Shortwave Radio Assembly Guide
Shortwave Radio Assembly Guide
Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
uSDX88s 5-band handheld shortwave receiver, classic models combined. uSDX is based on
https://github.com/threeme3/usdx
Introduction: This is a shortwave handheld transceiver. Easy to carry to outdoor use, supports CW auto
Active decoding. Built-in standing wave power meter. Use gp88s battery (need to change to lithium battery 8.4v or
Features:
Full mode support: USB, LSB, CW, AM, FM (SSB mode has good reception effect,
The launch effect is poor. AM and FM mode is a gift function, the effect is poor)
5-band output power reaches 5W power, and the 12.6v battery can reach more than 10W power
rate, and reserve the SOT-223 package pads required for upgrades.
The emission efficiency is high, and the efficiency of all frequency bands is higher than 70%.
High-precision KDS brand TCXO, frequency accuracy better than 1PPM, frequency stability better than
0.5PPMÿ
The whole machine is equipped with a shielding cover, and the background noise is lower.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
function list:
DSP functions: Automatic Gain Control (AGC), Noise Reduction (NR), Voice Triggered Xmit
dBm/S meter.
SSB to Sideband/Carrier Suppressed Emissions: Better than -45dBc, IMD3 (Dual Tone) -33dBc
Open source firmware, built with the Arduino IDE; allows experimentation, new features can be added.
Fully digital and software-based SSB transmitter stage: by controlling the phase of the SI5351 PLL
(via small frequency changes on 800kbits/s I2C) and the amplitude of the PA (via
All-digital and software-based SDR receiver stage (optional): from quadrature sampling detector
The digital mixer samples the I/Q (complex) signal and performs it mathematically in software
90 degree phase shift (Hilbert transform) and offset one by adding sidebands
Three independent switchable analog front end receiver attenuators (0dB, -13dB, -20dB,
-33dBÿ-53dBÿ-60dBÿ-73dBÿ
-45dB/decade roll-off
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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1 2 3 4 5 6 7 8 9 10 11
A A
C10
R47 2.2uf
1M/0.1% Q1
BSS123
BATT_B+ PC3_ADC3 GND
R39
4 120k 17
B VCC U13 GND B
LN1134A332MR-G R38
16
17
J1 10 16 15
15 14 14
VOUT
1 5
1 gp88s power socket
2 3 AUDIO1
COME VOUT PLL3.3V LCD_VCC 13
2 13 12 12
U10 C65
GND VSS OLED_SCL 11
1 2 3 3 4 11 10 10
C7 THIS NC C66 C67 C68 99
KIA1117-5.0 2.2uF OLED_SDA 88776
BATT_B+ 100p 2.2u 100p 100n PD1 65
54433
VCC PD0 22
+ epm - VOUTCOME
11
AUDIO
GND
ADJ/
1
2
3
GND
GP88S battery holder GND GND GND GND 1602NA
R28
GND 50kÿ C1 C4
C2 C6 C3 C5 L2
GND GND 10uF PD4
0.47u 22uF 10n 18n 10n 100uh
VCC
GND
LCD_VCC PC4_SDA
F0603 3A
C63 GND GND
C64 C14 C8 C29 C16 SW3
GND GND GND GND PTT LCD_VCC
1n 100p 10u 100n 1n 100n 18
PD7_AIN1PD6_AIN0 R29 1k GND
14
BATT+ GND 18
GND
GND
GND
C18
GND TCXO 26MHz
R7 10uF U1
1k ATMEGA328P-AU
GND C33 EC11 A C B
ARE YOU# GND
10n C23
10n GND
OLED_SCL
1 32
OLED_SDA PLL3.3V
VDD OUT
GND
TO_FST (PCINT19/OC2B/INT1)PD3 2 PD2(INT0/PCINT18) 31 PLL3.3V
PD4 (PCINT20/XCK/T0)PD4 3 PD1(TXD/PCINT17) 30
PD1 EH
PD0 TP1 U2 C0603 GND
Q3 GND GND PD0(RXD/PCINT16) 29 SI5351 1
PC3_ADC3 PC3_ADC3
4
BSS123 VCC SW1 SW2
PC6_RST
AND
PC6(RESET#/PCINT14) 28 D
GND 5
GND
GND PB4_MISO
VDD 2 CLK0 9
10
CLK0 MENU 1 ENTER 1 C49 R40 C70 U7
100
R45
100
R46 1ÿ7 ratio/ft37-43
6
PC5(ADC5/SCL/PCINT13) 27 PC5_SCL C21 C22
VCC XA CLK1 8 CLK1 4 4 10n 10n 1N4148w T2
7
PC4(ADC4/SDA/PCINT12) 26 PC4_SDA 100n 10n 3
C24 VCC XTAL1 (PCINT6/XTAL1/TOSC1)PB6 8 PC3(ADC3/PCINT11) 25 PC3_ADC3 XB GND GND 68k ft23-43
GND 10n/100v XTAL2 GND PC5_SCL
4
SCL VDDO 6
7
23 23 2
2 4
4 GND
(PCINT7/XTAL2/TOSC2)PB7 9 PC2(ADC2/PCINT10) 24 R30
5
CLK2 stainless steel 0.16V 1.16
RX_RF (PCINT21/OC0B/T1)PD5 10 PC1(ADC1/PCINT9) 23 PC1_ADC1
C48 PC4_SDA SDA CLK2
10k
R48
10n
PC0_ADC0 AVCC 1K 3k
C19 10n PD6_AIN0 (PCINT22/OC0A/AIN0)PD6 11 PC0(ADC0/PCINT8) 22
C13
PC2 R3 Modified data
PB0 PD7_AIN1 (PCINT23/AIN1)PD7 12 ADC7 21 RVS R1 10k PLL3.3V 1K
R5 R4 C20
100n
R6
R8 C34
R25
1K
R26 GND GND 1-2 3T 3-4 21T
(PCINT0/CLKO/ICP1)PB0 13 GND 3.3K
10uF 20 100n
D
10k 10k AUDIO (PCINT1/OC1A)PB1 14 AREF GND 10k AREF C35 D
19 R24 1 3
DRIVE (PCINT2/SS#/OC1B)PB2 15 ADC6 FWD 100n VCC R42 U4 1 3
18
R2
10k GND 3k
1N4148w
X1 PB3_MOSI (PCINT3/OC2A/MOSI)PB3 16 AVCC
17
AVCC
20MHz PB4_MISO (PCINT4/MISO)PB4 PB5(SCK/PCINT5) C47 PB5_SCK VCC GND C27 FWD 68k
C15 AREF 10n 100n
1 3 XTAL2
PB2 PB1 GND
10n GND
100 100
XTAL1 C17 100n
2.45v 8.9W C57 C69 R43 R44 GND Note the polarity of the t1 and t2 windings
10n 10n
AREF GND GND
2
C50
GND 4 3
GND 100n L1 GND 4 3
R36 C52
100uH NC/100N GND
GND NC/10R
ISP C56
GND 10K 10K GND
1 2 R1 R11 100p 1
6
PC6_RST 1 244 GND 10R 100NF SPP
1
T1
3 6
PB3_MOSI GND GND 22
PB5_SCK 5
3 6
PC1_ADC1 PC0_ADC0
VCC INT_SPN
33
4 ft23-43
PB4_MISO 5 VCC U6 4
R17 10K TDA8547
C40 INT_MIC
SPK mic
GND
VCC
10K
R12
10K
R13 10u GND 5
C74
2 1
20 5 1
GND GND
2
C53 1 GND1 2 VCC1 C54 100p ON ANT_OUT
GND GND 1n
N.C./5 3 19 1n C59
OUT1+ 4 N.C./4 GND
C9 C12
MODE 5 18
R33 4.7k
C51
SPN C60
GND
SPP SVRR 6 OUT1-
1u C28
AND
SELECT 7 17 AUDIO1 1ÿ7 ratio/ft37-43 AND
VCC
FST3253/LM4562 GND
R14
100n
R15
R41
5.6k
N.C. 8
OUT2+ 9 N.C./
2 10 GND2
IN1-
IN1+
16
15
R37
47k
100p
100p
GND
m1
SPK 1
100p
100p C73
SPP 1-2 1T 3-4 7T
IN2+ 3
H 14 m3 INT_SPN
82K 82K IN2-
0 GND R0603_NEW 13 GND
OUT2-
U8 12
TO_FST 0
SN74CBT3253DBR 1 16
C61 C46
1n C42 1n C41 N.C./3 GND m2
2
SPN
11
L 4.7u 100n GND VCC2
VCC C55
10K
R16 GND 2 15
1OE# VCC
10U
VCC
s1 GND
CLK1 S1 2OE# 3 GND U5 SSOP-20
14 LM4562 C62 C43 s3 PB5_SCK
1B4 S0 CLK0
R18 4.7u 100n
GND s4 RF1
4 13 PB4_MISO
C44 10n 1B3 2B4 100 1 8
5 12
100
R19 OUT/A 2 V+ VCC
10K
1K 1B2 2B3 7
100n
6 11 R22 NEG/A 3 OUT/B
1B1 2B2 100 6
7 10 R23 POS/A 4 NEG/B s2 INT_MIC
C45 R20 R21 100 470 4.7k
R32 R31
1A 2B1 5
89 GND IN- POS/B MIC/PTT1
GND GND 2A 470n
C76
C37 GND R35
88S Headphone Holder
F
GND
470n
74ACT00
U3
C31
C30
100n
filter R34
PWR
GND
5
F
L102
0.32uh
+
15m L201
C202
330p
100p
L202 VCC
C72
100n
18
1920
21
22
23
24
13
14
15
16
17
RF
DRIVE Q5
BS170 ON ON
1 GND RF1.37 clip
K1
LPF_OUT1 DRIVE Q2 GND
C101 6T/T37-6 C105 C106 8 7 6 5 C201 7T/T37-6 C205 C206 C207 U9
G IRF530NS G
10p 240p 220p 30p 330p 150p 150p PCA9555PWR
-
INT# A2 A1 P07 P06 P05 P04 P03 P02 P01 P00 RF
8 7 6 5 GND
9
8
7
6
4
5
3
1212
11
10
R27
GND DRIVE Q7
GND GND GND GND GND GND GND GND 10K GND BS170
6T/T30-6 5T/T30-6 ON
C58
IO0_0 7T/T30-6 5T/T30-6 GND
GND 10n
ON 6T/T37-6 IO0_0 GND
LPF_OUT1
IO0_0
RF
GND
LPF_OUT0
DRIVE Q8
IO1_1 LPF_IN4 RF IO1_6 LPF_IN5 RF
BS170
GND
IO1_5 LPF_IN3 RF
C502 C504 GND
GND
20m
C304
150p
1 2 3 4 30m 390p
C503
220p
0.32uh
1 2 3 4 C403 GND
40m
1 2 3 4 C302 L501 L502
0.64uh 330p
FT37-2 330p FT37-2 8T/T37-2
51p + LPF_IN4 LPF_OUT4 10T/T37-2
RF
0.37uh
L3 L302
L4 + C402
+ 0.22uh 30m
L1 L1 L7 L8
LPF_IN3 L3 8T/T37-6 40m 0.97uh 0.45uh
K5 FT37-2 1000p FT37-2 DRIVE Q9
H 20m
C501 12T/T37-2 C505 C506 C507 K4
LPF_IN5 H
K3
L1 L1 BS170
C306 LPF_OUT3 220p 470p 150p
L1 L1
-
680p
C301
-
C404 C405 LPF_OUT5
-
12T/T37-6 C305 8 7 6 5 C401 15T/T37-2 C406 C408
150p 470p 430p 8 7 6 5
5 360p 220p GND
8 7 6 470p 270p 680p 680p
C303 GND GND GND GND
IO0_0
ON
9T/T30-6 IO0_0 13T/T30-2 9T/T30-2
0.2uh
7T/T30-6 LPF_OUT4
LPF_OUT5 Company: BG8SYA Sheet: 1/1
LPF_OUT3
1 2 3 4 5 6 7 8 9 10 11
Machine Translated by Google
No. 1 PCB 1
Wire
3 0.3mm enameled 1 meter 1
Wire
4 1.37 RF line 15cm 1
C7,C28,C56,C59,C60,C64,C67,C73,C7
5 100p C0603 11
4,C76,C79
6 1n C41,C42ÿC54ÿC29,C53,C63 C0603 6
C32,C33ÿ
7 10n 44,C47,C48,C49,C57,C69,C70ÿ C0603 17
C5,C6,C15,C19,C22,C23,C58,C93
9 18n C3 C0603 1
C8,C13,C16,C17,C21,C25,C27,C30,C3
11 100n 5,C68,C91,C11,C34,C39,C43,C45,C46 C0603 19
,C50,C72
16 1 u C51 C0603 1
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42 100uh L2 L0805 1 UH
43 10m K1 HFD4/4.5 1
44 15m K2 HFD4/4.5 1
46 40m K4 HFD4/4.5 1
47 30m K5 HFD4/4.5 1
yellow
52 7T/T30-6 L201,L302 T30-6 2
red
56 11T/T30-2 L501 T30-2 1
58 10 R38 R0603 1
61 1K R3,R8,R21,R26ÿR7ÿR29 R0603_NEW 6
R1,R2,R4,R5,R6,R30,R35ÿ
66 10k R0603_NEW 15
R10,R11,R12,R13,R16,R17,R20,R27
85 MENU SW1 1
87 PTT SW3 1
90 RF1.37 clip U11, U14, U15, U16 RF1.37 clip 4 coaxial clips
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Required disassembly
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Welding Assembly
Disassemble the machine using air gun desoldering, cyclone air gun
temperature by 5 degrees at a time, and the wind speed can be slightly larger
The side board should be blown, and the tin can be easily removed
after melting.
When soldering, the pad and the bottom of the component should be soldered with chrome iron first, and then the cyclone gun should be used.
When soldering, use an air gun to blow the tin on the pad before placing the components.
Just come.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
When tinning, you should use tin wire to heat the component feet together
The tantalum capacitor feet may be oxidized, use a blade to scrape off the
4.5MA or so
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
After the power supply part is soldered, the mcu part can be soldered.
26MHz and 20MHz crystals are soldered with an air gun, pay attention to the pin position.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
MCU is easy to be soldered, be sure to check carefully when soldering, and solder mcu well
After that, the current is about 22MA, indicating that the MCU has been working normally.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
After soldering the power supply of the screen, you can solder the buttons, pay attention to pressing
The keys can't be too far out, and can't be too close to the inside.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
After
that
observe
after
the that
welding
the after
welding
ofthe
the
of
welding
screen
the screen
ofcircuit
thecircuit
screen
is completed,
is circuit
completed,
isthe
completed,
screen
the screen
should
theshould
screen
be displayed
beshould
displayed
be
normally
connected
normally
at this
at
normal
time.
this time.
display,
At the
At same
the
while
same
time,
paying
time,
payattention
pay
attention
attention
totoobserve
observe
to the electrical
After working
working normally,
normally,
you can
yousolder
can solder
the audio
the audio
amplifier
amplifier
part. part. After
Screen
is screen
contrast,
contrast,
short
short
circuit
circuit
toto
ground
ground is
Contrast
Max, MenuMax,
10.1
Menu Contrast
The
as the
backlight
backlight
can
can
bebe
turned
turned
onon
and
and
off,off,
suchsuch as
If
backlight
the backlight
is not is
bright
not bright
or notor not if the
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
After the audio power amplifier is normal, solder on the speaker socket, and do not solder the earphones first.
Interface, you can fly a wire with tin wire to check whether the speaker has sound.
The ptt keys should have sidetone and no other noise. just
After often, you can continue to weld down, weld a part to check,
See if the whole machine can work normally, and then proceed to solder down.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
The
headphone
headphone
jack.jack
Thecannot
originaluse
headphone
the original
jack cannot be used.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Magnetic surround drawing, be careful not to install it backwards when welding. Standing wave detection
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Standing
withstandwave
standing
test wave
results,
test
due
results,
to program
due toproblems,
program problems,
need to
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
The ec11 welding connection should be smoothed first, and the burr should be checked after installation.
Re-solder.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Passing through the magnetic ring is counted as one circle, and the low-flux magnetic ring is wound with 0.5mm wire.
enameled wire
direct welding
easier after
welding.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
After the coaxial wire is welded, check whether there is a short circuit. The wire is relatively thin and easy to short circuit.
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Finally solder the middle foot, preferably the chrome iron is broken
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
enclosure installation
The middle hole needs to be enlarged to 6.5-7MM, and the same center as the potentiometer,
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Note that the positive and negative poles of the MIC and speaker should not be reversed
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
Install the screen on the motherboard first, then install the case
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Assembly Instructions
uSDX88s Handheld Shortwave Radio V2.3
concluding remarks
This kit can be successfully completed. First of all, I would like to thank teachers BG6QBT, BG6JJI and Wang
Teacher Yin, etc., gave guidance in drawing PCB boards, program modification, circuit design, etc.
uSDX originated from foreign open source projects, the original authors DL2MAN and PE1NNZ team, feel here
The original author Xie open sourced this classic project. uSDX is easy to build with few components and programs
A short-wave radio station is installed, and it can receive and transmit smoothly. Due to the use of fewer components, debugging is simple.
Single, I think HAM is more suitable as a DIY starter project, enjoy welding your own shortwave electricity
Of course, uSDX also has many problems due to its simple circuit, but this does not
The original idea of the uSDX88s handheld shortwave radio is to build a short wave that can be hand-held.
Wave equipment, the V2.3 version was determined after many previous experiments and modifications, and replaced a larger
LCD screen, adding standing wave and power detection circuits to make it more compatible with the characteristics of the handset,
Combined with the gp88s walkie-talkie, everyone can easily get the case and battery, which I personally think is
Due to the rush of time and my limited ability, I hope you will understand the shortcomings.
VY 73ÿ
BY BG8SYA
August 2022
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