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Firefighting Network Method Statement | PDF | Pipe (Fluid Conveyance) | Occupational Safety And Health
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Firefighting Network Method Statement

This document outlines responsibilities and procedures for installing fire fighting pipes, supports, hangers, fittings and accessories for a construction project in Doha, Qatar. It discusses permits required, references, responsibilities of roles like the construction manager and safety officer, materials, equipment, safety and environmental provisions, installation procedures, quality control, and attached forms. The key information provided includes requirements and precautions for installation, definitions of roles, and procedures to follow for handling, site preparation, installation, inspection and documentation.

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Diaa Gobran
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100% found this document useful (1 vote)
819 views60 pages

Firefighting Network Method Statement

This document outlines responsibilities and procedures for installing fire fighting pipes, supports, hangers, fittings and accessories for a construction project in Doha, Qatar. It discusses permits required, references, responsibilities of roles like the construction manager and safety officer, materials, equipment, safety and environmental provisions, installation procedures, quality control, and attached forms. The key information provided includes requirements and precautions for installation, definitions of roles, and procedures to follow for handling, site preparation, installation, inspection and documentation.

Uploaded by

Diaa Gobran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 60

Acronyms and abbreviations

QCS QATAR CONSTRUCTION SPECIFICATION

QA/QC QUALITY ASSURANCE / QUALITY CONTROL

PMCM PROJECT MAMANGEMENT CONSULTANT – ASTAD

CSC CONSTRUCTION SUPERVISION CONSULTANT – GEIC

ASTM AMERICAN STANDARD FOR TESTING AND MATERIALS

BS BRITISH STANDARD

ITP INSPECTION AND TEST PLAN

HSE HEALTH, SAFETY AND ENVIRONMENT

HIRA HEALTH & SAFETY HAZARD IDENTIFICATION AND IMPACT / RISK


ASSESSMENT

EIA ENVIRONMENTAL IMPACT ASSESSMENT

TBM TEMPORARY BENCH MARK

IFC ISSUED FOR CONSTRUCTION

IR INSPECTION REQUEST FORM

CHK CHECK LIST

CLIENT CLIENT / EMPLOYER’S REPRESENTATIVE

DQI DOMOPAN INTEGRAL (Joint Venture)

Page 3 of 59
Terms and Definitions

Client Supreme Committed for Delivery & Legacy

Contractor/Company Domopan & Integral (JV) – The party, which has entered into contract
with Client for the execution of activities as mentioned in a written
agreement.
Engineer Supervision Engineer Consultant or his appointed representative
“Shall” Means a term which indicates that a provision is an absolute
requirement to be followed strictly in order to conform to this
document.
“Should” Means a term which indicates a provision is recommended.
Supplier / Vendor The party which entered into agreement with Client or contractor for
manufacturing, fabricating or supplying and any items for delivery to
Client or Contractor.
Third Party An independent party, which entered into agreement with Client or
Inspection contractor for ensuring that all activities are undertaken in
accordance with the requirements.
Imported Material Suitable material obtained from outside of the site
Hold Point Are mandatory notified verification points identified in the ITP beyond
which work may not proceed until verification and acceptance has
taken place by the relevant party. (QCS 2014 Section 2 Clause 1.1.3.7)
Witness Point Are notified verification points identified in the ITP where work may
proceed with or without verification and acceptance by the relevant
party. (QCS 2014 Section 2 Clause 1.1.3.18)
Surveillance Point Are verification points identified in the ITP attended on random basis
where work may proceed with or without verification and
acceptance by the relevant party. (QCS 2014 Section 2 Clause
1.1.3.17)
Record Review Point Are verification points identified in the ITP to review any result of
inspections or test reports to ensure it conforms to specified
requirements. (QCS 2014 Section 2 Clause1.1.3.16)

Page 4 of 59
Contents
Approval sheet…………………………………………………………………………………………....……2
Acronyms and abbreviations…………………………………………………………………….….……3
Terms and definitions…………………………………………………………………...……….……….…4
1 Introduction………………………………………………………………….…………….…….….……7
1.1 Purpose .................................................................................................................7
1.2 Scope.....................................................................................................................7
1.3 Required Permits ..................................................................................................7
2 References……………………….………………………………………………………….…………..…7
2.1 Works Zone Traffic Management Plan (with New Road connected to Corniche)
2.2 Health and Safety Plan (SC-DPP-MDP-PSL-PLN-HS-00001)
2.3 Domopan Integral (JV) Standard Procedure
2.4 Approved Material Submittals
2.5 Approved Shop Drawings
2.6 Approved Inspection Test Plan ITP
2.7 QCS 2014, Section 21 Part 8 & 9
2.8 Project Quality Plan
3 Responsibilities………………………………………….……………………………….………..….…8
3.1 Senior Construction Manager………………………………………………………………..……………8
3.2 Construction Manager……………………………………………………………………..…….…….…….8
3.3 Site Engineer…………………………………………………………………………………………….………..8
3.4 Surveyor……..…………………………………………………………………………………………..……….…9
3.5 Site Supervisor / Foreman………………………………………………………………………..…………9
3.6 Health & Safety Manager…………………………………………………………………………..……….9
3.7 Health & Safety Engineer/Officer………………………………………………………………..………9
3.8 MEP Manager…………………………………………………..……………………………………….….….10
3.9 Sr. Electrical & Mechanical Engineer……………..…………………………………………..……..10
3.10 QA/QC Manger……………………………………………………………………………………….……10
3.11 QA/QC Engineer / Inspector……………………………………..………………………………….10
3.12 Skilled labor………………………………………………………………………………………….………11
3.13 Un-Skilled labor………………….………………………………………………………………..………11
3.14 Operator…………………………………………………………………………………………..……...….11
3.15 Flagman…………………………………………………………………………………………..……..……11
3.16 Driver………………………………………………………………………………………..…………..…….12
4 Plant, Equipment / Tools and Manpower…………………..…………………….……….12
4.1 Materials…………………………………………………………………………………………….……….……12
4.2 Plant Tools and Equipment………………………………………………………………….…..……….12
4.3 Manpower………………………………………………………………………………………..…..…….……12

5 Health, Safety, Environmental Provisions………………………………….………………13


5.1 Health and Safety .................................................................................................13
5.2 Environmental…………………………………..………………………………………………………………17

Page 5 of 59
6 Procedure & Methodology of Work………………………………………………….………18
6.1 Handling and Storage……………………………………………………………………………………………………18
6.2 Site Preparation, Management Plan & Access Routes ..……………………………………….……….19
6.3 Pre Installation Procedures ……………………………………………………………………………………….…19
6.4 Preparation of Pipes...…………………………………………………………………………………….……………19
6.5 Installation Procedure…………………………………………………………………………………………………..23
7 Quality Control and Records……………………………………………………………….….…29
7.1 Inspection…………………………………………………………………………………………………….…………….29
7.2 Photographs……………………………………………………………………………………………………….……..30
8 Forms & Attachments ……………………………………………………………….…….……….30

Document Number Title


Attachment 1 Inspection and Test Plan – Installation of Fire
Fighting Pipe, Supports & Hangers, Fittings &
Accessories
Attachment 2 Inspection Request Format
Attachment 3 Risk Assessment
Attachment 4 Environmental Risk Register

Page 6 of 59
1.0 Introduction
1.1 Purpose

The purpose of this method statement is to outline the general requirements and
precautionary measures which should be taken into consideration during the execution of
work and to define the documentation and responsibilities for controlling the Installation of
Fire Fighting Pipe, Supports & Hangers, Fittings & Accessories for Doha Port Re-
Development Project – Combined Mina District & Seawater Diving pool Project at Doha,
Qatar.
1.2 Scope

The scope of this Method Statement is to encompass the Installation of Fire Fighting Pipe,
Supports & Hangers, Fittings & Accessories for the project – “Doha Port Redevelopment
Project – Combined Mina District & Seawater Diving Pool”, as specified in the project
specifications.
1.3 Required Permits

Before commencement of any works related to the demolition, permit must be secured from
the concern authorities. Following list of permits and licenses should be acquired:
• Work Permits
• Equipment Permit
• Equipment License

2.0 References
2.1 Works Zone Traffic Management Plan (with New Road connected to Corniche)
2.2 Health and Safety Plan (SC-DPP-MDP-PSL-PLN-HS-00001)
2.3 Domopan Integral (JV) Standard Procedure
2.4 Approved Material Submittals
2.5 Approved Shop Drawings
2.6 Approved Inspection Test Plan ITP
2.7 QCS 2014
2.8 Project Quality Plan
2.9 QCDD Fire and Life Safety Code 2015 Edition.
2.10 National Fire Protection Association (NFPA) Codes.
2.11 NFPA 10 –Standard for Portable Fire Extinguishers
2.12 NFPA 13 –Standard for Installation of Sprinkler System
2.13 NFPA 14 –Standard for Installation of Standpipe and Hose System
2.14 NFPA 16 –Standard for Foam Water Sprinkler and Foam Water Spray System

Page 7 of 59
3 Responsibilities
3.1 Senior Construction Manager
• The Senior Construction Manager reporting to the Project Director, has overall
responsibility for the co-ordination and implementation of the works including
Manpower, Plant, Equipment and Instruments Utilization, Engineering and all other
supporting Drawings.
• Responsible for the overall execution of the project. He will monitor all the activities
with his subordinates and make sure that the project is completed on time.
• Ensure that adequate worker’s welfare facilities and equipment are available to avoid
injury, health impairment or damage and to ensure providing quality works within the
planned timescale.

3.2 Construction Manager


• Carrying out the tasks identified by the Senior Construction Manager
• Complying with all Company Policies, Quality Procedures, Statutory Regulations and
project specifications.
• Ensuring that the Quality of material and installation of work is in accordance with the
acceptance criteria identified for the project.
• Ensuring that the work is completed in accordance with the specified QA / QC system &
in a Safe manner.
• Monitoring all Sub Contractors work closely to ensure that the Quality of the work is as
per specification and is completed on time.
• Review of short-term planning & advising the Senior Construction Manager on any
problem areas.
• Completing all necessary documentation to be included in weekly & monthly reports.
• Issuing instructions to the Engineers, Supervisors and others to complete the work in
accordance with the project programme.
• Co-ordination with the Logistics / Plant Manager for any equipment or plant required.
• Completing all Daily Reports on time & ensuring that the information is 100% correct.

3.3 Site Engineer


• Site Engineer reporting to the Senior Construction Manager for all the activities at site.
• Assigning task / activities to supervisor.
• Ensuring the execution of tasks within the allocated time frame.
• Monitor for usage of correct and quality materials.
• Monitoring and controlling execution with respect to time and quality.
• Expediting areas of concern to achieve work activity time frame in coordination with other
discipline engineers.
• Liaising with QC Engineers regarding work progress and hold point inspection.
• Ensuring the work is carried out as per approved Method Statement.
• Ensuring usage of correct and approved materials.

Page 8 of 59
3.4 Surveyor

• Chief Surveyor reporting to the Senior Construction Manager.


• Use appropriate equipment to complete assigned task.
• Keep accurate notes and records to describe and certify work performance.
• Abide by all site Quality & HSE Requirement.
• Determine methods to establish survey control points
• Ensure that survey points are properly maintained,
• Surveying and setting out as per drawing.
• Ensure that the required surveys are planned and performed in accordance with this
document.
• Will ensure the calibration of equipment.
3.5 Site Supervisor / Foreman

• Assigning works to technicians / workers.


• Ensuring the execution of tasks within the allocated time frame.
• Monitoring and controlling execution with respect to correctness, time and quality.
• Expediting areas of concern to achieve work activity time frame.
• Liaising with Site Engineer regarding work front availability, work progress and
readiness for inspection of the installation.

3.6 Health and Safety Manager


• Shall advise Domopan Integral (JV) staff and management on ways to fulfill the Health
and Safety requirements mentioned in the Health and Safety Plan.
• Shall support the Site Safety Representatives on health and safety related issues.
• Carries out Health & Safety Hazard Impact / Risk Assessment for the site.
• Carries out work place inspections and raises Health & Safety NCR’s for Non-
conformities.
• Ensures work site is in safe conditions
• Ensures calibration & approval of all Health and safety monitoring Equipment and
ensure needed certifications for lifting equipment, machineries, Slings etc.
• Facilitates implementation of corrective & preventive actions identified as part of
Health and Safety Inspections and Audits.
• Ensures First aid and Health and Safety Emergency Procedures for the site are established
and maintained.

3.7 Health & Safety Engineer/Officer


• Safety Officer reporting to Senior Construction Manager for all the activities at site and
he will report to the Project / Safety Manager and will be fully responsible for Health
and Safety requirements of the project. He will be conducting all required Tool Box
Talk, Safety reports and make sure, that all the safety procedures are met at site.
• Ensure that required Personal Protective Equipment (PPE) is always worn.
• Ensure all workers / technicians are briefed about hazards associated with their type of
works.
• Highlights hazards associated to each work activity.
• Close monitoring of workers and worksite for any safety related issues.

Page 9 of 59
3.8 MEP Manager
 MEP Manager will be responsible all the MEP related works in the project.
 He will be mainly responsible for selecting and evaluating MEP Contractor for the
project.
 He will be responsible for all the MEP Design & Drawings submission & approval.
 He will be responsible for monitoring MEP Contractors works and conducting meetings
with MEP Contractors.
 He will be responsible for reviewing all the material submittals / shop drawings/ Testing
& commissioning procedures submitted by MEP Contractor.

3.9 MEP Engineer

 Review the shop drawings supplied by sub-contractors.


 Monitoring the MEP Contractors work.
 Coordinating with MEP Contractor & Client/Consultant.
 Monitoring MEP Testing & Commissioning works and review Commissioning reports.
 MEP Engineer will be responsible for LOTO System implementation.
 Follow the Quality, Safety and Environmental management requirements in his area of
applications.

3.10 QA / QC Manager
• Shall advise Domopan Integral (JV) staff and management on ways to fulfill the Quality
requirements mentioned in the Project Quality Plan.
• Shall prepare and develop a process of monitoring the procedure mentioned in this
document to insure it is strictly followed and will continue to evaluate its effectiveness
and revised as necessary for quality improvement.
• Shall conduct an awareness training to personnel directly involves imparting a proper
understanding of its requirements
• He shall support the QA/QC Engineer on quality issues in the site.
3.11 QC Engineer/Inspector
• Will carry out the material inspection to ensure that materials are approved, and they
meet the desired quality standard upon receipt
• Assign areas of responsibilities and request approved 3rd Party Technicians.
• Ensuring that the project Inspection and Test Plan (ITP) is briefed to and are being
followed by the construction team.
• Ensures required quality documentation is fulfilled and approved.
• Initiating and maintaining check sheets / records for works.
• Liaising with Site Engineer regarding work progress and hold point inspection.
• Performing hold point inspection of finished parts.
• Expediting areas of concern to best achieve project quality requirements.
• Real time monitoring of on-going work activities.
• Status reporting of work progress and readiness for inspection.

Page 10 of 59
3.12 Skilled labor
• Carry out their work in such a way, that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Will be suitably trained, experienced and skillful for the assigned work.
• Will wear suitable PPE and perform the work in a safe manner as educated through
TBT.
• Will be accountable to their Trade Foreman and work under his direct instructions.

3.13 Un-Skilled labor

• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Unskilled labor will work under the skilled labor in supervision of Foreman / Supervisor.
• Will wear suitable PPE and perform the work in a safe manner as educated through
TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.
3.14 Operator
• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Operator will work under the supervision of Foreman / Supervisor.
• Heavy Licensed Operator Drive and control the construction equipment.
• Maintain proper coordination and cooperation with the road and transport system
while driving/working.
• Will wear suitable PPE and perform the work in a safe manner as educated through
TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.

3.15 Flagman
• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Flagman will work under the Operator in supervision of Foreman / Supervisor.
• Flagman guides traffic in a construction zone.
• Use signal flags to work with the traffic patterns and ensure the safety of other
construction works.
• Will wear suitable PPE and perform the work in a safe manner as educated through
TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.

Page 11 of 59
3.16 Driver
• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Driver will work under the supervision of Foreman / Supervisor.
• Licensed Driver Maintain, drive and control the construction vehicle.
• Will wear suitable PPE and perform the work in a safe manner as educated through
TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.

4 Resources (Manpower, Tools & Equipment)

4.1 Materials

• Approved firefighting pipes, valves and fittings and accessories.


• Approved accessories and supports, hangers and accessories.
• Check and verify UL Stamping / Marking are on the Pipes & Fittings during the
Inspection of Materials
4.2 Plant Tools and Equipment

• Measuring Tape
• Mobile Crane
• Scissor Lift
• Cherry Picker
• Fork Lift
• Power Tools-Cutting Machine
• Drilling Machine
• Water Pressure Pump
• Hand testing pump
• Pressure gauge
• Spirit level
• Scissor Lift
• Spanners
• Certified Lifting Tackles
• Fire extinguisher
• Hacksaw blade with frame
4.3 Manpower
• Sr. Construction Manager
• Site Engineer / Traffic Engineer
• Surveyor
• Foreman / Supervisor
• Safety Officer
• Skilled Labors
• Unskilled Labors
• Driver
• Skilled Labour

Page 12 of 59
5 Health, Safety, Environmental Provisions

5.1 Health and Safety

SQW collaborate with Domopan Integral (JV) to committed to provide a comprehensive


Occupational Health and Safety Oriented and Lost Time Injury (LTI) free for all the
workplaces in the construction sites. Please refer to Health and Safety Plans for more details.

5.1.1 General Health and Safety Policy

a. Daily Pre-Job briefing shall be held at site. Pre-Job briefing blank form enclosed in
Annexures.
b. Work specific training will be given to the workers. All workmen will be informed about the
nature and hazard involved in the complete scope of the job.
c. Emergency Drills will be conducted to test preparedness and response within every six
months in line with Domopan Integral (JV) emergency procedure
d. Operators of mechanical machinery shall be certified for the equipment and vehicles they
operate and must always have in their possession Qatari Driving License for the class of
vehicle and the required Third-party competency certificate.
e. Operators of mechanical machinery shall be subject to medical examination.
f. The outcome of the risk assessment shall be communicated to the workforce in the form
of a Tool Box Talk to be held at the start of the works and at the start of each shift or
when for any reason the task has been suspended, before work resumes.
g. SQW shall provide adequate assistance for client / consultant / Main contractor
representative during inspection.

5.1.2 Risks

a. Hazard identification and risk assessment has been carried out and some of the identified
hazards
b. are detailed in the attached Hazard Identification and Risk Assessment.
c. SQW shall follow Domopan Integral (JV) established, implemented and maintained an on-
going identification of hazards, assessment of their risk and determining the necessary
controls. The records are kept up-to-date and being reviewed periodically.
d. Job safety analysis shall be done to integrate accepted safety and health principles and
practices into a job or task. Each job or task will be analyzed by breaking them down into
distinct steps to identify the hazards and precautions and implemented with the aim of
ensuring a safe job execution.

Page 13 of 59
5.1.3 Health

a. Sanitary Facilities

• All basic sanitary facilities will be available on site.

b. Health Care Facilities

• Domopan Integral (JV) shall provide the number of First aid boxes furnished with the
medicines, tools and equipment. The First Aid box shall be available in offices of Clients,
Domopan Integral (JV), Satellite and rest shelters depending on number of employees.
• A first-aider shall be provided for every 25 workers.
• Domopan Integral (JV) shall appoint a full-time medical nurse at site in addition to the
first-aid box.

5.1.4 Safety

a. Induction

• SQW shall maintained provided sustainability awareness thru Induction & Training of all
personnel prior to discharging them of their duties and responsibilities in the site by
Domopan Integral (JV) .

b. Anticipated Risks

• Movements of vehicles & heavy equipment

c. Permits and Certification

The following work permits, and certificates shall be available in the work area as required:
• Work Permit;
• Lifting permit;
• Valid registration, 3rd Party certificates & insurance for heavy equipment (if any).
• Valid licenses and insurances for operators

d. Inspections
• Heavy equipment shall have third party certifications and shall be regularly inspected with
the approved required daily checklist to ensure high quality standards and efficient
equipment are being used.

Page 14 of 59
e. Personal Protective Equipment (PPE)

Some appropriate PPE shall be worn as per the work required but not limited to;
• Safety helmet
• Safety Goggles
• Safety Boots
• Full body harness (Work at heights) (if any)

f. Traffic Plan and regulation

• SQW shall comply with Domopan Integral (JV) Traffic Diversion Plan (TDP) detailing
the required number of equipment, planning of the works, layout of the access road,
required road signage and to strictly adhere as such;

• A trained Flagman and Banksman will be available as required;

g. Subcontractors

 SQW subcontractors shall be inducted and obliged to follow all the health & safety
rules regulations being implemented on the site. All SQW Health and Safety measures
shall be applied the same to the subcontractors in line with Domopan Integral (JV)

h. Information dissemination

Health and safety knowledge shall be disseminated and cascaded from top management to
the ordinary workers through;

 Site Induction
 Safety Tool Box
 Bulletin Boards
 Training Courses
 Group Discussions
 Site Instructions
 Engineers, Supervisors & Foreman

i. Site Night Works (if any)

 Working shall be prohibited not unless otherwise it is deemed necessary with reasons.
In the night shift will be arranged with all the necessary Safety and Health facilities. Site
representative for supervision will be available and Client approval will be secured for
working night.
 SQW shall coordinate with M/s Domopan Integral (JV) to provide lighting to avoid
visual fatigue and prevent glare and reflection into person’s eyes.

Page 15 of 59
 During night operations, only clear or amber colored safety glasses shall be worn.
Contact lenses can be worn with eye protection except while using a respirator.
 Any general lighting source shall be mounted at a height enough to keep it well above
the line of normal vision.
 Any local lighting source shall be mounted and arranged to confine the light to the
immediate area to be illuminated.
 Barricade the Hazardous area and use flashing lights.
 Keep combustible materials away from lights.
 Personnel to wear high visibility reflective vest.

j. Emergency Response

 SQW shall follow Domopan Integral (JV) Contingency Plan and Emergency Procedure
during the period of the work and shall ensure that their staffs are fully familiar with
the emergency procedures, use and location of the essential emergency equipment,
such as breathing apparatus, fire extinguishers, fire hoses etc.
 Safe assembly point (Muster Point) is in near entrance of each site Location;
 In case of emergency, the work force will assemble in the safe assembly point in
consideration the wind direction (Safe assembly point is provided with sign boards);
 Time keeper / Security Personnel shall carry the attendance register of specific location
for head counting of attendees;
 Safety Officer shall verify the attendance register to ensure that all the personnel have
evacuated from the hazard area;
 Attempt to put out the fire / rescue operation shall be made only when it is safe to do
so. Fire shall be put out under supervision of trained personnel.
 All flammable material in the vicinity of fire shall be removed;
 Safety Engineer / Safety Officer shall call Fire Brigade, Ambulance, Police, etc., & Contact Sr.
Construction Manager / Health Safety Manager for further action;
 First aid shall be administered to the injured personnel, if any;
 Project Manager shall ascertain the risks and ensure control measures are
implemented prior to resuming work.
EMERGENCY TELEPHONE NUMBER
DOMOPAN INTEGRAL (JV) EMERGENCY 30204171
POLICE, CIVIL DEFENSE AND EMERGENCY 999
WATER AND ELECTRICITY EMERGENCY 991
ACCIDENTS AND EMERGENCY – HAMAD (+974) 4439 2111
HOSPITAL
TELEPHONE DIRECTORY 180

Page 16 of 59
EMERGENCY CONTACT PERSON AND NUMBER
MR. NABIL ELMASRY – Sr. CONSTRUCTION 55869878
MANAGER
MR. KAMEL – PROJECT MANAGER (SQW) 31001121
MR. HAMID RAMZA – SAFETY MANAGER 30204171
MR. WAHEED – SAFETY MANAGER (SQW) 66081232
MR. ANESH NAUSHAD – WELFARE OFFICE 6627885
RENJITH RADHAKRISHNAN – SAFETY OFFICER 70573223

5.2 Environmental
SQW is committed to be environmentally friendly and to prevent pollution by reducing the
impact of its activities, products and service on the environment in line with DOMOPAN (JV)

1. Vehicle/Equipment maintenance will only be done in designated area (Maintenance


Workshop)
2. Environmental Emergency arrangement. i.e. Provision of Spill Kits
3. All waste resulting from this activity will be properly managed and segregated. i.e.
Segregation Non-hazardous waste for adequate disposal by a license waste carrier
4. All waste resulting from this operation will be properly managed as per Waste
management Plan in Construction Environmental Management Plan, submittal no. SC-
DPP-MDP-DPQ-PLN -EN-00006
5. Any hazardous materials that maybe used during this operation shall be appropriately
stored as per the MSDS.
6. MSDS for all substances used will be available at the designated storage area and
where they are being used
7.Waste Management- All the waste produced shall be segregated, based on its
availability/ practicability for recycling/ reuse. Hazardous materials and waste like paints.
Thinners, etc shall be segregated from the non-hazardous materials.
8. Noise Emissions- Elevated levels of Noise, generated during drilling stage shall be minimized
and the personnel working in those areas shall be protected with ear plug/ muffs as required.
.

Page 17 of 59
6 Procedure & Methodology of Work

6.1 Handling and Storage


 For heavy material unloading / storage HSE guideline shall be followed.
 For heavy material unloading / storage HSE guideline shall be followed. Material handling shall
be processed as per the approved lifting plan.
 Hand gloves shall be used for shifting / lifting / loading / handling, etc.
 Offloading for Pipes, fittings & valves weighted material shall be done manually & if required
for heavy material shall be done with a mobile crane, Forklift
 Pipes, fittings & Valves shall be handled with care to prevent it from damages; it shall not be
dropped or dragged on hard/rough surface.
 Pipe lifter shall be used for lifting of bigger size heavy Pipes and valves etc. to the desired
location. Hydraulic pallet / trolley shall be used for shifting.
 If required Chain-pulley arrangement shall be used as per site condition. Pull-out test of
fastener required used for chain pulley arrangement (safety requirement-Refer Appendix-7).
 Signage board to be kept near the pipe stock yard
 Galvanized steel pipes of ERW Schedule 40, ASTM A53 shall be stacked in stock yard, diameter-
wise.
 Storage of items shall facilitate the removal of individual item, such that damage is avoided. The
storage/stacking of any material shall be in comply with QCS 2014, Section 01, Part 10 of
10.9.4(9).
 The pipes shall be supported at 6 feet intervals and shall be at least six inches above the ground
level and marked with red Color strip at one end for identification.
 As far as possible these pipes shall be stacked in a fairly level ground. Pipes can be held in
position by driving a rod into the ground at every 6 feet interval. The stack should not exceed a
maximum height of 6 feet.
 The threaded ends of the pipes should be protected with a collar on one side and a plastic bush
on the other side. All cut pipes shall be segregated and stacked diameter-wise. The pipes shall
not be dropped hard while being shifted from one place to another.
 Higher diameter pipes shall be stacked at the lower level and smaller dia pipes shall be kept
over it.
 Protection against moisture and dust shall be ensured. Galvanization of pipe shall be in
accordance with ERW Schedule 40 ASTM A53 Polyethylene cover shall be used to cover the
pipes in order to protect it from environmental effects.
 An inventory of all pipes shall be made at the store/storage area. When a pipe is removed, care
should be taken that other pipes do not slip or are out of position.
 Valves shall be stored in any position within the cardboard and / or plywood boxes to ensure
that the protection of flange surfaces. Storage should be limited indoors as per the
manufacturer recommendations.
 Fittings and other accessories such as instruments, and fixtures etc., shall be stored within the
cardboard and / or plywood boxes and kept inside the storage yard.
 The overall orderly arrangement while de-stacking shall be maintained as per the guidance of
the engineer in charge.
 Appropriate housekeeping shall be maintained in the storage area.

Page 18 of 59
6.2 Site Preparation, Management Plan & Access Routes

 After the routes for the delivery of materials are determined, the traffic route of materials and
equipment will be notified and coordinated to avoid any disturbance of other activities in the
area.
 Traffic Engineer will draw up a traffic flow plan which shall be reviewed by HSES staff, truck
drivers shall follows the agreed traffic flow plan at all times.
 Only competent and experienced operator with valid license shall drive and operate the lifting
equipment. Operator shall possess valid certificates issued by third party

6.3 Pre Installation Procedures


 Approved materials shall be purchased in accordance with the approved material submittal and
Contract Specifications.
 Materials including pipes and fittings are to be selected and used according to approved shop
drawing and good engineering practices. Verify the diameter and length of pipe that are
required for installation.
 Adequate stock of materials, tools and tackles, testing equipment’s and consumables
 Sufficient man power shall be arranged to carry out the work.
 Prior to start of activity, area and access will be inspected to ensure that the area is ready for
the work to start.
 Ensure that all openings required for laying the pipes are in correct location and as per
approved drawings.
 Ensure that the construction power and water for testing of pipes are provided near to the
work place.
 Safe and tidy work place, clear access to the work place, modes to shift material, tools and
tackles etc. are to be ensured.
 Make sure proper working platforms are made for safe working.

6.4 Preparation of Pipes

• Application of surface to be coated must be clean and dry.


• Cut the pipes square to required length and ream the pipes to remove burrs and clean
thoroughly before installation.
• Fire Fighting Pipe works up to 50 mm shall have threaded joints and pipes above 65
mm shall be with grooved coupling joints.

Page 19 of 59
a) Threaded Jointing Process:
• Fabricate the pipes as per the required measurement in Threading Machine
• Check whether all the accessories of the threading machine are in good condition
example oil, Threading teeth, pipe stand etc.
• Fabricate the pipes in located fabrication yard with approved tools and Safety signage.

All pictures are for illustration purpose only

b) Grooved Jointing Process:


• Outside diameter: The outside diameter of roll grooved pipe shall not vary more than
the tolerance listed.
• Gasket seat "A": The pipe surface shall be free from indentations, roll marks and
projections from the end of the pipe to the groove to provide a leak-tight seal for the
gasket. All loose paint, scale, dirt, chips, grease and rust must be removed. It continues
to be Victaulic’s first recommendation that pipe be square cut. When using beveled
pipe, contact Victaulic for details. Gasket seat “A” is measured from the end of the
pipe.
• Groove width "B": The bottom of the groove shall be free of loose dirt, chips, rust and
scale that may interfere with proper coupling assembly.
• Groove diameter "C": The groove must be of uniform depth for the entire pipe
circumference. The groove must be maintained within the “C” diameter tolerance
listed.
• Groove depth "D": For reference only. Groove must conform to the groove diameter
“C” listed.
• Nominal allowable pipe wall thickness "T": This is the nominal allowable pipe wall
thickness which may be rolling grooved.
• Maximum allowable pipe end flare diameter “F”: Measured at the most extreme pipe
end diameter square cut or beveled.

Page 20 of 59
• Provide final service labeling & identification as per project specification
Tolerance Groove Diameter"C"4
Nominal Size GasketSeat"A"2 GrooveWidth"B"3 Groove Depth"D"5 Min Allow.WallThk."T"6 MaxAllow.FlareDia."F"7
Actual Max Min Actual Tol. (+0.00)
Inches Inches Inches Inches inches - ±0.03 inches - ±0.03 Inches Inches Inches Inches Inches
DN DN DN DN DN ±0.76 DN ±0.76 DN DN DN DN DN
1 1.315 0.013 0.013 0.625 0.281 1.19 –0.015 0.063 0.065 1.43
DN25 33.7 0.33 0.33 15.88 7.14 30.23 –0.38 1.6 1.65 36.3
1¼ 1.66 0.016 0.016 0.625 0.281 1.535 –0.015 0.063 0.065 1.77
DN32 42.4 0.41 0.41 15.88 7.14 38.99 –0.38 1.6 1.65 45
1½ 1.9 0.019 0.019 0.625 0.281 1.775 –0.015 0.063 0.065 2.01
DN40 48.3 0.48 0.48 15.88 7.14 45.09 –0.38 1.6 1.65 51.1
2 2.375 0.024 0.024 0.625 0.344 2.25 –0.015 0.063 0.065 2.48
DN50 60.3 0.61 0.61 15.88 8.74 57.15 –0.38 1.6 1.65 63
2½ 2.875 0.029 0.029 0.625 0.344 2.72 –0.018 0.078 0.083 2.98
DN65 73 0.74 0.74 15.88 8.74 69.09 –0.46 1.98 2.11 75.7
3 3.5 0.035 0.031 0.625 0.344 3.344 –0.018 0.078 0.083 3.6
DN80 88.9 0.89 0.79 15.88 8.74 84.94 –0.46 1.98 2.11 91.4
4 4.5 0.045 0.031 0.625 0.344 4.334 –0.020 0.083 0.083 4.6
DN100 114.3 1.14 0.79 15.88 8.74 110.08 –0.51 2.11 2.11 116.8
6 6.625 0.063 0.031 0.625 0.344 6.455 –0.022 0.085 0.109 6.73
DN150 168.3 1.6 0.79 15.88 8.74 163.96 –0.56 2.16 2.77 170.9
8 8.625 0.063 0.031 0.75 0.469 8.441 –0.025 0.092 0.109 8.8
DN200 219.1 1.6 0.79 19.05 11.91 214.4 –0.64 2.34 2.77 223.5
10 10.75 0.063 0.031 0.75 0.469 10.562 –0.027 0.094 0.134 10.92
DN250 273 1.6 0.79 19.05 11.91 268.28 –0.69 2.39 3.4 277.4
12 12.75 0.063 0.031 0.75 0.5 12.531 –0.030 0.109 0.279
DN300 323.9 1.6 0.79 19.05 12.7 318.29 –0.76 2.77 7.09
14 14 0.063 0.031 0.938 0.5 13.781 –0.030 0.109 0.281
DN350 355.6 1.6 0.79 23.83 12.7 350.04 –0.76 2.77 7.14

Notes:
• Roll grooving removes no metal, cold forming a groove by the action of an outer
grooving roll being forced into pipe as it is rotated by an inner support roll.
• Roll groove configuration has rounded edges which reduce the available pipe end
movement (expansion, contraction and deflection).
• The coating thickness applied to the gasket seating surface and within the groove on
the pipe exterior should not exceed 0.010"/0.25 mm. Also, coatings applied to the
interior surfaces, including bolt pad mating surfaces, of our grooved and bolted plain
end couplings should not exceed 0.010"/0.025 mm.
• On roll grooved pipe, Allowable Pipe End Separation and Deflection from Centreline
will be ½ values listed for cut grooved pipe

c) Flanged Jointing Process:


• Check studs, nuts, and flange/nut contact surfaces for cleanliness and burrs. Clean
them using a wire brush.
• Check flange nut bearing surfaces. Clean the flange nut contact surfaces around the
entire bolt circle using a wire brush. Use a brush with stainless steel bristles on alloy
surfaces. Ensure that these contact faces are free of scratches, dirt, scale, burrs, and
other protrusions. Remove defects by grinding.
• Uniformly lubricate the stud and nut threads on all contact surfaces, including the nut
bearing surface that contacts the flange.
• Check condition of flange faces. Clean gasket seating surface on flange face using a wire
brush. Ensure that the surface is free from scratches, dirt, scale, remnants of old
gaskets, and other protrusions. For flanges that are used in typical and critical services,
ensure that the flange face at the OD is parallel to the gasket contact face by measuring
the gap between them using a steel ruler. The gap should not exceed 0.010 in. (0.25
mm) at any point.
• Check flange-to-flange alignment to verify that it is within the specified tolerances.
Excessive flange misalignment (especially lack of parallelism) increases the likelihood of
in-service leakage.

Page 21 of 59
• Check flange faces for proper gasket insertion gap. The gap between flanges should be
just sufficient to allow for gasket insertion. Excessive gap will result in needing to force
the flanges together, which will increase the likelihood of in-service leakage.
• Install studs in the lower half of the flange to support the gasket when it is inserted.
• Inspect the gasket to ensure that it is in accordance with the specification and free
from defects.
• Insert the gasket between the flanges and ensure its proper placement (i.e., centering
in the joint), taking care not to damage the gasket. If necessary to use something to
hold the gasket in place, a light spray of adhesive can be used. Alternatively, thin
cellophane or masking tape may be used on the outside edge of the gasket with
enough material protruding to allow removal during the initial tightening process. Tape
should be located to avoid contacting the flange face/gasket seating surfaces since this
could provide a leak path during operation.
• Install remaining studs and nuts and ensure that there is complete thread engagement
in both nuts. Use hardened steel washers if the studs are 1-1/2 in. (38 mm) diameter
and above if the studs are to be torqued.
• In all cases, tightening should proceed in stages (i.e., not to the maximum stud stress at
one time), and proceed in a criss-cross pattern. This helps ensure uniform stud load and
gasket compression around the flange circumference.

d) Painting Application for Pipes ,Fittings & Structural Steel Supports


• Store the Paints in clean and protected area .The storage space shall be in accordance
with project safety regulations and manufacturer recommendations. The storage space
shall be away from flammable area with proper signage and protected with sufficient
portable foam fire extinguishers.
• The painting shall be done with spray gun or roller brush in a painting booth. The
painter shall use all safety PPE and follow guidelines. The Painting booth shall be
properly ventilated.
• Application of painting shall be strictly as per manufacturer application guidelines
• Ensure that care shall be taken that applicable painting codes and standards be strictly
adhered as per manufacturer recommendations.
• Application of surface to be coated must be clean and dry.
• First coat of primer (Corrosion Protection) with 50 Micron thicknesses to be applied on
the surface. Mix base & hardener as per paint manufacturer’s instruction paint primer
to Galvanized ERW steel firefighting pipes, fittings and structural Steel supports.
Remove all wax, oil and grease by solvent cleaning. (Refer MSDS & COSSH, Appendix-6)
• After apply one coat of the primer allow the surface to dry for 4.5 hours @25 Deg C &
2.5 hours @ 40 Deg C depending on the temperature conditions on site and apply
second coat with 50 microns, after applying two coats primer total thickness shall be
100 microns. Quality check for thickness by using calibrated digital Electrometer.
• Apply Single Top coat of paint with 50 Micron thickness .Allow it to dry for a minimum
period of 1.5 hours @23 Deg C & 1 hour @ 40 Deg C depending on the temperature
conditions on site.. After installation at site, apply touch-up coat paint wherever
scratched and peeled off.
• Follow the detailed application guide provided by specific Manufacturer which is
attached in the MAS section-3. Application guide will vary depending on the make of

Page 22 of 59
paint we are using, hence follow the same manufacturer guide from the approved MAS
submitted to particular make.
• Ensure the DFT (Dry Film Thickness) of paint be measured using calibrated
Electrometer after each application.

e) Grid Line Marking :


• Mark location and routing of the pipe & sprinkler heads on the soffit, all in accordance
with the approved shop drawing.
• Ensure the RCC Ceiling surface is ready for laying the pipes
• Mark the routing as in shop drawing with thread ball (Line door)
• Make sure the working place is clean
• Use proper scaffolding material to mark the routings
• Application of surface to be coated must be clean and dry
• To establish site execution work plans according to this method statement and comply
with Quality Management, Safety and Health procedure.

6.5 Installation Procedure


a) Pipe Supports / Clamping
• Fix supports and hangers with approved materials, as per approved layout drawings
and as per NFPA13. Cut all excess rods uniformly with 25mm. allowances for
adjustment/alignment.
• Mark location and routing of the pipe & sprinkler heads on the soffit, all in accordance
with the approved shop drawing.
• Prepare for installation of pipe works like fixing of anchors, threaded rods, fixing of
hangers, all as per approved materials, shop drawings and specification.
• Cut the pipes square to required length and ream the pipes to remove burrs and clean
thoroughly before installation.
• Any cut-out edges of Angles, Threaded Rods shall be painted appropriately with rust
inhibitor

Hanger Support (illustration purpose only)

Page 23 of 59
Riser support detail for Vertical Piping (illustration purpose only)

Supporting details for Horizontal piping (illustration purpose only)

Wall Support details for Horizontal Piping (illustration purpose only)

Support Spacing Schedule (illustration purpose only)

Page 24 of 59
b) Pipe Lifting / Positioning and Installation
• Lift the pipes manually and even Pipe lifting Machine
• Tie the pipe end with Approved ropes as per specification
• Install pipe work at heights/elevation shown on approved drawings, in a neat and Tidy
manner
• Use spirit label and measuring tape to confirm elevation/alignment.
• Plug or cap-off all open ends in the piping during installation.
• Ensure Sprinklers Main Riser and Branch Lines are installed as per approved
coordinated Drawings. Lifting of firewater piping shall be in compliance with approved
lifting plan.
• Install pipe work at heights/elevation shown on approved drawings, in a neat and tidy
manner.
• Installation must be carried out by competent personnel, in accordance with good
industry practice, the appropriate authority and in accordance with all statutory and
governing regulations (QCDD/NFPA)
• Hole saw cutter shall be used to cut holes in the pipe work where required for fixing
mechanical tees etc.
• Install flexible coupling joints for pipes crossing structural expansion walls.
• Only standard fittings shall be used for changes in directions, reduction in pipe sizes,
Tee joints, etc. Only long radius bends shall be used where required.
• Appropriate size of Cut out / Sleeve shall be given at Wall / Slab for the Pipe crossings.
• The gap between the Sleeve & pipe shall be closed with Fire Sealant in case of Fire
rated wall or by the normal approved procedures.
• The droppers for sprinkler heads are installed at location as per approved layout /
coordinated drawings.
• Below false ceiling Sprinklers shall be installed as per approved drawings, sprinkler
pipes shall be dropped from above false ceiling sprinkler network and to be connected
to the below false ceiling sprinkler. Refer approved detailed drawings of below false
ceiling sprinkler installation.
• Plug or cap-off all open ends in the piping during installation.
• Flush and clean the entire piping with clean water until the system is clean and shall be
drained finally to the suitable drainages.
• Installation must be carried out by competent personnel, in accordance with good
industry practice, the appropriate authority and in accordance with all statutory and
governing regulations (QCDD/NFPA).

c) Fitting Connections
• Fire Fighting Pipe works up to 50 mm shall have threaded joints and pipes above 65
mm shall be with grooved coupling joints.
• The 50mm. pipe work shall be threaded by using proper threading machine. After
making thread, apply the boss white/Teflon tape or jute. Wrap the Teflon or jute
around the entire length of the threads beginning with the second thread from the
end. Then screw the threaded end of the pipe in the adjacent fitting.
• The 65mm and above pipe work shall be grooved and installed as per coupling
manufacturer’s instruction and grooving equipment.
• After preparing threads and the grooves, check them for their proper formation and
depth.

Page 25 of 59
• Ensure proper numbers of Couplings are used for Pipes crossing Structural Expansion
Walls.

d) Installation of Control Valves


• By adopting the following procedure, install the zone control valve with all related
fittings and accessories.
• Fix the adapter of appropriate size to the pipe to be jointed with the valve through
flange.
• Align both flanged surfaces of adapter and valve.
• Prior to tightening the bolt apply lubricants on the threads properly throughout the
surface.
• Tighten the bolts gradually and uniformly by using a torque wrench of appropriate size
to the recommended torque on the bolts.
• Make the final test on drain valve assembly and connect it with the drain line.
• Connect the zone control valve with fire alarm control panel.
• Install alarm check valve as per manufacturer recommendation.
• Install gate valve & a riser check valve c/w water flow switch as per approved drawings
and the same is connected to Fire Alarm Panel as per NFPA-13.
• Install test drain valves of suitable size after Zone Control Valve as per approved
drawings.
• Check and ensure easy access is available for maintenance and removal of all
components such as valves, switches etc.

e) Installation of Water flow switches


• Make a hole on the pipe at the appropriated location through hole saw cutter.
• And be sure the hole is perpendicular to the center of the pipe.
• Before drilling, use a punch or scribe to mark the drill site to prevent the bit from
slipping.
• If the hole is off center, the vane will bind against the inside wall of the pipe.
• Use a drill or hole saw to cut a hole of the proper diameter.
• Remove burrs and sharp edges from the hole.
• Seat the gasket against the saddle and mount the detector directly to the pipe. The
vane opposite the direction of flow and insert it through the hole. Seat the saddle
firmly against the pipe
• Check valve c/w water flow switch as per approved drawings and the same is
connected to Fire Alarm Panel as per NFPA-13.
• Water flow switches installation shall maintain minimum distance of fittings which
changes the direction of flow and / or distance from the drain valve as per the
manufacturer.
f) Installation of Pressure gauges
• Install approved pressure gauges as per approved drawings, details and manufacturer’s
instruction.
• Only standard fittings shall be used for changes in directions of gauges
• Torque should never be applied to the gauge case. Only adjustable wrench should
always be used on the wrench flats of the gauge socket to tighten the gauge into the
fitting or pipe.

Page 26 of 59
• NPT threads require the use of a suitable thread sealant, such as pipe dope or Teflon
tape, and must be tightened. ensure that there is no leak
• A ball valve should be installed between the gauge and the process in order to be able
to isolate the gauge for inspection or replacement without shutting down the process
g) Fixing of Sprinklers
• The droppers for sprinkler heads are installed at location as per approved layout /
coordinated drawings.
• Verify Sprinkler Head piping Terminal connection is in relation to ceiling level and
location i.e., Centre of the ceiling Tiles.
• Install correct type of sprinkler heads as per approved drawings and manufacturers
instruction.
• Design sprinkler system to minimize testing and maintenance, and be easily
maintained.
• Proposed sprinkler head locations shall be shown on architectural reflected ceiling
plans added to the Fire Protection drawing set.
• Before the installation of sprinkler make sure all valves should be in closed condition
• Water to drain in sprinkler pipes
• Install the sprinklers with Teflon tape
• Sprinklers should be fixed by using the approved tools only. Like spanners and
adjustable spanners
• All components used in the Sprinkler systems shall be UL/FM approved.
• The details of the entire Sprinkler installation of the system shall be inspected and
approved by the QCDD. Pendent and upright sprinklers shall be positioned so that the
deflectors are 1 in. to 4 in. (25 mm to 102 mm) from the ceiling unless the listing allows
a greater distance.
• Under unobstructed construction, the distance between the sprinkler deflector and the
ceiling shall be a minimum 1 in. (25.4 mm) and a maximum of 12 in. (305 mm)
throughout the area of coverage of the sprinkler
h) Mechanical clearance & Inspection
• Before installation of pipes make sure that the area is mechanically cleared or not
• Installation of all systems check list need to submit the client for inspection
• Check the material as per the approved make list
• For materials also we need to submit material inspection report and need to approval
from client in the inspection report
• After completing the installation , testing should done for firefighting systems
inspection report need to get approval from client for testing of systems
i) Hydro Testing
• Suitable permits shall be taken for carrying out the works before commencing the work
• Coordinate with all discipline Supervisor / Foreman / specialist contractor / sub-
contractor about Testing, so that all precautionary measures and protection for the
services already installed could be taken before commencement of the Hydrostatic
Testing.
• Pipes may be tested in Total or in Sections depending on site requirements.
• If any Joint / Piping left out not Tested due to site coordination or any other reason, the
Left out piping system be Hydrostatically Tested
• Protection for Damage – Eliminate possible sources of water spillages. Where potential
sources of leakage during the Test occurs above or nearby a finished item, risk of

Page 27 of 59
damage to Furnishings, Electrical Panels, Electrical Extension etc. Make sure that
Protective Shield provided to minimize water damage.
• All installed firefighting pipes shall be hydro tested and report shall be recorded in ITR.
Use only calibrated pressure gauges with valid calibration certificates.
• Trained personnel shall conduct the Testing monitored by responsible site Engineer.
• Hydrostatic test is conducted to ensure and prove the tightness of the joints and
ensure there are no leaks in the piping system as per NFPA.
• Dedicated Pressure Gauge for the Hydro testing operations with Valid Calibrations. Also
Follow up the Selection Criteria of the Gauge means 1. Gauge must be 1.5 Higher than
Test Pressure 2 pressure gauge scale unit should be same with pressure design unit in
order to make it easy for recording and evaluation.
• Check and ensure all drain valves are closed and in-line valves are open.
• Check and ensure no sprinklers installed in the points and instead closed with plugs in
case testing pressure requirement is more than 12 Bar.
• Fill the section of pipe work under test with clean water.
• The Hydrostatic test can be applied to the system in its entirety or in sections by using
motorized pump and shall be documented with appropriate witnesses. Make sure that
the installation is free from stresses or casual breaks, all openings in the piping will be
tightly closed by pipe plugs or by any other suitable means and the pipe line shall be
filled with clean water. Any air lock has to be eliminated. The pump will be installed in
the lowest point of the system.
• Pipe network shall be hydrostatically tested at minimum 200 psi (13.8 bar) and shall
maintain that pressure without loss for 2 hours. There must be no leaks of any kind and
the piping must be perfectly in tight. Portions of systems normally subjected to system
working pressures in excess of 150 psi (10.4 bar) shall be tested at a pressure of 50 psi
(3.5 bar) in excess of system working pressure. Please refer below NFPA-13 Clause for
the same.

• While the system is under pressure, a careful inspection shall be made on all pipes and
joints & fittings. If any leaks in joints or evidence of defective pipe or fittings are
revealed, the defective pipe/fitting should be immediately replaced with new joints
and materials.
• If any Leak occurs in the form of a Pin Hole in the Pipe or Fittings due to manufacturing
defect, it shall be replaced and Re Tested again During Testing.
• If any leakage, then the system shall be depressurized before carrying any rectification
works.
• After the correction is made the test procedure will be repeated again and pressure will
be maintained for minimum 2 hours.
• All pipe works shall be inspected and tested at any stage during the progress of work
and after the completion of works in order to check the quality of workmanship.
• Prepare reports for tests as per Inspection check list and required corrective action.
• Calibrated pressure gauges shall be used for hydro testing.

Page 28 of 59
• Ensure the Measuring Points shall be at the lowest Hydrostatic Pressure Point
• Motorized pressure pump shall be used for hydro pressure test.
• Test shall be repeated for the whole network/line/zone, where the
modification/rectification and left out work is carried out.
j) Flushing Procedure
• Flushing of the system will be after the successful completion of the pressure testing.
This will be done during the sectional installations of the system and after the
completion of the whole pipe work assembly as per the NFPA 13, Clause 8.16.3.
• Enough draining points will be left for this purpose. These points will be the lowest
point of the area / zone and the water supply point.
• Install a Strainer between Water source (Drum) and Pump in case water is not clean.
Arrange for Temporary Piping / Hose Pipe connections for Filling and Draining the
water.
• Estimate the Piping Volume and make arrangements for required quantity of Clean
Potable Water.
• The water will be pumped to the water supply point using the same hydrostatic pump
and the lowest points will be connected to the nearest suitable drainage facility or
collection point via a hose.
• The pipe network will be flushed to ensure that the pipes are clean from debris and
other work residual.
• Flushing will continue until we get clear water at the drainage side.
• The flushing water shall be collected in the drum and disposed by using truck to outside
the site premises.

7 Quality Control and Records

7.1 Inspection
Inspection shall be done as per the Inspection and Test Plan (ITP) which is submitted along with
this document. Verification points shall be identified in the sequence of the work which shall be
inspected and verified by the Consultant thru notifying them using an approved Inspection
Request Format (See Attachment).
The corresponding verification points for all the relevant parties involved in the inspection
shall be identified in the ITP. Among the verification points which are also defined in the Terms
and Definition in this Document are the following:
 Hold Point
 Witness Point
 Surveillance Point
 Record Review Point

Once the Inspection(s) is done, the inspection report will be signed by the relevant parties
involved with their corresponding comments and/or status level. Comments will be addressed
and will be brought to level 3 or no objection status. The inspection reports will be stored and
filed as necessary until the project completion and will be extended to a period as
agreed/required by the relevant parties for some valid reasons.

Page 29 of 59
7.2 Photographs
All inspections shall have photographs if required by the Engineer. The photographs taken during
the inspection will form part of the Inspection Reports and will be stored and filed as necessary.

8. Forms and attachments

Document Number Title


Attachment 1 Inspection and Test Plan – Installation of Fire
Fighting Pipe, Supports & Hangers, Fittings &
Accessories
Attachment 2 Inspection Request Format
Attachment 3 Risk Assessment
Attachment 4 Environmental Risk Register

Page 30 of 59
Annexure 1
Inspection & Test Plan (ITP)
For

Installation of Fire Fighting Pipe, Supports & Hangers, Fittings


& Accessories

Page 31 of 59
Checklist for Installation of Installation of Fire Fighting Pipe,
Supports & Hangers, Fittings & Accessories
Location: Date: Time:

Inspection
SI No. Activity Accept Reject
Date (Initials)
Check Fire Fighting Pipe, Supports &
Hangers, Fittings & Accessories are
1
similar to approved material
submittal & Contract Specification
Check Threaded Jointing Process is
2
acceptable.
Check Grooved Jointing Process is
3
acceptable.
Check Flanged Jointing Process is
4
acceptable.
Check Painting Application for Pipes,
5 Fittings & Structural Steel Supports is
acceptable.
Check Pipe Supports / Clamping are
6
acceptable.
Check Pipe Lifting / Positioning and
7
Installation are acceptable.
Check Fitting Connections are
8
acceptable.
Check Installation of Control Valves
9
are acceptable.
Check Installation of Water flow
10
switches are acceptable.
Check Installation of Pressure gauges
11
are acceptable.
Check Installation of Sprinklers are
12
acceptable.

Page 32 of 59
Check Installation of Control Valves
13
are acceptable.
Check Installation of Control Valves
14
are acceptable.
Check Installation of Control Valves
15
are acceptable.
Check Installation of Control Valves
16
are acceptable.
Check Installation of Control Valves
17
are acceptable.
18 Area is clear for installation

19 Is Hydro Testing acceptable

20 Is Flushing procedure acceptable

RECORD ACCEPTANCE SQW DPQ GEIC

NAME:

SIGNATURE:

DATE:

Page 33 of 59
Doha Port Redevelopment Project - Combined Mina District & Seawater Diving Pool
Installation of Fire Fighting Pipe, Supports & Hangers, Fittings & Accessories

INSPECTION & TEST PLAN (Rev. 0)

Action
S. Inspection / Document Acceptance Responsible
Activity Description Frequency REMARKS
No. Test Method References Criteria Person (s) M CS PMC TP
C C M A
Prior to start work
Submit Sr.
application Project Prior to Constructio
All necessary permits Approved N/ Work
1 to the Specification, start of n Manager, H R R
obtained & approved Permits A Permits
concerned IFC Drawings works QA/QC
authority Engineer
Sr.
Method Statement Project Prior to Constructio
Approved Approved N/ Approved
2 submitted and Specification, start of n Manager, H H R
submittals submittals A submittal
approved IFC Drawings works QA/QC
Engineer
Task Launch meeting Safety
Project Prior to TBT
shall be conducted HSE Officer, N/
3 HSE Records Specification, start of H R R attendanc
prior to start work, Records Site A
IFC Drawings works e Sheet
shall be recorded Engineer
Submitted Surveyor,
and Site
As per IFC Per N/ Survey
4 Survey & Setting out reviewed IFC Drawings Engineer, H R R
Drawings activity A Report
survey QA/QC
reports Engineer
Installation Works
Inspection of all
firefighting pipes, Sr.
valves and fittings Prior to Constructio
Visual Project Approved N/
5 and accessories and start of n Manager, H R R MIR
Inspection Specification submittals A
verify UL Stamping / works QA/QC
Marking are on the Engineer
Pipes & Fittings
Sr.
Project
Installation is Visual / Constructio
Specification, Inspection Each N/
6 matching the Physical n Manager, H R R WIR
Shop Request location A
attached checklist Inspection QA/QC
Drawings
Engineer
W - Witness (attendance, expected, Signature on Check sheet) WIR - Work Inspection Request PMCM - Project Management

H - Hold Point IFC - Issued for Construction CSC - Construction Supervision Consultant
S - Surveillance (random Surveillance, no signature required) I - Perform the activity MC - Main Contractor
R - Review Record TPA - Third Party Inspection Agency

Page 35 of 59
Annexure 2
Inspection Request Form
Page 37 of 59
Annexure 3

Health and Safety Hazard Identification


and Impact /Risk Assessment

Page 38 of 59
RISK MATRIX

SEVERITY

PROBABILITY Negligible Marginal Serious Critical Catastrophic

Highly Probable 5 10 15 20 25

Probable 4 8 12 16 20

Occasional 3 6 9 12 15

Remote 2 4 6 8 10

Improbable 1 2 3 4 5

SAFE ZONE = 1 - 4 MODERATE ZONE = 5 – 9 DANGER ZONE = 10 - 12 EXTREMELY DANGER ZONE = 15 - 25


Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

01 Mobilization of personal, and Hit by/Struck by/ Personnel injury,


material./ Delivery, Vehicle movement property damage, Loss
unloading, and stacking of of company reputation
Poor Road condition
Materials at site Incompetency of
operators / drivers  All workers / Staff should undergo
Defective equipment Site Safety Induction before
Over Speeding mobilization to site.
 Continuous supervision by
Over Loading
supervisor/ Foreman at site.
Moving of large
 Provision of Separate Pedestrian/
materials vehicular access.
Poor Visibility  Deployment of 3rd party trained
Dust banksman for controlling vehicles/ CM, Site
Adverse weather equipment movement.
Engineer/
condition  Propper illumination at work area as
Material handling 4 4 16 per QCS 2014 and SC Requirements. 4 1 4
HSE Officer/
 Provision of traffic and logistics
(Manual / Mechanical)
management plan by client Foreman
Stacking of materials
Competent Operators , Drivers And
Failure of lifting tools
equipment Provision of Pedestrian
and tackles lack
walkway Free from defective
of awareness - site
equipment
safety procedures.
 Provision of speed breakers , hazard
Over stacking of flash lights , barriers and safety signs
project speed limit
materials
Restriction of overloading
Dust control programs
Poor illumination

Page 40 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

02 Ground Conditions & Access, workers / unaware Personnel injury,


of site/ area property damage,  All accesses, where people have
to walk, to be well defined,
hazards/ Trips and Loss of company
properly constructed and
falls caused by poor, reputation maintained in good condition. CM, Site
general access  Suitable steps to be provided Engineer/
around the site and and maintained, where
HSE
to the facilities and 4 3 12 appropriate. 4 1 4
Officer/
accommodation.  Where appropriate, because of
Foreman
the need of access during
darkness, cause suitable levels of
lighting to be provided and
maintained.
 Safety induction job briefing
should conducted for all.

03 Loading / unloading .  Lifting/ Positioning,  Injury/ Harm to  Training to the operatives on manual
Fixing of concrete operatives and those handling/ Safe Lifting operations.
Barriers, in the vicinity/  All lifting should be controlled by PTW
 Damaged or faulty  Property damage system.
Site
equipment  Supervision by Competent supervisor
Engineer/
 Incompetent and HSE Officer
operatives  3rd Party certified Operators/ riggers HSE
 Toppling of 4 4 16 and banksman. 4 1 4
Officer/
equipment, loos  Equipment / lifting gears /tackles Foreman
materials Inspected by 3rd party.
 Provide Safety Shoes, Helmet, Safety
Gloves and Goggles.
 Safety Induction/ Daily TBT on power
tools and equipment.
 Daily Inspection checklist by operator.

Page 41 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

04 Manual Handling Incompetent strain and sprain in Use appropriate mechanical aids instead
operatives muscles, back pain, of manual handling
incident, spinal injury
Untrained operatives serious Inspect all mechanical aids prior to use
and follow color coding procedures by
Improper handling of Musculoskeletal injuries competent person
materials CM, Site
Provide training to all operatives, Engineer/
Uneven surface operators in visual inspection and safe
5 3 15 5 1 5
use procedures. HSE Officer/
Poor environment
Avoid makeshift arrangements and report Foreman
/ record any damages immediately to the
line supervisors./ Adequate internal
training for manual handling

Physical checks by operative’s prior use of


mechanical aids.

Page 42 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

05 Working at height Falls of persons/ Injury/ Harm/  Planning


Falls of materials Fatality  Work is planned to ensure a safe means
of access is provided. See separate
assessments for use of ladders,
scaffolding, mobile elevating working
platforms and mobile scaffold towers.
 All equipment is provided and
maintained to required legal and other
standards.
 Suitable signs and barriers will be
positioned directly below works to warn
of overhead operations.
Physical:
• Suitable rigid edge protection will be
erected at places of work where falls of
more than 2m could occur. Where edge
protection is removed for access, or is
not reasonably practicable, personal
suspension equipment will be used by
operatives working at or near the edge.
•All operatives working below overhead
operations will wear safety helmets.
Managerial/Supervisory:
•All equipment used will be checked to
ensure it is in good order, to correct
specification, and in date for
inspection.

CM, Site
Engineer/
5 4 20 5 2 10
HSE Officer/

Foreman
Page 43 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

•Work will be monitored to ensure


that additional precautions and
equipment is taken into use if edge
protection is removed. Inspections
must be carried out and recorded on
all places of work and equipment,
scaffolds, working platforms,
harnesses, lanyards etc.
Training:
•Training/toolbox talks and
instructions must be provided to all
operatives and supervisory staff
involved in the use of suspension
equipment such as lines and
harnesses, and how to inspect and
assess PPE of this type

06 Unexpected Event Medical or other Failure to provide Staff engaged for working shall be
Emergency immediate first aid, aware of Emergency procedure. PM,CM, Site
serious injury may reah Immediate help shall be shouted Engineer/
to critical stage considering the emergency type
4 3 12 4 1 4
and situations./ Emergency HSE Officer/
awareness training must be
condcuted for all operatives and Foreman
staff.

Page 44 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

07 Installation and use of Electrocution/ Injury/ Harm/


temporary electrical supplies Fatality  Planning:Temporary supplies will
Fire/ be planned to take into account
foreseen load requirements,
Damage to environmental conditions, and
progress of work and
equipment
compatibility/maintenance of
equipment. Competence of
electrical sub-contractors will be
checked before contracting work.
The installation will be certified
before being brought into use.
Locked supply cabinets will form
part of the system. Offices, stores,
CM, Site
drying rooms and canteens will be Engineer/
5 5 25 regarded as permanent 3 2 6 Foreman
installations.
 Physical:Supply and distribution HSE Officer
units will be lockable and the keys
controlled. Signs warning of
electrical hazard will be displayed
on supply units. Fire extinguishers
(carbon dioxide) will be available
adjacent to distribution units.
Rubber gloves and rubber mats to
an appropriate standard are to be
used for live work. All cables will be
routed so as to prevent damage to
cables and avoid tripping hazards.

Page 45 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

 Managerial/Supervisory: Permit to
work system or other suitable
means of control to be used when
work on live systems is foreseen.
Operatives will not be permitted to
work alone on live systems. Only
competent electricians are
authorised to install or modify
temporary supplies; certification
will be obtained after modification.
Systems will be monitored for
physical damage and will be
checked and recertified every 4
months.
 Training/toolbox talks and
instructions must be provided to all
operatives and supervisory staff
involved in the use of suspension
equipment such as lines and
harnesses, and how to inspect and
assess PPE of this type

Page 46 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

08 Butt & Electro Electric shock Fatality/Property  Permit to work must be obtained
damage prior to the activity
Fusion Welding Fire  Welder Pre-Qualification and
 certificate to be maintained and
Poor Cable updated
 Ensure equipment is properly
management earthed

Faulty equipment  Ensure all plant shall have


 inspection sticker and pre use CM, Site
Unauthorized user checks to be carried out by welder Engineer/
Fatality 5 4 20
 Ensure 3rd party certificate of the
5 1 5
welding machine or calibration Foreman
Electrocution certificate
 Maintain good cable management HSE Officer
Burns  Removeignition sources,
combustible and flammable
materials in the working area
 Provision of fire general
precautions
 Maintain good housekeeping
 Only authorized person is allowed
to use the welding machine
 Wear appropriate PPE’s in
accordance to the specific task

Page 47 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

09 Pressure Testing Uncontrolled Fatality  STARRT briefing and RAMS to be


discussed to all persons involved in
release of the Personal Injury the task prior to work commencing
 Provision of required signage and
pressure Damage to cordon-off the work area.
 Pressure testing equipment shall be
 inspected by P&M Department and
Improper fitting of property/
maintain colour coding system
pipes  Obtained PTW prior to the task
equipment  Trained personnel shall be involved
Lack of or while testing.
 Testing shall be done under CM, Site
unsafe Pipe supervision of competent engineer. Engineer/
5 4 20  All measuring equipment used shall 5 1 5 Foreman
supports bear valid third party certification
 Safety signage to be placed HSE Officer
High pressure appropriately to restrict
unauthorized entry
 Secure or cover electrical
Burst pressure
equipment
 Use of whiplash arrestor whereas
applicable
 Only authorized person is allowed
to do the testing
 There must be standby person or a
watcher to check any leaks
 Ensure the use of zone valve and
 certified relief valve

Page 48 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

10 • Work Crews will use appropriate PPE.

General Welfare • Dust Masks Required in windy/Dusty


Condition.
Heat Related illness Heat stress/stroke/harm
• Provide Sufficient cool drinking water
"Near Workers. CM, Site
Engineer/
4 3 12 • Provide sufficient toilets in close vicinity 2 1 3 Foreman
of Workers.
HSE Officer
• Provide shaded rest areas in close
vicinity of workers.

• First aid kit and qualified First Aider must


be available onsite/Provide sufficient
breaks for the workers.

Page 49 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

11 Lifting Operation • Falling Materials Injury/ Harm/ • Trained competent rigger shall be
•Struck against over Fatality appointed
turning
• Loads shall not be lifted/slewed over
people-Area will be isolated

• Lifting equipment, accessories &


certification documents shall be
inspected prior of initiation of works and CM, Site
shall be parked on firm ground Engineer/
4 4 16 4 1 4 Foreman
• Lifting area to be barricaded as to
prohibit authorized personnel HSE Officer

• Trained competent banksmen shall be


appointed

• No other equipment will be used as to


lift materials besides the crane

• STARRT program to conduct before job

12 House Keeping – material, Slips, trips & falls Hand injury,head Regular housekeeping inspections,
waste and debris. injury,eye enjury keeping area well prepared and free from
etc,, debris, materials, cables and waste.
Engineer/
4 4 16 Waste debris must be removed in daily 4 2 8
Foreman
basis.

All workers must be trained and attended


STARRT briefing.

Page 50 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

 All employees working in night shift


must wear High viz- reflective
13 Use of power tools, Use of PPE Electrical Shock, Shock, physical injury Jackets.
(Personal Protective physical injuries and health hazard.  Attention shall be paid by staffs
Equipment), while pedestrerial movements to
avoid any injury due to slip, trip or Site
fall incidents. Engineer/
 Employees must use provided PPE’s
4 4 16 4 2 8
such as High viz jackets, Safety HSE Officer/
Helmet, safety shoes, Clear Glasses
for eye protection. Foreman
 Ensure that all PPE is assessed for
suitability for job, limitations,
capability, compatibility with other
PPE./ PPE's issuance records to be
kept for furture reference and for
records.
 Wear eye, face, hand & hearing Site
protection when operating power Forman’s
tools
Operations of power  Provide ABC (or equivalent) fire
Site Engr.
extinguishers for all work areas
tools (Angle Grinder,  Anti-vibration gloves
Eye Injuries, Crush Safety
14 Grinding, Cutting, drilling drill) and hand Tools 5 3 15  Power tools to be 110V/ battery 1 5
injuries, operated 5 Officers
Vibration, Electric
 Only competent personel to operate Lead Hand
and Electrocution
power tools
Burns
Employees’

Page 51 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

 Ensure only 3rd party certified


personnel shall be erect &
Incorrect Erection dismantle of podium step ladders &
mobile Scaffold
Missing edge  Underneath area shall be barricaded
Protection and displayed signage’s.
 Full body harness must be worn
while working on heights above 1.8
Falling of personal& m
Materials  Do not move the mobile scaffolding
while person working on the Site
Slip from steps platform Forman’s
 Guardrail, toe board and ties must
Lack of scaffold not be removed. Site Engr.
inspection Fall of  Do not throw any material from the
scaffolding.
Working on Mobile Scaffold person Safety
 Scaffolding tag system will be
15 Physical injury 5 5 25 1 5 Officers
& Podium Steps implemented. 5
Fall of material.  All castor wheels must be locked
when working on the platform. Lead Hand
Collapse of  Ensure access gate is securely locked
structure. during use. Employees’
 Prior to use establish that podium
Overturning of steps are a suitable means of access
to the work area.
tower
 Ensure platform can be raised
to sufficient height to access the
work area.
 Users need to be able to reach the
work area without leaning out of the
base of the steps.
 Podium steps must only be used on
solid, level and flat surfaces.
 Podium step ladder is not to be
pulled along whilst occupied

Page 52 of 59
Initial Risk Residual Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R

Inappropriate  Ensure that only competent


scaffold systems personnel are
 engaged in erecting and dismantling
of scaffolding with appropriate
Erection of scaffold
certificate by TPI.
by incompetent  Barricades and Warning signs posted
persons below work area
 Ensure area is not congested
Lack of scaffold  Proper manual handling techniques
inspection to be used.
 Scaffolds to be erected under
competent supervision
Objects falling from
 Only approved materials should be
scaffolds used
 Safety harness / fall arrestor to be
Poor Weather worn working above 1.8m levels
Condition  All scaffold platforms shall be fully
boarded, fixed with toe boards &
Manual Handling handrails, boards to be secured
 All ladders shall be inspected to Site
Hazards ensure good
Forman’s
 Ladders to be pitched at 75 degree
Erection of scaffold angle
by incompetent  Scaffold should be inspected and Site Engr.
person, lack of tagged by competent person prior to
use. Safety
inspection, Use of
16 Erection & dismantling of Physical injury ,harm 5 4 20  Scaffold materials to be lowered in a 1 Officers
incomplete / 5 5
controlled manner ( No “Bombing”
Scaffold damaged of materials) Lead Hand
components used  Upon completion of erection,
scaffold to be inspected and tagged Employees’
for mobile scaffold
“Safe for Use” (Green Tag) by TP
certified scaffold Inspector
Fall from ladder/  Persons should maintain three
point only pointed when Ascending /
Temporary work descending on ladders
platform  Life line shall be provided with
proper anchorage points by
scaffolding material Page 53
competent of 59
person.
 Max. 2 persons shall be permitted to
and fall
hook up in single life line.
 Certified life line & Harness shall be
Name Signature
SEVERITY
Noam -Site Engineer
Negligibl Margina Seriou Critica
Note: HSE Induction, Tool box Talk and awareness Risk Assessment Abdul Raham (QA/QC Manager )
PROBABILITY
e l s l
Catastrophic
training procedure, Emergency and Evacuation Committee
planning procedure, HSE Surveillance and
Highly
Probable
5 10 15 20 25 Monitoring, Barricades and Signs can also be used
as OCP. Reviewed By: Oyebande - HSE Manager(SQW)
Probable 4 8 12 16 20
Reviewed By: Hamid Raza H &S (DOMOPAN)
Occasional 3 6 9 12 15

Revised By: Kamel ( Project Manager )


Remote 2 4 6 8 10
Mohammed Fakhreddine
Improbable 1 2 3 4 5
Approved By: Project Director

Page 54 of 59
Annexure 4
Environmental Risk Register
Environmental Risk Register Installtion of Fire Fighting PIPE ,Support & Hangers ,Fitting & Accessories

Category Aspects Impacts Risk Ranking1 Residual Impact Control Measures Monitoring/Au
diting

Air emissions Transportation of material Dust and particulate pollution, 2x2=4 1x2=2 Refer to Air Refer to
on site/ offsite fugitive dust generation, Emissions Section 6
Moderate Risk Negligible Risk
aesthetic and health concerns Management Plan
Establishment of 2x2=4 1x2=2 (Section 5.1)
temporary facilities
Moderate Risk Negligible Risk
(temporary material yard)
Compacting 2x3=6 1x3=3
Moderate Risk Negligible Risk
Storage and segregation of 3x2=6 1x3=3
materials
Moderate Risk Negligible Risk
Vehicle movement Dust generation from vehicle 2x3=6 1x3=3
movement, aesthetic and
Moderate Risk Negligible Risk
health concerns
Vehicle, machinery and Reduction in air quality from 2x3=6 1x2=2
plant use, diesel generators vehicle emissions include
Moderate Risk Negligible Risk
carbon monoxide, sulfur
dioxide, nitrogen oxides and
VOCs, aesthetic and health
concerns
Noise and Movement of vehicles for Noise pollution 2x3=6 1x3=3 Refer to Noise and Refer to
vibration the materials Vibration Section 6
Moderate Risk Negligible Risk
Management Plan
Storage and segregation of 1x2=2 1x1=1 (Section 5.5)
materials
Negligible Risk Negligible Risk
Installation / laying of 1x3=3 1x2=2
utilities
Negligible Risk Negligible Risk
Vehicle, machinery and 2x3=6 1x3=3
plant use, diesel generators Moderate Risk Negligible Risk

Traffic Vehicles use Additional traffic load 2x2=4 1x2=2 Refer to Traffic Refer to
Management Plan Section 6
Moderate Risk Negligible Risk
(Section 5.6)
Vehicle movement Dust generation from vehicle 2x2=4 1x2=2
movement, aesthetic and
Moderate Risk Negligible Risk
health concerns
Noise generation 2x2=4 1x2=2
Moderate Risk Negligible Risk
Traffic diversions Traffic congestion, affect on 2x2=4 1x2=2
the traffic sensitive areas
Moderate Risk Negligible Risk

Page 57 of 59
Water use General site activities 2x3=6 1x2=1 Refer to Water Use Refer to
including dust suppression, Management Plan Section 6
Moderate Risk Negligible Risk
and general cleaning (Section 5.7)
welfare facilities Water demand for drinking 1x3=3 1x1=1
water / sanitary purposes
Negligible Risk Negligible Risk

Chemicals and Installation of facilities Air, noise pollution and waste 2x3=6 1x3=3 Refer to Chemicals Refer to
material use production and Hazardous Section 6
Moderate Risk Negligible Risk
Materials
General material usage Waste production 1x2=2 1x1=1 Management Plan
Negligible Risk Negligible Risk (Section 5.8)

Chemical and hazardous Waste production, soil, water 2x3=6 1x3=3


material usage (paint) and groundwater
Moderate Risk Negligible Risk
contamination

Waste Waste production from Waste production 2x2=4 1x2=2 Waste Management Refer to
concrete, materials use, Plan (Section 5.9) Section 6
Moderate Risk Negligible Risk
package/container, etc.
2x3=6 1x2=2
Moderate Risk Negligible Risk
Vehicle, machinery and Generation and disposal of 3x3=9 1x2=2
plant use waste oils, spent batteries, old
High Risk Negligible Risk
oil filters, etc.
Generation & storage of Contamination of ground and 4x2=8 1x2=2
hazardous wastes groundwater from spillage /

Page 58 of 59
leakage High Risk Negligible Risk

Carbon Vehicle, machinery and Air quality pollution 2x3=6 1x3=3 Refer to Carbon Refer to
emissions plant use, diesel generators Management Plan Section 6
Moderate Risk Negligible Risk
(Section 5.10)

Page 59 of 59

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