Rubber Resource Planning
Rubber Units 824858B 828708A 827298A
Forecast Pcs 500000 400000 1200000
CT Sec 250 250 250
Cavity Nos 40 8 10
Planned Production Days 39 158 379
Machine Capacity Per day Pcs 12672 2534 3168
Material Required per day Kgs 98 30 59
Rubber Manpower Reqd 3 or 4
Resource
Gluing CT O/p per hr O/p per day Required for 22
hrs
824858B 10 360 7920 1.6
828708A 10 360 7920 0.32
827298A 10 360 7920 0.4
Resource
Deflashing & Inspection CT O/p per hr O/p per day Required for 22
hrs
824858B 20 180 3960 3.2
828708A 60 60 1320 1.92
827298A 60 60 1320 2.4
P467276 5 720 15840 0.60
7805040202 10 360 7920 2.14
20
Resource
Compounding (20 Kgs) CT (min) O/p in Min O/p per hour
Required per day
824858B 40 195 3.25 0.41
828708A 40 60 1.00 0.12
827298A 40 118 1.96 0.25
P467276 40 31 0.52 0.06
7805040202 40 35 0.58 0.07
Total Manpower
# Classification: Confidential
P467276 7805040202 Header
1000000 3383445 Forecast (pcs)
200 280 CT (sec)
24 60 Cavity
105 199 Planned Production
9504 16971 Machine Capacity Per day
16 17 Material Required per day
or 4 Plastic Manpower Reqd
Resource
Round off Resource
Required for 10 resource required days Mandays Resource required per shift
hrs
3.91 4 39 154 0.4
0.78 1 158 123 0.4
0.98 1 379 370 1.1
Total 6 Total 1.85
Resource Round off Resource
Required for 9 hrs resource required days Man days Resource required per shift
7.82 8 39 315.6566 0.90
4.69 5 158 789.1414 2.25
5.87 6 379 2272.727 6.5
1.47 2 105 210 0.60
5.24 6 199 1196 3.42
Resource required
after weekly off
0.47
0.14
0.28
0.07
0.08
1.05
# Classification: Confidential
Plastic Capacity
units 824858B 828708A / 821557A 827298A / 821558A
Pcs 500000 400000 1200000
Sec 33 30 31
Nos 4 4 8
Days 52 38 59
Pcs 9600 10560 20439
Kgs 58 63 88
lastic Manpower Reqd 2
Resource required after
Round off
weekly off
1.04 1
2.60 3
7.49 8
0.69 1
3.94 4
Total 17
# Classification: Confidential
ic Capacity
10025460 1124218 50041090 273814 1086133 1104751
4852773 181470 638083 228550 61200 13720
40 50 40 50 55 55
8 2 4 4 4 4
306 57 81 36 11 2
15840 3168 7920 6336 5760 5760
35 125 16 48 70 208
2
# Classification: Confidential
Resource Planning
Department Process Designation Work force Working Hrs
Plastic Injection Operator Gents 12
Gluing Operator Ladies 10
Production
Rubber Molding Operator Gents 12
70% Ladies &
Deflashing Operator 30% Gents 10
Plastic + Rubber Inspector Gents 12
Quality
Deflashing + Gluing Inspector Ladies 10
Rubber Mixing +
Compounding Operator Gents 8
Cutting
# Classification: Confidential
source Planning
Manpower Manpower Manpower
Running Machine Required / Required / Required As Total
Shift Day Reliever
2 2 4 2 6
Manual 1 - - 1
3 3 or 4 6 3 9
Manual 17 - - 17
Plastic + Rubber 1 2 1 3
Deflashing + Gluing 2 - - 2
Manual 1 1 0 1
Total 39
Existing 10
Need to Recruit 29
# Classification: Confidential
Monday Tuesday WednesdaThursday Friday Saturday Sunday Monday
Date 1 2 3 4 5 6 7 8
Gluing 828708A 828708A 828708A 828708A 824858B
Manpower 1 1 1 1 4
Deflashing 828708A 828708A
Manpower 4 4
Total manpower 1 1 1 1 4 4 0 4
Working Cycle
Tuesday WednesdaThursday Friday Saturday Sunday Monday Tuesday WednesdaThursday
9 10 11 12 13 14 15 16 17 18
828708A 828708A 828708A 828708A 824858B
1 1 1 1 4
828708A 828708A 828708A 824858B 824858B 824858B 828708A 828708A
4 4 3 3 3 3 4 4
4 4 4 4 4 0 4 4 4 4
Friday Saturday Sunday Monday Tuesday WednesdaThursday Friday Saturday Sunday
19 20 21 22 23 24 25 26 27 28
828708A 828708A 828708A 828708A 824858B
1 1 1 1 4
828708A 828708A 824858B 824858B 824858B 828708A 828708A
4 3 3 3 3 4 4
4 4 0 4 4 4 4 4 4 0
Monday Tuesday
29 30
828708A 828708A
4 4
4 4
