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Various Forging Processes

This document discusses different types of forging processes. It describes smith forging or open die forging which uses flat dies and manual tooling to produce workpieces with less accuracy than other methods. Impression die forging uses cavities in dies to produce forged shapes in large quantities, including drop forging, press forging, and machine forging. Closed die forging uses matching upper and lower dies to precisely shape heated metal. Hand forging is done manually with hammers, while power forging uses mechanical hammers or presses to shape larger parts. Various power hammers and presses are also outlined.

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272 views24 pages

Various Forging Processes

This document discusses different types of forging processes. It describes smith forging or open die forging which uses flat dies and manual tooling to produce workpieces with less accuracy than other methods. Impression die forging uses cavities in dies to produce forged shapes in large quantities, including drop forging, press forging, and machine forging. Closed die forging uses matching upper and lower dies to precisely shape heated metal. Hand forging is done manually with hammers, while power forging uses mechanical hammers or presses to shape larger parts. Various power hammers and presses are also outlined.

Uploaded by

Heet
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-Presented by

P. Deepak Kumar
FT-3, Roll No.-10
Smith Forging
• Smith forging is also called flat die and open die
forging. It includes the broad field of forging work
produced between flat faced dies and possibly
supplemented by stock tooling.
• The final shape of the forging depends on the
skill of the smith for size and shape.
• Smith forging produces work pieces of lesser
accuracy as compared to impression or closed
die forging.
• Tooling is simple, inexpensive and allows the
production of a large variety of shapes.
Smith Forging
Open Die Forging
Impression Die Forging
• Impression die forging makes use of cavities in
specially prepared dies to produce forged
shapes in large quantities.
• Impression die forging is mainly of 3 types:
• Drop forging
• Press forging
• Machine forging
Impression Die Forging
Closed Die Forging
• Closed die drop forging sometimes referred to
as impression die forging comprises of a die on
the anvil which resembles a mould, the ram
which falls and strikes the top of the work piece
can also be equipped with a die. The metal work
piece is heated and placed on the lower die
while the ram falls down forcing the metal to fill
the contours of the die blocks.
Closed Die Forging
Hand Forging
• This forging is done by hammering the piece of
metal when it is heated to the proper
temperature on an anvil. While hammering the
heated metal is generally held with suitable
tongs.
• Hand forging is employed only to shape small
number of light forgings mainly in repair shop.
Hand Forging
Power Forging

• Large machine parts cannot be forged by hand,


since the comparatively light blow of a hand or
sledge hammer is unable to produce a great
degree of deformation in the metal being forged.
Power Forging
Power Hammer

• Power hammers are mechanical


forging hammers that use a non-muscular power
source to raise the hammer preparatory to
striking, and accelerate it onto the work being
hammered. Also called "Open Die Power
Forging Hammers."
Power hammer
Types of Power Hammers
Helve Hammer
Trip Hammer
Lever spring Hammer
Pneumatic Hammer
Steam Hammer/ Air Hammer
Press Forging
• Press forging is done in presses. The action is
relatively slow squeezing instead of delivering
heavy blows and penetrates deeply because it
gives the metal time to flow.
• Press forgings are shaped at each impression
with a single smooth stroke and they stick to the
die impression more rigidly.
Press Forging
Thank you for your kind
attention

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