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Sperre Air Compressor | PDF | Alternating Current | Valve
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Sperre Air Compressor

This document provides specifications for equipment used on a ship's main air compressor system. It includes: - Details on two main air compressors that are model HL2/160. - Specifications for additional air compressors, valves, switches, and other components that make up the air compressor system. - Drawings and part numbers for each component, including dimensions, materials, electrical information, and performance specs. - Contact information for the supplier, Sperre Industri AS, for genuine spare parts.

Uploaded by

RK Panchal
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (2 votes)
2K views37 pages

Sperre Air Compressor

This document provides specifications for equipment used on a ship's main air compressor system. It includes: - Details on two main air compressors that are model HL2/160. - Specifications for additional air compressors, valves, switches, and other components that make up the air compressor system. - Drawings and part numbers for each component, including dimensions, materials, electrical information, and performance specs. - Contact information for the supplier, Sperre Industri AS, for genuine spare parts.

Uploaded by

RK Panchal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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A MAIN AIR COMPRESSOR 2 x HL2/160


B TOPPING-UP AIR COMPRESSOR 1 x HL2/120
C EMERGENCY AIR COMPRESSOR 1 x HLF2/77

Final  )+- 5'


Working  )+- 5'
Approval  )+- 5'
ADDRESS: 6057 ELLINGSØY - NORWAY
ISSUE DATE PREP. BY CHECK PHONE: 47 70 15 60 11 FAX: 47 70 15 64 61
TELEX: 42 509 SPAIR N
LIST OF DRAWINGS

MAIN AIR COMPRESSOR 2 x HL2/160

No. Description Type /Dwg. Part No.

A1 General arrangement, Air compressor G03-0023


A2 Installation diagram 211243-02
A3 Air compressor data sheet HL16-160
A4 El. Motor data sheet 7040
A5 El. Wiring diagram, for ref. E20075 1-3
A6 El. Wiring diagram, for j. box E00047
A7 Spare part list RHL16-01/02
A8 Non-return valve, KV-48 3-2828 4492
A9 Oil & water separator, V-23 190773-11
A10 Solenoid drain/ unloading valve, H.P. 322 H 4332
A11 Thermo switch KPS-79 4312
A12 Oil level switch VH-600 4356
A13 Vibration damper, A0 4-1813
A14 Flexible hose, 1 ¼ ” Bsp 4-1785 4669
A15 Pressure gauge
Electric Motor
Data Sheet
Part no. 7040

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Manufacturer SIEMENS Size and dimentions according to IEC 60072
Model 1LA5 220-4AA60 Design (IEC 60034-7) IMB3
Frame size (IEC 60072) 225S
Protection (IEC 60034-5) IP55
6XSSO\ Insulation class (IEC 60085) / Temp. rise F/B
House material Aluminium
Volts/Cycles/Phases 440V / 60Hz / 3 Bearing greasing For life
Rated current, In 70 A Bearings DE/SPERRE part no. 6213ZC3/6336
Starting current 6.7 x In Bearings NDE/SPERRE part no. 6213ZC3/6336
Weight 215 kg

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Rated power 42.5kW Starting method DOL / Y-D
Power factor at FL (cosΦ) 0.86 Duty type S1
Efficiency at FL 92.5% Rotation (seen against shaft end) CW
Speed synchronous / FL 1800/1770RPM Wiring connection DELTA
Cable entries 2 x M50x1,5
Suitable for cable diameter 32-38mm

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Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 JHQXLQHVSDUHSDUWV

Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Solenoid drain valve
Part no. 4332
2/2 shut of valve for unloading
and drain of compressors. Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : ½” BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : ∆ p min. 0.3 bar for opening
∆ p min 0 bar for closing
∆ p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)

Material specification Electrical data - Coil


Body ..................... : Forged brass Material......................: Encapsulated in synthetic material.
Internal parts......... : Stainless steel, Plug connection..........: 3 pin DIN 43650A, incl. Plug with
brass and nickel PG11 for cable conn.
Sealing.................. : Synthetic rubber (FKM) Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz)
Valve sealing ........ : Pressure/spring loaded AC 220 V (50 and 60 Hz) Other
seat disc (O-Ring) voltages on request.
against a carefully Voltage tolerance .......: -10% to +15% of nominal
machined nozzle provides Class of insulation......: F
bubble tight sealing. Solenoid duty .............: Continuos
Life expectancy .... : Hundreds of thousands Power rating...............: 8 W
of cycles. Protection class ..........: IP 65

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Data Sheet
Thermo switch, air/ water Part no. 4312
Temp. control for compressor,
discharge air or cooling water.
Technical data
Setting range ............. : 50 - 100°C
Adjustable diff. ......... : 4 - 16°C
Max. sensor temp. ..... : 200°C
Max. temp of medium : 100°C
Ambient temperature : -40 to +70°C

Contact load, AC ...... : 6 A, 440 V


Contact load, DC ...... : 12 W
Protection class ......... : IP 67
Screwed cable entry .. : PG 13.5
Cable diameter .......... : 6-14 mm

Sensor pocket ............ : P/N

Electrical connections:

Example of set point


A Compressor with a max. cooling water or discharge air
Adjustment of the switching unit temperature of 80°C is to be controlled by a 4312 Thermo
switch. An automatic stop is to be triggered if the
When the thermostat cover is removed, and the locking temperature exceedes 80°C.
screew between the spindles is loosened, the range can be Main sindle setting: 80°C
set with the spindle (1) while reading the scale (2). In units Differential spindle setting: 5°C
having adjustable The required stop function is obtained by connecting to
differential, the spindle (3) terminals 1 and 2.
can be used while reading
scale (4).

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Data Sheet
Oil level switch Part no. 4356
Data Sheet
Pressure gauge

Characteristics
Robust pressure gauge. Intended for adverse service
conditions where pulsation or vibration exists.
Nominal size .............................. : 63 mm
Accurancy class ......................... : 1.6 per DIN 16005
Design ....................................... : DIN 16063, DIN 16064
Working pressure ....................... : 2/3 of full scale value
Wether protection ...................... : IP 65 per EN 60 529/ IEC 529
Threaded entry .......................... : DIN 16 288 radial, ¼” BSP, 14 mm flats

Materials
Case .......................................... : One-piece brass forging
Pressure element ...................... : ≤ 40 bar, CU-alloy, C-type, soft soldered
> 40 bar, CU-alloy, helical type, brazed
Movement .................................. : Cu-alloy, wear parts argentan
Dial ............................................ : White alluminium/ black lettering
Pointer ....................................... : Black aluminium
Window ...................................... : Non-splinting clear plastic
Bezel ring ................................... : Roll formed stainless steel
Liquid filling ................................ : Glycerine 99.7 %

Scale ranges
0 - 6 bar/ 0 - 0.6 Mpa Part no. 3770 0 - 6 kg/cm2 Part no. 4844
0 - 10 bar/ 0 - 1.0 Mpa Part no. 3771 0 - 10 kg/cm2 Part no. 4845
0 - 16 bar/ 0 - 1.6 Mpa Part no. 3772 0 - 16 kg/cm2 Part no. 4846
0 - 60 bar/ 0 - 6.0 Mpa Part no. 3773 0 - 60 kg/cm2 Part no. 4847

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
LIST OF DRAWINGS

T/U AIR COMPRESSOR 1 x HL2/120

No. Description Type /Dwg. Part No.

B1 General arrangement, Air compressor G03-0023


B2 Installation diagram 211243-02
B3 Air compressor data sheet HL12-59
B4 El. Motor data sheet 7028
B5 El. Wiring diagram, for ref. E20075 1-3
B6 El. Wiring diagram, for j. box E00047
B7 Spare part list RHL12-01/02
B8 Non-return valve, KV-48 3-2828 4492
B9 Oil & water separator, V-23 190773-11
B10 Solenoid drain/ unloading valve, H.P. 322 H 4332
B11 Thermo switch KPS-79 4312
B12 Oil level switch VH-600 4356
B13 Vibration damper, A1 4-1813
B14 Flexible hose, 1 ¼ ” Bsp 4-1785 4669
B15 Pressure gauge
Electric Motor
Data Sheet
Part no. 7028

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Manufacturer SIEMENS Size and dimentions according to IEC 60072
Model 1LA5 186-6AA60 Design (IEC 60034-7) IMB3
Frame size (IEC 60072) 180L
Protection (IEC 60034-5) IP55
6XSSO\ Insulation class (IEC 60085) / Temp. rise F/B
House material Aluminium
Volts/Cycles/Phases 440 V / 60Hz / 3 Bearing greasing For life
Rated current, In 32 A Bearings DE/SPERRE part no. 6210ZC3/6333
Starting current 5.7 x In Bearings NDE/SPERRE part no. 6210ZC3/6333
Weight 123 kg

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Rated power 18.0 kW Starting method DOL / Y-D
Power factor at FL (cosΦ) 0.83 Duty type S1
Efficiency at FL 89% Rotation (seen against shaft end) CW
Speed synchronous / FL 1200/1170RPM Wiring connection DELTA
Cable entries 2 x M40x1,5
Suitable for cable diameter 22-32mm

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Tel +47 70 15 64 10 Tel +31 180 463 299 Tel +65 763 63 00 JHQXLQHVSDUHSDUWV

Fax +47 70 15 60 11 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
LIST OF DRAWINGS

EMERGENCY AIR COMPRESSOR 1 x HLF2/77

No. Description Type /Dwg. Part No.

C1 General arrangement G01-0023


C2 Installation diagram 211243-12
C3 Air compressor data sheet HF77-13
C4 El. Motor data sheet 7000
C5 Spare part list RHF77-01/02
C6 Non-return valve, KV-35 3-3034 4491
C7 Oil & water separator, V-23 185408-26
C8 Ball valve
Electric Motor
Data Sheet
Part no. 7000

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Manufacturer SIEMENS Size and dimentions according to IEC 60072
Model 1LA7 107-4AA61 Design (IEC 60034-7) IMB5
Frame size (IEC 60072) 100L
Protection (IEC 60034-5) IP55
6XSSO\ Insulation class (IEC 60085) / Temp. rise F/B
House material Aluminium
Volts/Cycles/Phases 440V / 60Hz / 3 Bearing greasing For life
Rated current, In 6.8 A Bearings DE/SPERRE part no. 6206ZC3/6330
Starting current 6.2 x In Bearings NDE/SPERRE part no. 6205ZC3/6329
Weight 24 kg

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Rated power 3.45 kW Starting method DOL / Y-D
Power factor at FL (cosΦ) 0.81 Duty type S1
Efficiency at FL 81% Rotation (seen against shaft end) CW
Speed synchronous / FL 1800/1750RPM Wiring connection DELTA
Cable entries 2 x M32x1,5
Suitable for cable diameter 18-25mm

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Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 JHQXLQHVSDUHSDUWV

Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Data Sheet
Ball valve

Dim DN L l1 H h R CH PN Handel Part no.


¼” 10 47 13 28 38 - 22 64 T-handle 3845
3/8” 10 47 13 28 38 - 22 64 T-handle 3844
½” 15 65 16 34 42 - 27 40 T-handle 3840
¾” 20 73 18 43 50 115 32 40 Lever 3841
1” 25 86 21 52 54 115 41 64 Lever 3842
1 ¼” 32 101 23 62 64 130 50 64 Lever 3848
1 ½” 40 118 24 76 75 150 55 64 Lever 3849
2” 50 137 28 93 86 170 70 64 Lever 3847

Full bore ball valve Materials ¼” – ¾”


Services: Hot and cold water, Body: Nickle-plated OT58 brass
compressed air, oil, gases, Ball: Chrome-plated OT58 brass
fuels, steem, gas oil, etc. Seals: P.T.F.E. (Teflon)
Stem: Nickle-plated brass
Anti blow-out The ball valve is bottom O-rings: Viton
steam: loaded steam designed Lever: Galvanized steel,
providing two seals on the (Plastic coated)
packing to ensure safe and T-handle: Enameled aluminium
reliable thightness of the
valve and to prevent blow-
outs Materials 1” – 2”
End connections: Screwed BSP to BS21 Body: AISI 316
parallel threads. Ball: AISI 316
Seals: P.T.F.E. (Teflon)
Working temp.: From –20°C to +170°C Stem: AISI 316
Lever: AISI 316
Approvals: Type approved by DNV

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com

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