7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
RT / FLT / VNA / OP INTERNAL CHECKLIST
South Region (All points are necessary to check)
Site Name *
Delhivery Bangalore
Service Engineer Name? *
Manjunath
Machine Model? *
8FBMT16
Machine Sr.No.? *
E12003
Date of PM? *
MM DD YYYY
07 / 05 / 2022
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 1/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
HMR of the Machine? *
20737.3
Chassis *
OK NOT OK NOT CHECKED
Check for cracks or
damage .
Check the seat
mounting and
adjustment functions.
Check operation of the
driver's controls
Chassis Remarks *
Ok.
Hydaulic Motor *
OK NOT OK NOT CHECKED
Check for any loose
connections and Cables
Check and tighten all
motor mounting bolts
Check for noise from the
bearings.
Check the motor’s
insulation resistance.
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 2/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Hydraulic System *
OK NOT OK NOT CHECKED
Check the tank,
mounting and any
leakage
Check oil level
functioning ( At Max.
Height)
Clean or change the oil
filter and air filter
Check hoses and metal
pipes.
Check cylinder leakage
Obsereve any leakage
from Main Control valve
unit
Hydraulic motor (DC) Carbon brush length (mm) *
N/A
Hydraulic Motor and other System Remarks *
Hydralic Oil level low need to top up.
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 3/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Truck traction *
OK NOT OK NOT CHECKED
Check for any loose
connections and Cables
Check and tighten all
motor mounting bolts
Check for noise from the
bearings.
Check the motor’s
insulation resistance.
Traction motor(DC) Carbon brush length (mm) *
N/A
Drive Gear box *
OK NOT OK NOT CHECKED
Check the oil leakage
from hub and Top
Check the abnormal
sound from gear box
Check the Gear oil level
if required topup
Apply greasing in
steering gear and
bearing
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 4/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Traction motor and Gear box Remarks *
Ok
Steering Motor *
OK NOT OK NOT CHECKED
Check for any loose
connections and Cables
Check and tighten all
motor mounting bolts
Check for noise from the
bearings.
Clean the steering
sensor and its reference
surface RRE140-250
Steering Motor Carbon brush length (mm) *
N/A
Steering Motor Remarks *
N/A
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 5/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Brake *
OK NOT OK NOT CHECKED
Check the brake discs
thickness
Check the air gap it
should be between 0.35-
0.65 mm.
Clean the air gap using
compresed air in every
PM
Check the pedal spring
Check the resistance
value of Coil it should be
48 Ohm Approx
Brake Remark *
Ok
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 6/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Electric Panels *
OK NOT OK NOT CHECKED
Clean and check the
mountings
Tighten cable
connections
Check contactor tips
and clean if required
All wiring harness and
its connectors
Machine insulation
Resistance (>1 MΩ)
Check the loosness of
fuse
Clean the air gap using
compresed air in every
PM
Check the pedal spring
Check the resistance
value of Coil it should be
48 Ohm Approx
Electric Panels *
Ok
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7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Wheels *
OK NOT OK NOT CHECKED
Remove strings and
other dirt
2-Check any abnormal
noise from the bearings
of all wheels
Check tightness of all
mounting bolts of all
wheels
Check that the all
wheels swing and rotate
freely
Check the drive wheel
condition and measure
the coating thickness
Apply the grease in load
wheel (Every 3 months)
Wheels Remark *
Tyres some cracks found.
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 8/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Mast *
OK NOT OK NOT CHECKED
Check the Tilt cylinder
Slide plate/Mounting
bolt and Braket
Check and do greasing
in Mast channel if
required
Check the oil leakage
from Connections
Check the mounting pin
and bearing
Greasing in Reach
carriage roller and Cabin
tilting bearings
Check the chain
tightness.
Inspect the safety pins
and lock nut on all
chains
Check the mast rollers
abnormal Noise
Check and tighten of
Cylinders Mounting with
bolt
Mast Remark *
Ok.
https://docs.google.com/forms/d/1Q0eblsq1JmRVOqlcTwrQQU7TrYcZMxoHJ7fcR4Pm9-8/edit#response=ACYDBNi-cuRB6VMLVIoYwV2iCDTri… 9/12
7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Battery *
OK NOT OK NOT CHECKED
Electrolyte level: 10-15
mm above the cell
plates
Connectors and cable of
the battery, machine
Cell bolts and links
Sulphation
Voltage , Sp. gravity. and
leakage voltage
Drain electrolyte from
the battery container
Battery locking device
Check Gravity and
Voltage of Cells
Battery Remarks (issues) *
DM water Top up done 5 Ltr.
Battery Backup Hours *
4.5 to 5 Hours
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7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Charger *
OK NOT OK NOT CHECK
Input and output cable
and connector
Cooling fan working
Clean the charger using
compressed air
Charger Remark *
Cleaned using Air blower.
Floor Condition *
Good
Damaged at Some Points
Very Bad
Service Engineer Final Remarks *
*Battery top bonnet gas spring mounting damage.
*Need Hydralic oil for top up.
*Tyres some dameges and cracks.
*Seat cover damage.
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7/5/22, 11:52 PM RT / FLT / VNA / OP INTERNAL CHECKLIST
Required Part Name and Number *
*Hydralic oil Required.
*Seat cover.
*Tyres for spares.
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