RC TRUGGY V2
By: 3Dimensions
3D PRINTED PARTS
Nº Part Quantity a) b) c) d)
1 Chassis Front 1 0.2 20 0.4 PLA
2 Chassis Rear 1 0.2 20 0.4 PLA
3 Direction Base 1 0.2 20 0.4 PLA
4 Direction Single Connection 1 0.2 20 0.4 PLA
5 Direction Double Connection 1 0.2 20 0.4 PLA
6 Direction Connection Bar 1 0.2 20 0.4 PLA
7 Direction Bar 2 0.1 20 0.4 PLA
8 Direction Servo Connection 2 0.1 20 0.4 PLA
9 Diff Gear A 4 0.1 100 0.2 PLA
10 Diff Gear B 4 0.1 100 0.2 PLA
11 Diff Ring Gear 2 0.2 20 0.4 PLA
12 Diff Cylinder 2 0.2 20 0.4 PLA
13 Diff Axle Joint 4 0.2 20 0.4 PLA
14 Diff Wheel Axle 4 0.2 20 0.4 PLA
15 Diff Wheel Axle Joint 4 0.2 20 0.4 PLA
16 Diff Wheel Support 4 0.2 20 0.4 PLA
17 Diff Base 2 0.2 20 0.4 PLA
18 Diff Base Cover 2 0.2 20 0.4 PLA
19 Pinion Gear 2 0.2 20 0.4 PLA
20 Pinion Axle 2 0.2 20 0.4 PLA
21 Rear Hub 2 0.2 20 0.4 PLA
22 Rear Right Bottom Arm 1 0.2 20 0.4 PLA
23 Rear Right Top Arm 1 0.2 20 0.4 PLA
24 Rear Left Bottom Arm 1 0.2 20 0.4 PLA
25 Rear Left Top Arm 1 0.2 20 0.4 PLA
26 Front Right Hub 1 0.2 20 0.4 PLA
27 Front Right Bottom Arm 1 0.1 20 0.4 PLA
28 Front Right Top Arm 1 0.1 20 0.4 PLA
29 Front Left Hub 1 0.2 20 0.4 PLA
30 Front Left Bottom Arm 1 0.1 20 0.4 PLA
31 Front Left Top Arm 1 0.1 20 0.4 PLA
32 Suspension Spring 4 0.2 20 0.4 TPU
33 Suspension Joint 4 0.1 20 0.4 PLA
34 Clutch Gear (Bolt) 1 0.2 20 0.4 PLA
35 Clutch Gear (Nut) 1 0.2 20 0.4 PLA
36 Clutch Spring 1 0.2 100 0.4 TPU
37 Clutch Bearing Axle 2 0.2 20 0.4 PLA
38 Clutch Centre Connection 1 0.2 20 0.4 PLA
39 Clutch Joint (Bolt) 1 0.2 20 0.4 PLA
40 Clutch Joint (Nut) 1 0.2 20 0.4 PLA
41 Transmission Axle 2 0.2 20 0.4 PLA
42 Gearbox Motor Gear 1 0.2 20 0.4 PLA
43 Gearbox Base 1 0.2 20 0.4 PLA
44 Gearbox Cover 1 0.2 20 0.4 PLA
45 Cover Front 1 0.2 20 0.4 PLA
46 Cover Rear 1 0.2 20 0.4 PLA
47 Cover Clip 2 0.2 20 0.4 PLA
48 Spoiler Right Support 1 0.2 20 0.4 PLA
49 Spoiler Left Support 1 0.2 20 0.4 PLA
50 Spoiler Wing 1 0.2 20 0.4 PLA
51 Bumper 1 0.2 0 0.4 PLA
52 Wheel Rim 4 0.2 20 0.4 PLA
53 Wheel Tire 4 0.2 0 0.4 TPU
a)Layer height (mm) b)Infill (%) c)Nozzle size (mm) d)Material
I recommend to print the pieces with the STL file orientation.
HARDWARE
Part Quantity
7*11*3 Bearing 16
10*15*4 Bearing 6
M2 C 6 mm Bolt 8
M2 C 8 mm Bolt 2
M2 C 12 mm Bolt 10
M2 V 6 mm Bolt 8
M2 V 8 mm Bolt 26
M2 V 10 mm Bolt 3
M2 Nut 7
M2,5 I 5 mm 24
M3 C 12 mm 4
M3 C 22 mm 2
M3 C 30 mm 4
M3 V 5 mm 2
M3 V 8 mm 16
M3 V 18 mm 4
M3 V 20 mm 6
M3 V 23 mm 1
M3 V 25 mm 6
M3 V 40 mm 4
M3 45 mm Threaded Bar 1
M3 Nut 15
M3 Locknut 12
“V” Bolt “C” Bolt “I” Bolt
ELECTRONICS
Part Quantity
A2212 1000KV Brushless motor 1
MG995 Servo and accessories 1
Brushless ESC 1
Transmitter and receiver (I use an AUSTAR AX5S) 1
Battery 1
*Gearbox and chassis are made to use this motor and servo. They can only be
replaced by parts with the same dimensions. The other parts of the electronics
can be replaced.
Chassis
1 x 1 Chassis Front
1 x 2 Chassis Rear
4 x M3 V 20mm Bolt
4 x M3 Nut
Servo
1 x MG995 Servo with accessories (I used one arm, three rubbers with
the metal guides and three screws.)
Direction
Step 1
1 x 3 Direction Base
2 x M3 V 20mm Bolt
2 x M3 Nut
Step 2
1 x 4 Direction Single Connection
1 x 5 Direction Double Connection
1 x 6 Direction Connection Bar
2 x 7 Direction Bar
2 x M2 C 8mm Bolt
2 x M2 C 12mm Bolt
Step 3
2 x 8 Direction Servo Connection
1x M3 45mm Threaded Bar
Screw the bar all the way to the end so you can adjust the size later.
Step 4
1 x M2 C 12mm Bolt
Step 5
2 x M3 V 25mm
Do not over tighten the screws or the steering will not work.
Step 6
1 x M2 C 12mm
Put the servo and the direction in the middle position and adjust the length
of the bar by turning the 8 Direction Servo Connection.
Differential
Step 1
1 x 9 Diff Gear A
1 x 11 Diff Ring Gear
1 x 13 Diff Axle Joint
1 x M2 V 8mm Bolt
1 x 10*15*4mm Bearing
Step 2
1 x 9 Diff Gear A
1 x 12 Diff Cylinder
1 x 13 Diff Axle Joint
1 x M2 V 8mm Bolt
1 x 10*15*4mm Bearing
Step 3
2 x 10 Diff Gear B
1x M3 C 22mm Bolt
Step 4
4 x M2 V 6mm Bolt
Before closing the differential lubricate the internal gears, I use petroleum
jelly because it is cheap and easy to find but you can use any other suitable
lubricant.
You will need two differentials, so you need to assemble two.
Pinion and Differential Box
1 x 17 Diff Base
1 x 19 Pinion Gear
1 x 20 Pinion Axle
2 x 7*11*3mm Bearing
1 x M2 V 8mm Bolt
Before tightening the screw, lubricate the area of the 17 Diff Base where
the 19 Pinion Gear will be in contact when working.
You will need two of these set.
Differential + Pinion
Step 1
1x 18 Diff Base Cover
It´s important that the 11 Diff Ring Gear is on the same side in both
assemblies. In this case I recommend that you put both on the left side.
Step 2
4 x M2 V 8mm Bolt
Before putting the cover lubricate the gears.
You will need two of these set.
Wheel Axle
1 x 14 Diff Wheel Axle
4 x M2.5 I 5mm Bolt
You will need four wheel axles.
Rear Axle
Step 1
1 x 21 Rear Hub
1 x 15 Diff Wheel Axle Joint
1 x 16 Diff Wheel Support
1 x M3 V 25mm Bolt
1 x M3 nut
2 x 7*11*3mm Bearing
You will need two Rear Hubs.
Step 2
1 x 22 Rear Right Bottom Arm
1 x 23 Rear Right Top Arm
2 x M3 V 18mm Bolt
2 x M3 Locknut
Step 3
Repeat the step 1 with the 24 Rear Left Bottom Arm and 25 Rear Left Top
Arm.
Step 4
2 x M3 V 40mm Bolt
2 x M3 Locknut
2 x M3 C 30mm Bolt
Front Axle
Step 1
1 x 26 Front Right Hub
1 x 15 Diff Wheel Axle Joint
1 x 16 Diff Wheel Support
1 x M3 V 25mm Bolt
1 x M3 Nut
2 x 7*11*3mm Bearing
Step 2
1 x 27 Front Right Bottom Arm
1 x 28 Front Right Top Arm
2 x M3 C 12mm Bolt
Step 3
Repeat the step 1 and 2 with the 29 Front Left Hub, 30 Front Left Bottom
Arm and 31 Front Left Top Arm.
Step 4
2 x M3 V 40mm Bolt
2 x M3 Locknut
2 x M3 C 30mm Bolt
Suspension
Step 1
1 x 32 Suspension Spring
2x 33 Suspension Joint
You will need four complete suspensions.
Step 2
8x M2 V 8mm Bolt
Assemble the two suspensions on each axle.
Assemble the axles and the direction
Step 1
4 x M3 V 8mm Bolt
Step 2
4 x M3 V 8mm Bolt
Step 3
2 x M2 C 12mm Bolt
Torque Clutch
Step 1
1 x 34 Clutch Gear (Bolt)
1 x 36 Clutch Spring
Insert the 36 Clutch Spring into 34 Clutch Gear (Bolt) as shown, following
that direction.
Step 2
1 x 35 Clutch Gear (Nut)
3 x M2 V 10mm Bolt
3 x M2 Nut
Step 3
2 x 10*15*4mm Bearing
Step 4
2 x 37 Clutch Bearing Axle
1 x 38 Clutch Centre Connection
Step 5
1 x 39 Clutch Joint (Bolt)
1 x 40 Clutch Joint (Nut)
2 x 7*11*3mm Bearing
1 x M3 V 23mm Bolt
1 x M3 Nut
Transmission Axle
1 x 41 Transmission Axle
4 x M2.5 I 5mm Bolt
You will need two transmission axles.
Motor Gearbox
Step 1
1 x A2212 1000Kv Brushless Motor
Smooth a part of the motor’s shaft to later fit the gear.
Step 2
1 x 42 Gearbox Motor Gear
2 x 7*11*3mm Bearing
Step 3
1 x 43 Gearbox Base
4 x M3 V 8mm Bolt
4 x M3 Nut
Step 4
4 x M3 V 8mm Bolt
Step 5
Put Torque Clutch and Transmission Axles as in the images.
Step 6
4 x 44 Gearbox Cover
4 x M2 V 8mm Bolt
Now connect the motor and the servo to the ESC and the receiver and confirm if
the two axles rotate in the same direction, if the Torque Clutch rotates in the
indicated direction and if everything in the direction works well.
Cover
Step 1
1 x 45 Cover Front
1 x 46 Cover Rear
4 x M2 C 12mm Bolt
4 x M2 Nut
Step 2
2 x 47 Cover Clip
Spoiler
Step 1
1 x 48 Spoiler Right Support
1 x 49 Spoiler Left Support
4 x M2 C 6mm Bolt
Step 2
1 x 50 Spoiler Wing
4 x M2 C 6mm Bolt
Bumper
1 x 51 Bumper
2 x M3 V 5mm Bolt
Wheels
Step 1
1 x 52 Wheel Rim
1x 53 Wheel Tire
You will need four complete tires.
Step 2
4 x M3 Locknut
