a n i c a l
t M e c h
Pro d u c
T e s t e r s
S a f e t y
Safeguard Your business !
There are three key Product Safety Tests: Chemical, Flammability, and Mechanical Safety. Usually, the former two
tests are needed to test once. However, Mechanical Safety is required to be tested in the process of product
design to production mainly because it involves a lot of different workmanship in the process.
In order to meet more and more stringent standards & regulations as well as requirements by major retailers in
mechanical safety, SafGuard can do for you to supply with a complete line of Mechanical Safety Testers mainly
used for Children Garment, Footwear & Toys.
Total Product Mechanical Safety Solution
A proactive process, illustrated below, is the basic of your product integrity policy:
Design & Materials Selection
pass
1 Preliminary Test
Torque Test Kit Button Impact Tester
To test torque To test whether plastic buttons
Universal Mechanical strength of accessories are easily breakable
Safety Tester fail
Zipper Test System
To test attachment Needle or Metal Detector (eg. Slide Fasteners,
To check whether Strength, etc)
strength of accessories broken needles or metal To test how durable
contaminated a zipper is used
Product’s accessories & packing material adopted are required to be tested before mass production.
pass
2 Assessment
Small Part Cylinder Sharp Point Tester Sharp Edge Tester fail
To define a part or breakable part To define whether To define whether
if it is a small part a part of accessory is a sharp point an edge of accessory is a sharp edge
pass
3 Regular Checking in Production
inspection fail
0.1% random sampling
for destructive tests 100% for non-destructive
tests / check
pass
Shipment
Planning is as natural to the process of success as its absence is the process of failure.
Universal Mechanical Safety Tester
Attachment Strength Tests For All Accessories (e.g. Snaps, Zippers, & Buttons…)
This tester is the unique safety test instrument that provides a means to
accurately measure how safe accessories are attached in a product. It is
also used to compare a variety of accessories from different vendors in
the process from product design to production so that we can safeguard
our consumers.
It is a simple but effective design mainly consisting of a high precision
gauge, a sturdy stand, and special grips/clamps. It requires very little
training. A sample required by standards & regulations is to fix horizontally
(constant force is applied to secure the sample) so that snap or other
accessories attached in fabric can be clamped into.
Moreover, a standard weight is also offered so that it can be regularly
checked if it meets the safety requirements.
Standards Reference
BV, JAPAN Product Liability Law, ASTM F963, EN 71, M&S P115A (for snap),
P115 (for button), ASTM D4846-96 And many others.
Test Interpretation
There are lots of different test interpretations. Take snaps as an example.
All snaps are usually tested to withstand attachment strength of 17
pounds (or 7.73 kg) for 10 seconds. If not, it is deemed to be mechanically
unsafe unless it is not a small part & there is no sharp edge/point...
SafGuard’s Main Outstanding Features & Benefits:
Better Cost-Effective And Quality Design:
A Ergonomically Constructed
force meter holder can be retained upwards during sampling
B User-friendly
side-wheel operation
A
D C Economically exchangeable with a plenty of different of grips/clamps.
D Longer Stand Spacious for more applications.
C
Better Test Reproducibility And Repeatability:
E Constant Clamping Force in Lower Fabric Clamp (STA-0042) to minimize
F operation error.
F Minimum Clamping Failure & Slippage chiefly because our Universal Grip
(STA-0041) can accurately secure snap and does not damage the
B
fabric.
E
Better Recognition:
G Unlike others, SafGuard has been adopted by all world’s leading textile
testing labs (e.g. BV MTL_ACTS, Intertek, SGS & STR…) & the most
influential retailers / renowned brands (e.g. GAP, H&M, & Ralph Lauren
childrenswear…).
H SafGuard is Patented (No. 2005200005331.0)
Standard Package:
STA-0020 STA-0007
Imada Force Gauge FB-30K Upper Long Nose Vise Grip
Display the reading of pulling force Mainly used for trouser hooks and
with capacity up to 30 kg. other smaller accessories.
STA-0041 STA-0002
Upper Universal Grip Upper Stud Grip
Test for female part of snap & male Test for male part of baby snaps but
part of stud. generally Upper Universal Snap Grip
can be also applied instead.
STA-0042 STA-0006
Lower Fabric Clamp, Lower Grasp Button Accessory Kit
Level Arm Locking
Convert the original lower fabric
Fix the sample with buttons firmly, clamp for testing the grasp buttons
flatly & constantly so that fabric or larger buttons to 30 ligne and it is
slippage can be minimized. mainly used together with STA-0005.
STA-0004 STA-0005
Calibration Weight 15LB Upper Grasp Button Grip
Routine checking the acuracy of Designed to gripping the grasp
the Imada Force Gauge. buttons or larger buttons, e.g. Jeans
(15LB = 6.82kg) or Plastic Buttons up to 30 ligne.
Optional Accessories:
STA-0084 STA-0037
Multifunction Vise Clamp Small Part Cylinder - Plastic
Fix the garment between the jaw To test whether the garment
faces and will use with other upper accessories are classified as “Small
grip for testing other attachments Part” or not in accordance with
such as Patch, Side Tab, Zipper EN71 & ASTM F963
Puller, etc.
STA-0008 STA-0035
Three Pronged Grip Goggles
Test for four-hole buttons & Jeans To protect the eye of operator.
buttons.
Notes:
a Snapping & unsnapping (ASTM D4846) can be done by SafGuard by reverting Imada d Universal Grip (STA-0041) & Lower Fabric Clamp (STA-0042) can be used with other
force gauge for compression. similar testers or even with UTM.
b For changing market needs, we have other special clamps, e.g. eyelets. e Other than standard package, there are several models for different requirements
c Software driven SafGuard for constant force & speed programmable for more of major retailers & different application.
advanced tests can be available upon request (e-mail: hcgartex&gar-tex.biz.com.hk).
Professional Custom Engineering Services: Packing Details:
To keep up with changing market needs, professional custom designed clamps can be Length x Width x Height :
offered upon your request to use together with the apparatus. For quotation, please 98 x 39 x 46 (cm), Gross Weight: 48kg
send us your end-product as samples, preliminary tests, and your specific requirements.
Other Mechanical Safety Testers :
Torque Test Kit
The Kit is used to evaluate the component of baby / toy products (e.g.
zipper puller) whether can be easily detached through torque.
BV Button Impact Tester 3/4” steel ball
weighing 1.0 ounce
This tester is used to evaluate the durability and integrity of a button after
being subjected to an impact force which is more realistic than that of
ASTM. It covers the measurement of impact energy absorbed by the
button. A steel ball in a pipe at a specified height is dropped onto the
button.
Standard Reference : BV S1001S
Needle Detector – Conveyor Type
This instrument provides 100% inspection to ensure no broken needle left in
a product! Tunnel with 4 sides permanent magnet maintain high sensitivity
to maximum 1.0mm (diameter) ferrous ball.
Metal Detector - Tunnel Type
Early detection of contamination affords significant expense since lower
value materials rather than finished products are rejected.
Roaches Zipper Slide Fasteners Tester
This tester is used to determine the durability of reciprocating motions for
the slide fastener under the lateral and longitudinal strength. The test is
performed by the puller of slide fastener reciprocating at a constant speed
as 30 times / min till reaching the specified times.
Standard Reference : BS 3084
ASTM Zipper Test Kit
To define the garments manufacturer responsibility and duties to ensure
that zips are applied appropriately to all garments. To prevent separation
between the scoop (interlocking teeth of a zipper) and the stringer (zipper
fabric where the scoop is attached), also to ensure no separation occurs
from the pull of the zipper. These factors represent a dangerous situation if
any loose part is consumed by an infant. This test kit can be used with UTM
as well as SafGuard stand installed with Multi-function Vise (STA-0084)
Standard Reference : ASTM D2061
Small Parts Cylinder – Metal Type or Plastic Type
This helps to determine if accessory of toys or garments is too small that
may cause choking hazard to children.
Sharp Point Tester
This tester is used to identify the accessible point that may cause an
unreasonable risk of injury to children. Unlike others, standard package
includes kit for both EN & ASTM tests.
Sharp Edge Tester
This tester can identify if accessible edge may cause an unreasonable risk
of injury to children’ skin. The tester can be firmly mounted on the table &
can be turned on through its foot-switch so that small specimen can be
held stably by both hands together for tests.
Please send me quotation for the following products :
Preliminary Test Equipment : Assessment Equipment :
Universal Mechanical Safety Tester Small Part Cylinder – Metal Type
Torque Test Kit Small Part Cylinder – Plastic Type
BV Button Impact Tester Sharp Point Tester
Needle Detector – Conveyor Type Sharp Edge Tester
Metal Detector – Tunnel Type
Roaches Zipper Slide Fasteners Tester
ASTM Zipper Test Kit
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* Subject to continuous product development, specifications change without prior notice.
ASIA & OTHERS : EUROPE : AMERICA :
Gar-Tex Testing Equipment Ltd Roaches International Ltd SGS U.S. Testing Co. Inc.
9/F, Wing Fat Loong, Upperhulme Leek Staffordshire 291 Fairland Avenue,
136 Wai Yip Street, Kwun Tong, Hong Kong SAR ST13 8TY England Fairfield, NJ 07004
Tel : (852) 3428 5516 Fax : (852) 3428 5517 Tel : (01538) 300425 Fax : (01538) 300364 Tel : (973) 575-5252 ext 2087 Fax : (973) 575-8271
Email : info@gar-tex.com Email : r.golonko@roaches.co.uk Email : piyush.shah@sgs.com
Website : www.gar-tex.com Website : www.roaches.co.uk