliminary equipment alignment check has been made. All baseplate surfaces are level in accordance with the specification, and signed-off Data Sheets for level record have been completed, Pregrout Setup 3424 9.12.2 3.123 3.123 3.12.4 3.12.8 All surfaces in contact with ‘grout are clean, dry, and oil free. ‘Anchor bolt nuts have been “enugged” into position to prevent baseplate/soleplate floating Anchor bolt sleeves have been filled with flexible mas- tic material. ‘Top of anchor bolt sleeve has been packed with a soft rmoldabie material Grout form elevation agrees ‘with the construction draw- ings. Grouting material is in clean, dry, unopened containers and thas been stored at a tempera ture of approximately 21°C. (75°F) for 48 hours prior to ‘routing.API RPxb8b %b MM 0732290 0552002 72) ml Recouwenoed PRACTICES FoR MACHINERY NSTALLANON #40 MTALLATON DESIGN, CHAPTER ott INITIALS/DATE — Pregrout Setup (continued) 8.42.9 Allfoundation and metal su- faces are within the tempera- ture range of 18-32°C 65-90"), 3.12.10 Sufficient quantity of grout- ing materials are on hand at the jobsite to complete the job (15-25 percent exra). 8211 Cream tools, mixing eauip- ment, and safety supplies are ‘on hand at the jobsite. 3.42.12 Material Safety Data Sheets and personnel protection re- ‘quirements have been re Viewed with all grouting personnel EQUIPMENT IDENTIFICATION NUMBER) GROUTING INSPECTOR —————_____________DATE Copyright bythe American Petroleum lsttute Tru Jul 22 145143 1989s12 APT RPxbBt 9b MM 0732250 O5S2003 b58 Ml API Recomumoco Prucnce S88/PIP REIE 696 4.2 Machinery Installation Grout Placement Checklist INITIALS/DATE, ‘Ambient temperature at beginning of grout pour _°C °F). Pre-grout meeting has been completed and al personne understand the grout plan and individuel responsi Grout Mixing 9.13.2. Resin and hardener are mixed at 200-250 rpm for the specified time and no ait ‘entrainment is indicated 3.13.3 Full bags of aggregate are slowly added to blended resin/hardener liquid and mixed to completely wet-out the aggregate. 9.13.3 No partial units of epoxy, resins, hardener, or aggregate used. 3.13.4 Grout mixed in a clean, slow- speed (15-20 rpm) portable ‘mortar mixer (or in a whee!- barrow for small pours). INITIALS/DATE Mounting Plate Grouting Grout is placed within its po ie, ‘Time at beginning of pour: (AM) (PM). Time at end of pour: (AM) ™). 3.14.2 3.442 3.14.3 3144 3145 3167 3.14.9 [No vibrator is used t facili- tate grout placement. Grout pour rate is slow enough to permit air to es- cape. The grout volume used agrees with the estimated cavity volume. [No grout leaks are observed. For special purpose equip- rent, a grout sample is ob- tained foreach batch mixture (polystyrene cup full) for compressive strength testing. All samples are tobe tabeled and their bach placement to- cation noted. Al grout surface air bubbles are removed. Grout holes and vent holes filed with grt. Ambient temperature at end of grout pour °C CF). EQUIPMENT IDENTIFICATION NUMBER ———————_—_________________ GROUTING INSPECTOR — Copyright by the American Petroleum Intute ‘Tao dul 2 14544 1909 DATE.APT RPxbSb b @M 0732290 OS52004 S54 Mel FRecowenDen PRACTICES FO MACHINERY IesTALLATON A INSTALLATION DESIGN, CHAPTER 5 513 4,3 Machinery Installation Post-Grouting —_—INITIALS/DATE _Filling Grout Volds Checklist 3.46.1 Baseplate “sounded” for voids and all voids repaired. INITIALS/DATE —_Post-Grouting Instructions Indicate number of voids 3.15.1 Grout is of sufficient hard- braaaialanstewaeds eavon ae ere ‘3.16.2 Void have NPT '/s = 898.2 Void areas have NPT Ms 2.181 Grout toms ems in bred eet yeaah eae eee te comers of void with pease fitting installed in one of the 115.3 Mounting plat jeckscrew holes holes are filed witha es- : 3.16.3 Grout void fill and vent holes Ble matrlschasRTV si es bosentan 3463. Dial indi d GE Eeeeeeeeeeee jal indicator used_on ee ot etl faicues mounting plate to monitor Brseplt/olpiae checked peace een for soft foo at each anchor Cattencimenepanie — ———— 8464 All spied grits cleaned ese dial instr anchor up with manefactrer's ap bolts are torqued. Base proved solvent. movement des nt exceed 216.5 Recheck baseplate ensue 0.02 millimeter (0.001 inch). that all voids are filled with ____— —_——_ 3.15.5 Expansion joints sealed with ‘grout. elastic epoxy seam sealant. 9.16.6 Top of machinery foundation painted with a grout-compat- le nonskid protective coat- 9.15.7 Lubricate all anchor bolt threads liberally and torque ‘anchor bolts in accordance ‘with the manufacturer's ree~ ‘ommendations. Anchor bolt size: ‘Torque specification: Installed torque: 9.18.8 Ensure that all anchor bolts have full penetration of the anchor bolt nut and a mini- ‘mum of 2 threads protrude above the anchor bolt nut. EQUIPMENT IDENTIFICATION NUMBER, ——————______—_——_______ GROUTING INSPECTOR —_—___________________ DATE. (Copyright by the American Petroloum tntute Thu Ju22 151-44 1980API RPxLab Sb MH 0732290 OSS2005 420 APPENDIX A—ANCHOR BOLT TORQUE TABLES: 515 [Copyright by the American Petroleum stitute “Ta dad 2214545 1988API RP&bS6 9b MM 0732290 OSS200b 367 Mm RECOMMENDED PRACTICES FOR MACHINERY INSTALLATON AND INSTALLATION DeSIGn, CHAPTER Table A-1—30,000 PSI Internal Bott Stress. ois she i oorpinay Gea)" Mh 13 30 3,780 ote IL 60 6,060 0 10 90 P 3 i as vn 3 as 2a Ms 8 500 27,870 ‘ on 0 Ph 8 1,500 59,400 2 8 2,200 79,560 le 8 3,180 102,690 oe : 100 ta Ee : som sr 3 : 0 v0 appeased ri trate oto Scene daar waar Table A-2—2110 kg/cr? Internal Bolt Stress Sig BO Ta cae Som ovate Chitra ‘M24 363 1,447 x60 List on M2 3a m6 Nove 1-Ail torque velues ae bated on anchor bolts wi treads wellbrcate with oi [Nowe 2 all aes the elongation ofthe Bol wl agate the Teal on he el Copyrightby the American Petroleum inatute Tau dul 2145145 1999API RP#E86 4b MM 0732290 OSS2007 273 APPENDIX B—LEVELING DATA SHEET AND DRAWINGS 510 ‘Copyright bythe American Petroleum netute “Tal 2 145147 198(CENTERLINE API RPxbBb [6 MM 0732290 O552008 237 ‘ecouendeD PRACTICES FOR MACHNERT INSALATION AND INSTALLATION DeSn, CHAPTER ORIENTATION Figure B-1—Typical Mounting Plate Layout for Elevation ‘and Level Measurement Copyright by the American Petroleum insthute ‘Tad Jul 2 14:51:48 1999 521APT RP#LSb Sb MM 0792290 0552009 O7b Ml API Recowmonso Pracrce 68E/PIP RIE 686 522 A B c oO — F He fH + + + ae ° ° °C ° oOo ait Ale + + G H 1 J K L ° P Q R + ORIENTATION Figure 8-2—Typical Soleplate Layout for Elevation and Level Measurement {Copyright by the Amarican Petroleum institute ‘Ta dal 2 14:51:48 1098 Otte +API RPxLSb b MM 0792290 O5S2020 898 Ml econevenoeo PRAcTCeS FOR MACHINERY ISTALLTON AND INSTALLAREN DESION, CHAPTER 529 Typical Mounting Plate Level Data Sheet (Sheet 1 of 1) Elevation specified on Civil Drawing Elevation of Soleplate at Location “A” Civil Drawing Reference No. Location ‘Elevation Referenced to Location “A” ‘Comments zener zataooe CHECK BY CONTRACTOR DATE. APPROVED BY (USER) | DATE [Copyright bythe American Petroleum Institute Thu Jol 22 (4:51:50 1098APT RPxbBL Gb MM 732250 OSS20b1 724 Me APPENDIX C—TYPICAL MOUNTING PLATE ARRANGEMENT FOR BASEPLATE MOUNTED SPECIAL-PURPOSE EQUIPMENT 525 ‘Copyright bythe American Petroleum Institute ‘Tal 22165150 1998APT RPxbBb 9b MM 0732290 0552032 bLO Recowuenoa PRETCES FOR MACHNERY INSTALLATON ANOINSTALLATIN Des, CHAPTER S 627 eur late fox equipment ‘ang ver wi machined top surtaces ‘STRUCTURAL STEEL BASEPLATE Sciapatos progrouted 0 ‘concrete foundation ahead ‘ofa arial (Nominal size 120212" thick) Anchorbot hale voing screw tapped hate ‘typed attouy ‘CHOCKPLATE. ‘PLAN VIEW (Typlea) Figure C-1—Typical Mounting Plate Arrangement for Baseplate Mounted Special-Purpose Equipment Copyrighty the American Petroleum Inet Th Julz2 14:51:52 1988APT RPxbBb 9b MM 0732290 O5S20)3 ST? Om APPENDIX D—BASEPLATE LEVELING FOR HORIZONTAL CENTRIFUGAL PUMPS: (FOR USE WHEN A PUMP ANDIOR ITS DRIVER ARE NOT REMOVED FROM THE BASEPLATE FOR GROUTING) BASEPLATE LEVELING Procedure 1. Determine high end of baseplate. Then start leveling across pads on high end by adjusting leveling bolts dja- ‘cent to the pad that you are leveling. For example, when leveling driver pads A and B in crosswise direction, level a anchor points 1 and 2 (see Figure D-1) with level positioned as shown by Figure D-3. Continue leveling, ‘until baseplate i level in crosswise direction at places illustrated by Figures D-2 and D-3— pads A and B must bbe level across middles and across ends, particularly those ends nearest pump. ete: Use nly hae pads for determining Level. Neer ue nome or Dsepae a, 2. Level both sides of baseplate in lengthwise direction by adjusting leveling bolls adjacent to pad that you are le- cling. For example, when leveling pad A, lev! at anchor points |, 3, and $, Figure D-, with level positioned as ‘showin by Figure D-4, Continue leveling uni both sides of baseplate (thai, pads A,B, and each side of pump) are level in lengthwite direction at places illustrated by D-4 and DS 3, Tighten foundation anchor bolts and pump feet hold-down bolts. As you tighten bolts, position level as ilus- trated in the four leveling figures and check leveling in both crosswise and lengthwise directions. If tightening bolts disturbs leveling, adjust leveling bolts until baseplate is level in both directions a place where leveling was. disturbed. Again tighten bolts and verify leveling in both directions, Continue this procedure until all bolts length- wise and crosswise directions ae tight. Figures D-1-D-S—Single Stage Overhung Pump Figures D-6-D-10—Between Bearing Single or Multistage Pump Copyright by th American Petroleum inst ‘Tru 2 14:51:58 1999API RPxbSb Tb MM 0732290 0552024 433 ms 500 API Recouuenoso Practice 686/PIP REIE 586 Pas Ne: ois 2,4 an 6 ae vecty across Com Pons 1,3, and 5, epectively Figure D-1—Baseplate Top View Figure D-2—Leveling Pump End Crosswise: Copyright by the American Petroleum Institute ‘ra Jul 22145203 1998APT RPxb8b %b MM 0732290 0552035 377 Figure D-3—Leveting Driver End Crosswise Figure D-4—Leveling Driver End Lengthwise ‘Copyright by the American Petroleum hsttute ‘Tada 22 14:52:05 1998APT RP#bSb %b MM O732290 O5S2034 20b mm 520 [APL Recouwanoco Pracce 6BS/PIP AEIE 696 Ege cl pedestal Figure D-5—Leveling Pump End Lengthwise Figure D-6—Baseplate Top View (Typical) [Copyright by the American Petroleum institute “Thoda 2145206 1999API RP#b8b 9b MM 0732290 OSS20L7 142 RECOMENDED PRACTICES FOR MACHINERY INSTALLATON AND INGTALLATIN Deion, CHAPTER 5 533 Mactinist level Figure D-7—Leveling Pump End Crosswise Figure O-8—Leveling Driver End Crosswise (Typical) ‘Copyright bythe American Petroleum istiute ‘Tao Jul 2145206 1999APT RP*b8b Sb MM 0732250 0552038 089 Mm ‘AP| Recowmenoen Pract 688/PIP REE 686 Figure D-9—Leveling Driver End Lengthwise (Typical) Figure D-10—Leveling Pump End Lengthwise Copyright by the American Petroleum instute Tod 22145207 1909APT RP#LSE Tb MM 0792290 0552039 715 mm APPENDIX E—TYPICAL GROUTING INSTALLATION OF SOLEPLATES 538 Copyright by the AmaricanPetroloum institute Thu 72 16:52:08 1889APT RPxbBG 9b MM 0732290 0552020 737 Om ‘Revouenoeo PRACTICES FoR MACHOWsRY NETALLANON AKO INSTALLATION DESIGN, CHAPTER sar ae ies (Lp js coNoRETE FOUNDATION Grout ca -Jackscrow avaing pod ase {Grout unde ovellng pad opti Anchor bolt leave (Filed win soft meldable mater) Figure E-1—Typical Grouting Installation of Solepiates ‘Copysight by the American Petroleum nsttute ‘Taddul 22143208 1999APT RPxbBL Gb MMH 0732290 055202) 673 Me APPENDIX F—TYPICAL GROUTING INSTALLATION OF BASEPLATES FOR PUM eee tere PURPOSE {Copyright by the American Petroleum lsttute ‘radu 2 1435200 1008APT RP#bab 6 mm 0732290 O5S2022 SOT [ccouuenoco PRACTICES FoR MACHNERY INSTALLATION ANG INSTLLAMON DESIGN, CHAPTER sat 7510 150m ‘Maimar dopth below totem Ol sleave as roqured fr foundation deers Figure F-1—Typical Grouting installation of Basepiates for Pumps and General Purpose Equipment ‘Copyright ty the American Petroleum insite ‘Tha Jul 22145241 1999eee ee ea STD-API/PETRO RP bAb-ENGL 1994 MM 0732290 OSb903% 551 mw APPENDIX G—TYPICAL MOUNTING PLATE LEVELING PADS LEE EEE ‘Copyright by the American Petroloum Instiute Tool 72 16:52:12 1989APT RP4686 9b MMH 0792290 0552023 44 Ml ‘RecomenoeD PRACTICES FoR NACHNA INSTALLATION ANOINTALLATION DESIGN, CHAPTER 545, Ye (Nominal) Nos 1 Mates Cubon set 2. Cenliesr—Fre of oi rs, Sale, ns bs Figure G-1—Typical Mounting Plate Leveling Pads ‘Copyright by th American Petroleum institute Thu sol Z2 1652-12 1999API RPxbSb Tb WH 0732290 OSS2025 235 a CONTENTS CHAPTER 6—PIPING [SECTION |—DEFINITIONS . SECTION 2—MACHINERY PIPING INSTALLATION DESIGN .. 21 22 23 24 25 26 27 28 29 2:10 2 212 213 214 25 216 3 32 33 ‘SECTION 4—MACHINERY PIPING INSTALLATION 41 42 43 4a 45 46 47 48 49 410 4A SECTION 3—-MACHINERY-SPECIFIC PIPING INSTALLATION DESIGN jon Requirements ping Supports Provision for Feld Welds Pressure Connections and Thermowells Inlet Pipe and Valve Sizing Inlet Strainers 7 ‘Machinery Outlet Piping Vents and Drains Warm-Up Lines... Positive Displacement Machinery Pressure Relief Piping Systems in Pulsating Service ‘Miscellaneous Auxiliary Piping ‘Commissioning Provisions il Mist Systems, Pumps 7 ‘Compressors and Blowers Steam Turbines. General Requirements Field Installation of Auxiliaries Hydrotest Restrictions Stray Electrical Currents Design Verification : Piping Alignment Requirements. Piping Alignment 7 Pipe Strain Measurement Spring Hanger end Spring Support Function Check ‘Oil Mist Piping Installation ‘Miscellaneous Requirements APPENDIX A—MACHINERY PIPING INSTALLATION CHECKLIST 617 ‘APPENDIX B—MACHINERY INSTALLATION PIPING DIAGRAMS vos 6-21 ‘APPENDIX C—STEAM PIPING FOR TURBINES Copyright by the American Petroleum inattute Thu du 22 14:52:13 1909API RPxbBb %b MM 0732290 OSS202b 155 Al Recommended Practices for Machinery Installation and Installation Design Chapter 6—Piping Manufacturing, Distribution and Marketing Department API RECOMMENDED PRACTICE 686 PIP REIE 686 FIRST EDITION, APRIL 1996 PIP a Petroleum Process Industry Practices Institute ‘Copyright bythe American Petroleum nstiute ‘Th ul 22 165213 198API RPHLBL 4b mM 0732290 0552027 OF) we Recommended Practices for Machinery Installation and Installation Design CHAPTER 6—PIPING Section 1—Definitions 4.1. lowdown system: A closed system connected to a machine used to depressore and decontaminate the ma: chine preparatory to maintenance activities also known as ‘maintenance dropout system. 4.2 breakout spool: A short, flanged length of pipe immediately connected to the machinery piping flanges. [Lengths vary with the sizeof the pipe but range from 15 cen- timeters (6 inches) to 1 meter (3 feet). The purposes ofthis spool are to facilitate machinery installation, alow piping ‘modification o reduce pipe strain, isolate the machinery, f- tate commissioning activities such as flushing or blowing Tines, and allow removal of temporary inlet strainers: also known as a dropout spool. 1.3. condensing service: A gas sresm that contains a ‘vapor component that may condense to liquid during star- up. operation, or shut-down of a compressor or blower. This ‘may include pure vapors such as refrigerants as well as hy- Grocarbon gas streams. When condensate is present in the {gas stream, the term wet gas may be used; wet gas may also be used as a synonym to condensing service. 4.4 dead-leg: A length of piping with no flow. 1.5 designated machinery representative: |The person or organization designated by the ultimate owner of the equipment to speak on his behalf with regard to mac ety installation decisions, inspection requirements, and so forth. Ths representative may be an emplayee ofthe owner, a third party inspection company, or an engineering contrac- tor as delegated by the owner 4.6 drop point: A vertical section of oil mist distibu- tion piping that is usally smaller in diameter than the main cil mist header. Ths piping rises out ofa tee in the main oil mist header, turns horizontally, and extends downward othe ‘machinery being lubricated. 1.7. engineering designer; The person or organiza- tion charged with the project responsibility of supplying in- stallaion drawings and procedures for installing machinery in-a.user facility after machinery has been delivered. In gen- cecal, but not always, the engineering designer specifies ma- ‘chinery im the user facility 4.8 equipment installer: The person or organization charged with providing engineering services and labor re- ‘quired to install machinery ina user Facility after machinery has been delivered, In genera, bat not always, the installer is the project construction contractor. 4.9. equipment user: The organization charged with operation of the machinery. In general, but not always, the ‘equipment user owns and maintains the machinery after the project is complete. ‘Copyright by the American Petroleum insttute Thu Jo 22 1652-14 1960 6 1.10 final alignment: The aligning of two adjacent ‘machinery shafts after the measurement of piping-imposed strains on the machinery are veified as being within the specified tolerances. 4.11 general-purpose equipment trains: Those trains that have all general-purpose elements inthe tain, ‘They ae usually spared, relatively small in size (power), of are in noncritial service. They are intended for applica tions where process conditions will not exceed 48 bar ‘gauge (700 pounds per square inch gauge) pressure or 205°C (400°F) temperature (excluding steam turbines), or ‘both, and where speed will not exceed $000 revolutions per minute (RPM). ote: General purpose nuipment sina have al lent ta re ther Arumufacture' andar are covered by standards such ste ollwing: TANSUASME 6.73 tonaoal pumps, all APL Sadar 10 prs, fs ‘AP Slane 611 sear utes, APL Stbdard 672 ar compressors API ‘Slide 67 goer prpone gar AP Standard 674 recreating peng ‘AP Stundrd 676 oay pote dulacemert pups, APL Sundar 6 ‘Rpocntng a compresors and NEMA sundae motor 4.42 Isolation block valve: A valve used to isolate 8 ‘process machine preparatory to maintenance; also known as ‘block valve or isolation valve. 4.43 mechanical piping analysis: An analysis of the piping connected to a machine to determine the stresses and deflections ofthe piping resulting from dynamic load- ings such as pulsating flow. Determination ofthe type, loca tion, and orientation of piping supports and piping guides results from this anal 1.14 minimum flow bypass: See recycle line. 4.15. nonsiam check valve: A mechanically or hy-

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