PROJECT: FEED OF RELOCATION PERTAMINA FUEL OIL ON PURBALENYI TOLL ROAD

Prepared by: Bagus

Checked by: RA
HORIZONTAL DIRECTIONAL DRILLING CALCULATION

Location :

Ldepth (m) Lcrossing (m) Rarc1 (m) Rarc2 (m) in 
10 219,128 218,219 218,219 8 8

L1 Larc1 L2 Larc2 L3 Ltot

56,59 30,47 46,30 30,47 56,59 220,43

DESIGN DATA
Pipeline Diameter D 12,75 inch 323,85 mm 1,0625 ft
thickness (min) t 12,7 mm 6,5 mm (D/t should be < 60)
0,500 in
Pipeline Material Grade API 5L X-46
SMYS of Pipeline S 320 Mpa 46412,16 lb/in2
Steel Density s 7850 kg/m3
Water Density w 920 kg/m3
Soil Density 1529,57 kg/m3 95,49 lb/ft3
Mud Density m 1450,0 kg/m3
Drilling Fluid Density d 11 lb/gal 1318,09 Kg/m3
Soil friction Angle  9,1 degree
Poisson Ratio for Steel  0,3
Modulus of Elasticity E 207000 Mpa 30022866 lb/in2
Installation Temperature T1 40 degC
Operating Temperature T2 40 degC
Steel Coefficient Thermal  0,0000117 mm/mm/°C
Friction Factor of Soil s 0,5
Fluid (mud) Drag Coefficient mud 0,003 lb/in2 20,684271 Pa
Test Pressue PT 95,15 Bar (Test pressure =95 % SMYS)
Design Pressure P 95,15 Bar 1380 lb/in2

CALCULATIONS
Pipe Cross Sectional Area 82371,63 mm2 0,082 m2
Steel Cross Sectional Area As 12414,33 mm2 0,012 m2
Uncorroded weight of Pipe Ws 97,45 kg/m
Displace Mud Weight W mud 119,44 kg/m
Effective (submerged) weigth of pipe Wsub -21,99 kg/m
Wsub = Ws - Wmud
Earth Pressure Coefficient K 0,853
Arching Factor  0,235

INSTALLATION STRESSES

Pulling Loads
Straight Section L1
Frcition Force |Ff1| 616,09 kg
|Ff1| = W sub x L1 cos (in) x
s
Fluid Drag FD1 1190,97 kg
FD1 =  x D x L1 X mud
Pipe Weight (longitudinal direction) Wp1 940,74 kg
Wp1 = W sub x L1 sin (in)
Pulling load at end of L1 T1 866,32 kg
T1 = |Ff1| + FD1 - W p1

Curve Section Larc1

Frcition Force |Ffarc1| 334,95 kg  considered 0deg for conservatism
|Ffarc1| = W sub x Larc1 cos () x s
Fluid Drag FDarc1 641,20 kg
FDarc1 =  x D x Larc1 X mud
Pipe Weight (longitudinal direction) Wparc1 0,00 kg  considered 0deg for conservatism
Wparc1 = W sur Larc1 sin ()
Pulling load at end of Larc1 Tarc1 1842,48 kg
Tarc1 = T1 + |Ffarc1| + FDarc1 - Wparc1

Straight Section L2
Frcition Force |Ff2| 509,00 kg  = 0deg for straight section
 |Ff2| = W sub x L2 cos () x s
Fluid Drag FD2 974,39 kg
FD2 =  x D x L2 X mud
Pipe Weight (longitudinal direction) Wp2 0,00 kg  = 0deg for straight section
Wp2 = W sub x L2 sin ()
Pulling load at end of L1 T2 3325,87 kg
T2 = Tarc1 + |Ff2| + FD2 - W p2

Curve Section Larc2

Frcition Force |Ffarc2| 334,95 kg  considered 0deg for conservatism
|Ffarc2| = W sub x Larc2 cos () x s
Fluid Drag FDarc2 641,20 kg
FDarc2 =  x D x Larc2 X mud
Pipe Weight (longitudinal direction) Wparc2 3639,20 kg  considered 90deg for conservatism
Wparc2 = W sub x Larc2 sin ()
Pulling load at end of Larc2 Tarc2 7941,22 kg
Tarc2 = T2 + |Ffarc2| + FDarc2 + Wparc2

Straight Section L3
Frcition Force |Ff3| 616,09 kg
|Ff3| = W sub x L3 cos (Fout) x
s
Fluid Drag FD3 1190,97 kg
FD3 =  x D x L3 X mud
Pipe Weight (longitudinal direction) Wp1 940,74 kg
Wp3 = Wsub x L3 sin (out)
Pulling load at end of L1 T3 10689,02 kg
T3 = Tarc2 + |Ff3| + FD3 + W p3

Pulling Loads = 10689,02 kg

Tensile Stress
Tensile stress t 0,86 MPa
t = Pulling Loads / Steel
Area

90% of
Allowable Tensile Stress : SMYS 288,00 MPa
Condition : OK

Bending Stress
Bending Stress b 153,60 MPa
b = E D /
2R
Allowable Bending Stress
D/t 25,50

for D/t < 32,319 Fb = 34809,12 lb/in2 240,001 MPa

32,32 < for D/t < 64,638 Fb = 35802,75 lb/in2 246,851 MPa
for D/t > 64,638 Fb = 32355,60 lb/in2 223,084 MPa

Allowable Bending Stress (Sb) : 240,00 MPa

Condition : OK

Hoop (External Pressure) Stress

(Ranging from 30 kPa to 60
External Pressure Pext 60 kPa kPa)
0,06 MPa
Hoop Stress due to External Pressure hext 0,77 MPa
Elastic Hoop Buckling Stress
Fhe 17179684383 psi 1,2E+08 MPa
Critical Hoop Buckling Stress
Fhc 17179684383 psi Fhe < 25526,7
Fhc 3092364074 psi 25526,69 < Fhe < 74259,5
Fhc 52869,38 psi 74259,46 < Fhe < 287755
Fhc 46412,16 psi 287755,39 < Fhe
Critical Hoop Buckling Stress : 46412,16 psi = 320,00 MPa
Allowable hoop stress = 67% of Critical Hoop Buckling Stress = 214,40 MPa
Condition : OK

Combined Installation Stress

Combined Installation Stress should satisfy the following condition:

Condition
t / 0.9S + b / Sb < 1 : OK
Condition
A2 + B2 + 2|A|B < 1 : OK

A = [ (t + b - 0.5hext) / 1.25] / S 0,6019

B = 1.5 hext / Fhc 0,0036

OPERATING STRESSES
Hoop Stress due to Internal Pressure h 121,31 MPa
h = P D / 2t
Bending Stress b 153,60 MPa
 b = E D /
2R
Thermal Expansion th 0,00 MPa
th = E  (T1-T2)
External Pressure Pe 35256,74 Pa 0,0353 MPa 5,11 psi

Allowable Operating Stress

Total circumferential stress C 120,55 MPa

C = h -
hext
Net Logitudinal Stress L 189,76 MPa
L = b + th + C 
L ≤ 0.9 S
 CRITERIA : = 288,00 MPa Hence : OK
Combined stress
(1) SE1 = | C - L | sE1 69,22 MPa
(2) SE2 = ( C2 + L - CL
2 )1/2 sE2 166,33 MPa
Combined stress, SE = Max (SE1, SE2) sE 166,33 MPa
CRITERIA : SE ≤ 0.9 S = 288,00 MPa Hence : OK

Keterangan :

1. L Depth = Kedalaman Pipa HDD

2. L Crossing = Panjang meter HDD secara Horizontal
3. 7R arch = Radius Curvature

Perhitungan radius Curvature diambil dari jenis material Pipa dan Diameter Pipa.

Sumber Pipeline Rule Thumb Handbook E.W Mcallister

 Gambar 1. (Sumber Pipeline Rules of Thumb Handbook) hal 46

4. Straigth Section diambil HDD Crossing Calculation halaman 148

Gambar 2 HDD Stress analysis Page 148
5. Curved Section bersumber dari halaman 149

Gambar 3 HDD Stress analysis Page 149

6. Pulling load merefer ke HDD Crossing Calculation halaman 148. Total Straigth section dan curve
section total dijumlah
7. Tensile Stress refer HDD Crossing Calculation hal 159
 Gambar 4 HDD Stress analysis Page 159

8. Allowable Stress refer to HDD Crossing Calculation hal 159

Gambar 5 HDD Stress analysis Page 159

9. External Hoop Stress

 Gambar 5 HDD Stress analysis Page 159

10. Combination load interaction

Gambar 5 HDD Stress analysis Page 159