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Tsubaki: Reducer For Servo Motors Tervo

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0% found this document useful (0 votes)
421 views42 pages

Tsubaki: Reducer For Servo Motors Tervo

Catia

Uploaded by

Michael Pope
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

TSUBAKI

REDUCER FOR SERVO MOTORS


TERVO
+ SERVO

Tsubaki's TERVO
converts equipment
to servo drive.
Wide-ranging
lineup of gears
s(ELICALGEARS
s(YPOIDGEARS
s7ORMGEARS

Highly versatile Economical


s2IGHT ANGLESHAFTORPARALLEL s#ONVERTSGENERAL PURPOSEGEAR
SHAFT SOLIDORHOLLOW HEADSTOSERVODRIVE WHICHAFFORDS
s3UPPORTFORTHESERVOMOTORS BETTERECONOMICEFFICIENCYAND
OFVARIOUSCOMPANIES SHORTERDELIVERY

1
TERVO Reducers

GMTK L type GMTK U type HMTK H type


Helical gear head Helical gear head Hypoid gear head

SWJMK/SWMK type EWJMK/EWMK type


Worm gear head Worm gear head

Standardized clamp for servo motors

2
Tsubaki Reducer for Servo Motors

Positioning Arrangement Gears

Hypoid gear
High efficiency Low height

Right angle
shafts

7KW Worm gear


Low noise
Servo motor capacity

Heavy duty
Rich variety of shaft styles and
various mounting methods
TERVO
Backlash: 10 to 70 arcmin
100W
5 200
Reduction ratio

Parallel Helical gear


shafts High efficiency Reduction
ratio variations

3
Selection Guide

Output shaft style Type Model range

Selection Guide
Hypoid gear head
Hollow shaft 0.2 to 2kW Page 15
HMTK H

Hypoid gear head


Solid shaft HMTK U
0.2 to 2kW Page 15

Worm gear head


Hollow shaft 0.2 to 7kW Page 23
SWJMK, SWMK

Worm gear head


Solid shaft 0.2 to 7kW Page 25
EWJMK, EWMK

Solid shaft Helical gear head 0.2 to 2kW Page 19


Face mount,
flange installation
GMTK U, GMTK F

Solid shaft Helical gear head


Foot mount
0.2 to 2kW Page 19
GMTK L

4
Standard Specifications and Models

 Standard Specifications
1. Hypoid gear head HMTK type and helical gear head GMTK type
Reduction ratio 5 to 200

Lubrication Grease
Reducer

Output shaft key Solid shaft: new JIS key (JIS B1301-1976), hollow shaft: new JIS keyway, key supplied for solid shaft

Color Light gray (Munsell N7.5)

Rust proofing
Rust proof effective for 6 months (after shipping) when stored indoors
specifications

Installation location Indoors free of dust and water


Ambient conditions

Ambient temperature 0 °C to 40 °C

Ambient humidity 85 % or less (no condensation)

Altitude No more than 1,000 m above sea level

Atmosphere Area must be free of corrosive and explosive gases and steam.

Mounting direction The product can be installed horizontally, vertically, or at an angle. There are no limits on the installation angle.

Note) Regarding the ambient conditions, use the product within the ranges supported by the servo motor on which the
product is mounted.

2. Worm gear head SWJMK/SWMK and EWJMK/EWMK types


Reduction ratio 10 to 60

Lubrication Oil lubrication (specified oil)


Reducer

Output shaft key Solid shaft: new JIS key (JIS B1301-1976), hollow shaft: new JIS keyway, key supplied for solid shaft

Color Light gray (Munsell N7.5)

Rust proof effective for 6 months (after shipping) when stored indoors
specifications

Installation location Indoors free of dust and water


Ambient conditions

Ambient temperature 0 °C to 40 °C

Ambient humidity 85 % or less (no condensation)

Altitude No more than 1,000 m above sea level

Atmosphere Area must be free of corrosive and explosive gases and steam.

The product can be installed horizontally or vertically (models SWJMK35 to SWJMK70 and
Mounting direction
EWJMK35 to EWJMK70 can be installed in any direction).
Note) Regarding the ambient conditions, use the product within the ranges supported by the servo motor on which the
product is mounted.

5
 Models
1. Hypoid gear head HMTK type
Reduction ratio
5 10 15 20 25 30 40 50 60 80 100 120 160 200
Motor capacity

0.2kW HMTK0220H/0222U HMTK0230H/0228U

Models
kW HMTK0430H/0428U HMTK0435H/0438U

0.75kW HMTK0735H/0738U HMTK0745H/0742U

1.5kW HMTK1545H/1542U HMTK1555H/1550U

2.2kW HMTK2245H/2242U HMTK2255H/2250U

2. Helical gear head GMTK type


Reduction ratio
5 10 15 20 25 30 40 50 60 75 100 120 165 200
Motor capacity

0.2kW GMTK0218U/L GMTK0224U/L GMTK0228U/L

0.4kW GMTK0424U/L GMTK0428U/L GMTK0438U/L

0.75kW GMTK0728U/L GMTK0738U/L GMTK0742F/L

Reduction ratio
5 10 20 25 30 40 60 75
Motor capacity

1.5kW GMTK1538U/L GMTK1542F/L

GMTK
2.2kW GMTK2242F/L 2242F/L

Upper
pp half: SWJMK/SWMK
3. Worm gear head SWJMK/SWMK and EWJMK/EWMK types Capacity (kW) at 2000 r/min input. Lower half: EWJMK/EWMK
Reduction ratio
10 15 20 25 30 40 50 60
Size
35 0.38 0.30 0.25 0.22 0.19 0.16 0.14 0.13

42 0.57 0.45 0.37 0.33 0.28 0.23 0.21 0.19


0.96 0.75 0.65 0.57 0.47 0.41 0.36 0.32
50
1.87 1.40 1.10 0.92 0.81 0.64 0.52 0.43
1.69 1.32 1.12 1.00 0.83 0.70 0.63 0.58
63
3.32 2.94 1.99 1.65 1.44 1.14 0.93 0.77
2.66 2.08 1.79 1.59 1.30 1.12 0.93 0.77
70
4.30 3.23 2.59 2.16 1.86 1.47 1.21 1.00

80 6.33 4.72 3.63 3.02 2.69 2.05 1.67 1.38


100 10.26 7.64 6.04 4.94 4.31 3.36 2.70 2.20

6
Sizing

 Sizing
1. Conditions
(1) Motion profile

Output shaft speed nT nT : Maximum output shaft speed (r/min)


t1 : Acceleration time (s)
t2 : Constant speed time (s)
n0
t3 : Deceleration time (s)
t1 t2 t3 t4
t4 : Stopped time (s)
tt
tt : Time for 1 cycle (s)

Output torque Ta

Tc
Ta : Acceleration torque (N•m)
Tc : Constant speed torque (N•m)
Tb Tb : Deceleration torque (N•m)

(2) Load moment of inertia Ir


Use the tables on page 13 to calculate Ir, the load moment of inertia
on the output shaft of the reducer. a Iℓ
2
Ir: Load moment of inertia on the output shaft of the reducer (kg•m ) 2 b
Ir=Iℓ× a

Reducer b

Ir

(3) Acceleration torque Ta and deceleration torque Tb

Acceleration torque Ta =△Ta+Tc I r : Load moment of inertia on the output shaft of the reducer (kg•m 2)
△Ta : Inertia acceleration torque (N•m)
△Ta = 2πI r×△na
60×t1 △na : Speed difference (r/min) △na = nT−no

Deceleration torque Tb =△Tb−Tc △Tb : Inertia deceleration torque (N•m)

△Tb = 2πI r×△nb △nb : Speed difference (r/min) △nb = nT−no


60×t3

(4) Constant speed torque Tc

Workpiece M1 (kg)
Chain M 2 (kg/m)

Tc =G(M1+1.1×M2×L)×μ×r

μ: Coefficient of friction D
r= (m)
(m

of the chain and guide 2


)

Drive
sprocket
L(m)
G=Gravitational acceleration: 9.80665 m/s 2
Te (N•m)

Table M 2 (kg/m) Workpiece M1 (kg)


G(M1+M2)×μ×ℓ
Tc(N•m) Screw Tc=
Screw leadℓ(m)
2×π×η
Screw efficiencyη
μ: Coefficient of friction of the guide

Tc(N•m)

D(m) r=
D
(m) Tc =GM×r
2
M(kg)

7
2. Sizing procedure

(1) Nm
(1) Calculate the reduction ratio i. i≒ nT Nm: Motor speed

(2) nT 3 3 nT 3

(2) Calculate the average output torque. 3 ×t1×Ta+nt ×t2 ×Tc + ×t3 × Tb
2 2

Sizing
Tave.=
nT ×t1+ nT×t 2+
nT ×t3
2 2

(3) Determine the size. (3) fs: Series factor


GMTK・HMTK : 1.4
Average torque Tave.< rated torque of the output shaft of the reducer
EWJMK・EWMK・SWJMK・SWMK : 1.0
Maximum torque Ta< rated torque of the output shaft of the reducer × series factor fs
Tb< rated torque of the output shaft of the reducer × series factor fs

(4) Calculate nave., the average output shaft speed. (4) nT ×t1+ nT×t2+
nT ×t3
2 2
nave. =
t1+t 2+t3

(5) Check the speed. (5) Input speed (r/min)


Series Rating Maximum
nave.× i < rated input speed of the reducer
GMTK・HMTK 3000 3000
nT× i < maximum input speed of the reducer
SWJMK・EWJMK 3000 3000

SWMK80・EWMK80 2000 3000

(6) Check the load time percentage. Only for worm gear heads SWMK100・EWMK100 2000 2000
t1+t 2+t3
Load time percentage %ED= tt ×100
%ED < 50% and t1 + t 2 + t3 < 20 minutes

(7) O.H.L < N: Allowable radial load of the reducer*


(7) Check the output shaft radial load.
2000×Ta ×f×Lf
O.H.L =
D
D: Pitch diameter (mm) of sprockets and similar objects

* See the allowable radial loads in the capacity tables.

f: O.H.L factor Standard length: Q For hollow output shafts

Chain Gear toothed belt V belt HMTK


1.0 1.25 1.5
Model no. Reduction ratio Q
HMTK0220H 5 to 60 36
Lf: Point of action factor
HMTK0230H 80 to 200
42
ℓ/Q 0.25 0.38 0.5 0.75 1 HMTK0430H 5 to 50
Lf 0.8 0.9 1 1.5 2 HMTK0435H 60 to 200
58
HMTK0735H 5 to 50
Hollow output shaft HMTK0745H 60 to 200

Q: Standard length Q: See the tables to


HMTK1545H 5 to 80 66
the right for the
ℓ: Point of action HMTK2245H 5 to 60
standard length.

Driven shaft
HMTK1555H 100 to 200
82
HMTK2255H 80 to 120
Hollow output shaft

Spigot SWJMK SWMK


Mounting surface

Model no. Reduction ratio Q


Solid output shaft
SWJMK35 10 to 60 20
Point of action of the load Q: See each type's
dimensions for
SWJMK42 10 to 60 25

the standard
SWJMK50 10 to 60 30
length.
SWJMK63 10 to 60 35
SWJMK70 10 to 60 40

Q SWMK80 10 to 60 50
SWMK100 10 to 60 55

8
Sizing

 Motor Mount Codes (Hypoid and Helical Gear Heads)


The dimensions corresponding to the servo motors of various companies are shown as mount codes.
The product has been set with the capacities of each motor as standards, but be sure to use the
product within the transfer capacity range of each gear head.
Note) The mount code interaction tables are representative examples that are current as of April 2019. It may be possible to support servo motors
not shown in the tables, so contact us for details.
Note) The servo motor specifications may be changed depending on the situation of the motor manufacturer, so be sure to check the motor
mounting dimensions and the mounting with our gear heads.

1. Mitsubishi Electric
J4 Series servo motors J3 Series servo motors
Motor Rated Mount Hypoid gear Helical gear Motor Rated Mount Hypoid gear Helical gear
Model no. Model no.
capacity speed code head head capacity speed code head head

200 W HG-KR23 E4HC HMTK02 ◎ GMTK02 ◎ 200 W HF-KP23 E4HC HMTK02 ◎ GMTK02 ◎
3000 3000
400 W HG-KR43 E4HC HMTK04 ◎ GMTK04 ◎ 400 W HF-KP43 E4HC HMTK04 ◎ GMTK04 ◎
r/min r/min
750 W HG-KR73 G5LC HMTK07 ◎ GMTK07 ◎ 750 W HF-KP73 G5LC HMTK07 ◎ GMTK07 ◎
200 W HG-MR23 E4HC HMTK02 ◎ GMTK02 ◎ 200 W HF-MP23 E4HC HMTK02 ◎ GMTK02 ◎
3000 3000
400 W HG-MR43 E4HC HMTK04 ◎ GMTK04 ◎ 400 W HF-MP43 E4HC HMTK04 ◎ GMTK04 ◎
r/min r/min
750 W HG-MR73 G5LC HMTK07 ◎ GMTK07 ◎ 750 W HF-MP73 G5LC HMTK07 ◎ GMTK07 ◎
500 W HG-SR52 K3YC HMTK07 ◎ GMTK07 ◎ 500 W HF-SP52 K3YC HMTK07 ◎ GMTK07 ◎
1000 W 2000 HG-SR102 K3YC HMTK15 ◎ GMTK15 ◎ 1000 W 2000 HF-SP102 K3YC HMTK15 ◎ GMTK15 ◎
1500 W r/min HG-SR152 K3YC HMTK15 ◎ GMTK15 ◎ 1500 W r/min HF-SP152 K3YC HMTK15 ◎ GMTK15 ◎
2000 W HG-SR202 L1RC HMTK22 ◎ GMTK22 ◎ 2000 W HF-SP202 L1RC HMTK22 ◎ GMTK22 ◎
500 W HG-SR51 K3YC HMTK15 ◎ GMTK15 ◎ 500 W HC-LP52 K3YC HMTK07 ◎ GMTK07 ◎
1000
850 W HG-SR81 K3YC HMTK15 ◎ GMTK15 ◎ 1000 W 2000 HC-LP102 K3YC HMTK15 ◎ GMTK15 ◎
r/min
1200 W HG-SR121 L1RC HMTK22 ◎ GMTK22 ◎ 1500 W r/min HC-LP152 K3YC HMTK15 ◎ GMTK15 ◎
2000 W HC-LP202 L1RC HMTK22 ◎ GMTK22 ◎

2. Yaskawa Electric
Σ -7 Series servo motors Σ -V Series servo motors
Motor Rated Mount Hypoid gear Helical gear Motor Rated Mount Hypoid gear Helical gear
Model no. Model no.
capacity speed code head head capacity speed code head head

200 W SGM7A-02 E4HC HMTK02 ◎ GMTK02 ◎ 200 W 3000 SGMAV-02 E4HC HMTK02 ◎ GMTK02 ◎
400 W SGM7A-04 E4HC HMTK04 ◎ GMTK04 ◎ 400 W r/min SGMAV-04 E4HC HMTK04 ◎ GMTK04 ◎
3000
750 W r/min SGM7A-08 G5LC HMTK07 ◎ GMTK07 ◎ 200 W SGMJV-02 E4HC HMTK02 ◎ GMTK02 ◎
3000
1000 W SGM7A-10 G5LC HMTK15 △ GMTK15 △ 400 W r/min SGMJV-04 E4HC HMTK04 ◎ GMTK04 ◎
850 W 1500 SGM7G-09 K3YC HMTK07 ◎ GMTK07 ◎
1300 W r/min SGM7G-13 K3YC HMTK15 ◎ GMTK15 ◎
200 W SGM7J-02 E4HC HMTK02 ◎ GMTK02 ◎
400 W 3000 SGM7J-04 E4HC HMTK04 ◎ GMTK04 ◎
600 W r/min SGM7J-06 E4HC HMTK07 ◎ GMTK07 ◎
750 W SGM7J-08 G5LC HMTK07 ◎ GMTK07 ◎
200 W SGM7P-02 G2HC HMTK02 ◎ GMTK02 ◎
3000
400 W SGM7P-04 G2HC HMTK04 ◎ GMTK04 ◎
r/min
750 W SGM7P-08 K2LC HMTK07 ◎ GMTK07 ◎

◎ : Standard package △ : Made to order

9
3. Fuji Electric FA Components & Systems 4. Panasonic
MINAS A5 Series servo motors
Motor Rated Mount Hypoid gear Helical gear Motor Rated Mount Hypoid gear Helical gear
Model no. Model no.
capacity speed code head head capacity speed code head head

200 W GYS201 E4HC HMTK02 ◎ GMTK02 ◎ 200 W MSMD02 E3GC HMTK02 △ GMTK02 △
3000

Sizing
375 W GYS371 E4HC HMTK04 ◎ GMTK04 ◎ 400 W MSMD04 E3HC HMTK04 △ GMTK04 △
r/min
400 W GYS401 E4HC HMTK04 ◎ GMTK04 ◎ 750 W MSMD08 G4LC HMTK07 △ GMTK07 △
3000 400 W MSME04 E3HC HMTK04 △ GMTK04 △
750 W GYS751 G5KC HMTK07 ◎ GMTK07 ◎ 3000
r/min
1000 W GYS102 J4YC HMTK15 △ GMTK15 △ 750 W r/min MSME08 G4LC HMTK07 △ GMTK07 △
1500 W GYS152 J4YC HMTK15 △ GMTK15 △ 1000 W MSME10 J5LC HMTK15 △ GMTK15 △
3000
2000 W GYS202 J4YC HMTK22 △ GMTK22 △ 1500 W MSME15 J5LC HMTK15 △ GMTK15 △
r/min
200 W GYC201 G2HC HMTK02 ◎ GMTK02 ◎ 2000 W MSME20 J5LC HMTK22 △ GMTK22 △
400 W GYC401 G2HC HMTK04 ◎ GMTK04 ◎ * MINAS is a registered trademark of Panasonic Corporation.
750 W 3000 GYC751 J2KC HMTK07 △ GMTK07 △
1000 W r/min GYC102 K3YC HMTK15 ◎ GMTK15 ◎
1500 W GYC152 K3YC HMTK15 ◎ GMTK15 ◎
2000 W GYC202 K3YC HMTK22 △ GMTK22 △
500 W GYG501C K3LC HMTK07 △ GMTK07 △
750 W GYG751C K3LC HMTK07 △ GMTK07 △
2000
1000 W GYG102C K3MC HMTK15 ◎ GMTK15 ◎
r/min
1500 W GYG152C K3MC HMTK15 ◎ GMTK15 ◎
2000 W GYG202C K3MC HMTK22 △ GMTK22 △
500 W GYG501B K3LC HMTK07 △ GMTK07 △
1500
850 W GYG851B K3LC HMTK15 ◎ GMTK15 ◎
r/min
1300 W GYG132B K3LC HMTK15 ◎ GMTK15 ◎

5. Tamagawa Seiki 6. Keyence


TBL-i II Series servo motors
Motor Rated Mount Hypoid gear Helical gear Motor Rated Mount Hypoid gear Helical gear
Model no. Model no.
capacity speed code head head capacity speed code head head

200 W 3000 TS4607 E4HC HMTK02 ◎ GMTK02 ◎ 200 W 3000 MV-M020 E4HC HMTK02 ◎ GMTK02 ◎
400 W r/min TS4609 E4HC HMTK04 ◎ GMTK04 ◎ 400 W r/min MV-M040 E4HC HMTK04 ◎ GMTK04 ◎
200 W TS4611 G2HC HMTK02 ◎ GMTK02 ◎ 200 W SV-M020 E4HC HMTK02 ◎ GMTK02 ◎
3000
400 W 3000 TS4612 G2HC HMTK04 ◎ GMTK04 ◎ 400 W SV-M040 E4HC HMTK04 ◎ GMTK04 ◎
r/min
600 W r/min TS4613 G5LC HMTK07 ◎ GMTK07 ◎ 750 W SV-M075 G5LC HMTK07 ◎ GMTK07 ◎
750 W TS4614 G5LC HMTK07 ◎ GMTK07 ◎ 200 W SV-B020 E4HC HMTK02 ◎ GMTK02 ◎
3000
* TBL-i II is a registered trademark of Tamagawa Seiki Co., Ltd. 400 W SV-B040 E4HC HMTK04 ◎ GMTK04 ◎
r/min
750 W SV-B075 G5LC HMTK07 ◎ GMTK07 ◎

◎ : Standard package △ : Made to order

10
Sizing

 Motor Mount Codes (Worm Gear Heads)


The dimensions corresponding to the servo motors of various companies are shown as mount codes.
Check the mount code corresponding to the servo motor being used, and then select a gear head
whose size and reduction ratio match the operating conditions according to the information found
under "Standard Mount Codes Categorized by Worm Gear Heads" and "Transfer Capacity Table" for
each series.
Be sure to select a model within the performance range of each gear head corresponding to the load
conditions.
Note) The mount code interaction tables are representative examples that are current as of April 2019. It may be possible to support servo
motors not shown in the tables, so contact us for details.
Note) The servo motor specifications may be changed depending on the situation of the motor manufacturer, so be sure to check the motor
mounting dimensions and the mounting with our gear heads.

 Standard Mount Codes Categorized by Worm Gear Heads


SWJMK/SWMK type EWJMK/EWMK type
Flange Mount
code
SWJMK35 SWJMK42 SWJMK50 SWJMK63 SWJMK70 SWMK80 SWMK100 EWJMK35 EWJMK42 EWJMK50 EWJMK63 EWJMK70 EWMK80 EWMK100
E4DC ◎ ◎ − − − − − ◎ ◎ − − − − −
□ 60
E4HC ◎ ◎ − − − − − ◎ ◎ − − − − −
G2HC − − ◎ ◎ ◎ − − − − ◎ − − − −
□ 80
G5LC − − ◎ ◎ ◎ − − − − ◎ ◎ − − −
K2LC − − − ◎ ◎ ◎ − − − − ◎ ◎ ◎ −
□ 130 K3YC − − − ◎ ◎ ◎ − − − − ◎ ◎ ◎ −
K4PC − − − △ △ △ − − − − △ △ △ −
L1MC − − − ◎ ◎ ◎ ◎ − − − ◎ ◎ ◎ ◎
□ 176 L1PC − − − ◎ ◎ ◎ ◎ − − − ◎ ◎ ◎ ◎
L1RC − − − ◎ ◎ ◎ ◎ − − − ◎ ◎ ◎ ◎

◎: Standard package △: Made to order

 Mount Code Tables Categorized by Motor Manufacturer

1. Mitsubishi Electric
J4 Series servo motors J3 Series servo motors

Motor capacity Rated speed Model no. Mount code Motor capacity Rated speed Model no. Mount code

200 W HG-KR23 E4HC 200 W HF-KP23 E4HC


400 W 3000 r/min HG-KR43 E4HC 400 W 3000 r/min HF-KP43 E4HC
750 W HG-KR73 G5LC 750 W HF-KP73 G5LC
200 W HG-MR23 E4HC 200 W HF-MP23 E4HC
400 W 3000 r/min HG-MR43 E4HC 400 W 3000 r/min HF-MP43 E4HC
750 W HG-MR73 G5LC 750 W HF-MP73 G5LC
500 W HG-SR52 K3YC 500 W HF-SP52 K3YC
1000 W HG-SR102 K3YC 1000 W HF-SP102 K3YC
2000 r/min 2000 r/min
1500 W HG-SR152 K3YC 1500 W HF-SP152 K3YC
2000 W HG-SR202 L1RC 2000 W HF-SP202 L1RC
500 W HG-SR51 K3YC 500 W HC-LP52 K3YC
850 W HG-SR81 K3YC 1000 W HC-LP102 K3YC
1000 r/min 2000 r/min
1200 W HG-SR121 L1RC 1500 W HC-LP152 K3YC
2000 W HG-SR201 L1RC 2000 W HC-LP202 L1RC
3500 W HG-SR352 L1RC
5000 W 2000 r/min HG-SR502 L1RC
7000 W HG-SR702 L1RC
3000 W HG-SR301 L1RC
1000 r/min
4200 W HG-SR401 L1RC

11
2. Yaskawa Electric
Σ -7 Series servo motors Σ -V Series servo motors

Motor capacity Rated speed Model no. Mount code Motor capacity Rated speed Model no. Mount code

200 W SGM7A-02 E4HC 200 W SGMAV-02 E4HC


3000 r/min
400 W SGM7A-04 E4HC 400 W SGMAV-04 E4HC

Sizing
600 W SGM7A-06 E4HC 200 W SGMJV-02 E4HC
3000 r/min
750 W 3000 r/min SGM7A-08 G5LC 400 W SGMJV-04 E4HC
1000 W SGM7A-10 G5LC
1500 W SGM7A-15 J3YC
2000 W SGM7A-20 J3YC
300 W SGM7G-03 H2KC
450 W SGM7G-05 H2KC
850 W 1500 r/min SGM7G-09 K3YC
1300 W SGM7G-13 K3YC
1800 W SGM7G-20 K3YC
200 W SGM7J-02 E4HC
400 W SGM7J-04 E4HC
3000 r/min
600 W SGM7J-06 E4HC
750 W SGM7J-08 G5LC
200 W SGM7P-02 G2HC
400 W 3000 r/min SGM7P-04 G2HC
750 W SGM7P-08 K2LC

3. Fuji Electric FA Components & Systems 4. Panasonic


MINAS A5 Series servo motors

Motor capacity Rated speed Model no. Mount code Motor capacity Rated speed Model no. Mount code

200 W GYC201 G2HC 200 W MSMD02 E3GC


400 W GYC401 G2HC 400 W 3000 r/min MSMD04 E3HC
750 W GYC751 J2KC 750 W MSMD08 G4LC
3000 r/min
1000 W GYC102 K3YC 400 W MSME04 E3HC
3000 r/min
1500 W GYC152 K3YC 750 W MSME08 G4LC
2000 W GYC202 K3YC 1000 W MDME10 J5LC
200 W GYS201 E4HC 1500 W 2000 r/min MDME15 J5LC
375 W GYS371 E4HC 2000 W MDME20 J5LC
3000 r/min
400 W GYS401 E4HC
750 W GYS751 G5KC
500 W GYA501 K3YC
1500 r/min
1500 W GYA152 K4PC

5. Tamagawa Seiki 6. Keyence


TBL-i II Series servo motors

Motor capacity Rated speed Model no. Mount code Motor capacity Rated speed Model no. Mount code

200 W TS4607 E4HC 200 W MV-M020 E4HC


3000 r/min 3000 r/min
400 W TS4609 E4HC 400 W MV-M040 E4HC
200 W TS4611 G2HC 200 W SV-M020 E4HC
400 W TS4612 G2HC 400 W 3000 r/min SV-M040 E4HC
3000 r/min
600 W TS4613 G5LC 750 W SV-M075 G5LC
750 W TS4614 G5LC 200 W SV-B020 E4HC
400 W 3000 r/min SV-B040 E4HC
750 W SV-B075 G5LC

12
Sizing

Determining the moment of inertia

1. Moment of inertia of the rotating body


Moment of inertia calculation GD2 calculation
Moving body
SI units (gravitational units)
When the center of movement is the shaft

1 2 2 1 2
I= Mr GD = WD
2 2
M(kg) W(kgf) (kg•m2) (kgf•m2)

1
I= M (r 21 + r 22 ) 2 1 2 2
2 GD = W (D + d )
2
(kg•m2) (kgf•m2)
M(kg) W(kgf)

1 2 2 2 1 2 2
I= M (A + L ) GD = W (A + L )
12 3

M(kg) W(kgf)
(kg•m2) (kgf•m2)
When the center of movement is not the shaft

r 2
I=M ( 2
+R
2
) GD = W
2
( 12 D +4R )
2 2

M(kg) W(kgf) (kg•m2) (kgf•m2)

M A 2 +L 2 A 2 +L 2
I=
4 ( 3
+4R
2
) GD = W
2
( 3
+4R
2
)
M(kg) W(kgf) (kg•m2) (kgf•m2)

M 2 2 2 1 2 2
I= (A +4L ) GD = W(A +4L )
12 3
M(kg) W(kgf)
(kg•m2) (kgf•m2)

2. Equivalent moment of inertia of a body moving in parallel


V(m/min)
Chain M 2 (kg) Workpiece M1 (kg)
2
W2 (kgf) W1 (kgf)
M 3 r21 + M 4 r 2 2 W 3 D 21 + W 4 D 22
I = M 1 r 21 + M 2 r 21 + GD = W 1D 21 + W 2 D 21 +
Drive D1 Driven 2 2
r1= (m)

sprocket 2 sprocket
1

2
(m

(m

M 3 (kg) D2 M 4 (kg)
)

W3 (kgf) r 2=
2
(m) W4 (kgf) (kg•m2) (kgf•m2)

2 2
V(m/min) 1 V V
Table M 2 (kg)
W2 (kgf)
Workpiece M1 (kg)
W1 (kgf)
I=
4
(M + M ) × πn
1 2
( ) 2
GD =(W + W ) × πn
1 2
( )
Screw (kg•m2) (kgf•m2)
n: Motor speed (r/min) in relation to V n: Number of motor rotations in relation to
V (r/min)

M1 (kg)
W1 (kgf) 1 2 2 2 1 2 2
I= M 1 r + M2 r GD = W 1 D + W2 D
2 2
D(m) D
r= (m)
2
M 2 (kg) (kg•m2) (kgf•m2)
W2 (kgf)

13
Hypoid Gear Head

Hypoid Gear Head


HMTK
HMTK Type

Contents
Models ······························································ Page 15

Capacity Table ·················································· Page 15

Dimensions ······················································· Page 16

Motor Mount Dimensions·································· Page 17

14
Hypoid Gear Head HMTK Type

 Models
Hollow output shaft
HMTK 0220 H 30 K – □□□ C
Gear head type
Size Mount code
Mounting style (H: hollow output shaft) No code: No option
Reduction ratio K: with Power Lock
(Only available for
standard bore of
hollow shaft)
Solid output shaft
HMTK 0428 U 30 S – □□□ C
Gear head type
Size Mount code
Mounting style (U: face mount)
Reduction ratio Shaft arrangement
(S: single shaft, T: double shaft)
[Mounting style]
Mounting style and shaft arrangement
 H : Hollow shaft
 U S : Face mount, single output shaft
 U T : Face mount, double output shaft
 L : Foot mount (contact us)

[Output shaft rotating direction]


 As seen from the surface of the through-hole side with rotations made to the
 right when facing the input shaft
H U S U T
 2-stage: Rotations to the left  
 3-stage: Rotations to the right

 Capacity Table
Rated torque of the output shaft N·m Allowable Rated torque of the output shaft N·m Allowable
Reduction Reduction Rated Reduction Reduction Rated
Size Input speed r/min radial load on Size Input speed r/min radial load on
ratio stages input ratio stages input
3000 2000 1500 output shaft N 3000 2000 1500 output shaft N
5 2.8 4.2 5.6 588 5 20.6 30.9 41.2 2058
10 5.4 8.1 10.8 980 10 41.7 62.5 83.3 2842
15 2 8.4 12.5 16.7 1078 15 62.0 93 124 3234
2
20 11.3 16.9 22.5 1176 20 83 125 166 3626
HMTK0220H
25 13.7 20.6 27.4 1274 HMTK1545H 25 104 156 208 4018
HMTK0222U
30 15.7 23.6 31.4 1421 HMTK1542U 30 125 187 249 4508
40 21.1 31.6 42.1 1617 40 1.5 159 238 317 5292
3 0.2
50 26.5 39.7 52.9 1862 50 kW 198 297 396 6076
kW 3
60 31.9 47.8 63.7 2009 60 238 356 475 6272
80 42.2 63.2 84.3 2254 80 317 476 634 6272
100 53.0 79.5 106 2548 100 396 594 792 9800
HMTK0230H 120 3 63.0 94.5 126 2793 HMTK1555H 120 476 713 951 9800
HMTK0228U 3
160 84.5 127 169 3332 HMTK1550U 160 588 882 1176 9800
200 84.5 127 169 3332 200 588 882 1176 9800
5 5.4 8.1 10.8 931 5 30.4 45.6 60.8 3038
10 11.3 16.9 22.5 1568 10  60.8 91.5 122 3822
2
15 16.7 25.0 33.3 1715 15 91 137 182 4214
2
HMTK0430H 20 22.1 33.1 44.1 1862 20 122 183 244 4606
HMTK0428U HMTK2245H
25 28.0 41.9 55.9 2009 25 145 218 290 4998
HMTK2242U
30 33.3 50.0 66.6 2205 30 2.2 174 262 349 5390
40 3 0.4 42.2 63.2 84.3 2450 40 3 kW 232 349 465 5782
50 kW 53.0 79.5 106 2793 50 290 436 581 6076
60 63.0 94.5 126 3038 60 348 523 697 6272
80 84.5 127 169 3479 80 465 698 930 9800
HMTK0435H HMTK2255H
100 3 106 159 212 3920 100 3 534 801 1068 9800
HMTK0438U HMTK2250U
120 127 191 254 4410 120 588 882 1176 9800
160 169 254 338 4410
200 187 281 374 (1) Reduction ratios other than that shown below are actual reduction ratios.
4410
5 10.3 15.5 20.6 1519 For the 2245H- and 2242U-size reducers, the actual reduction ratio of
10 21.1 31.6 42.1 2205 reduction ratio 1/50 will be 7/345.
15 31.4 47.0 62.7 2401 (2) Contact us for details on rated inputs that are less than the input speed
2
HMTK0735H 20 41.7 62.5 83.3 2646 1500 r/min.
HMTK0738U 25 52.0 78.0 104 2891 (3) For details on the moment of inertia on input shaft and backlash, see
30 62.5 93.8 125 3136 pages 29 and 30.
40 3 0.75 79.5 119 159 3626
50 kW 99.0 149 198 4116 Maximum input speed
60 119 178 238 4508
80 159 238 317 5390
HMTK0745H 100 198 297 396 6272 Size HMTK02 to 22
3
HMTK0742U 120 238 356 475 6272
160 311 466 621 6272 r/min 3000
200 311 466 621 6272

15
 Dimensions

AD A H K
B L I L
C D J

φN(h7)
D
E

φM
F
D
4G Bolt through hole

Hypoid Gear Head


Opposite side: G1 H: Hollow output shaft

HMTK
X
Hollow shaft details O L I L
P P J Y
O Z2
Q Q
φS

P R P R U

φN(h7)
Q Q
φT

φT
φS

R R U
φW(H8) Z1(h6)
φT

φT

φW(H8)
U: Face mount

Unit: mm

Reduction
Size ratio A B C D E F G G1 H I J K L

0220H/0222U 5 ~ 60 143 48 70 38 2 96 M6 M8-38L 93 85 62 8 6


0230H/0228U 80 ~ 200 166 59 88 47 10 118 M8 M10-34L 116.7 106.5 62 10.3 7
0430H/0428U 5 ~ 50 170.5 59 88 47 10 118 M8 M10-34L 116.7 106.5 62 10.3 7
0435H/0438U 60 ~ 200 200.5 70 106 58 12 140 M10 M12-46L 143 133 75 10 7
0735H/0738U 5 ~ 50 200 70 106 58 12 140 M10 M12-46L 143 133 75 10 7
0745H/0742U 60 ~ 200 237 89 123 73 16 178 M12 M16-44L 159.7 149.5 84.5 10.3 7
1545H/1542U 5 ~ 80 254.5 89 123 73 16 178 M12 M16-44L 159.7 149.5 84.5 10.3 7
1555H/1550U 100 ~ 200 368.5 130 182 105 23 260 M16 M20-52L 190 176 104 14 10
2245H/2242U 5 ~ 60 254.5 89 123 73 16 178 M12 M16-44L 159.7 149.5 84.5 10.3 7
2255H/2250U 80 ~ 100 368.5 130 182 105 23 260 M16 M20-52L 190 176 104 14 10

Reduction
Size ratio M N O P Q R S T U V W X Y Z1 Z2

0220H/0222U 5 ~ 60 32 70 101 36 15 1.15 20.1 21 6 22.8 20 44 36 22 6×6-32L


0230H/0228U 80 ~ 200 45 90 127 45 20 1.35 30.1 31.4 8 33.3 30 61 42 28 8×7-37L
0430H/0428U 5 ~ 50 45 90 127 45 20 1.35 30.1 31.4 8 33.3 30 61 42 28 8×7-37L
0435H/0438U 60 ~ 200 50 90 153 52 23 1.65 35.1 37.0 10 38.3 35 73.5 58 38 10×9-50L
0735H/0738U 5 ~ 50 50 90 153 52 23 1.65 35.1 37.0 10 38.3 35 73.5 58 38 10×9-50L
0745H/0742U 60 ~ 200 60 90 170 67 30 1.90 45.1 47.5 14 48.8 45 85 66 42 12×8-60L
1545H/1542U 5 ~ 80 60 90 170 67 30 1.90 45.1 47.5 14 48.8 45 85 66 42 12×8-60L
1555H/1550U 100 ~ 200 75 140 204 82 37 2.20 55.1 58.0 16 59.3 55 107 82 50 14×9-75L
2245H/2242U 5 ~ 60 60 90 170 67 30 1.90 45.1 47.5 14 48.8 45 85 66 42 12×8-60L
2255H/2250U 80 ~ 100 75 140 204 82 37 2.20 55.1 58.0 16 59.3 55 107 82 50 14×9-75L
Note) Four tap holes are present on the mounting surface side of the case. The prepared tap holes are through holes.
Note) Mounting style L: The foot mount of solid output shafts is supported by attaching the L feet for the hypoid motor foot mount to mounting style U.
Contact us for details.

16
Hypoid Gear Head HMTK Type

 Motor Mount Dimensions


AD

ML
MA
φ11

φMS
MB
MD

MC MT

Unit: mm
Motor mount dimensions
Size Mount code
AD MA MB MC MD ML(min) MS MT
HMTK0220H E4DC φ8
50 □60 φ50G7 M5 12 deep (PCD70) 5 30
(25) M4
HMTK0222U E4HC φ14
E4DC φ8
HMTK0230H E4EC □60 φ50G7 M5 12 deep (PCD70) 5 30
(25) φ9 M4
54
HMTK0228U E4HC φ14
G2HC □80 φ70G7 M6 10 deep(PCD90) 5 30
(25) φ14 M4
E4HC □60 φ50G7 M5 12 deep(PCD70) 5 30
(25) φ14 M4
HMTK04 54
G2HC □80 φ70G7 M6 10 deep(PCD90) 5 30
(25) φ14 M4
G5KC φ16
□80 φ70G7 M6 15 deep(PCD90) 5 40
(30) M5
G5LC φ19
63
HMTK07 K2KC φ16
□130 φ110G7 M8 13 deep(PCD145) 5 40
(30) M5
K2LC φ19
K3YC 81 □130 φ110G7 M8 16 deep(PCD145) 8 58
(40) φ24 M5
K3LC φ19
HMTK15 K3MC 77 □130 φ110G7 M8 16 deep(PCD145) 8 58
(40) φ22 M5
K3YC φ24
L1PC φ28
HMTK22 121 □180 φ114.3G7 M12 16 deep(PCD200) 8 80
(55) M6
L1RC φ35

Note) For details on the support of the servo motors of various companies, see pages 9 and 10.
Note) Contact us for details on servo motors that have dimensions other than those listed above.
For details, use the sizing inquiry form on page 38 to contact us.

17
Helical Gear Head
GMTK Type

Helical Gear Head


GMTK

Contents
Models ······························································ Page 19

Capacity Table ·················································· Page 19

Dimensions ······················································· Page 20

Motor Mount Dimensions·································· Page 21

18
Helical Gear Head GMTK Type

 Models
Foot mount
GMTK 0428 L 30 – □□□ C
Gear head type
Size
Mounting style (L: foot mount)
Reduction ratio Mount code

Face mount, flange installation


GMTK 0428 U 30 – □□□ C
Gear head type
Size
Mounting style (U: face mount)
Reduction ratio Mount code

Mounting style [Mounting style]


L : Foot mount
U : Face mount
F : Flange mount

[Output shaft rotating direction]


2-stage: The same direction as the input
Foot mount Face mount Flange mount
3-stage: The opposite direction to the input
L U F

 Capacity Table
Rated torque of the output shaft N•m Allowable Rated torque of the output shaft N•m Allowable
Nominal reduction ratio Reduction Rated Nominal reduction ratio Reduction Rated
Size Input speed r/min radial Size Input speed r/min radial
(actual reduction ratio) stages input load (actual reduction ratio) stages input load
3000 2000 1500 N 3000 2000 1500 N
5(      )
287 / 1444 2.9 4.3 5.7 431 100(      )
57 / 5488 220 329 439 7301
10(      )
140 / 1369 5.9 8.9 11.8 686 GMTK 120(      )
2 / 245 0.75 264 395 527 8242
GMTK 0742L/F 3
15(      )
5 / 74 8.8 13.2 17.6 902 165(      )
39 / 6272 kW 362 543 724 9800
0218L/U
20(      )
28 / 555 2 11.3 16.9 22.5 1098 200(      )
99 / 19600 368 551 735  9800
25(      )
70 / 1739 14.2 21.3 28.4 1264 5(      )
1/ 5 22.7 34.0 45.3 1666
30(      )
28 / 825 17.2 25.7 34.3 1431 10(      )
1 / 10 45.6 68.3 91.1 2548
GMTK 2
GMTK 40(      )
33 / 1288 0.2 23.1 34.6 46.1 1735 20(      )
13 / 255 90.5 136 181 4047
1538L/U
0224L/U 50(      )
27 / 1334 kW 28.4 42.6 56.8 2009 25(      )
11 / 265 1.5 113 170 226 4694
60(      )
12 / 713 34.3 51.5 68.6 2274 30(      )
1 / 30 kW 136 204 272 5302
75(      )
7 / 506 43.1 64.7 86.2 2636 40(      )
91 / 3572 176 263 351 6292
GMTK
100(      )
200 / 19557 3 57.5 86.3 115 3195 60(      )
1547 / 95128 3 264 395 527 8242
1542L/F
GMTK 120(      )
170 / 20511 68.5 103 137 3606 75(      )
1365 / 99452 330 494 659 9565
0228L/U 165(      )
140 / 22419 94.5 142 189 4459 5(      )
1/ 5 33.3 50.0 66.6 2078
200(      )
40 / 7791 109 164 218 4822 GMTK 10(      )
77 / 760 2.2 66.6 99.8 133 3293
2
5(      )
20 / 99 6.1 9.1 12.1 686 2242L/F 20(      )
91 / 1880 kW 133 200 266 5223
10(      )
16 / 165 12.3 18.4 24.5 1098 30(      )
7 / 204 199 299 399 6850
GMTK
15(      )
24 / 363
2 18.2 27.2 36.3 1431
0424L/U (1)Contact us for details on rated inputs that are less than or equal to the input
20(      )
80 / 1551 24.0 36.0 48.0 1735
25(      )
4 / 99 30.4 45.6 60.8 2009 speed 1500 r/min.
30(      )
8 / 247 36.3 54.4 72.5 2274 (2)For details on the moment of inertia on input shaft and backlash, see pages
29 and 30.
40(      )
77 / 3120 0.4 47.1 70.6 94.1 2754
GMTK Note) Keyed/flatted servo motors that exceed the values listed above can also
50(      )
11 / 560 kW 59.0 88.5 118 3195
0428L/U be available by the Gear Motor TA Series with an adapter.
60(      )
1 / 60 70.0 105 140 3606
For details, use the sizing inquiry form on page 38 to contact us.
75(      )
77 / 5640 87.5 131 175 4185
3
100(      )
147 / 14927 117 176 234 5076
GMTK 120(      )
133 / 15576 141 211 281 5733
0438L/U 165(      )
105 / 16874 182 273 364 6664
200(      )
91 / 17523 195 292 389 6684
5(      )
49 / 248 11.3 17.0 22.6 1049
10(      )
63 / 640 22.6 33.8 45.1 1666
GMTK
15(      )
49 / 720 33.8 50.7 67.6 2176
0728L/U 2
20(      )
77 / 1536 45.6 68.3 91.1 2636
25(      )
63 / 1600 0.75 57.0 85.5 114 3058
30(      )
21 / 638 kW 68.0 102 136 3459 Maximum input speed
40(      )
63 / 2560 87.5 131 175 4185
GMTK
50(      )
7 / 344 110 165 220 4861 Size GMTK02 to 22
0738L/U 3
60(      )
147 / 8832 132 198 264 5488
75(      )
9 / 672 150 225 300 5792 r/min 3000

19
 Dimensions, GMTK L Type
AD A
Output shaft dimensions
B P(TAP) 
C Q(DEEP)

R
J

H
I

φT(h6)
K
4-φO
S
D E F L L
G M
N

Unit: mm Unit: mm

Reduction Reduction
Size A B C D E F G H I J K L M N O Size P Q R S T
ratio ratio
5 126 28 25 16 98 57 130 135 90 18 12 30 126 150 11 5 M6 16 6 6 18
0218L 0218U/L
10 ~ 25 105 28 25 12 87 49 111 130 85 15 10 31 118 140 9 10 ~ 25 M6 16 6 6 18
0224L 30 ~ 75 135 36 32 16 98 66 130 135 90 18 12 30 126 150 11 0224U/L 30 ~ 75 M6 16 8 7 24
0228L 100 ~ 200 161 42 37 16 116 78 148 159 105 23 15 35 150 180 12 0228U/L 100 ~ 200 M8 20 8 7 28
0424L 5 ~ 25 146 36 32 16 98 66 130 135 90 18 12 30 126 150 11 0424U/L 5 ~ 25 M6 16 8 7 24
0428L 30 ~ 75 176 42 37 16 116 78 148 159 105 23 15 35 150 180 12 0428U/L 30 ~ 75 M8 20 8 7 28

Helical Gear Head


0438L 100 ~ 200 216 58 50 17 140 98 174 199 130 27 20 41 186 220 15 0438U/L 100 ~ 200 M10 25 10 8 38

GMTK
0728L 5 ~ 25 188 42 37 16 116 78 148 159 105 23 15 35 150 180 12 0728U/L 5 ~ 25 M8 20 8 7 28
0738L 30 ~ 75 231 58 50 17 140 98 174 199 130 27 20 41 186 220 15 0738U/L 30 ~ 75 M10 25 10 8 38
0742L 100 ~ 200 260 66 60 25 150 96 200 230 150 33 22 60 210 260 18 0742F/L 100 ~ 200 M10 25 12 8 42
1538L 5 ~ 30 249 58 50 17 140 98 174 199 130 27 20 41 186 220 15 1538U/L 5 ~ 30 M10 25 10 8 38
1542L 40 ~ 75 268 66 60 25 150 96 200 230 150 33 22 60 210 260 18 1542F/L 40 ~ 75 M10 25 12 8 42
2242L 5 ~ 30 238 66 60 25 150 96 200 230 150 33 22 60 210 260 18 2242F/L 5 ~ 30 M10 25 12 8 42

 Dimensions, GMTK U (F) Type


AD A
B I
AD A I C D
B
D E E
F
φH(h7)

F
(h7)

I
G
G
I

φH

J
K
)K D)
D PC L
PC L (

U type F type
Unit: mm
Reduction
Size A B C D E F G H I J K L
ratio
5 126 50 – 10 28 25 18 105 φ128 – 130 4-M10-32L
0218U
10 ~ 25 105 46 – 8 28 25 15 90 φ109 – 110 4-M8-24L
0224U 30 ~ 75 135 59 – 10 36 32 18 105 φ128 – 130 4-M10-32L
0228U 100 ~ 200 161 67 – 10 42 37 23 125 φ157 – 150 4-M12-38L
0424U 5 ~ 25 146 59 – 10 36 32 18 105 φ128 – 130 4-M10-32L
0428U 30 ~ 75 176 67 – 10 42 37 23 125 φ157 – 150 4-M12-38L
0438U 100 ~ 200 216 87 – 12 58 50 27 155 φ191 – 195 4-M16-34L
0728U 5 ~ 25 188 67 – 10 42 37 23 125 φ157 – 150 4-M12-38L
0738U 30 ~ 75 231 87 – 12 58 50 27 155 φ191 – 195 4-M16-34L
0742F 100 ~ 200 260 98 18 10 66 60 33 230 □255 146 310 4-φ18
1538U 5 ~ 30 249 87 – 12 58 50 27 155 φ191 – 195 4-M16-34L
1542F 40 ~ 75 268 98 18 10 66 60 33 230 □255 146 310 4-φ18
2242F 5 ~ 30 238 98 18 10 66 60 33 230 □255 146 310 4-φ18

20
Helical Gear Head GMTK Type

 Motor Mount Dimensions


AD

ML
MA
φ11

φMS
MB
MD

MC MT

Unit: mm
Motor mount dimensions
Size Mount code
AD MA MB MC MD ML(min) MS MT
E4DC φ8
E4EC □60 φ50G7 M5 12 deep (PCD70) 5 30
(25) φ9 M4
GMTK02 65
E4HC φ14
G2HC □80 φ70G7 M6 10 deep(PCD90) 5 30
(25) φ14 M4
E4HC □60 φ50G7 M5 12 deep(PCD70) 5 30
(25) φ14 M4
GMTK04 54
G2HC □80 φ70G7 M6 10 deep(PCD90) 5 30
(25) φ14 M4
G5KC φ16
□80 φ70G7 M6 15 deep(PCD90) 5 40
(30) M5
G5LC φ19
63
GMTK07 K2KC φ16
□130 φ110G7 M8 13 deep(PCD145) 5 40
(30) M5
K2LC φ19
K3YC 81 □130 φ110G7 M8 16 deep(PCD145) 8 58
(40) φ24 M5
K3LC φ19
GMTK15 K3MC 77 □130 φ110G7 M8 16 deep(PCD145) 8 58
(40) φ22 M5
K3YC φ24
L1PC φ28
GMTK22 121 □180 φ114.3G7 M12 16 deep(PCD200) 8 80
(55) M6
L1RC φ35

Note) For details on the support of the servo motors of various companies, see pages 9 and 10.
Note) Contact us for details on servo motors that have dimensions other than those listed above.
For details, use the sizing inquiry form on page 38 to contact us.

21
Worm Gear Head
SWJMK/SWMK Type
EWJMK/EWMK Type

Contents Worm Gear Head

SWJMK/SWMK Type
Models ······························································ Page 23
Capacity Table ·················································· Page 23
Dimensions ······················································· Page 24
EWJMK/EWMK Type
Models ······························································ Page 25
Capacity Table ······································ Pages 25 and 26
Dimensions ······················································· Page 26
22
Worm Gear Head SWJMK/SWMK Type

 Models
Hollow output shaft

SWMK 80 T 30 LF – □□□ C
Gear head type Size Mounting position
For the shaft
35,42,50 E arrangement,
SWJMK
63,70 see the
Reduction ratio following table. Mount code
T
30:1/30
SWMK 80,100 B
V

 Capacity Table
Allowable torque on output shaft N•m Allowable radial load N Allowable axial load N Allowable input kW
Mounting Reduction ratio Size : 35 s42s50s63
Size Input speed r/min Input speed r/min Input speed r/min Input speed r/min
position (actual reduction ratio) Mounting position: E
3000 2000 1500 3000 2000 1500 3000 2000 1500 3000 2000 1500
10 12.2 15.7 19.2 1335 1504 1648 2457 2876 3249 0.44 0.38 0.35
15 13.9 17.7 21.6 1545 1745 1917 3015 3544 4020 0.35 0.30 0.27
20 14.5 18.4 22.3 1713 1939 2134 3478 4100 4141 0.28 0.25 0.23
25 15.5 19.6 23.8 1853 2098 2310 3862 4141 4141 0.25 0.22 0.20
SWJMK35 E
30 15.4 19.4 23.5 1987 2253 2391 4141 4141 4141 0.22 0.19 0.17
40 15.6 19.5 23.6 2201 2391 2391 4141 4141 4141 0.18 0.16 0.15
50 16.4 20.5 24.8 2379 2391 2391 4141 4141 4141 0.16 0.14 0.13
DF
60 16.2 20.3 24.4 2391 2391 2391 4141 4141 4141 0.14 0.13 0.12
10 18.2 23.3 28.5 1530 1723 1889 2819 3297 3724 0.65 0.57 0.51
15 20.9 26.6 32.3 1770 1997 2194 3458 4063 4607 0.52 0.45 0.41
Size : 70
20 21.9 27.7 33.5 1969 2227 2452 4002 4716 5363 0.42 0.37 0.33
25 23.4 29.6 35.8 2129 2410 2654 4443 5242 5733 0.37 0.33 0.30 Mounting position: E
SWJMK42 E
30 23.3 29.2 35.2 2278 2583 2848 4866 5733 5733 0.32 0.28 0.26
40 23.6 29.5 35.5 2529 2871 3171 5581 5733 5733 0.26 0.23 0.21
50 25.0 31.2 37.4 2734 3104 3429 5733 5733 5733 0.24 0.21 0.19
60 26.0 32.4 38.9 2914 3311 3658 5733 5733 5733 0.21 0.19 0.18
10 31.1 40.1 49.2 2048 2299 2514 3370 3923 4413 1.09 0.96 0.86
15 35.3 45.1 54.9 2375 2677 2937 4187 4909 5556 0.86 0.75 0.67 LF RF
20 39.7 50.5 61.4 2622 2958 3248 4801 5638 6391 0.74 0.65 0.58
25 42.3 53.6 64.9 2839 3207 3525 5355 6301 7153 0.65 0.57 0.51
SWJMK50 E
30 40.1 50.4 60.7 3057 3462 3815 5926 6994 7546 0.54 0.47 0.43 Size : 80 to 100
40 44.0 55.2 66.4 3377 3826 4218 6761 7546 7546 0.46 0.41 0.37
Mounting position: T
50 45.9 57.4 69.0 3655 4144 4572 7503 7546 7546 0.41 0.36 0.33
60 47.2 58.9 68.5 3900 4424 4901 7546 7546 7546 0.36 0.32 0.29
10 55.0 71.3 87.2 2193 2441 2652 3227 3714 4140 1.92 1.69 1.52
15 62.8 80.5 97.7 2552 2856 3117 4072 4739 5332 1.51 1.32 1.18
20 69.3 88.1 107 2829 3174 3471 4721 5516 6227 1.28 1.12 1.00
25 76.0 96.3 116 3054 3430 3753 5249 6143 6943 1.15 1.00 0.90
SWJMK63 E
30 71.9 90.5 109 3306 3726 4091 5863 6892 7823 0.95 0.83 0.74 LF RF
40 76.9 96.4 115 3666 4139 4550 6732 7928 8281 0.80 0.70 0.63 Mounting position: B
50 83.1 104 124 3960 4474 4920 7457 8281 8281 0.72 0.63 0.57
60 87.5 109 129 4223 4773 5258 8112 8281 8281 0.65 0.58 0.52
10 86.8 113 138 2319 2564 2768 4144 4738 5252 3.03 2.66 2.40
15 99.2 127 154 2722 3033 3298 5284 6123 6869 2.38 2.08 1.86
20 112 142 172 3016 3369 3671 6109 7109 7999 2.05 1.79 1.60
25 121 154 186 3266 3655 3988 6825 7962 8977 1.83 1.59 1.43
SWJMK70 E LF RF
30 114 143 172 3560 4002 4387 7681 9010 10214 1.49 1.30 1.17
40 125 156 187 3943 4441 4872 8804 10346 11613 1.28 1.12 1.01 Mounting position: V
50 124 155 184 4313 4869 5356 9864 11613 11613 1.06 0.93 0.84
60 118 147 174 4662 5271 5815 10860 11613 11613 0.87 0.77 0.69
10 215 271 323 3160 3457 3705 4387 4926 5389 7.44 6.33 5.55
15 232 293 350 3838 4236 4576 6120 7011 7799 5.51 4.72 4.16
T 20 238 292 358 4385 4909 5282 7438 8676 9626 4.34 3.63 3.30
25 240 297 360 4853 5433 5893 8553 9979 11180 3.56 3.02 2.72 LF
SWMK80 B
30 241 303 362 5245 5856 6386 9609 11198 12633 3.09 2.69 2.40
V 40 239 293 358 5940 6693 7285 11289 13274 14955 2.40 2.05 1.88
50 232 287 347 6548 7382 8079 12757 15008 15970 1.93 1.67 1.53
60 220 274 326 7106 8020 8817 14100 16170 16054 1.57 1.38 1.25
10 − 443 521 − 4290 4617 − 5647 6214 − 10.26 8.85
15 − 481 569 − 5325 5762 − 8319 9271 − 7.64 6.65 RF
T 20 − 494 586 − 6149 6676 − 10377 11632 − 6.04 5.30
25 − 495 591 − 6856 7455 − 12037 13522 − 4.94 4.37
SWMK100 B
30 − 499 592 − 7441 8122 − 13611 15368 − 4.31 3.81
V 40 − 495 588 − 8467 9265 − 16138 18273 − 3.36 3.00
50 − 478 571 − 9385 10285 − 18327 20783 − 2.70 2.42
60 − 454 542 − 10215 11219 − 20324 21560 − 2.20 1.99
(1) The maximum input speed is 3,000 r/min for the SWJMK35 to SWJMK70 and SWMK80 and is 2,000 r/min for the SWMK100.
(2) The allowable torque on output shaft for the SWJMK70, SWMK80, and SWMK100 are values during intermittent operation. Use the product with
an operating time percentage (ED percentage) of 50% and for 20 minutes or less of continuous operation.
During continuous operation, the rated thermal capacity must be considered, so use the sizing inquiry form on page 38 to contact us.
(3) It is necessary to check whether the product can be accelerated by the motor's start torque when the product starts during intermittent operation.
For the starting efficiency, use a value that is half the efficiency that can be calculated from the allowable input kW and allowable torque on output
shaft.
(4) Servo motors that exceed the values listed above can be supported by the Worm Power Drive SWM Series.
For details, use the sizing inquiry form on page 38 to contact us.
(5) For details on the moment of inertia on input shaft and backlash, see page 30.
(6) For sections indicated by , the allowable torque of the coupling connecting the servo motor and the reducer may be exceeded depending on the
used mount code.
23 For details, see the allowable coupling torque listed in the mount dimensions on page 24.
 Dimensions
K G K MG
M L M J F E F L M Pressure vent H MF
B2

C

(h8)

(h8)

C
(H7)

P

P
B1

B
O

N
A


O
φME

A
B2

D
H MF
J
Oil gauge Drain plug
(opposite side)

SWJMK35E, 42E SWJMK50E, SWJMK63E, SWJMK70E, SWMK80, SWMK100

Unit: mm

Size A B B1 B2 C D E F G H J K L M N O P Q R

35 35 115 96 9.5 45 44 71 9.5 90 46 Through-hole for 4-M8 bolts 70 65 2.5 – 72 30 2.5 –


42 42 133 111 11 52 54 88 11 110 56 Through-hole for 4-M10 bolts 80 71 4.5 – 84 40 4.5 –
SWJMK 50 50 180 – – 72 – – – – 74 4-M8-16L (PCD120) 112 56 56 138 100 45 5 2
63 63 220 – – 87 – – – – 90 4-M10-18L (PCD145) 132 66 66 165 120 48 5 2
70 70 240 – – 92 – – – – 112 6-M8-15L (PCD157) 135 65 70 177 137 58 5 5
80 80 257 – – 105 – – – – 119 6-M10-20L (PCD180) 152 74 78 200 160 70 6 4
SWMK
100 100 296 – – 120 – – – – 140 6-M10-20L (PCD205) 177 87 90 230 185 80 7 3
Note) The above diagrams show the dimensions for mounting position B. For mounting positions T and V, the positions of the pressure vent and oil gauge are
different from those shown in the above diagrams.
Sizes 35, 42, 50, 63, and 70 can be installed in any position (mounting position E) and do not have a pressure vent or oil gauge.
Sizes 35, 42, 50, and 63 are double faced flange types.
Unit: mm

SWJMK/SWMK
Worm Gear Head
Hollow shaft details Size S T U V1 V2 W X Y Z
U
(Js9)
20
Z

35 22.8 6 25 20 − − − 21
42 25 28.3 8 28 24 − − − 26
φP
φY

φY
φP
T

φ SWJMK 50 30 33.3 8 35 38 1.35 5 31.4 31


S(
X W W X H8 63 35 38.3 10 40 48 1.65 6 37 36
) 70 40 43.3 12 45 40 1.95 7 42.5 41
V1 V2 V1
80 50 53.8 14 50 48 2.2 8 53 51
SWMK
100 55 59.3 16 60 54 2.2 8 58 56

 Mount Dimensions
Unit: mm
Connection Motor mount dimensions
Mount
MF MA Size coupling
code MA MB MC MD ME MF MG ML MS MT
ML φ11 size
E4DC M5 10 deep 25 φ8
SWJMK35 NES70W □60 φ50G7 5 80 109 155 M3
E4HC (PCD70) 30 φ14
E4DC M5 10 deep 25 φ8
φMS

SWJMK42 NES70W □60 φ50G7 5 80 119 175 M3


E4HC (PCD70) 30 φ14
G2HC 30
φME

M6 10 deep φ14
MB

SWJMK50 NES250W □80 φ70G7 5 − 160 234 M4


G5LC (PCD90) 40 φ19
G2HC M6 10 deep 30 φ14
NES250W □80 φ70G7 5 − 177 267 M4
MD G5LC (PCD90) 40 φ19
K2LC M8 13 deep 40 φ19
NES800W □130 φ110G7 5 − 220 310 M6
SWJMK63 K3YC (PCD145) 55 φ24
4-MC MT L1MC 55 φ22
M12 16 deep
L1PC NES1300W □176 φ114.3G7 8 − 229 319 55 φ28 M6
(PCD200)
L1RC 79 φ35
Connection coupling size Allowable input torque on coupling N•m G2HC M6 10 deep 30 φ14
NES250W □80 φ70G7 5 − 183 295 M4
G5LC (PCD90) 40 φ19
NES70W 7 K2LC M8 13 deep 40 φ19
NES800W □130 φ110G7 5 − 226 338 M6
NES250W 25 SWJMK70 K3YC (PCD145) 55 φ24
NES800W 80 L1MC 55 φ22
M12 16 deep
NES1300W 130 L1PC NES1300W □176 φ114.3G7 8 − 235 347 55 φ28 M6
(PCD200)
L1RC 79 φ35
Note) For details on the support of the servo motors of various K2LC M8 13 deep 40 φ19
companies, see pages 11 and 12. NES800W □130 φ110G7 5 − 233 352 M6
K3YC (PCD145) 55 φ24
Note) Contact us for details on servo motors that have dimensions SWMK80 L1MC
M12 16 deep
55 φ22
other than those listed to the right. L1PC NES1300W □176 φ114.3G7 8 − 244 363 55 φ28 M6
(PCD200)
L1RC 79 φ35
Note) Use this product in combination with the servo motor to
L1MC 55 φ22
connect to such that the value "maximum torque of the servo M12 16 deep
SWMK100 L1PC NES1300W □176 φ114.3G7 8 − 262 402 55 φ28 M6
motor to connect to × 1.5" is less than or equal to the (PCD200)
L1RC 79 φ35
allowable input torque on coupling.

24
Worm Gear Head EWJMK/EWMK Type

 Models
EWMK 80 T  30   L  -   □□□ C
Gear head type Size Mounting position
35,42 E
EWJMK
50,63,70 E,V For the shaft arrangement, Mount code
Reduction ratio
EWMK 80,100 T,V 30 : 1/30 see the following table.

Mounting position: E ,T Mounting position: V

L R LR LU LD LUD RU RD RUD

 Capacity Table, EWJMK35 to EWJMK70


Allowable torque on output shaft N•m Allowable radial load N Allowable input kW
Mounting Reduction ratio
Size Input speed r/min Input speed r/min Input speed r/min
direction (actual reduction ratio)
3000 2000 1500 3000 2000 1500 3000 2000 1500
10 12.2 15.7 19.2 922 1029 1119 0.44 0.38 0.35
15 13.9 17.7 21.6 1072 1202 1311 0.35 0.30 0.27
20 14.5 18.4 22.3 1193 1341 1467 0.28 0.25 0.23
25 15.5 19.6 23.8 1292 1455 1593 0.25 0.22 0.20
EWJMK35 E
30 15.4 19.4 23.5 1392 1571 1604 0.22 0.19 0.17
40 15.6 19.5 23.6 1547 1604 1604 0.18 0.16 0.15
50 16.4 20.5 24.8 1604 1604 1604 0.16 0.14 0.13
60 16.2 20.3 24.4 1604 1604 1604 0.14 0.13 0.12
10 18.2 23.3 28.5 1289 1446 1579 0.65 0.57 0.51
15 20.9 26.6 32.3 1493 1680 1724 0.52 0.45 0.41
20 21.9 27.7 33.5 1665 1724 1724 0.42 0.37 0.33
25 23.4 29.6 35.8 1724 1724 1724 0.37 0.33 0.30
EWJMK42 E
30 23.3 29.2 35.2 1724 1724 1724 0.32 0.28 0.26
40 23.6 29.5 35.5 1724 1724 1724 0.26 0.23 0.21
50 25.0 31.2 37.4 1724 1724 1724 0.24 0.21 0.19
60 26.0 32.4 38.9 1724 1724 1724 0.21 0.19 0.18
10 62.7 78.4 90.8 1852 2047 2238 2.21 1.87 1.60
15 67.8 84.6 97.6 2215 2464 2685 1.65 1.40 1.20
20 68.2 86.2 98.1 2527 2685 2685 1.27 1.10 0.93
E
25 69.0 86.5 98.0 2685 2685 2685 1.06 0.92 0.77
EWJMK50
30 67.8 86.2 100.5 2685 2685 2685 0.91 0.81 0.70
V
40 68.4 56.2 97.9 2685 2685 2685 0.72 0.64 0.55
50 66.7 83.4 94.3 2685 2685 2685 0.59 0.52 0.45
60 63.4 78.9 89.0 2685 2685 2685 0.49 0.43 0.37
10 113 140 169 2850 3190 3481 3.96 3.32 2.59
15 122 152 182 3305 3714 4069 2.94 2.49 2.21
20 126 157 186 3658 4120 4154 2.33 1.99 1.75
E
25 127 159 186 3948 4154 4154 1.92 1.65 1.44
EWJMK63
30 126 158 188 4154 4154 4154 1.67 1.44 1.29
V
40 126 157 186 4154 4154 4154 1.30 1.14 1.02
50 122 153 179 4154 4154 4154 1.05 0.93 0.82
60 116 145 168 4154 4154 4154 0.87 0.77 0.68
10 149 182 225 3306 3698 3951 5.21 4.30 3.90
15 161 198 242 3955 4437 4785 3.87 3.23 2.92
20 166 206 248 4480 5023 5466 3.05 2.59 2.32
E
25 167 209 248 4930 5533 5674 2.51 2.16 1.91
EWJMK70
30 167 205 250 5310 5674 5674 2.18 1.86 1.70
V
40 166 206 248 5674 5674 5674 1.70 1.47 1.34
50 161 201 239 5674 5674 5674 1.38 1.21 1.09
60 153 192 226 5674 5674 5674 1.13 1.00 0.90

25
 Capacity Table, EWMK80 and EWMK100
Allowable torque on output shaft N•m Allowable radial load N Allowable input kW
Mounting Reduction ratio
Size Input speed r/min Input speed r/min Input speed r/min
direction (actual reduction ratio)
3000 2000 1500 3000 2000 1500 3000 2000 1500
10 215 271 323 7575 7575 7575 7.44 6.33 5.55
15 232 293 350 7575 7575 7575 5.51 4.72 4.16
20 238 292 358 7575 7575 7575 4.34 3.63 3.30
T 25 240 297 360 7575 7575 7575 3.56 3.02 2.72
EWMK80
V 30 241 303 362 7575 7575 7575 3.09 2.69 2.40
40 239 293 358 7575 7575 7575 2.40 2.05 1.88
50 232 287 347 7575 7575 7575 1.93 1.67 1.53
60 220 274 326 7575 7575 7575 1.57 1.38 1.25
10 − 443 521 − 11505 11505 − 10.26 8.85
15 − 481 569 − 11505 11505 − 7.64 6.65
20 − 494 586 − 11505 11505 − 6.04 5.30
T 25 − 495 591 − 11505 11505 − 4.94 4.37
EWMK100
V 30 − 499 592 − 11505 11505 − 4.31 3.81
40 − 495 588 − 11505 11505 − 3.36 3.00
50 − 478 571 − 11505 11505 − 2.70 2.42
60 − 454 542 − 11505 11505 − 2.20 1.99
(1) The maximum input speed is 3,000 r/min for the EWJMK35 to EWJMK70 and EWMK80 and is 2,000 r/min for the EWMK100.
(2) The allowable torque on output shaft for the EWJMK70, EWMK80, and EWMK100 are values during intermittent operation. Use the product with an
operating time percentage (ED percentage) of 50% and for 20 minutes or less of continuous operation.
During continuous operation, the rated thermal capacity must be considered, so use the sizing inquiry form on page 38 to contact us.
(3) It is necessary to check whether the product can be accelerated by the motor's start torque when the product starts during intermittent operation.
For the starting efficiency, use a value that is half the efficiency that can be calculated from the allowable input kW and allowable torque on output shaft.
(4) Servo motors that exceed the values listed above can be supported by the Worm Power Drive EWM Series. For details, use the sizing inquiry form on page
38 to contact us.
(5) For details on the moment of inertia on input shaft and backlash, see page 30.

EWJMK/EWMK
(6) For sections indicated by , the allowable torque of the coupling connecting the servo motor and the reducer may be exceeded depending on the used

Worm Gear Head


mount code.
For details, see the allowable coupling torque listed in the mount dimensions on page 27.

 Dimensions
N
O P MG N MG
O P H MF
H MF Pressure
B2

vent
Q
(h7)
(h7)

φME

Q
R
R
φS
φS

B1
A

A
B

T
C
U

T Oil
gauge
Y
B2

4-HOLES 4-φJ M
M L L M FOR MJ BOLTS. F E F L M F E F
K D K D

EWJMK35 and EWJMK42 EWJMK50 to EWJMK70, EWMK80, and EWMK100


*Tsubaki offers optional For details on the output shaft taps,
mounting bolts and mounting feet. See page 27. see the following diagrams.

Unit: mm

Size A B B1 B2 C D E F G H I J K L M N O P Q R S
35 35 115 96 9.5 45 90 71 9.5 90 46 44 8 65 32.5 1.5 106 34 72 36 30 18
42 42 133 111 11 52 110 80 11 110 56 54 10 71 35.5 3 125 38.5 86 44 38 22
EWJMK 50 50 198 − − 80 144 112 16 146 74 72 9 110 80 11 160 108 52 50 40 25
63 63 239 − − 98 174 136 19 177 90 87 11 126 104 11 185 122 63 60 50 30
70 70 250 − − 100 180 142 19 187 94 93 14 132 104 14 200 124 76 70 55 35
EWMK
80 80 275 − − 110 200 165 17.5 203 100 103 14 144 114 15 228 148 80 75 60 38
100 100 324 − − 124 234 194 20 237 117 120 26 166 132 17 263 170 93 90 75 45

Output shaft taps Size T U Y Z


Z

35 6 × 6 keyway − M6 12 deep −
Y 42 6 × 6 keyway − M8 16 deep −
EWJMK 50 8 × 7 keyway 11 M8 16 deep −
EWJMK35, EWJMK42, EWJMK50, Y
63 8 × 7 keyway 13 M10 20 deep −
EWJMK63, and EWJMK70 EWMK80 and EWMK100 70 10 × 8 keyway 15 M10 20 deep −
80 10 × 8 keyway 17 M8 16 deep × 2 20
EWMK
100 14 × 6 keyway 20 M10 20 deep × 2 22
26
Worm Gear Head EWJMK/EWMK Type

 Motor Mount Dimensions


MF MA
ML φ11

φMS
φME

MB
MD

4-MC MT

Unit: mm
Connection Allowable input Motor mount dimensions
Mount
Size coupling torque on coupling
code MA MB MC MD ME MF MG ML MS MT
size N•m
E4DC 25 φ8
EWJMK35 E4HC
NES70W 7 □60 φ50G7 M5 10 deep 5 80 109 155
30 φ14
M3
E4DC M5 10 deep 25 φ8
EWJMK42 E4HC
NES70W 7 □60 φ50G7
(PCD70)
5 80 119 175
30 φ14
M3
G2HC M6 10 deep 30 φ14
EWJMK50 G5LC
NES250W 25 □80 φ70G7
(PCD90)
5 85 157 231
40 φ19
M4
M6 10 deep
G5LC NES250W 25 □80 φ70G7 5 − 177 267 40 φ19 M4
(PCD90)
K2LC M8 13 deep 40 φ19
NES800W 80 □130 φ110G7 5 − 220 310 M6
EWJMK63 K3YC (PCD145) 55 φ24
L1MC 55 φ22
M12 16 deep
L1PC NES1300W 130 □176 φ114.3G7 8 − 229 319 55 φ28 M6
(PCD200)
L1RC 79 φ35
K2LC M8 13 deep 40 φ19
NES800W 80 □130 φ110G7 5 − 226 320 M6
K3YC (PCD145) 55 φ24
EWJMK70 L1MC 55 φ22
M12 16 deep
L1PC NES1300W 130 □176 φ114.3G7 8 − 235 329 55 φ28 M6
(PCD200)
L1RC 79 φ35
K2LC M8 13 deep 40 φ19
NES800W 80 □130 φ110G7 5 − 233 333 M6
K3YC (PCD145) 55 φ24
EWMK80 L1MC 55 φ22
M12 16 deep
L1PC NES1300W 130 □176 φ114.3G7 8 − 244 344 55 φ28 M6
(PCD200)
L1RC 79 φ35
L1MC 55 φ22
M12 16 deep
EWMK100 L1PC NES1300W 130 □176 φ114.3G7
(PCD200)
8 262 379 55 φ28 M6
L1RC 79 φ35
Note) For details on the support of the servo motors of various companies, see pages 11 and 12.
Note) Contact us for details on servo motors that have dimensions other than those listed above.
Note) Use this product in combination with the servo motor to connect to such that the value "maximum torque of the servo motor to connect to × 1.5" is less
than or equal to the allowable input torque on coupling.

 Mounting Bolts, EWJMK/SWJMK Type


Unit: mm
Tsubaki offers standard bolts for flange mounting,
available for separate purchase as an optional item. Model no. Applicable size Pieces Bolt size
Flange mount bolts are available in the sizes shown in the table on EWJMK35
J35-FMB
SWJMK35
4 M8 × 80
the right.
EWJMK42
Bolts are shipped with matching nuts. J42-FMB
SWJMK42
4 M10 × 90

 Mounting Feet, EWJMK Type


Tsubaki offers mounting feet available for separate purchase as an optional item. Feet can also be factory mounted to reducers as a special
order.
When shipped as an optional item, two feet are supplied complete with two sets of mounting bolts and nuts.
Unit: mm
Standard dimensions of mounting feet are shown in the table to the right.
Applicable Bolt
Model no. A B C D E F t
A 2-øC hole size size
t
2-øC hole
EWJ35-L EWJMK35 71 96 8.2 120 27.5 15 3.2 M8 × 80
F

EWJ42-L EWJMK42 88 111 10.2 135 37 23 3.2 M10 × 90


B E
D *Mounting feet have been surface treated and are supplied unpainted.

27
Technical Data

Technical Data
Contents
◎ Moment of Inertia on Input Shaft
Hypoid Gear Heads and Helical Gear Heads ···········Page 29
Worm Gear Heads ····················································Page 30

◎ Output Shaft Backlash


Hypoid Gear Heads and Helical Gear Heads ···········Page 30
Worm Gear Heads ····················································Page 30

◎ Hollow-Shaft POWER-LOCK Specifications


Hypoid Gear Heads ··················································Page 31
28
Technical Data

 Moment of Inertia on Input Shaft (Hypoid Gear Heads and Helical Gear Heads)
Hypoid gear head HMTK type Helical gear head GMTK type
Moment of inertia ×10−4 kg·m2 Moment of inertia ×10−4 kg·m2 Moment of inertia ×10−4 kg·m2
(GD2) (×10−4 kgf·m2) (GD2) (×10−4 kgf·m2) (GD2) (×10−4 kgf·m2)
Reduction Moment of inertia Reduction Moment of inertia Reduction Actual Moment of inertia
Model no. Model no. Model no.
ratio (GD2) ratio (GD2) ratio reduction ratio (GD2)
5 0.87 (3.46) 5 0.88 (3.50) 5 5.031 0.741 (2.97)
10 0.81 (3.25) 10 0.82 (3.26) 10 9.779 0.714 (2.86)
15 0.80 (3.19) 15 0.80 (3.19) GMTK0218 15 14.800 0.709 (2.84)
20 0.79 (3.17) 20 0.79 (3.17) 20 19.821 0.707 (2.83)
HMTK0220H 25 0.79 (3.15) HMTK0222U 25 0.79 (3.15) 25 24.843 0.707 (2.83)
30 0.79 (3.15) 30 0.79 (3.15) 30 29.464 0.713 (2.85)
40 0.79 (3.14) 40 0.79 (3.14) 40 39.030 0.706 (2.82)
50 0.79 (3.14) 50 0.79 (3.14) GMTK0224 50 49.407 0.706 (2.82)
60 0.78 (3.14) 60 0.78 (3.14) 60 59.417 0.705 (2.82)
80 0.73 (2.90) 80 0.73 (2.90) 75 72.286 0.705 (2.82)
100 0.72 (2.90) 100 0.72 (2.90) 100 97.785 0.709 (2.83)
HMTK0230H 120 0.72 (2.89) HMTK0228U 120 0.72 (2.89) 120 120.653 0.709 (2.83)
GMTK0228
160 0.72 (2.89) 160 0.72 (2.89) 165 160.136 0.708 (2.83)
200 0.72 (2.89) 200 0.72 (2.89) 200 194.775 0.708 (2.83)
5 1.05 (4.20) 5 1.05 (4.20) 5 4.950 0.815 (3.26)
10 0.98 (3.90) 10 0.99 (3.97) 10 10.313 0.783 (3.13)
15 0.94 (3.74) 15 0.94 (3.77) GMTK0424 15 15.125 0.770 (3.08)
20 0.92 (3.68) 20 0.92 (3.70) 20 19.388 0.766 (3.06)
HMTK0430H HMTK0428U
25 0.91 (3.64) 25 0.91 (3.65) 25 24.750 0.765 (3.06)
30 0.91 (3.63) 30 0.91 (3.63) 30 30.875 0.777 (3.11)
40 0.92 (3.66) 40 0.92 (3.67) 40 40.519 0.761 (3.04)
50 0.91 (3.65) 50 0.91 (3.65) GMTK0428 50 50.909 0.760 (3.04)
60 0.81 (3.26) 60 0.82 (3.26) 60 60.000 0.760 (3.04)
80 0.81 (3.24) 80 0.81 (3.24) 75 73.247 0.759 (3.03)
100 0.81 (3.23) 100 0.81 (3.23) 100 101.544 0.784 (3.14)
HMTK0435H* HMTK0438U*
120 0.80 (3.21) 120 0.80 (3.22) 120 117.113 0.784 (3.13)
GMTK0438
160 0.80 (3.21) 160 0.80 (3.21) 165 160.705 0.783 (3.13)
200 0.80 (3.21) 200 0.80 (3.21) 200 192.560 0.782 (3.13)
5 3.17 (12.68) 5 3.33 (13.3) 5 5.061 2.41 (9.65)
10 2.74 (11.0) 10 2.78 (11.1) 10 10.159 2.41 (9.63)
15 2.64 (10.57) 15 2.66 (10.7) GMTK0728* 15 14.694 2.36 (9.45)
20 2.60 (10.42) 20 2.61 (10.5) 20 19.948 2.34 (9.34)
HMTK0735H* HMTK0738U*
25 2.58 (10.32) 25 2.59 (10.4) 25 25.397 2.32 (9.28)
30 2.57 (10.3) 30 2.58 (10.3) 30 30.381 2.29 (9.16)
40 2.59 (10.37) 40 2.60 (10.4) 40 40.635 2.37 (9.48)
50 2.58 (10.32) 50 2.58 (10.3) GMTK0738* 50 49.143 2.37 (9.47)
60 2.32 (9.27) 60 2.32 (9.28) 60 60.082 2.36 (9.46)
80 2.31 (9.23) 80 2.31 (9.24) 75 74.667 2.36 (9.45)
100 2.30 (9.21) 100 2.30 (9.21) 100 96.281 2.44 (9.76)
HMTK0745H HMTK0742U
120 2.28 (9.12) 120 2.28 (9.12) 120 122.500 2.44 (9.76)
GMTK0742*
160 2.28 (9.11) 160 2.28 (9.11) 165 160.821 2.44 (9.75)
200 2.28 (9.11) 200 2.28 (9.11) 200 197.980 2.44 (9.74)
5 6.55 (26.2) 5 6.95 (27.8) 5 5.000 4.54 (18.2)
10 5.60 (22.4) 10 5.70 (22.8) 10 10.000 4.45 (17.8)
15 5.38 (21.5) 15 5.43 (21.7) 15 15.000 4.29 (17.2)
GMTK1538
20 5.28 (21.1) 20 5.30 (21.2) 20 19.615 4.21 (16.9)
25 5.22 (20.9) 25 5.24 (21.0) 25 24.091 4.17 (16.7)
HMTK1545H HMTK1542U
30 5.18 (20.7) 30 5.19 (20.8) 30 30.000 4.14 (16.6)
40 5.27 (21.1) 40 5.28 (21.1) 40 39.253 4.25 (17)
50 5.25 (21.0) 50 5.25 (21.0) 50 48.704 4.24 (17)
GMTK1542
60 5.22 (20.9) 60 5.22 (20.9) 60 61.492 4.24 (16.9)
80 5.21 (20.8) 80 5.21 (20.9) 75 72.859 4.23 (16.9)
100 5.77 (23.1) 100 5.80 (23.2) 5 5.000 16.3 (65.2)
120 5.69 (22.7) 120 5.69 (22.8) 10 9.870 16.0 (64.1)
HMTK1555H HMTK1550U
160 5.68 (22.7) 160 5.68 (22.7) 15 14.454 15.9 (63.5)
GMTK2242
200 5.67 (22.7) 200 5.67 (22.7) 20 20.659 15.8 (63.0)
5 17.7 (70.9) 5 18.1 (72.5) 25 25.455 15.7 (62.9)
10 16.8 (67.2) 10 16.9 (67.6) 30 29.143 15.7 (62.7)
15 16.6 (66.3) 15 16.6 (66.5)
20 16.5 (65.8) 20 16.5 (66.0)
HMTK2245H 25 16.7 (66.8) HMTK2242U 25 16.7 (66.9)
30 16.5 (66.0) 30 16.5 (66.0)
40 16.5 (65.8) 40 16.5 (65.9)
50 16.4 (65.6) 50 16.4 (65.6)
60 16.4 (65.5) 60 16.4 (65.5)
80 17.1 (68.2) 80 17.1 (68.2)
HMTK2255H 100 17.0 (68.0) HMTK2250U 100 17.0 (68.0)
120 17.0 (67.8) 120 17.0 (67.9)
Note) The moment of inertia, GD2, is a standalone value for the gear head and is converted to the moment of inertia on input shaft (motor shaft).
Regarding items indicated by the "*" symbol, for mount code "K3YC" flanges, add 1.48 × 10−4 kg·m2 (5.9 × 10−4 kgf·m2) to the values listed in the
above table.

29
 Moment of Inertia on Input Shaft (Worm Gear Heads)
Worm gear head SWJMK/SWMK type Moment of inertia ×10−4 kg·m2
(GD2) (×10−4 kgf·m2)
Size SWJMK35 SWJMK42 SWJMK50 SWJMK63 SWJMK70 SWMK80 SWMK100
Flange □ □ 60 □ 60 □ 80 □ 80 □ 130 □ 176 □ 80 □ 130 □ 176 □ 130 □ 176 □ 176
0.363 0.468 2.39 5.31 7.32 15.4 4.59 6.54 14.5 11.7 19.7 31.8
10
(1.45) (1.87) (9.56) (21.3) (29.3) (61.5) (18.4) (26.2) (58.0) (46.8) (78.6) (127)
0.350 0.432 2.32 5.15 7.16 15.2 4.29 6.25 14.2 11.1 19.0 30.2
15
(1.40) (1.73) (9.28) (20.6) (28.6) (60.8) (17.2) (25.0) (56.8) (44.3) (76.2) (121)
0.347 0.423 2.24 4.95 6.96 15.0 4.28 6.24 14.2 10.5 18.4 28.8
20
(1.39) (1.69) (8.96) (19.8) (27.8) (60.0) (17.1) (24.9) (56.8) (41.8) (73.7) (115)
Reduction ratio

0.343 0.412 2.21 4.83 6.83 14.9 3.90 5.85 13.8 10.1 18.0 27.8
25
(1.37) (1.65) (8.84) (19.3) (27.3) (59.5) (15.6) (23.4) (55.3) (40.3) (72.1) (111)
0.344 0.414 2.28 5.06 7.06 15.1 4.12 6.07 14.0 10.7 18.7 29.2
30
(1.37) (1.66) (9.12) (20.2) (28.3) (60.5) (16.5) (24.3) (56.1) (42.9) (74.7) (117)
0.343 0.413 2.22 4.90 6.90 15.0 4.19 6.14 14.1 10.3 18.2 28.2
40
(1.37) (1.65) (8.87) (19.6) (27.6) (59.8) (16.7) (24.5) (56.4) (41.0) (72.9) (113)
0.341 0.406 2.20 4.79 6.80 14.8 3.83 5.78 13.8 9.94 17.9 27.5
50
(1.36) (1.62) (8.78) (19.2) (27.2) (59.4) (15.3) (23.1) (55.0) (39.8) (71.6) (110)
0.342 0.402 2.18 4.75 6.75 14.8 3.64 5.59 13.6 9.52 17.5 26.5
60
(1.37) (1.61) (8.74) (19.0) (27.0) (59.2) (14.6) (22.4) (54.2) (38.1) (69.9) (106)
Note) The moment of inertia, GD2, is a standalone value for the gear head and is converted to the moment of inertia on input shaft (motor shaft).

Worm gear head EWJMK/EWMK type Moment of inertia ×10−4 kg·m2


(GD2) (×10−4 kgf·m2)
Size EWJMK35 EWJMK42 EWJMK50 EWJMK63 EWJMK70 EWMK80 EWMK100
Flange □ □ 60 □ 60 □ 80 □ 80 □ 130 □ 176 □ 130 □ 176 □ 130 □ 176 □ 176
3.58 4.50 3.11 5.29 7.30 15.3 9.90 18.0 11.4 19.3 31.2
10
(14.3) (18.0) (12.4) (21.2) (29.2) (61.4) (39.6) (71.8) (45.5) (77.4) (125)
3.48 4.24 3.06 5.14 7.15 15.2 9.67 17.7 10.9 18.9 29.9
15
(13.9) (17.0) (12.2) (20.6) (28.6) (60.8) (38.7) (70.9) (43.8) (75.6) (120)
3.46 4.18 2.99 4.95 6.95 15.0 9.27 17.3 10.4 18.4 28.6
20
(13.8) (16.7) (11.9) (19.8) (27.8) (60.0) (37.1) (69.3) (41.5) (73.4) (114)
Reduction ratio

3.42 4.09 2.96 4.83 6.83 14.9 9.09 17.1 10.0 18.0 27.7
25
(13.7) (16.4) (11.8) (19.3) (27.3) (59.5) (36.4) (68.6) (40.1) (72.0) (111)

Technical Data
3.43 4.12 3.03 5.06 7.06 15.1 9.53 17.6 10.7 18.6 29.2
30
(13.7) (16.5) (12.1) (20.2) (28.2) (60.4) (38.1) (70.3) (42.7) (74.6) (117)
3.43 4.12 2.97 4.90 6.90 15.0 9.20 17.2 10.2 18.2 28.2
40
(13.7) (16.5) (11.9) (19.6) (27.6) (59.8) (36.8) (69.0) (41.0) (72.8) (113)
3.40 4.05 2.95 4.79 6.80 14.8 9.04 17.1 9.93 17.9 27.4
50
(13.6) (16.2) (11.8) (19.2) (27.2) (59.4) (36.2) (68.4) (39.7) (71.6) (110)
3.41 4.01 2.94 4.75 6.75 14.8 8.96 17.0 9.51 17.5 26.5
60
(13.7) (16.0) (11.7) (19.0) (27.0) (59.2) (35.8) (68.0) (38.0) (69.9) (106)
Note) The moment of inertia, GD2, is a standalone value for the gear head and is converted to the moment of inertia on input shaft (motor shaft).

 Output Shaft Backlash


Hypoid gear head HMTK type Units: arcmin Helical gear head GMTK type Units: arcmin
Reduction Reduction
5 to 10 15 to 100 120 to 200 5 to 10 15 to 100 120 to 200
ratio ratio
Angle 60 30 20 Angle 70 40 30
These are approximate values. These values are not guaranteed. These are approximate values. These values are not guaranteed.

Worm gear head SWJMK/SWMK type Units: arcmin

Size SWJMK35 SWJMK42 SWJMK50 SWJMK63 SWJMK70 SWMK80 SWMK100


Angle 40 30 25 20 15
These are approximate values. These values are not guaranteed.

Worm gear head EWJMK/EWMK type Units: arcmin

Size EWJMK35 EWJMK42 EWJMK50 EWJMK63 EWJMK70 EWMK80 EWMK100


Angle 40 30 25 35 30 25
These are approximate values. These values are not guaranteed.

30
Technical Data

 Hollow-Shaft POWER-LOCK Type (Specification Code: K)


Hypoid gear head HMTK type

A special hollow shaft with POWER-LOCK enables keyless coupling and gives rise to further hollow shaft
functions. Mounting and unmounting are easy, and a reduced number of machinery device parts helps
save space.

HMTK 0430 H 30 K – □□□ C


Gear head type
Size
Mounting style (H: hollow output shaft) Mount code
Reduction ratio K: POWER-LOCK type

Features
● There's no need for a keyway on the driven shaft.
● Mounting and unmounting of the reducer are easy.
● There's no backlash with the driven shaft.
● A special shaft-end cover is available. (Hypoid motor: 0.2 kW to 0.4 kW, 0.75 kW, reduction ratios 1/5
to 1/50 only)

Hypoid gear head specifications

D
E φA
φC
φS

Driven shaft

POWER-LOCK Tightening torque MA


Model no. Reduction ratio φS φA φC E D B Bolt size
model number N·m (kgf·m)
1/5∼1/60 20 30 60 31 122.5 118 PL030×060SL M5×18 4.9 (0.15)
HMTK02
1/80∼1/200
30 36 72 38 160 150 PL036×072SL M6×20 11.8 (1.2)
1/5∼1/50
HMTK04
1/60∼1/200
35 44 80 44 188 178 PL044×080SL M6×20 11.8 (1.2)
1/5∼1/50
HMTK075
1/60∼1/200
45 55 100 45 210 200 PL055×100SL M6×25 11.8 (1.2)
HMTK15 1/5∼1/80

Note 1 The driven shaft to be coupled to the hypoid motor hollow shaft should have a dimensional tolerance of ϕS h6, a finish length of dimension E or
longer, and a surface roughness of 12S or less. The finished surface of the driven shaft should be located within the range indicated by E.
Note 2 For 0.2 to 0.4 kW and 1/5 to 1/50 of 0.75 kW, a special shaft-end cover is available.

31
Handling

Handling

Contents
Handling ·················································· Pages 33 to 37

Inquiry Form ····················································· Page 38

32
Handling

This section contains general information regarding the handling of the TERVO HMTK, GMTK,
SWJMK, SWMK, EWJMK, and EWMK Series. For details, see the manual supplied with the product.

 Upon receipt of your product


Check the following items upon receipt of your reducer. Contact your distributor if any defects are found or if you have any questions.
(1) Verify that the specifications on the nameplate correspond to your order. Pay special attention to the shaft arrangement and
rotational direction. Check these against the positions of the input and output shafts, oil gauge, and plugs.
(2) Make sure all accessories, such as pressure vents, are included.
(3) Visually inspect the product for damage sustained during transport.
(4) Make sure there are no loose screws or nuts.

1. Nameplate


TYPE
RATIO ②
MFG.NO
③ DRAWING No.
TSUBAKIMOTO CHAIN CO. ④
JAPAN

When contacting Tsubaki, please provide us with: (1) TYPE (the model number), (2) RATIO (the reduction ratio),
(3) MFG.NO (the manufacturer's serial number), and (4) DRAWING NO. (the drawing number).

2. Model number designation


Make sure that the model number of the unit delivered matches your order.

 Storage
If you will not use the reducer immediately upon delivery, store it by observing the following precautions.

1. Storage location
Store the product in a clean and dry indoor environment.

Do not store the product outside or in locations in which it may be exposed to humidity, dust, extreme temperature fluctuations, or corrosive gases.

2. Storage position
The product is packed and shipped in its final mounting position. Store it as delivered, in the upright position. If products with special
installation styles are stored in the wrong position or direction, the bearing grease and lubrication may mix or leak from the unit.

3. Storage period
(1) The maximum storage period is six months.
(2) Special anti-rust treatment is required for storage lasting longer than six months. Contact us for details.
(3) Anti-rust treatment for export models is special and must be done prior to export. Contact us for details.

4. Operating the product after storage


(1) Non-metallic parts like oil seals, oil gauges, and oil plugs wear out easily due to environmental conditions such as extreme
temperatures and ultraviolet rays. Before operation after a long period of storage, inspect these parts and replace them if damaged.
(2) Make sure that there is no abnormal noise, vibration, or overheating prior to starting operation. If you notice any of these
signs, contact your distributor immediately.

 Transport
(1) Exercise caution to prevent the dangerous situations arising from this product falling down or rolling over during transport. If
suspension fixtures are present, be sure to use the suspension fixtures with the reducer and ensure that the fixtures are not loose.
However, once the device is installed, avoid attaching the suspension fixtures to the device and then raising up the entire device
by the suspension fixtures. Doing so may lead to damage to the suspension fixtures and to injuries and equipment damage
arising from the product falling down or rolling over.
(2) Prior to suspending the reducer, determine its mass by checking information such as the nameplate, packaging, external diagram,
or catalog. Then, do not suspend the reducer if it meets or exceeds the rated load of the suspension fixtures. Doing so may lead to
damage to the suspension fixtures and to injuries and equipment damage arising from the product falling down or rolling over. Also,
do not place your hands in the terminal box to lift up the product. Doing so may cause the terminal box to fall out.
(3) If the packaging is a wooden box, the product will be unstable if you use a forklift to scoop up the box from underneath.
Instead, wrap a belt around the box and affix this belt to the forklift when raising up the product.
(4) When transporting the product, insert eye bolts or similar objects into the installation taps on the sides of the housing to
suspend the product in a balanced manner.

33
 Servo Motor Mounting Procedure
For smooth motor shafts (input shaft clamp type)
(1) Set the reducer so that the motor mounting surface is on top.
(2) Thoroughly wipe away rust, dust, rust-preventive oil, and any other materials from the motor shaft.
(3) Remove the flange's rubber cap, and then turn the input shaft to align the bolt head with the hole position.
Use an L wrench or similar tool to check that the set bolt is loose.
(4) Smoothly insert the motor shaft into the input shaft bore. Exercise caution to ensure that the motor shaft is not inserted at an
angle.
(5) After inserting the spigot facing completely, fasten the motor to the flange using the appropriate bolt and tightening torque.
(6) Use a torque wrench to tighten the set bolt on the input shaft with the specified tightening torque.
(7) Attach the rubber cap.
This completes the motor set up procedure.
Tightening the set bolt for the clamp specification

Torque wrench, etc.


Rubber cap

Mounting a keyed/flatted motor on an input shaft clamp type


By removing the key, you can use keyed/flatted motor shafts with a clamp type in the same manner as with smooth shafts.
Set the motor's key groove (D cut) on the side 180 degrees away from the clamp slit position.
Then, mount the motor on the reducer using the same procedure for smooth shafts.

GMTK/HMTK clamp specification set bolt tightening torque


Set bolt
GMTK HMTK Tightening torque
size
0218U/L 0224U/L 0228U/L 0220H 0222U 0230H 0228U
M4 4.1N·m(0.41 kgf·m)
0424U/L 0428U/L 0438U/L 0430H 0428U 0435H 0438U
0728U/L 0738U/L 0742F/L 0735H 0738U 0745H 0742U
Handling
M5 8.5N·m(0.85 kgf·m)
1538U/L 1542F/L 1545H 1542U 1555H 1550U
− 2245H 2242U 2255H 2250U M6 14 N·m (1.42 kgf·m)

List of SWJMK/SWMK/EWJMK/EWMK clamp set bolt sizes


Mount code E4 G2/G5 K2/K3/K4 L1
Worm model no. Spigot diameter φ50G7 φ70G7 φ110G7 φ114.3G7/H7
Mounting pitch PCD70 PCD90 PCD145 PCD200
EWJMK35, SWJMK35 M3 − − −
EWJMK42, SWJMK42 M3 − − −
EWJMK50, SWJMK50 − M4 − −
EWJMK63, SWJMK63 − M4 M6 M6
EWJMK70, SWJMK70 − − M6 M6
EWMK80, SWMK80 − − M6 M6
EWMK100, SWMK100 − − − M6

SWJMK/SWMK/EWJMK/EWMK clamp set bolt tightening torque


Clamp set bolt size Tightening torque
M3 1.9 N·m (0.19 kgf·m)
M4 3.8 N·m (0.39 kgf·m)
M6 12 N·m (1.22 kgf·m)

34
Handling

 Installation
1. Mounting direction
• HMTK, GMTK, SWJMK, and EWJMK
There are no limitations on the mounting direction. The product can be installed horizontally, vertically, or at an angle.
• SWMK and EWMK
For the 80- and 100-size reducers, horizontal is the standard mounting direction. Specify any other mounting directions
when ordering.
 Mounting
1. Foot mount
(1) Use a strong and flat mounting surface that is minimally affected by the vibrations during operation. Remove any dirt
and foreign materials from the mounting surface, and then use four bolts to securely fix the product in place.
(2) If you will use coupling to connect the product to another device, securely align the devices. Shaft eccentricity will
shorten the service lives of bearings, gears, and shafts and will cause noise and vibrations.
(3) Correctly align the chains and belts, and adjust their tenseness so that the load applied to the output shaft does not
meet or exceed the rated value.
(4) Note that, when the product is connected to another device, subjecting the output shaft, coupling, pulley, or sprocket
to strong impacts may damage the output shaft bearings.
2. Flange mounting
(1) Use a strong and flat flange mounting surface that is minimally affected by the vibrations during operation. Remove any
dirt and foreign materials from the flange mounting surface, and then use four bolts to securely fix the product in place.
(2) If you will use coupling to connect the product to another device, securely align the devices. Shaft eccentricity will
shorten the service lives of bearings, gears, and shafts and will cause noise and vibrations.
(3) Correctly align the chains and belts, and adjust their tenseness so that the load applied to the output shaft does not
meet or exceed the rated value.
(4) Note that, when the product is connected to another device, subjecting the output shaft, coupling, pulley, or sprocket
to strong impacts may damage the output shaft bearings.
3. Face mount
(1) When mounting the product on a machine, use the case taps.
(2) If you will use coupling to connect the product to another device, securely align the devices. Shaft eccentricity will
shorten the service lives of bearings, gears, and shafts and will cause noise and vibrations.
(3) Correctly align the chains and belts, and adjust their tenseness so that the load applied to the output shaft does not
meet or exceed the rated value.
(4) Note that, when the product is connected to another device, subjecting the output shaft, coupling, pulley, or sprocket
to strong impacts may damage the output shaft bearings.
4. Hollow shaft
4-1. Mounting the product on a driven shaft
(1) The hollow shaft bore is manufactured such that its tolerance Stop ring
conforms to JIS H8. Normally, the driven shaft is finished to h7. Spacer
If the shocks or radial load are large, it is finished approximately Thrust bearing

to js6 or k6 such that it provides a slightly firm fit.


(2) When mounting the product on a driven shaft, apply Double-ended bolt
molybdenum disulfide grease to the surface of the driven Nut
Insertion tool
shaft and to the hollow output shaft bore before inserting the
driven shaft.
(3) You can smoothly perform the insertion by manufacturing
and using a tool such as that shown to the right.
4-2. Fixing the product in place on a driven shaft
A. When the driven shaft has levels B. When the driven shaft does not have levels
Manufacture an end plate as shown in the following diagram, The following two fixation methods are
and then fix the hollow output shaft and driven shaft in place. available.

Stop ring Stop ring Collar

End plate Spacer End plate Set screw


35
4-3. Torque arm stopper
(1) Mount the torque arm on the driven machine Torque arm Torque arm Torque arm

side of the reducer. Use a hex cap bolt to Spacer


mount the torque arm on the reducer.
(2) Ensure that the torque arm stopper is free Machine side

to move between the reducer and the Flat Special bolt


washer
driven shaft. Never fix the torque arm in
place with a stopper bolt. If the torque arm Correct example Incorrect example
(The torque arm is
stopper is not free to move, the bearings not free to move.)

within the reducer may be damaged. Part A Mounting example of part A of the stopper

(3) When the start frequency is high, when


repeated forward and reverse operations are being
performed, and in similar situations, attaching rubber bush Stop ring Jack bolt

between the torque arm and the stopper bolt (or the spacer)
will alleviate shocks.

4-4. Removing the product from a driven shaft


Spacer
(1) Remove the driven shaft from the hollow output shaft in a Plate

manner such that excessive force is not applied between the Removal tool

housing and the hollow output shaft.


(2) You can smoothly perform the removal by manufacturing and using a tool such as that shown to the right.

 Maintenance
Use your five senses and simple measuring instruments to check the following key points during daily maintenance. It is
sufficient to simply pay attention to these points while operating the product.
• Noise ··· Is the noise louder than usual? Are there any unusual noises that occur periodically?
• Vibrations ··· Is there any unusual vibration?
• Temperature rises ··· Is the surface temperature of the reducer higher than normal?

 Grease Lubrication (GMTK and HMTK)


1. Grease lubrication
Grease is used to lubricate the product.

2. Already greased
The product is greased with the correct amount of unleaded grease at the time of shipment, so you can use the product

Handling
without adding additional lubrication.

3. Grease change
In most cases, there is no need to change the grease or add new grease. However, you can increase the service life of the
product by changing the grease after—as a guideline—20,000 hours of use.

4. Grease specifications
Use high-grade gear grease equivalent to consistency number 000.

5. Recommended greases
Nippon Grease: NIGTIGHT LMS number 000 (unleaded grease that is the initially included product)
Showa Shell Sekiyu: Alvania EP Grease R000
JX Nippon Oil & Energy: PYRONOC UNIVERSAL 000
* NIGTIGHT is a registered trademark of Nippon Grease Co., Ltd.
Alvania is a registered trademark of Shell Brands International AG.
PYRONOC UNIVERSAL is a registered trademark of ENEOS Corporation.

36
Handling

 Oil Lubrication (SWJMK, SWMK, EWJMK, and EWMK)


1. Oil lubrication
Oil is used to lubricate the product.

2. Already oiled
The product is oiled with the correct amount of oil (Daphne Alpha Oil TE260) at the time of shipment, so you can use the
product without adding additional lubrication.

3. Oil change
• The 35- to 70-size reducers have an airtight construction, so, in most cases, there is no need to change the lubrication
oil or add new lubrication oil. However, if the usage conditions lead to pronounced deterioration of the lubrication oil,
you can increase the service life of the product by changing the oil after—as a guideline—2,500 hours of use.
• Perform maintenance on the 80- and 100-size reducers according to the following key points.
(1) First change: 1,000 hours or three months after the start of operation, whichever comes first.
(2) Subsequent changes: Depending on operating conditions, 5,000 hours or one year, whichever comes first.

4. Pressure vent
• The 35- to 70-size reducers have an airtight construction, so pressure vents are not necessary.
• Check that the 80- and 100-size reducers are installed in the standard mounting direction, and then be sure to install the
included pressure vent. After the installation is complete, use the oil gauge to check the oil level.
Specify any mounting directions other than the standard mounting direction when ordering.

5. Recommended oil
Lubrication oil is vital to reducer capacity, life, and efficiency.
Use only lubrication oil recommended by Tsubaki. (Never mix the oil with other brands.)
SWJMK and SWMK
Daphne Alpha Oil TE260 (IDEMITSU)
EWJMK and EWMK

* Daphne is a registered trademark of Idemitsu Kosan Co., Ltd.

6. Approximate oil volume


SWJMK/SWMK Unit: L
Type
SWJMK35 SWJMK42 SWJMK50 SWJMK63 SWJMK70 SWMK80 SWMK100
Size
E 0.10 0.16 0.55 0.95 1.3 − −
Mounting
direction

B − − − − − 1.0 1.4
T − − − − − 1.8 2.8
V − − − − − 1.4 2.1
EWJMK/EWMK Unit: L
Type
EWJMK35 EWJMK42 EWJMK50 EWJMK63 EWJMK70 EWMK80 EWMK100
Size
E 0.17 0.29 0.55 0.95 1.0 − −
Mounting
direction

B − − − − − 1.2 1.7
T − − − − − 1.2 1.7
V − − 0.55 0.95 1.0 1.7 2.8

 Oil Seals
Reducers use contact-type oil seals. In most cases, there is no need to change the oil seals. However, you can increase
the service life of the reducer by changing the oil seals after—as a guideline—10,000 hours of use. The service lives of oil
seals vary depending on the usage conditions, so you may have to change them even within 10,000 hours of use.
Also, when using the product with food processing machines, especially those devices with which oil must not be used,
install an oil pan or other damage prevention equipment to prepare for the rare occurrences of oil spills caused by issues
such as malfunctions and the oil seals reaching the end of their service lives.
*Occasionally, during the early period after operation starts, grease filled during the assembly process may seep out of
the oil seal lip. This is normal and does not affect the performance of the reducer.

37
 Inquiry Form

1. Machine and application (9) Output part dimensions


G A
(1) Machine name E D
H
(2) Application
* 7RH[SODLQ\RXUDSSOLFDWLRQLQGHWDLODWWDFKDOD\RXWGUDZLQJDQGDQ\RWKHUUHOHYDQWDSSOLFDWLRQVWXG\GRFXPHQWV I

2. Drive motor B C

(1) Manufacturer
4-F
(2) Series, model number
Dimension entry fields
(3) Rated output capacity kW )ODQJHGLPHQVLRQV Shaft tip dimensions
A B C D E F G H I
(4) Rated speed r/min 130 φ110h7 145 3 12 φ9 55 50 φ24h6
(5) Rated torque N・m
r/min ■ indicates example entries. Enter the information in the same manner as these examples.
(6) Maximum speed )RUNH\HGIODWWHGSURGXFWVHQWHUWKHNH\GLPHQVLRQVDQGOHQJWK
When an oil seal is included, clearly indicate this, and enter the dimensions.
(7) Maximum torque % Motion profile (entry example)
Time Input speed Load torque
Operating mode
sec r/min N・m
3. Motion profile Load torque: T
t1 Acceleration n0ĺnt Ta
Input speed: n
t2 Constant speed nt Tc
Ta
t3 Deceleration nWĺn0 Tb
nt t4 Stopped n0 0

Tc
Motion profile (entry example)
Time Input speed Load torque
Operating mode
sec r/min N・m
n0
Time: t
Tb
t1 t2 t3 t4
tt

4. Reducer specifications and operating conditions


(1) Output shaft style Ƒ3DUDOOHOVROLGVKDIW Ƒ5LJKWDQJOHVROLGVKDIW Ƒ5LJKWDQJOHKROORZVKDIW
(2) Gear head style Ƒ+HOLFDOJHDUKHDG Ƒ+\SRLGJHDUKHDG Ƒ:RUPJHDUKHDG
(3) Reduction Ratio
(4) Output shaft load Radial load ( )N Axial load ( )N
(5) Output shaft connection Ƒ&RXSOLQJ Ƒ*HDU Ƒ%HOWSXOOH\ Ƒ2WKHU 
(6) Mounting style Ƒ)RRWPRXQW Ƒ)ODQJHPRXQW Ƒ7RUTXHDUPPRXQW
(7) Installation location Ƒ,QGRRUV Ƒ2XWGRRUV Handling
(8) Ambient temperature (9) Expected service life: hours

MEMO

38
 Introduction to the Easy Sizing Website (Selection Tool)
Our website provides a tool for easily selecting servo motors from various manufacturers and the corresponding reducers.
The same website also provides downloadable PDF drawings and CAD file drawings in DXF and 3D formats.

https://tsubakimoto.com/power-transmission/reducer/servo-motor/reducer/

Click here!!

39
High Precision Planetary Gearbox PAT-B Series

Safety Precautions
CAUTION
(General)
 Comply with the required safety regulations where the reducer is set or used. (Ordinance on Labor Safety Law by government, electrical
system technical standards, building standard laws, etc.)
 To ensure optimum performance is obtained from the product, it is necessary to read and understand the instructions and safety precautions
contained in the manual.
If the instruction manual is not at hand, request one from the distributor where you purchased the product, or Tsubakimoto Chain Co. with
product name and model number.
This manual should remain with the product at all times, including when redistributed.
Make sure this manual is available to every person who operates the product.

(Selection)
 Select the products which are suitable for the usage environment and application.
 When using with equipment for transporting humans or an elevating device, install a suitable protection device on the equipment for safety
purposes. Otherwise an accident resulting in death, injury or damage to the equipment may occur due to accidental falling.
 Use explosion-proof type motors in an explosive atmosphere. Use an explosion-proof type motor suitable for dangerous environments to
prevent possible explosions, ignitions, electrical shock, injuries, fires and damage to the device.
 When the product is used for food processing machinery, install devices such as oil pans to prevent grease from leaking. Lubricant oil can
damage food or other such products.

Tsubakimoto Chain Co.: hereinafter referred to as “Seller”


Warranty: Customer: hereinafter referred to as “Buyer”
Goods sold or supplied by Seller to Buyer: hereinafter referred to as “Goods”

1. Warranty period without charge 3. Warranty with charge


18 months effective the date of shipment or 12 months effective Seller will charge for any investigation and repair of Goods (even
the first use of Goods, including installation of Goods to Buyer’s during the warranty period without charge) caused by:
equipment or machine - whichever comes first. (1) Improper installation by failing to follow the instruction
manual.
(2) Insufficient maintenance or improper operation by the Buyer.
2. Warranty coverage
(3) Incorrect installation of Goods onto other equipment or
Should any damage or problem with the Goods arise within the
machines.
warranty period, given that the Goods were operated and
(4) Structure change of the Goods by any modifications or
maintained according to the instructions provided in the manual,
alterations by the Buyer.
Seller will repair and replace at no charge once the Goods are
(5) Any repair by engineers other than the Seller or those
returned to the Seller.
designated by the Seller.
This warranty only covers individual Goods supplied by the
(6) Operation in an inappropriate environment not specified in
Seller to the Buyer and therefore does not include the following:
the manual.
(1) Any costs related to the removal or re-installation of Goods
(7) Force Majeure or forces beyond the Seller’s control such as a
from the Buyer’s equipment or machine to repair or replace
natural disaster and injustices committed by a third party.
parts.
(8) Secondary damage or problems incurred by the Buyer’s
(2) Cost to transport Buyer’s equipment or machines to replace or
equipment or machines.
repair.
(9) Defective parts supplied or specified by the Buyer.
(3) Costs to reimburse any profit loss due to any repair or damage
(10) Wear, tear or deterioration of parts including bearings and oil
and consequential losses caused by the Buyer.
seals.
(11) Loss or damage not liable to the Seller.

Product details described in this catalog are primarily intended to aid product selection.
CAUTION
Always read the instruction manual before using any product to ensure correct use.

40
Japan Headquarters +81 6-6441-0011 https://tsubakimoto.com

Global Group Companies

AMERICAS
United States of America U.S. Tsubaki Power Transmission, LLC +1 847-459-9500 https://www.ustsubaki.com/
Brazil Tsubaki Brasil Equipamentos Industriais Ltda. +55 11-3253-5656 http://tsubaki.ind.br/
Canada Tsubaki of Canada Limited +1 905-676-0400 http://tsubaki.ca/

EUROPE
Netherlands Tsubakimoto Europe B.V. +31 78-6204000 https://tsubaki.eu/
France Kabelschlepp France S.A.R.L. +33 1-34846365 https://kabelschlepp.fr/
Germany Tsubaki Deutschland GmbH +49 89 2000 133 80 http://tsubaki.de/
Tsubaki Kabelschlepp GmbH +49 2762-4003-0 https://tsubaki-kabelschlepp.com/
Italy Kabelschlepp Italia S.R.L. +39 0331-350962 https://kabelschlepp.it/
Russia ○○○ Tsubaki Kabelschlepp +7 499-4180212 http://kabelschlepp.ru/
Spain Tsubaki Ibérica Power Transmission S.L. +34 911-873450 http://tsubaki.es/
United Kingdom Tsubakimoto U.K. Ltd. +44 1623-688-700 https://tsubaki.eu/

INDIAN OCEAN RIM


Singapore Tsubakimoto Singapore Pte. Ltd. +65 6861-0422/3/4 http://tsubaki.sg/
Australia Tsubaki Australia Pty. Limited +61 2-9704-2500 http://tsubaki.com.au/
India Tsubaki India Power Transmission Private Limited +91 44-7101-2000 http://tsubaki.in/
Indonesia PT. Tsubaki Indonesia Trading +62 21-8945-8898 http://tsubakimoto.co.id/
Malaysia Tsubaki Power Transmission (Malaysia) Sdn. Bhd. +60 3-5888-8275 http://tsubaki.my/
New Zealand Tsubaki Australia Pty. Limited - New Zealand Branch +64 9 352-2085 http://tsubaki.com.au/
Philippines Tsubakimoto Philippines Corporation +63 2-808-0067 http://tsubaki.ph/
Thailand Tsubakimoto (Thailand) Co., Ltd. +66 2-262-0667/8/9 http://tsubaki.co.th/
Vietnam Tsubakimoto Vietnam Co., Ltd. +84 24-6274-1449 http://tsubaki.net.vn/

EAST ASIA
Korea Tsubakimoto Korea Co., Ltd. +82 2-2183-0311 http://tsubakimoto-tck.co.kr/
Taiwan Taiwan Tsubakimoto Co. +886 3-3293827 https://tsubakimoto.com.tw/

CHINA
China Tsubakimoto Chain (Shanghai) Co., Ltd. +86 215396-6651/2 http://tsubaki-sh.cn/

The logos, brand names, or product names


in this catalog are trademarks or registered
trademarks of Tsubakimoto Chain Co.
and/or its subsidiaries and/or affiliates in
Japan and/or other countries.

Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
Catalog No. 985K564 ©2021/1 TSUBAKIMOTO CHAIN CO.

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