MAYA FAN AIR
ENGINEERING Private Limited
An ISO 9001:2008 Certified Company
MAYA FAN
Special Features of “MAYA” FRP Fans
CONVENTIONAL FRP FAN
Our Observation about power shaving & Fan performance
Today there are many type of hollow FRP fan available in industries and there are many
user using these hollow FRP fan But still many of us are not satisfied regarding the power
saving and it’s performance. Many of us are still facing various problem like.
# There is power saving but airflow in not equal.
#improper 5t.
#overall cooling tower performance is reduced.
#After replacement of fan problem faced in summer.
#By increasing the blade angles vibration is more.
We do agree, there are these problem in the FRP fans due to improper fan and aerodynamic
hub design.
Thus to over come all these issue MAYA fan have built a new ladder in the field of power
saving by overall new design. Which even strengthen by our “application specific
selection” , and most advance manufacturing processes, Detail and impact of all these
three is described in this presentation.
Special Features of “MAYA”FRP Fans Design
Blades:- Today most of the conventional blades are as per fig A which having blank Portion of
about 15% to 20% of the total blade length . This blank portion dose not have any aerodynamic
profile thus it is approximately ineffective part of the blades . This portion is extended only to
reduce the diameter of the mechanical hub. So at very first we remove this ineffective portion in
Maya fan blade by full length aerodynamic profile as shown in fig B.
k ank
an n
h st
io Sh
S r ot
Po Ro
k e
anc ad
Bl oot B l
R
e
lad
B
p
Ti
p e
Ti lad
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B la
Fig A – Conventional Fan Fig B – Maya FRP Fan
Aerodynamic Hub:- Most of hollow FRP fan manufacturer do not provide any
aerodynamic hub or their conventional aerodynamic hub is as shown in fig C . And
its airflow variation curve along the length are as given in the next slide .
Fig C
Mechnical hub
Seal Disk or Arodynamic Hub
blades blades
It become even worst if hub is spider
type and sealed disc is not provided .
3% to 5% of air volume is tabulated in
operating condition in conventional fan.
There For variation of fan air flow along the fan diameter is as bellow -
Red arrow representing air turbulence
Thus Maya fan again refine the design of the aerodynamic hub to
reduce the turbulence and achieve smooth airflow at the center of fan.
which is shown bellow -
Due to this overlapping of fan blade to
aerodynamic hub there is no provision of
air turbulence at all there for maya fan
offer the smooth air flow in this area as
shown in next slide .
MAYA High Efficient FRP Fan Air Velocity Curve
But in maximum cases above deference in Maya Fan and other Fan dose
not observed practically because most of the fan manufacturer practice
the following way for Flow measurement –
1. Measurement for velocity is just taken as given in Fig-D (as per
equal area method for five point)
2. And for calculation the area consider is of full blade length.
3. There for the area which is just suffering from turbulence and have
no effective airflow is also consider as productive as the remaining
blade length.
Summery
If maya fan is compare with any other fan by the above method and airflow
found same (considering all other factor constant) then
practically maya fan is around 5% more effective then other fan
This is the non productive area
in conventional fan which is
consider as productive as the
9.1' remaining blade is.
For 28’ diameter fan
5'
Non Working Portion
Fan selection:-
Selection of fan is considered as most use full task in the field of power
shaving.
It is our practical experience that many times we even replaced very well
designed fan for the power saving purpose just because of wrong selection
of fan.
Thus we MAYA fan offer fan selection by our designer only to provide the
specific and best solution for the application and because of our advance
and economical manufacturing process we never compromise with the
nearest alternative available.
Production Method :-
Our economical die making process by skilled labour provide us flexibility to
develop more and more new product there for we develop the application specific
product every time without compromise with the nearest alternative available .
Our best shell moulding process and quality material strengthen us with the best
quality thus we did not receive any complain from our customer in last 8 year of
business (During double the guaranty period).
Summary
10-20% power saving
blades
Mechnical hub
Switching from conventional FRP to
MAYA fan will save 10-20 % power
Spinner
blades
Summary
20-35% power saving
blades
Mechnical hub
Switching from conventional
metallic to MAYA fan will save 20-35
% power
Spinner
blades
§ Key Features of MAYA FRP Fan
℘ Free trial – we provide free trial with committed power saving (conduction apply)
℘ Energy saving – Our fan are 20-35% more efficient compare to other
metallic fan.
℘ Proprietary Aerodynamic High Efficient Designs
℘ Vibration and turbulence free operation.
℘ Corrosion Resistant
℘ Low Noise Level
℘ Zero maintenance
Case Study-1
Practical example of comparison at
SAIL (BSP)(METAL to FRP))
Observation 1 for Air velocity range -
Air velocity range of maya fan is more uniform as
compare to the existing fan.
Ideally air velocity across the whole blade should be
equal thus the range of airflow across the blade length
should be zero.
Observation 2 for Air Flow –
Existing fan - 526867
Maya Fan - 578337
Airflow is higher then existing fan
Observation 3 for Power Consumption –
Existing fan - 20.73
Maya Fan - 15.22
Even with higher air flow power consumption is
lower then the existing and our fan save 26.57%
power over the existing fan.
Case Study-2
Practical example of comparison at
KRIBHCO (FRP to FRP))
Observation 1 for Air velocity range -
Air velocity range of maya fan is more uniform as
compare to the existing fan.
Ideally air velocity across the whole blade should be
equal thus the range of airflow across the blade length
should be zero.
Observation 2 for Air Flow –
Existing fan - 987476
Maya Fan - 1029472
Airflow is higher then existing fan
Observation 3 for Power Consumption –
Existing fan - 55.30
Maya Fan - 43.40
Even with higher air flow power consumption is
lower then the existing and our fan save 21.52%
power over the existing FRP fan.
Our one of the prestige's project
summery Report for 10M (33’)
for cooling tower application
At IPCL) Nagothane
Average power saving in 14 fan is
28.63% which will save 209.34 kW
per hour.
Based on all the above special
feature Maya Fan has become
the First and only company
which having the ISO 9001:2008
Certification for -
“Manufacturing and
§ Thank you §
Supply of Energy Saving
FRP Bladed Fans.”
With all the above special feature Maya Fan offer the broadest range of
product as given -
§ Series CTA for Cooling Tower applications
§ Series CTAVPA for Cooling Tower applications
§ Series HEA for Air Cooled Heat Exchanger
§ Series HEAVPA for Air Cooled Heat Exchanger
§ Series HA for Humidification Plants
§ Series HPA for High Pressure Ducted System
§ Series TWA for Tea Withering
§ Series DDA for General Air Handling Unit
§ Series DDA, BTA, WAT, and HTA for General Air Handling Unit
§ Series MVA for Under Ground Mine Ventilation
§ Series DHPA for Very High Pressure Low Noise Ducted System
§ Series RA for Roof Exhaust or Ventilation
§ Series MVBA – Mine Ventilation Booster Fan
§ Series HVACA for HVAC Fan Applications
§ Series AHUA for AHU Applications
§ Series TUA - Tube Axial Fan
§ Series IEA for Industrial Exhaust Application
§ Series AV – Axial Ventilator
§ Series DFA for Ducted System
Thank You
§ Thank you §
For any enquiry, quarry or suggestion feel free to contact us –
+91-7272-408975
+91-9302328890
info@mayafan.in
www.mayafan.in
