GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS VARIABLE DATA RESULTS

Part Number Gage Name Appraiser A Part Number Gage Name Appraiser A
0
Part Name Gage Number Appraiser B Part Name Gage Number Appraiser B
0
Characteristic Specification Gage Type Appraiser C Characteristic Gage Type Appraiser C
0
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed
12/30/1899
MSA recommends 3
APPRAISER/ PART trail, 10 part, 3 AVERAGE Measurement Unit Analysis % Total Variation (TV)
appraiser analysis when
TRIAL # 1 2 3 4 5 6possible7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 EV = R x K1 Trials K1 % EV = 100 (EV/TV)
2 2 = 2 0.8862 =
3 3 = 3 0.5908 =
4 AVE xa= Reproducibility - Appraiser Variation (AV)
5 R ra = AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)
6. B 1 = =
7 2 = =
8 3 Appraisers 2 3
9 AVE xb= n = parts r = trials K2 0.7071 0.5231
10 R rb = Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/TV)
11. C 1 GRR = {(EV2 + AV2)}1/2 Parts K3 =
12 2 = 2 0.7071 =
13 3 = 3 0.5231
14 AVE xc = Part Variation (PV) 4 0.4467
15 R rc= PV = RP x K3 5 0.4030 % PV = 100 (PV/TV)
16. PART X= = 6 0.3742 =
AVERAGE Rp= = 7 0.3534 =
17 (ra + rb + rc) / (# OF APPRAISERS) = R= Total Variation (TV) 8 0.3375
18 xDIFF = (Max x - Min x) = xDIFF= TV = {(GRR2 + PV2)}1/2 9 0.3249 ndc = 1.41(PV/GRR)
19 * UCLR = R x D4 = UCLR= = 10 0.3146 =
= =
* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations. For information on the theory and constants used in the form see MSA Reference Manual, Fourth edition.

Notes:
 GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS VARIABLE DATA RESULTS
Part Number Gage Name Appraiser A Part Number Gage Name Appraiser A
0
Part Name Gage Number Appraiser B Part Name Gage Number Appraiser B
0
Characteristic Specification Gage Type Appraiser C Characteristic Gage Type Appraiser C
0 0 0
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed
12/30/1899
MSA recommends 3
trail, 10 part, 3
APPRAISER/ appraiser analysis when
PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)
possible
TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 = 2 0.8862 =
3 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 = 3 0.5908 =
4 AVE xa= Reproducibility - Appraiser Variation (AV)
5 R ra = AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 = =
7 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 = =
8 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Appraisers 2 3
9 AVE xb= n = parts r = trials K2 0.7071 0.5231
10 R rb = Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/Tol)
11. C 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 GRR = {(EV2 + AV2)}1/2 Parts K3 =
12 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 = 2 0.7071 =
13 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 = 3 0.5231
14 AVE xc = Part Variation (PV) 4 0.4467
15 R rc= PV = RP x K3 5 0.4030 % PV = 100 (PV/Tol)
16. PART X= = 6 0.3742 =
AVERAGE Rp= = 7 0.3534 =
17 (ra + rb + rc) / (# OF APPRAISERS) = R= Tolerance (Tol) 8 0.3375
18 xDIFF = (Max x - Min x) = xDIFF= Tol = Upper - Lower / 6 9 0.3249 ndc = 1.41(PV/GRR)
19 * UCLR = R x D4 = UCLR= = (0-0)/6 10 0.3146 =
= =
* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations. For information on the theory and constants used in the form see MSA Reference Manual, Fourth edition.

Notes:
 GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
ANOVA METHOD
Part Number Gage Name Appraiser A
0
Part Name Gage Number Appraiser B
0
Characteristic Specification Gage Type Appraiser C
0 0 0
Characteristic Classification Trials Parts Appraisers Date Performed
12/30/1899
MSA recommends 3
APPRAISER/ trail, 10 part, 3
PART AVERAGE
appraiser analysis when
TRIAL # 1 2 3 4 5 6
possible 7 8 9 10
1. A 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
4 AVE xa=
5 R ra=
6. B 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
7 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
8 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
9 AVE xb=
10 R rb=
11. C 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
12 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
13 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
14 AVE xc=
15 R rc=
16. PART X=
AVERAGE Rp=

Anova Table
Source DF SS MS F Sig
Appraiser
Parts
Appraiser-by-Part
Equipment
Total
* Significant at a = 0.05 level

Standard
% Total Variation % Contribution
Anova Report Deviation (s)
Repeatability (EV)
Reproducibility (AV)
Appraiser by Part (INT)
GRR
Part-to-Part (PV)

Standard
Anova Report % Tolerance % Contribution
Deviation (s)
Repeatability (EV) n/a
Reproducibility (AV) n/a
Appraiser by Part (INT) n/a
GRR n/a
Part-to-Part (PV) n/a

Note:
Tolerance = Total variation (TV) =
Number of distinct data categories (ndc) =
 GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
GRAPHICAL ANALYSIS

Part Number Gage Name Appraiser A

0
Part Name Gage Number Appraiser B
0
Characteristic Specification Gage Type Appraiser C
0 0 0
Characteristic Classification Trials Parts Appraisers Date Performed
12/30/1899
M SA r ecommends 3
tr ail, 10 part, 3
APPRAISER/ PART
appraiser analysis w hen AVERAGE
possible
TRIAL # 1 2 3 4 5 6 7 8 9 10
1. A 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
4 AVE x a=
5 R ra =
6. B 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
7 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
8 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
9 AVE x b=
10 R rb =
11. C 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
12 2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
13 3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
14 AVE xc=
15 R rc =
16. PART X=
AVE ( Xp ) Rp =

Note: The REFERENCE VALUE can be substituted for PART AVE to generate graphs indicating true bias.

Average C hart -"Stacked "

A verage
12

10
Ap prai se rA

8 Ap prai se rB

Ap prai se rC

6 Up per Spe c

4 Lower Spe c

2
0
1 2 3 4 5 6 7 8 9 10
Part Nu mb er

Analysis:

R ang e Ch art -"Sta cked"

12
10

Range
8 Apprai se rA

Apprai se rB

6 Apprai se rC

Rucl

4
2
0
1 2 3 4 5 6 7 8 9 10
Part Nu mber

Analysis:

A verage Ch art -"U nstacked"

12

A verage
10

0
1 2 3 4 5 Ap
6 7pr 8A 9 10 1 2 3 4 A
5 pp
6 r7B 8 9 10 1 2 3 4 5Ap
6 pr
7 C8 9 10

Analysis:

R ang e Cha rt -"U nstacke d"

12.000

A verage
10.000

8.000

6.000

4.000

2.000

0.000
1 2 3 4Ap
5 pr
6 A
7 8 9 10 1 2 3 4A pp
5 r6 B7 8 9 10 1 2 3 4 5Ap6pr7 C8 9 10

Analysis:

Ru n C hart

1.00

0.90

0.80

Value
0.70

0.60

0.50

0.40

0.30

0.20
0.10

0.00
1 2 3 4 5 6 7 8 9 10
Part

Analysis:

Scatter Plo t
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

Part 1

Part 2

Part 3

Part 4

Part 5
Scatter Plot
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

Part 6

Part 7

Part 8

Part 9

Part 10
Analysis:

Whisker s Char t - Appraise r A

12

10

0
1 2 3 4 5 6 7 8 9 10

Whis kers Chart - Appraiser B

12

10

0
1 2 3 4 5 6 7 8 9 10

Whis kers Chart - Appraiser C

12

10

0
1 2 3 4 5 6 7 8 9 10

Analysis:

Error Ch art
12

10

4
2

Part 3

P art 4
Part 1

Part 2

Part 5
Erro r Ch art
12

10
8
6

4
2
0

Part 6

Part 7

Part 8

Part 9

P art 10
Analysis:

No rmalized Histogram - Error

1

0. 8

0. 6
Ap pr A

0. 4

0. 2

-1.00

-0.90

-0.80

-0.70

-0. 20

-0.10

0.00

0.10

0.20

0.60

0.70

0.80

0.90

1.00
-0.60

-0.50

-0. 40

-0. 30

0. 30

0. 40

0. 50
N ormalized Histo gram - Erro r
1
0.9
0.8
0.7
0.6
Appr B
0.5
0.4
0.3
0.2
0.1
0

-0. 70

-0.60

-0.50

-0.40

-0.30

0. 00

0.10

0.20

0.30

0.40

0.50

0. 60

0.90

1.00
-1.00

-0. 90

-0. 80

-0.20

-0. 10

0. 70

0. 80
 GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
GRAPHICAL ANALYSIS
Part Number Gage Name Appraiser A
0
Part Name Gage Number Appraiser B
0
Characteristic Specification Gage Type Appraiser C
0 0 0
Characteristic Classification Trials Parts Appraisers Date Performed
12/30/1899
M SA r ecommends 3
tr ail, 10 part, 3
N ormalized Histo gram - Erro r
appraiser analysis w hen
possible
1
0.9
0.8
0.7
0.6
Appr B
0.5
0.4
0.3
0.2
0.1
0

-0. 70

-0.60

-0.50

-0.40

-0.30

0. 00

0.10

0.20

0.30

0.40

0.50

0. 60

0.90

1.00
-1.00

-0. 90

-0. 80

-0.20

-0. 10

0. 70

0. 80
Normalized Histogram - Error
1

0.8

0.6
Appr C

0.4

0.2

-1.00

-0.70

-0.40

-0.10

0. 00

0. 10

0.20

0.30

0.50

0.60

0.80

0.90
-0.90

-0. 80

-0.60

-0. 50

-0.30

-0. 20

0. 40

0. 70

1. 00
Analysis:

XY Plot of Averages by Size

1

0.9

0.8

0.7

0.6 App rA

App rB

0.5 App rC

X=Yl in e

0.4

0.3

0.2

0.1

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 .9 1

Analysis:

Com parison X Y Plot

1
0.9

Ap pr B
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Ap pr A

Com paris on XY P lot

1
0.9

App r C
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
A pp r A

Com pa ris on XY P lot

1
0.9

A pp r C
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Ap pr B

Analysis:
 VARIABLES CONTROL CHART ( x & R ) PART NO. CHART NO.
MEASUREMENT EVALUATION
PART NAME (Product) OPERATION (Process) SPECIFICATION LIMITS
0 0
APPRAISER A APPRAISER B APPRAISER C MACHINE GAGE UNIT OF MEASURE ZERO EQUALS
0 0 0 g-cm
x= UCL = LCL = AVERAGES (X BAR CHART)

12

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

r= UCL = LCL = RANGES (R CHART)

12

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

APPRAISER A APPRAISER B APPRAISER C

PART
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
NUMBER

R 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

E
2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
A
D
3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
I
N
4
G
S 5

SUM

SUM
x
NUM
HIGH-
R
LOW

** = APPRAISER OUT OF CONTROL

Computations for the Control Chart Method of Evaluating a Measurement Process

REPLICATION ERROR: Average Subgroup Range = r = r d2
2 1.128
Number of replications = Subgroup Size = r = 3 1.693
4 2.059
Estimate Replication Standard Deviation r / d2 = se = 5 2.326

CALCULATION FOR APPRAISER EFFECT: Appraiser Averages

no d2* Number of Appraisers = nA = 0 Appraiser Average

2 1.410 A
3 1.906 Number of Samples = n = 10 B
C
Range of Appraiser Averages = RA = 0.00

Appraiser Effect = RA / d2* = sA =

CALCULATIONS FOR MEASUREMENT ERROR STANDARD DEVIATION:

sm = SQRT ( se + sA )

CALCULATIONS FOR SIGNAL TO NOISE RATIO: Sample Averages

no d2* Range for these Sample Averages = Rp = 0.00 Sample Average

2 1.410 1
3 1.906 Estimate Sample to Sample Standard Deviation: 2
4 2.237 3
5 2.477 sp = Rp / d2* = 0.00 4
6 2.669 5
7 2.827 Signal to Noise Ratio: 6
8 2.961 sp / sm = 7
9 3.076 8
10 3.178 9
10

Thus the number of distinct categories that can be reliably distinguished by these measurements is:

ndc = 1.41 x sp / sm =

This is the number of non-overlapping 97% confidence intervals that will span the range of product variation. (A 97% confidence
interval centered on a single measurement would contain the actual product value that is represented by that measurement 97%
of the time.)
 GAGE R STUDY PART NO. CHART NO.
MEASUREMENT EVALUATION
PART NAME (Product) OPERATION (Process) ZERO EQUALS

APPRAISER MACHINE GAGE UNIT OF MEASURE UPPER SPECIFICATION LOWER SPECIFICATION

AVERAGES (X BAR CHART)

x= UCL = LCL =

12

10

0
1 2 3 4 5 6 7 8 9 10

RANGES (R CHART)
r= UCL = LCL =

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1 2 3 4 5 6 7 8 9 10

READING 1 2 3 4 5 6 7 8 9 10

VALUE

HIGH-
R n/a 0 0 0 0 0 0 0 0 0
LOW

** = POINT OUT OF CONTROL

GAGE R ANALYSIS
Data in control? % Repeatability =

This method CANNOT be used for final gage acceptance without other complete and detailed MSA methods.