CNC Alarm Troubleshooting Guide
CNC Alarm Troubleshooting Guide
VER.20110303
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Alarm guidance explains the details of the PMC messages, the cause and the
restoration method at the time of abnormalities which are displayed on CNC.
①Alarm number: The alarm number indicated on the CNC message screen.
Alarm guidance is mentioned in the alarm numerical order.
②A address: PMC Alarm address
③Alarm message: The message indicated on the CNC message screen
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④Condition: An alarm level is indicated. An alarm level has the next kind.
・Message: Only message indication
・Feed hold stop: Automatic operation stops immediately.
・1 Cycle stop: After automatic operation is finished, the
next automatic start can't be done.
・Single block stop: Automatic operation stops after the
completion of 1-block operation.
・Emergency stop: A machine becomes a state of emergency stop.
・Cut a power supply: It can cancel by shutting off the
primary, secondary power supply.
・Emergency return: It can return from abnormalities with an
emergency return button.
⑥Confirmation signal: The PMC signal list which relates to the alarm.
・Symbol: The signal symbol displayed on a PMC
ladder screen.
・Symbol name "@TMBxxx" means fixed timer
(PMC Function command 24).
・Symbol name "@TMRxxx" means variable timer
(PMC Function command 03).
(A setup of timer is performed on PMCPARM
TIMER screen.)
・Symbol name "@CTRxxx" means counter
(Function command 05).
(A setup of counter is performed on
PMCPRM COUNTER screen.)
・Address: The signal address indicated on the PMC
ladder screen
・Comment: The comment of the signal
⑦Cause (Control software): A cause about the control software circuit is
explained.
⑧Cause (Control hardware, Mech.): A cause about the control hardware
circuit or the mechanism are explained.
⑨Remedies, Restoration: The remedies method and the restoration method
for alarm are explained.
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2
=======================================================================
B1-1000 A0000.0 TURN OFF POWER SUPPLY
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●Status: Power Off
●Description: The alarm of either requirement for power supply interception to show in the following
occurred.
・The zero position setup completion of conveyor servo unit 1
・The zero position setup completion of conveyor servo unit 2
・The zero position setup completion of conveyor servo unit 3
・The zero position setup completion of conveyor servo unit 4
●Signal (Symbol, Address, Comment)
●Cause (Software)
The alarm of either demand for power supply interception to show in the following occurred.
・The zero position setup completion of conveyor servo unit 1
・The zero position setup completion of conveyor servo unit 2
・The zero position setup completion of conveyor servo unit 3
・The zero position setup completion of conveyor servo unit 4
●Cause (Hardware)
Alarm of power supply interception requirement occurred.
●Recovery
Cut power supply. (power supply for NC and main breaker)
=======================================================================
B1-1001 A0000.1 EMERGENCY STOP
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●Status: Emergency Stop
●Description: Emergency stop is pressed.
●Signal (Symbol, Address, Comment)
① [OIESP R0419.7 EMERGENCY STOP BUTTON
●Cause (Software)
Alarm occurs if the emergency stop button input signal 「①[OIESP」 is turned OFF.
●Cause (Hardware)
Trouble of hardware
・The wiring defect of emergency stop button.
・Trouble of emergency stop button
●Recovery
1.Reset the emergency stop button.
2.Check the input condition of emergency stop button.
It is normal if 「①[OIESP」 is turned ON when the emergency stop button was reset.
3.When there was an abnormality in the state of input.
・Check the trouble of hardware such as breakage, it is restarted if there is the trouble.
・Exchange of the button
=======================================================================
B1-1002 A0000.2 CNC BATTERY IS LOW
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●Status: Message
●Description: The capacity shortage of CNC battery was detected.
●Signal (Symbol, Address, Comment)
① BAL F0001.2 BATT. ALARM SIGNAL
●Cause (Software)
Alarm occurs when CNC battery capacity shortage signal 「①BAL」 is turned ON.
●Cause (Hardware)
・While the power supply of CNC was being cut, the voltage of the battery to hold the contents of the
memory became less than regulation value.
・Trouble of hardware such as breakage in the CNC battery part
●Recovery
・Exchange of the CNC battery.
3
・Check the hardware obstacles, such as disconnection
=======================================================================
B1-1003 A0000.3 ADDRESS INPUT ERROR
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●Status: Feed Hold Stop
●Description: The address which could not be used was commanded on the program. (Program mistake)
・M code
・S code
・T code
・B code
・Several M codes in one block
●Signal (Symbol, Address, Comment)
① MF F0007.0 ASSIST FUNCTION STROBE SIG.
② SF F0007.2 SPINDLE FUNCTION STROBE SIG.
③ TF F0007.3 TOOL FUNCTION STROBE SIGNAL
④ BF F0007.7 2ND ASSIST FUNC. STROBE SIG.
⑤ MF2 F0008.4 2ND ASSIST FUNC. STROBE SIG.
⑥ MF3 F0008.5 3RD ASSIST FUNC. STROBE SIG.
●Cause (Software)
・Alarm occurs if ABS battery output signal 「①MF」 is turned ON when M code can not be used.
・Alarm occurs if spindle function strobe signal 「②SF」 is turned ON when S code can not be used.
・Alarm occurs if tool function strobe signal 「③TF」 is turned ON when T code can not be used.
・Alarm occurs if 2nd auxiliary function strobe signal 「④BF」 is turned ON when B code can not be used.
・Alarm occurs if 2nd M function strobe signal 「⑤MF2」 is turned ON when several M codes can not be used
in one block.
・Alarm occurs if 3rd M function strobe signal 「⑥MF3」 is turned ON when several M codes can not be used
in one block.
●Cause (Hardware)
●Recovery
Check the program and delete the code that can not be used.
=======================================================================
B1-1004 A0000.4 INPROPER M-CODE
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●Status: Feed Hold Stop
●Description: The M code that could not be used was commanded on the program. (Program mistake)
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs when the M code (An optional parameter for the M code is not set up.) which can not be used
is commanded.
●Cause (Hardware)
●Recovery
Check the program and delete the M code that can not be used.
=======================================================================
B1-1005 A0000.5 NO PROGRAM SELECTION
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●Status: Feed Hold Stop
●Description: It started automatic operation by the program number 0 (without a selection).
●Signal (Symbol, Address, Comment)
●Cause (Software)
It started automatic operation under the condition of 0 selection (without a selection) or condition
that 0 was set up the program number registration part on the CRT screen by the program select switch.
●Cause (Hardware)
●Recovery
4
・When there is the program select switch;
The one except for 0 is selected, and starts it.
・When there is not the program select switch;
The one except for 0 is set up in the program number registration part on the CRT screen, and starts it.
=======================================================================
B1-1006 A0000.6 ILLEGAL PARAMETER (IN MODEL SETTING)
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●Status: Emergency Stop
●Description: The inconsistency (difference between the models) of the PMC parameter data and PMC
ladder data.
●Signal (Symbol, Address, Comment)
① @KIVR+ D0800 PMC PARAMETER VERSION
●Cause (Software)
Alarm occurred because PMC parameter data 「①@KIVR+」(4 bytes) was inconsistent with PMC ladder data 「①
@KIVR+」(4 bytes).
●Cause (Hardware)
The miss-setup/transfer mistake of the PMC parameter data
The transfer mistake of the PMC ladder data
●Recovery
・The re-setup/re-transfer of the correct PMC parameter data
・The re-transfer of the correct PMC ladder data
=======================================================================
B1-1007 A0000.7 SHIPPING PREPARATION PARAMETER ON
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●Status: Message
●Description: Keeping relay for the shipping preparation turns it on. (The warning that palette
contact check is invalid.)
●Signal (Symbol, Address, Comment)
① @KPRY K0000.0 SHIPPING PREPARATION STATE
●Cause (Software)
Alarm occurs when the keeping relay 「①@KPRY」for the shipping preparation is turned ON.
●Cause (Hardware)
●Recovery
The keeping relay 「①@KPRY」 for the shipping preparation is turned OFF.
=======================================================================
B1-1008 A0001.0 EXPIRED TOOL CHANGE REQUEST
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●Status: 1 Cycle Stop
●Description: The life of the last tool of either group was exhausted in the tool life management
function (NC device function).
●Signal (Symbol, Address, Comment)
① TLCH F0064.0 TOOL CHANGE SIGNAL
●Cause (Software)
Alarm occurs when the tool change signal 「①TLCH」 is turned ON.
●Cause (Hardware)
●Recovery
・Tool change reset operation is done about all the groups which reach the life in the tool life
management function.
・Refer to the operation manual of NC equipment maker about operation of tool exchange reset.
=======================================================================
B1-1009 A0001.1 TIME/PARTS COUNTER CHECK
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●Status: 1 Cycle Stop
●Description: It reached the number of parts which the number of processing parts was set up to in
5
the run time/part number indication function (NC device function).
●Signal (Symbol, Address, Comment)
① PRTSF F0062.7 OPERATION TIME DISPLAY FUNC.
●Cause (Software)
Alarm occurs when the set-up number of parts reached signal 「①PRTSF」 is turned ON.
●Cause (Hardware)
●Recovery
・The number of processing parts is made 0 in the run time/part number indication function.
・Refer to the operation manual of NC equipment maker about operation which reset the number of
processing parts to “0”.
=======================================================================
B1-1010 A0001.2 EX-PROGRAM NUMBER SEARCH DATA ERROR
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●Status: Feed Hold Stop
●Description: The change error of the program number data (When changing binary data into BCD data,
the size of the data specified beforehand was exceeded.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
The change error of the data in the function command (DCNV) (When changing binary data into BCD data,
the size of the data specified beforehand was exceeded.)
●Cause (Hardware)
The registration mistake of program number
●Recovery
・Check the program number set up.
(The maximum registration number is 9999 when the program number is registered in the CRT screen.)
・Refer to the programming manual of NC equipment maker about the function command (DCNV).
=======================================================================
B1-1011 A0001.3 ILLEGAL ANGLE COMMAND
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●Status: Feed Hold Stop
●Description: The index angle that was commanded by the program in the Curvic index is not
appropriate. (For example, when the index command of 0.5°unit was commanded in the
coupling specifications of 1°unit.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs when the index stops at the position outside the range that clamp is possible in the
memory/remote /MDI mode.
●Cause (Hardware)
●Recovery
・It moves the index to the position where clamp is possible.
(For example, if it is the coupling specification of 1° unit, the index will be rotated to the
position of 1° integral multiple.)
・Revise the program to become the suitable angle command.
=======================================================================
B1-1012 A0001.4 4-AXIS CLAMP REQUEST
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●Status: Feed Hold Stop
●Description: Z axis movement was commanded when 4th axis was not state of clamp.
●Signal (Symbol, Address, Comment)
① [[4CL R0300.7 4TH AXIS CLAMP CHECK
② [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
●Cause (Software)
6
Alarm occurs if it becomes either following condition when the Z axis movement command was done except
for the handle mode.
・4th axis clamp check input signal 「①[[4CL」 is OFF. (「①[[4CL」 is ON in case of break contact point
input.)
・4th axis unclamp check input signal 「②[[4UL」 is ON. (「②[[4UL」 is OFF in case of break contact point
input.)(Only with 4th unclamp check)
●Cause (Hardware)
1.Mechanical problem
・4th axis is not state of clamp.
2.Program mistake
・Z axis and 4th axis are made to work at the same time.
3The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・4th is made state of clamp.
2.Revise the program
・Revise the program to command Z axis and 4th axis in the separate block
3.Check the signal
・If it becomes the following, it is normal at the time of the 4th axis clamp.
4th axis clamp check input signal 「①[[4CL」 is ON. (「①[[4CL」 is OFF in case of break contact point
input.)
4th axis unclamp check input signal 「②[[4UL」 is OFF. (「②[[4UL」 is ON in case of break contact point
input.)(Only with 4th axis unclamp check)
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
B1-1013 A0001.5 AUTO CYCLE START TIME OVER
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●Status: Feed Hold Stop
●Description: Automatic operation (continuous operation) start cycle is not completed even if
constant time passes.
●Signal (Symbol, Address, Comment)
① JS R3302.1 ON JS CYCLE
② JE R3317.0 JE CYCLE RUNNING
③ @TMB162 #0162 Fix Timer Value : 15.00sec
④ JS00/ R3302.3 JS CYCLE 00
⑤ JS01/ R3303.0 JS CYCLE 01
⑥ JS02/ R3303.2 JS CYCLE 02
⑦ JS03/ R3303.4 JS CYCLE 03
⑧ JS04/ R3304.2 JS CYCLE 04
⑨ JE00/ R3317.5 JE00 CYCLE
⑩ JE01/ R3318.0 JE01 CYCLE
⑪ JE02/ R3318.3 JE02 CYCLE
⑫ JE03/ R3354.2 JE03 CYCLE
⑬ JE04/ R3318.7 JE04 CYCLE
●Cause (Software)
Alarm will be generated if “Automatic operation (continuous operation) start cycle executing signal「①JS
」 is ON is continued timer 「③@TMB162」 setting time.
●Cause (Hardware)
According to some causes, automatic operation (continuous operation) start cycle complete time became
long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which operate within a cycle was set up for long time.
●Recovery
1. The restoration work of the alarm which relates to automatic operation (continuous operation)
start cycle movement is done.
2.Return the automatic operation (continuous operation) start cycle completion time to the initial
time. (Automatic operation (Continuous operation) start cycle is to be completed in timer 「③@TMB162」
setup time.)
・Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
・Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Note: The outline of automatic operation (continuous operation) movements is the following.
(1)Door close & fixture clamp (2) NC operation (machining) (3) Door open & fixture unclamp
As for the automatic operation (continuous operation) start cycle, it points at the movement of (1).
7
=======================================================================
B1-1014 A0001.6 CIRCUIT PROTECTOR IS FAULTY
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●Status: Emergency Stop
●Description: The circuit protector was tripped.
●Signal (Symbol, Address, Comment)
① [[CPAL R0300.3 CIRCUIT PROTEC. NRML CHK
●Cause (Software)
・In case of the circuit protector normal signal is the make contact point input.
Alarm occurs if the circuit protector normal signal 「①[[CPAL」 is turned OFF.
・In case of the circuit protector normal signal is the break contact point input.
Alarm occurs if the circuit protector normal signal 「①[[CPAL」 is turned ON.
●Cause (Hardware)
The protection circuit worked by the over current.
Wiring short-circuits.
The over-load by the trouble of the motor was occurred.
●Recovery
1.Check the circuit protector inside the control board.
2.The protector which is carrying out the trip is made to turn ON.
3.Check the input signal
・In case of the circuit protector normal signal is the make contact point input.
It is normal if the circuit protector normal signal 「①[[CPAL」 is turned ON when all circuit protector
are normal (ON).
・In case of the circuit protector normal signal is the break contact point input.
It is normal if the circuit protector normal signal 「①[[CPAL」 is turned OFF when all circuit protector
are normal (ON).
4.The electric circuit (hardware circuit) of the circuit protector which is carrying out the trip is
checked, and the cause which over-current generates is investigated.
5.Exchange the equipment if cause is in the equipment such as motor. Revise it if there is the
problem in wiring.
=======================================================================
B1-1015 A0001.7 FAULT IN CONTROL PANEL AIRCONDITIONER
-----------------------------------------------------------------------
●Status: Message
●Description: Some abnormality occurred in the air conditioner of the control board.
●Signal (Symbol, Address, Comment)
① [[ACN R0318.6 AIR CON. NORMAL
●Cause (Software)
In case of the air-conditioned normal signal is the make contact point input.
Alarm occurs if the air conditioner normal signal 「①[[ACN」 is turned OFF.
In case of the air conditioner normal signal is the break contact point input.
Alarm occurs if the air conditioner normal signal 「①[[ACN」 is turned ON.
●Cause (Hardware)
・Some abnormality occurred in the air conditioner of the control board.
・The power supply of the air conditioner of the control board turns it OFF.
●Recovery
Check the air conditioner inside control board.
That is removed if abnormality occurs.
If the power supply turns it OFF, it is made to turn ON the power supply.
Check the input signal
In case of the air conditioner normal signal is the make contact point input.
It is normal if the air conditioner normal signal 「①[[ACN」 is turned ON when l the air conditioner is
normal (ON).
In case of the air conditioner normal signal is the break contact point input.
It is normal if the air conditioner normal signal 「①[[ACN」 is turned OFF when l the air conditioner is
normal (ON).
Refer to the instruction manual of air conditioner maker for the details about the air conditioner.
=======================================================================
B1-1016 A0002.0 TOOL CALL DATA ERROR
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●Status: Feed Hold Stop
8
●Description: The change error of the tool call number data (The place where input data should be
BCD data is being input by the binary data.)
●Signal (Symbol, Address, Comment)
① [OIT01 R0406.0 MACRO EXE TOOL NUMBER 01
② [OIT02 R0406.1 MACRO EXE TOOL NUMBER 02
③ [OIT03 R0406.2 MACRO EXE TOOL NUMBER 03
④ [OIT04 R0406.3 MACRO EXE TOOL NUMBER 04
⑤ [OIT05 R0406.4 MACRO EXE TOOL NUMBER 05
⑥ [OIT06 R0406.5 MACRO EXE TOOL NUMBER 06
⑦ [OIT07 R0406.6 MACRO EXE TOOL NUMBER 07
⑧ [OIT08 R0406.7 MACRO EXE TOOL NUMBER 08
⑨ [OIT09 R0407.0 MACRO EXE TOOL NUMBER 09
⑩ [OIT10 R0407.1 MACRO EXE TOOL NUMBER 10
⑪ [OIT11 R0407.2 MACRO EXE TOOL NUMBER 11
⑫ [OIT12 R0407.3 MACRO EXE TOOL NUMBER 12
⑬ [OIT13 R0407.4 MACRO EXE TOOL NUMBER 13
⑭ [OIT14 R0407.5 MACRO EXE TOOL NUMBER 14
⑮ [OIT15 R0407.6 MACRO EXE TOOL NUMBER 15
⑯ [OIT16 R0407.7 MACRO EXE TOOL NUMBER 16
●Cause (Software)
The change error of the data in the function command (DCNV) (The place where input data should be BCD
data is being input by the binary data.)
●Cause (Hardware)
Trouble of hardware
・Defect of the tool call number select switch.
・The wiring defect and the breakage of the tool call number select switch part
●Recovery
・Check the input condition of the tool call number select switch
Tool call number select switch 1 (BCD) input 「①[OIT01」
Tool call number select switch 2 (BCD) input 「②[OIT02」
Tool call number select switch 4 (BCD) input 「③[OIT03」
Tool call number select switch 8 (BCD) input 「④[OIT04」
Tool call number select switch 10 (BCD) input 「⑤[OIT05」
Tool call number select switch 20 (BCD) input 「⑥[OIT06」
Tool call number select switch 40 (BCD) input 「⑦[OIT07」
Tool call number select switch 80 (BCD) input 「⑧[OIT08」
Tool call number select switch 100 (BCD) input 「⑨[OIT09」
Tool call number select switch 200 (BCD) input 「⑩[OIT10」
Tool call number select switch 400 (BCD) input 「⑪[OIT11」
Tool call number select switch 800 (BCD) input 「⑫[OIT12」
Tool call number select switch 1000 (BCD) input 「⑬[OIT13」
Tool call number select switch 2000 (BCD) input 「⑭[OIT14」
Tool call number select switch 4000 (BCD) input 「⑮[OIT15」」
Tool call number select switch 8000 (BCD) input 「⑯[OIT16」
・That is exchanged if there is problem in the switch.
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
B1-1017 A0002.1 SELECT AUTO MODE ON ATC OPERATION PANEL
-----------------------------------------------------------------------
●Status: Message
●Description: The automatic mode is not selected on the magazine (ATC) operation panel.
●Signal (Symbol, Address, Comment)
① [OIMGA R0429.5 MAGAZINE AUTO OPERATION
●Cause (Software)
Alarm occurs if the auto-mode selection input 「①[OIMGA」 of magazine (ATC) operation panel is turned OFF.
●Cause (Hardware)
1.The automatic mode is not selected on the magazine (ATC) operation panel.
2.The defect of the magazine (ATC) operation panel auto-mode selection signal.
・The trouble of the switch
・Hardware obstacles, such as disconnection
●Recovery
1.Select the auto-mode on the magazine (ATC) operation panel.
2.Check the auto-mode selection signal of magazine (ATC) operation panel.
・It is normal if 「①[OIMGA」 is turned ON when the auto-mode is selected.
3.Restoration of the hardware trouble
・The exchange of the switch
9
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
B1-1018 A0002.2 SUPPLYING POWER SOURCE SIGNAL ERROR
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: The power supply signal is not turned OFF at the time of state of emergency stop.
When an operation preparation button is turned on, the supplying power input has
already turned on.
A supplying power check signal does not turn on at the time of supplying power.
A supplying power check signal does not turn off after a supplying power stop.
●Signal (Symbol, Address, Comment)
① [[MRDY R0310.3 POWER SUPPLY
② [[APRY R0324.3 2 APC POWER SUPPLY
③ [[MGPW R0484.4 MAGAZINE POWER SUPPLY ON
④ [[D2MOF R0334.7 MAIN POWR SUPPLY OFF CHECK
⑤ [[D2MAPOF R0337.1 APC POWR SUPPLY OFF CHECK
⑥ [[D1MOF R0337.0 MASTER ON OFF CHECK
⑦ [[HY1OF R0336.0 HYD. PUMP 1 ON OFF CHECK
⑧ [[HY2OF R0336.1 HYD. PUMP 2 ON OFF CHECK
⑨ [[MCCOF R0336.3 MCC OFF CHECK
⑩ [[HOH R0336.4 HIGH PS PUMP OFF CHECK
●Cause (Software)
AL1: Signal 「①[[MRDY」 is faulty. (Power supply)
AL2: Signal 「②[[APRY」 is faulty. (APC power supply)
AL4: Signal 「③[[MGPW」 is faulty. (Magazine power supply)
AL8: Signal 「④[[D2MOF」 is faulty. (Power supply off check)
AL16: Signal 「⑤[[D2MAPOF」 is faulty. (APC power supply off check)
AL32: Signal 「⑥[[D1MOF」 is faulty. (Master on)
AL64: Signal 「⑦[[HY1OF」 is faulty. (Hydraulic pump 1)
AL128: Signal 「⑧[[HY2OF」 is faulty. (Hydraulic pump 2)
AL256: Signal 「⑨[[MCCOF」 is faulty. (MCC)
AL512: Signal 「⑩[[HOH」 is faulty. (High pressure pump)
AL1024:
AL2048:
AL4096:
AL8192:
AL16384: Signal 「①[[MRDY」 is faulty. (Power supply)
AL32768: Signal 「②[[APRY」 is faulty. (APC power supply)
●Cause (Hardware)
Defect of power supply signal
・There is the short circuit processing place which is unnecessary on the hardware circuit.
・Hardware obstacles, such as disconnection
●Recovery
Check the power supply source signal.
It is normal if the power supply signal 「①[[MRDY」 is turned OFF at the time of the emergency stop.
It is removed if there is the short circuit processing place which is unnecessary on the hardware
circuit.
Restoration of the hardware obstacles, such as disconnection
=======================================================================
B1-1019 A0002.3 APC BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: ABS pulse coder battery voltage shortage was detected.
●Signal (Symbol, Address, Comment)
① BATAB0 F0172.6 ABS BATTERY 0
② BATABL F0172.7 ABS BATTERY DOWN
●Cause (Software)
・Alarm occurs when ABS pulse coder battery voltage zero signal 「①BATAB0」 is turned ON.
・Alarm occurs when ABS pulse coder battery voltage down signal 「②BATABL」 is turned ON.
●Cause (Hardware)
・While the power supply of ABS pulse coder was being cut, the voltage of the battery to hold the
contents of the memory became less than regulation value.
・Trouble of hardware such as breakage in the ABS pulse coder battery part
●Recovery
・Exchange of the ABS battery.
10
・Check the hardware obstacles, such as disconnection
=======================================================================
B1-1020 A0002.4 AUTO CYCLE END TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Automatic operation (continuous operation) finishing cycle is not completed even if
constant time passes.
●Signal (Symbol, Address, Comment)
① JE R3317.0 JE CYCLE RUNNING
② @TMB163 #0163 Fix Timer Value : 15.00sec
●Cause (Software)
Alarm will be generated if “Automatic operation (continuous operation) finishing cycle executing signal「
①JE」 is ON is continued timer 「②@TMB163」 setting time.
●Cause (Hardware)
According to some causes, automatic operation (continuous operation) finishing cycle complete time
became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which operate within a cycle was set up for long time.
●Recovery
1.The restoration work of the alarm which relates to automatic operation (continuous operation)
finishing cycle movement is done.
2.Return the automatic operation (continuous operation) start cycle completion time to the initial
time (Automatic operation (Continuous operation) start cycle is to be completed in timer 「②@TMB163」
setup time.)
・Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
・Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Note: The outline of automatic operation (continuous operation) movements is the following.
(1)Door close & fixture clamp (2) NC operation (machining) (3) Door open & fixture unclamp
As for the automatic operation (continuous operation) finishing cycle, it points at the movement of (3).
=======================================================================
B1-1021 A0002.5 AXIS DRIVE BELT IS BROKEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Broken Axis Drive Belt is detected.
●Signal (Symbol, Address, Comment)
① [[BLT2 R0329.3 GRAVITY-AXIS BELT CUT CHECK 2
② [[BLT1 R0329.2 GRAVITY-AXIS BELT CUT CHECK 1
③ @TMR014 T0026 Changeable Timer No.014
④ @TMR015 T0028 Changeable Timer No.015
⑤ #CNCRY R0003.0 CNC&SERVO READY(#MRDY)
⑥ AL1021 A0002.5 GRAVITY-AXIS BELT CUT ALARM
●Cause (Software)
Alarm occurs when CNC & Servo Ready (#MRDY)"R0003.0" stays for the period of time set by the timer
"T0026" "T0028" when Axis Drive Belt detection 1"0329.2" is OFF or Axis Drive Belt detection 2"R3350.2"
is OFF.
●Cause (Hardware)
Mechanical cause
Axis Drive Belt is broken.
11
=======================================================================
B1-1022 A0002.6 AREA SENSOR OFF CHECK
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Error in interrupting the Area Sensor
●Signal (Symbol, Address, Comment)
① *ESP G0008.4 EMG. STOP SIGNAL
② #INIT, R0003.2 PULSE OF INITIAL SET
③ &OPDO R1005.5 DOOR OPEN STATE
④ #D1H R0019.0 MAIN OPE. MAMUAL SELECT
⑤ [[ES R0315.6 AREA SENSOR DETECTION
●Cause (Software)
When JE Cycle is complete or Auto is selected, JS Cycle Start was commanded without any of the following
conditions.
・Area Sensor detection signal "R0315.6" turns OFF with Door Open signal "R1005.5" ON
・Main Operation Manual signal "R0019.0" turns ON
・Emergency Stop signal "G0008.4" turns OFF
・Initial set pulse signal "R0003.2" turns ON
●Cause (Hardware)
●Recovery
1. Interrupt the area sensor
When JE cycle is complete, interrupt the area sensor once after selecting Auto run.
=======================================================================
B1-1023 A0002.7 AREA SENSOR OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Either the Area Sensor was interrupted while the Door was closing, or the Area Sensor
was interrupted during Spindle rotation, NC running, or Auto Run with the Door open.
●Signal (Symbol, Address, Comment)
① ]OPDC R1006.1 DOOR CLOSE
② #REN R0036.0 AUTO CYCLE RUNNING
③ #CNCWT R0008.6 CNC FEED HOLD STATE(MSTBF OFF)
④ #SPSP R0008.1 ON SPINDLE STOP
⑤ &OPDC R1005.4 DOOR CLOSE STATE
⑥ [[ES R0315.6 AREA SENSOR DETECTION
⑦ @OPES D0212.3 AREA SENSOR ENABLE
●Cause (Software)
Alarm Occurs when Area Sensor detection signal "R0315.6" turns OFF when the door is closing.
・The Door Close signal "R1005.4" is OFF (Door Closed) with one of the following conditions.
・Spindle Stop signal "R0008.1" is OFF (during Spindle rotation)
・CNC in Pause signal (MSTBF OFF) "R0008.6" is OFF (CNC running)
・Auto Run signal "R0036.0" is ON.
●Cause (Hardware)
Mechanical Cause
Trouble with the Sensor
●Recovery
1. Do not interrupt the Area Sensor while the Door is closing.
2. Do not interrupt the Area Sensor when the Door is open with the Spindle rotating or NC running or in
Auto run.
12
=======================================================================
B1-1024 A0003.0 4TH AXIS CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “4th axis clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB207 #0207
●Cause (Software)
When 4th axis clamp output signal 「①]]4CL」 is ON (Unclamp output signal 「②]]4UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[4CL」 is OFF.
Unclamp check input signal 「④[[4UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB207」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.In case of the curvic index
・Clamp is being done in the position where the tooth of the Curvic index does not engage. (Ride on the
tooth)
・The zero position of the curvic index is not appropriate.
・The amount of backlash is inappropriate.
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]4CL」 is ON.
Unclamp output signal 「②]]4UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[4CL」 is ON.
Unclamp check input signal 「④[[4UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal (solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB207」 setup time.)
In case of the curvic index
Check whether the tooth of the index engages firmly.
Reset up the zero position.
Reset up the backlash quantity.
=======================================================================
B1-1025 A0003.1 NO MOTION OF 4TH AXIS CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “4th axis clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
13
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB207 #0207
●Cause (Software)
When 4th axis clamp output signal 「①]]4CL」 is ON (Unclamp output signal 「②]]4UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[4CL」 is OFF.
Unclamp check input signal 「④[[4UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB207」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.In case of the curvic index
・Clamp is being done in the position where the tooth of the Curvic index does not engage. (Ride on the
tooth)
・The zero position of the curvic index is not appropriate.
・ The amount of backlash is inappropriate.
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]4CL」 is ON.
Unclamp output signal 「②]]4UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[4CL」 is ON.
Unclamp check input signal 「④[[4UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB207」 setup time.)
In case of the curvic index
Check whether the tooth of the index engages firmly.
Reset up the zero position.
Reset up the backlash quantity.
=======================================================================
B1-1026 A0003.2 4TH AXIS UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “4th axis clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB207 #0207
14
●Cause (Software)
When 4th axis clamp output signal 「①]]4CL」 is ON. (Unclamp output signal 「②]]4UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[4CL」 is ON.
Unclamp check input signal 「④[[4UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB207」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.In case of the Curvic index
・Clamp is being done in the position where the tooth of the Curvic index does not engage. (Ride on the
tooth)
・The zero position of the curvic index is not appropriate.
・The amount of backlash is inappropriate.
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]4CL」 is ON.
Unclamp output signal 「②]]4UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[4CL」 is ON.
Unclamp check input signal 「④[[4UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB207」 setup time.)
In case of the curvic index
Check whether the tooth of the index engages firmly.
Reset up the zero position.
Reset up the backlash quantity.
=======================================================================
B1-1027 A0003.3 4TH AXIS UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “4th axis unclamp
” was output. (Unclamp check input signal does not turn ON though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB208 #0208
●Cause (Software)
When 4th axis unclamp output signal 「②]]4UL」 is ON (Clamp output signal 「①]]4CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[4CL」 is OFF.
Unclamp check input signal 「④[[4UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB208」 setting value.
●Cause (Hardware)
15
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]4UL」 is
ON. Clamp output signal 「①]]4CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[4CL」 is OFF.
Unclamp check input signal 「④[[4UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB208」 setup time.)
=======================================================================
B1-1028 A0003.4 NO MOTION OF 4TH AXIS UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “4th axis unclamp
” was output. (Unclamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB208 #0208
●Cause (Software)
When 4th axis unclamp output signal 「②]]4UL」 is ON (Clamp output signal 「①]]4CL」 is OFF in case of
unclamp output
Clamp check input signal 「③[[4CL」 is ON.
Unclamp check input signal 「④[[4UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB208」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
16
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]4UL」 is
ON. Clamp output signal 「①]]4CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[4CL」 is OFF.
Unclamp check input signal 「④[[4UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB208」 setup time.)
=======================================================================
B1-1029 A0003.5 4TH AXIS CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “4th axis unclamp
” was output. (Clamp check input signal does not turn OFF though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB208 #0208
●Cause (Software)
When 4th axis unclamp output signal 「②]]4UL」 is ON. (Clamp output signal 「①]]4CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[4CL」 is ON.
Unclamp check input signal 「④[[4UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB208」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply state of movement source (hydraulic and pneumatic).
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]4UL」 is
ON. Clamp output signal 「①]]4CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[4CL」 is OFF.
Unclamp check input signal 「④[[4UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB208」 setup time.)
17
=======================================================================
B1-1030 A0003.6 4TH AXIS CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "4th axis clamp command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL08F.L07 E1514.7 SOL08F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the 4th axis clamp command.
・AL128;
“Special specifications” condition signal 「①)]SL08F.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL08F.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
B1-1031 A0003.7 4TH AXIS UNCLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "4th axis unclamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "Z axis position” condition.
・AL2;
It is short of the "APC unit home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL08R.L00 E1522.0 SOL08R CONDITION 00
② )]SL08R.L01 E1522.1 SOL08R CONDITION 01
③ )]SL08R.L07 E1522.7 SOL08R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the 4th axis unclamp command.
・AL1;
“Z axis position” condition signal 「①)]SL08R.L00」 is turned off.
・AL2;
“APC unit home position” condition signal 「②)]SL08R.L01」 is turned off.
・AL128;
“Special specifications2 condition signal 「③)]SL08R.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL08R.L00」,
「②)]SL08R.L01」 and 「③)]SL08R.L07」 are turned on fundamentally. However, even if there may be
unnecessary conditions (un-use signal) by the machine specifications and all of these operation
condition signals are not turned on, conditions of operation may be established. On the "Solenoid
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
18
operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
B1-1032 A0004.0 5TH AXIS CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “5th axis clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB209 #0209
●Cause (Software)
When 5th axis clamp output signal 「①]]5CL」 is ON (Unclamp output signal 「②]]5UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[5CL」 is OFF.
Unclamp check input signal 「④[[5UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB209」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]5CL」 is ON.
Unclamp output signal 「②]]5UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[5CL」 is ON.
Unclamp check input signal 「④[[5UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB209」 setup time.)
=======================================================================
B1-1033 A0004.1 NO MOTION OF 5TH AXIS CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “5th axis clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
19
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB209 #0209
●Cause (Software)
When 5th axis clamp output signal 「①]]5CL」 is ON (Unclamp output signal 「②]]5UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[5CL」 is OFF.
Unclamp check input signal 「④[[5UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB209」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]5CL」 is ON.
Unclamp output signal 「②]]5UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[5CL」 is ON.
Unclamp check input signal 「④[[5UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB209」 setup time.)
=======================================================================
B1-1034 A0004.2 5TH AXIS UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “5th axis clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB209 #0209
●Cause (Software)
When 5th axis clamp output signal 「①]]5CL」 is ON (Unclamp output signal 「②]]5UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[5CL」 is ON.
Unclamp check input signal 「④[[5UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB209」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
20
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]5CL」 is ON.
Unclamp output signal 「②]]5UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[5CL」 is ON.
Unclamp check input signal 「④[[5UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB209」 setup time.)
=======================================================================
B1-1035 A0004.3 5TH AXIS UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “5th axis unclamp
” was output. (Unclamp check input signal does not turn ON though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB210 #0210
●Cause (Software)
When 5th axis unclamp output signal 「②]]5UL」 is ON (Clamp output signal 「①]]5CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[5CL」 is OFF.
Unclamp check input signal 「④[[5UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB210」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
21
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]5UL」 is
ON. Clamp output signal 「①]]5CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[5CL」 is OFF.
Unclamp check input signal 「④[[5UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB210」 setup time.)
=======================================================================
B1-1036 A0004.4 NO MOTION OF 5TH AXIS UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “5th axis unclamp
” was output. (Unclamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB210 #0210
●Cause (Software)
When 5th axis unclamp output signal 「②]]5UL」 is ON (Clamp output signal 「①]]5CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[5CL」 is ON.
Unclamp check input signal 「④[[5UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB210」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]5UL」 is
ON. Clamp output signal 「①]]5CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[5CL」 is OFF.
Unclamp check input signal 「④[[5UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB210」 setup time.)
22
=======================================================================
B1-1037 A0004.5 5TH AXIS CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “5th axis unclamp
” was output. (Clamp check input signal does not turn OFF though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB210 #0210
●Cause (Software)
When 5th axis unclamp output signal 「②]]5UL」 is ON (Clamp output signal 「①]]5CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[5CL」 is ON.
Unclamp check input signal 「④[[5UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB210」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]5UL」 is
ON. Clamp output signal 「①]]5CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[5CL」 is OFF.
Unclamp check input signal 「④[[5UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB210」 setup time.)
=======================================================================
B1-1038 A0004.6 5TH AXIS CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "5th axis clamp command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL09F.L07 E1530.7 SOL09F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the 5th axis clamp command.
・AL128;
“Special specifications” condition signal 「①)]SL09F.L07」 is turned off.
23
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL09F.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
B1-1039 A0004.7 5TH AXIS UNCLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "5th axis unclamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL09R.L07 E1538.7 SOL09R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the 5th axis unclamp command.
・AL128;
“Special specifications” condition signal 「①)]SL09R.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL09R.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
B1-1040 A0005.0 6TH AXIS CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “6th axis clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB211 #0211 Fix Timer Value : 10.00sec
●Cause (Software)
When 6th axis clamp output signal 「①]]6CL」 is ON (Unclamp output signal 「②]]6UL」 is OFF in case of
clamp output nothing.)
24
Clamp check input signal 「③[[6CL」 is OFF.
Unclamp check input signal 「④[[6UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB211」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]6CL」 is ON.
Unclamp output signal 「②]]6UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[6CL」 is ON.
Unclamp check input signal 「④[[6UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB211」 setup time.)
=======================================================================
B1-1041 A0005.1 NO MOTION OF 6TH AXIS CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “6th axis clamp”
was output. (Clamp movement is not being done. The trouble related to the output)
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB211 #0211 Fix Timer Value : 10.00sec
●Cause (Software)
When 6th axis clamp output signal 「①]]6CL」 is ON (Unclamp output signal 「②]]6UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[6CL」 is OFF.
Unclamp check input signal 「④[[6UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB211」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
25
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]6CL」 is ON.
Unclamp output signal 「②]]6UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[6CL」 is ON.
Unclamp check input signal 「④[[6UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB211」 setup time.)
=======================================================================
B1-1042 A0005.2 6TH AXIS UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “6th axis clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB211 #0211 Fix Timer Value : 10.00sec
●Cause (Software)
When 6th axis clamp output signal 「①]]6CL」 is ON (Unclamp output signal 「②]]6UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[6CL」 is ON.
Unclamp check input signal 「④[[6UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB211」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]6CL」 is ON.
Unclamp output signal 「②]]6UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[6CL」 is ON.
Unclamp check input signal 「④[[6UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
26
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB211」 setup time.)
=======================================================================
B1-1043 A0005.3 6TH AXIS UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “6th axis unclamp
” was output. (Unclamp check input signal does not turn ON though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB212 #0212 Fix Timer Value : 10.00sec
●Cause (Software)
When 6th axis unclamp output signal 「②]]6UL」 is ON (Clamp output signal 「①]]6CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[6CL」 is OFF.
Unclamp check input signal 「④[[6UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB212」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]6UL」 is
ON. Clamp output signal 「①]]6CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[6CL」 is OFF.
Unclamp check input signal 「④[[6UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB212」 setup time.)
=======================================================================
B1-1044 A0005.4 NO MOTION OF 6TH AXIS UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “6th axis unclamp
” was output. (Unclamp movement is not being done. The trouble related to the output>)
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB212 #0212 Fix Timer Value : 10.00sec
27
●Cause (Software)
When 6th axis unclamp output signal 「②]]6UL」 is ON (Clamp output signal 「①]]6CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[6CL」 is ON.
Unclamp check input signal 「④[[6UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB212」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]6UL」 is
ON. Clamp output signal 「①]]6CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[6CL」 is OFF.
Unclamp check input signal 「④[[6UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB212」 setup time.)
=======================================================================
B1-1045 A0005.5 6TH AXIS CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “6th axis unclamp
” was output. (Clamp check input signal does not turn OFF though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB212 #0212 Fix Timer Value : 10.00sec
●Cause (Software)
When 6th axis unclamp output signal 「②]]6UL」 is ON (Clamp output signal 「①]]6CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[6CL」 is ON.
Unclamp check input signal 「④[[6UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB212」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
28
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]6UL」 is
ON. Clamp output signal 「①]]6CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[6CL」 is OFF.
Unclamp check input signal 「④[[6UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB212」 setup time.)
=======================================================================
B1-1046 A0005.6 6TH AXIS CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "6th axis clamp command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL10F.L07 E1546.7 SOL10F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the 6th axis clamp command.
・AL128;
“Special specifications” condition signal 「①)]SL10F.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL10F.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
B1-1047 A0005.7 6TH AXIS UNCLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "6th axis unclamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL10R.L07 E1554.7 SOL10R CONDITION 07
●Cause (Software)
29
Alarm occurs when it becomes the following state at the time of the 6th axis unclamp command.
・AL128;
“Special specifications” condition signal 「①)]SL10R.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL10R.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
B1-1048 A0006.0 7TH AXIS CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “7th axis clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB213 #0213 Fix Timer Value : 5.00sec
●Cause (Software)
When 7th axis clamp output signal 「①]]7CL」 is ON (Unclamp output signal 「②]]7UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[7CL」 is OFF.
Unclamp check input signal 「④[[7UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB213」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]7CL」 is ON.
Unclamp output signal 「②]]7UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[7CL」 is ON.
Unclamp check input signal 「④[[7UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
30
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB213」 setup time.)
=======================================================================
B1-1049 A0006.1 NO MOTION OF 7TH AXIS CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “7th axis clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB213 #0213 Fix Timer Value : 5.00sec
●Cause (Software)
When 7th axis clamp output signal 「①]]7CL」 is ON (Unclamp output signal 「②]]7UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[7CL」 is OFF.
Unclamp check input signal 「④[[7UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB213」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]7CL」 is ON.
Unclamp output signal 「②]]7UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[7CL」 is ON.
Unclamp check input signal 「④[[7UL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB213」 setup time.)
=======================================================================
B1-1050 A0006.2 7TH AXIS UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “7th axis clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB213 #0213 Fix Timer Value : 5.00sec
31
●Cause (Software)
When 7th axis clamp output signal 「①]]7CL」 is ON (Unclamp output signal 「②]]7UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[7CL」 is ON.
Unclamp check input signal 「④[[7UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB213」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check the check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]7CL」 is ON.
Unclamp output signal 「②]]7UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[7CL」 is ON.
Unclamp check input signal 「④[[7UL」 is OFF.
Readjust the sensor
Check the hardware obstacles, such as disconnection
Exchange the sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB213」 setup time.)
=======================================================================
B1-1051 A0006.3 7TH AXIS UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “7th axis unclamp
” was output. (Unclamp check input signal does not turn ON though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB214 #0214 Fix Timer Value : 5.00sec
●Cause (Software)
When 7th axis unclamp output signal 「②]]7UL」 is ON (Clamp output signal 「①]]7CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[7CL」 is OFF.
Unclamp check input signal 「④[[7UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB214」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
32
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]7UL」 is
ON. Clamp output signal 「①]]7CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[7CL」 is OFF.
Unclamp check input signal 「④[[7UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB214」 setup time.)
=======================================================================
B1-1052 A0006.4 NO MOTION OF 7TH AXIS UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “7th axis unclamp
” was output. (Unclamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB214 #0214 Fix Timer Value : 5.00sec
●Cause (Software)
When 7th axis unclamp output signal 「②]]7UL」 is ON (Clamp output signal 「①]]7CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[7CL」 is ON.
Unclamp check input signal 「④[[7UL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB214」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]7UL」 is
ON. Clamp output signal 「①]]7CL」 is OFF in case of unclamp output nothing. .
33
Clamp check input signal 「③[[7CL」 is OFF.
Unclamp check input signal 「④[[7UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB214」 setup time.)
=======================================================================
B1-1053 A0006.5 7TH AXIS CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “7th axis unclamp
” was output. (Clamp check input signal does not turn OFF though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB214 #0214 Fix Timer Value : 5.00sec
●Cause (Software)
When 7th axis unclamp output signal 「②]]7UL」 is ON (Clamp output signal 「①]]7CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[7CL」 is ON.
Unclamp check input signal 「④[[7UL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB214」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustments of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]7UL」 is
ON. Clamp output signal 「①]]7CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[7CL」 is OFF.
Unclamp check input signal 「④[[7UL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB214」 setup time.)
=======================================================================
B1-1054 A0006.6 7TH AXIS CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "7th axis clamp command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
34
●Signal (Symbol, Address, Comment)
① )]SL11F.L07 E1562.7 SOL11F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the 7th axis clamp command.
・AL128;
“Special specifications” condition signal 「①)]SL11F.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL11F.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
B1-1055 A0006.7 7TH AXIS UNCLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "7th axis unclamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL11R.L07 E1570.7 SOL11R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the 7th axis unclamp command.
・AL128;
“Special specifications” condition signal 「①)]SL11R.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL11R.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
B1-1056 A0007.0 4TH AXIS CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “4th axis clamp”
was output. (
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
35
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB207 #0207
●Cause (Software)
When 4th axis clamp output signal 「①]]4CL」 is ON (Unclamp output signal 「②]]4UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[4CL」 is ON. (Input signal 「③[[4CL」 is OFF in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[4UL」 is OFF. (Only with unclamp check) (Input signal 「④[[4UL」 is ON in
case of unclamp check break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB207
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.In case of the Curvic index
・Clamp is being done in the position where the tooth of the Curvic index does not engage. (Ride on the
tooth)
・The zero position of the curvic index is not appropriate.
・The amount of backlash is inappropriate.
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]4CL」 is ON.
Unclamp output signal 「②]]4UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[4CL」 is ON. Input signal 「③[[4CL」 is OFF in case of clamp check break
contact point input.
Unclamp check input signal 「④[[4UL」 is OFF. (Only with unclamp check) Input signal 「④[[4UL」 is ON in
case of unclamp check break contact point input.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB207」 setup time.)
In case of the curvic index
Check whether the tooth of the index engages firmly.
Reset up the zero position.
Reset up the backlash quantity.
=======================================================================
B1-1057 A0007.1 4TH AXIS UNCLAMP IS NOT COMPLETE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “4th axis unclamp
” was output.
●Signal (Symbol, Address, Comment)
① ]]4CL R0458.0 4TH AXIS CLAMP
② ]]4UL R0457.7 4TH AXIS UNCLAMP
③ [[4CL R0300.7 4TH AXIS CLAMP CHECK
④ [[4UL R0301.0 4TH AXIS UNCLAMP CHECK
⑤ @TMB208 #0208
36
●Cause (Software)
When 4th axis unclamp output signal 「②]]4UL」 is ON (Clamp output signal 「①]]4CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[4CL」 is OFF. (Input signal 「③[[4CL」 is ON in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[4UL」 is ON. (Only with unclamp check)(Input signal 「④[[4UL」 is OFF in
case of unclamp check break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB208
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]4UL」 is
ON. Clamp output signal 「①]]4CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[4CL」 is OFF. Only with unclamp check Input signal 「③[[4CL」 is ON in
case of clamp check break contact point input.
Unclamp check input signal 「④[[4UL」 is ON. Only with unclamp check Input signal 「④[[4UL」 is OFF in
case of unclamp check break contact point input.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB208」 setup time.)
=======================================================================
B1-1058 A0007.2 5TH AXIS CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “5th axis clamp”
was output.
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB209 #0209
●Cause (Software)
When 5th axis clamp output signal 「①]]5CL」 is ON (Unclamp output signal 「②]]5UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[5CL」 is ON. (Input signal 「③[[5CL」 is OFF in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[5UL」 is OFF. (Input signal 「④[[5UL」 is ON in case of unclamp check
break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB209
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
37
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]5CL」 is ON.
Unclamp output signal 「②]]5UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[5CL」 is ON. Input signal 「③[[5CL」 is OFF in case of clamp check break
contact point input.
Unclamp check input signal 「④[[5UL」 is OFF. Input signal 「④[[5UL」 is ON in case of unclamp check
break contact point input.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB209」 setup time.)
=======================================================================
B1-1059 A0007.3 5TH AXIS UNCLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “5th axis unclamp
” was output.
●Signal (Symbol, Address, Comment)
① ]]5CL R0457.6 5TH AXIS CLAMP
② ]]5UL R0457.5 5TH AXIS UNCLAMP
③ [[5CL R0301.1 5TH AXIS CLAMP CHECK
④ [[5UL R0301.2 5TH AXIS UNCLAMP CHECK
⑤ @TMB210 #0210
●Cause (Software)
When 5th axis unclamp output signal 「②]]5UL」 is ON (Clamp output signal 「①]]5CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[5CL」 is OFF. (Input signal 「③[[5CL」 is ON in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[5UL」 is ON. (Input signal 「④[[5UL」 is OFF in case of unclamp check
break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB210
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
38
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]5UL」 is
ON. Clamp output signal 「①]]5CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[5CL」 is OFF. Input signal 「③[[5CL」 is ON in case of clamp check break
contact point input.
Unclamp check input signal 「④[[5UL」 is ON. Input signal 「④[[5UL」 is OFF in case of unclamp check
break contact point input.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB210」 setup time.)
=======================================================================
B1-1060 A0007.4 6TH AXIS CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “6th axis clamp”
was output. (
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB211 #0211 Fix Timer Value : 10.00sec
●Cause (Software)
When 6th axis clamp output signal 「①]]6CL」 is ON (Unclamp output signal 「②]]6UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[6CL」 is ON. (Input signal 「③[[6CL」 is OFF in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[6UL」 is OFF. (Input signal 「④[[6UL」 is ON in case of unclamp check
break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB211
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]6CL」 is ON.
Unclamp output signal 「②]]6UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[6CL」 is ON. Input signal 「③[[6CL」 is OFF in case of clamp check break
contact point input.
Unclamp check input signal 「④[[6UL」 is OFF. Input signal 「④[[6UL」 is ON in case of unclamp check
break contact point input.
39
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB211」 setup time.)
=======================================================================
B1-1061 A0007.5 6TH AXIS UNCLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “6th axis unclamp
” was output.
●Signal (Symbol, Address, Comment)
① ]]6CL R0476.5 6TH AXIS CLAMP
② ]]6UL R0476.4 6TH AXIS UNCLAMP
③ [[6CL R0324.4 6TH AXIS CLAMP END
④ [[6UL R0324.5 6TH AXIS UNCLAMP END
⑤ @TMB212 #0212 Fix Timer Value : 10.00sec
●Cause (Software)
When 6th axis unclamp output signal 「②]]6UL」 is ON (Clamp output signal 「①]]6CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[6CL」 is OFF. (Input signal 「③[[6CL」 is ON in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[6UL」 is ON. (Input signal 「④[[6UL」 is OFF in case of unclamp check
break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB212
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]6UL」 is
ON. Clamp output signal 「①]]6CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[6CL」 is OFF. Input signal 「③[[6CL」 is ON in case of clamp check break
contact point input.
Unclamp check input signal 「④[[6UL」 is ON. Input signal 「④[[6UL」 is OFF in case of unclamp check
break contact point input.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB212」 setup time.)
=======================================================================
B1-1062 A0007.6 7TH AXIS CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “7th axis clamp”
was output.
40
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB213 #0213 Fix Timer Value : 5.00sec
●Cause (Software)
When 7th axis clamp output signal “「①]]7CL」 is ON (Unclamp output signal 「②]]7UL」 is OFF in case of
clamp output nothing.)
Clamp check input signal 「③[[7CL」 is ON. (Input signal 「③[[7CL」 is OFF in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[7UL」 is OFF. (Input signal 「④[[7UL」 is ON in case of unclamp check
break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB213
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]7CL」 is ON.
Unclamp output signal 「②]]7UL」 is OFF in case of clamp output nothing. .
Clamp check input signal 「③[[7CL」 is ON. Input signal 「③[[7CL」 is OFF in case of clamp check break
contact point input.
Unclamp check input signal 「④[[7UL」 is OFF. Input signal 「④[[7UL」 is ON in case of unclamp check
break contact point input.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB213」 setup time.)
=======================================================================
B1-1063 A0007.7 7TH AXIS UNCLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “7th axis unclamp
” was output.
●Signal (Symbol, Address, Comment)
① ]]7CL R0476.7 7TH AXIS CLAMP
② ]]7UL R0476.6 7TH AXIS UNCLAMP
③ [[7CL R0324.6 7TH AXIS CLAMP END
④ [[7UL R0324.7 7TH AXIS UNCLAMP END
⑤ @TMB214 #0214 Fix Timer Value : 5.00sec
●Cause (Software)
When 7th axis unclamp output signal “「②]]7UL」 is ON (Clamp output signal 「①]]7CL」 is OFF in case of
unclamp output nothing.)
Clamp check input signal 「③[[7CL」 is OFF. (Input signal 「③[[7CL」 is ON in case of clamp check break
contact point input.)
Unclamp check input signal 「④[[7UL」 is ON. (Input signal 「④[[7UL」 is OFF in case of unclamp check
41
break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB214
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]7UL」 is
ON. Clamp output signal 「①]]7CL」 is OFF in case of unclamp output nothing. .
Clamp check input signal 「③[[7CL」 is OFF. Input signal 「③[[7CL」 is ON in case of clamp check break
contact point input.
Unclamp check input signal 「④[[7UL」 is ON. Input signal 「④[[7UL」 is OFF in case of unclamp check
break contact point input.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB214」 setup time.)
=======================================================================
CN-1064 A0008.0 QUALITY COUNTER REACHED WARNING VALUE
-----------------------------------------------------------------------
●Status: Message
●Description: The tool change counter reached warning value.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm will be generated if the value set as the counter is reached.
●Cause (Hardware)
●Recovery
Counter reset is possible by special reset of the reset button of counter attachment, or NG shoot.
=======================================================================
CN-1065 A0008.1 QC COUNTER REACHED EQUIPMENT STOPPAGE VALUE
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The tool change counter reached cycle stop value.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm will be generated if the value set as the counter is reached.
●Cause (Hardware)
●Recovery
Counter reset is possible by special reset of the reset button of counter attachment, or NG shoot.
42
=======================================================================
CN-1066 A0008.2 TOOL COUNTER REACHED WARNING VALUE
-----------------------------------------------------------------------
●Status: Message
●Description: The quality check counter reached warning value.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm will be generated if the value set as the counter is reached.
●Cause (Hardware)
●Recovery
Counter reset is possible by special reset of the reset button of counter attachment, or NG shoot.
=======================================================================
CN-1067 A0008.3 TOOL COUNTER REACHED EQUIPMENT STOPPAGE VALUE
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The quality check counter reached cycle stop value.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm will be generated if the value set as the counter is reached.
●Cause (Hardware)
●Recovery
Counter reset is possible by special reset of the reset button of counter attachment, or NG shoot.
=======================================================================
DS-1068 A0008.4 CLOSE DOOR & PRESS MASTER-ON FOR MCC TEST
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: MCC test request was made.
●Signal (Symbol, Address, Comment)
① AL1068 A0008.4 AL1068
② #JE R0036.2 JE CYCLE RUNNING
●Cause (Software)
Alarm occurs when the Interruption test request signal is received from NC when JE cycle signal
"R0036.2" is OFF and Test Mode signal is not sent to NC.
●Cause (Hardware)
No specific cause
●Recovery
=======================================================================
DS-1069 A0008.5 MCC TEST EXECUTING
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: MMC test is being performed.
●Signal (Symbol, Address, Comment)
① [[RYPB R0303.7 COM: MACHINE READY(PB ON)
② #D1M R0002.0 MACHINE READY
③ AL1069 A0008.5 AL1069
●Cause (Software)
When Operation Ready signal "R0002.0" is ON, if MCC test conditions are all ON and Dual Check test start
signal turns ON and MCC test request signal is received from NC, then an alarm occurs.
●Cause (Hardware)
●Recovery
43
=======================================================================
DS-1070 A0008.6 CLOSE DOOR FOR MCC TEST
-----------------------------------------------------------------------
●Status: Message
●Description: The Door was opened without the Door open command to NC.
●Signal (Symbol, Address, Comment)
① @TMB119 #0119
② &OPALI R1007.7 ALL DOOR CLOSE
③ &OPALL R1012.0 ALL DOOR LOCK COMPLETE
④ AL1070 A0008.6 AL1070
●Cause (Software)
Alarm occurs when the period of time set by the timer "#0119" is completed with All Door Closed End
signal "R1007.7" or All Door Lock signal "R1021.0" is OFF while Guard Open request signal is not output.
●Cause (Hardware)
●Recovery
=======================================================================
DS-1071 A0008.7 DCS MCC TEST TIME OVER
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: MCC test time is over
●Signal (Symbol, Address, Comment)
① [[RYPB R0303.7 COM: MACHINE READY(PB ON)
② #D1M R0002.0 MACHINE READY
③ @TMB117 #0117
●Cause (Software)
Alarm occurs when the period of time set by the timer "#0117" is completed with MCC Test performed
signal being ON.
●Cause (Hardware)
●Recovery
=======================================================================
S1-1072 A0009.0 NO S COMMAND CODE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle rotation command was done without giving S code command no less than once after
the power supply was turned on.
Spindle rotation command was done without giving S code command on same program-block.
(Case of gear-head-spindle)
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs when spindle rotation command is done under the condition that S code command was never
given it after the power supply ON.
Spindle rotation command was done without giving S code command on same program-block. (Case of gear-
head-spindle)
●Cause (Hardware)
●Recovery
Program is revised to command spindle rotation after S code is commanded.
=======================================================================
S1-1073 A0009.1 SPECIFY SPINDLE STOP COMMAND
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reverse rotation was commanded under the condition that spindle rotation did not stop.
●Signal (Symbol, Address, Comment)
●Cause (Software)
44
・Reverse command was done without commanding the stop command in spindle forward rotation.
・Forward command was done without commanding the stop command in spindle reverse rotation.
●Cause (Hardware)
●Recovery
Program is revised to command the spindle reverse rotation after spindle stop command is done.
=======================================================================
S1-1074 A0009.2 SPINDLE ORIENTATION IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle orientation stop movement is not completed even if constant time passes though
“spindle orientation stop” was commanded.
●Signal (Symbol, Address, Comment)
① ORCMA G0070.6 SPINDLE ORIENTATION COMMAND
② ORARA F0045.7 SPINDLE ORIENTATION FIN SIGNAL
③ @TMB029 #0029 Fix Timer Value : 10.00sec
●Cause (Software)
When orientation command signal 「①ORCMA」 is ON.
Orientation completion signal 「②ORARA」 is OFF.
Alarm occurs when the above condition continues timer 「③@TMB029」 setting value.
●Cause (Hardware)
1.Mechanical problem
・The spindle can not rotate by interference, scratch, etc.
・Installation position defect or maladjustment of positioning coder or magnetic sensor
2.The setup defect of the NC parameter
3.Trouble of hardware
・Trouble of spindle motor
・Trouble spindle amplifier
・The defect of the signal line between CNC, the spindle amplifier and the spindle motor.
・The trouble of the positioning coder or the magnetic sensor
●Recovery
1.Check of the mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check and re-adjustment of installation position of the positioning coder and the magnetic sensor
2.Re-setup / re-transmission of suitable NC parameter
3.Restoration of the hardware trouble
・Exchange of spindle motor
・Exchange of spindle amplifier
・Check the signal line between CNC, the spindle amplifier and the spindle motor.
・Exchange of positioning coder or magnetic sensor
4.Refer to the maintenance manual of NC equipment maker for the details about the spindle
motor/amplifier.
=======================================================================
S1-1075 A0009.3 SPINDLE OUTPUT SW IS PROHIBITED IN RIGID TAP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle output switching command was given in rigid tap cycle.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Spindle output switching command was given in rigid tap cycle.
●Cause (Hardware)
●Recovery
The program is revised to do spindle output-switching command after it is made to finish the rigid tap
cycle.
=======================================================================
S1-1076 A0009.4 SPINDLE SPEED SLOWDOWN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle speed decreased beyond the constant time during the spindle rotation.
●Signal (Symbol, Address, Comment)
45
① SARA F0045.3 SPINDLE SPEED ARRIVAL SIGNAL
② @TMR021 T0040 Changeable Timer No.021
●Cause (Software)
Alarm will be generated if “Speed arrival signal「①SARA」 is OFF is continued timer 「②@TMR021」 setting
time during the spindle rotation.
●Cause (Hardware)
1.Trouble of hardware
・Trouble of spindle motor
・Trouble of spindle amplifier
・The defect of the signal line between CNC, the spindle amplifier and the spindle motor.
・The trouble of the positioning coder and the magnetic sensor
2.The setup defect of the NC parameter
●Recovery
1.Restoration of the hardware trouble
・Exchange of spindle motor
・Exchange of spindle amplifier
・Check the signal line between CNC, the spindle amplifier and the spindle motor.
・Exchange of positioning coder or magnetic sensor
2.Re-setup / re-transmission of suitable NC parameter
3.Refer to the maintenance manual of NC equipment maker for the details about the spindle
motor/amplifier.
=======================================================================
S1-1077 A0009.5 SPINDLE ATTAINED SPEED CANNOT BE CHECKED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle speed does not reach an order speed even if constant time passes after spindle
rotation was commanded.
●Signal (Symbol, Address, Comment)
① SARA F0045.3 SPINDLE SPEED ARRIVAL SIGNAL
② SSTA F0045.1 SPDL SPEED ZERO DETECT SIGNAL
③ @TMB023 #0023 Fix Timer Value : 10.00sec
●Cause (Software)
After spindle rotation was commanded,
Speed arrival signal 「①SARA」 is turned OFF, or speed zero signal 「②SSTA」 is turned ON.
Alarm occurs when the above condition continues timer 「③@TMB023」 setting value.
●Cause (Hardware)
1.Trouble of hardware
・Trouble of spindle motor
・Trouble of spindle amplifier
・The defect of the signal line between CNC, the spindle amplifier and the spindle motor.
・The trouble of the positioning coder and the magnetic sensor
2.The setup defect of the NC parameter
●Recovery
1.Restoration of the hardware trouble
・Exchange of spindle motor
・Exchange of spindle amplifier
・Check the signal line between CNC, the spindle amplifier and the spindle motor.
・Exchange of positioning coder or magnetic sensor
2.Re-setup / re-transmission of suitable NC parameter
3.Refer to the maintenance manual of NC equipment maker for the details about the spindle
motor/amplifier.
=======================================================================
S1-1078 A0009.6 SPINDLE ROTATION CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Spindle rotation command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "Machining area selection” condition.
・AL2;
It is short of the "ATC change arm home position" condition.
・AL4;
It is short of the "Spindle tool clamp” condition.
・AL8;
It is short of the "Internal spindle air blow is OFF” condition.
46
・AL16;
It is short of the "Rigid tap mode is OFF” condition.
・AL32;
It is short of the "Broach tool nothing in the spindle” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU12.L00 E2290.0 CURCUIT 12 CONDITION 00
② )]QU12.L01 E2290.1 CURCUIT 12 CONDITION 01
③ )]QU12.L02 E2290.2 CURCUIT 12 CONDITION 02
④ )]QU12.L03 E2290.3 CURCUIT 12 CONDITION 03
⑤ )]QU12.L04 E2290.4 CURCUIT 12 CONDITION 04
⑥ )]QU12.L05 E2290.5 CURCUIT 12 CONDITION 05
⑦ )]QU12.L07 E2290.7 CURCUIT 12 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the spindle rotation command.
・AL1;
“Machining area selection” condition signal 「①)]QU12.L00」 is turned off.
・AL2;
“ATC change arm home position” condition signal 「②)]QU12.L01」 is turned off.
・AL4;
“Spindle tool clamp” condition signal 「③)]QU12.L02」 is turned off.
・AL8;
“Internal spindle air blow is OFF” condition signal 「④)]QU12.L03」 is turned off.
・AL16;
“Rigid tap mode is OFF” condition signal 「⑤)]QU12.L04」 is turned off.
・AL32;
“Broach tool nothing in the spindle” condition signal 「⑥)]QU12.L05」 is turned off.
・AL128;
“Special specifications” condition signal 「⑦)]QU12.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU12.L00」, 「
②)]QU12.L01」, 「③)]QU12.L02」, 「④)]QU12.L03」, 「⑤)]QU12.L04」, 「⑥)]QU12.L05」 and 「⑦)]QU12.L07」 are
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Starting condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
S1-1079 A0009.7 SPINDLE ORIENTATION CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Spindle orientation stop command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the "Machining area selection” condition.
・AL2;
It is short of the "ATC change arm home position" condition.
・AL4;
It is short of the "Spindle tool clamp” condition.
・AL8;
It is short of the "Rigid tap mode is OFF” condition.
・AL16;
It is short of the "Broach tool nothing in the spindle” condition.
・AL128;
It is short of the "Special specifications” condition.
47
●Signal (Symbol, Address, Comment)
① )]QU13.L00 E2298.0 CURCUIT 13 CONDITION 00
② )]QU13.L01 E2298.1 CURCUIT 13 CONDITION 01
③ )]QU13.L02 E2298.2 CURCUIT 13 CONDITION 02
④ )]QU13.L03 E2298.3 CURCUIT 13 CONDITION 03
⑤ )]QU13.L04 E2298.4 CURCUIT 13 CONDITION 04
⑥ )]QU13.L07 E2298.7 CURCUIT 13 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the spindle orientation stop command.
・AL1;
“Machining area selection” condition signal 「①)]QU13.L00」 is turned off.
・AL2;
“ATC change arm home position” condition signal 「②)]QU13.L01」 is turned off.
・AL4;
“Spindle tool clamp” condition signal 「③)]QU13.L02」 is turned off.
・AL8;
“Rigid tap mode is OFF” condition signal 「④)]QU13.L03」 is turned off.
・AL16;
“Broach tool nothing in the spindle” condition signal 「⑤)]QU13.L04」 is turned off.
・AL128;
“Special specifications” condition signal 「⑥)]QU13.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU13.L00」, 「
②)]QU13.L01」, 「③)]QU13.L02」, 「④)]QU13.L03」, 「⑤)]QU13.L04」 and 「⑥)]QU13.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Starting condition" screen, since unnecessary conditions (un-use signal)
are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
S1-1080 A0010.0 TOOL CLAMP SENSOR IS TURND OFF WHEN SP. ROT.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle tool clamp check is turned OFF during the spindle rotation.
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
●Cause (Software)
When spindle tool clamp output signal 「①]]TLC」 is ON (Unclamp output signal 「②]]TLU」 is OFF in case
of clamp output nothing.)
・When spindle is BT specification (except HSK);
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF. (Only with unclamp check)
・When spindle HSK specification;
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
Alarm occurs if it does not become the above condition.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
48
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]TLC」 is ON.
Unclamp output signal 「②]]TLU」 is OFF in case of clamp output nothing. .
When spindle is BT specification (except HSK);
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF. (Only with unclamp check)
When spindle HSK specification;
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
=======================================================================
S1-1081 A0010.1 CIRCUIT PROTECTOR FOR SPINDLE FAN IS FAULTY
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The circuit protector for spindle fan was tripped.
●Signal (Symbol, Address, Comment)
① [[SPCP R0317.3 AC SPINDLE FAN OK
●Cause (Software)
・In case of the circuit protector normal signal for spindle fan is the make contact point input.
Alarm occurs when the circuit protector normal signal for spindle fan 「①[[SPCP」 is turned OFF.
・In case of the circuit protector normal signal for spindle fan is the break contact point input.
Alarm occurs when the circuit protector normal signal for spindle fan 「①[[SPCP」 is turned ON.
●Cause (Hardware)
The protection circuit worked by the over current.
Wiring short-circuits.
The over-load by fan trouble etc, occurred.
●Recovery
Check the circuit protector for spindle fan in the control board.
It is made to turn ON the circuit protector for the spindle fan.
Check the input signal
In case of the circuit protector normal signal for spindle fan is the make contact point input.
It is normal if the circuit protector normal signal for spindle fan 「①[[SPCP」 is turned ON when all
circuit protector is normal (ON).
In case of the circuit protector normal signal for spindle fan is the break contact point input.
It is normal if the circuit protector normal signal for spindle fan 「①[[SPCP」 is turned OFF when all
circuit protector is normal (ON).
Check the electric circuit (hardware circuit) of circuit protector doing trip, and investigate the
cause which over current occurs.
The fan is exchanged if the fan has cause. That is modified if there is a problem in wiring.
Refer to the instruction manual of spindle fan maker for the details about the spindle fan.
=======================================================================
S1-1082 A0010.2 SPINDLE POS. READ ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
49
●Description: Calculation error occurred when reading the Spindle position.
●Signal (Symbol, Address, Comment)
●Cause (Software)
N4077 Setting
N4075 Setting
Diagnosis 445
Calculate 2nd Orientation Position
Calculate 2nd Orientation Position 4094 and over
1st Orientation complete area Maximum
Calculate 1st Orientation complete area 4095 and over
Calculate 1st Orientation complete area Minimum
Calculate 1st Orientation complete area 0 and under
2nd Orientation complete area Maximum
2nd Orientation complete area 40
●Cause (Hardware)
No specific cause
●Recovery
・Set the NC parameter properly.
=======================================================================
B1-1083 A0010.3 AXIS INTERLOCK ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Axis move is commanded in axis move interlock is ON.
●Signal (Symbol, Address, Comment)
① *IT G0008.0 INTERLOCK SIGNAL
② *IT1 G0130.0 X AXIS INTERLOCK SIGNAL
③ *IT2 G0130.1 Y AXIS INTERLOCK SIGNAL
④ *IT3 G0130.2 Z AXIS INTERLOCK SIGNAL
⑤ *IT4 G0130.3 4TH AXIS INTERLOCK SIGNAL
⑥ *IT5 G0130.4 5TH AXIS INTERLOCK SIGNAL
⑦ *IT6 G0130.5 6TH AXIS INTERLOCK SIGNAL
⑧ *IT7 G0130.6 7TH AXIS INTERLOCK SIGNAL
⑨ *IT8 G0130.7 8TH AXIS INTERLOCK SIGNAL
⑩ MV1 F0102.0 X AXIS MOVING SIGNAL
⑪ MV2 F0102.1 Y AXIS MOVING SIGNAL
⑫ MV3 F0102.2 Z AXIS MOVING SIGNAL
⑬ MV4 F0102.3 4 AXIS MOVING SIGNAL
⑭ MV5 F0102.4 5 AXIS MOVING SIGNAL
⑮ MV6 F0102.5 6 AXIS MOVING SIGNAL
⑯ MV7 F0102.6 7 AXIS MOVING SIGNAL
⑰ MV8 F0102.7 8 AXIS MOVING SIGNAL
●Cause (Software)
Alarm occurs when it becomes a few seconds passed,
in the axis interlock signal state of 0, and the axis move command signal state of 1,
excluding the handle mode.
●Cause (Hardware)
●Recovery
The axis interlock condition is released, and when the axis move command,
the axis interlock signal is made to become to 1.
=======================================================================
B1-1084 A0010.4 ALARM SEARCH CALCULATE FAULT
-----------------------------------------------------------------------
●Status: Message
●Description: The operation error (Result of addition and subtraction overflows) of the new alarm
search occurred inside PMC.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The change error (Result of addition and subtraction overflows) of the data in the function command
(ADDB and SUBB).
●Cause (Hardware)
50
Data fault for PMC register is rewrote. (data input from ladder)
●Recovery
・PMC register is set as normal value. (Data input from I/O apparatus)
=======================================================================
B1-1085 A0010.5 AXIS BRAKE POSITION ERR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Calculation error occurred in brake circuit when detecting the gravity axis excessive
deflection.
●Signal (Symbol, Address, Comment)
●Cause (Software)
・The calculate error of the range specification of axis excessive deflection in the function command
(ADDB and SUBB).
・It failed in the readout of present axis coordinates.
●Cause (Hardware)
・Reckless Numerical Controller
●Recovery
・Review the ladder sequence.
・Confirm whether the axis coordinates are normally displayed.
=======================================================================
B1-1086 A0010.6 AXIS BRAKE CONTACK ALARM
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: The gravity axis brake contact check was not normally turned ON/OFF.
●Signal (Symbol, Address, Comment)
① ]]BR R0458.4 BASIC AXIS SERVO BRAKE CANCEL
② [[BRCHK R0332.3 GRAVITY-AXIS BRAKE-CONT. CHECK
●Cause (Software)
1.Alarm will be generated if brake contact check signal 「②[[BRCHK」 ON is continued 100ms when brake
release output signal 「①]]BR」 is turned ON.
2.Alarm will be generated if brake contact check signal 「②[[BRCHK」 OFF is continued 100ms when brake
release output signal 「①]]BR」 is turned OFF.
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal (solenoid valve/motor) defect
・Hardware obstacles, such as disconnection
・Trouble of solenoid valve or motor etc.
●Recovery
1.Check a mechanical problem
・Check the mechanical brake.
2.Check of the check signal (sensor)
・It is normal if brake contact check signal 「②[[BRCHK」 is turned OFF when brake release output is
turned ON .
・It is normal if brake contact check signal 「②[[BRCHK」 is turned ON when brake release output is
turned OFF .
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (solenoid valve/motor)
・Check the hardware obstacles, such as disconnection
・Exchange of solenoid valve or motor
=======================================================================
B1-1087 A0010.7 ERROR OVER FOR AXIS STOPPING
-----------------------------------------------------------------------
●Status: Emergency Stop
51
●Description: 重力軸が停止位置許容範囲外に移動した
●Signal (Symbol, Address, Comment)
① SA F0000.6 SERVO READY FINISH SIGNAL
●Cause (Software)
It is generated to the gravity axis value ±1000(1mm) change, when servo
ready completion signal 「①SA」 is turned off.
●Cause (Hardware)
1.Mechanical problem
・The mechanical brake does not function normally.
●Recovery
1.Check a mechanical problem
・Check the mechanical brake function.
=======================================================================
C1-1088 A0011.0 COOLANT FLUID LEVEL IS LOW(1ST COOLANT TANK)
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: The fluid level of the first coolant tank reached lower limit (stop level).
●Signal (Symbol, Address, Comment)
① [[CL1L R0310.0 CUT.OIL PRIMARY TANK LOW LIMIT
② @TMB046 #0046 Fix Timer Value : 5.00sec
●Cause (Software)
・In case of the first coolant tank lower limit detection (stop level) signal is the make contact point
input.
Alarm occurred if “the first coolant tank lower limit detection (stop level) input signal「①[[CL1L」 is
ON is continued (more than) timer 「②@TMB046」 setting time.
・In case of the first coolant tank lower limit detection (stop level) signal is the break contact point
input.
Alarm occurred if “the first coolant tank lower limit detection (stop level) input signal「①[[CL1L」 is
OFF is continued (more than) timer 「②@TMB046」 setting time.
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Replenishment of coolant oil.
2.Check the check signal (sensor).
1)Check the input signal
・In case of the first coolant tank lower limit detection (stop level) signal is the make contact point
input.
It is normal if the first coolant tank lower limit detection (stop level) input signal 「①[[CL1L」 is
turned OFF when liquid level is normal.
・In case of the first coolant tank lower limit detection (stop level) signal is the break contact
point input.
It is normal if the first coolant tank lower limit detection (stop level) input signal 「①[[CL1L」 is
turned ON when liquid level is normal.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
C1-1089 A0011.1 SPINDLE THRU COOLANT FILTER-1 IS CLOGGED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The clog of the filter for the center through coolant was detected.
●Signal (Symbol, Address, Comment)
① [[OHFW R0310.1 CENTER THROUGH FLOW SW CHK
52
●Cause (Software)
・In case of the center through filter clogging detection signal 1 is the make contact point input.
Alarm occurs when the center through filter clogging detection 1 input signal 「①[[OHFW」 is turned ON.
・In case of the center through filter clogging detection signal 1 is the break contact point input.
Alarm occurs when the center through filter clogging detection 1 input signal 「①[[OHFW」 is turned OFF.
●Cause (Hardware)
1.Mechanical problem
・The dirt/clog of the filter
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Clean or exchange the filter.
・Use another filter. (Only with two filters)
2.Check the check signal (sensor)
1)Check the input signal
・In case of the center through filter clogging detection signal 1 is the make contact point input.
It is normal if the center through filter clogging detection 1 input signal 「①[[OHFW」 is turned OFF.
・In case of the center through filter clogging detection signal 1 is the break contact point input.
It is normal if the center through filter clogging detection 1 input signal 「①[[OHFW」 is turned ON.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
C1-1090 A0011.2 SPINDLE THRU COOLANT FILTER-2 IS CLOGGED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The clog of the filter for the center through coolant was detected.
●Signal (Symbol, Address, Comment)
① [[OHF2 R0310.2 INPUT CNTR THRU FLW SW2(CLG)
●Cause (Software)
・In case of the center through filter clogging detection signal 2 is the make contact point input.
Alarm occurs when the center through filter clogging detection 2 input signal 「①[[OHF2」 is turned ON.
・In case of the center through filter clogging detection signal 2 is the break contact point input.
Alarm occurs when the center through filter clogging detection 2 input signal 「①[[OHF2」 is turned OFF.
●Cause (Hardware)
1.Mechanical problem
・The dirt/clog of the filter
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Clean or exchange the filter.
・Use another filter. (Only with two filters)
2.Check the check signal (sensor).
1)Check the input signal
・In case of the center through filter clogging detection signal 2 is the make contact point input.
It is normal if the center through filter clogging detection 2 input signal 「①[[OHF2」 is turned OFF.
・In case of the center through filter clogging detection signal 2 is the break contact point input.
It is normal if the center through filter clogging detection 2 input signal 「①[[OHF2」 is turned ON.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
C1-1091 A0011.3 SPINDLE COOLANT ON CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Spindle coolant ON command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "Oil mist/High pressure spindle coolant is OFF” condition.
・AL2;
53
It is short of the "Front door close” condition.
・AL4;
It is short of the "External air blow off” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU35.L00 E2474.0 CURCUIT 35 CONDITION 00
② )]QU35.L01 E2474.1 CURCUIT 35 CONDITION 01
③ )]QU35.L07 E2474.7 CURCUIT 35 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the spindle coolant ON command.
・AL1;
“ Oil mist/High pressure spindle coolant is OFF” condition signal 「①)]QU35.L00」 is turned off.
・AL2;
“Front door close” condition signal 「②)]QU35.L01」 is turned off.
・AL4;
It is short of the "External air blow off” condition.
・AL128;
“Special specifications” condition signal 「③)]QU35.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU35.L00」, 「
②)]QU35.L01」 and 「③)]QU35.L07」 are turned on fundamentally. However, even if there may be unnecessary
conditions (un-use signal) by the machine specifications and all of these operation condition signals
are not turned on, conditions of operation may be established. On the "Starting condition" screen,
since unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with
reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
C1-1092 A0011.4 HIGH PS/OIL MIST ON COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "High-pressure spindle coolant/oil mist coolant ON command" was carried out,
since the conditions shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Spindle coolant is OFF” condition.
・AL2;
It is short of the "Front door close” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU36.L00 E2482.0 CURCUIT 36 CONDITION 00
② )]QU36.L01 E2482.1 CURCUIT 36 CONDITION 01
③ )]QU36.L07 E2482.7 CURCUIT 36 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the high-pressure spindle coolant/oil
mist coolant ON command.
・AL1;
“Spindle coolant is OFF” condition signal 「①)]QU36.L00」 is turned off.
・AL2;
“Front door close” condition signal 「②)]QU36.L01」 is turned off.
・AL128;
“Special specifications” condition signal 「③)]QU36.L07」 is turned off.
●Cause (Hardware)
54
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU36.L00」, 「
②)]QU36.L01」 and 「③)]QU36.L07」 are turned on fundamentally. However, even if there may be unnecessary
conditions (un-use signal) by the machine specifications and all of these operation condition signals
are not turned on, conditions of operation may be established. On the "Starting condition" screen,
since unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with
reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
C1-1093 A0011.5 SPINDLE THRU COOLANT ON COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Center through coolant ON command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Internal spindle air blow is OFF” condition.
・AL2;
It is short of the "Front door close” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU37.L00 E2490.0 CURCUIT 37 CONDITION 00
② )]QU37.L01 E2490.1 CURCUIT 37 CONDITION 01
③ )]QU37.L07 E2490.7 CURCUIT 37 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the center through coolant ON command.
・AL1;
“Internal spindle air blow is OFF” condition signal 「①)]QU37.L00」 is turned off.
・AL2;
“Front door close” condition signal 「②)]QU37.L01」 is turned off.
・AL128;
“Special specifications” condition signal 「③)]QU37.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU37.L00」, 「
②)]QU37.L01」 and 「③)]QU37.L07」 are turned on fundamentally. However, even if there may be unnecessary
conditions (un-use signal) by the machine specifications and all of these operation condition signals
are not turned on, conditions of operation may be established. On the "Starting condition" screen,
since unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with
reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
55
=======================================================================
C1-1094 A0011.6 INTERNAL SP AIR BLOW ON COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Internal spindle air blow ON command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Front door close” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU40.L00 E2514.0 CURCUIT 40 CONDITION 00
② )]QU40.L07 E2514.7 CURCUIT 40 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the internal spindle air blow ON command.
・AL1;
“Front door close” condition signal 「①)]QU40.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]QU40.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU40.L00」
and 「②)]QU40.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
C1-1095 A0011.7 EXTERNAL SP AIR BLOW ON COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "External spindle air blow ON command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Front door close” condition.
・AL2;
It is short of the "Nozzle coolant off” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU41.L00 E2522.0 CURCUIT 41 CONDITION 00
② )]QU41.L07 E2522.7 CURCUIT 41 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the external spindle air blow ON command.
・AL1;
“Front door close” condition signal 「①)]QU41.L00」 is turned off.
・AL2;
It is short of the "Nozzle coolant off” condition.
・AL128;
“Special specifications” condition signal 「②)]QU41.L07」 is turned off.
●Cause (Hardware)
56
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU41.L00」
and 「②)]QU41.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
C1-1096 A0012.0 EXTERNAL CHIP CONVEYOR IS SLIPPED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: External chip conveyor stops by the over-load. (Torque limiter is unusual)
●Signal (Symbol, Address, Comment)
① ]]CVEF R0464.4 LIFT-UP CONV FWD ROT.
② [[CVTR R0316.2 SENSING BY TORQUE LIMITER
③ @TMB041 #0041 Fix Timer Value : 20.00sec
●Cause (Software)
1.In case of the type that torque limiter detection signal turns ON/OFF in the constant interval
during automatic forward rotation of the external chip conveyor.
Alarm will be generated if “Torque limiter detection signal「②[[CVTR」 is ON or OFF is continued (more
than) timer 「③@TMB041」 setting time when forward rotation operation of external chip conveyor is being
done automatically.
2.In case of the type which detects torque limiter when an over-load occurs.
・In case of the torque limiter detection signal is the make contact point input.
Alarm will be generated if torque limiter detection signal 「②[[CVTR」 is turned ON when forward rotation
operation of external chip conveyor is being done automatically (Output signal 「①]]CVEF」 is ON).
・In case of the torque limiter detection signal is the break contact point input.
Alarm will be generated if torque limiter detection signal 「②[[CVTR」 is turned OFF when forward
rotation operation of external chip conveyor is being done automatically (Output signal 「①]]CVEF」 is ON
).
●Cause (Hardware)
1.Mechanical problem
・The conveyer can not rotate by choking it with cutting chip. (Over-load occurrence)
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal (motor etc.) defect
・Hardware obstacles, such as disconnection
・Trouble of motor etc.
●Recovery
1.Restoration of Mechanical Problem
・Clean the conveyor.
2.In case of the type that torque limiter detection signal turns ON/OFF in the constant interval
during automatic forward rotation of the external chip conveyor.
1)Check a check signal(sensor)
・It is normal if torque limiter detection signal becomes the following.
At the time of torque limiter detection, the signal 「②[[CVTR」 is ON.In case of the torque limiter
detection signal is the break contact point input, 「②[[CVTR」 is OFF.
At the time of torque limiter un-detection, the signal 「②[[CVTR」 is OFF.In case of the torque limiter
detection signal is the break contact point input, 「②[[CVTR」 is ON.
・If it becomes the following, it is normal by external chip conveyor automatic forward rotation
movement (Output signal 「①]]CVEF」 is ON.).
Torque limiter detection signal 「②[[CVTR」 repeats ON/ OFF while the timer 「③@TMB041」 setting time.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
57
・Please exchange sensors
2)Check the output signal (motor etc.)
・Check the hardware obstacles, such as disconnection
・Exchange of motor
3.In case of the type which detects torque limiter when an over-load occurs.
1)Check a check signal(sensor)
・In case of the torque limiter detection signal is the make contact point input.
It is normal if it becomes the following when external chip conveyer does automatic forward rotation
(Output signal 「①]]CVEF」 is ON).
Torque limiter detection signal 「②[[CVTR」 is OFF.
・In case of the torque limiter detection signal is the break contact point input.
It is normal if it becomes the following when external chip conveyer does automatic forward rotation
(Output signal 「①]]CVEF」 is ON).
Torque limiter detection signal 「②[[CVTR」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check the output signal (motor etc.)
・Check the hardware obstacles, such as disconnection
・exchange motor
=======================================================================
C1-1097 A0012.1 SELECT AUTO MODE ON EX. CHIP CONVEYOR PANEL
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The auto-mode is not selected on the external chip conveyer operation panel.
●Signal (Symbol, Address, Comment)
① [OIECA R0419.2 OUT-MC CHIP CONV AUTO
●Cause (Software)
Alarm occurs if the auto-mode selection input 「①[OIECA」 of external chip conveyor operation panel is
turned OFF.
●Cause (Hardware)
1.The auto-mode is not selected on the external chip conveyer operation panel.
2.Defect of the auto-mode selection signal on the external chip conveyor operation panel
・The trouble of the switch
・Hardware obstacles, such as disconnection
●Recovery
1.Select the auto-mode on the external chip conveyor operation panel.
2.Check the auto-mode selection signal of external chip conveyor operation panel.
・It is normal if 「①[OIECA」 is turned ON when the auto-mode is selected.
3.Restoration of the hardware trouble
・The exchange of the switch
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
C1-1098 A0012.2 SPINDLE THRU COOLANT PRESSURE IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: ・The center through coolant pressure check is not turned ON even if constant time
passes though “The center through coolant output” turned ON.
・The center through coolant pressure check is not turned OFF even if constant time
passes though “The center through coolant output” turned OFF.
●Signal (Symbol, Address, Comment)
① ]]OHP R0452.5 HIGH PRESSURE PUMP
② ]]OHV R0463.6 OIL HOLE AND CNTR THRU VALVE
③ [[CLHP R0305.6 CTR-THRU PRESS. CHK
④ @TMB042 #0042 Fix Timer Value : 10.00sec
⑤ @TMR043 T0084 Changeable Timer No.043
●Cause (Software)
1.When the center through coolant output is turned ON (In case of only pump control, 「①]]OHP」 is
turned ON.In case of pump & solenoid valve control, 「②]]OHV」 turned ON).
Alarm will be generated if “Center through coolant pressure check signal「③[[CLHP」 is OFF is continued
timer 「④@TMB042」 setting time.
2.When center through coolant output is turned OFF (In case of only pump control, 「①]]OHP」 is turned
OFF.In case of pump & solenoid valve control, 「②]]OHV」 turned OFF).
Alarm will be generated if “Center through coolant pressure check signal「③[[CLHP」 is ON is continued
timer 「④@TMB042」 setting time.
58
3.Alarm will be generated if 「③[[CLHP」 is OFF is continued timer 「⑤@TMR043」 setting time after
center through coolant output was turned ON (In case of only pump control, 「①]]OHP」 was turned ON.In
case of pump & solenoid valve control, 「②]]OHV」 was turned ON) and center through coolant pressure
check signal 「③[[CLHP」 was turned ON once.
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
・The trouble (clogging and leakage) of coolant route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal ( solenoid valve/motor) defect
・Hardware obstacles, such as disconnection
・Trouble of solenoid valve or motor etc.
●Recovery
1.Check a mechanical problem
・Replenishment of coolant oil.
・Check the coolant piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if center through coolant pressure check signal 「③[[CLHP」 is turned on when center
through coolant output is turned ON (In case of only pump control, 「①]]OHP」 is turned ON.In case of
pump & solenoid valve control, 「②]]OHV」 is turned ON).
・It is normal if center through coolant pressure check signal 「③[[CLHP」 is turned OFF when center
through coolant output is turned OFF (In case of only pump control, 「①]]OHP」 is turned OFF.In case of
pump & solenoid valve control, 「②]]OHV」 is turned OFF).
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (solenoid valve/motor)
・Check the hardware obstacles, such as disconnection
・Exchange of solenoid valve or motor
=======================================================================
C1-1099 A0012.3 COOLANT UNIT IS OVERLOADED CYCLE STOP
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: The thermal relay for chip conveyor or auxiliary pump was worked.
●Signal (Symbol, Address, Comment)
① [[OLCV R0300.4 CHIP CV & FILT PUMP THL ALM
●Cause (Software)
・In case of the thermal abnormality signal for chip conveyor or auxiliary pump is the make contact
point input.
Alarm occurs when the thermal abnormality signal 「①[[OLCV」 for chip conveyor or auxiliary pump is
turned ON.
・In case of the thermal abnormality signal for chip conveyor or auxiliary pump is the break contact
point input.
Alarm occurs when the thermal abnormality signal 「①[[OLCV」 for chip conveyor or auxiliary pump is
turned OFF.
●Cause (Hardware)
The motor became an over-load by the cause such as obstruction of cutting chip.
The protection circuit worked by the over current.
Wiring short-circuits.
An over-load by the trouble of the motor and so on occurred.
Hardware obstacles, such as disconnection
●Recovery
It is cleaned and removed if there is mechanical factor such as cutting chip obstruction.
Check the magnet switch inside control board.
That is reset in search of the magnet switch doing the thermal trip.
Check the input signal
In case of the thermal abnormality signal for chip conveyor or auxiliary pump is the make contact
point input.
It is normal if the thermal abnormality signal 「①[[OLCV」 for chip conveyor or auxiliary pump is turned
OFF when the thermal relay for chip conveyor and auxiliary pump is completely normal.
In case of the thermal abnormality signal for chip conveyor or auxiliary pump is the break contact
point input.
It is normal if the thermal abnormality signal 「①[[OLCV」 for chip conveyor or auxiliary pump is turned
ON when the thermal relay for chip conveyor and auxiliary pump is completely normal.
The electric circuit (hardware circuit) of the magnet switch downing the thermal trip is checked, and
59
the cause which over-current generates is investigated.
Exchange the equipment if cause is in the equipment such as motor. Revise it if there is the problem
in wiring.
=======================================================================
C1-1100 A0012.4 COOLANT UNIT IS OVERLOADED FEED HOLD
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The thermal relay for coolant pump was worked.
●Signal (Symbol, Address, Comment)
① [[OLCL R0314.6 COOLANT THERMAL ALARM
●Cause (Software)
・In case of the thermal abnormality signal for coolant pump is the make contact point input.
Alarm occurs when the thermal abnormality input signal 「①[[OLCL」 for coolant pump is turned ON.
・In case of the thermal abnormality signal for coolant pump is the break contact point input.
Alarm occurs when the thermal abnormality input signal 「①[[OLCL」 for coolant pump is turned OFF.
●Cause (Hardware)
The motor became an over-load by the cause such as obstruction of cutting chip.
The protection circuit worked by the over current.
Wiring short-circuits.
An over-load by the trouble of the motor and so on occurred.
Hardware obstacles, such as disconnection
●Recovery
It is cleaned and removed if there is mechanical factor such as cutting chip obstruction.
Check the magnet switch inside control board.
That is reset in search of the magnet switch doing the thermal trip.
Check the input signal
In case of the thermal abnormality signal for coolant pump is the make contact point input.
It is normal if the thermal abnormality input signal 「①[[OLCL」 for coolant pump is turned OFF when the
thermal relay for coolant pump is completely normal.
In case of the thermal abnormality signal for coolant pump is the break contact point input.
It is normal if the thermal abnormality input signal 「①[[OLCL」 for coolant pump is turned ON when the
thermal relay for coolant pump is completely normal.
The electric circuit (hardware circuit) of the magnet switch downing the thermal trip is checked, and
the cause which over-current generates is investigated.
Exchange the equipment if cause is in the equipment such as motor. Revise it if there is the problem
in wiring.
=======================================================================
C1-1101 A0012.5 SPINDLE THRU COOLANT FLOW IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: ・Center through coolant flowing quantity check does not turn ON even if constant time
passes though “center through coolant output” was turned ON.
・Center through coolant flowing quantity check does not turn OFF even if constant time
passes though “center through coolant output” was turned OFF.
●Signal (Symbol, Address, Comment)
① ]]OHP R0452.5 HIGH PRESSURE PUMP
② ]]OHV R0463.6 OIL HOLE AND CNTR THRU VALVE
③ [[CLHF R0318.7 CENT.THRU COOLANT FLOW CHK
④ @TMB043 #0043 Fix Timer Value : 5.00sec
●Cause (Software)
1.Alarm will be generated if “Center through coolant flowing quantity check signal「③[[CLHF」 is OFF is
continued timer 「④@TMB043」 setting time when center through coolant output is turned ON (In case of
only pump control, 「①]]OHP」 is turned ON.In case of pump & solenoid valve control, 「②]]OHV」 is turned
ON).
2.Alarm will be generated if “Center through coolant flowing quantity check signal「③[[CLHF」 is ON is
continued timer 「④@TMB043」 setting time when center through coolant output is turned OFF (In case of
only pump control, 「①]]OHP」 is turned OFF.In case of pump & solenoid valve control, 「②]]OHV」 is turned
OFF).
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
・The trouble (clogging and leakage) of coolant route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
60
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal (solenoid valve/motor) defect
・Hardware obstacles, such as disconnection
・Trouble of solenoid valve or motor etc.
●Recovery
1.Check a mechanical problem
・Replenishment of coolant oil.
・Check the coolant piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if center through coolant flowing quantity check signal 「③[[CLHF」 is turned ON when
center through coolant output is turned ON (In case of only pump control, 「①]]OHP」 is turned ON.In
case of pump & solenoid valve control, 「②]]OHV」 is turned ON).
・It is normal if center through coolant flowing quantity check signal 「③[[CLHF」 is turned OFF when
center through coolant output is turned OFF (In case of only pump control, 「①]]OHP」 is turned OFF.In
case of pump & solenoid valve control, 「②]]OHV」 is turned OFF).
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (solenoid valve/motor)
・Check the hardware obstacles, such as disconnection
・Exchange of solenoid valve or motor
=======================================================================
C1-1102 A0012.6 COOLANT COOLER ALARM
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The trouble occurred in the coolant cooling unit.
●Signal (Symbol, Address, Comment)
① [[CLCL R0335.4 COOLANT COOLER NORMAL
]]CLCL R0482.7 COOLANT COOLER START
⑥ ]]CLCLP R0483.5 COOLANT COOLER POWER
⑦ @TMB150 #0150
⑧
●Cause (Software)
Coolant cooler run signal does not turn ON even if constant time passes though "coolant cooler start
output" was turned ON.
Coolant cooler run signal does not turn OFF even if constant time passes though "coolant cooler power
output" was turned OFF.
●Cause (Hardware)
The trouble occurred in the coolant cooling unit.
2.Refer to the instruction manual of coolant cooling unit maker for the details about the coolant
cooling unit.
=======================================================================
C1-1103 A0012.7 COOLANT FLUID LEVEL IS LOW(2ND COOLANT TANK)
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: The fluid level of the second coolant tank reached lower limit (stop level).
●Signal (Symbol, Address, Comment)
① [[CL2L R0315.3 CUT. OIL 2NDRY TANK LOW LIMIT
② @TMB046 #0046 Fix Timer Value : 5.00sec
●Cause (Software)
・In case of the second coolant tank lower limit detection (stop level) signal is the make contact point
input.
Alarm will be generated if “The second coolant tank lower limit detection (stop level) input signal「①
[[CL2L」 is ON is continued timer 「②@TMB046」 setting time.
・In case of the second coolant tank lower limit detection (stop level) signal is the break contact
61
point input.
Alarm will be generated if “The second coolant tank lower limit detection (stop level) input signal「①
[[CL2L」 is OFF is continued timer 「②@TMB046」 setting time.
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Replenishment of coolant oil.
2.Check the check signal (sensor).
1)Check the input signal
・In case of the second coolant tank lower limit detection (stop level) signal is the make contact
point input.
It is normal if the second coolant tank lower limit detection (stop level) input signal 「①[[CL2L」 is
turned OFF.
・In case of the second coolant tank lower limit detection (stop level) signal is the break contact
point input.
It is normal if the second coolant tank lower limit detection (stop level) input signal 「①[[CL2L」 is
turned ON.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
C1-1104 A0013.0 COOLANT FLUID LOW LEVEL WARNING (1ST TANK)
-----------------------------------------------------------------------
●Status: Message
●Description: The fluid level of the first coolant tank reached lower limit (warning level).
●Signal (Symbol, Address, Comment)
① [[CL1M R0316.5 CUT.OIL PRI.TANK LOW LMT MESS.
② @TMB046 #0046 Fix Timer Value : 5.00sec
●Cause (Software)
・In case of the first coolant tank lower limit detection (warning level) signal is the make contact
point input.
Alarm will be generated if “The first coolant tank lower limit detection (warning) input signal「①[[CL1M
」 is ON is continued timer 「②@TMB046」 setting time.
・In case of the first coolant tank lower limit detection (warning level) signal is the break contact
point input.
Alarm will be generated if “The first coolant tank lower limit detection (warning level) input signal「①
[[CL1M」 is OFF is continued timer 「②@TMB046」 setting time.
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Replenishment of coolant oil.
2.Check the check signal (sensor).
1)Check the input signal
・In case of the first coolant tank lower limit detection (warning level) signal is the make contact
point input.
It is normal if the first coolant tank lower limit detection (warning level) input signal 「①[[CL1M」 is
turned OFF.
・In case of the first coolant tank lower limit detection (warning level) signal is the break contact
point input.
It is normal if the first coolant tank lower limit detection (warning level) input signal 「①[[CL1M」 is
turned ON.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
62
=======================================================================
C1-1105 A0013.1 COOLANT FLUID LOW LEVEL WARNING (2ND TANK)
-----------------------------------------------------------------------
●Status: Message
●Description: The fluid level of the second coolant tank reached lower limit (warning level).
●Signal (Symbol, Address, Comment)
① [[CL2M R0317.0 CUT.OIL 2TANK LOW LIMIT MESS.
② @TMB046 #0046 Fix Timer Value : 5.00sec
●Cause (Software)
・In case of the second coolant tank lower limit detection (warning level) signal is the make contact
point input.
Alarm will be generated if “The second coolant tank lower limit detection (warning level) input signal「
①[[CL2M」 is ON is continued timer 「②@TMB046」 setting time.
・In case of the second coolant tank lower limit detection (warning level) signal is the break contact
point input.
Alarm will be generated if “The second coolant tank lower limit detection (warning level) input signal「
①[[CL2M」 is OFF is continued timer 「②@TMB046」 setting time.
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Replenishment of coolant oil.
2.Check the check signal (sensor).
1)Check the input signal
・In case of the second coolant tank lower limit detection (warning level) signal is the make contact
point input.
It is normal if the second coolant tank lower limit detection (warning level) input signal 「①[[CL2M」
is turned OFF.
・In case of the second coolant tank lower limit detection (warning level) signal is the break contact
point input.
It is normal if the second coolant tank lower limit detection (warning level) input signal 「①[[CL2M」
is turned ON.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
C1-1106 A0013.2 COOLANT OVER FLOW DETECTION
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: The fluid level of coolant tank reached upper limit (stop level). (Rise of fluid level
by clogging of filter was detected.
●Signal (Symbol, Address, Comment)
① [[CLVL R0316.3 COOLANT OVERFLOW DETECTION
② @TMB045 #0045 Fix Timer Value : 5.00sec
●Cause (Software)
・In case of the coolant tank over flow (filter clogging) detection input signal is the make contact
point input.
Alarm will be generated if “The coolant tank over flow (filter clogging) detection input signal「①[[CLVL
」 is ON is continued timer 「②@TMB045」 setting time.
・In case of the coolant tank over flow (filter clogging) detection input signal is the break contact
point input.
Alarm will be generated if “The coolant tank over flow (filter clogging) detection input signal「①[[CLVL
」 is OFF is continued timer 「②@TMB045」 setting time.
●Cause (Hardware)
1.Mechanical problem
・There is too much quantity of coolant fluid.
・the dirt/clog of filter (Only with filter)
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
63
●Recovery
1.Restoration of Mechanical Problem
・Reduce the quantity of coolant fluid.
・Clean or exchange the filter. (Only with filter)
2.Check the check signal (sensor).
1)Check the input signal
・In case of the coolant tank over flow (filter clogging) detection input signal is the make contact
point input.
It is normal if the coolant tank over flow (filter clogging) detection input signal 「①[[CLVL」 is
turned OFF.
・In case of the coolant tank over flow (filter clogging) detection input signal is the break contact
point input.
It is normal if the coolant tank over flow (filter clogging) detection input signal 「①[[CLVL」 is
turned ON.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
C1-1107 A0013.3 FIX.(TABLE) COOLANT ON COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Fixture (table) washing coolant ON command" was carried out, since the
conditions shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Front door close” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU38.L00 E2498.0 CURCUIT 38 CONDITION 00
② )]QU38.L07 E2498.7 CURCUIT 38 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the fixture (table) washing coolant ON
command.
・AL1;
“Front door close” condition signal 「①)]QU38.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]QU38.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU38.L00」
and 「②)]QU38.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
C1-1108 A0013.4 CEILING SHOWER ON CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Ceiling shower coolant ON command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Front door close” condition.
・AL128;
64
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU39.L00 E2506.0 CURCUIT 39 CONDITION 00
② )]QU39.L07 E2506.7 CURCUIT 39 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ceiling shower coolant ON command.
・AL1;
“Front door close” condition signal 「①)]QU39.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]QU39.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU39.L00」
and 「②)]QU39.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
FP-1109 A0013.5 CYCLE TIME COUNTER REF VALUE ATTAINED
-----------------------------------------------------------------------
●Status: Message
●Description: Measurement time was beyond the standard value in the "Cycle time measurement display"
function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Movement time is memorized in the data register when the movement of each movement item of the "Cycle
time measurement display" screen is completed.
It becomes alarm, and "1st" lamp is turned on when movement time is beyond "the standard value" that is
set up in each movement item.
●Cause (Hardware)
●Recovery
The cause that it is beyond the standard value is recovered.
Alarm can be canceled by the alarm reset button after not reach.
=======================================================================
CN-1110 A0013.6 TL COUNTER INIT PROD CHECK SUSPENDED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The stop of the first product inspection with the tool counter function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
It is generated to the tool counter is counted in the state of the 1st inspection
flag (the fifth bit of the tool information data) is 1.
●Cause (Hardware)
●Recovery
65
Alarm can be canceled by the 1st inspection complete button.
=======================================================================
BS-1111 A0013.7 REQUEST FOR NEXT CYCLE START
-----------------------------------------------------------------------
●Status: Message
●Description: Next Auto run does not start even when the machining is over.
●Signal (Symbol, Address, Comment)
② @TMR017 T0032 Changeable Timer No.017
●Cause (Software)
Alarm occurs when the next Auto Run does not start within the period of time set by the timer "T0032"
after the machining is complete.
●Cause (Hardware)
●Recovery
Start the Auto Run with the Auto Run switch.
=======================================================================
U1-1112 A0014.0 LUBRICATION OIL LEVEL IS LOW
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: The oil level of the lubrication tank reached lower limit.
●Signal (Symbol, Address, Comment)
① [[LUBF R0308.1 LUBE OIL SHORT CHECK
●Cause (Software)
・In case of the lubrication oil level lower limit detection signal is the make contact point input.
Alarm occurs when the lubrication oil level lower limit detection input signal 「①[[LUBF」 is turned ON.
・In case of the lubrication oil level lower limit detection signal is the break contact point input.
Alarm occurs when the lubrication oil level lower limit detection input signal 「①[[LUBF」 is turned OFF.
●Cause (Hardware)
1.Mechanical problem
・Shortage of lubricating oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Replenishment of lubricating oil.
2.Check the check signal (sensor).
1)Check the input signal
・In case of the lubrication oil level lower limit detection signal is the make contact point input.
It is normal if the lubrication oil level lower limit detection input signal 「①[[LUBF」 is turned OFF
when liquid level is normal.
・In case of the lubrication oil level lower limit detection signal is the break contact point input.
It is normal if the lubrication oil level lower limit detection input signal 「①[[LUBF」 is turned ON
when liquid level is normal.
2)Re-adjustment of sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
U1-1113 A0014.1 LUBRICATION OIL PRESSURE DOES NOT GO UP
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: After lubrication pump turned it on in lubricating supply intermittent cycle,
lubrication oil pressure rose no more than once in the time until lubrication pump
turned it on next.
●Signal (Symbol, Address, Comment)
① ]]LU R0454.1 LUBE PUMP
② [[LUBP R0308.2 LUBE PRESSURE CHECK
③ @CTR011 C0040 CTR011 SET UP VALUE
④ @TMR048 T0094 Changeable Timer No.048
⑦ @UNLU D0282.3 LUBE:ALWAYS ON W.EMG STP CANC
66
●Cause (Software)
After lubrication pump turned it on (output signal 「①]]LU」 turned it ON) in lubricating supply
intermittent cycle, lubrication oil pressure check 「②[[LUBP」 turned it ON no more than once in the time
(「④@TMR048」+「③@CTR011」) until lubrication pump turned it ON next (output signal 「①]]LU」 turned it
ON).
●Cause (Hardware)
1.Mechanical problem
・Shortage of lubrication oil.
・The trouble (clogging and leakage) of lubrication route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Defect of the output signal (lubrication unit)
・Hardware obstacles, such as disconnection
・Trouble of lubrication unit
●Recovery
1.Check a mechanical problem
・Replenishment of lubricating oil.
・Check the lubrication piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if it becomes the following when lubrication pump does ON (output signal 「①]]LU」 is ON).
Lubrication oil pressure check signal 「②[[LUBP」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (lubrication unit)
・Check the hardware obstacles, such as disconnection
・Exchange lubrication unit
4.Refer to the instruction manual of lubrication unit maker for the details about the lubrication
unit.
=======================================================================
U1-1114 A0014.2 LUBRICATION OIL PRESSURE DOES NOT GO DOWN
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: Lubricating oil pressure rises when lubrication pump changes from OFF to ON in
lubricating supply intermittent cycle. (Lubricating oil pressure does not decrease when
lubrication pump turns it OFF.)
●Signal (Symbol, Address, Comment)
① ]]LU R0454.1 LUBE PUMP
② [[LUBP R0308.2 LUBE PRESSURE CHECK
●Cause (Software)
Lubricating oil pressure check 「②[[LUBP」 turns it ON when lubrication pump changes from OFF (output
signal 「①]]LU」 turns it OFF )to ON (output signal 「①]]LU」 turns it ON) in lubricating supply
intermittent cycle. (Lubricating oil pressure does not decrease when lubrication pump turns it OFF.)
●Cause (Hardware)
1.Mechanical problem
・Shortage of lubrication oil
・The trouble (clogging and leakage) of lubrication route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Defect of the output signal (lubrication unit)
・Hardware obstacles, such as disconnection
・Trouble of lubrication unit
●Recovery
1.Check a mechanical problem
・Replenishment of lubricating oil.
・Check the lubrication piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if it becomes the following when lubrication pump does OFF (output signal 「①]]LU」 does
OFF).
Lubrication oil pressure check signal 「②[[LUBP」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (lubrication unit)
67
・Check the hardware obstacles, such as disconnection
・Exchange lubrication unit
4.Refer to the instruction manual of lubrication unit maker for the details about the lubrication
unit.
=======================================================================
U1-1115 A0014.3 COOLER UNIT FOR SPINDLE IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: ・The trouble occurred in the spindle cooling unit1.
・The trouble occurred in the spindle cooling unit2. (Only with spindle cooling unit 2)
●Signal (Symbol, Address, Comment)
① [[SPOC R0309.3 SPDL COOLANT ABNORM CHK
② [[SPO2 R0309.4 ABNORM INPT FOR OIL COOLER 2
●Cause (Software)
1.Spindle cooling unit 1
・In case of the spindle cooling unit 1 abnormality detection signal is the make contact point input.
Alarm occurs when the spindle cooling unit 1 abnormality detection input signal 「①[[SPOC」 is turned ON.
・In case of the spindle cooling unit 1 abnormality detection signal is the break contact point input.
Alarm occurs when the spindle cooling unit 1 abnormality detection input signal 「①[[SPOC」 is turned OFF.
2.Spindle cooling unit 2 (Only with spindle cooling unit 2)
・In case of the spindle cooling unit 2 abnormality detection signal is the make contact point input.
Alarm occurs when the spindle cooling unit 2 abnormality detection input signal 「②[[SPO2」 is turned ON.
・In case of the spindle cooling unit 2 abnormality detection signal is the break contact point input.
Alarm occurs when the spindle cooling unit 2 abnormality detection input signal 「②[[SPO2」 is turned OFF.
●Cause (Hardware)
・Some troubles occurred in the spindle cooling unit 1 and 2.。
・The power supply of the spindle cooling unit 1 and 2 turns it OFF.
・Hardware obstacles, such as disconnection
●Recovery
1.Check the spindle cooling unit 1 and 2.
Remove it if the trouble occurs.
If the power supply turns it OFF, it is made to turn ON the power supply.
2.Check the input signal
1)Check the spindle cooling unit 1
・In case of the spindle cooling unit 1 abnormality detection signal is the make contact point input.
It is normal if the spindle cooling unit 1 abnormality detection input signal 「①[[SPOC」 is turned OFF
when the spindle cooling unit 1 is normal (ON).
・In case of the spindle cooling unit 1 abnormality detection signal is the break contact point input.
It is normal if the spindle cooling unit 1 abnormality detection input signal 「①[[SPOC」 is turned ON
when the spindle cooling unit 1 is normal (ON).
2)Check the spindle cooling unit 2
・In case of the spindle cooling unit 2 abnormality detection signal is the make contact point input.
It is normal if the spindle cooling unit 2 abnormality detection input signal 「②[[SPO2」 is turned OFF
when the spindle cooling unit 2 is normal (ON).
・In case of the spindle cooling unit 2 abnormality detection signal is the break contact point input.
It is normal if the spindle cooling unit 2 abnormality detection input signal 「②[[SPO2」 is turned ON
when the spindle cooling unit 2 is normal (ON).
3.Refer to the instruction manual of spindle cooling unit maker for the details about the spindle
cooling unit.
=======================================================================
U1-1116 A0014.4 OILAIR FOR SP. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Single Block Stop
Emergency Return
●Description: Detected the oil air unit fault.
●Signal (Symbol, Address, Comment)
① [[OALP R0334.1 SPDL OIL AIR LUB OIL PRES DTCT
② [[OAU R0308.4 OIL-AIR-UNIT ABNORM CHK
③ ]]OILU R0483.0 SPINDLE OIL AIR LUB OIL PUMP
⑥ @TMB148 #0148
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the oil air unit ON.
・AL-1;
・When oil air unit abnormal detect signal is in normally-open,
Alarm occurs if the period of time set by the timer "#0148" is complete with
68
oil air unit abnormal detect signal "R0308.4".
・When oil air unit abnormal detect signal is in normally-close,
Alarm occurs if the period of time set by the timer "#0148" is complete with
oil air unit abnormal detect signal "R0308.4" OFF.
・AL-2;
After oil air lubrication pump turned it on (output signal 「③]]OILU」 turned it ON) in lubricating
supply intermittent cycle,
oil air lubrication oil pressure check 「③]]OILU」 turned it ON no more than once in the time
until lubrication pump turned it ON next (output signal 「①[[OALP」 turned it ON).
・AL-4;
Oil air lubricating oil pressure check 「③]]OILU」 turns it ON when oil air lubrication pump changes from
OFF (output signal 「③]]OILU」 turns it OFF )to ON (output signal 「③]]OILU」 turns it ON) in lubricating
supply intermittent cycle. (Lubricating oil pressure does not decrease when lubrication pump turns it
OFF.)
●Cause (Hardware)
1.Mechanical problem
・Shortage of supply air
・The oil air lubrication oil for spindle is insufficient.
・The trouble (clogging and leakage) of spindle oil air lubrication route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.Check a mechanical problem
・Check supply air
・Replenishment of oil air lubricating oil.
・Check the oil air lubrication piping route (clogging and leakage).
2.Check of the check signal (sensor)
・When oil air unit abnormal detect signal is in normally-open,
It is normal if the oil air unit abnormal detection input signal 「②[[OAU」 is turned OFF.
・When oil air unit abnormal detect signal is in normally-close,
It is normal if the oil air unit abnormal detection input signal 「②[[OAU」 is turned ON.
・It is normal if it becomes the following when oil air lubrication pump does ON (output signal 「③
]]OILU」 is ON).
Lubrication oil pressure check signal 「②[[OAU」 is ON.
・It is normal if it becomes the following when oil air lubrication pump does OFF (output signal 「③
]]OILU」 does OFF).
Lubrication oil pressure check signal 「②[[OAU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (lubrication unit)
・Check the hardware obstacles, such as disconnection
・Exchange lubrication unit
4.Refer to the instruction manual of lubrication unit maker for the details about the lubrication
unit.
=======================================================================
B1-1117 A0014.5 4TH AXIS DRIVE BELT IS BROKEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: 4TH AXIS DRIVE BELT IS BROKEN
●Signal (Symbol, Address, Comment)
① [[4BLT R0334.6 4AXIS BELT CUTTING DETECTION
●Cause (Software)
BELT CHECK SENSOR INPUT 「①[[4BLT」 IS NOT TURNED OFF(ON).
●Cause (Hardware)
●Recovery
REPLACE 4TH AXIS DRIVE BELT.
CHECK SENSOR OF 4TH AXIS DRIVE BELT.
=======================================================================
U1-1118 A0014.6 SPINDLE COOLER LINE FILTER IS CLOGGED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
69
●Description: The spindle cooling line filter clogging was detected during the spindle rotation.
●Signal (Symbol, Address, Comment)
① [[UNOL R0309.5 OIL COOLER FILTER CLOG
●Cause (Software)
・In case of the spindle cooling line filter clogging detection signal is the make contact point input.
Alarm occurs when the spindle cooling line filter clogging detection input signal 「①[[UNOL」 is turned
ON during the spindle rotation.
・In case of the spindle cooling line filter clogging detection signal is the break contact point input.
Alarm occurs when the spindle cooling line filter clogging detection input signal 「①[[UNOL」 is turned
OFF during the spindle rotation.
●Cause (Hardware)
1.Mechanical problem
・Shortage of spindle coolant oil.
・The trouble (clogging and leakage) of spindle coolant piping route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Replenishment of spindle coolant oil.
・Check the spindle coolant piping route (clogging and leakage)
2.Check of the check signal (sensor)
1)It is normal if it becomes the following during the spindle rotation.
・In case of the spindle cooling line filter clogging detection signal is the make contact point input.
The spindle cooling line filter clogging detection input signal 「①[[UNOL」 is OFF.
・In case of the spindle cooling line filter clogging detection signal is the break contact point input.
The spindle cooling line filter clogging detection input signal 「①[[UNOL」 is ON.
2)Re-adjustment of sensor
3)Check the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
U1-1119 A0014.7 EXTERNAL FLOW OF SPINDLE CHILLER IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: The flow rate abnormality outside the spindle cooling unit was detected during the
spindle rotation.
●Signal (Symbol, Address, Comment)
① [[UNOW R0309.7 OUT-OIL-CLR-TANK FLOAT SWK
●Cause (Software)
・In case of the spindle cooling unit external flow rate detection signal is the make contact point
input.
Alarm occurs when the spindle cooling unit external flow rate detection input signal 「①[[UNOW」 is
turned OFF during the spindle rotation.
・In case of the spindle cooling unit external flow rate detection signal is the break contact point
input.
Alarm occurs when the spindle cooling unit external flow rate detection input signal 「①[[UNOW」 is
turned ON during the spindle rotation.
●Cause (Hardware)
1.Mechanical problem
・Shortage of spindle coolant oil.
・The trouble (clogging and leakage) of spindle coolant piping route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Replenishment of spindle coolant oil.
・Check the spindle coolant piping route (clogging and leakage).
2.Check of the check signal (sensor)
1)If it becomes the following, it is normal at the time of during the spindle rotation.
・In case of the spindle cooling unit external flow rate detection signal is the make contact point
input.
The spindle cooling unit external flow rate detection input signal 「①[[UNOW」 is ON.
70
・In case of the spindle cooling unit external flow rate detection signal is the break contact point
input.
The spindle cooling unit external flow rate detection input signal 「①[[UNOW」 is OFF.
2)Please readjust a sensor
3)Check the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
U1-1120 A0015.0 SPINDLE CHILLER LEVEL IS LOW
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The flow rate abnormality inside the spindle cooling unit was detected during the
spindle rotation in the constant time.
●Signal (Symbol, Address, Comment)
① [[UNOF R0309.6 IN-OIL-COOLER-TANK FLOAT SW
② @TMB054 #0054 Fix Timer Value : 3.00sec
●Cause (Software)
・In case of the spindle cooling unit internal flow rate detection signal is the make contact point
input.
Alarm occurs if “the spindle cooling unit internal flow rate detection input signal「①[[UNOF」 is OFF is
continued (more than) timer 「②@TMB054」 setting time during the spindle rotation.
・In case of the spindle cooling unit internal flow rate detection signal is the break contact point
input.
Alarm occurs if “the spindle cooling unit internal flow rate detection input signal「①[[UNOF」 is ON is
continued (more than) timer 「②@TMB054」 setting time during the spindle rotation.
●Cause (Hardware)
1.Mechanical problem
・Shortage of spindle coolant oil.
・The trouble (clogging and leakage) of spindle coolant piping route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Replenishment of spindle coolant oil.
・Check the spindle coolant piping route (clogging and leakage).
2.Check of the check signal (sensor)
1)If it becomes the following, it is normal at the time of during the spindle rotation.
・In case of the spindle cooling unit internal flow rate detection signal is the make contact point
input.
The spindle cooling unit internal flow rate detection input signal 「①[[UNOF」 is ON.
・In case of the spindle cooling unit internal flow rate detection signal is the break contact point
input.
The spindle cooling unit internal flow rate detection input signal 「①[[UNOF」 is OFF.
2)Please readjust a sensor
3)Check the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
U1-1121 A0015.1 HYDRAULIC OIL PRESSURE IS FAULTY
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: ・Oil pressure confirmation does not turn it ON even if constant time passes when
hydraulic pump turns it ON.
・Oil pressure confirmation does not turn it OFF even if constant time passes when
hydraulic pump turns it OFF.
●Signal (Symbol, Address, Comment)
① ]]HY1 R0458.2 HYDRAULIC PUMP 1
② [[HYPS R0300.6 OIL PRESSURE CHECK
③ @TMB051 #0051 Fix Timer Value : 5.00sec
●Cause (Software)
1.Alarm occurs if “Oil pressure check signal「②[[HYPS」 is OFF is continued timer 「③@TMB051」 setting
time when hydraulic pump is turned ON (Output signal 「①]]HY1」 is turned ON).
2.Alarm will be generated if “Oil pressure check signal「②[[HYPS」 is ON is continued timer 「③@TMB051」
setting time when hydraulic pump is turned ON (Output signal 「①]]HY1」 is turned OFF).
●Cause (Hardware)
71
1.Mechanical problem
・Shortage of hydraulic oil.
・The trouble (clogging and leakage) of hydraulic piping route.
2.The check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal (motor etc.) defect.
・Hardware obstacles, such as disconnection
・Trouble of motor etc.
・The maladjustment of the oil pressure source.
●Recovery
1.Check a mechanical problem
・Replenishment of hydraulic oil.
・Check the hydraulic piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if oil pressure check signal 「②[[HYPS」 is turned ON when hydraulic pump output is
turned ON (「①]]HY1」 is turned ON).
・It is normal if oil pressure check signal 「②[[HYPS」 is turned OFF when hydraulic pump output is
turned OFF (「①]]HY1」 is turned OFF).
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (motor etc.)
・Check the hardware obstacles, such as disconnection
・Exchange the motor
・Readjust the oil pressure source
=======================================================================
U1-1122 A0015.2 AIR PRESSURE IS TOO LOW
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Single Block Stop
Emergency Return
●Description: Air pressure decreased beyond the constant time.
●Signal (Symbol, Address, Comment)
① [[ARP R0300.5 AIR PRESSURE CHECK
② @TMB052 #0052 Fix Timer Value : 3.00sec
●Cause (Software)
・In case of the air pressure check signal is the make contact point input.
Alarm will be generated if “Air pressure check input signal「①[[ARP」 is OFF is continued timer 「②
@TMB052」 setting time.
・In case of the air pressure check signal is the break contact point input.
Alarm will be generated if “Air pressure check input signal「①[[ARP」 is ON is continued timer 「②@TMB052
」 setting time.
●Cause (Hardware)
1.Mechanical problem
・Shortage of air
・The abnormality (clog or leak) of air pressure route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Check the air supply source
・Check the air pressure route
2.Check of the check signal (sensor)
1)If it becomes the following, it is normal at the time of the air supply.
・In case of the air pressure check signal is the make contact point input.
Air pressure check input signal 「①[[ARP」 is ON.
・In case of the air pressure check signal is the break contact point input.
Air pressure check input signal 「①[[ARP」 is OFF.
2)Please readjust a sensor
3)Check the hardware obstacles, such as disconnection
4)Please exchange sensors
72
=======================================================================
U1-1123 A0015.3 SPINDLE GEAR OIL LUBRICATION UNIT FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: Oil cooler for the Spindle gear lubrication has a trouble.
●Signal (Symbol, Address, Comment)
② @TMB143 #0143
④ [[GRSP3 R0333.3 SP.GEAR LUB.OILCON RUNNING
●Cause (Software)
When the Spindle Geer lubrication oil cooler error detection signal is in normally-open
Alarm occurs if Input signal "R0333.3" turns OFF within the time set by the timer "#0143" while
Operation Ready is ON.
Alarm occurs if the Input signal "R0333.3" turns ON within the period of time set by the timer "#0143"
while Operation Ready is OFF.
Spindle Geer lubrication error detection signal is in normally-closed.
●Cause (Hardware)
・Some error occurred on the oil cooler
・Power for the oil cooler is OFF
・Hardware trouble such as disconnection
●Recovery
1. Check the oil cooler.
Remove the error is any. Turn power ON if it is OFF.
=======================================================================
U1-1124 A0015.4 SPINDLE GEAR OIL LUB. UNIT LEVEL IS LOW
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: Error with the oil surface in the Spindle gear lubrication oil cooler is detected for a
specified period of time.
●Signal (Symbol, Address, Comment)
① @TMB145 #0145
② [[GRSP6 R0333.6 SP.GEAR LUB. TANK LOW LV.CHECK
●Cause (Software)
・When oil surface signal detection signal is in normally-open
Alarm occurs if the period of time set by the timer "#0145" is complete with oil surface detection
signal "R0333.6".
・When oil surface detection signal is in normally-close
Alarm occurs if the period of time set by the timer "#0145" is complete with oil surface detection
signal "R0333.6" OFF.
●Cause (Hardware)
1. Mechanical cause
・Oil not sufficient
・Trouble on the oil path (clogged, leak, etc.)
=======================================================================
U1-1125 A0015.5 FLOW OF SPINDLE GEAR OIL LUB. UNIT IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: Flow value for the Spindle gear lubrication is abnormal.
●Signal (Symbol, Address, Comment)
① [[GRSP4 R0333.4 SP.GEAR LUB. FLUX CHECK (FEED)
② @UNGF1^ D0286.4 SP-GEAR LUB.(FEED) FLUX B-CONT
③ ]UNGRO R1083.2 SP.GEAR LUB. OILCON(ST)-EXHALE
④ @UNGF1 D0287.1 SP-GR.LUB.(FEED) FLUX CHK ENBL
⑤ @UNGR D0286.3 SP-GEAR LUB.&COOLER ENABLE
⑥ @TMB144 #0144
●Cause (Software)
Flow rate confirmation "R0333.4" turned OFF during the time set by the timer "#0144" when discharging
pump output signal "R1083.2" is ON.
Flow rate confirmation "R0333.4" turned ON during the time set by the timer "#0144" when discharging
pump output signal "R1083.2" is OFF.
●Cause (Hardware)
1. Mechanical cause
・Oil not sufficient
・Trouble with the oil path (clogged, leak, etc.)
=======================================================================
U1-1126 A0015.6 HYDRAULIC PUMP IS OVERLOADED
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Thermal relay for the hydraulic pump worked.
●Signal (Symbol, Address, Comment)
① [[OLHY R0300.2 HYD. PUMP THERMAL ALM CHK
●Cause (Software)
・In case of the thermal abnormal signal for hydraulic pump is the make contact point input.
Alarm will be generated if thermal abnormal input signal 「①[[OLHY」 for hydraulic pump is turned ON.
・In case of the abnormal signal for oil pressure pump is the break contact point input.
Alarm will be generated if thermal abnormal input signal 「①[[OLHY」 for hydraulic pump is turned OFF.
●Cause (Hardware)
The rise of oil temperature by fan trouble etc.
The protection circuit worked by the over current.
Wiring short-circuits.
The over-load by motor trouble occurred.
Hardware obstacles, such as disconnection
●Recovery
That is restored if there is mechanical trouble such as the rise of oil temperature.
Check the magnet switch inside the control board.
It is reset in search of the thing doing thermal trip from the magnet switch.
Check the input signal
74
In case of the thermal abnormal signal for hydraulic pump is the make contact point input.
It is normal if the thermal abnormal input signal 「①[[OLHY」 for hydraulic pump is turned OFF when
thermal relay for hydraulic pump is normal.
In case of the thermal abnormal signal for hydraulic pump is the break contact point input.
It is normal if the thermal abnormal input signal 「①[[OLHY」 for hydraulic pump is turned ON when
thermal relay for hydraulic pump is normal.
The electric circuit (hardware circuit) of the magnet switch downing the thermal trip is checked, and
the cause which over-current generates is investigated.
Exchange the equipment if cause is in the equipment such as motor. Revise it if there is the problem
in wiring.
=======================================================================
U1-1127 A0015.7 LUBRICATION PUMP IS OVERLOADED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: Thermal relay for the lubrication pump worked.
●Signal (Symbol, Address, Comment)
① [[OLLU R0300.1 LUBRICAT. PUMP THERMAL ALM
●Cause (Software)
・In case of the thermal abnormal signal for lubrication pump is the make contact point input.
Alarm will be generated if thermal abnormal input signal 「①[[OLLU」 for lubrication pump is turned ON.
・In case of the thermal abnormal signal for lubrication pump is the break contact point input.
Alarm will be generated if thermal abnormal input signal 「①[[OLLU」 for lubrication pump is turned OFF.
●Cause (Hardware)
The over-load by the shortage of lubrication oil or the abnormality (clog or leak) of lubrication
route occurred.
The protection circuit worked by the over current.
Wiring short-circuits.
The over-load by the motor trouble is occurred.
Hardware obstacles, such as disconnection
●Recovery
That is restored if there is over-load occurrence.
Check the magnetic switch inside the control board.
It is reset in search of the thing doing thermal trip from the magnet switch.
Check the input signal
In case of the thermal abnormal signal for lubrication pump is the make contact point input.
It is normal if the thermal abnormal input signal 「①[[OLLU」 for lubrication pump is turned OFF when
thermal relay for lubrication pump is normal.
In case of the thermal abnormal signal for lubrication pump is the break contact point input.
It is normal if the thermal abnormal input signal 「①[[OLLU」 for lubrication pump is turned ON when
thermal relay for lubrication pump is normal.
The electric circuit (hardware circuit) of the magnet switch downing the thermal trip is checked, and
the cause which over-current generates is investigated.
Exchange the equipment if cause is in the equipment such as motor. Revise it if there is the problem
in wiring.
=======================================================================
U2-1128 A0016.0 LUBRICATION PRESSURE FOR SPINDLE IS FAULTY
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
Emergency Return
●Description: ・Spindle lubrication supply air pressure confirmation does not turn it ON even if
constant time passes when spindle lubrication air supply solenoid valve turns it ON.
・Spindle lubrication supply air pressure confirmation does not turn it OFF even if
constant time passes when spindle lubrication air supply solenoid valve turns it OFF.
●Signal (Symbol, Address, Comment)
① ]]U2W1 R0467.0 SPINDLE LUBLICATION AIR SOL
② [[U2R2 R0309.1 SPDL OIL AIR PRESSURE DETECT
③ @TMR053 T0104 Changeable Timer No.053
●Cause (Software)
1.Alarm will be generated if “Spindle lubrication supply air pressure check signal「②[[U2R2」 is OFF
is continued timer 「③@TMR053」 setting time when spindle lubrication air supply solenoid valve is turned
ON (Output signal 「①]]U2W1」 is turned ON).
2.Alarm will be generated if “Spindle lubrication supply air pressure check signal「②[[U2R2」 is ON is
continued timer 「③@TMR053」 setting time when spindle lubrication air supply solenoid valve is turned
OFF (Output signal 「①]]U2W1」 is turned OFF).
75
●Cause (Hardware)
1.Mechanical problem
・Shortage of supply air
・The lubrication oil for spindle is insufficient.
・The trouble (clogging and leakage) of spindle lubrication route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.Check a mechanical problem
・Check the supply air.
・Replenishment of spindle lubricating oil.
・Check the spindle lubrication piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if the spindle lubrication supply air pressure check signal 「②[[U2R2」 is turned ON when
spindle lubrication air supply solenoid valve is turned ON (Output signal 「①]]U2W1」 is turned ON).
・It is normal if the spindle lubrication supply air pressure check signal 「②[[U2R2」 is turned OFF
when spindle lubrication air supply solenoid valve is turned OFF (Output signal 「①]]U2W1」 is turned
OFF).
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check of the output signal ( solenoid valve etc.)
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
=======================================================================
U2-1129 A0016.1 LUBRICATION OIL LEVEL FOR SPINDLE IS LOW
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The oil level of the spindle lubrication tank reached lower limit.
●Signal (Symbol, Address, Comment)
① [[U2R1 R0309.0 SPDL OIL LOW LEVEL DETECT
② @TMR054 T0106 Changeable Timer No.054
③ @CTR016 C0060 CTR016 SET UP VALUE
●Cause (Software)
Alarm occurs when oil drop is done to the counter 「③@CTR016」 setup number of times in the condition
that the spindle lubrication oil level lower limit detection input signal 「①[[U2R1」 is turned OFF
beyond timer 「②@TMR054」 setup time.
●Cause (Hardware)
1.Mechanical problem
・Shortage of spindle lubricating oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Replenishment of spindle lubricating oil.
2.Check the check signal (sensor)
・Check the input signal
It is normal if the spindle lubrication oil level lower limit detection input signal 「①[[U2R1」 is
turned ON when oil level is normal.
・Please readjust a sensor
・Restoration of the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
U2-1130 A0016.2 SUB LUBRICATION CYCLE FOR SPINDLE IS FAULTY
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
Emergency Return
●Description: Though the oil drop was carried out constant number of times in the spindle lubrication
previous supply cycle, the oil drop can not be confirmed.
76
●Signal (Symbol, Address, Comment)
① ]]U2W2 R0467.1 SPDL LUB. INJECTION PUMP SOL
② ]]U2W3 R0467.2 SPDL LUB. AUTO TUNING
③ [[U2R3 R0309.2 SPDL OIL DROP DETECT
④ @CTR017 C0064 CTR017 SET UP VALUE
⑤ @CTR019 C0072 CTR019 SET UP VALUE
⑥ @TMR051 T0100 Changeable Timer No.051
⑦ @TMR055 T0108 Changeable Timer No.055
⑧ @TMR056 T0110 Changeable Timer No.056
⑨ @TMR057 T0112 Changeable Timer No.057
●Cause (Software)
・Alarm occurs if the spindle lubrication oil drop check signal 「③[[U2R3」 is not turned ON counter 「④
@CTR017」 setup number of times when oil drop is carried out in the spindle lubrication previous supply
cycle.
Reference: About the spindle lubrication previous supply cycle
At first the spindle lubrication previous supply cycle is done when operation is started after power
turn on or when operation is started from the condition that machine operation is stopped for the long
time to save electric power.
It is repeated that the spindle lubrication injection pump 「①]]U2W2」 is turned ON for timer 「⑦@TMR055」
setup time and that the spindle lubrication injection pump 「①]]U2W2」 is turned OFF for timer 「⑧@TMR056」
setup time in the spindle lubrication previous supply cycle.
If the spindle lubrication oil drop check signal 「③[[U2R3」 is turned ON counter 「⑤@CTR019」 setup
number of times in time to repeated the above movement, it becomes lubrication previous supply
completion, and shifts to the usual lubrication cycle.
●Cause (Hardware)
1.Mechanical problem
・Shortage of supply air
・Shortage of spindle lubrication oil
・The trouble (clogging and leakage) of spindle lubrication route.
2.Relation of spindle lubrication unit
1)Oil dropping check signal (sensor) defect
・Adjustment or setup of sensor (sensitivity adjustment) is defect
・Hardware obstacles, such as disconnection
・The trouble of the sensor
2)Output signal (spindle lubrication auto-tuning signal) defect.
・Adjustment or setup of auto-tuning mechanism is defect
・Hardware obstacles, such as disconnection
・Trouble of unit
3)Output signal (spindle lubrication injection pump signal) defect
・Hardware obstacles, such as disconnection
・Trouble of unit
●Recovery
1.Check a mechanical problem
・Check the supply air.
・Replenishment of spindle lubricating oil.
・Check the spindle lubrication piping route (clogging and leakage).
2.Check related to the spindle lubrication unit.
1)Readjust the sensor (sensitivity adjustment) of inside unit
2)Check the input/output signal
・It is repeated that the spindle lubrication injection pump 「①]]U2W2」 is turned ON for timer 「⑦
@TMR055」 setup time and that the spindle lubrication injection pump 「①]]U2W2」 is turned OFF for timer 「
⑧@TMR056」 setup time when operation is started after power turn on or when operation is started from
the condition that machine operation is stopped for the long time to save electric power.
It is normal if the spindle lubrication oil drop signal 「③[[U2R3」 is turned ON when spindle
lubrication injection pump 「①]]U2W2」 is turned ON.
・It is normal if auto-tuning is carried out by that spindle lubrication auto-turning 「②]]U2W3」 is
turned ON timer 「⑨@TMR057」 setup time when timer 「⑥@TMR051」 setup time passes after the spindle
lubrication injection pump 「①]]U2W2」 turns it OFF.
3)Exchange the unit or equipment of inside unit
3.Refer to the instruction manual of spindle lubrication unit maker for the details about the spindle
lubrication unit (Adjustment procedure for unit inside sensor).
=======================================================================
U2-1131 A0016.3 SP. LUB. OIL DROP DETECTION IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
Emergency Return
●Description: The oil drop can not be confirmed continuously constant number of times in the spindle
lubrication usual supply cycle.
●Signal (Symbol, Address, Comment)
① ]]U2W2 R0467.1 SPDL LUB. INJECTION PUMP SOL
77
② ]]U2W3 R0467.2 SPDL LUB. AUTO TUNING
③ [[U2R3 R0309.2 SPDL OIL DROP DETECT
④ @CTR018 C0068 CTR018 SET UP VALUE
⑤ @TMR055 T0108 Changeable Timer No.055
⑥ @TMR056 T0110 Changeable Timer No.056
⑦ @TMR057 T0112 Changeable Timer No.057
⑧ @TMR058 T0114 Changeable Timer No.058
@TMR050 T0098 Changeable Timer No.050
⑬
●Cause (Software)
・Alarm occurs if spindle lubrication oil drop check signal 「③[[U2R3」 is not turned ON continuously
counter 「④@CTR018」 setup number of times when oil drop is carried out in the spindle lubrication usual
supply cycle.
Reference: About the spindle lubrication previous supply cycle
It is repeated that the spindle lubrication injection pump 「①]]U2W2」 is turned ON for timer 「⑤@TMR055」
setup time and that the spindle lubrication injection pump 「①]]U2W2」 is turned OFF for timer 「⑬@TMR050」
setup time in the spindle lubrication usual supply cycle.
●Cause (Hardware)
1.Mechanical problem
・Shortage of supply air
・Shortage of spindle lubrication oil
・The trouble (clogging and leakage) of spindle lubrication route.
2.Relation of spindle lubrication unit
1)Oil dropping check signal (sensor) defect
・Adjustment or setup of sensor (sensitivity adjustment) is defect.
・Hardware obstacles, such as disconnection
・The trouble of the sensor
2)Output signal (spindle lubrication auto-tuning signal) defect
・Adjustment or setup of auto-tuning mechanism is defect.
・Hardware obstacles, such as disconnection
・Trouble of unit
3)Output signal (spindle lubrication injection pump signal) defect
・Hardware obstacles, such as disconnection
・Trouble of unit
●Recovery
1.Check a mechanical problem
・Check the supply air.
・Replenishment of spindle lubricating oil.
・Check the spindle lubrication piping route (clogging and leakage)
2.Check related to the spindle lubrication unit.
1)Readjust the sensor (sensitivity adjustment) of inside unit.
2)Check the input/output signal
・It is repeated that the spindle lubrication injection pump 「①]]U2W2」 is turned ON for timer 「⑤
@TMR055」 setup time and that the spindle lubrication injection pump 「①]]U2W2」 is turned OFF for timer 「
⑬@TMR050」 setup time in the spindle lubrication usual supply cycle.
It is normal if the spindle lubrication oil drop signal 「③[[U2R3」 is turned ON when spindle
lubrication injection pump 「①]]U2W2」 is turned ON.
・It is normal if auto-tuning is carried out by that spindle lubrication auto-turning 「②]]U2W3」 is
turned ON timer 「⑧@TMR058」 setup time when timer 「⑦@TMR057」 setup time passes after the spindle
lubrication injection pump 「①]]U2W2」 turns it OFF.
3)Exchange the unit or the equipment of inside unit.
3.Refer to the instruction manual of spindle lubrication unit maker for the details about the spindle
lubrication unit (Adjustment procedure for unit inside sensor).
=======================================================================
U2-1132 A0016.4 SP. LUB OIL DROP DETECTION IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
Emergency Return
●Description: 1.OFF of oil drop signal can not be confirmed continuously constant number of times
in the spindle lubrication previous supply cycle.
2.OFF of oil drop signal can not be confirmed continuously constant number of times
in the spindle lubrication usual supply cycle.
●Signal (Symbol, Address, Comment)
① ]]U2W2 R0467.1 SPDL LUB. INJECTION PUMP SOL
② ]]U2W3 R0467.2 SPDL LUB. AUTO TUNING
③ [[U2R3 R0309.2 SPDL OIL DROP DETECT
④ @CTR017 C0064 CTR017 SET UP VALUE
⑤ CTR017C C0066 CTR017 ADDITION VALUE
⑥ @CTR019 C0072 CTR019 SET UP VALUE
⑦ CTR019C C0074 CTR019 ADDITION VALUE
⑧ @TMR050 T0098 Changeable Timer No.050
⑨ @TMR051 T0100 Changeable Timer No.051
78
⑩ @TMR055 T0108 Changeable Timer No.055
⑪ @TMR056 T0110 Changeable Timer No.056
⑫ @TMR057 T0112 Changeable Timer No.057
●Cause (Software)
1.Alarm occurs if spindle lubrication oil drop check signal 「③[[U2R3」 is not turned OFF continuously
counter 「⑥@CTR019」 setup number of times when oil drop is carried out (when the spindle lubrication
injection pump 「①]]U2W2」 is turned OFF) in the spindle lubrication previous supply cycle.
Reference: About the spindle lubrication previous supply cycle
At first the spindle lubrication previous supply cycle is done when operation is started after power
turn on or when operation is started from the condition that machine operation is stopped for the long
time to save electric power.
It is repeated that the spindle lubrication injection pump 「①]]U2W2」 is turned ON for timer 「⑩@TMR055」
setup time and that the spindle lubrication injection pump 「①]]U2W2」 is turned OFF for timer 「⑪@TMR056」
setup time in the spindle lubrication previous supply cycle.
If the spindle lubrication oil drop check signal 「③[[U2R3」 is turned ON counter 「⑥@CTR019」 setup
number of times in time to repeated the above movement, it becomes lubrication previous supply
completion, and shifts to the usual lubrication cycle.
2.Alarm occurs if spindle lubrication oil drop check signal 「③[[U2R3」 is not turned OFF continuously
counter 「⑥@CTR019」 setup number of times when oil drop is carried out (when the spindle lubrication
injection pump 「①]]U2W2」 is turned OFF) in the spindle lubrication usual supply cycle.
Reference: About the spindle lubrication usual supply cycle
It is repeated that the spindle lubrication injection pump 「①]]U2W2」 is turned ON for timer 「⑩@TMR055」
setup time and that the spindle lubrication injection pump 「①]]U2W2」 is turned OFF for timer 「⑧@TMR050」
setup time in the spindle lubrication usual supply cycle.
●Cause (Hardware)
1.Mechanical problem
・Shortage of supply air
・Shortage of spindle lubrication oil
・The trouble (clogging and leakage) of spindle lubrication route.
2.Relation of spindle lubrication unit
1)Oil dropping check signal (sensor) defect
・Adjustment or setup of sensor (sensitivity adjustment) is defect
・Hardware obstacles, such as disconnection
・The trouble of the sensor
2)Output signal (spindle lubrication auto-tuning signal) defect
・Adjustment or setup of auto-tuning mechanism is defect.
・Hardware obstacles, such as disconnection
・Trouble of unit
3)Output signal (spindle lubrication injection pump signal) defect
・Hardware obstacles, such as disconnection
・Trouble of unit
●Recovery
=======================================================================
U1-1133 A0016.5 HYDRAULIC OIL LEVEL IS LOW
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: The oil level of the hydraulic tank reached lower limit.
●Signal (Symbol, Address, Comment)
① [[HYLB R0314.7 HYDRAULIC UNIT FLUID DSCND
●Cause (Software)
・In case of the hydraulic unit oil level lower limit detection signal is the make contact point input.
Alarm will be generated if hydraulic unit oil level lower limit detection input signal 「①[[HYLB」 is
turned ON.
・In case of the hydraulic unit oil level lower limit detection signal is the break contact point input.
Alarm will be generated if hydraulic unit oil level lower limit detection input signal 「①[[HYLB」 is
turned OFF.
●Cause (Hardware)
1.Mechanical problem
・The quantity of oil is insufficient.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.The supplement of oil
2.Check the check signal (sensor)
79
1)Check the input signal
・In case of the hydraulic unit oil level lower limit detection signal is the make contact point input.
It is normal if the hydraulic unit oil level lower limit detection input signal 「①[[HYLB」 is turned
OFF when oil level is normal.
・In case of the hydraulic unit oil level lower limit detection signal is the break contact point input.
It is normal if the hydraulic unit oil level lower limit detection input signal 「①[[HYLB」 is turned ON
when oil level is normal.
2)Please readjust a sensor
3)Restoration of the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
U1-1134 A0016.6 HYDRAULIC OIL UNIT IS FAULTY
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Abnormalities occurred in the hydraulic unit.
●Signal (Symbol, Address, Comment)
① [[HYUN R0314.3 HYDRAULIC UNIT ALARM
●Cause (Software)
・In case of the hydraulic unit abnormal detection signal is the make contact point input.
Alarm will be generated if hydraulic unit abnormal detection input signal 「①[[HYUN」 is turned ON.
・In case of the hydraulic unit abnormal detection signal is the break contact point input.
Alarm will be generated if hydraulic unit abnormal detection input signal 「①[[HYUN」 is turned OFF.
●Cause (Hardware)
・Abnormalities occurred in the hydraulic unit.
・The power supply of hydraulic unit turns off.
・Hardware obstacles, such as disconnection
●Recovery
1.Check the hydraulic unit.
That is removed if the abnormality is occurred.
If the power supply is turned OFF, it is turned ON.
2.Check the input signal
・In case of the hydraulic unit abnormal detection signal is the make contact point input.
It is normal if the hydraulic unit abnormal detection input signal 「①[[HYUN」 is turned OFF when
hydraulic unit is normal (ON).
・In case of the hydraulic unit abnormal detection signal is the break contact point input.
It is normal if the hydraulic unit abnormal detection input signal 「①[[HYUN」 is turned ON when
hydraulic unit is normal (ON).
3.Refer to the instruction manual of hydraulic maker for the details about the hydraulic unit.
=======================================================================
U1-1135 A0016.7 LUBRICATION GREASE UNIT IS FAULTY
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Grease is not being supplied.
●Signal (Symbol, Address, Comment)
① @UNLG D0282.7 WITH GREASE LUBRICATION
② [[GLU R0329.5 GREASE LUB. EXHALE DETECT
③ AL1135 A0016.7 GREASE LUB. EX.DETECTOR NOT ON
④ @TMR049 T0096 Changeable Timer No.049
⑤ @CTR051 C0200 CTR051 SET UP VALUE
●Cause (Software)
Grease lubrication discharging confirmation "R0329.5" does not turn ON for the set number of times
("C0202"set number) within the set period of time ("T0049") with lubrication intermittent cycle when
grease lubrication pump is ON (output signal "R0477.4ON).
●Cause (Hardware)
1. Mechanical cause
・Grease is not sufficient.
・Trouble with grease path (clogged, leak, etc.)
80
・Trouble with lubrication unit
●Recovery
Check the confirmation signal (Sensor)
1) Check the input signal
It has no problem if lubrication low limit detection signal "R0329.5" turns ON when the oil surface is
normal.
2) Adjust the sensor again.
3) Recover from hardware trouble such as disconnection.
4) Replace the sensor
=======================================================================
MG-1136 A0017.0 MAGAZINE ROTATION CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Conditions for Index cycle for the specified pot are not sufficient.
AL-1 The magazine can be rotated position of the axis position is not
AL-2 The magazine can be rotated position of the position of the pot is no
AL-4 Breakage detection device is not the home position
AL-8 Tools are not passing each position waiting
AL-16 ATC arm is not in the home position
AL-128 Special specification alarm
●Signal (Symbol, Address, Comment)
Either ATC arm original position signal "R1523.3" and Maintenance handle mode (ATC handle) signal
"R0011.4" and ATC manual button ON signal "R0012.2" are all OFF, or one of the followings is OFF.
Magazine operation prohibition signal "R1221.7"
Magazine rotation condition signal "R1361.4"
MG interlock with broken tool not home position signal "R1382.1"
Tool with large diameter ready, No spindle tool with large diameter signal "R1302.6"
Alarm occurs if Specified pot call command signal "R4160.0" turns ON when Specified pot index cycle
initial condition signal "R4181.6" is OFF.
●Cause (Hardware)
Mechanical trouble or trouble by electrical cause for each operation condition
●Recovery
Check the operation conditions on "Start conditions" on the Custom screen, and enter command after
operation conditions are all met.
Note) Basically, operation conditions are met when signals "E1290.0", "E1290.1", E1290.2", "E1290.3",
"E1290.4", and "E1290.7" are all ON. The machine may have unnecessary conditions ( signals not used)
depending on the specification. Operation condition may be met without all those signals ON.
Unnecessary conditions (signal is not used) are not displayed on the "Start condition" screen. Check
the conditions on this screen.
81
that they will differ from other specifications.
=======================================================================
MG-1137 A0017.1 MAGAZINE ZERO RET CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Conditions for Home return cycle are not sufficient.
AL-1 The magazine can be rotated position of the axis position is not
AL-2 The magazine can be rotated position of the position of the pot is no
AL-4 Breakage detection device is not the home position
AL-8 Tools are not passing each position waiting
AL-16 ATC arm is not in the home position
AL-128 Special specification alarm
●Signal (Symbol, Address, Comment)
① *MGZMRY
② &ACBGM R1302.6 WAITING POS. = LARGE DIAMETER
③ ]KSMGL R1382.1 MAGAZINE INTERLOCK
④ ]PTMGL R1361.4 COND: MAG ROT. (0:COND. OK)
⑤ ]AXMGL R1221.7 INHIBIT MAGAZINE MOVEMENT
⑥ AL1137 A0017.1 AL1137
⑦ )]CY34.L00 E1307.0 CYCLE 34 CONDITION 00
⑧ )]CY34.L01 E1307.1 CYCLE 34 CONDITION 01
⑨ )]CY34.L02 E1307.2 CYCLE 34 CONDITION 02
⑩ )]CY34.L03 E1307.3 CYCLE 34 CONDITION 03
⑪ )]CY34.L07 E1307.7 CYCLE 34 CONDITION 07
●Cause (Software)
Alarm occurs when Home Return commanded signal "R4048.2" turns ON under the following conditions
Either ATC arm original position signal "R1523.3" and Maintenance handle mode (ATC handle) signal
"R0011.4" and ATC manual button ON signal "R0012.2" are all OFF, or one of the followings is OFF.
Magazine operation prohibition signal "R1221.7"
Magazine rotation condition signal "R1361.4"
MG interlock with broken tool not home position signal "R1382.1"
Tool with large diameter ready, No spindle tool with large diameter signal "R1302.6"
Alarm occurs if Home Return was command signal "R4048.2" turns ON when Home Return cycle initial
condition signal "R4185.7" is OFF.
●Cause (Hardware)
Mechanical trouble or trouble by electrical cause for each operation condition
●Recovery
Check the operation conditions on "Start conditions" on the Custom screen, and enter command after
operation conditions are all met.
Note) Basically, operation conditions are met when signals "E1307.0", "E1307.1", E1307.2", "E1307.3",
and "E1307.7" are all ON. The machine may have unnecessary conditions ( signals not used) depending on
the specification. Operation condition may be met without those signals ON. Unnecessary conditions
(signal is not used) are not displayed on the "Start condition" screen. Check the conditions on this
screen.
=======================================================================
MG-1138 A0017.2 MAGAZINE MAN ROT. CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Conditions for manual Magazine rotation cycle are not sufficient.
AL-1 The magazine can be rotated position of the axis position is not
AL-2 The magazine can be rotated position of the position of the pot is no
AL-4 Breakage detection device is not the home position
AL-8 Tools are not passing each position waiting
AL-16 ATC arm is not in the home position
AL-128 Special specification alarm
82
●Signal (Symbol, Address, Comment)
① )]CY35.L03 E1315.3 CYCLE 35 CONDITION 03
② [MGRSM R4160.3 COM:MANU MAGAZINE REVERSE
③ [MGFSM R4160.2 COM:MANU MAGAZINE FORWARD
④ *MGIRDY R4170.3 MANU MG ROT. CYCLE START COND.
⑤ &ACBGM R1302.6 WAITING POS. = LARGE DIAMETER
⑥ ]KSMGL R1382.1 MAGAZINE INTERLOCK
⑦ ]PTMGL R1361.4 COND: MAG ROT. (0:COND. OK)
⑧ ]AXMGL R1221.7 INHIBIT MAGAZINE MOVEMENT
⑨ )]CY35.L00 E1315.0 CYCLE 35 CONDITION 00
⑩ AL1138 A0017.2 AL1138
⑪ )]CY35.L01 E1315.1 CYCLE 35 CONDITION 01
⑫ )]CY35.L02 E1315.2 CYCLE 35 CONDITION 02
⑬ )]CY35.L07 E1315.7 CYCLE 35 CONDITION 07
●Cause (Software)
Alarm occurs if manual MG rotation was commanded when Home Return cycle initial condition signal
"R4170.3" is OFF.
Either ATC arm original position signal "R1523.3" and Maintenance handle mode (ATC handle) signal
"R0011.4" and ATC manual button ON signal "R0012.2" are all OFF, or one of the followings is OFF.
Magazine operation prohibition signal "R1221.7"
Magazine rotation condition signal "R1361.4"
MG interlock with broken tool not home position signal "R1382.1"
Tool with large diameter ready, No spindle tool with large diameter signal "R1302.6"
Alarm occurs if manual magazine forward command signal "R4160.2" or manual magazine reverse command
signal "R4160.3"
turns ON when manual MG rotation cycle initial condition signal "R4170.3" is OFF.
●Cause (Hardware)
Mechanical trouble or trouble by electrical cause for each operation condition
●Recovery
Check the operation conditions on "Start conditions" on the Custom screen, and enter command after
operation conditions are all met.
Note) Basically, operation conditions are met when signals "E1315.0", "E1315.1", E1315.2", "E1315.3",
and "E1315.7" are all ON. The machine may have unnecessary conditions ( signals not used) depending on
the specification. Operation condition may be met without those signals ON. Unnecessary conditions
(signal is not used) are not displayed on the "Start condition" screen. Check the conditions on this
screen.
=======================================================================
MG-1139 A0017.3 MAGAZINE ROTATION CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Index cycle for the specified pot did not finish within the specified time after it was
commanded.
●Signal (Symbol, Address, Comment)
① *MGTRST R4182.2 COND: POT INDEX CYCLE RESET
② *MGTRDY R4181.6 POT INDEX CYCLE START COND.
③ [MGAST R4160.0 COM: SPECIFIED POT CALL
④ @TMB188 #0188
⑤ AL1139 A0017.3 MCC TEST TIME OVER
●Cause (Software)
Alarm occurs if specified pot index reset condition signal "R4182.2" turns OFF during the time set by
the timer "#0188", or MT cycle (specified pot index) complete pulse does not turn ON under the following
condition.
Specified pot index cycle initial condition signal "R4181.6" is ON and specified pot call command signal
"R4160.0" turned ON.
●Cause (Hardware)
83
1. Mechanical Cause
Magazine does not rotate due to interference, stuck, etc.
Position coder or magnetic sensor is not properly mounted. (not properly adjusted)
3. Hardware trouble
Trouble with Magazine motor
Trouble with Magazine amplifier
Transmission trouble with CNC, Magazine amplifier, and Magazine motor.
Trouble with position coder or magnetic sensor
●Recovery
1. When it does not operate at all, or alarm occurs while operating
1) Check for the mechanical cause
Remove the cause such as interference, stuck, etc. if any
Check for the condition of power source such as hydraulic and pneumatic
Check for the hydraulic and pneumatic path (clogged, leak, etc.)
2) Check for the output signal (solenoid valve)
Readjust the pressure, speed, etc.
Check the hardware trouble such as disconnection.
Replace the solenoid valve, etc.
=======================================================================
MG-1140 A0017.4 MAGAZINE ZERO RETURN CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Home return cycle did not finish within the specified period of time after it was
commanded.
●Signal (Symbol, Address, Comment)
① *MGZRDY R4185.7 ZERO RTN CYCLE START COND.
② *MGZRST R4186.3 COND: ZERO RTN CYCLE RESET
③ #MMPUS R0047.0 MANUAL OPERATE FEED HOLD
④ [OIMZR R0427.1 MAGAZINE ZERO RETURN PB
⑤ @TMB189 #0189
⑥ AL1140 A0017.4 AL1140
⑦ M1REV, R4175.7 PULSECOM:MAG REV ROT.
●Cause (Software)
Alarm occurs if Home return reset conditions turns OFF during the time set by the timer "#0189", or MZ
cycle (Home return cycle) complete pulse does not turn on under the following condition.
Home return cycle initial condition signal "R4175.7" is ON and Home return cycle start was commanded.
●Cause (Hardware)
1. Mechanical Cause
・Magazine does not rotate due to interference, stuck, etc.
・Position coder or magnetic sensor is not properly mounted. (not properly adjusted)
3. Hardware trouble
・Trouble with Magazine motor
・Trouble with Magazine amplifier
・Trouble with transmission between CNC, Magazine amplifier, and Magazine motor
・Trouble with Position coder or magnetic sensor
●Recovery
1. When it does not operate at all, or alarm occurs while operating
1) Check for the mechanical cause
Remove the cause such as interference, stuck, etc. if any
Check for the condition of power source such as hydraulic and pneumatic
Check for the hydraulic and pneumatic path (clogged, leak, etc.)
2) Check for the output signal (solenoid valve)
84
Readjust the pressure, speed, etc.
Check the hardware trouble such as disconnection.
Replace the solenoid valve, etc.
=======================================================================
MG-1141 A0017.5 MAGAZINE MANUAL ROTATION CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Manual Magazine rotation cycle did not finished within the specified period of time
after it was commanded.
●Signal (Symbol, Address, Comment)
① *MGIRDY R4170.3 MANU MG ROT. CYCLE START COND.
② *MGIRST R4170.7 COND:MAG ROT CYC. RESET(0:RST)
③ #MMPUS R0047.0 MANUAL OPERATE FEED HOLD
④ #OIMG R0019.5 ENABLE MAGAZINE MANUAL OPE.
⑤ [MGRSM R4160.3 COM:MANU MAGAZINE REVERSE
⑥ [MGFSM R4160.2 COM:MANU MAGAZINE FORWARD
⑦ @TMB190 #0190
⑧ AL1141 A0017.5 AL1141
●Cause (Software)
Alarm occurs if Home return reset conditions turns OFF during the time set by the timer "#0190", or MI
cycle (manual MG rotation cycle) complete pulse does not turn ON under the following condition.
Manual MG rotation cycle initial condition signal "R4170.3" is ON and manual magazine forward command
signal "R4160.2" or manual magazine reverse command signal "R4160.3" turned ON.
●Cause (Hardware)
1. Mechanical Cause
Magazine does not rotate due to interference, stuck, etc.
Position coder or magnetic sensor is not properly mounted. (not properly adjusted)
3. Hardware trouble
Trouble with Magazine motor
Trouble with Magazine amplifier
Transmission trouble with CNC, Magazine amplifier, and Magazine motor.
Trouble with position coder or magnetic sensor
●Recovery
1. When it does not operate at all, or alarm occurs while operating
1) Check for the mechanical cause
Remove the cause such as interference, stuck, etc. if any
Check for the condition of power source such as hydraulic and pneumatic
Check for the hydraulic and pneumatic path (clogged, leak, etc.)
2) Check for the output signal (solenoid valve)
Readjust the pressure, speed, etc.
Check the hardware trouble such as disconnection.
Replace the solenoid valve, etc.
85
=======================================================================
MG-1142 A0017.6 MAGAZINE ROTATION CONDITION NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Either Magazine rotation conditions were lost while performing a Magazine cycle, or
power for the magazine was shut down.
●Signal (Symbol, Address, Comment)
① #D2MMG R0040.1 MAGAZINE POWER SUPPLY ON
② *MGILK R4181.1 COND: MAG ROT. (1:COND. OK)
③ #D2MMG R0040.1 MAGAZINE POWER SUPPLY ON
④ #ATCMP R0012.2 ATC MANUAL MODE BUTTON ON
⑤ #MTHND R0011.4 MAINTE HANDL MODE (ATC HANDL)
⑥ &HTATP R1523.3 ATC ARM ZERO POSITION
⑦ &ACBGM R1302.6 WAITING POS. = LARGE DIAMETER
⑧ ]KSMGL R1382.1 MAGAZINE INTERLOCK
⑨ ]PTMGL R1361.4 COND: MAG ROT. (0:COND. OK)
⑩ ]AXMGL R1221.7 INHIBIT MAGAZINE MOVEMENT
⑪ )]QU48.L00 E2578.0 CURCUIT 48 CONDITION 00
⑪ AL1142 A0017.6 AL1142
⑫ )]QU48.L01 E2578.1 CURCUIT 48 CONDITION 01
⑬ )]QU48.L02 E2578.2 CURCUIT 48 CONDITION 02
⑭ )]QU48.L03 E2578.3 CURCUIT 48 CONDITION 03
⑮ )]QU48.L04 E2578.4 CURCUIT 48 CONDITION 04
⑯ )]QU48.L05 E2578.5 CURCUIT 48 CONDITION 05
⑰ )]QU48.L04 E2578.4 CURCUIT 48 CONDITION 04
●Cause (Software)
Alarm occurs if magazine rotation condition signal "R4181.1" turns OFF or magazine power supply signal
"R0040.1" turns OFF when MT cycle, MZ cycle, or MI cycle is being performed.
●Cause (Hardware)
Mechanical trouble or trouble by electrical cause for each operation condition
●Recovery
Check the operation conditions on "Start conditions" on the Custom screen, and enter command after
operation conditions are all met.
Note) Basically, operation conditions are met when signals "E2578.0", "E2578.1", E2578.2", "E2578.3",
"E2578.4" and "E2578.5" are all ON. The machine may have unnecessary conditions ( signals not used)
depending on the specification. Operation condition may be met without all those signals ON.
Unnecessary conditions (signal is not used) are not displayed on the "Solenoid conditions" screen.
Check the conditions on this screen.
=======================================================================
MG-1143 A0017.7 MAGAZINE COUNT NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The error concerning the magazine count happened.
AL-1 Position and the counter value does not match
AL-2 Counter 1 and 2 mismatches Magazine
AL-4 Magazine stopped magazine 1 counter sensor is abnormal
AL-8 Magazine stopped magazine 2 counter sensor is abnormal
AL-16 The value of the counter is not one in magazine home position
AL-32 Magazine count Sensor 1 does not respond during the rotation
AL-128 Magazine count Sensor 2 does not respond during the rotation
AL-256 Magazine Location Code Alarm NG
AL-512 Location code and the counter value mismatch
AL-1024 Check limit switch on-time Magazine count 1
AL-2048 Check limit switch off-time Magazine count 1
AL-4096 Stop position constant monitoring Magazine
●Signal (Symbol, Address, Comment)
① &MGSOK R1402.6 MAGAZINE NORMAL STOP STATE
② @MGZ.A D0401.3 DISABLE CTR DISAGREE ALM
③ AL1143 A0017.7 AL1143
④ [MGDS+ R5114 SET MAGAZINE POT NO.
86
⑤ CTR002C C0006 CTR002 ADDITION VALUE
⑥ CTR003C C0010 CTR003 ADDITION VALUE
⑦ ]MG1C1 R1402.0 MAG. COUNT 2 ON CHK IN 1ST-LV
⑧ ]MG1C2 R1401.7 MAG. COUNT 1 ON CHK IN 1ST-LV
⑨ @MGC1 D0401.6 MG CTR 1 CHK OFF & MG STOP ALM
⑩ @MGC2 D0401.7 MG CTR 2 CHK OFF & MG STOP ALM
⑪ @MGCN1 D0401.4 DISABLE MG CT1LS STOP FLT ALM
⑫ @MGCN2 D0401.5 DISABLE MG CT2LS STOP FLT ALM
⑬ [[MGZR
⑭ @TMB131 #0131
⑮ @MGCT1 D0401.1 DISABLE MG CT1LS 3SEC OFF ALM
⑯ @TMB132 #0132
⑰ @MGCT2 D0401.2 DISABLE MG CT2LS 3SEC OFF ALM
⑱ @MGZT D0401.0 DISABLE ZERO POS. OFF ALM
⑲ @TMR080 T0158 Changeable Timer No.080
⑳ SCKPOS+ R5270 GRAVITY-AXIS POSITION(4)
●Cause (Software)
PMC parameter is not properly set.
Position and the counter value does not match
Counter 1 and 2 mismatches Magazine
Magazine stopped magazine 1 counter sensor is abnormal
Magazine stopped magazine 2 counter sensor is abnormal
The value of the counter is not one in magazine home position
Magazine count Sensor 1 does not respond during the rotation
Magazine count Sensor 2 does not respond during the rotation
Magazine Location Code Alarm NG
Location code and the counter value mismatch
Check limit switch on-time Magazine count 1
Check limit switch off-time Magazine count 1
Stop position constant monitoring Magazine
●Cause (Hardware)
1. Mechanical Cause
Magazine does not rotate due to interference, stuck, etc.
Position coder or magnetic sensor is not properly mounted. (not properly adjusted)
2. Hardware trouble
Trouble with Magazine motor
Trouble with Magazine amplifier
Transmission trouble with CNC, Magazine amplifier, and Magazine motor.
Trouble with position coder or magnetic sensor
●Recovery
=======================================================================
A9-1144 A0018.0 SPINDLE ORIENTATION SENSOR IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The spindle orientation check sensor is not turned ON at the time of the spindle
orientation completion.
・The spindle orientation check sensor is not turned OFF once though spindle rotated by
the spindle orientation command.
●Signal (Symbol, Address, Comment)
① [[SPLS R0305.1 SPDL PRESET POS. CHK
② ORARA F0045.7 SPINDLE ORIENTATION FIN SIGNAL
③ ORCMA G0070.6 SPINDLE ORIENTATION COMMAND
●Cause (Software)
・Alarm occurs if the spindle orientation check sensor 「①[[SPLS」 is turned ON at the time of the
spindle orientation completion (「②ORARA」 is ON.)
・The spindle orientation check sensor 「①[[SPLS」 is not turned OFF once though spindle rotated by the
spindle orientation command (「③ORCMA」 is ON.)
●Cause (Hardware)
1.Mechanical problem
・The maladjustment of the spindle orientation.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check the mechanical trouble
・Readjust the spindle orientation.
87
2.Check of the check signal (sensor)
・It is normal if spindle orientation check sensor 「①[[SPLS」 is turned ON in spindle orientation
position.
・It is normal if spindle orientation check sensor 「①[[SPLS」 is turned OFF with except for spindle
orientation position.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
A9-1145 A0018.1 SPINDLE TOOL UNCLAMP BUTTON IS TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The spindle tool unclamp button is already turned ON when the operation preparation
was turned ON. at the time of operation preparation on.
The automatic mode was selected with the spindle tool unclamp button turned ON.
●Signal (Symbol, Address, Comment)
① [OITLU R0430.4 TOOL UNCLAMP
② [OITL2 R0429.1 TOOL UNCLAMP
③ [OITU R0436.0 TOOL UNCLAMP PB
●Cause (Software)
・Alarm will be generated if it becomes either following condition at the time of power supply ON or
automatic mode choice.
Spindle tool unclamp button input signal 「①[OITLU」 is ON.
Spindle tool unclamp button input signal 「②[OITL2」 is ON.
Spindle tool unclamp button input signal 「③[OITU」 is ON.
●Cause (Hardware)
1.Mechanical problem
・The operation preparation was turned ON with the spindle tool unclamp button pushed.
・The automatic mode was selected with the spindle tool unclamp button pushed.
2.Defect of the input signal (button)
・Hardware obstacles, such as disconnection
・Trouble of button
●Recovery
1.Check a mechanical problem
・The spindle tool unclamp button is made to turn OFF, and the operation preparation is turned ON.
・The spindle tool unclamp button is made to turn OFF, and the automatic mode is selected.
2.Check input signal (button)
・It is normal if it becomes the following when spindle tool unclamp button does OFF.
Spindle tool unclamp button input signal 「①[OITLU」 is OFF.
Spindle tool unclamp button input signal 「②[OITL2」 is OFF.
Spindle tool unclamp button input signal 「③[OITU」 is OFF.
・Check the hardware obstacles, such as disconnection
・Exchange the button
=======================================================================
A9-1146 A0018.2 NO MOTION OF SPINDLE TOOL CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the spindle tool solenoid valve was turned OFF (temporary clamp) from the state of
spindle tool unclamp completion, the spindle tool unclamp end does not turn OFF.
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMR071 T0140 Changeable Timer No.071
⑥ @ATL4P D0380.2 TOOL CLAMP/UNCL. CHECK=4 POS.
⑦ @ATHSK D0380.3 HSK SPEC.
●Cause (Software)
When the spindle tool unclamp output signal 「②]]TLU」 was turned OFF (the spindle tool solenoid valve
OFF and temporary clamp) and the timer 「⑤@TMR071」 setting time was passed from the state of spindle
tool unclamp completion;
・Case of spindle BT shank (except for HSK shank);
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
・Case of spindle HSK shank;
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
88
Alarm occurs if it becomes either above condition.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
It is normal if it becomes the following when spindle tool unclamp output signal 「②]]TLU」 is turned
OFF from ON.
In the spindle BT shank (except for HSK shank), and in case of tool nothing; parameter 「⑥@ATL4P」=1,
parameter 「⑦@ATHSK」=0
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF. Only with unclamp check
In the spindle BT shank (except for HSK shank), and in case of the one with the tool; parameter 「⑥
@ATL4P」=1, parameter 「⑦@ATHSK」=0
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. Only with unclamp check
In the spindle HSK shank, and in case of normal clamp; parameter 「⑥@ATL4P」=1, parameter 「⑦@ATHSK」=1
Clamp check input signal 「③[[TCLP」 is ON.
In the spindle HSK shank, and in case of abnormal clamp (slightly grasped); parameter 「⑥@ATL4P」=1,
parameter 「⑦@ATHSK」=1
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF. (Only with unclamp check
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
=======================================================================
A9-1147 A0018.3 SPINDLE TOOL NOT FIRMLY SECURED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the spindle tool solenoid valve was turned OFF (temporary clamp) from the state of
spindle tool unclamp completion, the spindle tool abnormal clamp (with tool slightly
grasped) was detected.
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMR071 T0140 Changeable Timer No.071
⑥ @ATL4P D0380.2 TOOL CLAMP/UNCL. CHECK=4 POS.
⑦ @ATHSK D0380.3 HSK SPEC.
●Cause (Software)
When the spindle tool unclamp output signal 「②]]TLU」 was turned OFF (the spindle tool solenoid valve
OFF and temporary clamp) and the timer 「⑤@TMR071」 setting time was passed from the state of spindle
tool unclamp completion;
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF. (Only with unclamp check)
Alarm occurs if it becomes either above condition. (There is check only in case of spindle HSK shank
specifications.)
●Cause (Hardware)
89
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
It is normal if it becomes the following when spindle tool unclamp output signal 「②]]TLU」 is turned
OFF from ON.
In the spindle HSK shank, and in case of normal clamp; (parameter 「⑥@ATL4P」=1, parameter 「⑦@ATHSK」=1)
Clamp check input signal 「③[[TCLP」 is ON.
In the spindle HSK shank, and in case of abnormal clamp (slightly grasped); (parameter 「⑥@ATL4P」=1,
parameter 「⑦@ATHSK」=1)
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF. Only with unclamp check
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
=======================================================================
A9-1148 A0018.4 SP. TOOL UNCLAMP CYLINDER RETURNED TOO FAR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the spindle tool solenoid valve was turned OFF (temporary clamp) from the state of
spindle tool unclamp completion, the spindle tool clamp end (retention knob goes too
far) was detected. Pulse
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMR071 T0140 Changeable Timer No.071
⑥ @ATL4P D0380.2 TOOL CLAMP/UNCL. CHECK=4 POS.
⑦ @ATHSK D0380.3 HSK SPEC.
●Cause (Software)
When the spindle tool unclamp output signal 「②]]TLU」 was turned OFF (the spindle tool solenoid valve
OFF and temporary clamp) and the timer 「⑤@TMR071」 setting time was passed from the state of spindle
tool unclamp completion;
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF. (Only with unclamp check)
Alarm occurs if it becomes either above condition. (There is check only in case of spindle BT shank
specifications.)
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
90
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
It is normal if it becomes the following when spindle tool unclamp output signal 「②]]TLU」 is turned
OFF from ON.
In the spindle BT shank (except for HSK shank), and in case of tool nothing; (parameter 「⑥@ATL4P」=1,
parameter 「⑦@ATHSK」=0)
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF. Only with unclamp check
In the spindle BT shank (except for HSK shank), and in case of the one with the tool; (parameter 「⑥
@ATL4P」=1, parameter 「⑦@ATHSK」=0)
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. Only with unclamp check
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
=======================================================================
A9-1149 A0018.5 SPINDLE TOOL CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “spindle tool clamp
” was output.
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB205 #0205
●Cause (Software)
When spindle tool clamp output signal 「①]]TLC」 is ON (Unclamp output signal 「②]]TLU」 is OFF in case
of clamp output nothing.)
・Case of spindle BT shank (except for HSK shank)
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF. (Only with unclamp check)
・Case of spindle HSK shank;
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB205
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
91
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]TLC」 is ON.
Unclamp output signal 「②]]TLU」 is OFF in case of clamp output nothing.
Case of spindle BT shank (except for HSK shank)
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF. Only with unclamp check
Case of spindle HSK shank;
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON. Only with unclamp check
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB205」 setup time.)
=======================================================================
A9-1150 A0018.6 SPINDLE TOOL UNCLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “spindle tool
unclamp” was output.
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB202 #0202 Fix Timer Value : 5.00sec
⑥ @ATULS D0381.0 WITHOUT SP. TL UNCLMP CHK LS
⑦ @ATL4P D0380.2 TOOL CLAMP/UNCL. CHECK=4 POS.
⑧ @ATHSK D0380.3 HSK SPEC.
●Cause (Software)
When spindle tool unclamp output signal 「②]]TLU」 is ON.
・Case of the state check two positions of clamp/unclamp;
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
・Case of spindle BT shank (except for HSK shank) with the state check four positions of clamp /unclamp;
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
・Case of spindle HSK shank (except for HSK shank) with the state check four positions of clamp /unclamp;
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. (Only with unclamp check)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB202
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot or when the set movement is being
done without the pot.
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
92
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
It is normal if it becomes the following when the unclamp movement was completed
Case of the state checks two positions of clamp/unclamp;
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. Only with unclamp check
Case of spindle BT shank (except for HSK shank) with the state checks four positions of clamp /unclamp;
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON. Only with unclamp check
Case of spindle HSK shank (except for HSK shank) with the state checks four positions of clamp /unclamp;
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. Only with unclamp check
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB202」 setup time.)
=======================================================================
A9-1151 A0018.7 SPINDLE TOOL FALLED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the automatic tool change was done with memory/remote mode, the spindle tool drop
was detected.
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMR071 T0140 Changeable Timer No.071
⑥ @ATL4P D0380.2 TOOL CLAMP/UNCL. CHECK=4 POS.
⑦ @ATHSK D0380.3 HSK SPEC.
●Cause (Software)
ATC was executed with the memory/remote mode, when the spindle tool unclamp output signal 「②]]TLU」 was
turned OFF (the spindle tool solenoid valve OFF and temporary clamp) and the timer 「⑤@TMR071」 setting
time was passed from the state of spindle tool unclamp completion;
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF. (Only with unclamp check)
Alarm occurs if it becomes either above condition. (There is check only in case of spindle BT shank
specifications.)
●Cause (Hardware)
1.Mechanical problem
・The tool dropped by the installation mistake.
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
Check the tool installation condition.
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
It is normal if it becomes the following when the spindle tool unclamp output signal 「②]]TLU」 was
turned OFF from the spindle tool unclamp completion condition.
In the spindle BT shank (except for HSK shank), and in case of the tool nothing; (parameter 「⑥@ATL4P」
93
=1, parameter 「⑦@ATHSK」=0)
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF. Only with unclamp check
In the spindle BT shank (except for HSK shank), and in case of the one with the tool; (parameter 「⑥
@ATL4P」=1, parameter 「⑦@ATHSK」=0)
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON. Only with unclamp check
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
=======================================================================
A9-1152 A0019.0 SPINDLE TOOL CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “spindle tool clamp
” was output. (Clamp check input signal does not turn ON though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB205 #0205
●Cause (Software)
When spindle tool clamp output signal 「①]]TLC」 is ON (Unclamp output signal 「②]]TLU」 is OFF in case
of clamp output nothing.)
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB205」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]TLC」 is ON.
Unclamp output signal 「②]]TLU」 is OFF in case of clamp output nothing.
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB205」 setup time.)
=======================================================================
A9-1153 A0019.1 NO MOTION OF SPINDLE TOOL CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
94
●Description: Clamp movement is not completed even if constant time passes though “spindle tool clamp
” was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB205 #0205
●Cause (Software)
When spindle tool clamp output signal 「①]]TLC」 is ON (Unclamp output signal 「②]]TLU」 is OFF in case
of clamp output nothing.)
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB205」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]TLC」 is
ON. Unclamp output signal 「②]]TLU」 is OFF in case of clamp output nothing.
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB205」 setup time.)
=======================================================================
A9-1154 A0019.2 SP. TOOL UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “spindle tool clamp
” was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB205 #0205
●Cause (Software)
When spindle tool clamp output signal 「①]]TLC」 is ON (Unclamp output signal 「②]]TLU」 is OFF in case
of clamp output nothing.)
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB205」 setting value.
●Cause (Hardware)
95
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]TLC」 is ON.
Unclamp output signal 「②]]TLU」 is OFF in case of clamp output nothing.
Clamp check input signal 「③[[TCLP」 is ON.
Unclamp check input signal 「④[[TUCL」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB205」 setup time.)
=======================================================================
A9-1155 A0019.3 SPINDLE TOOL UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “spindle tool
unclamp” was output. (Unclamp check input signal does not turn ON though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB206 #0206
●Cause (Software)
When spindle tool unclamp output signal 「②]]TLU」 is ON.
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB206」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
96
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]TLU」 is
ON .
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection.
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB206」 setup time.)
=======================================================================
A9-1156 A0019.4 NO MOTION OF SPINDLE TOOL UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “spindle tool
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB206 #0206
●Cause (Software)
When spindle tool unclamp output signal 「②]]TLU」 is ON.
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB206」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]TLU」 is
ON .
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB206」 setup time.)
97
=======================================================================
A9-1157 A0019.5 SPINDLE TOOL CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “spindle tool
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]TLC R0457.2 SPINDLE TOOL CLAMP
② ]]TLU R0457.1 TOOL UNCLAMP
③ [[TCLP R0305.2 TOOL CLAMP CHECK
④ [[TUCL R0305.3 TOOL UNCLAMP CHECK
⑤ @TMB206 #0206
●Cause (Software)
When spindle tool unclamp output signal 「②]]TLU」 is ON.
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB206」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal 「②]]TLU」 is
ON .
Clamp check input signal 「③[[TCLP」 is OFF.
Unclamp check input signal 「④[[TUCL」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB206」 setup time.)
=======================================================================
A9-1158 A0019.6 SPINDLE TOOL CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Spindle tool clamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL8;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL01F.L03 E1402.3 SOL01F CONDITION 03
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the spindle tool clamp command.
・AL8;
“Special specifications” condition signal 「①)]SL01F.L03」 is turned off.
98
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL01F.L03」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
A9-1159 A0019.7 SPINDLE TOOL UNCLAMP COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Spindle tool unclamp command" was carried out, since the conditions shown
below are insufficient, it cannot operate.。
・AL8;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL01R.L03 E1410.3 SOL01R CONDITION 03
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the spindle tool unclamp command.
・AL8;
“Special specifications” condition signal 「①)]SL01R.L03」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL01R.L03」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
A9-1160 A0020.0 POT TOOL FALLED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the automatic tool change was done with memory/remote mode, the pot side (magazine
standby position) tool drop was detected.
●Signal (Symbol, Address, Comment)
① [[TPCK R0305.0 TOOL DROP DETECTION (POT)
●Cause (Software)
When the automatic tool change was done with memory/remote mode;
Alarm occurs if the pot tool drop check input signal 「①[[TPCK」 is turned OFF.
●Cause (Hardware)
1.Mechanical problem
・The tool dropped by the installation mistake.
・The pot condition defect of magazine standby position.
99
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Check the tool installation condition.
・Check the pot condition of magazine standby position.
2.Check input signal (sensor)
・It is normal if it becomes the following when the pot (magazine standby position) has the tool.
Pot tool drop check input signal 「①[[TPCK」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
A9-1161 A0020.1 TOOL CLAMP M-CODE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Please check an arm tool unclamp possible domain (arm type).
Please check machining area (axial move type).
●Signal (Symbol, Address, Comment)
●Cause (Software)
When M code spindle tool clamp command is ON , and clamp conditions are not ready, then this alarm is
generated.
●Cause (Hardware)
A spindle clamp / unclamp excitation-off, Middle emergency return is a dangerous domain, The
prohibition domain of spindle unclamp operation is not satisfied, and when it is in an arm home
position, an alarm is generated.
●Recovery
In the case of arm type, After checking that arm tool unclamp is a possible domain, try again.
In the case of an axial move type, check machining area.
=======================================================================
A9-1162 A0020.2 TOOL UNCLAMP M-CODE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Please check an arm tool unclamp possible domain (arm type).
Please check machining area (axial move type).
Spindle stop is checked.
Spindle cleaning-off is checked.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When M code spindle tool unclamp command is ON , and unclamp conditions are not ready, then this alarm
is generated.
●Cause (Hardware)
A spindle clamp / unclamp excitation-off, Middle emergency return is a dangerous domain, The
prohibition domain of spindle unclamp operation is not satisfied, and when it is in an arm home
position, an alarm is generated.
●Recovery
The following checks are carried out, and try it again.
・Please check an arm tool unclamp possible domain (arm type).
・Please check machining area (axial move type).
・Spindle stop is checked.
・Spindle cleaning-off is checked.
=======================================================================
A9-1163 A0020.3 POT TOOL SENSOR OFF CHECK ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool fall detection by the side of a pot does not turn off at the time of advance
of ATC arm.
100
●Signal (Symbol, Address, Comment)
●Cause (Software)
At the time of the tool fall sensor-off check by the side of a pot, Alarm generating will be carried out
if the fall detection by the side of a tool is detected.
●Cause (Hardware)
X7 4 The tool fall by the side of pot is detected, and advance end of an arm is checked. Then Alarm is
generated.
●Recovery
Check whether the sensor of fall detection has broken.
=======================================================================
A9-1164 A0020.4 SPINDLE TOOL NOT DETECTION LS OFF CHECK ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamping trouble with Spindle tool was detected and does not turn OFF.
●Signal (Symbol, Address, Comment)
① [[TLNOT R0329.7 SPINDLE TOOL NOT DETECT
●Cause (Software)
・Alarm occurs if spindle tool clamp error detection signal "R0329.7" turns ON when spindle tool clamp
error signal is in normally-open with spindle tool unclamp.
・Alarm occurs if spindle tool clamp error detection signal "R0329.7" turns OFF when spindle tool clamp
error signal is in normally-closed with spindle tool unclamp
●Cause (Hardware)
Confirmation signal (Sensor) is not proper
・Sensor is not properly adjusted
・Hardware trouble such as disconnection
・Trouble with the Sensor
●Recovery
1. Check the LS for detecting the error on spindle tool clamping.
=======================================================================
A9-1165 A0020.5 SPINDLE TOOL MISS CLAMP LS OFF CHECK ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamping trouble with Spindle tool was detected and does not turn OFF.
●Signal (Symbol, Address, Comment)
① [[TLMIS R0329.4 SPINDLE TOOL MISS CLAMP SENSOR
●Cause (Software)
・Alarm occurs if spindle tool clamp error detection signal "R0329.4" turns ON when spindle tool clamp
error signal is in normally-open with spindle tool unclamp.
・Alarm occurs if spindle tool clamp error detection signal "R0329.4" turns OFF when spindle tool clamp
error signal is in normally-closed with spindle tool unclamp
●Cause (Hardware)
Confirmation signal (Sensor) is not proper
・Sensor is not properly adjusted
・Hardware trouble such as disconnection
・Trouble with the Sensor
●Recovery
1. Check the LS for detecting the error on spindle tool clamping.
101
When error detection signal for spindle tool clamping is in normally-close,
It is no problem if error detection signal for spindle tool clamping "R0329.4" turns OFF with spindle
tool unclamp.
=======================================================================
A9-1166 A0020.6 SPINDLE TOOL UNCLAMP LS OFF CHECK ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool Unclamp Sensor stays OFF.
●Signal (Symbol, Address, Comment)
① [[TCLP R0305.2 TOOL CLAMP CHECK
② @ATULS D0381.0 WITHOUT SP. TL UNCLMP CHK LS
③ &TLULI R1320.0 SPINDLE TOOL UNCLAMP INPUT
④ &TLCLI R1320.1 SPINDLE TOOL CLAMP INPUT
⑤ @ATHSK D0380.3 HSK SPEC.
⑥ @ATL4P D0380.2 TOOL CLAMP/UNCL. CHECK=4 POS.
⑦ AL1166 A0020.6 SPINDLE TOOL UNCLAMP LS OFF CHECK ALARM
⑧ [[TLMIS R0329.4 SPINDLE TOOL MISS CLAMP SENSOR
●Cause (Software)
Alarm occurs if error detection signal for spindle tool clamping "R0329.4" does not turn ON at all
during spindle tool clamping or unclamping.
●Cause (Hardware)
2. Trouble with Check signal (sensor)
・Sensor is not properly adjusted
・Hardware trouble such as disconnection
・Trouble with Sensors
●Recovery
1. Check the LS for detecting the spindle tool unclamping.
=======================================================================
A7-1167 A0020.7 T.B. AUTO REFERENCE SET CYCLE ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: AL-1: TOOL LENGTH IS NOT ACCURATELY SET.
SENSOR IS FAULITY.
AL-2: CALULATION ERROR(PMC)
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
CHECK SETTING TOOL LENGTH.
CHECK SENSOR INPUT.
=======================================================================
AH-1168 A0021.0 ATC ARM CYCLE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・AL-1 ATC arm is not a home position.
・AL-2 Axes position is not ATC start position.
・AL-4 A spindle tool is not in a clamp state.
・AL-8 A pot is not a spindle side.
・AL-16 The tool breakage detection unit in Magazine is not in a home position.
・AL-32 APC is not a home position.。
・AL-64 The door has not closed.
・AL-64 ATC is not a start position.
・AL-128 Special conditions
・AL-256 A trapezoid tool is in a spindle.
102
・AL-512 The assembly adjustment parameter turns ON.
・AL-1024 Since a tool is in a tool holder, return the tool.
●Signal (Symbol, Address, Comment)
●Cause (Software)
・A target, a spindle, call empty
・A target, a call, spindle empty
・A call, a spindle, target empty
・A spindle, a call, target empty
・A spindle, a target, call empty
・A call, a target, spindle empty
A check of either of the above generates alarm
●Cause (Hardware)
The following causes can be considered.
・The tool breakage detection unit in Magazine is not a home position.
・A spindle tool is not in a clamp state.
・ATC arm is not a home position.
・ATC is not a start position.
・The door has not closed.
・A trapezoid tool is in a spindle.
・A tool is in a tool holder.
●Recovery
・Check whether the tool breakage detection unit is a home position.
・Check whether the spindle tool is not in a clamp state.
・Check whether ATC arm is not a home position.
・Check whether ATC is not a start position.
・Check whether the door has not closed.
・Check whether a trapezoid tool is in a spindle
・Check whether a tool is in a tool holder.
=======================================================================
AH-1169 A0021.1 ATC ARM CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ATC automatic cycle cannot be completed within regulation time.
●Signal (Symbol, Address, Comment)
●Cause (Software)
After the signal of ATC start turns on, If ATC operation is not completed even if 10 seconds pass, It
becomes alarm.
●Cause (Hardware)
Alarm is generated when ATC arm cannot turn by a certain abnormalities.
●Recovery
The ATC operation is tried again.
=======================================================================
AH-1170 A0021.2 ATC ARM CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: AL-1 At the time of ATC start, the spindle side was not yet ready.
The orientation signal is carrying out the chattering
Adjusting a spindle parameter, or the spindle preparation check time parameter is
enlarged at the time of ATC start.
AL-2 An arm home position does not turn off.1 time over.
AL-4 Spindle tool unclamp time over.
AL-8 Standby pot tool unclamp time over
AL-16 An arm home position does not turn on.1 time over.
AL-32 At the time of an arm double count, the orientation signal does not turn on.
AL-64 An arm home position does not turn off, 2 time over.
AL-128 Spindle tool clamp time over.
AL-256 Standby pot tool clamp time over..
AL-512 The signal of an arm home position 2 does not turn off in a spindle tool clamp
position.
AL-1024 An arm home position does not turn on.2 time over.
AL-2048 Shorter than the time specified for operation
AL-4096 ATC is abnormal stop position
AL-8192 Arm home position 2 sensor can not see
103
AL-16384 Count up ATC counter
●Signal (Symbol, Address, Comment)
●Cause (Software)
Orientation signal chattering
Adjusting a spindle parameter, or the spindle preparation check time parameter is enlarged at the time
of ATC start.
ATC timing data (PMC parameter) check (usually without the need for change)
Different model parameters
ATC confirmed the inverter parameter data (usually without the need for change)
PMC ladder circuit and determine the parameter settings
●Cause (Hardware)
ATC not ready at the start of spindle
Not on arm home position sensors
Not off arm home position sensors
ATC home position Sensor Please check the work
ATC and the direction of rotation and the distance between the sensor arm and the dog please check and
adjust the position
ATC unit or rotate smoothly? Please verify that the specified time to rotate
Check the status of the oil in the ATC unit
Arm ATC adjustment
Spindle clamp / clamp Please check the movement
ATC Please check the work of the inverter
●Recovery
Since it can cancel by alarm reset, after checking an unusual cause (soft ? hardware both), it tries
again.
=======================================================================
AH-1171 A0021.3 ATC ARM CYCLE TIME OVER 2
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: AL-1 ATC start axis position (position of M06 command) separated during ATC arm
rotation.
Please check the program M6 block
AL-2 An inverter is unusual. The alarm number is displayed on the inverter unit.
Please refer to the instruction manual of an inverter.
AL-4 Tolque limitter ACT
Please check the Torque limiter
AL-8 Spindle tool unclamp command ls sensor not on
AL-16 Spindle tool clamp command ls sensor not on
AL-32 ATC arm stop command ls sensor not on
AL-64 Spindle tool unclamp command ls off check alarm
AL-128 Spindle tool clamp command ls off check alarm
AL-256 Atc arm stop command ls off check alarm
●Signal (Symbol, Address, Comment)
●Cause (Software)
Please check the program M6 block
●Cause (Hardware)
An inverter is unusual. The alarm number is displayed on the inverter unit.
Please refer to the instruction manual of an inverter.
Please check the Torque limiter
Please check the Spindle tool unclamp command ls sensor
Please check the Spindle tool clamp command ls sensor
Please check the ATC arm stop command ls sensor
●Recovery
After returning to ATC start position, it is again ordered M06.
=======================================================================
AH-1172 A0021.4 ATC CHANGE ARM IS NOT AT INITIAL POSITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ATC change arm is not at home position.
●Signal (Symbol, Address, Comment)
104
●Cause (Software)
When it is not ATC home position, Alarm will be generated if a move command is performed to one, X, Y,
and the Z-axis.
However, in the case of ATC manual-operation mode and the maintenance handle mode, alarm is not
generated.
●Cause (Hardware)
Failure or disconnection etc of the sensor itself which checks ATC home position.
●Recovery
ATC arm is returned to a home position by manual operation.
=======================================================================
U1-1173 A0021.5 GREASE LUB. EXHALE DET.NOT OFF
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Pressure switch for grease lubrication is not turned off.
●Signal (Symbol, Address, Comment)
① [[GLU R0329.5 GREASE LUB. EXHALE DETECT
●Cause (Software)
Grease lubrication discharging confirmation "R0329.5" is not turned off.
●Cause (Hardware)
1. Mechanical cause
・Grease is not sufficient.
・Trouble with grease path (clogged, leak, etc.)
=======================================================================
MG-1174 A0021.6 MAGAZINE COUNTER OVER FLOW
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Counter for the Magazine stop had an overflow.
●Signal (Symbol, Address, Comment)
① @CTR004 C0012 CTR004 SET UP VALUE
② ]MG1FR R1402.2 DURING MAGAZINE FORWARD ROTATE
③ ]MG1RV R1402.1 DURING MAGAZINE REVERSE ROTATE
●Cause (Software)
Alarm occurs if magazine stop timing count overflows when magazine forward signal"R1402.2" or magazine
reverse signal "R1402.1" turns ON and magazine stop timing is being counted.
●Cause (Hardware)
No specific cause
●Recovery
Adjust the preset value for the magazine stop timing "C0012", or reset the ATC alarm.
=======================================================================
AT-1175 A0021.7 PSW DATA ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
105
●Description: An axial move type ATC position SW setup is wrong. Value is checked.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm will be generated, if ATC macro is performing in SPL signal OFF or the above-mentioned parameter
has become 0.
●Cause (Hardware)
●Recovery
After returning the value of PSW normally, it tries again.
=======================================================================
AF-1176 A0022.0 TOOL THAT COMMANDED IS NOT REGISTERED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool number (T code) which was not registered on the tool registration screen was
commanded.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The tool number (T code) which was not registered on the tool registration screen was commanded.
●Cause (Hardware)
●Recovery
・Check the tool number (T code) that it was commanded.
・Register the tool number (T code) that it was command to the tool registration screen.
=======================================================================
AF-1177 A0022.1 SP. TOOL NO. IS NOT SAME AS WAITING TOOL NO.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The magazine standby position tool number does not correspond to the spindle tool
number.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The magazine standby position tool number does not correspond to the spindle tool number.
●Cause (Hardware)
Tool data is abnormal.
・Setup defect of PMC parameter.
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
1.Check the spindle tool number on the tool registration screen.
1)When the spindle tool number of this machine corresponds to the spindle tool number that is
registered. (Defect of the magazine standby position tool number)
・By the ATC maintenance operation, it turns the magazine, the pot that the tool number which
corresponded to the spindle tool number is registered is indexed to the standby position.
2)When the spindle tool number of this machine is inconsistent with the spindle tool number that is
registered. (Defect of the spindle tool number)
・The spindle tool number of the tool registration screen is changed to the spindle tool number of this
machine.
2.PMC parameter is set as normal value. (Data from I/O apparatus)
=======================================================================
AT-1178 A0022.2 IMPROPER M-CODE FOR ATC IS COMMANDED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: M code only for the ATC control was commanded on the program. (Program mistake)
●Signal (Symbol, Address, Comment)
106
●Cause (Software)
Alarm occurs if the M code only for the ATC control is commanded except for the ATC macro program.
●Cause (Hardware)
●Recovery
Check the program and delete the M code only for the ATC control.
=======================================================================
AT-1179 A0022.3 ARGUMENT WAS SPECIFIED IN WRONG POSITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There is mistake in the argument command of position of positioning after the ATC end
of the magazine rush axis in the ATC command. (Program mistake) (For example, when
coordinate value inside the ATC area was commanded to position of positioning after the
ATC end.)
●Signal (Symbol, Address, Comment)
① PSW09 F0071.0 POSITION SWITCH 9 SIGNAL
●Cause (Software)
In the ATC finishing movement, when the magazine rush axis worked as to the escape to the machining area
and positioning movement to the argument command position was completed after that, if the position
switch signal 「①PSW09」 (There is the magazine rush axis inside the machining area) is turned OFF, alarm
occurs.
●Cause (Hardware)
●Recovery
Check the program and revise the position of argument command.
=======================================================================
AT-1180 A0022.4 REMOVE TOOL FROM WAIT POT & CHECK TOOL CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: After maintenance work was done in the ATC area, or after restoration work was done
because ATC was stopped on the way, it was returned to the machining area by individual
operation.
Note: Because it has the possibility that machine condition is not normal by the
maintenance work in the ATC area and the repair work, this is the warning message of
the meaning of "Reconfirm the machine condition".
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs when it is changed from the ATC area to the machining area by individual operation.
●Cause (Hardware)
●Recovery
Check the following machine condition.
There is no tool in magazine standby position.
Be sure to remove tool when there is tool. Be careful because the magazine standby position tool
collides with the spindle tool when next you do ATC operation if you neglect this.
Make the spindle tool to state of clamp.
It has the possibility to be state of spindle tool magnetic unloading by the maintenance work and the
repair work. Therefore, do clamp operation again even if it is the state of spindle tool clamp.
Be careful under the state of spindle tool magnetic unloading because the spindle can not rotate.
=======================================================================
AT-1181 A0022.5 MACHINE IS STOPPING IN ATC AREA
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: While it stopped in the ATC area, axis movement command (Handle operation is contained)
was done. (Only handle operation becomes possible if "ATC interlock cancel" operation
is done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
107
Alarm occurs if axis movement command (handle operation before an interlock cancel is contained) is done
while it is stopping in the ATC area.
●Cause (Hardware)
●Recovery
・Handle is effective by the “ATC interlock cancel”.Return it to the machining area by the handle
operation with being careful of interference and so on.
・ Do the axis movement command after you make it return to the machining area.
=======================================================================
AT-1182 A0022.6 PRESS FUNCTION START BUTTON FOR ATC EMG. RET
-----------------------------------------------------------------------
●Status: Message
●Description: When ATC movement stopped on the way by some causes, and when the maintenance work was
done in the ATC area, ATC command was done.
Note: Because it has the possibility that machine condition is not normal when ATC
movement stopped on the way by some causes and when the maintenance work was done in
the ATC area, this is the warning message of the meaning of "Reconfirm the machine
condition". ATC movement is done at dry run speed (low speed) when ATC command is done
after it becomes the state of demand for ATC emergency return. If ATC movement is
finished normally, the state of demand for ATC emergency return is canceled.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs if ATC command is done when ATC movement stopped on the way by some causes and when the
maintenance work was done in the ATC area.
●Cause (Hardware)
●Recovery
Check the following machine condition.
There is no tool in magazine standby position.
Be sure to remove tool when there is tool. Be careful because the magazine standby position tool
collides with the spindle tool when next you do ATC operation if you neglect this.
Make the spindle tool to state of clamp.
It has the possibility to be state of spindle tool magnetic unloading by the maintenance work and the
repair work. Therefore, do clamp operation again even if it is the state of spindle tool clamp.
Be careful under the state of spindle tool magnetic unloading because the spindle can not rotate.
The message disappears, and ATC emergency return movement is done when "function execute" button,
"ATC area" button and "Alarm reset" button are pushed during the alarm message indication. Do ATC
movements carefully with adjusting "JOG feed rate" switch because the speed at this time becomes dry
run speed.
=======================================================================
AT-1183 A0022.7 TOOL DATA READ/WRITE ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Data abnormality occurred at the time of tool data rewriting. (The operation error of
XMOVB)
●Signal (Symbol, Address, Comment)
●Cause (Software)
Data abnormality occurred at the time of tool data rewriting. (The operation error of XMOVB)
●Cause (Hardware)
Tool data is abnormal.
・Setup defect of PMC parameter (the store tool numbers of magazine)
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・Normal tool registration is done on the tool registration screen.
・PMC parameter (magazine capacity) is set as normal value. (Data from I/O apparatus)
=======================================================================
AT-1184 A0023.0 MAGAZINE POSITION(FINGER RELEASE) CHECK
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: After maintenance work was done in the ATC area, or after restoration work was done
108
because ATC was stopped on the way, it was returned to the machining area by individual
operation.
Note: Because it has the possibility that machine condition is not normal by the
maintenance work in the ATC area and the repair work, this is the warning message of
the meaning of "Reconfirm the machine condition".
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs when it is changed from the ATC area to the machining area by individual operation.
●Cause (Hardware)
●Recovery
Check the following machine condition.
There is no tool in magazine standby position.
Be sure to remove tool when there is tool. Be careful because the magazine standby position tool
collides with the spindle tool when next you do ATC operation if you neglect this.
Make the spindle tool to state of clamp.
It has the possibility to be state of spindle tool magnetic unloading by the maintenance work and the
repair work. Therefore, do clamp operation again even if it is the state of spindle tool clamp.
Be careful under the state of spindle tool magnetic unloading because the spindle can not rotate.
=======================================================================
AT-1185 A0023.1 ATC SHUTTER IS AT WRONG POS WHEN MC IS READY
-----------------------------------------------------------------------
●Status: Message
●Description: When preparation for operation is on, ATC door is not state of open, and it is not
state of close, either.
●Signal (Symbol, Address, Comment)
① [[ATDO R0306.2 INPUT ATC DOOR OPEN
② [[AT2O R0310.7 INPUT ATC DOOR 2 OPEN
③ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
④ [[AT2C R0310.6 INPUT ATC DOOR 2 CLOSE
●Cause (Software)
Alarm occurs if it is not either following condition when the operation preparation is ON.
・ATC door close state;
Open check input signal 「①[[ATDO」 is OFF.
Open check 2 input signal 「②[[AT2O」 is OFF. (Only with open check 2)
Close check input signal 「③[[ATDC」 is ON. (Only with close check)
Close check 2 input signal 「④[[AT2C」 is ON. (Only with close check 2)
・ATC door open state;
Open check input signal 「①[[ATDO」 is ON.
Open check 2 input signal 「②[[AT2O」 is ON. (Only with open check 2)
Close check input signal 「③[[ATDC」 is OFF. (Only with close check)
Close check input signal 「④[[AT2C」 is OFF. (Only with close check 2)
●Cause (Hardware)
1.Mechanical problem
・ The trouble (clog, leakage and air remaining pressure) of the hydraulic piping route and the
pneumatic piping route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Check the hydraulic piping route and the pneumatic piping route. (clog, leakage and air
remaining pressure)
2.Check of the check signal (sensor)
・ It is normal if it becomes the following at the time of close condition.
Open check input signal 「①[[ATDO」 is OFF.
Open check 2 input signal 「②[[AT2O」 is OFF. (Only with open check 2)
Close check input signal 「③[[ATDC」 is ON. (Only with close check))
Close check 2 input signal 「④[[AT2C」 is ON. (Only with close check 2)
・It is normal if it becomes the following at the time of open condition.
Open check input signal 「①[[ATDO」 is ON.
Open check 2 input signal 「②[[AT2O」 is ON. (Only with open check 2)
Close check input signal 「③[[ATDC」 is OFF. (Only with close check)
Close check 2 input signal 「④[[AT2C」 is OFF. (Only with close check 2)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
109
・Please exchange sensors
=======================================================================
AT-1186 A0023.2 ATC AREA SWITCHING CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC area switching command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "Spindle orientation stop” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU14.L00 E2306.0 CURCUIT 14 CONDITION 00
② )]QU14.L07 E2306.7 CURCUIT 14 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC area switching command.
・AL1;
“Spindle orientation stop” condition signal 「①)]QU14.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]QU14.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU14.L00」
and 「②)]QU14.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
AT-1187 A0023.3 WORK AREA SWITCHING CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Working area switching command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the "Y axis position” condition.
・AL2;
It is short of the ”Magazine position OK” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU15.L00 E2314.0 CURCUIT 15 CONDITION 00
② )]QU15.L01 E2314.1 MAGAZINE POSITION OK
③ )]QU15.L07 E2314.7 CURCUIT 15 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the working area switching command.
・AL1;
“ Y axis position” condition signal 「①)]QU15.L00」 is turned off.
・AL2;
“ Magazine position OK” condition signal 「②)]QU15.L01」 is turned off.
・AL128;
“Special specifications” condition signal 「③)]QU15.L07」 is turned off.
●Cause (Hardware)
110
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU15.L00」
and 「③)]QU15.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
AT-1188 A0023.4 ATC START CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC start command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "Magazine regular position” condition.
・AL2;
It is short of the "X/Y/Z-axis position” condition.
・AL4;
It is short of the "Machining area selection” condition.
・AL8;
It is short of the "Spindle tool clamp” condition.
・AL16;
It is short of the "Front door close” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU19.L00 E2346.0 CURCUIT 19 CONDITION 00
② )]QU19.L01 E2346.1 CURCUIT 19 CONDITION 01
③ )]QU19.L02 E2346.2 CURCUIT 19 CONDITION 02
④ )]QU19.L03 E2346.3 CURCUIT 19 CONDITION 03
⑤ )]QU19.L04 E2346.4 CURCUIT 19 CONDITION 04
⑥ )]QU19.L07 E2346.7 CURCUIT 19 CONDITION 07
⑪
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC start command.
・AL1;
“Magazine regular position” condition signal 「①)]QU19.L00」 is turned off.
・AL2;
“X/Y/Z-axis position” condition signal 「②)]QU19.L01」 is turned off.
・AL4;
“Machining area selection” condition signal 「③)]QU19.L02」 is turned off.
・AL8;
“Spindle tool clamp” condition signal 「④)]QU19.L03」 is turned off.
・AL16;
“Front door close” condition signal 「⑤)]QU19.L04」 is turned off.
・AL128;
“Special specifications” condition signal 「⑥)]QU19.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU19.L00」, 「
②)]QU19.L01」, 「③)]QU19.L02」, 「④)]QU19.L03」, 「⑤)]QU19.L04」 and 「⑥)]QU19.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Starting condition" screen, since unnecessary conditions (un-use signal)
are un-displaying, check conditions of operation with reference to this screen.
111
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
AT-1189 A0023.5 ATC SECOND HALF START COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC second half cycle start command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Spindle orientation stop” condition.
・AL2;
It is short of the "Magazine regular position” condition.
・AL4;
It is short of the "ATC area selection” condition.
・AL8;
It is short of the "Spindle tool unclamp” condition.
・AL16;
It is short of the "Front door close” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU20.L00 E2354.0 CURCUIT 20 CONDITION 00
② )]QU20.L01 E2354.1 CURCUIT 20 CONDITION 01
③ )]QU20.L02 E2354.2 CURCUIT 20 CONDITION 02
④ )]QU20.L03 E2354.3 CURCUIT 20 CONDITION 03
⑤ )]QU20.L04 E2354.4 CURCUIT 20 CONDITION 04
⑥ )]QU20.L07 E2354.7 CURCUIT 20 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC second half cycle start command.
・AL1;
“Spindle orientation stop” condition signal 「①)]QU20.L00」 is turned off.
・AL2;
“Magazine regular position” condition signal 「②)]QU20.L01」 is turned off.
・AL4;
“ATC area selection” condition signal 「③)]QU20.L02」 is turned off.
・AL8;
“Spindle tool unclamp” condition signal 「④)]QU20.L03」 is turned off.
・AL16;
“Front door close” condition signal 「⑤)]QU20.L04」 is turned off.
・AL128;
“Special specifications” condition signal 「⑥)]QU20.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU20.L00」, 「
②)]QU20.L01」, 「③)]QU20.L02」, 「④)]QU20.L03」, 「⑤)]QU20.L04」 and 「⑥)]QU20.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Starting condition" screen, since unnecessary conditions (un-use signal)
are un-displaying, check conditions of operation with reference to this screen.
Note: The outline of ATC movements is the following.
(1) The spindle goes to the magazine to return tool. (2) The spindle tool is unclamped. (3) The spindle
runs away from the magazine. (4) The exchange tool is indexed in the magazine. (5) The spindle enters
to the magazine. (6) The spindle tool is clamped. (7) The spindle returns to the machining area.
As for the ATC second half cycle, it points at the movement from (5).
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
112
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
AT-1190 A0023.6 SPINDLE TOOL RETURN POT DATA IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The pot data abnormality inside magazine to return the spindle tool occurred inside PMC.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The pot data abnormality inside magazine to return the spindle tool occurred inside PMC.
●Cause (Hardware)
Tool data is abnormal.
・Setup defect of PMC parameter.
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・PMC parameter is set as normal value. (Data from I/O apparatus)
=======================================================================
AT-1191 A0023.7 TOOL HAS BROKEN ON MAGAZINE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool breakage was detected in the magazine.
●Signal (Symbol, Address, Comment)
① [[ORLS R0310.4 LS FOR SERVO BKG DETECTN
② ATMES+ R5052 BKG TOOL NO.
●Cause (Software)
Alarm occurs in the magazine when the tool breakage detection confirmation command (or the next ATC or
ATC end) is given under the condition that the tool breakage detection sensor input signal 「①[[ORLS」 is
turned ON no more than once while the tool breakage detection movement is being done.
●Cause (Hardware)
1.Mechanical problem
・The tool broke.
2.The defect of the tool breakage detection sensor input signal
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Exchange the breakage tool.
2.Check the tool breakage detection sensor input signal.
It is normal if the tool breakage detection sensor input signal 「①[[ORLS」 is turned ON when the tool
breakage detection sensor is working.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
AT-1192 A0024.0 ATC SHUTTER OPEN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Open check input signal does not turn ON though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]ATDO R0459.0 ATC DOOR OPEN
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
④ @TMB201 #0201 Fix Timer Value : 5.00sec
113
●Cause (Software)
When ATC door open output signal 「①]]ATDO」 is ON.
Open check input signal 「②[[ATDO」 is OFF
Close check input signal 「③[[ATDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB201」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]ATDO」 is ON .
Open check input signal 「②[[ATDO」 is ON
Close check input signal 「③[[ATDC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB201」 setup time.)
=======================================================================
AT-1193 A0024.1 NO MOTION OF ATC SHUTTER OPEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Open movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]ATDO R0459.0 ATC DOOR OPEN
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
④ @TMB201 #0201 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door open output signal 「①]]ATDO」 is ON.
Open check input signal 「②[[ATDO」 is OFF
Close check input signal 「③[[ATDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB201」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
114
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]ATDO」 is ON .
Open check input signal 「②[[ATDO」 is ON
Close check input signal 「③[[ATDC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (The movement is to be completed in timer 「④@TMB201」 setup
time.)
=======================================================================
AT-1194 A0024.2 ATC SHUTTER CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Close check input signal does not turn OFF though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]ATDO R0459.0 ATC DOOR OPEN
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
④ @TMB201 #0201 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door open output signal 「①]]ATDO」 is ON.
Open check input signal 「②[[ATDO」 is ON
Close check input signal 「③[[ATDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB201」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]ATDO」 is ON .
Open check input signal 「②[[ATDO」 is ON
Close check input signal 「③[[ATDC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (The movement is to be completed in timer 「④@TMB201」 setup
time.)
115
=======================================================================
AT-1195 A0024.3 ATC SHUTTER CLOSE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Close check input signal does not turn ON though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]ATDC R0459.1 ATC DOOR CLOSE
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
④ @TMB202 #0202 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]ATDC」 is ON.
Open check input signal 「②[[ATDO」 is OFF
Close check input signal 「③[[ATDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB202」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「①]]ATDC」 is ON
.
Open check input signal 「②[[ATDO」 is OFF
Close check input signal 「③[[ATDC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (The movement is to be completed in timer 「④@TMB202」 setup
time.)
=======================================================================
AT-1196 A0024.4 NO MOTION OF ATC SHUTTER CLOSE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Close movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]ATDC R0459.1 ATC DOOR CLOSE
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
④ @TMB202 #0202 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]ATDC」 is ON.
Open check input signal 「②[[ATDO」 is ON
Close check input signal 「③[[ATDC」 is OFF
116
Alarm occurs when the above condition continues timer 「④@TMB202」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「①]]ATDC」 is ON
.
Open check input signal 「②[[ATDO」 is OFF
Close check input signal 「③[[ATDC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (The movement is to be completed in timer 「④@TMB202」 setup
time.)
=======================================================================
AT-1197 A0024.5 ATC SHUTTER OPEN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Open check input signal does not turn OFF though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]ATDC R0459.1 ATC DOOR CLOSE
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
④ @TMB202 #0202 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]ATDC」 is ON.
Open check input signal 「②[[ATDO」 is ON
Close check input signal 「③[[ATDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB202」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
117
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「①]]ATDC」 is ON
.
Open check input signal 「②[[ATDO」 is OFF
Close check input signal 「③[[ATDC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (The movement is to be completed in timer 「④@TMB202」 setup
time.)
=======================================================================
AT-1198 A0024.6 ATC SHUTTER OPEN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC door open command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL128;:It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL06F.L07 E1482.7 SOL06F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC door open command.
・AL128;
“Special specifications” condition signal 「①)]SL06F.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL06F.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
AT-1199 A0024.7 ATC SHUTTER CLOSE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC door close command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL128;:It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL06R.L00 E1490.0 SOL06R CONDITION 00
② )]SL06R.L07 E1490.7 SOL06R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC door close command.
・AL1;
“Process area sw state” condition signal 「①)]SL06R.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL06R.L07」 is turned off.
118
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL06R.L00」「②
)]SL06R.L07」 is turned on fundamentally. However, even if there may be unnecessary conditions (un-use
signal) by the machine specifications and all of these operation condition signals are not turned on,
conditions of operation may be established. On the "Solenoid condition" screen, since unnecessary
conditions (un-use signal) are un-displaying, check conditions of operation with reference to this
screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
A7-1200 A0025.0 TOOL LENGTH ERROR(T.B. SENSOR ALARM)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The length of the tool for tool breakage detection is not appropriately set.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The tool breakage detection unit had come in contact with the tool before the tool breakage detection
unit positioned at tool position.
●Cause (Hardware)
The length of the tool is not correctly set.
●Recovery
Please set correct length of the tool (H number) on the tool information setting screen.
=======================================================================
AT-1201 A0025.1 WAITING TOOL NO. IS NOT ZERO WHEN TOOL CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the spindle tool was clamped, the magazine standby position tool number became
number except for 0 (The condition that the magazine standby position has tool when
there is tool in the spindle, too).
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the spindle tool was clamped, the magazine standby position tool number became number except for 0
(The condition that the magazine standby positions has tool when there is tool in the spindle, too).
●Cause (Hardware)
Tool data is abnormal.
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・The magazine standby position tool number is changed to "0" on the tool registration screen at the
time of state of spindle tool clamp.
=======================================================================
AT-1202 A0025.2 TOOL BREAKAGE DETECTION CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool breakage detection measurement position movement cycle is not completed even if
constant time passes.
●Signal (Symbol, Address, Comment)
119
① ]AXORB R1222.5 TOOL BRK. ST TO DETECT POS.
② @TMB168 #0168 Fix Timer Value : 15.00sec
●Cause (Software)
Alarm will be generated if “Tool breakage detection measurement position movement cycle executing signal
「①]AXORB」 is ON is continued timer 「②@TMB168」 setting time on the macro program.
●Cause (Hardware)
●Recovery
The restoration work of the alarm that relates to the tool breakage detection measurement position
movement cycle is done.
=======================================================================
AT-1203 A0025.3 ATC EMERGENCY RET START COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC emergency return start command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Magazine regular position or Spindle tool unclamp” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU18.L00 E2338.0 CURCUIT 18 CONDITION 00
② )]QU18.L07 E2338.7 CURCUIT 18 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC emergency return start command.
・AL1;
“Magazine regular position or Spindle tool unclamp” condition signal 「①)]QU18.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]QU18.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU18.L00」
and 「②)]QU18.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
AT-1204 A0025.4 REQUEST FOR REFERENCE POS. SETTING(MAGAZINE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Because the magazine rotation movement was not completed normally, the magazine
reference position return changed into the required state.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Because the magazine rotation movement was not completed normally, the magazine reference position
return changed into the required state.
●Cause (Hardware)
120
・Emergency stop or power supply interception occurred during the magazine movement.
・Some alarms related to the magazine occurred.
●Recovery
・The restoration work of the alarm which relates to magazine movement is done.
・Return the magazine to the reference position by ATC maintenance operation.
=======================================================================
AT-1205 A0025.5 SPINDLE TOOL NO. IS NOT 0 WHEN TOOL UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the spindle tool was unclamped during the ATC practice, the spindle tool number
became number except for 0 (even if it is unclamped, condition with the spindle tool).
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the spindle tool was unclamped during the ATC practice, the spindle tool number became number
except for 0 (even if it is unclamped, condition with the spindle tool).
●Cause (Hardware)
Tool data is abnormal.
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・The spindle tool number is changed to "0" on the tool registration screen at the time of state of
spindle tool unclamp.
=======================================================================
AT-1206 A0025.6 SPINDLE TOOL NUMBER IS ZERO WHEN TOOL CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When the spindle tool was clamped, the spindle tool number is 0 (even if it is clamped,
condition that there is no tool in the spindle).
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the spindle tool was clamped, the spindle tool number is 0 (even if it is clamped, condition that
there is no tool in the spindle).
●Cause (Hardware)
Tool data is abnormal.
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・The spindle tool number is changed to the one except for "0" (The tool number that it is actually
inserted to the spindle) on the tool registration screen at the time of state of spindle tool clamp.
=======================================================================
AT-1207 A0025.7 MAGAZINE ROT. CYCYLE TIME OVER(RETURN POT)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Magazine return pot indexing cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① @TMB165 #0165 Fix Timer Value : 30.00sec
② AXMGA R3676.6 READ MAG T CODE NO.
③ AXMGW R3677.0 SPDL TOOL RET.POT INDEX
④ AXMGD R3676.7 MAG DOOR POS INDEX
●Cause (Software)
Alarm will be generated if “Magazine return pot indexing cycle executing signal「③AXMGW」 is ON is
continued timer 「①@TMB165」 setting time in the macro program.
●Cause (Hardware)
121
●Recovery
The restoration work of the alarm that relates to the magazine return pot indexing cycle is done.。
=======================================================================
AT-1208 A0026.0 ATC SHUTTER OPEN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output.
●Signal (Symbol, Address, Comment)
① ]]ATDO R0459.0 ATC DOOR OPEN
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[AT2O R0310.7 INPUT ATC DOOR 2 OPEN
④ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
⑤ [[AT2C R0310.6 INPUT ATC DOOR 2 CLOSE
⑥ @TMB201 #0201 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door open output signal 「①]]ATDO」 is ON.
Open check input signal 「②[[ATDO」 is ON.
Open check 2 input signal 「③[[AT2O」 is ON. (Only with open check 2)
Close check input signal 「④[[ATDC」 is OFF. (Only with close check)
Close check 2 input signal 「⑤[[AT2C」 is OFF. (Only with close check 2)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB201
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・ Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]ATDO」 is ON .
Open check input signal 「②[[ATDO」 is ON.
Open check 2 input signal 「③[[AT2O」 is ON. (Only with open check 2)
Close check input signal 「④[[ATDC」 is OFF. (Only with close check)
Close check 2 input signal 「⑤[[AT2C」 is OFF. (Only with close check 2)
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (The movement is to be completed in timer 「⑥@TMB201」 setup
time.)
=======================================================================
AT-1209 A0026.1 ATC SHUTTER CLOSE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output.
●Signal (Symbol, Address, Comment)
① ]]ATDC R0459.1 ATC DOOR CLOSE
122
② [[ATDO R0306.2 INPUT ATC DOOR OPEN
③ [[AT2O R0310.7 INPUT ATC DOOR 2 OPEN
④ [[ATDC R0306.1 INPUT ATC DOOR CLOSE
⑤ [[AT2C R0310.6 INPUT ATC DOOR 2 CLOSE
⑥ @TMB202 #0202 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]ATDC」 is ON.
Open check input signal 「②[[ATDO」 is OFF.
Open check 2 input signal ”「③[[AT2O」 is OFF. (Only with open check 2)
Close check input signal 「④[[ATDC」 is ON. (Only with close check)
Close check 2 input signal 「⑤[[AT2C」 is ON. (Only with close check 2)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB202
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・ Maladjustment of the sensor
・ Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「①]]ATDC」 is ON
.
Open check input signal 「②[[ATDO」 is OFF.
Open check 2 input signal ”「③[[AT2O」 is OFF. (Only with open check 2)
Close check input signal 「④[[ATDC」 is ON. (Only with close check)
Close check 2 input signal 「⑤[[AT2C」 is ON. (Only with close check 2)
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (The movement is to be completed in timer 「⑥@TMB202」 setup
time.)
=======================================================================
AT-1210 A0026.2 MAGAZINE ROT. CYCYLE TIME OVER(DOOR POS.)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Magazine door position index cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① AXMGD R3676.7 MAG DOOR POS INDEX
② @TMB166 #0166 Fix Timer Value : 30.00sec
●Cause (Software)
Alarm will be generated if “Magazine door position indexing cycle executing signal「①AXMGD」 is ON is
continued timer 「②@TMB166」 setting time in the macro program.
●Cause (Hardware)
●Recovery
The restoration work of the alarm that relates to the magazine door position indexing cycle is done.
123
=======================================================================
AT-1211 A0026.3 MAGAZINE ROTATION CYCYLE TIME OVER(T CODE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Magazine T code number indexing cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① AXMGA R3676.6 READ MAG T CODE NO.
② @TMB167 #0167 Fix Timer Value : 30.00sec
●Cause (Software)
Alarm will be generated if “Magazine T code number indexing cycle executing signal「①AXMGA」 is ON is
continued timer 「②@TMB167」 setting time in the macro program.
●Cause (Hardware)
●Recovery
The restoration work of the alarm that relates to the magazine T code number indexing cycle is done.
=======================================================================
AT-1212 A0026.4 T.B. DETECTION ZERO-RET. CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool breakage detection zero position return cycle is not completed even if constant
time passes.
●Signal (Symbol, Address, Comment)
① ]AXORE R1226.4 BKG DETECTN 0 RTN START
② @TMB169 #0169 Fix Timer Value : 10.00sec
●Cause (Software)
Alarm will be generated if “Tool breakage detection zero position return cycle executing signal「①]AXORE
」 is ON is continued timer 「②@TMB169」 setting time in the macro program.
●Cause (Hardware)
●Recovery
The restoration work of the alarm that relates to the tool breakage detection zero position return
cycle is done.
=======================================================================
AT-1213 A0026.5 REQUEST FOR ATC AXIS POSITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The axial position at the time of ATC command is different. The axial position at the
time of ATC command is checked.
●Signal (Symbol, Address, Comment)
●Cause (Software)
X/Y/Z-axis ATC standard position turns off, and ATC is selected on a macro bank, then alarm is generated.
●Cause (Hardware)
The axial position at the time of ATC command is checked.
●Recovery
After making X, Y, and the Z-axis into ATC start position, it tries again.
=======================================================================
AT-1214 A0026.6 TOOR HOLDER TOOL RET. REQ.
-----------------------------------------------------------------------
●Status: Message
●Description: Tool is exists on tool nest.
●Signal (Symbol, Address, Comment)
@OPHG D0220.0 TOOL TABLE ENABLE
●Cause (Software)
Alarm occurs if tool at the tool stand memory and macro bank ATC is ON, but macro EXE program 1 is not
124
being performed.
●Cause (Hardware)
Alarm occurs when the tool is on the tool table.
●Recovery
Return the tool at the tool stand and perform it again.
=======================================================================
AT-1215 A0026.7 ATC DOOR SENSOR OFF CHECK ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. Open check input signal does not turn OFF.
Check the incoming signal of ATC shutter open.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When ATC door open command enters and ATC door open end check signal does not turn ON, alarm is
generated 1.5 seconds after.
●Cause (Hardware)
When the door is operating, there is possibility that contact of ATC door open check LS is poor.
●Recovery
Check whether ATC door open command is inputted, and try it again.
=======================================================================
A2-1216 A0027.0 SERVO ATC CYCLE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Servo ATC cycle command" was carried out, since the conditions shown below
are insufficient, it
cannot operate.
・AL1;
It is short of the "ATC change arm home position" condition.
・AL2;
It is short of the "X/Y/Z-axis position” condition.
・AL4;
It is short of the "Spindle tool clamp” condition.
・AL8;
It is short of the "Pot set (spindle side)” condition.
・AL16;
It is short of the "Tool breakage detector inside magazine unit home position”
condition.
・AL32;
It is short of the "APC unit home position” condition.
・AL64;
It is short of the "Front door close” condition.
・AL128;
It is short of the "Special specifications” condition.
・AL256;
It is short of the "Interference nothing by the big diameter tool” condition.
・AL512;
It is short of the " Parameter for the ATC change arm adjustment is OFF” condition.
●Signal (Symbol, Address, Comment)
① )]CY15.L00 E1155.0 CYCLE 15 CONDITION 00
② )]CY15.L01 E1155.1 CYCLE 15 CONDITION 01
③ )]CY15.L02 E1155.2 CYCLE 15 CONDITION 02
④ )]CY15.L03 E1155.3 CYCLE 15 CONDITION 03
⑤ )]CY15.L04 E1155.4 CYCLE 15 CONDITION 04
⑥ )]CY15.L05 E1155.5 CYCLE 15 CONDITION 05
⑦ )]CY15.L06 E1155.6 CYCLE 15 CONDITION 06
⑧ )]CY15.L07 E1155.7 CYCLE 15 CONDITION 07
⑨ )]CY15.L10 E1156.0 CYCLE 15 CONDITION 10
⑩ )]CY15.L11 E1156.1 CYCLE 15 CONDITION 11
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the servo ATC cycle command.
・AL1;
125
“ATC change arm home position” condition signal 「①)]CY15.L00」 is turned off.
・AL2;
“X/Y/Z-axis position” condition signal 「②)]CY15.L01」 is turned off.
・AL4;
“Spindle tool clamp” condition signal 「③)]CY15.L02」 is turned off.
・AL8;
“Pot set (spindle side)” condition signal 「④)]CY15.L03」 is turned off.
・AL16;
“Tool breakage detector inside magazine unit home position” condition signal 「⑤)]CY15.L04」 is turned
off.
・AL32;
“APC unit home position” condition signal 「⑥)]CY15.L05」 is turned off.
・AL64;
“Front door close” condition signal 「⑦)]CY15.L06」 is turned off.
・AL128;
“Special specifications” condition signal 「⑧)]CY15.L07」 is turned off.
・AL256;
“Interference nothing by the big diameter tool” condition signal 「⑨)]CY15.L10」 is turned off.
・AL512;
“Parameter for the ATC change arm adjustment is OFF” condition signal 「⑩)]CY15.L11」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY15.L00」, 「
②)]CY15.L01」, 「③)]CY15.L02」, 「④)]CY15.L03」, 「⑤)]CY15.L04」, 「⑥)]CY15.L05」, 「⑦)]CY15.L06」, 「⑧
)]CY15.L07」, 「⑨)]CY15.L10」 and ”「⑩)]CY15.L11」 are turned on fundamentally. However, even if there
may be unnecessary conditions (un-use signal) by the machine specifications and all of these operation
condition signals are not turned on, conditions of operation may be established. On the "Cycle
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
operation with reference to this screen.
Note: The servo ATC cycle is automatic ATC cycle (ATC at the time of M06 .execution) of the type that
is controlling arm rotation by servo.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
=======================================================================
A2-1217 A0027.1 SERVO ATC CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Even if constant time passes, servo ATC cycle is not completed.
●Signal (Symbol, Address, Comment)
① EA R3768.2 ON EXE EA(AUTO SERVO ATC)CYCLE
② @TMB170 #0170 Fix Timer Value : 20.00sec
③ EA02/ R3767.2 EA STEP 2
④ EA03/ R3766.2 EA STEP 4
⑤ EA05/ R3766.6 EA STEP 6
⑥ EA06/ R3767.0 EA STEP 7
⑦ EA07/ R3765.5 EA STEP 8
⑧ EA08/ R3784.0 PARTITION COM.2 NC START FIN
⑨ EA09/ R3784.2 PARTITION COM.2 FIN
⑩ EA10/ R3784.4 PARTITION COM.3 DATA SET
⑪ EA11/ R3785.0 PARTITION COM.3 FIN
⑫ EA12/ R3765.7 EA STEP 9
⑬ EA14/ R3760.5 EA STEP 10
⑭ EA15/ R3702.6 EA STEP 15
⑮ P6OPC1 X0080.4 MOVING FIN SIGNAL 1
⑯ P6OPC4 X0080.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm will be generated if “Servo ATC cycle executing signal「①EA」 is ON is continued timer 「②@TMB170」
setting time.
●Cause (Hardware)
1.According to some causes, servo ATC cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which movement within a cycle was set up for long time.
・The feedrate (parameter) of servo drive equipment was set up late.
2.Some abnormalities occurred in servo amplifier/motor.
126
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
1.Return the servo ATC cycle completion time to the initial time. (Servo ATC cycle is to be completed
in timer 「②@TMB170」 setup time.)
・Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
・Return the movement confirmation delay timer of equipment to work within the cycle to the initial
value.
・Return the feed rate (parameter) of servo drive equipment to the initial value.
2.Check the servo amplifier/motor.
1)Check the interface signal with servo amplifier.
・It is normal if servo movement complete signal 1 「⑮P6OPC1」 is turned ON when movement command is
turned ON.
・It is normal if servo movement complete signal 4 「⑯P6OPC4」 is turned ON when movement is completed.
2)Check the hardware state
・Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
・The exchange of the amplifier and the motor
・Check the servo parameter setting value
Note: The servo ATC cycle is automatic ATC cycle (ATC at the time of M06 .execution) of the type that
is controlling arm rotation by servo.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1218 A0027.2 ATC ARM HOME POS. SENSOR 2 IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Change Arm Home Position 2 cannot be confirmed when the Change Arm returned to the home
position after ATC is complete.
●Signal (Symbol, Address, Comment)
① [[ARM2 R0306.0 CHANGE ARM PRESET POSITION 2
●Cause (Software)
Alarm occurs if change arm home position 2 confirmation "R0306.0" does not turn ON when the change arm
returns to the home position when ATC is complete.
●Cause (Hardware)
Trouble with Confirmation signal (Sensor)
・Sensor is not properly adjusted
・Hardware trouble such as disconnection
・Trouble with sensors
●Recovery
Check the confirmation signal (Sensor)
・It has no problem if Change arm home position confirmation 2"R0306.0" turns ON when ATC change arm is
in home position.
・Readjust the sensor
・Check the hardware trouble such as disconnection
・Replace the sensor
=======================================================================
A2-1219 A0027.3 ATC ARM HOME POS. SENSOR 2 IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When change arm comes off the home position by the ATC practice, change arm home
position 2 check does not turn ON.
●Signal (Symbol, Address, Comment)
① [[ARM2 R0306.0 CHANGE ARM PRESET POSITION 2
●Cause (Software)
Alarm occurs if change arm home position 2 check 「①[[ARM2」 does not turn OFF when change arm comes off
the home position by the ATC practice.
●Cause (Hardware)
Check signal (sensor) defect
127
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
Check of the check signal (sensor)
・It is normal if change arm home position 2 check 「①[[ARM2」 is turned ON in ATC change arm home
position.
・Readjust the sensor
・Check the hardware obstacles, such as disconnection
・Exchange the sensor
=======================================================================
A2-1220 A0027.4 SP. TOOL CLAMP/UNCLAMP IS FAULTY DURING ATC
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Under the ATC practice (the ATC change arm turn), constant time passed in the state of
spindle tool clamp/unclamp and the waiting for the ATC door open state confirmation
(state of interlock).
●Signal (Symbol, Address, Comment)
① @TMB072 #0072 Fix Timer Value : 5.00sec
●Cause (Software)
Alarm occurs if the timer 「①@TMB072」 setup time is passed in the state of spindle tool clamp/unclamp
and the waiting for the ATC door open state confirmation (state of interlock) under the ATC practice
(the ATC change arm turn).
●Cause (Hardware)
●Recovery
The restoration work of the alarm which relates to spindle tool clamp/unclamp and the ATC door movement
is done.
=======================================================================
A2-1221 A0027.5 AXIS POSITION IS TURNED OFF DURING ATC
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: X-axis, Y-axis, and Z-axis position shifted from the ATC possible position during the
ATC practice (during the ATC change arm turn).
●Signal (Symbol, Address, Comment)
① @TMB073 #0073 Fix Timer Value : 200msec
② AMPOS1 R3756.2 ATC POSITION SET TO 1ST AXIS
③ AMPOS2 R3756.3 ATC POSITION SET TO 2ND AXIS
④ AMPOS3 R3756.4 ATC POSITION SET TO 3RD AXIS
●Cause (Software)
Alarm occurs if either following condition is passes beyond timer 「①@TMB073」 setting time during the
ATC practice (during the ATC change arm turn).
・「②AMPOS1」 is OFF. (X-axis position signal which can be ATC)
・「③AMPOS2」 is OFF. (Y-axis position signal which can be ATC)
・「④AMPOS3」 is OFF. (Z-axis position signal which can be ATC)
●Cause (Hardware)
Program mistake
・It becomes this alarm when tool change command and axis movement command are done in the same block.
●Recovery
Revise the program
The program is revised so that the axis movement command don’t be commanded in the same block of tool
change command.
By ATC maintenance operation, the axis position and change arm position is carefully restored to the
original position.
=======================================================================
A2-1222 A0027.6 AXIS POS. IS TURNED OFF DURING ATC EMG. RET
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: X-axis, Y-axis, and Z-axis position shifted from the ATC possible position during the
128
ATC emergency return cycle practice.
●Signal (Symbol, Address, Comment)
① AMPOS1 R3756.2 ATC POSITION SET TO 1ST AXIS
② AMPOS2 R3756.3 ATC POSITION SET TO 2ND AXIS
③ AMPOS3 R3756.4 ATC POSITION SET TO 3RD AXIS
●Cause (Software)
Alarm occurs if it becomes either following condition at the time of the ATC emergency return cycle
practice.
・「①AMPOS1」 is OFF. (X-axis position signal which can be ATC)
・「②AMPOS2」 is OFF. (Y-axis position signal which can be ATC)
・「③AMPOS3」 is OFF. (Z-axis position signal which can be ATC)
●Cause (Hardware)
Mechanical problem
・The gravity axis fell by the emergency stop or the power supply interception. (Position deviation)
・The over-load occurred at the time of the tool exchange by the deviation of position of ATC or the
tool installation defect.
●Recovery
Check a mechanical problem
Gravity axis position check
Reconfirmation and readjustment of the ATC position
Check the state of tool installation
By ATC maintenance operation, the change arm is carefully restored to the home position.
=======================================================================
A2-1223 A0027.7 ATC SERVO ABS BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: Voltage shortage of ABS pulse coder battery for ATC change arm was detected.
●Signal (Symbol, Address, Comment)
① P6APB X0087.1 APC BATTERY OUTPUT SIGNAL
●Cause (Software)
・Alarm occurs when ABS battery output signal 「①P6APB」 is turned ON.
●Cause (Hardware)
・While the power supply of ABS pulse coder was being cut, the voltage of the battery to hold the
contents of the memory became less than regulation value.
・The hard failure such as breakage in the ABS pulse coder battery part for the ATC change arm.
●Recovery
・Exchange the ABS pulse coder battery for the ATC change arm.
・Check the hardware obstacles, such as disconnection
=======================================================================
A2-1224 A0028.0 REQUEST FOR REFERENCE POSITION SETTING(ATC)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The zero point of the servo system for the ATC change arm is not established.
●Signal (Symbol, Address, Comment)
① P6XD2+ X0084 COMMAND DATA 2
② P6AL X0082.6 ALARM OUTPUT SIGNAL
③ P6DSAO X0082.3 ALM OUTPUT STATUS CHK SIG.
●Cause (Software)
・Alarm occurs if the servo output data 「①P6XD2+」 becomes “224” when servo alarm output signal 「②P6AL
」 is ON and the servo alarm output status check signal 「③P6DSAO」 is ON.
Note: The alarm number “224” is the alarm of servo reference position return requirement.
●Cause (Hardware)
・Exchange of the motor or amplifier
・The initialization and change of servo parameter.
・The connection defect of the cable between the motor and the amplifier.
●Recovery
・Reference position setup operation is done in accordance with the operation manual.
Note: Do the setup of reference position after you recover those alarms first when the troubles except
129
for the reference position return requirement have occurred in servo amplifier side.
Note: Refer to the maintenance manual of NC equipment maker for detail of the servomotor.
=======================================================================
A2-1225 A0028.1 ATC SERVO ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Some abnormalities occurred in servo amplifier for ATC change arm.
●Signal (Symbol, Address, Comment)
① R4244+ R5016 ATC SERVO ALARM
② P6AL X0082.6 ALARM OUTPUT SIGNAL
③ P6DSAO X0082.3 ALM OUTPUT STATUS CHK SIG.
●Cause (Software)
・Alarm occurs when the servo alarm output signal 「②P6AL」 and the servo alarm output status check
signal 「③P6DSAO」 are turned ON.
●Cause (Hardware)
Some abnormalities occurred in servo amplifier for ATC change arm.
●Recovery
・Refer to the maintenance manual of NC equipment maker, and cancel the alarm.
Note: The number 「①R4244+」 of the alarm which occurs, is displayed by “AL-xxx” of the message.
But, be sure to check the alarm on the power motion manager screen (PMM screen) because only one is
displayed on the message even if two or more alarms are occurred.
Note: Refer to the maintenance manual of NC equipment maker for detail of the alarm contents.
=======================================================================
A2-1226 A0028.2 ATC ARM ROTATION ANGLE CALCULATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation error (Result of addition and subtraction overflows) of the ATC change
arm rotation angle occurred inside PMC.
●Signal (Symbol, Address, Comment)
① P6XD1+ X0083 COMMAND DATA 1
●Cause (Software)
The change error (Result of addition and subtraction overflows) of the data in the function command
(ADDB and SUBB).
●Cause (Hardware)
1.The reading abnormality of the position coordinate signal 「①P6XD1+」 from the servo amplifier.
・The problem of the cable between the amplifier and the motor and the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
2.Poor setting of parameter for ATC timing.
●Recovery
1.The reading abnormality of the position coordinate signal 「①P6XD1+」 from the servo amplifier.
・It is normal if ATC change arm position correspond to the position coordinate signal 「①P6XD1+」.
・Check and restoration of the cable between the amplifier and the motor and the link cable.
(Disconnection and poor plug)
・Exchange the amplifier or motor
2.Check the parameter for ATC timing and set up again.
Note: Refer to the programming manual of NC equipment maker for the function order (ADDB, SUBB).
Note: Refer to the maintenance manual of NC equipment maker for the servo motor.
=======================================================================
A2-1227 A0028.3 ATC SHUTTER IS AT WRONG POS WHEN MC IS READY
-----------------------------------------------------------------------
●Status: Message
●Description: When the operation preparation is ON, ATC door is not the open state or the close
state, either.
●Signal (Symbol, Address, Comment)
① [[AHDO R0306.3 ATC DOOR OPEN CHECK
② [[AHDC R0306.4 ATC DOOR CLOSE CHECK
●Cause (Software)
130
Alarm occurs if it does not become either following condition when the operation preparation is ON.
・In the ATC door close
Open check input signal 「①[[AHDO」 is OFF
Close check input signal 「②[[AHDC」 is ON. (Only with the close check)
・In the ATC door open
Open check input signal 「①[[AHDO」 is ON
Close check input signal 「②[[AHDC」 is OFF. (Only with the close check)
●Cause (Hardware)
1.Mechanical problem
・The trouble (clog and leakage) of hydraulic piping route or pneumatic piping route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Check the hydraulic piping route and the pneumatic piping route. (clog, leakage and air
remaining pressure)
2.Check of the check signal (sensor)
・It is normal if it becomes the following at the time of door close.
Open check input signal 「①[[AHDO」 is OFF.
Close check input signal 「②[[AHDC」 is ON. (Only with close check)
・It is normal if it becomes the following at the time of door open.
Open check input signal 「①[[AHDO」 is ON.
Close check input signal 「②[[AHDC」 is OFF. (Only with close check)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
A2-1228 A0028.4 TOOL HAS BROKEN ON MAGAZINE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool breakage was detected in the magazine.
●Signal (Symbol, Address, Comment)
① [[ORLS R0310.4 LS FOR SERVO BKG DETECTN
② ACMES+ R5054 BKG TOOL NO.
③ @KSV D0395.5 TOOL BROKAGE DETECTION ENABLE
●Cause (Software)
Alarm occurs in the magazine when the tool breakage detection confirmation command (or the next ATC) is
given under the condition that the tool breakage detection sensor input signal 「①[[ORLS」 is turned on
no more than once while the tool breakage detection movement is being done.
●Cause (Hardware)
1.Mechanical problem
・The tool broke.
2.The defect of the tool breakage detection sensor input signal
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Exchange the breakage tool.
2.Check the tool breakage detection sensor input signal.
It is normal if the tool breakage detection sensor input signal 「①[[ORLS」 is turned ON when the tool
breakage detection sensor is working.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
Note: The number 「②ACMES+」 of the breakage tool is indicated by “T-xxxx” of the message.
=======================================================================
A2-1229 A0028.5 ATC CHANGE ARM IS NOT AT INITIAL POSITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Axis movement was commanded when ATC change arm was not state of home position.
●Signal (Symbol, Address, Comment)
① &AHATP R1260.1 ATC ARM ZERO POSITION
131
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the axis move command (X-axis/Y-axis/Z-
axis).
・ATC change arm home position state signal 「①&AHATP」 is OFF.
●Cause (Hardware)
・ATC change arm comes off the home position.
●Recovery
By ATC maintenance operation, the change arm is carefully restored to the home position.
=======================================================================
A2-1230 A0028.6 ATC EMERGENCY RET CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC emergency return cycle command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Pot set (spindle side)” condition.
・AL2;
It is short of the "Tool breakage detector inside magazine unit home position”
condition.
・AL4;
It is short of the "APC unit home position” condition.
・AL8;
It is short of the "Interference nothing by the big diameter tool” condition.
・AL16;
It is short of the " Parameter for the ATC change arm adjustment is OFF” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY01.L00 E1003.0 CYCLE 01 CONDITION 00
② )]CY01.L01 E1003.1 CYCLE 01 CONDITION 01
③ )]CY01.L02 E1003.2 CYCLE 01 CONDITION 02
④ )]CY01.L03 E1003.3 CYCLE 01 CONDITION 03
⑤ )]CY01.L04 E1003.4 CYCLE 01 CONDITION 04
⑥ )]CY01.L07 E1003.7 CYCLE 01 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC emergency return cycle command.
・AL1;
“Pot set (spindle side)” condition signal 「①)]CY01.L00」 is turned off.
・AL2;
“Tool breakage detector inside magazine unit home position” condition signal 「②)]CY01.L01」 is turned
off.
・AL4;
“APC unit home position” condition signal 「③)]CY01.L02」 is turned off.
・AL8;
“Interference nothing by the big diameter tool” condition signal 「④)]CY01.L03」 is turned off.
・AL16;
“Parameter for the ATC change arm adjustment is OFF” condition signal 「⑤)]CY01.L04」 is turned off.
・AL128;
“Special specifications” condition signal 「⑥)]CY01.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY01.L00」, 「
②)]CY01.L01」, 「③)]CY01.L02」, 「④)]CY01.L03」, 「⑤)]CY01.L04」 and 「⑥)]CY01.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Cycle condition" screen, since unnecessary conditions (un-use signal) are
un-displaying, check conditions of operation with reference to this screen.
Note: The ATC emergency return cycle is ATC emergency return cycle of the type that is controlling the
arm rotation by servo.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
132
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1231 A0028.7 ATC EMERGENCY RETURN CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ATC emergency return cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① AD R3779.4 ATC ARM RETURN CYCLE
② @TMB156 #0156 Fix Timer Value : 20.00sec
③ AD06/ R3783.6 AD06 CYCLE
④ AD07/ R3781.4 ARM RET. 05 STEP
⑤ AD08/ R3781.7 ARM NORMAL RET. 06 STEP
⑥ AD10/ R3784.6 AD10 CYCLE
⑦ AD11/ R3782.5 AD11 CYCLE
⑧ AD12/ R3782.7 AD12 CYCLE
⑨ AD15/ R3790.3 AD15 CYCLE
⑩ AD16/ R3787.3 AD16 CYCLE
⑪ AD17/ R3787.5 AD17 CYCLE
⑫ AD22/ R3790.7 AD22 CYCLE
⑬ AD23/ R3788.5 AD23 CYCLE
⑭ AD24/ R3794.0 AD24 CYCLE
⑮ AD27/ R3791.1 AD27 CYCLE
⑯ AD28/ R3789.3 AD28 CYCLE
⑰ AD29/ R3789.5 AD29 CYCLE
⑱ P6OPC1 X0080.4 MOVING FIN SIGNAL 1
⑲ P6OPC4 X0080.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm will be generated if “ATC emergency return cycle executing signal「①AD」 is ON is continued timer 「
②@TMB156」 setting time.
●Cause (Hardware)
1.According to some causes, servo ATC emergency return cycle completion time became long.
・ By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which operate within a cycle was set up for long time.
・The feedrate (parameter) of servo drive equipment was set up late.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
1.The restoration work of the alarm that relates to ATC emergency return cycle movement is done.
Return the ATC emergency return cycle completion time to the initial time. (ATC emergency return
cycle is to be completed in timer 「②@TMB156」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movement confirmation delay timer of equipment to work within the cycle to the initial
value.
Return the feed rate (parameter) of servo drive equipment to the initial value.
Check the servo amplifier/motor.
Check the interface signal with servo amplifier.
It is normal if servo movement complete signal 1 「⑱P6OPC1」 is turned ON when movement command is
turned ON.
It is normal if servo movement complete signal 4 「⑲P6OPC4」 is turned ON when movement is completed.
Check the hardware state
Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
The exchange of the amplifier and the motor
Check the servo parameter setting value
Note: The servo ATC emergency return cycle is ATC emergency return cycle (return at the time of
discontinuation on the way) of the type that is controlling arm rotation by servo.
=======================================================================
A2-1232 A0029.0 ATC SHUTTER OPEN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Open check input signal does not turn ON though open movement is being
done.)
●Signal (Symbol, Address, Comment)
133
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB203」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]AHDO」 is
ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB203」 setup time.)
=======================================================================
A2-1233 A0029.1 NO MOTION OF ATC SHUTTER OPEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Open movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB203」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
134
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]AHDO」 is
ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB203」 setup time.)
=======================================================================
A2-1234 A0029.2 ATC SHUTTER CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Close check input signal does not turn OFF though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB203」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]AHDO」 is
ON.
Open check input signal 「②[[AHDO」 is ON
135
Close check input signal 「③[[AHDC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB203」 setup time.)
=======================================================================
A2-1235 A0029.3 ATC SHUTTER CLOSE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Close check input signal does not turn ON though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB204 #0204 Fix Timer Value : 7.00sec
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB204」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「①]]AHDC」 is
ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB204」 setup time.)
=======================================================================
A2-1236 A0029.4 NO MOTION OF ATC SHUTTER CLOSE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Close movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB204 #0204 Fix Timer Value : 7.00sec
136
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB204」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「①]]AHDC」 is
ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB204」 setup time.)
=======================================================================
A2-1237 A0029.5 ATC SHUTTER OPEN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Open check input signal does not turn OFF though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB204 #0204 Fix Timer Value : 7.00sec
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB204」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
137
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「①]]AHDC」 is
ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB204」 setup time.)
=======================================================================
A2-1238 A0029.6 ATC SHUTTER OPEN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC door open command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "APC unit home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL07F.L00 E1498.0 SOL07F CONDITION 00
② )]SL07F.L07 E1498.7 SOL07F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC door open command.
・AL1;
“APC unit home position” condition signal 「①)]SL07F.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL07F.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL07F.L00」
and 「②)]SL07F.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Solenoid condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1239 A0029.7 ATC SHUTTER CLOSE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC door close command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "ATC change arm home position" condition.
138
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL07R.L00 E1506.0 SOL07R CONDITION 00
② )]SL07R.L07 E1506.7 SOL07R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC door close command.
・AL1;
“ATC change arm home position” condition signal 「①)]SL07R.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL07R.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL07R.L00」
and 「②)]SL07R.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Solenoid condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1240 A0030.0 IMPROPER T-CODE(SPINDLE TOOL) WAS COMMANDED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When T code was commanded individually, number of tool in the spindle was commanded.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When T code was commanded individually, number of tool in the spindle was commanded.
●Cause (Hardware)
Program mistake
●Recovery
Check the program and modify the program.
Note: Command it with the tool change command (M 6 etc.) in the same block when you command direct the
number of tool in the spindle.
=======================================================================
A2-1241 A0030.1 POT DATA CHG & T WERE COMMANDED IN SAME LINE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: T code was commanded in the same block with M code for pot data replacement.
●Signal (Symbol, Address, Comment)
●Cause (Software)
T code was commanded in the same block with M code for pot data replacement.
●Cause (Hardware)
Program mistake
●Recovery
Check the program and modify the program.
Note: The M code for pot data replacement is commanded independently.
139
=======================================================================
A2-1242 A0030.2 COMMANDED TOOL NUM. IS NOT REGISTERED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool number that was not registered was commanded.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The tool number that was not registered was commanded.
●Cause (Hardware)
Program mistake
●Recovery
・Check the program and modify the program.
・The tool number that it was commanded is registered on the tool registration screen.
=======================================================================
A2-1243 A0030.3 RETURN CALLED TOOL TO MTC POSITION
-----------------------------------------------------------------------
●Status: Message
●Description: The return operation is not being done after the tool was called to MTC position.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs if tool change command (M6) and tool breakage detection command is executed under the
condition with tool called to MTC position.
●Cause (Hardware)
Tool data is abnormal.
・The data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
・Return the tool in MCT position.
・PMC parameter is set as normal value. (data from I/O apparatus)
=======================================================================
A2-1244 A0030.4 T-CODE COMMAND REQUIRED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool change commands (M6 etc.) and the tool breakage detection commands in the magazine
were carried out without the T code command.
●Signal (Symbol, Address, Comment)
●Cause (Software)
1.The tool change command (M6 etc.) was commanded at the time of either following condition.
・It is not magazine normal stop.
・It is not pot set (spindle side).
2.The tool breakage detection commands in the magazine was commanded at the time of either following
condition.
・It is not pot set (spindle side).
●Cause (Hardware)
Program mistake
●Recovery
Modify the program to command the tool change command (M6 etc.) and the tool breakage detection command
after the program was confirmed and T code was commanded. It is modified to direct a tool exchange
order (the M the sixth prize) and tool chance loss detection after a program was confirmed and a T code
was directed.
=======================================================================
A2-1245 A0030.5 TOOL DATA READ/WRITE ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
140
●Description: Data abnormality occurred at the time of tool data rewriting. (The operation error of
XMOVB and ADDB.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
Data abnormality occurred at the time of tool data rewriting. (The operation error of XMOVB and ADDB.)
●Cause (Hardware)
Tool data is abnormal.
・Setup defect of PMC parameter (the store tool numbers of magazine)
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・Normal tool registration is done on the tool registration screen.
・PMC parameter (magazine capacity) is set as normal value. (data from I/O apparatus)
=======================================================================
A2-1246 A0030.6 IMPROPER M-CODE FOR ATC IS COMMANDED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: M code only for the ATC control was commanded on the program. (Program mistake)
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs if M code only for the ATC control is commanded except the macro program.
●Cause (Hardware)
●Recovery
Confirm the program and delete M code only for the ATC control.
=======================================================================
A2-1247 A0030.7 ARGUMENT WAS SPECIFIED IN WRONG POSITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: In the ATC command, after the ATC end, the argument command of the position (magazine
rush axis) of positioning is wrong. (Program mistake) (For example, when coordinate
value inside the ATC area was commanded to the position of positioning after the ATC
end.)
●Signal (Symbol, Address, Comment)
① PSW09 F0071.0 POSITION SWITCH 9 SIGNAL
●Cause (Software)
Alarm occurs in the ATC finishing movement if the position switch signal 「①PSW09」 (magazine rush axis
machining area) is turned OFF when the magazine rush axis worked as to the escape to the machining area
and positioning movement to the position of argument command was completed after that.
●Cause (Hardware)
●Recovery
Confirm the program and modify the position of argument command.
=======================================================================
A2-1248 A0031.0 ATC AREA SWITCHING CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC area switching command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU21.L07 E2362.7 CURCUIT 21 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC area switching command.
141
・AL128;
“Special specifications” condition signal 「①)]QU21.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]QU21.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Starting condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1249 A0031.1 WORK AREA SWITCHING CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Work area switching command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the "Y axis position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU22.L00 E2370.0 CURCUIT 22 CONDITION 00
② )]QU22.L07 E2370.7 CURCUIT 22 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the work area switching command.
・AL1;
“Y axis position” condition signal 「①)]QU22.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]QU22.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU22.L00」
and 「②)]QU22.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Starting condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1250 A0031.2 MACHINE IS STOPPING IN ATC AREA
-----------------------------------------------------------------------
●Status: Feed Hold Stop
142
●Description: While it stopped in the ATC area, axis movement command (Handle operation is
contained.) was done.
(Only handle operation becomes possible if "ATC interlock cancel" operation is done.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs if the axis movement command (Handle operation before interlock cancel is contained.) is
done while it stops in the ATC area.
●Cause (Hardware)
●Recovery
・Handle operation is made to return to the machining area by the "ATC interlock cancel" operation with
making the handle effective and being careful of interference and so on.
・Command the axis movement after you make it return to the machining area.
=======================================================================
A2-1251 A0031.3 ATC MACRO START CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC macro start command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z-axis position” condition.
・AL2;
It is short of the "Process area selection” condition.
・AL4;
It is short of the "ATC change arm home position" condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]QU25.L00 E2394.0 CURCUIT 25 CONDITION 00
② )]QU25.L01 E2394.1 CURCUIT 25 CONDITION 01
③ )]QU25.L02 E2394.2 CURCUIT 25 CONDITION 02
④ )]QU25.L07 E2394.7 CURCUIT 25 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the ATC macro start command.
・AL1;
“X/Y/Z-axis position” condition signal 「①)]QU25.L00」 is turned off.
・AL2;
“Process area selection” condition signal 「②)]QU25.L01」 is turned off.
・AL4;
“ATC change arm home position” condition signal 「③)]QU25.L02」 is turned off.
・AL128;
“Special specifications” condition signal 「④)]QU25.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Starting condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]QU25.L00」, 「
②)]QU25.L01」, 「③)]QU25.L02」 and 「④)]QU25.L07」 are turned on fundamentally. However, even if there
may be unnecessary conditions (un-use signal) by the machine specifications and all of these operation
condition signals are not turned on, conditions of operation may be established. On the "Starting
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Moreover, be careful since binary code value "128" is displayed with negative value.
For example, when it is indicated with AL-127, it decides to be short of two conditions of AL1 and AL-
128.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
143
=======================================================================
A2-1252 A0031.4 CALCULATION ERROR FOR TOOL NUM. AT MTC POS.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation error of MTC position call tool data occurred. (The operation error of
ADDB and SUBB.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
The operation error of MTC position call tool data occurred. (The operation error of ADDB and SUBB.)
●Cause (Hardware)
Tool data is abnormal.
・Setup defect of the PMC parameter.
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・Normal tool registration is done on the tool registration screen.
・PMC parameter is set as normal value. (data from I/O apparatus)
=======================================================================
A2-1253 A0031.5 TOOL DATA ERROR (MTC POSITION CALL)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The abnormality of MTC position call tool data occurred. (The operation error of XMOVB.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
The abnormality of MTC position call tool data occurred. (The operation error of XMOVB.)
●Cause (Hardware)
Tool data is abnormal.
・Setup defect of the PMC parameter.
・The registration mistake of tool data
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・Normal tool registration is done on the tool registration screen.
・PMC parameter is set as normal value. (data from I/O apparatus)
=======================================================================
A2-1254 A0031.6 POT SPINDLE SIDE CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot set cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① PS R4097.1 IN PS CYCL(POT SET CYCL)
② @TMB172 #0172 Fix Timer Value : 15.00sec
③ PS01/ R4097.3 COMP:PS CYCL 01(POT DOOR OPN)
④ PS02/ R4097.5 COMP:PS CYCL 02(POT CLMP)STRT
⑤ PS03/ R4096.3 COMP:PS CYCL 03(POT SET)STRT
●Cause (Software)
Alarm will be generated if “Pot set cycle executing signal「①PS」 is ON is continued timer 「②@TMB172」
setting time.
●Cause (Hardware)
According to some causes, the pot set cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which operate within a cycle was set up for long time.
●Recovery
The restoration work of the alarm which relates to pot set cycle movement is done.
Return the pot set cycle completion time to the initial time. (Pot set cycle is to be completed in
timer 「②@TMB172」 setup time.)
144
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movement check delay timer of the equipment which work within a cycle to the initial time.
Note: The pot set cycle is cycle that the tool in the inside of magazine is set on magazine standby
position.
=======================================================================
A2-1255 A0031.7 POT MAGAZINE SIDE CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot reset cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① PR R4099.0 IN PR CYCL(POT RESET CYCL)
② @TMB173 #0173 Fix Timer Value : 15.00sec
③ PR01/ R4099.2 COMP:PR CYCL 01(POT CLMP)STRT
④ PR02/ R4099.4 COMP:PR CYCL 02(POT RESET)STRT
⑤ PR03/ R4099.6 COMP:PR CYCL 03(POT UNCLMP)
⑥ PR04/ R4088.4 COMP:PR CYCL 04(POT UNCLMP)
●Cause (Software)
Alarm will be generated if “Pot reset cycle executing signal「①PR」 is ON is continued timer 「②@TMB173」
setting time.
●Cause (Hardware)
According to some causes, the pot reset cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which operate within a cycle was set up for long time.
●Recovery
The restoration work of the alarm which relates to pot reset cycle movement is done.
Return the pot reset cycle completion time to the initial time. (Pot reset cycle is to be completed
in timer 「②@TMB173」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movement check delay timer of the equipment which work within a cycle to the initial time.
Note: The pot-reset cycle is cycle that the tool of magazine standby position is reset (return) to the
inside magazine.
=======================================================================
A2-1256 A0032.0 OPERATION DOOR OPEN
-----------------------------------------------------------------------
●Status: Message
●Description: Tool change command was commanded under the state of operation panel side door open.
●Signal (Symbol, Address, Comment)
① [[DSC R0315.7 CONT. PANEL DOOR CLOSE CHK
●Cause (Software)
Tool change command was commanded when operation panel side door close check input 「①[[DSC」 is OFF
(when 「①[[DSC」 is ON in case of the break contact point input.)
●Cause (Hardware)
1.Mechanical problem
・Operation panel side door is open.
2.Check signal (sensor) defect
・Maladjustment or trouble of the sensor
・Hardware obstacles, such as disconnection
●Recovery
1.Restoration of Mechanical Problem
・Close the operation panel side door.
2.Check of the check signal (sensor)
・If it becomes the following, it is normal by “operation panel side door close”.
Operation panel side door close check 1 input 「①[[DSC」 is ON. (「①[[DSC」 is OFF in case of the break
contact point input.)
・Please readjust or exchange sensor
・Restoration of the hardware obstacles, such as disconnection
145
=======================================================================
A2-1257 A0032.1 RETURN-POT DATA FOR MTC POS. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The pot data abnormality inside magazine to return tool of MTC position occurred in the
inside PMC.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The pot data abnormality inside magazine to return tool of MTC position occurred in the inside PMC.
●Cause (Hardware)
Tool data is abnormal.
・Setup defect of the PMC parameter.
・The registration mistake of tool data
・The data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
・PMC parameter is set as normal value. (data from I/O apparatus)
=======================================================================
A2-1258 A0032.2 POT SPINDLE SIDE CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot set cycle command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "ATC change arm home position" condition.
・AL2;
It is short of the "Magazine regular position" condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY17.L00 E1171.0 CYCLE 17 CONDITION 00
② )]CY17.L01 E1171.1 CYCLE 17 CONDITION 01
③ )]CY17.L07 E1171.7 CYCLE 17 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot set cycle command.
・AL1;
“ATC change arm home position” condition signal 「①)]CY17.L00」 is turned off.
・AL2;
“Magazine regular position” condition signal 「②)]CY17.L01」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]CY17.L01」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY17.L00」, 「
②)]CY17.L01」 and 「③)]CY17.L07」 are turned on fundamentally. However, even if there may be unnecessary
conditions (un-use signal) by the machine specifications and all of these operation condition signals
are not turned on, conditions of operation may be established. On the "Cycle condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: The pot set cycle is cycle that the tool in the inside of magazine is set on magazine standby
position.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
146
=======================================================================
A2-1259 A0032.3 POT MAGAZINE SIDE CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot reset cycle command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "ATC change arm home position" condition.
・AL2;
It is short of the "Magazine regular position" condition.
・AL4;
It is short of the “Standby position tool data correspond to the magazine index
position tool data” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY18.L00 E1179.0 CYCLE 18 CONDITION 00
② )]CY18.L01 E1179.1 CYCLE 18 CONDITION 01
③ )]CY18.L02 E1179.2 CYCLE 18 CONDITION 02
④ )]CY18.L07 E1179.7 CYCLE 18 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot reset cycle command.
・AL1;
“ATC change arm home position” condition signal 「①)]CY18.L00」 is turned off.
・AL2;
“Magazine regular position” condition signal 「②)]CY18.L01」 is turned off.
・AL4;
“Standby position tool data correspond to the magazine index position tool data” condition signal 「③
)]CY18.L02」 is turned off.
・AL128;
“Special specifications” condition signal 「④)]CY18.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY18.L00」, 「
②)]CY18.L01」, 「③)]CY18.L02」 and 「④)]CY18.L07」 are turned on fundamentally. However, even if there
may be unnecessary conditions (un-use signal) by the machine specifications and all of these operation
condition signals are not turned on, conditions of operation may be established. On the "Cycle
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
operation with reference to this screen.
Note: The pot-reset cycle is cycle that the tool of magazine standby position is reset (return) to the
inside magazine.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1260 A0032.4 POT IS NOT AT MAGAGINE SIDE WHEN MC IS READY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・When operation preparation is ON, it is not condition of pot reset (magazine side).
・When operation preparation is ON, it is not condition of pot door close.
●Signal (Symbol, Address, Comment)
① [[PTST R0306.5 POT SET CHECK
② [[PTRT R0306.6 POT RESET CHECK
③ [[PTDO R0307.1 POT DOOR OPEN CHECK
④ [[PTDC R0307.2 POT DOOR CLOSE CHECK
●Cause (Software)
Alarm occurs if it is not the following condition when the operation preparation is ON.
・At the time of the pot reset (magazine side) condition
Set (spindle side) check input signal”「①[[PTST」 is OFF.
147
Reset (magazine side) check input signal 「②[[PTRT」 is ON.
・At the time of the pot door close condition (only with pot door)
Open check input signal 「③[[PTDO」 is OFF
Close check input signal 「④[[PTDC」 is ON
●Cause (Hardware)
1.Mechanical problem
・The trouble (clogging, leakage and air pressure rest) of hydraulic piping route or pneumatic piping
route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Check the trouble (clogging, leakage and air pressure rest) of hydraulic piping route or pneumatic
piping route.
2.Check of the check signal (sensor)
・It is normal if it becomes the following at the time of the pot reset (magazine side) condition.
Set (spindle side) check input signal 「①[[PTST」 is OFF.
Reset (magazine side) check input signal 「②[[PTRT」 is ON.
・It is normal if it becomes the following at the time of the pot door close condition. (Only with pot
door) (
Open check input signal 「③[[PTDO」 is OFF
Close check input signal 「④[[PTDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
A2-1261 A0032.5 SP ORIENT. SIGNAL IS TURNED OFF DURING ATC
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The spindle orientation signal was turned OFF during the ATC practice (during the ATC
change arm turn).
●Signal (Symbol, Address, Comment)
① ORARA F0045.7 SPINDLE ORIENTATION FIN SIGNAL
●Cause (Software)
Alarm occurs if the spindle orientation complete signal 「①ORARA」 is turned OFF during the ATC practice
(during the ATC change arm turn).
●Cause (Hardware)
Mechanical problem
・The over-load occurred at the time of the tool change by the deviation of ATC position or the tool
installation defect.
・Installation position defect or maladjustment of the position coder and the magnetic sensor.
●Recovery
Check a mechanical problem
・Reconfirmation and readjustment of the ATC position
・Check the state of tool installation
・Readjust the installation position of the position coder and the magnetic sensor.
=======================================================================
A2-1262 A0032.6 ATC SHUTTER MID SENSOR IS NOT CONFIRMED ON WHEN ATC SHU
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The middle position check is not confirmed once during the ATC door open movement.
●Signal (Symbol, Address, Comment)
① [[ADMO R0310.5 ATC DOOR MIDDLE OPEN
●Cause (Software)
Alarm occurs if the middle position open check 「①[[ADMO」 is turned ON when the ATC door open movement
is completed.
ATC door designed as follows.(Normally condition)
ATC door open state - open sensor : ON -middle sensor : OFF - close sensor : OFF
ATC door close state - open sensor : OFF -middle sensor : OFF - close sensor : ON
148
Alarm occurs if the middle position open check 「①[[ADMO」 is turned OFF when the ATC door open movement
is completed.
ATC door designed as follows.(Normally condition)
ATC door open state - open sensor : ON -middle sensor : OFF - close sensor : OFF
ATC door close state - open sensor : OFF -middle sensor : ON - close sensor : ON
●Cause (Hardware)
Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
Check of the check signal (sensor)
・It is normal if the middle position open check 「①[[ADMO」 is turned ON in the ATC door middle
position.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
A2-1263 A0032.7 ATC SHUTTER MID SENSOR IS NOT CONFIRMED ON WHEN ATC SHU
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The middle position check is not confirmed once during the ATC door close movement.
●Signal (Symbol, Address, Comment)
① [[ADMO R0310.5 ATC DOOR MIDDLE OPEN
●Cause (Software)
Alarm occurs if the middle position open check 「①[[ADMO」 is turned OFF when the ATC door close movement
is completed.
ATC door designed as follows.(Normally condition)
ATC door open state - open sensor : ON -middle sensor : OFF - close sensor : OFF
ATC door close state - open sensor : OFF -middle sensor : OFF - close sensor : ON
Alarm occurs if the middle position open check 「①[[ADMO」 is turned ON when the ATC door close movement
is completed.
ATC door designed as follows.(Normally condition)
ATC door open state - open sensor : ON -middle sensor : OFF - close sensor : OFF
ATC door close state - open sensor : OFF -middle sensor : ON - close sensor : ON
●Cause (Hardware)
Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
Check of the check signal (sensor)
・It is normal if the middle position open check 「①[[ADMO」 is turned ON in the ATC door middle
position.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
A2-1264 A0033.0 POT SPINDLE SIDE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Set movement is not completed even if constant time passes though “Pot set” was
output. (Set check input signal does not turn ON though set movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]PTST R0456.1 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB215 #0215 Fix Timer Value : 8.00sec
●Cause (Software)
When the pot set output signal 「①]]PTST」 is turned ON;
Set check input signal 「②[[PTST」 is OFF.
149
Reset check input signal 「③[[PTRT」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB215」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot or when the set movement is being
done without the pot.)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by operation panel side door setting movement completion (
Output signal 「①]]PTST」 is ON.)
Set check input signal 「②[[PTST」 is ON.
Reset check input signal「③[[PTRT」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB215」 setup time.)
3.When the pot collides with the next pot or when the set movement is being done without the pot.
(Tool management: Absolute address type)
1)Execute the pot set operation and return the pot to the normal position.
2)The number of empty pots inside the magazine is confirmed, and the data are established on the tool
registration screen again.
=======================================================================
A2-1265 A0033.1 NO MOTION OF POT SPINDLE SIDE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Set movement is not completed even if constant time passes though “Pot set” was
output. (Set movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]PTST R0456.1 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB215 #0215 Fix Timer Value : 8.00sec
●Cause (Software)
When the pot set output signal 「①]]PTST」 is turned ON;
Set check input signal 「②[[PTST」 is OFF.
Reset check input signal 「③[[PTRT」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB215」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
150
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot or when the set movement is being
done without the pot.)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by setting movement completion (Output signal 「①]]PTST」
is ON.)
Set check input signal 「②[[PTST」 is ON.
Reset check input signal 「③[[PTRT」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB215」 setup time.)
3.When the pot collides with the next pot or when the set movement is being done without the pot.
(Tool management: Absolute address type)
1) Execute the pot set operation and return the pot to the normal position.
2)The number of empty pots inside the magazine is confirmed, and the data are established on the tool
registration screen again..
=======================================================================
A2-1266 A0033.2 POT MAGAZINE SIDE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Set movement is not completed even if constant time passes though “Pot set” was
output. (Reset check input signal does not turn OFF though set movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]PTST R0456.1 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB215 #0215 Fix Timer Value : 8.00sec
●Cause (Software)
When the pot set output signal 「①]]PTST」 is turned ON
Set check input signal 「②[[PTST」 is ON.
Reset check input signal 「③[[PTRT」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB215」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
151
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by setting movement completion (Output signal 「①]]PTST」
is ON.)
Set check input signal 「②[[PTST」 is ON.
Reset check input signal 「③[[PTRT」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB215」 setup time.)
3.When the pot collides with the next pot or when the set movement is being done without the pot.
(Tool management: Absolute address type)
1)Execute the pot set operation and return the pot to the normal position.
2)The number of empty pots inside the magazine is confirmed, and the data are established on the tool
registration screen again..
=======================================================================
A2-1267 A0033.3 POT MAGAZINE SIDE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reset movement is not completed even if constant time passes though “Pot reset” was
output. (Reset check input signal does not turn ON though reset movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]PTRT R0456.0 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB216 #0216 Fix Timer Value : 8.00sec
●Cause (Software)
When the pot reset output signal 「①]]PTRT」 is turned ON;
Set check input signal 「②[[PTST」 is OFF.
Reset check input signal 「③[[PTRT」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB216」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
152
1)Check a check signal(sensor)
・If it becomes the following, it is normal by reset movement completion (Output signal 「①]]PTRT」 is
ON.)
Set check input signal 「②[[PTST」 is OFF.
Reset check input signal 「③[[PTRT」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・ Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB216」 setup time.)
3.When the pot collides with the next pot(Tool management: Absolute address type)
1)Execute the pot reset operation and return the pot to the normal position.
2)The number of empty pots inside the magazine is confirmed, and the data are established on the tool
registration screen again..
=======================================================================
A2-1268 A0033.4 NO MOTION OF POT MAGAZINE SIDE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reset movement is not completed even if constant time passes though “Pot reset” was
output. (Reset movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]PTRT R0456.0 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB216 #0216 Fix Timer Value : 8.00sec
●Cause (Software)
When the pot reset output signal 「①]]PTRT」 is turned ON;
Set check input signal 「②[[PTST」 is ON.
Reset check input signal 「③[[PTRT」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB216」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by reset movement completion (Output signal 「①]]PTRT」 is
ON.)
Set check input signal 「②[[PTST」 is OFF.
Reset check input signal 「③[[PTRT」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2) Check of the output signal (solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB216」 setup time.)
3.When the pot collides with the next pot(Tool management: Absolute address type)
1)Execute the pot reset operation and return the pot to the normal position.
2)The number of empty pots inside the magazine is confirmed, and the data are established on the tool
153
registration screen again..
=======================================================================
A2-1269 A0033.5 POT SPINDLE SIDE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reset movement is not completed even if constant time passes though “Pot reset” was
output. (Set check input signal does not turn OFF though reset movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]PTRT R0456.0 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB216 #0216 Fix Timer Value : 8.00sec
●Cause (Software)
When the pot reset output signal 「①]]PTRT」 is turned ON;
Set check input signal 「②[[PTST」 is ON.
Reset check input signal 「③[[PTRT」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB216」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot or when the set movement is being
done without the pot.)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by reset movement completion (Output signal 「①]]PTRT」 is
ON.)
Set check input signal 「②[[PTST」 is OFF.
Reset check input signal 「③[[PTRT」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・ Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB216」 setup time.)
3.When the pot collides with the next pot(Tool management: Absolute address type)
1)Execute the pot reset operation and return the pot to the normal position.
3) The number of empty pots inside the magazine is confirmed, and the data are established on the
tool registration screen again..
=======================================================================
A2-1270 A0033.6 POT SPINDLE SIDE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot set command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "Pot clamp" condition.
154
・AL2;
It is short of the "Pot door open" condition.
・AL4;
It is short of the "Magazine regular position" condition.
・AL8;
It is short of the "ATC change arm home position" condition.
・AL16;
It is short of the "Tool breakage detector inside magazine unit home position”
condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL12F.L00 E1578.0 SOL12F CONDITION 00
② )]SL12F.L01 E1578.1 SOL12F CONDITION 01
③ )]SL12F.L02 E1578.2 SOL12F CONDITION 02
④ )]SL12F.L03 E1578.3 SOL12F CONDITION 03
⑤ )]SL12F.L04 E1578.4 SOL12F CONDITION 04
⑥ )]SL12F.L07 E1578.7 SOL12F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot set command.
・AL1;
“Pot clamp” condition signal 「①)]SL12F.L00」 is turned off.
・AL2;
“Pot door open” condition signal 「②)]SL12F.L01」 is turned off.
・AL4;
“Magazine regular position” condition signal 「③)]SL12F.L02」 is turned off.
・AL8;
“ATC change arm home position” condition signal 「④)]SL12F.L03」 is turned off.
・AL16;
“Tool breakage detector inside magazine unit home position” condition signal 「⑤)]SL12F.L04」 is turned
off.
・AL128;
“Special specifications” condition signal 「⑥)]SL12F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL12F.L00」,
「②)]SL12F.L01」, 「③)]SL12F.L02」, 「④)]SL12F.L03」, 「⑤)]SL12F.L04」 and 「⑥)]SL12F.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use signal)
are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1271 A0033.7 POT MAGAZINE SIDE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot reset command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
AL1;
It is short of the "Pot clamp” condition.
AL2;
It is short of the "Pot door open” condition.
AL4;
It is short of the "Magazine regular position” condition.
AL8;
It is short of the "Magazine index position correspond to standby position tool number”
condition.
AL16;
It is short of the "ATC change arm home position" condition.
AL32;
It is short of the "Tool breakage detector inside magazine unit home position”
155
condition.
AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL12R.L00 E1586.0 SOL12R CONDITION 00
② )]SL12R.L01 E1586.1 SOL12R CONDITION 01
③ )]SL12R.L02 E1586.2 SOL12R CONDITION 02
④ )]SL12R.L03 E1586.3 SOL12R CONDITION 03
⑤ )]SL12R.L04 E1586.4 SOL12R CONDITION 04
⑥ )]SL12R.L05 E1586.5 SOL12R CONDITION 05
⑦ )]SL12R.L07 E1586.7 SOL12R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot reset command.
AL1; “Pot clamp” condition signal 「①)]SL12R.L00」 is turned off.
AL2; “Pot door open” condition signal 「②)]SL12R.L01」 is turned off.
AL4; “Magazine regular position” condition signal 「③)]SL12R.L02」 is turned off.
AL8; Magazine index position correspond to standby position tool number” condition signal「④)]SL12R.L03
」 is turned off.
AL16; “ATC change arm home position” condition signal 「⑤)]SL12R.L04」 is turned off.
AL32; “Tool breakage detector inside magazine unit home position” condition signal 「⑥)]SL12R.L05」 is
turned off.
AL128; “Special specifications” condition signal 「⑦)]SL12R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL12R.L00」,
「②)]SL12R.L01」, 「③)]SL12R.L02」, 「④)]SL12R.L03」, 「⑤)]SL12R.L04」, 「⑥)]SL12R.L05」 and 「⑦)]SL12R.L07」
are turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by
the machine specifications and all of these operation condition signals are not turned on, conditions
of operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-
use signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1272 A0034.0 POT CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Pot clamp” was
output. (Clamp check input signal does not turn ON though clamp movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]PTPC R0455.7 POT CLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB217 #0217 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot clamp output signal 「①]]PTPC」 is turned ON;
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB217」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
156
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]PTPC」 is
ON.)
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB217」 setup time.)
=======================================================================
A2-1273 A0034.1 NO MOTION OF POT CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Pot clamp” was
output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]PTPC R0455.7 POT CLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB217 #0217 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot clamp output signal 「①]]PTPC」 is turned ON;
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB217」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal 「①]]PTPC」 is
ON.
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is OFF.
157
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB217」 setup time.)
=======================================================================
A2-1274 A0034.2 POT UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Pot clamp” was
output. (Unclamp check input signal does not turn OFF though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]PTPC R0455.7 POT CLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB217 #0217 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot clamp output signal 「①]]PTPC」 is turned ON;
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB217」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]PTPC」 is
ON.)
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB217」 setup time.)
=======================================================================
A2-1275 A0034.3 POT UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Pot unclamp”
was output. (Unclamp check input signal does not turn ON though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]PTPU R0455.6 POT UNCLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB218 #0218 Fix Timer Value : 5.00sec
158
●Cause (Software)
When the pot unclamp output signal 「①]]PTPU」 is turned ON;
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB218」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]PTPU」
is ON.)
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB218」 setup time.)
=======================================================================
A2-1276 A0034.4 NO MOTION OF POT UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Pot unclamp”
was output. (Unclamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]PTPU R0455.6 POT UNCLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB218 #0218 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot unclamp output signal 「①]]PTPU」 is turned ON;
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB218」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
159
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]PTPU」
is ON.)
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB218」 setup time.)
=======================================================================
A2-1277 A0034.5 POT CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Pot unclamp”
was output. (Clamp check input signal does not turn OFF though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]PTPU R0455.6 POT UNCLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB218 #0218 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot unclamp output signal 「①]]PTPU」 is turned ON;
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB218」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]PTPU」
is ON.)
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
160
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB218」 setup time.)
=======================================================================
A2-1278 A0034.6 POT CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot clamp command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "Magazine regular position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL13F.L00 E1594.0 SOL13F CONDITION 00
② )]SL13F.L07 E1594.7 SOL13F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot clamp command.
・AL1;
“Magazine regular position” condition signal 「①)]SL13F.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL13F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL13F.L00」
and 「②)]SL13F.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Solenoid condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1279 A0034.7 POT UNCLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot unclamp command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "Pot reset (magazine side)” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL13R.L00 E1602.0 SOL13R CONDITION 00
② )]SL13R.L07 E1602.7 SOL13R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot unclamp command.
・AL1;
“Pot reset (magazine side)” condition signal 「①)]SL13R.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL13R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL13R.L00」
and 「②)]SL13R.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
161
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Solenoid condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1280 A0035.0 POT DOOR OPEN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Pot door open”
was output. (Open check input signal does not turn ON though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]PTDO R0455.5 POT DOOR OPEN
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB219 #0219 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door open output signal 「①]]PTDO」 is ON.
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB219」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・ Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]PTDO」 is
ON.)
Open check input signal 「②[[PTDO」 is ON
Close check input signal 「③[[PTDC」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB219」 setup time.)
=======================================================================
A2-1281 A0035.1 NO MOTION OF POT DOOR OPEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Pot door open”
162
was output. (Open movement is not done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]PTDO R0455.5 POT DOOR OPEN
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB219 #0219 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door open output signal 「①]]PTDO」 is ON.
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB219」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1. When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]PTDO」 is
ON.)
Open check input signal 「②[[PTDO」 is ON
Close check input signal 「③[[PTDC」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB219」 setup time.)
=======================================================================
A2-1282 A0035.2 POT DOOR CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Pot door open”
was output. (Close check input signal does not turn OFF though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]PTDO R0455.5 POT DOOR OPEN
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB219 #0219 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door open output signal 「①]]PTDO」 is ON.
Open check input signal 「②[[PTDO」 is ON
Close check input signal 「③[[PTDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB219」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
163
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・ Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]PTDO」 is
ON.)
Close check input signal 「③[[PTDC」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB219」 setup time.)
=======================================================================
A2-1283 A0035.3 POT DOOR CLOSE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Pot door close”
was output. (Close check input signal does not turn ON though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]PTDC R0455.4 POT DOOR CLOSE
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB220 #0220 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door close output signal 「①]]PTDC」 is ON.
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB220」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
164
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]PTDC」 is
ON.)
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB220」 setup time.)
=======================================================================
A2-1284 A0035.4 NO MOTION OF POT DOOR CLOSE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Pot door close”
was output. (Close movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]PTDC R0455.4 POT DOOR CLOSE
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB220 #0220 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door close output signal 「①]]PTDC」 is ON.
Open check input signal 「②[[PTDO」 is ON
Close check input signal 「③[[PTDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB220」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]PTDC」 is
ON.)
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB220」 setup time.)
=======================================================================
A2-1285 A0035.5 POT DOOR OPEN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Pot door close”
was output. (Open check input signal does not turn OFF though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]PTDC R0455.4 POT DOOR CLOSE
165
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB220 #0220 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door close output signal 「①]]PTDC」 is ON.
Open check input signal 「②[[PTDO」 is ON
Close check input signal 「③[[PTDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB220」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal(sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]PTDC」 is
ON.)
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・ Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB220」 setup time.)
=======================================================================
A2-1286 A0035.6 POT DOOR OPEN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot door open command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL14F.L07 E1610.7 SOL14F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot door open command.
・AL128;
“Special specifications” condition signal 「①)]SL14F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL14F.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
166
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
A2-1287 A0035.7 POT DOOR CLOSE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Pot door close command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "Pot reset (magazine side)” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL14R.L00 E1618.0 SOL14R CONDITION 00
② )]SL14R.L07 E1618.7 SOL14R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the pot door close command.
・AL1;
“Pot reset (magazine side)” condition signal 「①)]SL14R.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL14R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL14R.L00」
and 「②)]SL14R.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Solenoid condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1288 A0036.0 SP./WATING TOOL NO. REGISTRATION IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The spindle tool number or the magazine standby position tool number has the number
which is not registered into the pot in the magazine.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The spindle tool number or the magazine standby position tool number has the number which is not
registered into the pot in the magazine.
●Cause (Hardware)
Tool data is abnormal.
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
・The spindle tool number and the magazine standby position tool number are changed the tool number
that registered into the pot in the magazine on the tool registration screen.
・The spindle tool number and the magazine standby position tool number are registered into the pot in
the magazine on the tool registration screen.
167
=======================================================================
A2-1289 A0036.1 SP./WATING TOOL NO. REGISTRATION IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The spindle tool number or the magazine standby position tool number has the number
which is not registered into the pot in the magazine.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The spindle tool number or the magazine standby position tool number has the number which is not
registered into the pot in the magazine.
●Cause (Hardware)
Tool data is abnormal.
・The registration mistake of tool data
・ The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
・The spindle tool number and the magazine standby position tool number are changed the tool number
that registered into the pot in the magazine on the tool registration screen.
・The spindle tool number and the magazine standby position tool number are registered into the pot in
the magazine on the tool registration screen.
=======================================================================
A2-1290 A0036.2 COMMAND TOOL BREAKAGE DETECTION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool breakage detection unit was not made to work in the magazine, and the tool
breakage detection check command was given.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The tool breakage detection unit was not made to work in the magazine, and the tool breakage detection
check command was given.
●Cause (Hardware)
・Program mistake
●Recovery
・Modify the program to command the unit movement command before the tool breakage detection command.
=======================================================================
A2-1291 A0036.3 ATC SHUTTER OPEN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output.
●Signal (Symbol, Address, Comment)
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF (Only with close check)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB203
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
168
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・ Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]AHDO」 is
ON.)
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF (Only with close check)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB203」 setup time.)
=======================================================================
A2-1292 A0036.4 ATC SHUTTER CLOSE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output.
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB204 #0204 Fix Timer Value : 7.00sec
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON (Only with close check)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB204
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]AHDC」 is
ON.)
169
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON (Only with close check)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB204」 setup time.)
=======================================================================
A2-1293 A0036.5 POT SPINDLE SIDE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Set movement is not completed even if constant time passes though “Pot set” was
output.
●Signal (Symbol, Address, Comment)
① ]]PTST R0456.1 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB215 #0215 Fix Timer Value : 8.00sec
●Cause (Software)
When pot set output signal 「①]]PTST」 is ON.
Set check input signal 「②[[PTST」 is ON.
Reset check input signal 「③[[PTRT」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB215
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「①]]PTST」 is ON.
)
Set check input signal 「②[[PTST」 is ON.
Reset check input signal 「③[[PTRT」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB215」 setup time.)
3.When the pot collides with the pot or when the set movement is being done without the pot. (Tool
management: Absolute address type)
1)Execute the pot set operation and return the pot to the normal position.
2)The number of empty pots inside the magazine is confirmed, and the data are established on the tool
registration screen again..
170
=======================================================================
A2-1294 A0036.6 POT MAGAZINE SIDE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reset movement is not completed even if constant time passes though “Pot reset” was
output.
●Signal (Symbol, Address, Comment)
① ]]PTRT R0456.0 POT RESET
② [[PTST R0306.5 POT SET CHECK
③ [[PTRT R0306.6 POT RESET CHECK
④ @TMB216 #0216 Fix Timer Value : 8.00sec
●Cause (Software)
When pot reset output signal 「①]]PTRT」 is ON.
Set check input signal 「②[[PTST」 is OFF.
Reset check input signal 「③[[PTRT」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB216
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・ If it becomes the following, it is normal by reset movement completion (Output signal 「①]]PTRT」 is
ON.)
Set check input signal 「②[[PTST」 is OFF.
Reset check input signal 「③[[PTRT」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・ Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB216」 setup time.)
3.When the pot collides with the next pot(Tool management: Absolute address type)
1)Execute the pot reset operation and return the pot to the normal position.
2)The number of empty pots inside the magazine is confirmed, and the data are established on the tool
registration screen again..
=======================================================================
A2-1295 A0036.7 POT CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Pot clamp” was
output.
●Signal (Symbol, Address, Comment)
① ]]PTPC R0455.7 POT CLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
171
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB217 #0217 Fix Timer Value : 5.00sec
●Cause (Software)
When pot clamp output signal 「①]]PTPC」 is ON.
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB217
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1) Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]PTPC」 is
ON.)
Clamp check input signal 「②[[PTPC」 is ON.
Unclamp check input signal 「③[[PTPU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB217」 setup time.)
=======================================================================
A2-1296 A0037.0 POT UNCLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Pot unclamp”
was output. (
●Signal (Symbol, Address, Comment)
① ]]PTPU R0455.6 POT UNCLAMP
② [[PTPC R0306.7 POT CLAMP CHECK
③ [[PTPU R0307.0 POT UNCLAMP CHECK
④ @TMB218 #0218 Fix Timer Value : 5.00sec
●Cause (Software)
When pot unclamp output signal 「①]]PTPU」 is ON.
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB218
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
172
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]PTPU」
is ON.)
Clamp check input signal 「②[[PTPC」 is OFF.
Unclamp check input signal 「③[[PTPU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB218」 setup time.)
=======================================================================
A2-1297 A0037.1 POT DOOR OPEN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Pot door open”
was output.
●Signal (Symbol, Address, Comment)
① ]]PTDO R0455.5 POT DOOR OPEN
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB219 #0219 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door open output signal 「①]]PTDO」 is ON.、
Open check input signal 「②[[PTDO」 is ON
Close check input signal 「③[[PTDC」 is OFF
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB219
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]PTDO」 is
ON.)
Open check input signal 「②[[PTDO」 is ON
173
Close check input signal 「③[[PTDC」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB219」 setup time.)
=======================================================================
A2-1298 A0037.2 POT DOOR CLOSE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Pot door close”
was output.
●Signal (Symbol, Address, Comment)
① ]]PTDC R0455.4 POT DOOR CLOSE
② [[PTDO R0307.1 POT DOOR OPEN CHECK
③ [[PTDC R0307.2 POT DOOR CLOSE CHECK
④ @TMB220 #0220 Fix Timer Value : 5.00sec
●Cause (Software)
When the pot door close output signal 「①]]PTDC」 is ON.、
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is ON
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB220
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]PTDC」 is
ON.)
Open check input signal 「②[[PTDO」 is OFF
Close check input signal 「③[[PTDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB220」 setup time.)
=======================================================================
A2-1299 A0037.3 MEMORY DATA FOR POT NUMBER IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Both tool data memory of the magazine standby position (pot set position) and the
magazine index position (pot reset position) turns off at the time of power supply ON.
●Signal (Symbol, Address, Comment)
●Cause (Software)
174
Both tool data memory of the magazine standby position (pot set position) and the magazine index
position (pot reset position) turns off at the time of power supply ON.
●Cause (Hardware)
Tool data is abnormal.
・The registration mistake of tool data
・All clearances of PMC data (At the time of initial start etc.)
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
Either operation of pot set/reset is done by the ATC maintenance operation. After that, the magazine
standby position tool number and the magazine index position tool number are changed to the tool number
registered into the pot in the magazine on the tool registration screen.
=======================================================================
A2-1300 A0037.4 TOOL DATA FOR WAITING POT IS EMPTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The pot number of the standby position tool is 0.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The number which is not registered into the pot in the magazine is in the spindle tool number or the
magazine standby position tool number.
●Cause (Hardware)
Tool data is abnormal.
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
・The magazine standby position tool number is changed to the tool number registered into the pot in
the magazine on the tool registration screen.
=======================================================================
A2-1301 A0037.5 SERVO ATC ZERO POINT SET CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Servo ATC zero position setting cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① EP R3791.6 ON EXE ATC ZERO POS.SET CYCLE
② @TMB171 #0171 Fix Timer Value : 10.00sec
③ P6OPC1 X0080.4 MOVING FIN SIGNAL 1
④ P6OPC4 X0080.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm will be generated if “Servo ATC zero position setting cycle executing signal「①EP」 is ON is
continued timer 「②@TMB171」 setting time.
●Cause (Hardware)
1.The following preparations are not made before operating the zero position setup.
・ Rotate the motor more than one revolution.
・The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
1.The restoration work of the alarm which relates to Servo ATC zero position setting cycle movement
is done.
2.The following preparations are made before performing the zero position setting operation.
・Rotate the motor more than one revolution.
・The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
3.Check the servo amplifier/motor.
1)Check the interface signal with servo amplifier.
・It is normal if servo movement complete signal 1 「③P6OPC1」 is turned ON when movement command is
turned ON.
・It is normal if servo movement complete signal 4 「④P6OPC4」 is turned ON when movement is completed.
175
2)Check the hardware state
・Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
・The exchange of the amplifier and the motor
・Check the servo parameter setting value
Note: The servo ATC zero position setting cycle is zero position setting cycle of the type that is
controlling arm rotation by servo.
=======================================================================
A2-1302 A0037.6 REQUEST FOR MTC TOOL RETURN
-----------------------------------------------------------------------
●Status: Message
●Description: The tool which must be in three pots continuation absence was commanded when checking
three pots continuation absence.
The tool on MTC position is returned.
●Signal (Symbol, Address, Comment)
●Cause (Software)
<A target, a spindle, a call empty pot reach>、<A target, a call, a spindle empty pot reach>、<A call, a
spindle, a target empty pot reach>、<A spindle, a call, and a target empty pot reach>、<A spindle, a
target, a call empty pot reach>、<A call, a target, a spindle empty pot reach>、It will become alarm if
either comes.
●Cause (Hardware)
A tool may be in MTC position.
●Recovery
After returning the tool of MTC position, it tries again.
=======================================================================
A2-1303 A0037.7 ATC SHUTTER CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Open check input signal does not turn OFF though close movement is being
done.)
Check the incoming signal of ATC shutter open.
●Signal (Symbol, Address, Comment)
@ASDR D0355.0 WITHOUT ATC DOOR
●Cause (Software)
When ATC shutter close command enters and ATC door open check signal is being ON, alarm is generated 1.5
seconds after.
●Cause (Hardware)
Check whether the input signal of ATC shutter open check turns off.
●Recovery
Check whether ATC shutter close command is inputted or the open check signal turns off.
=======================================================================
A8-1304 A0038.0 REQUEST FOR REFERENCE POS. SETTING(MAGAZINE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The reference position of servo for the magazine is not established.
●Signal (Symbol, Address, Comment)
① P1OT2+ X0116 OUTPUT DATA 1(PW MATE ALM NO.)
② P1AL X0114.6 ALARM OUTPUT SIGNAL
③ P1DSAO X0114.3 ALM OUTPUT STATE CHECK SIG
●Cause (Software)
・Alarm occurs if servo output data 「①P1OT2+」 becomes "224" when the servo alarm output signal 「②P1AL」
is ON and the servo alarm output state check signal 「③P1DSAO」 is ON.
Note: Alarm number “224” is servo zero position return requirement alarm.
●Cause (Hardware)
・Exchange of the motor or amplifier
・The initialization and change of servo parameter.
・The connection defect of the cable between the motor and the amplifier.
●Recovery
176
・Reference position setup operation is done in accordance with the operation manual.
Note: Do the setup of reference position after you recover those alarms first when the troubles except
for the reference position return requirement have occurred in servo amplifier side.
Note: Refer to the maintenance manual of NC equipment maker for detail of the servomotor.
=======================================================================
A8-1305 A0038.1 MAGAZINE ROTATION CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Magazine indexing cycle command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z-axis position” condition.
・AL2;
It is short of the "Normal position of pot set/reset” condition.
・AL4;
It is short of the "Tool breakage detector inside magazine unit home position”
condition.
・AL8;
It is short of the "Interference nothing by the big diameter tool” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY19.L00 E1187.0 CYCLE 19 CONDITION 00
② )]CY19.L01 E1187.1 CYCLE 19 CONDITION 01
③ )]CY19.L02 E1187.2 CYCLE 19 CONDITION 02
④ )]CY19.L03 E1187.3 CYCLE 19 CONDITION 03
⑤ )]CY19.L07 E1187.7 CYCLE 19 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the magazine indexing cycle command.
・AL1;
“X/Y/Z-axis position” condition signal 「①)]CY19.L00」 is turned off.
・AL2;
“Pot set/reset normal position” condition signal 「②)]CY19.L01」 is turned off.
・AL4;
“Tool breakage detector inside magazine unit home position” condition signal 「③)]CY19.L02」 is turned
off.
・AL8;
“Interference nothing by the big diameter tool” condition signal 「④)]CY19.L03」 is turned off.
・AL128;
“Special specifications” condition signal 「⑤)]CY19.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY19.L00」, 「
②)]CY19.L01」, 「③)]CY19.L02」, 「④)]CY19.L03」 and 「⑤)]CY19.L07」 are turned on fundamentally. However,
even if there may be unnecessary conditions (un-use signal) by the machine specifications and all of
these operation condition signals are not turned on, conditions of operation may be established. On the
"Cycle condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check
conditions of operation with reference to this screen.
Note: Magazine indexing cycle is the cycle which the order tool is positioned to the magazine indexing
position.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A8-1306 A0038.2 MAGAZINE ROTATION CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Magazine index cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
177
① MT R4046.1 ON EXE MT CYCL (SPECIFIED POT
② @TMB174 #0174 Fix Timer Value : 30.00sec
③ MT01A/ R4046.4 COMP:MT01A CYCL(ROT.NEEDED)
④ MT01B/ R4046.6 COMP:MT01B CYCL(ROT.NOT
⑤ MT01/ R4046.7 COMP:MT02 CYCL(SPECIFIED
⑥ MT02/ R4047.3 COMP:MT04 CYCL(NC STRT)STRT
⑦ MT03/ R4047.1 COMP:MT03A CYCL(DATA SET)STRT
⑧ MT04/ R4047.5 COMP:MT05 CYCL(MAG UNCLMP)
⑨ MT05/ R4047.7 COMP:MT08 CYCL(MAG CLMP)STRT
⑩ MT06/ R4062.7 MT06 CYCLE(MG CLAMP START)
⑪ MT07/ R4064.3 COMP:MT07 CYCL(FIN)STRT
⑫ P1OPC1 X0112.4 MOVING FIN SIGNAL 1
⑬ P1OPC4 X0112.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm occurs when the condition which magazine index cycle executing signal 「①MT」 is ON continues timer
「②@TMB174」 setting value.
●Cause (Hardware)
1.According to some causes, magazine indexing cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which movement within a cycle was set up for long time.
・The feedrate (parameter) of servo drive equipment was set up late.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
The restoration work of the alarm which relates to magazine index cycle movement is done.
Return the magazine index cycle completion time to the initial time. (Magazine index cycle is to be
completed in timer 「②@TMB174」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Return the feed rate (parameter) of servo drive equipment to the initial value.
Check the servo amplifier/motor.
Check the interface signal with servo amplifier.
It is normal if servo movement complete signal 1 「⑫P1OPC1」 is turned ON when movement command is
turned ON.
It is normal if servo movement complete signal 4 「⑬P1OPC4」 is turned ON when movement is completed.
Check the hardware state
Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
The exchange of the amplifier and the motor
Check the servo parameter setting value
Note: The magazine indexing cycle is the cycle that command tool is index to magazine indexing position.
=======================================================================
A8-1307 A0038.3 MAGAZINE ZERO RET CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Magazine zero position cycle command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z-axis position” condition.
・AL2;
It is short of the "Pot set/reset normal position” condition.
・AL4;
It is short of the "Tool breakage detector inside magazine unit home position”
condition.
・AL8;
It is short of the "Interference nothing by the big diameter tool” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY20.L00 E1195.0 CYCLE 20 CONDITION 00
② )]CY20.L01 E1195.1 CYCLE 20 CONDITION 01
③ )]CY20.L02 E1195.2 CYCLE 20 CONDITION 02
④ )]CY20.L03 E1195.3 CYCLE 20 CONDITION 03
⑤ )]CY20.L07 E1195.7 CYCLE 20 CONDITION 07
●Cause (Software)
178
Alarm occurs when it becomes the following state at the time of the magazine zero position return cycle
command.
・AL1;
“X/Y/Z-axis position” condition signal 「①)]CY20.L00」 is turned off.
・AL2;
“Pot set/reset normal position” condition signal 「②)]CY20.L01」 is turned off.
・AL4;
“Tool breakage detector inside magazine unit home position” condition signal 「③)]CY20.L02」 is turned
off.
・AL8;
“Interference nothing by the big diameter tool” condition signal 「④)]CY20.L03」 is turned off.
・AL128;
“Special specifications” condition signal 「⑤)]CY20.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY20.L00」, 「
②)]CY20.L01」, 「③)]CY20.L02」, 「④)]CY20.L03」 and 「⑤)]CY20.L07」 are turned on fundamentally. However,
even if there may be unnecessary conditions (un-use signal) by the machine specifications and all of
these operation condition signals are not turned on, conditions of operation may be established. On the
"Cycle condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check
conditions of operation with reference to this screen.
Note: The magazine zero position return cycle is the cycle that pot number 1 is index to magazine
indexing position.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A8-1308 A0038.4 MAGAZINE ZERO RETURN CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Magazine zero position return cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① MZ R4049.2 ON EXECUTING MZ(ZERO RTN)CYCL
② @TMB175 #0175 Fix Timer Value : 20.00sec
③ MZ01/ R4049.4 COMP:MZ01 CYCL(DATA SET)STRT
④ MZ02/ R4049.6 COMP:MZ02 CYCL(NC STRT)STRT
⑤ MZ03/ R4050.0 COMP:MZ03 CYCL(MAG UNCLMP)
⑥ MZ04/ R4050.2 COMP:MZ06 CYCL(FIN)STRT
⑦ MZ05/ R4064.6 MZ05 CYCLE
⑧ MZ06/ R4064.5 COMP:MZ07 CYCL(CLMP CHK)STRT
⑨ P1OPC1 X0112.4 MOVING FIN SIGNAL 1
⑩ P1OPC4 X0112.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm occurs when the condition which magazine zero position return cycle executing signal 「①MZ」 is ON
continues timer 「②@TMB175」 setting value.
●Cause (Hardware)
1.According to some causes, magazine zero position return cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which movement within a cycle was set up for long time.
・The feedrate (parameter) of servo drive equipment was set up late.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
The restoration work of the alarm which relates to magazine zero position return cycle movement is
done.
Return the Magazine zero position return cycle completion time to the initial time. (Magazine zero
position return cycle is to be completed in timer 「②@TMB175」 setup time.)
179
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Return the feed rate (parameter) of servo drive equipment to the initial value.
Check the servo amplifier/motor.
Check the interface signal with servo amplifier.
It is normal if servo movement complete signal 1 「⑨P1OPC1」 is turned ON when movement command is
turned ON.
It is normal if servo movement complete signal 4 「⑩P1OPC4」 is turned ON when movement is completed.
Check the hardware state
Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
The exchange of the amplifier and the motor
Check the servo parameter setting value
Note: The magazine zero position returns cycle is the cycle that pot number 1 is index to magazine
indexing position.
=======================================================================
A8-1309 A0038.5 MAGAZINE MAN ROT. CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Magazine one pot indexing (individual) cycle command" was carried out, since
the conditions shown below are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z-axis position” condition.
・AL2;
It is short of the "Pot set/reset normal position” condition.
・AL4;
It is short of the "Tool breakage detector inside magazine unit home position”
condition.
・AL8;
It is short of the "Interference nothing by the big diameter tool” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY21.L00 E1203.0 CYCLE 21 CONDITION 00
② )]CY21.L01 E1203.1 CYCLE 21 CONDITION 01
③ )]CY21.L02 E1203.2 CYCLE 21 CONDITION 02
④ )]CY21.L03 E1203.3 CYCLE 21 CONDITION 03
⑤ )]CY21.L07 E1203.7 CYCLE 21 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the magazine one pot indexing
(individual) cycle command.
・AL1;
“X/Y/Z-axis position” condition signal 「①)]CY21.L00」 is turned off.
・AL2;
“Pot set/reset normal position” condition signal 「②)]CY21.L01」 is turned off.
・AL4;
“Tool breakage detector inside magazine unit home position” condition signal 「③)]CY21.L02」 is turned
off.
・AL8;
“Interference nothing by the big diameter tool” condition signal 「④)]CY21.L03」 is turned off.
・AL128;
“Special specifications” condition signal 「⑤)]CY21.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY21.L00」, 「
②)]CY21.L01」, 「③)]CY21.L02」, 「④)]CY21.L03」 and 「⑤)]CY21.L07」 are turned on fundamentally. However,
even if there may be unnecessary conditions (un-use signal) by the machine specifications and all of
these operation condition signals are not turned on, conditions of operation may be established. On the
"Cycle condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check
conditions of operation with reference to this screen.
Note: Magazine one pot indexing cycle is the cycle (indexing cycle in individual operation) which index
magazine by 1 pot unit.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
180
As for the contents, be careful because it is different in each machine.
=======================================================================
A8-1310 A0038.6 MAGAZINE MANUAL ROT. CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Magazine one pot index (individual movement) cycle is not completed even if constant
time passes.
●Signal (Symbol, Address, Comment)
① MI R4052.0 ON EXECUTING MI CYCL(MAN ROT.)
② @TMB176 #0176 Fix Timer Value : 10.00sec
③ MI00A/ R4063.1 MAGAZINE FORWARD ROTATION
④ MI00B/ R4063.2 MAGAZINE REVERSE ROTATION
⑤ MI01A/ R4052.3 ST CMP:MI01A CYCL(FWD DAT SET)
⑥ M1ZST R4050.5 MANU MG ZERO RET.
⑦ MI01/ R4052.6 CMP:KP01 CYCL(DAT SET)STRT
⑧ MI02/ R4053.0 COMP:KP02 CYCL(NC STRT)STRT
⑨ MI03/ R4053.2 CMP:KP03 CYCL(MAG UNCLMP)STRT
⑩ MI04/ R4053.4 COMP:KP04 CYCL STRT
⑪ MI05/ R4066.5 MI05 CYCLE
⑫ MI06/ R4063.6 COMP:KP06 CYCL STRT
⑬ P1OPC1 X0112.4 MOVING FIN SIGNAL 1
⑭ P1OPC4 X0112.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm occurs when the condition which magazine one pot index cycle executing signal 「①MI」 is ON
continues timer 「②@TMB176」 setting value.
●Cause (Hardware)
1.According to some causes, magazine one pot indexing (individual) cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which movement within a cycle was set up for long time.
・The feedrate (parameter) of servo drive equipment was set up late.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
The restoration work of the alarm which relates to magazine one pot indexing (individual) cycle
movement is done.
Return the magazine one pot index (individual) cycle completion time to the initial time. (Magazine
one pot index (individual) cycle is to be completed in timer 「②@TMB176」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Return the feed rate (parameter) of servo drive equipment to the initial value.
Check the servo amplifier/motor.
Check the interface signal with servo amplifier.
It is normal if servo movement complete signal 1 「⑬P1OPC1」 is turned ON when movement command is
turned ON.
It is normal if servo movement complete signal 4 「⑭P1OPC4」 is turned ON when movement is completed.
Check the hardware state
Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
The exchange of the amplifier and the motor
Check the servo parameter setting value
Note: Magazine one pot indexing cycle is the cycle (indexing cycle in individual operation) which index
magazine by 1 pot unit.
=======================================================================
A8-1311 A0038.7 MAGAZINE SERVO ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Some abnormalities occurred in servo amplifier for the magazine.
●Signal (Symbol, Address, Comment)
① R4064+ R5068 SERVO ALARM NO.
② P1AL X0114.6 ALARM OUTPUT SIGNAL
③ P1DSAO X0114.3 ALM OUTPUT STATE CHECK SIG
●Cause (Software)
181
・Alarm occurs when servo alarm output signal 「②P1AL」 is ON and when servo alarm output state check
signal 「③P1DSAO」 is ON.
●Cause (Hardware)
Some abnormalities occurred in servo amplifier for the magazine.
●Recovery
・Refer to the maintenance manual of NC equipment maker, and cancel the alarm.
Note: The number 「①R4064+」 of the alarm which occurs, is displayed by “AL-xxx” of the message.
But, be sure to check the alarm on the power motion manager screen (PMM screen) because only one is
displayed on the message even if two or more alarms are occurred.
Note: Refer to the maintenance manual of NC equipment maker for detail of the alarm contents.
=======================================================================
A8-1312 A0039.0 MAGAZINE SERVO ABS BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: The voltage shortage of ABS pulse coder battery for magazine was detected.
●Signal (Symbol, Address, Comment)
① P1APB X0119.1 APC BATTERY OUTPUT SIGNAL
●Cause (Software)
・Alarm occurs when ABS battery output signal 「①P1APB」 for magazine is ON.
●Cause (Hardware)
・While the power supply of ABS pulse coder was being cut, the voltage of the battery to hold the
contents of the memory became less than regulation value.
・The hardware trouble such as the breakage in the ABS pulse coder battery part.
●Recovery
・Exchange of the ABS battery.
・Check the hardware obstacles, such as disconnection
=======================================================================
A8-1313 A0039.1 MAGAZINE ZERO POINT SET CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Magazine zero position set cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① MP R4054.2 ON EXECUTING MP(ZERO SET)CYCL
② @TMB177 #0177 Fix Timer Value : 10.00sec
③ P1OPC1 X0112.4 MOVING FIN SIGNAL 1
④ P1OPC4 X0112.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm occurs when the condition which magazine zero position set cycle executing signal 「①MP」 is ON
continues timer 「②@TMB177」 setting value.
●Cause (Hardware)
1.The following preparations are not made before operating the zero position setup.
・Rotate the motor more than one revolution.
・The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
1.The restoration work of the alarm which relates to magazine zero position set cycle movement is
done.
2.The following preparations are made before performing the zero position setting operation.
・Rotate the motor more than one revolution.
・The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
3.Check the servo amplifier/motor.
1)Check the interface signal with servo amplifier.
・It is normal if servo movement complete signal 1 「③P1OPC1」 is turned ON when movement command is
turned ON.
・It is normal if servo movement complete signal 4 「④P1OPC4」 is turned ON when movement is completed.
2)Check the hardware state
・Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
182
・The exchange of the amplifier and the motor
・Check the servo parameter setting value
Note: The magazine zero position setting cycle is zero position setting cycle of the type that is
controlling magazine by servo.
=======================================================================
A8-1314 A0039.2 MAGAZINE POSITION CALCULATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Calculation for the position of the Magazine Index was not proper.
●Signal (Symbol, Address, Comment)
AL1314 A0039.2 MAG.SET ANGLE CALCULATE ERROR
●Cause (Software)
Alarm occurs when one of the calculation below is not proper.
=======================================================================
HT-1315 A0039.3 ATC SHUTTER OPEN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC door open command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "APC unit home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
HT-1316 A0039.4 ATC SHUTTER CLOSE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "ATC door close command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "ATC change arm home position" condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
183
=======================================================================
DS-1317 A0039.5 DCS SIDE CONTACTER OFF CHECK ALARM
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Alarms from PMC-DCS side are occurred. (Off check alarm)
●Signal (Symbol, Address, Comment)
① [[DSESP R0337.2 EMG FOR DCS
●Cause (Software)
Alarm signal 「①[[DSESP」 from PMC-DCS side is turned on.
●Cause (Hardware)
・Brake signal off check alarm
・MCC signal off check alarm
・High pressure pump signal off check alarm
・Hydraulic pump signal off check alarm
●Recovery
Check signal.
=======================================================================
A8-1318 A0039.6 MAGAZINE PIN IN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Insert movement is not completed even if constant time passes though “magazine pin
insert” was output.
●Signal (Symbol, Address, Comment)
① ]]M1CL R0454.4 MAGAZINE CLAMP
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB221 #0221 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine pin insert output signal 「①]]M1CL」 is ON.
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB221
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
4.When there is deviation in the pin position.
・The setup of magazine zero position is unsuitable.
・The position deviation of the magazine by some causes.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by insert movement completion (Output signal 「①]]M1CL」 is
ON.)
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is OFF.
184
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB221」 setup time.)
3.When there is deviation in the pin position.
・The check and re-setup of the magazine zero position.
・It will be removed if there is mechanical cause that the position deviation of magazine happens.
=======================================================================
A8-1319 A0039.7 MAGAZINE PIN OUT IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pull out movement is not completed even if constant time passes though “magazine pin
pull out” was output.
●Signal (Symbol, Address, Comment)
① ]]M1UL R0454.3 MAGAZINE UNCLAMP
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB222 #0222 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine pin pull out output signal 「①]]M1UL」 is ON.
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB222
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by pull out movement completion (Output signal 「①]]M1UL」
is ON.)
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB222」 setup time.)
=======================================================================
A8-1320 A0040.0 MAGAZINE PIN IN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Insert movement is not completed even if constant time passes though “magazine pin
insert” was output. (Insert check input signal does not turn ON though insert movement
is being done.)
●Signal (Symbol, Address, Comment)
① ]]M1CL R0454.4 MAGAZINE CLAMP
185
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB221 #0221 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine pin insert output signal 「①]]M1CL」 is ON.
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB221」 setting value.。
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.When there is deviation in the pin position.
・The setup of magazine zero position is unsuitable.
・The position deviation of the magazine by some causes.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by insert movement completion (Output signal 「①]]M1CL」 is
ON.)
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・ Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB221」 setup time.)
3.When there is deviation in the pin position.
・The check and re-setup of the magazine zero position.
・It will be removed if there is mechanical cause that the position deviation of magazine happens.
=======================================================================
A8-1321 A0040.1 NO MOTION OF MAGAZINE PIN IN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Insert movement is not completed even if constant time passes though “magazine pin
insert” was output. (Insert movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]M1CL R0454.4 MAGAZINE CLAMP
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB221 #0221 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine pin insert output signal 「①]]M1CL」 is ON.
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB221」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
186
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.When there is deviation in the pin position.
・The setup of magazine zero position is unsuitable.
・The position deviation of the magazine by some causes.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by insert movement completion (Output signal 「①]]M1CL」 is
ON.)
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB221」 setup time.)
3.When there is deviation in the pin position.
・The check and re-setup of the magazine zero position.
・It will be removed if there is mechanical cause that the position deviation of magazine happens.
=======================================================================
A8-1322 A0040.2 MAGAZINE PIN OUT SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Insert movement is not completed even if constant time passes though “magazine pin
insert” was output. (Pull out check input signal does not turn OFF though insert
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]M1CL R0454.4 MAGAZINE CLAMP
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB221 #0221 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine pin insert output signal 「①]]M1CL」 is ON.
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB221」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.When there is deviation in the pin position.
・The setup of magazine zero position is unsuitable.
・The position deviation of the magazine by some causes.
●Recovery
187
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by insert movement completion (Output signal 「①]]M1CL」 is
ON.)
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・ Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB221」 setup time.)
3.When there is deviation in the pin position.
・The check and re-setup of the magazine zero position.
・It will be removed if there is mechanical cause that the position deviation of magazine happens.
=======================================================================
A8-1323 A0040.3 MAGAZINE PIN OUT SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pull out movement is not completed even if constant time passes though “magazine pin
pull out” was output. (Pull out check input signal does not turn ON though pull out
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]M1UL R0454.3 MAGAZINE UNCLAMP
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB222 #0222 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine pin pull out output signal 「①]]M1UL」 is ON.
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB222」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by pull out movement completion (Output signal 「①]]M1UL」
is ON.)
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
188
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB222」 setup time.)
=======================================================================
A8-1324 A0040.4 NO MOTION OF MAGAZINE PIN OUT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pull out movement is not completed even if constant time passes though “magazine pin
pull out” was output. (Pull out movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]M1UL R0454.3 MAGAZINE UNCLAMP
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB222 #0222 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine pin pull out output signal 「①]]M1UL」 is ON.
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB222」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by pull out movement completion (Output signal 「①]]M1UL」
is ON.)
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB222」 setup time.)
=======================================================================
A8-1325 A0040.5 MAGAZINE PIN IN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pull out movement is not completed even if constant time passes though “magazine pin
pull out” was output. (Insert check input signal does not turn OFF though pull out
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]M1UL R0454.3 MAGAZINE UNCLAMP
② [[MGC R0307.6 MAGAZINE CLAMP CHECK
③ [[MGU R0307.7 MAGAZINE UNCLAMP CHECK
④ @TMB222 #0222 Fix Timer Value : 5.00sec
●Cause (Software)
189
When magazine pin pull out output signal 「①]]M1UL」 is ON.
Insert check input signal 「②[[MGC」 is ON.
Pull out check input signal 「③[[MGU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB222」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by pull out movement completion (Output signal 「①]]M1UL」
is ON.)
Insert check input signal 「②[[MGC」 is OFF.
Pull out check input signal 「③[[MGU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB222」 setup time.)
=======================================================================
A8-1326 A0040.6 MAGAZINE PIN IN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Magazine pin insert command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the " Magazine regular position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL15F.L00 E1626.0 SOL15F CONDITION 00
② )]SL15F.L07 E1626.7 SOL15F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the magazine pin insert command.
・AL1;
“Magazine regular position” condition signal 「①)]SL15F.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL15F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL15F.L00」
and 「②)]SL15F.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Solenoid condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
190
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A8-1327 A0040.7 MAGAZINE PIN OUT CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Magazine pin pull out command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL15R.L07 E1634.7 SOL15R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the magazine pin pull out command.
・AL128;
“Special specifications” condition signal 「①)]SL15R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL15R.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
U1-1328 A0041.0 SPINDLE GEAR OIL LUB. RET. FLOW SW CHECK
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: Return flow value for the Spindle gear lubrication is abnormal.
●Signal (Symbol, Address, Comment)
① @TMB146 #0146
② [[GRSP5 R0333.5 SP.GEAR LUB. FLUX CHECK (RTN)
③ ]]GRSP1 R0482.4 SP.GEAR LUB. COLLECT PUMP
●Cause (Software)
Return flow value confirmation "R0333.5" turned OFF during the time set by the timer "#0146" when
recovery pump output signal "R0482.4" is ON.
Return flow value confirmation "R0333.5" turned ON during the time set by the timer "#0146" when
recovery pump output signal "R0482.4" is OFF.
●Cause (Hardware)
1. Mechanical cause
・Oil not sufficient
・Trouble on the oil path (clogged, leak, etc.)
=======================================================================
U1-1329 A0041.1 CIRCUIT PROTECTOR IS FAULT(SP GEAR LUB PUMP)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Emergency Return
●Description: ・When the thermal error signal is in normally-open,
Alarm occurs when Thermal Error Input Signal 1"R0333.2" is ON.
Alarm occurs when Thermal Error Input Signal 2"R0333.7" is ON.
・When the thermal error signal is in normally-closed,
・Alarm occurs when Thermal Error Input Signal 1"R0333.2" is OFF.
Alarm occurs when Thermal Error Input Signal 2"R0333.7" is OFF.
●Signal (Symbol, Address, Comment)
① [[GRSP2 R0333.2 SP.GEAR LUB. COL.PUMP OVERLOAD
② [[GROL2 R0333.7 SP.GEAR LUB.COL.PUMP OVERLOAD2
●Cause (Software)
Motor rotation had overload due to the oil clog, etc.
Protection circuit operated due to over-current.
One of the wiring had a short circuit.
Overload occurred due to the motor trouble, etc.
Hardware trouble such as disconnection.
●Cause (Hardware)
Overload with rotation of the motor due to clogged oil, etc.
Protection circuit operated due to excess current
One of the wiring had a short-circuit.
Overload due to the motor error, etc. occurred
Hardware trouble such as disconnection, etc.
●Recovery
1. Clean and remove the mechanical cause such as oil being clogged, etc. if any.
2. Check the magnetic switch on the control board , and reset it if thermal trip has occurred.
=======================================================================
U1-1330 A0041.2 OIL AIR LEVEL IS TOO LOW WAY OIL
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The oil level of the spindle oil air lubrication tank reached lower limit.
●Signal (Symbol, Address, Comment)
① [[OAFT R0334.0 SPNDL OIL AIR LQ SURFACE DTCT
② @UNLBM D0040.2 NOT SELF-HOLD LUBE SHORT
●Cause (Software)
・In case of the spindle oil air low level detect signal is the make contact point input.
Alarm occurs with oil air low level detect signal "R0334.0"ON.
・In case of the spindle oil air low level detect signal is the break contact point input.
Alarm occurs with oil air low level detect signal "R0334.0"OFF.
●Cause (Hardware)
1.Mechanical problem
・Shortage of spindle oil air lubricating oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
192
●Recovery
1.Replenishment of spindle oil air lubricating oil.
2.Check the check signal (sensor)
・Check the input signal
It is normal if the spindle oil air lubrication oil level lower limit detection input signal 「①[[OAFT」
is turned ON when oil level is normal.
・Please readjust a sensor
・Restoration of the hardware obstacles, such as disconnection
・Please exchange sensors
=======================================================================
U1-1331 A0041.3 OIL AIR UNIT AIR PRESSURE IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Single Block Stop
Emergency Return
●Description: ・Spindle oil air lubrication supply air pressure confirmation does not turn it ON when
spindle oil air lubrication air supply solenoid valve turns it ON.
●Signal (Symbol, Address, Comment)
① ]]OIA R0483.1 OIL AIR
② [[OAAP R0334.2 SPDL OIL AIR PRESSURE DETECT
④ @UNOAA D0288.0 SPDL O-A- SPPL AR DTCT A/B CHG
●Cause (Software)
・In case of the Spindle oil air lubrication supply air pressure check signal is the make contact point
input.
Alarm will be generated if Spindle oil air lubrication supply air pressure check signal「②[[OAAP」 is ON,
when spindle oil air lubrication air supply solenoid valve is turned ON (Output signal 「①]]OIA」 is
turned ON).
・In case of the Spindle oil air lubrication supply air pressure check signal is the brake contact point
input.
Alarm will be generated if Spindle oil air lubrication supply air pressure check signal「②[[OAAP」 is
OFF,
when spindle oil air lubrication air supply solenoid valve is turned ON (Output signal 「①]]OIA」 is
turned ON).
●Cause (Hardware)
1.Mechanical problem
・Shortage of supply air
・The oil air lubrication oil for spindle is insufficient.
・The trouble (clogging and leakage) of spindle lubrication route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.Check a mechanical problem
・Check the supply air.
・Replenishment of spindle oil air lubricating oil.
・Check the spindle lubrication piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if the spindle lubrication supply air pressure check signal 「②[[OAAP」 is turned ON when
spindle lubrication air supply solenoid valve is turned ON (Output signal 「①]]OIA」 is turned ON).
・It is normal if the spindle lubrication supply air pressure check signal 「②[[OAAP」 is turned OFF
when spindle lubrication air supply solenoid valve is turned OFF (Output signal 「①]]OIA」 is turned
OFF).
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check of the output signal ( solenoid valve etc.)
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
=======================================================================
A7-1332 A0041.4 TOOL BREAKAGE DETECTION POS. CALCULATION ERR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Error has occurred with calculating the coordinate for the Broken tool detection servo
unit.
●Signal (Symbol, Address, Comment)
193
●Cause (Software)
Alarm occurs if machine coordinate for Broken tool detection servo is not properly calculated.
●Cause (Hardware)
●Recovery
=======================================================================
OP-1333 A0041.5 TOOL HOLDER TOOL & MEMORY CHECK
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Status of the tool on the tool stand and stand memory do not match.
Check the status of the tool on the stand and stand memory.
Refer to the manual for the tool stand.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs if status of the tool at the tool stand and the tool stand memory do not match.
●Cause (Hardware)
Check the status of the tool stand.
●Recovery
Check the status of the tool on the tool stand as well as the tool stand memory.
=======================================================================
A7-1335 A0041.7 T.B. DETECTION REF POS SET CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool breakage detect zero position set cycle is not completed even if constant time
passes.
●Signal (Symbol, Address, Comment)
① @TMB194 #0194 Fix Timer Value : 60000msec
② @TMB180 #0180 Fix Timer Value : 10.00sec
●Cause (Software)
Alarm occurs the tool breakage detect zero position set cycle is running continues timer 「②@TMB180」
setting value.
Alarm occurs the tool breakage detect zero position auto set cycle is running continues timer 「①@TMB194」
setting value.
●Cause (Hardware)
1.The following preparations are not made before operating the zero position setup.
・Rotate the motor more than one revolution.
・The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
1. The restoration work of the alarm which relates to tool breakage detect zero position set cycle
movement is done.
2.The following preparations are made before performing the zero position setting operation.
・Rotate the motor more than one revolution.
・ The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
3.Check the servo amplifier/motor.
・ Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
・The exchange of the amplifier and the motor
・Check the servo parameter setting value
Note: The servo ATC zero position setting cycle is zero position setting cycle of the type that is
controlling arm rotation by servo.
194
=======================================================================
A7-1336 A0042.0 REQUEST FOR REF. POS SETTING(TOOL BREAKAGE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The reference position of servo for the tool breakage detection unit is not established.
●Signal (Symbol, Address, Comment)
① P5XD2+ X0100
② P5AL X0098.6 ALARM OUTPUT SIGNAL
③ P5DSAO X0098.3 ALM OUTPUT STATE CHK SIG.
●Cause (Software)
・Alarm occurs if the servo output data 「①P5XD2+」 becomes “224” when the servo alarm output signal 「②
P5AL」 is ON and the servo alarm output state check signal 「③P5DSAO」 is ON.
Note: The alarm number “224” is the alarm of servo reference position return requirement.
●Cause (Hardware)
・Exchange of motor or amplifier
・The initialization and change of servo parameter.
・The connection defect of the cable between the motor and the amplifier
●Recovery
・Reference position setup operation is done in accordance with the operation manual.
Note: Do the setup of reference position after you recover those alarms first when the troubles except
for the reference position return requirement have occurred in servo amplifier side.
Note: Refer to the maintenance manual of NC equipment maker for the details about the servo motor.
=======================================================================
A7-1337 A0042.1 T.B. DETECTION CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Tool breakage detection automatic cycle command" was carried out, since the
conditions shown below are insufficient, it cannot operate.
・AL1;
It is short of the "Pot set/reset normal position” condition.
・AL2;
It is short of the "Magazine regular position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY23.L00 E1219.0 CYCLE 23 CONDITION 00
② )]CY23.L01 E1219.1 CYCLE 23 CONDITION 01
③ )]CY23.L07 E1219.7 CYCLE 23 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the tool breakage detection automatic
cycle command.
・AL1;
“Pot set/reset normal position” condition signal 「①)]CY23.L00」 is turned off.
・AL2;
“Magazine regular position” condition signal 「②)]CY23.L01」 is turned off.
・AL128;
“Special specifications” condition signal 「③)]CY23.L07」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY23.L00」, 「
②)]CY23.L01」 and 「③)]CY23.L07」 are turned on fundamentally. However, even if there may be unnecessary
conditions (un-use signal) by the machine specifications and all of these operation condition signals
are not turned on, conditions of operation may be established. On the "Cycle condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: The tool breakage detection automatic cycle is the tool breakage judgment cycle (automatic
positioning movement) of the tool breakage detection unit inside magazine.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition
Special specifications condition is condition that it is specially added to by the special
195
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A7-1338 A0042.2 TOOL BREAKAGE DETECTION CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool breakage detect automatic cycle is not completed even if constant time passes.。
●Signal (Symbol, Address, Comment)
① KA R4136.7 ON EXE. KA(AUTO SERVO BKG)
② @TMB178 #0178 Fix Timer Value : 20.00sec
③ P5OPC1 X0096.4 MOVING FIN SIGNAL 1
④ P5OPC4 X0096.7 MOVING FIN SIGNAL 4
⑤ P5INPX X0096.3 AXIS MOVING STATUS SIG.(INPX)
●Cause (Software)
Alarm occurs when the condition which tool breakage detect automatic cycle executing signal 「①KA」 is ON
continues timer 「②@TMB178」 setting value.
●Cause (Hardware)
1.According to some causes, tool breakage detection automatic cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which movement within a cycle was set up for long time.
・ The feedrate (parameter) of servo drive equipment was set up late.
・ The in-position width (parameter) of servo drive equipment was set up narrowly.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
The restoration work of the alarm which relates to tool breakage detect automatic cycle movement is
done.
Return the tool breakage detection automatic cycle completion time to the initial time. (Tool
breakage detection automatic cycle is to be completed in timer 「②@TMB178」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Return the feed rate (parameter) of servo drive equipment to the initial value.
Return the in position width (parameter) of servo drive equipment to the initial value.
Check the servo amplifier/motor.
Check the interface signal with servo amplifier.
It is normal if servo movement complete signal 1 「③P5OPC1」 is turned ON when movement command is
turned ON.
It is normal if servo movement complete signal 4 「④P5OPC4」 is turned ON when movement is completed.
Check the hardware state
Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
The exchange of the amplifier and the motor
Check the servo parameter setting value
Note: The tool breakage detection automatic cycle is the tool breakage judgment cycle (automatic
positioning movement) of the tool breakage detection unit inside magazine.
=======================================================================
A7-1339 A0042.3 T.B. DETECTION Z-RET.COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Tool breakage detection zero position return cycle command" was carried out,
since the conditions shown below are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY24.L07 E1227.7 CYCLE 24 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the tool breakage detection zero
position return cycle command.
・AL128;
“Special specifications” condition signal 「①)]CY24.L07」 is turned off.
●Cause (Hardware)
●Recovery
196
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]CY24.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Cycle condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: The tool breakage detection zero position return cycle is the zero position return cycle of the
tool breakage detection unit inside magazine.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A7-1340 A0042.4 T.B. DETECTION Z-RET. CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool breakage detect zero position return cycle is not completed even if constant time
passes.
●Signal (Symbol, Address, Comment)
① KZ R4132.6 ON EXE. KZ CYCL(SERVO BKG RT)
② @TMB179 #0179 Fix Timer Value : 20.00sec
③ KZ01/ R4131.0 COMP:KZ01 CYCL(DATA SET)STRT
④ KZ03/ R4131.4 COMP:KZ03 CYCL(UNCLMP)STRT
⑤ KZ06/ R4129.5 COMP:KZ06 CYCL(FIN)STRT
⑥ P5OPC1 X0096.4 MOVING FIN SIGNAL 1
⑦ P5OPC4 X0096.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm occurs when the condition which tool breakage detect zero position return cycle executing signal 「
①KZ」 is ON continues timer 「②@TMB179」 setting value.
●Cause (Hardware)
1.According to some causes, tool breakage detection zero position return cycle completion time became
long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which movement within a cycle was set up for long time.
・The feedrate (parameter) of servo drive equipment was set up late.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
The restoration work of the alarm which relates to tool breakage detection zero position return cycle
movement is done.
Return the Tool breakage detection zero position return cycle completion time to the initial time.
(Tool breakage detection zero position return cycle is to be completed in timer 「②@TMB179」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Return the feed rate (parameter) of servo drive equipment to the initial value.
Check the servo amplifier/motor.
Check the interface signal with servo amplifier.
It is normal if servo movement complete signal 1 「⑥P5OPC1」 is turned ON when movement command is
turned ON.
It is normal if servo movement complete signal 4 「⑦P5OPC4」 is turned ON when movement is completed.
Check the hardware state
Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
The exchange of the amplifier and the motor
Check the servo parameter setting value
Note: The tool breakage detection zero position return cycle is the zero position return cycle of the
tool breakage detection unit inside magazine.
197
=======================================================================
A7-1341 A0042.5 T.B. DETECTION SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Single Block Stop
●Description: The tool breakage detection sensor in the magazine is not turned OFF.
●Signal (Symbol, Address, Comment)
① [[ORLS R0310.4 LS FOR SERVO BKG DETECTN
●Cause (Software)
Alarm occurs if the tool breakage detection sensor input signal 「①[[ORLS」 is turned ON before the zero
position return completion of tool breakage detection unit in the magazine or before the tool breakage
measurement
●Cause (Hardware)
1.Mechanical problem
・The aggravation of the measurement environment. (Splash of coolant liquid and the dirt)
2.The defect of the tool breakage detection sensor input signal
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Clean the measurement environment.
2.Check the tool breakage detection sensor input signal.
It is normal if the tool breakage detection sensor input signal 「①[[ORLS」 is turned OFF when the tool
breakage detection sensor is not working.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
A7-1342 A0042.6 T.B. DETECTION SERVO ABS BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: The voltage shortage of ABS pulse coder battery for tool breakage detection unit was
detected.
●Signal (Symbol, Address, Comment)
① P5APB X0103.1 APC BATTERY OUTPUT SIGNAL
② D7070+ R5048 DETECT PWRMATE ALARM NUMBER
③ P5AL X0098.6 ALARM OUTPUT SIGNAL
④ P5DSAO X0098.3 ALM OUTPUT STATE CHK SIG.
●Cause (Software)
・Alarm occurs when ABS battery output signal 「①P5APB」 for the tool breakage detect unit is ON.
●Cause (Hardware)
・While the power supply of ABS pulse coder was being cut, the voltage of the battery to hold the
contents of the memory became less than regulation value.
・The hardware trouble such as the breakage in the ABS pulse coder battery part.
●Recovery
・Exchange of the ABS battery
・Check the hardware obstacles, such as disconnection
=======================================================================
A7-1343 A0042.7 TOOL BREAKAGE DETECTION SERVO ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Some abnormalities occurred in servo amplifier for the tool breakage detection unit.
●Signal (Symbol, Address, Comment)
① P5AL X0098.6 ALARM OUTPUT SIGNAL
② P5DSAO X0098.3 ALM OUTPUT STATE CHK SIG.
③ D7070+ R5048 DETECT PWRMATE ALARM NUMBER
●Cause (Software)
・Alarm occurs when servo alarm output signal 「①P5AL」 is ON and when servo alarm output state check
signal 「②P5DSAO」 is ON.
●Cause (Hardware)
Some abnormalities occurred in servo amplifier for the tool breakage detection unit.
198
●Recovery
・Refer to the maintenance manual of NC equipment maker, and cancel the alarm.
Note: The number 「③D7070+」 of the alarm which occurs, is displayed by “AL-xxx” of the message.
But, be sure to check the alarm on the power motion manager screen (PMM screen) because only one is
displayed on the message even if two or more alarms are occurred.
Note: Refer to the maintenance manual of NC equipment maker for detail of the alarm contents.
=======================================================================
JG-1344 A0043.0 ROBOT WORK ON OFF SIGNAL ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The completion signal of work loading and unloading from a robot (loader) have turned
on simultaneously.
●Signal (Symbol, Address, Comment)
① @JGROB D0557.1 ROBOT ENABLE
●Cause (Software)
When the completion signal of work loading and unloading from a robot (loader) have turned on
simultaneously, it becomes alarm.
●Cause (Hardware)
●Recovery
Adjust so that a completion signal may not be outputted simultaneously.
=======================================================================
JG-1345 A0043.1 ROBOT START REQUEST AUTO MODE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: At the time of the starting command from a robot (loader)、a robot auto mode was not
selected.
●Signal (Symbol, Address, Comment)
① @JGROB D0557.1 ROBOT ENABLE
●Cause (Software)
Although the starting command from a robot is commanded, but a robot auto mode was not selected.
●Cause (Hardware)
●Recovery
Cycle start conditions are perfect (Door closed, Door interlocked, and no alarm), and after checking
whether the robot is automatic selection, It tries again.
=======================================================================
JG-1346 A0043.2 ROBOT > WORK NOTHING
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: At the time of the starting command from a robot (loader)、there is no model data.
●Signal (Symbol, Address, Comment)
① @JGROB D0557.1 ROBOT ENABLE
●Cause (Software)
When a robot starting signal turns on, but the model data could not read then Alarm is generated.
●Cause (Hardware)
●Recovery
After reading model data, a robot should be started.
=======================================================================
JG-1347 A0043.3 ROBOT > WORK ON & FIN SIGNAL ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: At the time of the starting command from a robot (loader), the work set memory inside
the machine turns off, or the machining completion memory turns on.
●Signal (Symbol, Address, Comment)
① @JGROB D0557.1 ROBOT ENABLE
199
●Cause (Software)
At the time of the starting command from a robot (loader), the work set memory inside the machine turns
off, or the machining completion memory turns on, then Alarm is generated.
●Cause (Hardware)
Checks whether the sensor of a work set inside the machine turns on /off.
●Recovery
Check whether the signal of the completion of machining has fallen, or the work does not remain in the
inside of the machine.
=======================================================================
JG-1348 A0043.4 MC NOT HOME POSITION ROBOT ILK SIGNAL OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: During machine operation under continuation mode selection. The signal that is a out of
interference from a robot turned off.
●Signal (Symbol, Address, Comment)
① [[R>MV R0330.2 ROBOT > OUT OF INTERFERE
●Cause (Software)
While the robot continuation is selected, a signal of axis moving or under automatic running turns on.
And a robot interference signal turns off, then alarm is generated.
R 0330.2 a robot interference signal was 1 MC can operate.
A robot goes into the inside of the machine, and this signal is set to 0, and MC becomes FH.
●Cause (Hardware)
●Recovery
Check whether R0330.2 Robot interference signal is set to 1=MC, and the soft interlock by the side of
a robot is also checked.
=======================================================================
JG-1349 A0043.5 ROBOT > WORK NO 0 NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: At the time of the starting command from a robot (loader), there is no model data.
●Signal (Symbol, Address, Comment)
① @JGROB D0557.1 ROBOT ENABLE
●Cause (Software)
At the time of the starting command from a robot (loader), there is no model data.
●Cause (Hardware)
●Recovery
After selecting the model data, a starting command is tried.
=======================================================================
JG-1350 A0043.6 FIXTURE CLAMP MAIN CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Fixture clamp main cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① @TMR087 T0172 Changeable Timer No.087
●Cause (Software)
・If the fixture clamping main cycle continues 「①@TMR087」 setting of timer time on, it is generated the
alarm.
・「①@TMR087」 setting of timer time is not appropriate.
●Cause (Hardware)
According to some causes, fixture clamp main cycle complete time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
●Recovery
The restoration work of the alarm which relates to fixture clamp main cycle movement is done.
200
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
=======================================================================
JG-1351 A0043.7 FIXTURE UNCLAMP MAIN CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Fixture unclamp main cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① @TMR087 T0172 Changeable Timer No.087
●Cause (Software)
・If the fixture unclamping main cycle continues 「①@TMR087」 setting of timer time on, it is generated
the alarm.
・「①@TMR087」 setting of timer time is not appropriate.
●Cause (Hardware)
According to some causes, fixture unclamp main cycle complete time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
●Recovery
The restoration work of the alarm which relates to fixture unclamp main cycle movement is done.
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
=======================================================================
PA-1352 A0044.0 PLT CLAMP SENSOR IS NOT TURNED ON(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output. (Clamp confirmation input signal does not turn ON though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]OPCL R0484.7 PALLET CLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB267 #0267 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]OPCL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is OFF.
Unclamp confirmation input signal 「③[[OPUL」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB267」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
201
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]OPCL」 is
ON.)
Clamp confirmation input signal 「②[[OPCL」 is ON.
Unclamp confirmation input signal 「③[[OPUL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB267」 setup time.)
=======================================================================
PA-1353 A0044.1 NO MOTION OF PLT CLAMP(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]OPCL R0484.7 PALLET CLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB267 #0267 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]OPCL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is OFF.
Unclamp confirmation input signal 「③[[OPUL」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB267」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]OPCL」 is
ON.)
Clamp confirmation input signal 「②[[OPCL」 is ON.
Unclamp confirmation input signal 「③[[OPUL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB267」 setup time.)
=======================================================================
PA-1354 A0044.2 PLT UNCLAMP SENSOR IS NOT TURNED OFF(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
202
●Signal (Symbol, Address, Comment)
① ]]OPCL R0484.7 PALLET CLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB267 #0267 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]OPCL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is ON.
Unclamp confirmation input signal 「③[[OPUL」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB267」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]OPCL」 is
ON.)
Clamp confirmation input signal 「②[[OPCL」 is ON.
Unclamp confirmation input signal 「③[[OPUL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB267」 setup time.)
=======================================================================
PA-1355 A0044.3 PLT UNCLAMP SENSOR IS NOT TURNED ON(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output. (Unclamp check input signal does not turn ON though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]OPUL R0480.0 PALLET UNCLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB268 #0268 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]OPUL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is OFF.
Unclamp confirmation input signal 「③[[OPUL」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB268」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
203
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]OPUL」
is ON.)
Clamp confirmation input signal 「②[[OPCL」 is OFF.
Unclamp confirmation input signal 「③[[OPUL」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB268」 setup time.)
=======================================================================
PA-1356 A0044.4 NO MOTION OF PLT UNCLAMP(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]OPUL R0480.0 PALLET UNCLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB268 #0268 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]OPUL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is ON.
Unclamp confirmation input signal 「③[[OPUL」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB268」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]OPUL」
is ON.)
Clamp confirmation input signal 「②[[OPCL」 is OFF.
Unclamp confirmation input signal 「③[[OPUL」 is ON.
204
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB268」 setup time.)
=======================================================================
PA-1357 A0044.5 PLT CLAMP SENSOR IS NOT TURNED OFF(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]OPUL R0480.0 PALLET UNCLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB268 #0268 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]OPUL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is ON.
Unclamp confirmation input signal 「③[[OPUL」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB268」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]OPUL」
is ON.)
Clamp confirmation input signal 「②[[OPCL」 is OFF.
Unclamp confirmation input signal 「③[[OPUL」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB268」 setup time.)
=======================================================================
PA-1358 A0044.6 PALLET CLAMP CONDITION ERROR(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC pallet clamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "Machining side APC pallet clamp condition ok” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
205
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1359 A0044.7 PALLET UNCLAMP CONDITION ERROR(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC pallet unclamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "Machining side APC pallet clamp condition ok” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1360 A0045.0 PALLET CLAMP IS NOT COMPLETED(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output.
●Signal (Symbol, Address, Comment)
① ]]OPCL R0484.7 PALLET CLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB267 #0267 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]OPCL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is ON. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[OPUL」 is OFF. (Only with unclamp confirmation)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB267
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
206
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic and pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]OPCL」 is
ON.)
Clamp confirmation input signal 「②[[OPCL」 is ON. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[OPUL」 is OFF. (Only with unclamp confirmation)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB267」 setup time.)
=======================================================================
PA-1361 A0045.1 PALLET UNCLAMP IS NOT COMPLETED(OUTSIDE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output.
●Signal (Symbol, Address, Comment)
① ]]OPUL R0480.0 PALLET UNCLAMP(LOADING SIDE)
② [[OPCL R0338.0 PALLET CLAMPED(LOADING SIDE)
③ [[OPUL R0338.1 PALLET UNCLAMPED(LOADING SIDE)
④ @TMB268 #0268 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]OPUL」 is ON.
Clamp confirmation input signal 「②[[OPCL」 is OFF. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[OPUL」 is ON. (Only with unclamp confirmation)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB268
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic).
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]OPUL」
is ON.)
207
Clamp confirmation input signal 「②[[OPCL」 is OFF. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[OPUL」 is ON. (Only with unclamp confirmation)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB268」 setup time.)
=======================================================================
A2-1362 A0045.2 TOOL DATA ERR(SP./WAIT TOOL NO. CHG REQ.)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool data is not rewritten, because power is turned off while executing ATC.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
Replace spindle tool number with the standby position tool number on the tool registration screen.
=======================================================================
B1-1363 A0045.3 MACRO EXE. SYSTEM ALARM
-----------------------------------------------------------------------
●Status: Emergency Stop
Power Off
●Description: The system alarm was generated by macro executor.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
Abnormality occurred in the memory area.
●Recovery
Please turn off the power supply.
=======================================================================
B1-1364 A0045.4 AUTO START SWITCH IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Auto start switch is not turned off.
●Signal (Symbol, Address, Comment)
① [OIW1S R0449.3 WORK SET PB ON
② [OIFLG R0425.0 AUTO START SW
③ [OIRWS R0420.2 RESET START
④ [OIRW2 R0426.3 AUTO START PB 2
⑤ [OIRW1 R0426.2 AUTO START PB 1
●Cause (Software)
Signal of auto start switch 「①[OIW1S」 is not turned off.
Signal of auto start switch 「②[OIFLG」 is not turned off.
Signal of auto start switch 「③[OIRWS」 is not turned off.
Signal of auto start switch 「④[OIRW2」 is not turned off.
Signal of auto start switch 「⑤[OIRW1」 is not turned off.
●Cause (Hardware)
Switch is broken.
Electrilc circuit is failure.
●Recovery
Change switch.
Check electrilc circuit.
208
=======================================================================
C1-1365 A0045.5 INTERNAL CHIP CONVEYOR IS SLIPPED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
Single Block Stop
●Description: Internal chip conveyor stops by the over-load. (Torque limiter is unusual)
●Signal (Symbol, Address, Comment)
① [[CVTRI R0338.5 CHIP CONV BY TRQ LIMITER (IN)
② @TMB081 #0081 Fix Timer Value : 20.00sec
●Cause (Software)
1.In case of the type that torque limiter detection signal turns ON/OFF in the constant interval
during automatic forward rotation of the internal chip conveyor.
Alarm will be generated if “Torque limiter detection signal「①[[CVTRI」 is ON or OFF is continued (more
than) timer 「②@TMB081」 setting time when forward rotation operation of internal chip conveyor is being
done automatically.
2.In case of the type which detects torque limiter when an over-load occurs.
・In case of the torque limiter detection signal is the make contact point input.
Alarm will be generated if torque limiter detection signal 「①[[CVTRI」 is turned ON when forward
rotation operation of internal chip conveyor is being done automatically.
・In case of the torque limiter detection signal is the break contact point input.
Alarm will be generated if torque limiter detection signal 「①[[CVTRI」 is turned OFF when forward
rotation operation of internal chip conveyor is being done automatically.
●Cause (Hardware)
1.Mechanical problem
The conveyer can not rotate by choking it with cutting chip. (Over-load occurrence)
Check signal (sensor) defect
Maladjustment of the sensor
Hardware obstacles, such as disconnection
The trouble of the sensor
Output signal motor etc.) defect
Hardware obstacles, such as disconnection
Trouble of motor etc.
●Recovery
1.Restoration of Mechanical Problem
・Clean the conveyor.
2.In case of the type that torque limiter detection signal turns ON/OFF in the constant interval
during automatic forward rotation of the internal chip conveyor.
1)Check a check signal(sensor)
・It is normal if torque limiter detection signal becomes the following.
At the time of torque limiter detection, the signal 「①[[CVTRI」 is ON.In case of the torque limiter
detection signal is the break contact point input, 「①[[CVTRI」 is OFF.
At the time of torque limiter un-detection, the signal 「①[[CVTRI」 is OFF.In case of the torque
limiter detection signal is the break contact point input, 「①[[CVTRI」 is ON.
・If it becomes the following, it is normal by internal chip conveyor automatic forward rotation
movement.
Torque limiter detection signal 「①[[CVTRI」 repeats ON/ OFF while the timer 「②@TMB081」 setting time.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check the output signal (motor etc.)
・Check the hardware obstacles, such as disconnection
・Exchange of motor
3.In case of the type which detects torque limiter when an over-load occurs.
1)Check a check signal(sensor)
・In case of the torque limiter detection signal is the make contact point input.
It is normal if it becomes the following when internal chip conveyer does automatic forward rotation.
Torque limiter detection signal 「①[[CVTRI」 is OFF.
・In case of the torque limiter detection signal is the break contact point input.
It is normal if it becomes the following when internal chip conveyer does automatic forward rotation.
Torque limiter detection signal 「①[[CVTRI」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check the output signal (motor etc.)
・Check the hardware obstacles, such as disconnection
・exchange motor
=======================================================================
A2-1366 A0045.6 MG TOOL CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
209
was output.
●Signal (Symbol, Address, Comment)
① ]]MGTC R0484.4 MAGAZINE MANUAL TOOL CLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB269 #0269 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool clamp output signal 「①[[MGPW」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is ON. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[MGTU」 is OFF. (Only with unclamp confirmation)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB269
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic and pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①[[MGPW」 is
ON.)
Clamp confirmation input signal 「②[[MGTC」 is ON. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[MGTU」 is OFF. (Only with unclamp confirmation)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB269」 setup time.)
=======================================================================
A2-1367 A0045.7 MG TOOL UNCLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output.
●Signal (Symbol, Address, Comment)
① ]]MGTU R0486.2 MAGAZINE MANUAL TOOL UNCLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB270 #0270 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool unclamp output signal 「①]]MGTU」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is OFF. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[MGTU」 is ON. (Only with unclamp confirmation)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB270
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
210
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic).
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]MGTU」
is ON.)
Clamp confirmation input signal 「②[[MGTC」 is OFF. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[MGTU」 is ON. (Only with unclamp confirmation)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB270」 setup time.)
=======================================================================
A2-1368 A0046.0 MG TOOL CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “magazine tool
clamp” was output. (Clamp confirmation input signal does not turn ON though clamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]MGTC R0484.4 MAGAZINE MANUAL TOOL CLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB269 #0269 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool clamp output signal 「①[[MGPW」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is OFF.
Unclamp confirmation input signal 「③[[MGTU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB269」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①[[MGPW」 is
211
ON.)
Clamp confirmation input signal 「②[[MGTC」 is ON.
Unclamp confirmation input signal 「③[[MGTU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB269」 setup time.)
=======================================================================
A2-1369 A0046.1 NO MOTION OF MG TOOL CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “magazine tool
clamp” was output. (Clamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]MGTC R0484.4 MAGAZINE MANUAL TOOL CLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB269 #0269 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool clamp output signal 「①[[MGPW」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is OFF.
Unclamp confirmation input signal 「③[[MGTU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB269」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①[[MGPW」 is
ON.)
Clamp confirmation input signal 「②[[MGTC」 is ON.
Unclamp confirmation input signal 「③[[MGTU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB269」 setup time.)
=======================================================================
A2-1370 A0046.2 MG TOOL UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “magazine tool
clamp” was output. (Unclamp check input signal does not turn OFF though clamp movement
is being done.)
●Signal (Symbol, Address, Comment)
① ]]MGTC R0484.4 MAGAZINE MANUAL TOOL CLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
212
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB269 #0269 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool clamp output signal 「①[[MGPW」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is ON.
Unclamp confirmation input signal 「③[[MGTU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB269」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①[[MGPW」 is
ON.)
Clamp confirmation input signal 「②[[MGTC」 is ON.
Unclamp confirmation input signal 「③[[MGTU」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB269」 setup time.)
=======================================================================
A2-1371 A0046.3 MG TOOL UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “magazine tool
unclamp” was output. (Unclamp check input signal does not turn ON though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]MGTU R0486.2 MAGAZINE MANUAL TOOL UNCLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB270 #0270 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool unclamp output signal 「①]]MGTU」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is OFF.
Unclamp confirmation input signal 「③[[MGTU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB270」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
213
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]MGTU」
is ON.)
Clamp confirmation input signal 「②[[MGTC」 is OFF.
Unclamp confirmation input signal 「③[[MGTU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB270」 setup time.)
=======================================================================
A2-1372 A0046.4 NO MOTION OF MG TOOL UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “magazine tool
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]MGTU R0486.2 MAGAZINE MANUAL TOOL UNCLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB270 #0270 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool unclamp output signal 「①]]MGTU」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is ON.
Unclamp confirmation input signal 「③[[MGTU」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB270」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]MGTU」
is ON.)
Clamp confirmation input signal 「②[[MGTC」 is OFF.
Unclamp confirmation input signal 「③[[MGTU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
214
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB270」 setup time.)
=======================================================================
A2-1373 A0046.5 MG TOOL CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “magazine tool
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]MGTU R0486.2 MAGAZINE MANUAL TOOL UNCLAMP
② [[MGTC R0337.7 MAG. MAN. TOOL CHANGE CLAMPED
③ [[MGTU R0336.2 MAG MAN. TOOL UNCHANGE CLAMPED
④ @TMB270 #0270 Fix Timer Value : 5.00sec
●Cause (Software)
When magazine tool unclamp output signal 「①]]MGTU」 is ON.
Clamp confirmation input signal 「②[[MGTC」 is ON.
Unclamp confirmation input signal 「③[[MGTU」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB270」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]MGTU」
is ON.)
Clamp confirmation input signal 「②[[MGTC」 is OFF.
Unclamp confirmation input signal 「③[[MGTU」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB270」 setup time.)
=======================================================================
A2-1374 A0046.6 MG TOOL CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "magazine tool clamp command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the "Magazine position ok” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
215
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1375 A0046.7 MG TOOL UNCLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "magazine tool unclamp command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the "Magazine position ok” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
A2-1376 A0047.0 POT LOCK IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot Lock is not complete within the lock period of time after Pot Lock was output.
●Signal (Symbol, Address, Comment)
① @TMB271 #0271 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
Alarm occurs if neither of the following conditions are met for the period of time set by the timer
"#0271"
when pot lock output signal "R0487.6" is ON.
Lock confirmation input signal "R0340.0" is ON
Unlock confirmation input signal "R0340.1" is OFF
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
216
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「②]]PTPPH」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is ON.
Pot unlock input signal 「⑤[[PTPPL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB271」 setup time.)
=======================================================================
A2-1377 A0047.1 POT UNLOCK IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot Unlock is not complete within the unlock period of time after Pot Unlock was output.
●Signal (Symbol, Address, Comment)
① @TMB272 #0272 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
Alarm occurs if neither of the following conditions are met for the period of time set by the timer
"#0272"
when pot unlock output signal "R0487.7" is ON.
Lock confirmation input signal "R0340.0" is OFF
Unlock confirmation input signal "R0340.1" is ON
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
217
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「③]]PTPPL」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is OFF.
Pot unlock input signal 「⑤[[PTPPL」 is On.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB272」 setup time.)
=======================================================================
A2-1378 A0047.2 POT LOCK SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot lock does not complete within the lock period of time after Pot Lock was output.
(Pot lock but Lock confirmation signal does not turn ON.)
●Signal (Symbol, Address, Comment)
① @TMB271 #0271 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
Alarm occurs if Lock confirmation input signal "R0340.0" stays OFF and Unlock confirmation input signal
"R0340.1" stays OFF for the period of time set by the timer "#0271" when pot slider open output signal
"R0487.6" is ON.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「②]]PTPPH」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is ON.
Pot unlock input signal 「⑤[[PTPPL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB271」 setup time.)
218
=======================================================================
A2-1379 A0047.3 NO MOTION OF POT LOCK
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot lock does not complete within the lock period of time after Pot lock was output.
(Pot lock does not lock/Error in output system.)
●Signal (Symbol, Address, Comment)
① @TMB271 #0271 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
Alarm occurs if Lock confirmation input signal "R0340.0" stays OFF and Unlock confirmation input signal
"R0340.1" stays ON for the period of time set by the timer "#0271" when pot slider open output signal
"R0487.6" is ON.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「②]]PTPPH」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is ON.
Pot unlock input signal 「⑤[[PTPPL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB271」 setup time.)
=======================================================================
A2-1380 A0047.4 POT UNLOCK SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot lock does not complete within the lock period of time after Pot lock was output.
(Pot lock but Unlock confirmation signal does not turn OFF.)
●Signal (Symbol, Address, Comment)
① @TMB271 #0271 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
219
Alarm occurs if Lock confirmation input signal "R0340.0" stays ON and Unlock confirmation input signal
"R0340.1" stays ON for the period of time set by the timer "#0271" when pot slider open output signal
"R0487.6" is ON.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「③]]PTPPL」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is OFF.
Pot unlock input signal 「⑤[[PTPPL」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB271」 setup time.)
=======================================================================
A2-1381 A0047.5 POT UNLOCK SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot unlock operation does not complete within the unlock period of time after Pot
unlock was output. (It is unlockking but Unlock confirmation signal does not turn ON.)
●Signal (Symbol, Address, Comment)
① @TMB272 #0272 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
Alarm occurs if Lock confirmation input signal "R0340.0" stays OFF and Unlock confirmation input signal
"R0340.1" stays OFF for the period of time set by the timer "#0272" when pot slider open output signal
"R0487.7" is ON.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
220
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「③]]PTPPL」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is OFF.
Pot unlock input signal 「⑤[[PTPPL」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB272」 setup time.)
=======================================================================
A2-1382 A0047.6 NO MOTION OF POT UNLOCK
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot unlock operation does not complete within the unlock period of time after the Pot
unlock was output. (It is not unlockking./Error in output system.)
●Signal (Symbol, Address, Comment)
① @TMB272 #0272 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
Alarm occurs if Lock confirmation input signal "R0340.0" stays ON and Unlock confirmation input signal
"R0340.1" stays OFF for the period of time set by the timer "#0272" when pot slider open output signal
"R0487.7" is ON.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
221
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「③]]PTPPL」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is OFF.
Pot unlock input signal 「⑤[[PTPPL」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB272」 setup time.)
=======================================================================
A2-1383 A0047.7 POT LOCK SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot unlock is not complete within the unlock period of time after Pot Unlock was output.
(It is unlockking but Lock confirmation signal does not turn OFF.)
●Signal (Symbol, Address, Comment)
① @TMB272 #0272 Fix Timer Value : 5.00sec
② ]]PTPPH R0487.6 POT POSITIONING PIN PUSH
③ ]]PTPPL R0487.7 POT POSITIONING PIN PULL
④ [[PTPPH R0340.0 POT POSITIONING PIN PUSH
⑤ [[PTPPL R0340.1 POT POSITIONING PIN PULL
●Cause (Software)
Alarm occurs if Lock confirmation input signal "R0340.0" stays ON and Unlock confirmation input signal
"R0340.1" stays ON for the period of time set by the timer "#0272" when pot slider open output signal
"R0487.7" is ON.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
4.Tool data is abnormal. (When the pot collides with the next pot)
・The abnormality of the tool data by some causes (the alarm occurrence related to ATC and the
magazine).
・The registration mistake of tool data
・The tool data based on rewriting (data from I/O apparatus) of PMC parameter is unusual.
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by set movement completion (Output signal 「②]]PTPPH」 is
ON.)
Pot lock input signal 「④[[PTPPH」 is ON.
Pot unlock input signal 「⑤[[PTPPL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「①@TMB272」 setup time.)
=======================================================================
A2-1384 A0048.0 POT LOCK CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot lock does not lock after Pot lock was commanded due to lack of the following
222
conditions.
・For 『AL1』
Conditions for "Pot Set Conditions" are not sufficient.
・For 『AL128』
Conditions for "Special Specifications" are not sufficient.
●Signal (Symbol, Address, Comment)
① )]F36L00 E1962.0 CONDITION 00
② )]F36L07 E1962.7 CONDITION 07
●Cause (Software)
Alarm occurs if one of the following condition occurs while pot lock open is commanded.
・When 『AL1』
"Pot Set status" condition signal "E1962.0" is OFF.
・When 『AL128』
"Special specification" condition signal "E1962.7" is OFF.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1385 A0048.1 POT UNLOCK CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot lock does not unlock after Pot unlock was commanded due to lack of the following
conditions.
・For 『AL128』
Conditions for "Special Specifications" are not sufficient.
●Signal (Symbol, Address, Comment)
① )]R36L00 E1970.0 CONDITION 00
② )]R36L07 E1970.7 CONDITION 07
●Cause (Software)
Alarm occurs if one of the following condition occurs while pot unlock is commanded.
・When 『AL128』
"Special specification" condition signal "E1970.7" is OFF.
●Cause (Hardware)
●Recovery
=======================================================================
U1-1386 A0048.2 SPINDLE SIDE LUBRICATION OIL PRESSURE DOES NOT GO UP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Single Block Stop
Emergency Return
●Description: After lubrication pump turned it on in lubricating supply intermittent cycle, spindle
oil air lubrication oil pressure detect rose no more than once in the time until
lubrication pump turned it on next.
●Signal (Symbol, Address, Comment)
① ]]LU R0454.1 LUBE PUMP
② [[OALP R0334.1 SPDL OIL AIR LUB OIL PRES DTCT
③ @CTR011 C0040 CTR011 SET UP VALUE
④ @TMR048 T0094 Changeable Timer No.048
●Cause (Software)
After lubrication pump turned it on (output signal 「①]]LU」 turned it ON) in lubricating supply
intermittent cycle, spindle oil air lubrication oil pressure detect 「②[[OALP」 turned it ON no more than
once in the time (「④@TMR048」+「③@CTR011」) until lubrication pump turned it ON next (output signal 「①
]]LU」 turned it ON).
●Cause (Hardware)
1.Mechanical problem
・Shortage of lubrication oil.
・The trouble (clogging and leakage) of lubrication route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Defect of the output signal (lubrication unit)
・Hardware obstacles, such as disconnection
223
・Trouble of lubrication unit
●Recovery
1.Check a mechanical problem
・Replenishment of lubricating oil.
・Check the lubrication piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if it becomes the following when lubrication pump does ON (output signal 「①]]LU」 is ON).
Spindle oil air lubrication oil pressure detect 「②[[OALP」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (lubrication unit)
・Check the hardware obstacles, such as disconnection
・Exchange lubrication unit
4.Refer to the instruction manual of lubrication unit maker for the details about the lubrication
unit.
=======================================================================
U1-1387 A0048.3 SPINDLE SEDE LUBRICATION OIL PRESSURE DOES NOT GO DOWN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
Single Block Stop
Emergency Return
●Description: Spindle oil air lubrication oil pressure detect rises when lubrication pump changes
from OFF to ON in lubricating supply intermittent cycle. (Spindle oil air lubrication
oil pressure detect does not decrease when lubrication pump turns it OFF.)
●Signal (Symbol, Address, Comment)
① ]]LU R0454.1 LUBE PUMP
② [[OALP R0334.1 SPDL OIL AIR LUB OIL PRES DTCT
●Cause (Software)
Spindle oil air lubrication oil pressure detect 「②[[OALP」 turns it ON when lubrication pump changes
from OFF (output signal 「①]]LU」 turns it OFF )to ON (output signal 「①]]LU」 turns it ON) in lubricating
supply intermittent cycle. (Spindle oil air lubrication oil pressure detect does not decrease when
lubrication pump turns it OFF.)
●Cause (Hardware)
1.Mechanical problem
・Shortage of lubrication oil.
・The trouble (clogging and leakage) of lubrication route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Defect of the output signal (lubrication unit)
・Hardware obstacles, such as disconnection
・Trouble of lubrication unit
●Recovery
1.Check a mechanical problem
・Replenishment of lubricating oil.
・Check the lubrication piping route (clogging and leakage).
2.Check of the check signal (sensor)
・It is normal if it becomes the following when lubrication pump does OFF (output signal 「①]]LU」 does
OFF).
Spindle oil air lubrication oil pressure detect 「②[[OALP」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (lubrication unit)
・Check the hardware obstacles, such as disconnection
・Exchange lubrication unit
4.Refer to the instruction manual of lubrication unit maker for the details about the lubrication
unit.
=======================================================================
PA-1388 A0048.4 APC ARM DOWN STATE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: APC Arm down state.(APC is not at home position)
●Signal (Symbol, Address, Comment)
① [[APHOM R0340.2 APC ROTATION HOME POSITION
224
② [[APUP R0323.2 ARM RAISED CONFIRM
③ [[APDW R0323.3 ARM LOWERED CONFIRM
④ [[APAI R0323.4 ARM TURN END CONFIRM
⑤ [[APBI R0323.5 ARM RETURN END CONFIRM
●Cause (Software)
APC arm is down state and not at home position(arm turn end or return end confirm).
Arm turn end confirm 「④[[APAI」 turns it OFF or arm return end confirm 「⑤[[APBI」 turns it OFF,
and APC rotation home position 「①[[APHOM」 turns it OFF, arm raised confirm 「②[[APUP」 turns it OFF.
●Cause (Hardware)
1.Mechanical problem
・The machine is neglected under emergency stop or power off. (APC arm is not home position)
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
[1] Detach APC rotation home position sensor.
[2] Input PMC parameter K1.5 = 1(Enable APC arm lift up).
[3] Select MAINTE. Mode and lift up APC arm.
[4] Attach APC rotation home position sensor.
=======================================================================
JG-1400 A0050.0 FIXTURE-1 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 1
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 1
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 1
forward" was output. (Forward movement is not being done. The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 1
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J1F R0325.4 FIX.1 FWD. END
② [[J1R R0325.5 FIX.1 RET. END
③ ]]J1F R0474.4 FIX.1 FWD.
④ ]]J1R R0474.5 FIX.1 RET.
⑤ ]]J1X R0485.0 FIX.1 DEPRESS VALVE
⑥ @TMB243 #0243 Fix Timer Value : 10.00sec
⑦ @JIG1 D0554.0 FIXTURE-1 ENABLE
⑧ @JG1FI D0559.0 FIX.1 FWD. END NOTHING
⑨ @JG1RI D0560.0 FIX.1 RET. END NOTHING
⑩ @JG1IM D0562.0 FIX.1 END MEMORY ENABLE
●Cause (Software)
When fixture 1 forward output signal 「③]]J1F」 is ON (Return output signal 「④]]J1R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J1F」 is ON.
Return check input signal 「②[[J1R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB243
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
225
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J1F」 is
ON. Return output signal 「④]]J1R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J1F」 is ON.
Return check input signal 「②[[J1R」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB243」 setup time.)
=======================================================================
JG-1401 A0050.1 FIXTURE-1 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 1
return" was output.
AL32: Return movement is not completed even if constant time passes though "Fixture 1
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 1
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 1
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J1F R0325.4 FIX.1 FWD. END
② [[J1R R0325.5 FIX.1 RET. END
③ ]]J1F R0474.4 FIX.1 FWD.
④ ]]J1R R0474.5 FIX.1 RET.
⑤ ]]J1X R0485.0 FIX.1 DEPRESS VALVE
⑥ @TMB244 #0244 Fix Timer Value : 10.00sec
⑦ @JIG1 D0554.0 FIXTURE-1 ENABLE
⑧ @JG1FI D0559.0 FIX.1 FWD. END NOTHING
⑨ @JG1RI D0560.0 FIX.1 RET. END NOTHING
⑩ @JG1IM D0562.0 FIX.1 END MEMORY ENABLE
●Cause (Software)
When fixture 1 return output signal 「④]]J1R」 is ON (Forward output signal 「③]]J1F」 is OFF in case of
return output nothing.)
Forward check input signal 「①[[J1F」 is OFF.
Return check input signal 「②[[J1R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB244
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
226
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J1R」 is
ON. Forward output signal 「③]]J1F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J1F」 is OFF.
Return check input signal 「②[[J1R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB244」 setup time.)
=======================================================================
JG-1402 A0050.2 FIXTURE-1 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG1 D0554.0 FIXTURE-1 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1403 A0050.3 FIXTURE-1 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG1 D0554.0 FIXTURE-1 ENABLE
●Cause (Software)
227
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1404 A0050.4 FIXTURE-2 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 2
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 2
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 2
forward" was output. (Forward movement is not being done. The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 2
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J2F R0325.6 FIX.2 FWD. END
② [[J2R R0325.7 FIX.2 RET. END
③ ]]J2F R0474.6 FIX.2 FWD.
④ ]]J2R R0474.7 FIX.2 RET.
⑤ ]]J2X R0485.1 FIX.2 DEPRESS VALVE
⑥ @TMB245 #0245 Fix Timer Value : 10.00sec
⑦ @JIG2 D0554.1 FIXTURE-2 ENABLE
⑧ @JG2FI D0559.1 FIX.2 FWD. END NOTHING
⑨ @JG2RI D0560.1 FIX.2 RET. END NOTHING
⑩ @JG2IM D0562.1 FIX.2 END MEMORY ENABLE
●Cause (Software)
When fixture 2 forward output signal 「③]]J2F」 is ON (Return output signal 「④]]J2R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J2F」 is ON.
Return check input signal 「②[[J2R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB245
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
228
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J2F」 is
ON. Return output signal 「④]]J2R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J2F」 is ON.
Return check input signal 「②[[J2R」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB245」 setup time.)
=======================================================================
JG-1405 A0050.5 FIXTURE-2 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 2
return" was output
AL32: Return movement is not completed even if constant time passes though "Fixture 2
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 2
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 2
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J2F R0325.6 FIX.2 FWD. END
② [[J2R R0325.7 FIX.2 RET. END
③ ]]J2F R0474.6 FIX.2 FWD.
④ ]]J2R R0474.7 FIX.2 RET.
⑤ ]]J2X R0485.1 FIX.2 DEPRESS VALVE
⑥ @TMB246 #0246 Fix Timer Value : 10.00sec
⑦ @JIG2 D0554.1 FIXTURE-2 ENABLE
⑧ @JG2FI D0559.1 FIX.2 FWD. END NOTHING
⑨ @JG2RI D0560.1 FIX.2 RET. END NOTHING
⑩ @JG2IM D0562.1 FIX.2 END MEMORY ENABLE
●Cause (Software)
When fixture 2 return output signal “「④]]J2R」 is ON (Forward output signal “「③]]J2F」 is OFF in case
of return output nothing.)
Forward check input signal 「①[[J2F」 is OFF.
Return check input signal 「②[[J2R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB246
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
229
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J2R」 is
ON. Forward output signal 「③]]J2F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J2F」 is OFF.
Return check input signal 「②[[J2R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB246」 setup time.)
=======================================================================
JG-1406 A0050.6 FIXTURE-2 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG2 D0554.1 FIXTURE-2 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1407 A0050.7 FIXTURE-2 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG2 D0554.1 FIXTURE-2 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1408 A0051.0 FIXTURE-3 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 3
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 3
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 3
forward" was output. (Forward movement is not being done. The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 3
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J3F R0326.0 FIX.3 FWD. END
② [[J3R R0326.1 FIX.3 RET. END
③ ]]J3F R0475.0 FIX.3 FWD.
④ ]]J3R R0475.1 FIX.3 RET.
⑤ ]]J3X R0485.2 FIX.3 DEPRESS VALVE
⑥ @TMB247 #0247 Fix Timer Value : 10.00sec
⑦ @JIG3 D0554.2 FIXTURE-3 ENABLE
⑧ @JG3FI D0559.2 FIX.3 FWD. END NOTHING
⑨ @JG3RI D0560.2 FIX.3 RET. END NOTHING
⑩ @JG3IM D0562.2 FIX.3 END MEMORY ENABLE
●Cause (Software)
When fixture 3 forward output signal 「③]]J3F」 is ON (Return output signal 「④]]J3R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J3F」 is ON.
Return check input signal 「②[[J3R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB247
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J3F」 is
ON. Return output signal 「④]]J3R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J3F」 is ON.
Return check input signal 「②[[J3R」 is OFF.
Please readjust a sensor
231
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB247」 setup time.)
=======================================================================
JG-1409 A0051.1 FIXTURE-3 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 3
return" was output.
AL32: Return movement is not completed even if constant time passes though "Fixture 3
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 3
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 3
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J3F R0326.0 FIX.3 FWD. END
② [[J3R R0326.1 FIX.3 RET. END
③ ]]J3F R0475.0 FIX.3 FWD.
④ ]]J3R R0475.1 FIX.3 RET.
⑤ ]]J3X R0485.2 FIX.3 DEPRESS VALVE
⑥ @TMB248 #0248 Fix Timer Value : 10.00sec
⑦ @JIG3 D0554.2 FIXTURE-3 ENABLE
⑧ @JG3FI D0559.2 FIX.3 FWD. END NOTHING
⑨ @JG3RI D0560.2 FIX.3 RET. END NOTHING
⑩ @JG3IM D0562.2 FIX.3 END MEMORY ENABLE
●Cause (Software)
When fixture 3 return output signal 「④]]J3R」 is ON (Forward output signal 「③]]J3F」 is OFF in case of
return output nothing.)
Forward check input signal 「①[[J3F」 is OFF.
Return check input signal 「②[[J3R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB248
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J3R」 is
ON. Forward output signal 「③]]J3F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J3F」 is OFF.
Return check input signal 「②[[J3R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB248」 setup time.)
232
=======================================================================
JG-1410 A0051.2 FIXTURE-3 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG3 D0554.2 FIXTURE-3 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1411 A0051.3 FIXTURE-3 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG3 D0554.2 FIXTURE-3 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
233
=======================================================================
JG-1412 A0051.4 FIXTURE-4 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 4
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 4
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 4
forward" was output. (Forward movement is not being done, The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 4
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J4F R0326.2 FIX.4 FWD. END
② [[J4R R0326.3 FIX.4 RET. END
③ ]]J4F R0475.2 FIX.4 FWD.
④ ]]J4R R0475.3 FIX.4 RET.
⑤ ]]J4X R0485.3 FIX.4 DEPRESS VALVE
⑥ @TMB249 #0249 Fix Timer Value : 10.00sec
⑦ @JIG4 D0554.3 FIXTURE-4 ENABLE
⑧ @JG4FI D0559.3 FIX.4 FWD. END NOTHING
⑨ @JG4RI D0560.3 FIX.4 RET. END NOTHING
⑩ @JG4IM D0562.3 FIX.4 END MEMORY ENABLE
●Cause (Software)
When fixture 4 forward output signal 「③]]J4F」 is ON (Return output signal 「④]]J4R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J4F」 is ON.
Return check input signal 「②[[J4R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB249
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J4F」 is
ON. Return output signal 「④]]J4R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J4F」 is ON.
Return check input signal 「②[[J4R」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB249」 setup time.)
=======================================================================
JG-1413 A0051.5 FIXTURE-4 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
234
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 4
return" was output.
AL32: Return movement is not completed even if constant time passes though "Fixture 4
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 4
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 4
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J4F R0326.2 FIX.4 FWD. END
② [[J4R R0326.3 FIX.4 RET. END
③ ]]J4F R0475.2 FIX.4 FWD.
④ ]]J4R R0475.3 FIX.4 RET.
⑤ ]]J4X R0485.3 FIX.4 DEPRESS VALVE
⑥ @TMB250 #0250 Fix Timer Value : 10.00sec
⑦ @JIG4 D0554.3 FIXTURE-4 ENABLE
⑧ @JG4FI D0559.3 FIX.4 FWD. END NOTHING
⑨ @JG4RI D0560.3 FIX.4 RET. END NOTHING
⑩ @JG4IM D0562.3 FIX.4 END MEMORY ENABLE
●Cause (Software)
When fixture 4 return output signal 「④]]J4R」 is ON (Forward output signal 「③]]J4F」 is OFF in case of
return output nothing.)
Forward check input signal 「①[[J4F」 is OFF.
Return check input signal 「②[[J4R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB250
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J4R」 is
ON. Forward output signal 「③]]J4F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J4F」 is OFF.
Return check input signal 「②[[J4R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB250」 setup time.)
=======================================================================
JG-1414 A0051.6 FIXTURE-4 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
235
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG4 D0554.3 FIXTURE-4 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1415 A0051.7 FIXTURE-4 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "A-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG4 D0554.3 FIXTURE-4 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1416 A0052.0 FIXTURE-5 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 5
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 5
forward" was output. (Forward check input signal does not turn ON though forward
236
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 5
forward" was output. (Forward movement is not being done. The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 5
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J5F R0326.6 FIX.5 FWD. END
② [[J5R R0326.7 FIX.5 RET. END
③ ]]J5F R0475.4 FIX.5 FWD.
④ ]]J5R R0475.5 FIX.5 RET.
⑤ ]]J5X R0485.4 FIX.5 DEPRESS VALVE
⑥ @TMB251 #0251 Fix Timer Value : 10.00sec
⑦ @JIG5 D0554.4 FIXTURE-5 ENABLE
⑧ @JG5FI D0559.4 FIX.5 FWD. END NOTHING
⑨ @JG5RI D0560.4 FIX.5 RET. END NOTHING
⑩ @JG5IM D0562.4 FIX.5 END MEMORY ENABLE
●Cause (Software)
When fixture 5 forward output signal 「③]]J5F」 is ON (Return output signal 「④]]J5R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J5F」 is ON.
Return check input signal 「②[[J5R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB251
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J5F」 is
ON. Return output signal 「④]]J5R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J5F」 is ON.
Return check input signal 「②[[J5R」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB251」 setup time.)
=======================================================================
JG-1417 A0052.1 FIXTURE-5 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 5
return" was output.
AL32: Return movement is not completed even if constant time passes though "Fixture 5
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 5
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 5
237
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J5F R0326.6 FIX.5 FWD. END
② [[J5R R0326.7 FIX.5 RET. END
③ ]]J5F R0475.4 FIX.5 FWD.
④ ]]J5R R0475.5 FIX.5 RET.
⑤ ]]J5X R0485.4 FIX.5 DEPRESS VALVE
⑥ @TMB252 #0252 Fix Timer Value : 10.00sec
⑦ @JIG5 D0554.4 FIXTURE-5 ENABLE
⑧ @JG5FI D0559.4 FIX.5 FWD. END NOTHING
⑨ @JG5RI D0560.4 FIX.5 RET. END NOTHING
⑩ @JG5IM D0562.4 FIX.5 END MEMORY ENABLE
●Cause (Software)
When fixture 5 return output signal 「④]]J5R」 is ON (Forward output signal 「③]]J5F」 is OFF in case of
return output nothing.)
Forward check input signal 「①[[J5F」 is OFF.
Return check input signal 「②[[J5R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB252
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J5R」 is
ON. Forward output signal 「③]]J5F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J5F」 is OFF.
Return check input signal 「②[[J5R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB252」 setup time.)
=======================================================================
JG-1418 A0052.2 FIXTURE-5 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG5 D0554.4 FIXTURE-5 ENABLE
●Cause (Software)
●Cause (Hardware)
238
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1419 A0052.3 FIXTURE-5 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG5 D0554.4 FIXTURE-5 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1420 A0052.4 FIXTURE-6 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 6
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 6
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 6
forward" was output. (Forward movement is not being done. The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 6
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J6F R0327.0 FIX.6 FWD. END
② [[J6R R0327.1 FIX.6 RET. END
239
③ ]]J6F R0475.6 FIX.6 FWD.
④ ]]J6R R0475.7 FIX.6 RET.
⑤ ]]J6X R0485.5 FIX.6 DEPRESS VALVE
⑥ @TMB253 #0253 Fix Timer Value : 10.00sec
⑦ @JIG6 D0554.5 FIXTURE-6 ENABLE
⑧ @JG6FI D0559.5 FIX.6 FWD. END NOTHING
⑨ @JG6RI D0560.5 FIX.6 RET. END NOTHING
⑩ @JG6IM D0562.5 FIX.6 END MEMORY ENABLE
●Cause (Software)
When fixture 6 forward output signal 「③]]J6F」 is ON (Return output signal 「④]]J6R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J6F」 is ON.
Return check input signal 「②[[J6R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB253
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J6F」 is
ON. Return output signal 「④]]J6R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J6F」 is ON.
Return check input signal 「②[[J6R」 s OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB253」 setup time.)
=======================================================================
JG-1421 A0052.5 FIXTURE-6 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 6
return" was output.
AL32: Return movement is not completed even if constant time passes though "Fixture 6
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 6
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 6
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J6F R0327.0 FIX.6 FWD. END
② [[J6R R0327.1 FIX.6 RET. END
③ ]]J6F R0475.6 FIX.6 FWD.
④ ]]J6R R0475.7 FIX.6 RET.
⑤ ]]J6X R0485.5 FIX.6 DEPRESS VALVE
⑥ @TMB254 #0254 Fix Timer Value : 10.00sec
⑦ @JIG6 D0554.5 FIXTURE-6 ENABLE
240
⑧ @JG6FI D0559.5 FIX.6 FWD. END NOTHING
⑨ @JG6RI D0560.5 FIX.6 RET. END NOTHING
⑩ @JG6IM D0562.5 FIX.6 END MEMORY ENABLE
●Cause (Software)
When fixture 6 return output signal 「④]]J6R」 is ON (Forward output signal 「③]]J6F」 is OFF in case of
return output nothing.)
Forward check input signal 「①[[J6F」 is OFF.
Return check input signal 「②[[J6R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB254
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J6R」 is
ON. Forward output signal 「③]]J6F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J6F」 is OFF.
Return check input signal 「②[[J6R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB254」 setup time.)
=======================================================================
JG-1422 A0052.6 FIXTURE-6 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG6 D0554.5 FIXTURE-6 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1423 A0052.7 FIXTURE-6 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG6 D0554.5 FIXTURE-6 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1424 A0053.0 FIXTURE-7 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 7
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 7
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 7
forward" was output. (Forward movement is not being done, The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 7
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J7F R0327.2 FIX.7 FWD. END
② [[J7R R0327.3 FIX.7 RET. END
③ ]]J7F R0476.0 FIX.7 FWD.
④ ]]J7R R0476.1 FIX.7 RET.
⑤ ]]J7X R0485.6 FIX.7 DEPRESS VALVE
⑥ @TMB255 #0255 Fix Timer Value : 10.00sec
⑦ @JIG7 D0554.6 FIXTURE-7 ENABLE
⑧ @JG7FI D0559.6 FIX.7 FWD. END NOTHING
⑨ @JG7RI D0560.6 FIX.7 RET. END NOTHING
⑩ @JG7IM D0562.6 FIX.7 END MEMORY ENABLE
●Cause (Software)
242
When fixture 7 forward output signal 「③]]J7F」 is ON (Return output signal 「④]]J7R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J7F」 is ON.
Return check input signal 「②[[J7R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB255
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J7F」 is
ON. Return output signal 「④]]J7R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J7F」 is ON.
Return check input signal 「②[[J7R」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB255」 setup time.)
=======================================================================
JG-1425 A0053.1 FIXTURE-7 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 7
return" was output.
AL32: Return movement is not completed even if constant time passes though "Fixture 7
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 7
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 7
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J7F R0327.2 FIX.7 FWD. END
② [[J7R R0327.3 FIX.7 RET. END
③ ]]J7F R0476.0 FIX.7 FWD.
④ ]]J7R R0476.1 FIX.7 RET.
⑤ ]]J7X R0485.6 FIX.7 DEPRESS VALVE
⑥ @TMB256 #0256 Fix Timer Value : 10.00sec
⑦ @JIG7 D0554.6 FIXTURE-7 ENABLE
⑧ @JG7FI D0559.6 FIX.7 FWD. END NOTHING
⑨ @JG7RI D0560.6 FIX.7 RET. END NOTHING
⑩ @JG7IM D0562.6 FIX.7 END MEMORY ENABLE
●Cause (Software)
When fixture 7 return output signal 「④]]J7R」 is ON (Forward output signal 「③]]J7F」 is OFF in case of
return output nothing.)
Forward check input signal 「①[[J7F」 is OFF.
Return check input signal 「②[[J7R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB256
243
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J7R」 is
ON. Forward output signal 「③]]J7F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J7F」 is OFF.
Return check input signal 「②[[J7R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB256」 setup time.)
=======================================================================
JG-1426 A0053.2 FIXTURE-7 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG7 D0554.6 FIXTURE-7 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
244
=======================================================================
JG-1427 A0053.3 FIXTURE-7 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG7 D0554.6 FIXTURE-7 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1428 A0053.4 FIXTURE-8 FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Fixture 8
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Fixture 8
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Fixture 8
forward" was output. (Forward movement is not being done. The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Fixture 8
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J8F R0327.4 FIX.8 FWD. END
② [[J8R R0327.5 FIX.8 RET. END
③ ]]J8F R0476.2 FIX.8 FWD.
④ ]]J8R R0476.3 FIX.8 RET.
⑤ ]]J8X R0485.7 FIX.8 DEPRESS VALVE
⑥ @TMB257 #0257 Fix Timer Value : 10.00sec
⑦ @JIG8 D0554.7 FIXTURE-8 ENABLE
⑧ @JG8FI D0559.7 FIX.8 FWD. END NOTHING
⑨ @JG8RI D0560.7 FIX.8 RET. END NOTHING
⑩ @JG8IM D0562.7 FIX.8 END MEMORY ENABLE
●Cause (Software)
When fixture 8 forward output signal 「③]]J8F」 is ON (Return output signal 「④]]J8R」 is OFF in case of
forward output nothing.)
Forward check input signal 「①[[J8F」 is ON.
Return check input signal 「②[[J8R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB257
」 setting value.
●Cause (Hardware)
245
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by forward movement completion Output signal 「③]]J8F」 is
ON. Return output signal 「④]]J8R」 is OFF in case of forward output nothing.
Forward check input signal 「①[[J8F」 is ON.
Return check input signal 「②[[J8R」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB257」 setup time.)
=======================================================================
JG-1429 A0053.5 FIXTURE-8 REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Fixture 8
return" was output.
AL32:Return movement is not completed even if constant time passes though "Fixture 8
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Fixture 8
return" was output. (Return movement is not being related to the output.)
AL-128: Return movement is not completed even if constant time passes though "Fixture 8
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[J8F R0327.4 FIX.8 FWD. END
② [[J8R R0327.5 FIX.8 RET. END
③ ]]J8F R0476.2 FIX.8 FWD.
④ ]]J8R R0476.3 FIX.8 RET.
⑤ ]]J8X R0485.7 FIX.8 DEPRESS VALVE
⑥ @TMB258 #0258 Fix Timer Value : 10.00sec
⑦ @JIG8 D0554.7 FIXTURE-8 ENABLE
⑧ @JG8FI D0559.7 FIX.8 FWD. END NOTHING
⑨ @JG8RI D0560.7 FIX.8 RET. END NOTHING
⑩ @JG8IM D0562.7 FIX.8 END MEMORY ENABLE
●Cause (Software)
When fixture 8 return output signal 「④]]J8R」 is ON (Forward output signal 「③]]J8F」 is OFF in case of
return output nothing.)
Forward check input signal 「①[[J8F」 is OFF.
Return check input signal 「②[[J8R」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB258
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
246
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by return movement completion Output signal 「④]]J8R」 is
ON. Forward output signal 「③]]J8F」 is OFF in case of return output nothing.
Forward check input signal 「①[[J8F」 is OFF.
Return check input signal 「②[[J8R」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB258」 setup time.)
=======================================================================
JG-1430 A0053.6 FIXTURE-8 FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG8 D0554.7 FIXTURE-8 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1431 A0053.7 FIXTURE-8 REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL2: It is short of the "Coupler fwd." condition.
・AL4: It is short of the "B-pallet outside" condition.
247
・AL8: It is short of the "APC unit home position" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG8 D0554.7 FIXTURE-8 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1432 A0054.0 AUTO COUPLER FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: AL1: Forward movement is not completed even if constant time passes though "Coupler
forward" was output.
AL4: Forward movement is not completed even if constant time passes though "Coupler
forward" was output. (Forward check input signal does not turn ON though forward
movement is being done.)
AL8: Forward movement is not completed even if constant time passes though "Coupler
forward" was output. (Forward movement is not being done. The trouble related to the
output.)
AL16: Forward movement is not completed even if constant time passes though "Coupler
forward" was output. (Return check input signal does not turn OFF though forward
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[JGCF R0325.0 COUPLER ADV. END
② [[JGCR R0325.1 COUPLER RET. END
③ [[JGC1 R0325.2 COUPLER RET. END 1
④ [[JGC2 R0325.3 COUPLER RET. END 2
⑤ ]]JGCF R0474.3 COUPLER FWD.
⑥ ]]JGCR R0474.0 COUPLER RET.
⑦ @TMB241 #0241 Fix Timer Value : 5.00sec
⑧ @JGCP D0558.0 COUPLER ENABLE
⑨ @JGCRI D0558.3 COUPLER DOWN END L/R DISABLE
●Cause (Software)
When coupler forward output signal 「⑤]]JGCF」 is ON.
Forward check input signal 「①[[JGCF」 is ON.
Return check input signal 「②[[JGCR」 is OFF.
Return check 2 (Pallet press check 1) input signal 「③[[JGC1」 is OFF. (Only with return check 2)
Return check 2 (Pallet press check 2) input signal 「④[[JGC2」 is OFF. (Only with return check 2)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑦@TMB241
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
248
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion (Output signal 「⑤]]JGCF」
is ON.).
Forward check input signal 「①[[JGCF」 is ON.
Return check input signal 「②[[JGCR」 is OFF.
Return check 2 (Pallet press check 1) input signal 「③[[JGC1」 is OFF. (Only with return check 2)
Return check 2 (Pallet press check 2) input signal 「④[[JGC2」 is OFF. (Only with return check 2)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑦@TMB241」 setup time.)
=======================================================================
JG-1433 A0054.1 AUTO COUPLER REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: AL2: Return movement is not completed even if constant time passes though "Coupler
return" was output.
AL32: Return movement is not completed even if constant time passes though "Coupler
return" was output. (Return check input signal does not turn ON though return movement
is being done.)
AL64: Return movement is not completed even if constant time passes though "Coupler
return" was output. (Return movement is not being done. The trouble related to the
output.)
AL-128: Return movement is not completed even if constant time passes though "Coupler
return" was output. (Forward check input signal does not turn OFF though return
movement is being done.)
●Signal (Symbol, Address, Comment)
① [[JGCF R0325.0 COUPLER ADV. END
② [[JGCR R0325.1 COUPLER RET. END
③ [[JGC1 R0325.2 COUPLER RET. END 1
④ [[JGC2 R0325.3 COUPLER RET. END 2
⑤ ]]JGCF R0474.3 COUPLER FWD.
⑥ ]]JGCR R0474.0 COUPLER RET.
⑦ @TMB242 #0242 Fix Timer Value : 5.00sec
⑧ @JGCP D0558.0 COUPLER ENABLE
⑨ @JGCRI D0558.3 COUPLER DOWN END L/R DISABLE
●Cause (Software)
When coupler return output signal 「⑥]]JGCR」 is ON.
Forward check input signal 「①[[JGCF」 is OFF.
Return check input signal 「②[[JGCR」 is ON.
Return check 2 (Pallet press check 1) input signal 「③[[JGC1」 is ON. (Only with return check 2)
Return check 2 (Pallet press check 2) input signal 「④[[JGC2」 is ON. (Only with return check 2)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑦@TMB242
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem.
249
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal (solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor).
・If it becomes the following, it is normal by return movement completion (Output signal 「⑥]]JGCR」 is
ON.).
Forward check input signal 「①[[JGCF」 is OFF.
Return check input signal 「②[[JGCR」 is ON.
Return check 2 (Pallet press check 1) input signal 「③[[JGC1」 is ON. (Only with return check 2)
Return check 2 (Pallet press check 2) input signal 「④[[JGC2」 is ON. (Only with return check 2)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑦@TMB242」 setup time.)
=======================================================================
JG-1434 A0054.2 AUTO COUPLER FWD. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "APC unit home position" condition.
・AL2: It is short of the "Outside pallet home position" condition.
・AL4: It is short of the "Light curtain normal" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JGCP D0558.0 COUPLER ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1435 A0054.3 AUTO COUPLER REV. CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1: It is short of the "Light curtain normal" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JGCP D0558.0 COUPLER ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
250
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
=======================================================================
JG-1436 A0054.4 FIXTURE CLAMP CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Fixture clamp cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① @TMR089 T0176 Changeable Timer No.089
●Cause (Software)
・If the fixture clamping cycle continues 「①@TMR089」 setting of timer time on, it is generated the
alarm.
・「①@TMR089」 setting of timer time is not appropriate.
●Cause (Hardware)
According to some causes, fixture clamp cycle complete time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
●Recovery
The restoration work of the alarm which relates to fixture clamp cycle movement is done.
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
=======================================================================
JG-1437 A0054.5 FIXTURE CLAMP CYCLE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although fixture clamp cycle command was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1: It is short of the "Door is closed" condition.
・AL64: It is short of the "Cycle interrupt" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1438 A0054.6 FIXTURE UNCLAMP CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
251
●Description: Although fixture unclamp cycle command was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1: It is short of the "Door is closed" condition.
・AL64: It is short of the "Cycle interrupt" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1439 A0054.7 FIXTURE UNCLAMP CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Fixture unclamp cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① @TMR090 T0178 Changeable Timer No.090
●Cause (Software)
・If the fixture unclamping cycle continues 「①@TMR090」 setting of timer time on, it is generated the
alarm.
・「①@TMR090」 setting of timer time is not appropriate.
●Cause (Hardware)
According to some causes, fixture unclamp cycle complete time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
●Recovery
The restoration work of the alarm which relates to fixture unclamp cycle movement is done.
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
=======================================================================
JG-1440 A0055.0 PART SET CONFIRMATION SIGNAL IS NOT ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: ・Work-piece contact check sensor is not turned on.
・The place of the Work-piece contact check that became an alarm is understood from
argument (AL****) that follows the message.
(Work-piece contact check of inside pallet for 2APC specification machine.)
●Signal (Symbol, Address, Comment)
① [[JPS1 R0326.4 FIX. SET CONF. SW 1
② [[JPS2 R0326.5 FIX. SET CONF. SW 2
③ [[JPS3 R0327.6 FIX. SET CONF. SW 3
④ [[JPS4 R0327.7 FIX. SET CONF. SW 4
⑤ [[JPS5 R0335.0 PART SEAT CHECK PS 5
⑥ [[JPS6 R0335.1 PART SEAT CHECK PS 6
⑦ [[JPS7 R0335.2 PART SEAT CHECK PS 7
⑧ [[JPS8 R0335.3 PART SEAT CHECK PS 8
⑨ @TMB049 #0049 Fix Timer Value : 5.00sec
252
⑩ @JGPS1 D0557.4 FIX. SET CONF. SW 1 ENABLE
⑪ @JGPS2 D0557.5 FIX. SET CONF. SW 2 ENABLE
⑫ @JGPS3 D0557.6 FIX. SET CONF. SW 3 ENABLE
⑬ @JGPS4 D0557.7 FIX. SET CONF. SW 4 ENABLE
⑭ @JGPS5 D0561.4 PART SEAT CHECK 5 ENABLE
⑮ @JGPS6 D0561.5 PART SEAT CHECK 6 ENABLE
⑯ @JGPS7 D0561.6 PART SEAT CHECK 7 ENABLE
⑰ @JGPS8 D0561.7 PART SEAT CHECK 8 ENABLE
⑱ @JGONC D0561.1 PART SEAT NO CHECK(RUNNING)
●Cause (Software)
<Argument (AL****) that follows the message>
Option parameter is not set correctry.
Work-piece contact check 1 is abnormal for AL1.
Work-piece contact check 2 is abnormal for AL2.
Work-piece contact check 3 is abnormal for AL3.
Work-piece contact check 4 is abnormal for AL4.
253
3.Check the PMC parameter setting,
=======================================================================
JG-1441 A0055.1 PART SET CONFIRMATION SIGNAL IS NOT OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: ・Work-piece contact check sensor is not turned off.
・The place of the Work-piece contact check that became an alarm is understood from
argument (AL****) that follows the message.
(Work-piece contact check of inside pallet for 2APC specification machine.)
●Signal (Symbol, Address, Comment)
① [[JPS1 R0326.4 FIX. SET CONF. SW 1
② [[JPS2 R0326.5 FIX. SET CONF. SW 2
③ [[JPS3 R0327.6 FIX. SET CONF. SW 3
④ [[JPS4 R0327.7 FIX. SET CONF. SW 4
⑤ [[JPS5 R0335.0 PART SEAT CHECK PS 5
⑥ [[JPS6 R0335.1 PART SEAT CHECK PS 6
⑦ [[JPS7 R0335.2 PART SEAT CHECK PS 7
⑧ [[JPS8 R0335.3 PART SEAT CHECK PS 8
⑨ @TMB049 #0049 Fix Timer Value : 5.00sec
⑩ @JGPS1 D0557.4 FIX. SET CONF. SW 1 ENABLE
⑪ @JGPS2 D0557.5 FIX. SET CONF. SW 2 ENABLE
⑫ @JGPS3 D0557.6 FIX. SET CONF. SW 3 ENABLE
⑬ @JGPS4 D0557.7 FIX. SET CONF. SW 4 ENABLE
⑭ @JGPS5 D0561.4 PART SEAT CHECK 5 ENABLE
⑮ @JGPS6 D0561.5 PART SEAT CHECK 6 ENABLE
⑯ @JGPS7 D0561.6 PART SEAT CHECK 7 ENABLE
⑰ @JGPS8 D0561.7 PART SEAT CHECK 8 ENABLE
●Cause (Software)
<Argument (AL****) that follows the message>
Work-piece contact check 1 is abnormal for AL1.
Work-piece contact check 2 is abnormal for AL2.
Work-piece contact check 3 is abnormal for AL3.
Work-piece contact check 4 is abnormal for AL4.
254
PMC parameter 「⑭@JGPS5」 is set to 1. (Without work piece contact check 1)
PMC parameter 「⑮@JGPS6」 is set to 1. (Without work piece contact check 2)
PMC parameter 「⑯@JGPS7」 is set to 1. (Without work piece contact check 3)
PMC parameter 「⑰@JGPS8」 is set to 1. (Without work piece contact check 4)
●Cause (Hardware)
1.Mechanical problem
・The installation of the work-piece is bad.
・The obstruction of cutting chip etc.
・The trouble (clogging and leakage) of pneumatic piping route.
・Movement source (air) is not being supplied.
=======================================================================
B1-1442 A0055.2 CYCLE START ON PATH2 SELECT
-----------------------------------------------------------------------
●Status: Message
●Description: Pushed Cycle Start button on PATH2 selected.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Pushed Cycle Start button on PATH2 selected.
●Cause (Hardware)
●Recovery
=======================================================================
B1-1443 A0055.3 C-EXE. ALARM
-----------------------------------------------------------------------
●Status: Etc
●Description: C language-related alarm occurs.
([AL **] How to recover by changing the number)
●Signal (Symbol, Address, Comment)
●Cause (Software)
C language-related alarm occurs.
●Cause (Hardware)
●Recovery
[CUSTOM] key press and display the ENSHU custom screen, and press the soft keys [GUIDE]-[ALARM]-[CEXE
ALARM], so "C Language alarm details list" screen is displayed.
How to recover, what alarm, please see the contents of the displayed screen.
=======================================================================
PA-1444 A0055.4 APC ARM IS FAULITY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: AL-1: APC arm down end is not turned on.
AL-2: APC arm down end is not turned off.
AL-4: No option
255
●Signal (Symbol, Address, Comment)
① [[APDW2 R0339.7 APC LIFT DOWN CHECK(SERVO)
●Cause (Software)
●Cause (Hardware)
●Recovery
Check the sensor of APC arm down end.
Check the movement of APC arm.
=======================================================================
PS-1447 A0055.7 APC SPEED CHANGE ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The setting of the parameter for the APC speed change is not appropriate.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
Set the parameter for the APC speed change correctly.
=======================================================================
PA-1448 A0056.0 APC PALLET CLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output. (Clamp confirmation input signal does not turn ON though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]APCL R0473.0 APC PALLET CLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ @TMB223 #0223 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]APCL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is OFF.
Unclamp confirmation input signal 「③[[APUL」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB223」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]APCL」 is
256
ON.)
Clamp confirmation input signal 「②[[APCL」 is ON.
Unclamp confirmation input signal 「③[[APUL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB223」 setup time.)
=======================================================================
PA-1449 A0056.1 NO MOTION OF APC PALLET CLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]APCL R0473.0 APC PALLET CLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ @TMB223 #0223 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]APCL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is OFF.
Unclamp confirmation input signal 「③[[APUL」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB223」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]APCL」 is
ON.)
Clamp confirmation input signal 「②[[APCL」 is ON.
Unclamp confirmation input signal 「③[[APUL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB223」 setup time.)
=======================================================================
PA-1450 A0056.2 APC PALLET UNCLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]APCL R0473.0 APC PALLET CLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
257
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ @TMB223 #0223 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]APCL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is ON.
Unclamp confirmation input signal 「③[[APUL」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB223」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]APCL」 is
ON.)
Clamp confirmation input signal 「②[[APCL」 is ON.
Unclamp confirmation input signal 「③[[APUL」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB223」 setup time.)
=======================================================================
PA-1451 A0056.3 APC PALLET UNCLAMP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output. (Unclamp check input signal does not turn ON though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]APUL R0473.1 APC PALLET UNCLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ @TMB224 #0224 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]APUL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is OFF.
Unclamp confirmation input signal 「③[[APUL」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB224」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
258
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]APUL」
is ON.)
Clamp confirmation input signal 「②[[APCL」 is OFF.
Unclamp confirmation input signal 「③[[APUL」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB224」 setup time.)
=======================================================================
PA-1452 A0056.4 NO MOTION OF APC PALLET UNCLAMP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]APUL R0473.1 APC PALLET UNCLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ @TMB224 #0224 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]APUL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is ON.
Unclamp confirmation input signal 「③[[APUL」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB224」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]APUL」
is ON.)
Clamp confirmation input signal 「②[[APCL」 is OFF.
Unclamp confirmation input signal 「③[[APUL」 is ON.
259
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB224」 setup time.)
=======================================================================
PA-1453 A0056.5 APC PALLET CLAMP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]APUL R0473.1 APC PALLET UNCLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ @TMB224 #0224 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]APUL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is ON.
Unclamp confirmation input signal 「③[[APUL」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB224」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]APUL」
is ON.)
Clamp confirmation input signal 「②[[APCL」 is OFF.
Unclamp confirmation input signal 「③[[APUL」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB224」 setup time.)
=======================================================================
PA-1454 A0056.6 APC PALLET CLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC pallet clamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z/4th axis position” condition.
・AL2;
It is short of the "4th axis clamp” condition.
・AL4;
It is short of the "APC pallet forward turn end or reverse turned” condition.
・AL8;
260
It is short of the "APC arm lowered” condition.
・AL16;
It is short of the "Set side pallet home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL16F.L00 E1642.0 SOL16F CONDITION 00
② )]SL16F.L01 E1642.1 SOL16F CONDITION 01
③ )]SL16F.L02 E1642.2 SOL16F CONDITION 02
④ )]SL16F.L03 E1642.3 SOL16F CONDITION 03
⑤ )]SL16F.L04 E1642.4 SOL16F CONDITION 04
⑥ )]SL16F.L07 E1642.7 SOL16F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the APC pallet clamp command.
・AL1;
“X/Y/Z/4th axis position” condition signal 「①)]SL16F.L00」 is turned off.
・AL2;
“4th axis clamp” condition signal 「②)]SL16F.L01」 is turned off.
・AL4;
“APC pallet forward turn end or reverse turn end” condition signal 「③)]SL16F.L02」 is turned off.
・AL8;
“APC arm lowered” condition signal 「④)]SL16F.L03」 is turned off.
・AL16;
“Set side pallet home position” condition signal 「⑤)]SL16F.L04」 is turned off.
・AL128;
“Special specifications” condition signal 「⑥)]SL16F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL16F.L00」,
「②)]SL16F.L01」, 「③)]SL16F.L02」, 「④)]SL16F.L03」, 「⑤)]SL16F.L04」 and 「⑥)]SL16F.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use signal)
are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1455 A0056.7 APC PALLET UNCLAMP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC pallet unclamp command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z/4th axis position” condition.
・AL2;
It is short of the "4th axis clamp” condition.
・AL4;
It is short of the "APC pallet forward turn end or reverse turn end” condition.
・AL8;
It is short of the "Set side pallet home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL16R.L00 E1650.0 SOL16R CONDITION 00
② )]SL16R.L01 E1650.1 SOL16R CONDITION 01
③ )]SL16R.L02 E1650.2 SOL16R CONDITION 02
④ )]SL16R.L03 E1650.3 SOL16R CONDITION 03
⑤ )]SL16R.L07 E1650.7 SOL16R CONDITION 07
●Cause (Software)
261
Alarm occurs when it becomes the following state at the time of the APC pallet unclamp command.
・AL1;
“X/Y/Z/4th axis position” condition signal 「①)]SL16R.L00」 is turned off.
・AL2;
“4th axis clamp” condition signal 「②)]SL16R.L01」 is turned off.
・AL4;
“APC pallet forward turn end or reverse turn end” condition signal 「③)]SL16R.L02」 is turned off.
・AL8;
“Set side pallet home position” condition signal 「④)]SL16R.L03」 is turned off.
・AL128;
“Special specifications” condition signal 「⑤)]SL16R.L07」 is turned off.。
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL16R.L00」,
「②)]SL16R.L01」, 「③)]SL16R.L02」, 「④)]SL16R.L03」 and 「⑤)]SL16R.L07」 are turned on fundamentally.
However, even if there may be unnecessary conditions (un-use signal) by the machine specifications and
all of these operation condition signals are not turned on, conditions of operation may be established.
On the "Solenoid condition" screen, since unnecessary conditions (un-use signal) are un-displaying,
check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1456 A0057.0 APC PALLET DOWN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Lowered movement is not completed even if constant time passes though “APC arm lowered
” was output. (Lowered confirmation input signal does not turn ON though lowered
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]APAD R0473.2 APC ARM DOWN
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB225 #0225 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm lowered output signal 「①]]APAD」 is ON.
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB225」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
262
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by lowered movement completion (Output signal 「①]]APAD」
is ON.)
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB225」 setup time.)
=======================================================================
PA-1457 A0057.1 NO MOTION OF APC PALLET DOWN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Lowered movement is not completed even if constant time passes though “APC arm lowered
” was output. (Lowered movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]APAD R0473.2 APC ARM DOWN
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB225 #0225 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm lowered output signal 「①]]APAD」 is ON.
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB225」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by lowered movement completion (Output signal 「①]]APAD」
is ON.)
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB225」 setup time.)
=======================================================================
PA-1458 A0057.2 APC PALLET UP SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Lowered movement is not completed even if constant time passes though “APC arm lowered
” was output. (Raised confirmation input signal does not turn OFF though lowered
movement is being done.)
263
●Signal (Symbol, Address, Comment)
① ]]APAD R0473.2 APC ARM DOWN
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB225 #0225 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm lowered output signal 「①]]APAD」 is ON.
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB225」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by lowered movement completion (Output signal 「①]]APAD」
is ON.)
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB225」 setup time.)
=======================================================================
PA-1459 A0057.3 APC PALLET UP SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Raised movement is not completed even if constant time passes though “APC arm raised”
was output. (Raised confirmation input signal does not turn ON though raised movement
is being done.)
●Signal (Symbol, Address, Comment)
① ]]APAU R0473.3 APC ARM UP
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB226 #0226 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm raised output signal 「①]]APAU」 is ON.
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB226」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
264
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by raised movement completion (Output signal 「①]]APAU」 is
ON.)
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB226」 setup time.)
=======================================================================
PA-1460 A0057.4 NO MOTION OF APC PALLET UP
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Raised movement is not completed even if constant time passes though “APC arm raised”
was output. (Raised movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]APAU R0473.3 APC ARM UP
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB226 #0226 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm raised output signal 「①]]APAU」 is ON.
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB226」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by raised movement completion (Output signal 「①]]APAU」 is
ON.)
265
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB226」 setup time.)
=======================================================================
PA-1461 A0057.5 APC PALLET DOWN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Raised movement is not completed even if constant time passes though “APC arm raised”
was output. (Lowered confirmation input signal does not turn OFF though raised movement
is being done.)
●Signal (Symbol, Address, Comment)
① ]]APAU R0473.3 APC ARM UP
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB226 #0226 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm raised output signal 「①]]APAU」 is ON.
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB226」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by raised movement completion (Output signal 「①]]APAU」 is
ON.)
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB226」 setup time.)
=======================================================================
PA-1462 A0057.6 APC PALLET DOWN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC arm lowered command" was carried out, since the conditions shown below
are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z/4th axis position” condition.
・AL2;
It is short of the "4th clamp” condition.
・AL4;
266
It is short of the "APC pallet forward turn end or reverse turn end” condition.
・AL8;
It is short of the "Set side pallet home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL17F.L00 E1658.0 SOL17F CONDITION 00
② )]SL17F.L01 E1658.1 SOL17F CONDITION 01
③ )]SL17F.L02 E1658.2 SOL17F CONDITION 02
④ )]SL17F.L03 E1658.3 SOL17F CONDITION 03
⑤ )]SL17F.L07 E1658.7 SOL17F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the APC arm lowered command.
・AL1;
“X/Y/Z/4th axis position” condition signal 「①)]SL17F.L00」 is turned off.
・AL2;
“4th axis clamp” condition signal 「②)]SL17F.L01」 is turned off.
・AL4;
“APC pallet forward turn end or reverse turn end” condition signal 「③)]SL17F.L02」 is turned off.
・AL8;
“Set side pallet home position” condition signal 「④)]SL17F.L03」 is turned off.
・AL128;
“Special specifications” condition signal 「⑤)]SL17F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL17F.L00」,
「②)]SL17F.L01」, 「③)]SL17F.L02」, 「④)]SL17F.L03」 and 「⑤)]SL17F.L07」 are turned on fundamentally.
However, even if there may be unnecessary conditions (un-use signal) by the machine specifications and
all of these operation condition signals are not turned on, conditions of operation may be established.
On the "Solenoid condition" screen, since unnecessary conditions (un-use signal) are un-displaying,
check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1463 A0057.7 APC PALLET UP CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC arm raised command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z/4th axis position” condition.
・AL2;
It is short of the "4th axis clamp” condition.
・AL4;
It is short of the "APC pallet forward turn end or reverse turn end” condition.
・AL8;
It is short of the "APC pallet unclamp” condition.
・AL16;
It is short of the "Set side pallet home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL17R.L00 E1666.0 SOL17R CONDITION 00
② )]SL17R.L01 E1666.1 SOL17R CONDITION 01
③ )]SL17R.L02 E1666.2 SOL17R CONDITION 02
④ )]SL17R.L03 E1666.3 SOL17R CONDITION 03
⑤ )]SL17R.L04 E1666.4 SOL17R CONDITION 04
⑥ )]SL17R.L05 E1666.5 FIXTURE APC ENABLE CONDITION
⑦ )]SL17R.L06 E1666.6 SOL17R CONDITION 06
⑧ )]SL17R.L07 E1666.7 SOL17R CONDITION 07
267
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the APC arm raised command.
・AL1;
“X/Y/Z/4th axis position” condition signal 「①)]SL17R.L00」 is turned off.
・AL2;
“4th axis clamp” condition signal 「②)]SL17R.L01」 is turned off.
・AL4;
“APC pallet forward turn end or reverse turn end” condition signal 「③)]SL17R.L02」 is turned off.
・AL8;
“APC pallet unclamp” condition signal 「④)]SL17R.L03」 is turned off.
・AL16;
“Set side pallet home position” condition signal 「⑤)]SL17R.L04」 is turned off.
・AL32;
“APC condition ok” condition signal 「⑥)]SL17R.L05」 is turned off.
・AL64;
“APC arm end side” condition signal 「⑦)]SL17R.L06」 is turned off.
・AL128;
“Special specifications” condition signal 「⑧)]SL17R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL17R.L00」,
「②)]SL17R.L01」, 「③)]SL17R.L02」, 「④)]SL17R.L03」, 「⑤)]SL17R.L04」 and 「⑧)]SL17R.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use signal)
are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1464 A0058.0 APC PLT FWD.(A LOAD) SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Forward turn (Pallet A loading) movement is not completed even if constant time passes
though “APC pallet forward turn (Pallet A loading)” was output. (Forward turn (Pallet
A loading) confirmation input signal does not turn ON though forward turn (Pallet A
loading) movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]APAI R0473.4 APC ARM FWD.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB227 #0227 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet forward turn (Pallet A loading) output signal 「①]]APAI」 is ON.
Forward turn (Pallet A loading) check input signal 「②[[APAI」 is OFF.
Reverse turn (Pallet B loading) check input signal 「③[[APBI」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB227」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
268
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward turn (Pallet A loading) movement completion (
Output signal 「①]]APAI」 is ON.)
Forward turn (Pallet A loading) check input signal 「②[[APAI」 is ON.
Reverse turn (Pallet B loading) check input signal 「③[[APBI」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB227」 setup time.)
=======================================================================
PA-1465 A0058.1 NO MOTION OF APC PALLET FWD.(A LOADING)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Forward turn (Pallet A loading) movement is not completed even if constant time passes
though “APC pallet forward turn (Pallet A loading)” was output. (Forward turn (Pallet
A loading) movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]APAI R0473.4 APC ARM FWD.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB227 #0227 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet forward turn (Pallet A loading) output signal 「①]]APAI」 is ON.
Forward turn (Pallet A loading) check input signal 「②[[APAI」 is OFF.
Reverse turn (Pallet B loading) check input signal 「③[[APBI」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB227」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward turn (Pallet A loading) movement completion (
Output signal 「①]]APAI」 is ON.)
Forward turn (Pallet A loading) check input signal 「②[[APAI」 is ON.
Reverse turn (Pallet B loading) check input signal 「③[[APBI」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB227」 setup time.)
269
=======================================================================
PA-1466 A0058.2 APC PLT REV(B LOAD) SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Forward turn (Pallet A loading) movement is not completed even if constant time passes
though “APC pallet forward turn (Pallet A loading)” was output. (Reverse turn (Pallet
B loading) confirmation input signal does not turn OFF though forward turn (Pallet A
loading) movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]APAI R0473.4 APC ARM FWD.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB227 #0227 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet forward turn (Pallet A loading) output signal 「①]]APAI」 is ON.
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is ON.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB227」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward turn (Pallet A loading) movement completion (
Output signal 「①]]APAI」 is ON.)
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is ON.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB227」 setup time.)
=======================================================================
PA-1467 A0058.3 APC PLT REV.(B LOAD) SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reverse turn (Pallet B loading) movement is not completed even if constant time passes
though “APC pallet reverse turn (Pallet B loading)” was output. (Reverse turn (Pallet
B loading) confirmation input signal does not turn ON though reverse turn (Pallet B
loading) movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]APBI R0473.5 APC ARM REV.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB228 #0228 Fix Timer Value : 5.00sec
●Cause (Software)
270
When APC pallet reverse turn (Pallet B loading) output signal 「①]]APBI」 is ON.
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is OFF.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB228」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by reverse turn (Pallet B loading) movement completion (
Output signal 「①]]APBI」 is ON.)
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is OFF.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB228」 setup time.)
=======================================================================
PA-1468 A0058.4 NO MOTION OF APC PALLET REV.(B LOADING)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reverse turn (Pallet B loading) movement is not completed even if constant time passes
though “APC pallet reverse turn (Pallet B loading)” was output. (Reverse turn (Pallet
B loading) movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]APBI R0473.5 APC ARM REV.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB228 #0228 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet reverse turn (Pallet B loading) output signal 「①]]APBI」 is ON.
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is ON.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is OFF.
Alarm occurs when the above condition continues timer 「④@TMB228」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
271
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by reverse turn (Pallet B loading) movement completion (
Output signal 「①]]APBI」 is ON.)
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is OFF.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB228」 setup time.)
=======================================================================
PA-1469 A0058.5 APC PLT FWD(A LOAD) SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reverse turn (Pallet B loading) movement is not completed even if constant time passes
though “APC pallet reverse turn (Pallet B loading)” was output. (Forward turn (Pallet
A loading) confirmation input signal does not turn OFF though reverse turn (Pallet B
loading) movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]APBI R0473.5 APC ARM REV.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB228 #0228 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet reverse turn (Pallet B loading) output signal 「①]]APBI」 is ON.
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is ON.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is ON.
Alarm occurs when the above condition continues timer 「④@TMB228」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by reverse turn (Pallet B loading) movement completion (
Output signal 「①]]APBI」 is ON.)
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is OFF.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB228」 setup time.)
272
=======================================================================
PA-1470 A0058.6 APC PALLET FWD.(A LOAD) COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC pallet forward turn (Pallet A loading" was carried out, since the
conditions shown below are insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z/4th axis position” condition.
・AL2;
It is short of the "4th axis clamp” condition.
・AL4;
It is short of the "APC pallet unclamp” condition.
・AL8;
It is short of the "APC arm raised” condition.
・AL16;
It is short of the "Set side pallet home position” condition.
・AL32;
It is short of the "ATC door close and ATC change arm home position" conditions.
・AL64;
It is short of the "Tool length measurement unit return” condition.
・AL128;
It is short of the "Special specifications” condition.
・AL256;
It is short of the "APC door close” condition.
・AL512;
It is short of the "Operation panel side door close” condition.
●Signal (Symbol, Address, Comment)
① )]SL18F.L00 E1674.0 SOL18F CONDITION 00
② )]SL18F.L01 E1674.1 SOL18F CONDITION 01
③ )]SL18F.L02 E1674.2 SOL18F CONDITION 02
④ )]SL18F.L03 E1674.3 SOL18F CONDITION 03
⑤ )]SL18F.L04 E1674.4 SOL18F CONDITION 04
⑥ )]SL18F.L05 E1674.5 SOL18F CONDITION 05
⑦ )]SL18F.L06 E1674.6 SOL18F CONDITION 06
⑧ )]SL18F.L07 E1674.7 SOL18F CONDITION 07
⑨ )]SL18F.L10 E1675.0 SOL18F CONDITION 10
⑩ )]SL18F.L11 E1675.1 SOL18F CONDITION 11
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the APC pallet forward turn (Pallet A
loading) command.
・AL1;
“X/Y/Z/4th axis position” condition signal 「①)]SL18F.L00」 is turned off.
・AL2;
“4th axis clamp” condition signal 「②)]SL18F.L01」 is turned off.
・AL4;
“APC pallet unclamp” condition signal 「③)]SL18F.L02」 is turned off.
・AL8;
“APC arm raised” condition signal 「④)]SL18F.L03」 is turned off.
・AL16;
“Set side pallet home position” condition signal 「⑤)]SL18F.L04」 is turned off.
・AL32;
“ATC door close and ATC change arm home position” condition signal 「⑥)]SL18F.L05」 are turned off.
・AL64;
“Tool length measurement unit return” condition signal 「⑦)]SL18F.L06」 are turned off.
・AL128;
“Special specifications” condition signal 「⑧)]SL18F.L07」 are turned off.
・AL256;
“APC door close” condition signal 「⑨)]SL18F.L10」 are turned off.
・AL512;
“Operation panel side door close” condition signal 「⑩)]SL18F.L11」 are turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL18F.L00」,
「②)]SL18F.L01」, 「③)]SL18F.L02」, 「④)]SL18F.L03」, 「⑤)]SL18F.L04」, 「⑥)]SL18F.L05」, 「⑦)]SL18F.L06」, 「
⑧)]SL18F.L07」, 「⑨)]SL18F.L10」 and 「⑩)]SL18F.L11」 are turned on fundamentally. However, even if there
may be unnecessary conditions (un-use signal) by the machine specifications and all of these operation
condition signals are not turned on, conditions of operation may be established. On the "Solenoid
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
operation with reference to this screen.
273
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1471 A0058.7 APC PALLET REV.(B LOAD) COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC pallet reverse turn (Pallet B loading) door open command" was carried
out, since the conditions shown below are insufficient, it cannot operate.
AL1;
It is short of the "X/Y/Z/4th axis position” condition.
AL2;
It is short of the "4th axis clamp” condition.
AL4;
It is short of the "APC pallet unclamp” condition.
AL8;
It is short of the "APC arm raised” condition.
AL16;
It is short of the "Set side pallet home position” condition.
AL32;
It is short of the "ATC door close and ATC change arm home position" condition.
AL64;
It is short of the " Tool length measurement unit return” condition.
AL128;
It is short of the "Special specifications” condition.
AL256;
It is short of the "APC door close” condition.
AL512;
It is short of the "Operation panel side door close” condition.
●Signal (Symbol, Address, Comment)
① )]SL18R.L00 E1682.0 SOL18R CONDITION 00
② )]SL18R.L01 E1682.1 SOL18R CONDITION 01
③ )]SL18R.L02 E1682.2 SOL18R CONDITION 02
④ )]SL18R.L03 E1682.3 SOL18R CONDITION 03
⑤ )]SL18R.L04 E1682.4 SOL18R CONDITION 04
⑥ )]SL18R.L05 E1682.5 SOL18R CONDITION 05
⑦ )]SL18R.L06 E1682.6 SOL18R CONDITION 06
⑧ )]SL18R.L07 E1682.7 SOL18R CONDITION 07
⑨ )]SL18R.L10 E1683.0 SOL18R CONDITION 10
⑩ )]SL18R.L11 E1683.1 SOL18R CONDITION 11
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the APC pallet reverse turn (Pallet B
loading) command.
・AL1;
“X/Y/Z/4th axis position” condition signal 「①)]SL18R.L00」 is turned off.
・AL2;
“4th axis clamp” condition signal 「②)]SL18R.L01」 is turned off.
・AL4;
“APC pallet unclamp” condition signal 「③)]SL18R.L02」 is turned off.
・AL8;
“APC arm raised” condition signal 「④)]SL18R.L03」 is turned off.
・AL16;
“Set side pallet home position” condition signal 「⑤)]SL18R.L04」 is turned off.
・AL32;
“ATC door close and ATC change arm home position” condition signal 「⑥)]SL18R.L05」 is turned off.
・AL64;
“Tool length measurement unit return” condition signal 「⑦)]SL18R.L06」 is turned off.
・AL128;
“Special specifications” condition signal 「⑧)]SL18R.L07」 is turned off.
・AL256;
“APC door close” condition signal 「⑨)]SL18R.L10」 is turned off.
・AL512;
“Operation panel side door close” condition signal 「⑩)]SL18R.L11」 is turned off.
●Cause (Hardware)
●Recovery
274
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL18R.L00」,
「②)]SL18R.L01」, 「③)]SL18R.L02」, 「④)]SL18R.L03」, 「⑤)]SL18R.L04」, 「⑥)]SL18R.L05」, 「⑦)]SL18R.L06」, 「
⑧)]SL18R.L07」, 「⑨)]SL18R.L10」 and 「⑩)]SL18R.L11」 are turned on fundamentally. However, even if there
may be unnecessary conditions (un-use signal) by the machine specifications and all of these operation
condition signals are not turned on, conditions of operation may be established. On the "Solenoid
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
PA-1472 A0059.0 APC CYCLE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC cycle command" was carried out, since the conditions shown below are
insufficient, it cannot operate.
・AL1;
It is short of the "X/Y/Z/4th axis position” condition.
・AL2;
It is short of the "4th axis clamp” condition.
・AL4;
It is short of the "ATC door close and ATC change arm home position" condition.
・AL8;
It is short of the "Tool length measurement unit return” condition.
・AL16;
It is short of the "Parameter for the shipping preparation is OFF” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]CY26.L00 E1243.0 CYCLE 26 CONDITION 00
② )]CY26.L01 E1243.1 CYCLE 26 CONDITION 01
③ )]CY26.L02 E1243.2 CYCLE 26 CONDITION 02
④ )]CY26.L03 E1243.3 CYCLE 26 CONDITION 03
⑤ )]CY26.L04 E1243.4 CYCLE 26 CONDITION 04
⑥ )]CY26.L07 E1243.7 CYCLE 26 CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the APC cycle command.
・AL1;
“X/Y/Z/4th axis position” condition signal 「①)]CY26.L00」 is turned off.
・AL2;
“4th axis clamp” condition signal 「②)]CY26.L01」 is turned off.
・AL4;
“ATC door close and ATC change arm home position” condition signal 「③)]CY26.L02」 is turned off.
・AL8;
“Tool length measurement unit return” condition signal 「④)]CY26.L03」 is turned off.
・AL16;
“Parameter for the shipping preparation is OFF” condition signal 「⑤)]CY26.L04」 is turned off.
・AL128;
“Special specifications” condition signal 「⑥)]CY26.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]CY26.L00」, 「
②)]CY26.L01」, 「③)]CY26.L02」, 「④)]CY26.L03」, 「⑤)]CY26.L04」 and 「⑥)]CY26.L07」 are turned on
fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the machine
specifications and all of these operation condition signals are not turned on, conditions of operation
may be established. On the "Cycle condition" screen, since unnecessary conditions (un-use signal) are
un-displaying, check conditions of operation with reference to this screen.
Note: The APC cycle is the following movements.
(1) Pallet unclamp & APC arm raise (2) Pallet turn (3) Pallet clamp & APC arm lower
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
275
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PA-1473 A0059.1 APC CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: APC cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① AP R4289.4 AP CYCLE RUNNING
② @TMB181 #0181 Fix Timer Value : 20.00sec
③ AP00A/ R4289.5 AP00A CYCLE
④ AP00B/ R4289.6 AP00B CYCLE
⑤ AP00/ R4284.0 AP00 CYCLE
⑥ AP01/ R4290.0 AP01 CYCLE
⑦ AP02/ R4290.2 AP02 CYCLE
⑧ AP03A/ R4290.5 AP03A CYCLE
⑨ AP03B/ R4290.7 AP03B CYCLE
⑩ AP03/ R4291.0 AP03 CYCLE
⑪ AP04/ R4291.2 AP04 CYCLE
⑫ AP05/ R4291.4 AP05 CYCLE
⑬ AP06/ R4291.6 AP06 CYCLE
●Cause (Software)
Alarm will be generated if “APC cycle executing signal「①AP」 is ON is continued timer 「②@TMB181」
setting time.
●Cause (Hardware)
According to some causes, servo APC cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which operate within a cycle was set up for long time.
●Recovery
The restoration work of the alarm which relates to APC cycle movement is done.
Return the APC cycle completion time to the initial time. (APC cycle is to be completed in timer 「②
@TMB181」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Note: The APC cycle is the following movements.
(1) Pallet unclamp & APC arm raise (2) Pallet turn (3) Pallet clamp & APC arm lower
=======================================================================
PA-1474 A0059.2 CHECK POS. OF PLT-LOCK LEVER AT LOADING ST.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The pallet lock lever signal (setup-side pallet home position check signal) came off
when APC is executing.
●Signal (Symbol, Address, Comment)
① [[APDZ R0323.7 TOOL CHANGE DOOR SAFETY PLUG
●Cause (Software)
Alarm occurs if the pallet lock lever signal (setup-side pallet home position check signal) 「①[[APDZ」
is turned OFF when APC is executing.
●Cause (Hardware)
1.Mechanical problem
・The pallet lock lever signal (setup-side pallet home position check signal) came off.
2.The pallet lock lever signal (setup-side pallet home position check signal) is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Return the pallet lock lever to the home position.
2.Check the signal of pallet lock lever (setup-side pallet home position check)
・It is normal if the pallet lock lever signal (setup-side pallet home position check signal) 「①[[APDZ」
276
is turned ON at the time of the pallet lock lever home position.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
PA-1475 A0059.3 APC MOVEMENT HAS INTERRUPTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: APC movement was stopped because it became either following condition during the APC
practice.
・APC door opened.
・Operation panel side door opened.
・ATC door opened.
・ATC arm came off the home position.
●Signal (Symbol, Address, Comment)
① [[APDC R0324.1 APC DOOR CLOSE END
② [[APD2 R0324.2 APC 2ND. DOOR CLOSE END
③ [[DSC R0315.7 CONT. PANEL DOOR CLOSE CHK
④ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
⑤ [[AHDO R0306.3 ATC DOOR OPEN CHECK
⑥ ARMIP R3775.2 ATC POWER MATE NEAR ZERO
⑦ [[ARM2 R0306.0 CHANGE ARM PRESET POSITION 2
●Cause (Software)
Alarm occurs if it becomes either following condition when APC is executing.
・APC door close check input signal 「①[[APDC」 is OFF. (「①[[APDC」 is ON in case of the break contact
point input )
・APC door close check 2 input signal 「②[[APD2」 is OFF. (「②[[APD2」 is ON in case of the break contact
point input)(Only with APC door close check 2)
・CONT.PANEL DOOR close check input signal 「③[[DSC」 is OFF. (”「④[[AHDC」 is ON in case of the break
contact point input )
・ATC door close check input signal 「④[[AHDC」 is OFF (Only with ATC door close check)
・ATC door open check input signal 「⑤[[AHDO」 is ON (Only with ATC door close check)
・ATC arm home position signal 「⑥ARMIP」 is OFF. (Only with ATC arm)
・ATC arm home position 2 check input signal 「⑦[[ARM2」 is OFF. (Only with ATC arm home position check 2)
●Cause (Hardware)
1.Mechanical problem
・APC door opened.
・Operation panel side door opened.
・ATC door opened.
・ATC arm came off the home position.
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Close APC door.
・Close operation side door.
・Close ATC door.
・Return ATC arm to home position.
2.Check the signal
・It is normal if APC door close check input signal 「①[[APDC」 is turned ON (「①[[APDC」 is turned OFF
in case of the break contact point input) at the time of APC door close.
・It is normal if APC door close check 2 input signal 「②[[APD2」 is turned ON (「②[[APD2」 is turned OFF
in case of the break contact point input) at the time of APC door close. (Only with APC door close
check 2)
・It is normal if the operation panel side door close check input signal 「③[[DSC」 is turned ON (「④
[[AHDC」 is turned OFF in case of the break contact point input) at the time of the operation panel
side door close.
・It is normal if ATC door close check input signal 「④[[AHDC」 is turned ON at the time of ATC door
close. (Only with ATC door close check)
・It is normal if ATC door open check input signal 「⑤[[AHDO」 is turned OFF at the time of ATC door
close. (Only with ATC door close check)
・It is normal if ATC arm home position signal 「⑥ARMIP」 is turned OFF at the time of ATC arm home
position. (Only with ATC arm)
・It is normal if ATC arm home position 2 check input signal 「⑦[[ARM2」 is turned OFF at the time of
ATC arm home position. (Only with ATC arm home position check 2)
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
277
=======================================================================
PA-1476 A0059.4 APC PALLET PAD-CONTACT IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: AL1: APC pallet contact check is not turned on. (Machining side)
AL2: APC pallet contact check is not turned off. (Machining side)
AL4: APC pallet contact check is not turned on. (Loading side)
AL8: APC pallet contact check is not turned off. (Loading side)
●Signal (Symbol, Address, Comment)
① [[APPS R0323.6 PALLETE FIXED CONFIRM
② [[APS2 R0307.5 PALLET SET CONF. CHECK PS 2
③ [[OPPS R0338.4 PALLET SEAT CHECK(LOAD SIDE)
④ @TMR091 T0180 Changeable Timer No.091
⑤ @TMR092 T0182 Changeable Timer No.092
⑥ @CTR010 C0036 CTR010 SET UP VALUE
●Cause (Software)
1.Alarm occurs if APC pallet contact check can not be detected normally even if APC palette clamp
retrial movement is done the setup number of times of counter 「⑥@CTR010」 when either following
condition goes on even if timer 「④@TMR091」 setting time passes after APC movement was completed.
・APC pallet contact check 1 「①[[APPS」 is OFF.
・APC pallet contact check 2 「②[[APS2」 is OFF. (Only with APC pallet contact check 2)
・APC pallet contact (loading side) check 「③[[OPPS」 is OFF. (Only with APC pallet contact loading side
check)
2.Alarm occurs if either following condition in the APC pallet clamp state (or the APC arm down state)
is continued (more than) timer 「⑤@TMR092」 setting time.
・APC pallet contact check 1 「①[[APPS」 is OFF.
・APC pallet contact check 2 「②[[APS2」 is OFF. (Only with APC contact check 2)
・APC pallet contact (loading side) check 「③[[OPPS」 is OFF. (Only with APC contact loading side check)
3.Alarm occurs if either following condition in the APC pallet unclamp state (or the APC arm raise
state) is continued (more than) timer 「⑤@TMR092」 setting time.
・APC pallet contact check 1 「①[[APPS」 is ON.
・APC pallet contact check 2 「②[[APS2」 is ON. (Only with APC contact check 2)
・APC pallet contact (loading side) check 「③[[OPPS」 is ON. (Only with APC contact loading side check)
●Cause (Hardware)
1.Mechanical problem
・The obstruction of cutting chip of pallet etc.
・The trouble (clogging and leakage) of pneumatic piping route.
・The movement source (air) is not supplied.
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Clean the pallet part.
・Check the pneumatic piping route. (clogging and leakage)
・Movement source (air) supply
2.Check the signal
・If it becomes the following, it is normal by APC pallet clamp (or APC arm lowered).
APC pallet contact check 1 「①[[APPS」 is ON.
APC pallet contact check 2 「②[[APS2」 is ON. (Only with APC pallet contact check 2)
APC pallet contact check (loading side) 「③[[OPPS」 is ON. (Only with APC pallet loading side contact
check)
・If it becomes the following, it is normal by APC pallet unclamp (or APC arm raised).
APC pallet contact check 1 「①[[APPS」 is OFF.
APC pallet contact check 2 「②[[APS2」 is OFF. (Only with APC pallet contact check 2)
APC pallet contact check (loading side) 「③[[OPPS」 is OFF. (Only with APC pallet loading side contact
check)
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
PA-1477 A0059.5 APC UNIT IS NOT AT INITIAL POSITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The axis movement was commanded when APC unit was not state of initial position.
●Signal (Symbol, Address, Comment)
① [[APCL R0323.0 PALLETE CLAMP END CONFIRM
② [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
278
③ [[APPK R0324.0 PALETTE UNCLAMP BACK-UP CONF.
④ [[APDW R0323.3 ARM LOWERED CONFIRM
⑤ [[APUP R0323.2 ARM RAISED CONFIRM
⑥ [[APAI R0323.4 ARM TURN END CONFIRM
⑦ [[APBI R0323.5 ARM RETURN END CONFIRM
●Cause (Software)
Alarm occurs if it becomes either following condition when the axis movement command (X,Y,Z,4th,and 5th)
was executed except for the handle mode.
・APC pallet clamp confirmation input signal 「①[[APCL」 is OFF. (Only with APC pallet clamp confirmation)
・APC pallet unclamp confirmation input signal 「②[[APUL」 is ON. (Only with APC pallet unclamp
confirmation)
・APC pallet unclamp confirmation 2 input signal 「③[[APPK」 is ON. (Only with APC pallet unclamp
confirmation 2)
・APC arm lowered confirmation input signal 「④[[APDW」 is OFF.
・APC arm raised confirmation input signal 「⑤[[APUP」 is ON.
・Both of APC arm forward turn (A pallet loading) confirmation input signal 「⑥[[APAI」 and APC arm
reverse turn (B pallet loading) confirmation input signal 「⑦[[APBI」 are OFF.
●Cause (Hardware)
1.Mechanical problem
・APC unit came off the home position.
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Return APC unit to home position.
2.Check the signal
・If it becomes the following, it is normal at the time of the APC unit home position.
APC pallet clamp confirmation input signal 「①[[APCL」 is ON. (Only with APC pallet clamp confirmation)
APC pallet unclamp confirmation input signal 「②[[APUL」 is OFF. (Only with APC pallet unclamp
confirmation)
APC pallet unclamp confirmation 2 input signal 「③[[APPK」 is OFF. (Only with APC pallet unclamp
confirmation 2)
APC arm lowered confirmation input signal 「④[[APDW」 is ON.
APC arm raised confirmation input signal 「⑤[[APUP」 is OFF.
Either APC arm forward turn (A pallet loading) confirmation input signal 「⑥[[APAI」 or APC arm reverse
turn (B pallet loading) confirmation input signal 「⑦[[APBI」 is ON.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
PA-1478 A0059.6 APC PALLET CLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “APC pallet clamp”
was output.
●Signal (Symbol, Address, Comment)
① ]]APCL R0473.0 APC PALLET CLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ [[APPK R0324.0 PALETTE UNCLAMP BACK-UP CONF.
⑤ @TMB223 #0223 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet clamp output signal 「①]]APCL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is ON. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[APUL」 is OFF. (Only with unclamp confirmation)
Unclamp confirmation 2 input signal 「④[[APPK」 is OFF. (Only with unclamp confirmation 2)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB223
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
279
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic and pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal 「①]]APCL」 is
ON.)
Clamp confirmation input signal 「②[[APCL」 is ON. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[APUL」 is OFF. (Only with unclamp confirmation)
Unclamp confirmation 2 input signal 「④[[APPK」 is OFF. (Only with unclamp confirmation 2)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB223」 setup time.)
=======================================================================
PA-1479 A0059.7 APC PALLET UNCLAMP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “APC pallet
unclamp” was output.
●Signal (Symbol, Address, Comment)
① ]]APUL R0473.1 APC PALLET UNCLAMP
② [[APCL R0323.0 PALLETE CLAMP END CONFIRM
③ [[APUL R0323.1 PALLETE UNCLAMP END CONFIRM
④ [[APPK R0324.0 PALETTE UNCLAMP BACK-UP CONF.
⑤ @TMB224 #0224 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet unclamp output signal 「①]]APUL」 is ON.
Clamp confirmation input signal 「②[[APCL」 is OFF. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[APUL」 is ON. (Only with unclamp confirmation)
Unclamp confirmation 2 input signal 「④[[APPK」 is ON. (Only with unclamp confirmation 2)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB224
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic).
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
280
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal 「①]]APUL」
is ON.)
Clamp confirmation input signal 「②[[APCL」 is OFF. (Only with clamp confirmation)
Unclamp confirmation input signal 「③[[APUL」 is ON. (Only with unclamp confirmation)
Unclamp confirmation 2 input signal 「④[[APPK」 is ON. (Only with unclamp confirmation 2)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB224」 setup time.)
=======================================================================
PA-1480 A0060.0 APC PALLET DOWN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Lowered movement is not completed even if constant time passes though “APC arm lowered
” was output.
●Signal (Symbol, Address, Comment)
① ]]APAD R0473.2 APC ARM DOWN
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB225 #0225 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm lowered output signal 「①]]APAD」 is ON.
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB225
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by lowered movement completion (Output signal 「①]]APAD」
is ON.)
Lowered confirmation input signal 「②[[APDW」 is ON.
Raised confirmation input signal 「③[[APUP」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB225」 setup time.)
=======================================================================
PA-1481 A0060.1 APC PALLET UP IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Raised movement is not completed even if constant time passes though “APC arm raised”
281
was output.
●Signal (Symbol, Address, Comment)
① ]]APAU R0473.3 APC ARM UP
② [[APDW R0323.3 ARM LOWERED CONFIRM
③ [[APUP R0323.2 ARM RAISED CONFIRM
④ @TMB226 #0226 Fix Timer Value : 5.00sec
●Cause (Software)
When APC arm raised output signal 「①]]APAU」 is ON.
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB226
」 setting value.
●Cause (Hardware)
1.Mechanical problem
It cannot operate by interference, scratch, etc.
The movement source (hydraulic, pneumatic) is not being supplied.
The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
Check signal (sensor) defect
Maladjustment of the sensor
Hardware obstacles, such as disconnection
The trouble of the sensor
Output signal defect (Solenoid valve etc.)
Maladjustment of solenoid valve etc.
Hardware obstacles, such as disconnection
The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by raised movement completion (Output signal 「①]]APAU」 is
ON.)
Lowered confirmation input signal 「②[[APDW」 is OFF.
Raised confirmation input signal 「③[[APUP」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB226」 setup time.)
=======================================================================
PA-1482 A0060.2 APC PALLET FWD.(A LOADING) IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Forward turn (Pallet A loading) movement is not completed even if constant time passes
though “APC pallet forward turn (Pallet A loading)” was output.
●Signal (Symbol, Address, Comment)
① ]]APAI R0473.4 APC ARM FWD.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB227 #0227 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet forward turn (Pallet A loading) output signal 「①]]APAI」 is ON.
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is ON.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB227
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
282
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward turn (Pallet A loading) movement completion (
Output signal 「①]]APAI」 is ON.)
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is ON.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB227」 setup time.)
=======================================================================
PA-1483 A0060.3 APC PALLET REV.(B LOADING) IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Reverse turn (Pallet B loading) movement is not completed even if constant time passes
though “APC pallet reverse turn (Pallet B loading)” was output.
●Signal (Symbol, Address, Comment)
① ]]APBI R0473.5 APC ARM REV.
② [[APAI R0323.4 ARM TURN END CONFIRM
③ [[APBI R0323.5 ARM RETURN END CONFIRM
④ @TMB228 #0228 Fix Timer Value : 5.00sec
●Cause (Software)
When APC pallet reverse turn (Pallet B loading) output signal 「①]]APBI」 is ON.
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is OFF.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB228
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
283
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by reverse turn (Pallet B loading) movement completion (
Output signal 「①]]APBI」 is ON.)
Forward turn (A pallet loading) confirmation input signal 「②[[APAI」 is OFF.
Reverse turn (B pallet loading) confirmation input signal 「③[[APBI」 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB228」 setup time.)
=======================================================================
PA-1484 A0060.4 APC PALLET UP & ROT. POSITION CHECK
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: APC rotation end check and the arm downward end check turned off during the pallet
clamp.
Each sensor must be checked.
●Signal (Symbol, Address, Comment)
●Cause (Software)
APC rotation end check and the arm downward end check turned off during the pallet clamp. It will become
alarm.
●Cause (Hardware)
Check whether forward rotation, reverse rotation, and a downward end sensor turns ON / OFF.
●Recovery
Check whether forward rotation, reverse rotation, and a downward end sensor turns ON / OFF.
=======================================================================
PA-1485 A0060.5 CLOSE APC DOOR
-----------------------------------------------------------------------
●Status: Message
●Description: APC door is opened.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
Close APC door.
=======================================================================
PC-1486 A0060.6 PALLET SELECT A/B/AB IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: M62(B pallet loading) is commanded when pallet switch is selected [A].
M61(A pallet loading) is commanded when pallet switch is selected [B].
Pallet selection switch position is not appropriate.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The pallet from which the processing was prohibited by the PMC parameter was selected
with the selection switch.
●Cause (Hardware)
●Recovery
Correct the program
Confirm pallet selection switch position.
284
=======================================================================
PC-1487 A0060.7 ILLEGAL M-CODE COMMAND FOR APC
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The loading command of the pallet in the machine was done.
●Signal (Symbol, Address, Comment)
●Cause (Software)
・When there was A pallet in the machine, M code for A pallet loading was commanded.
・When there was B pallet in the machine, M code for B pallet loading was commanded.
●Cause (Hardware)
・Program mistake
●Recovery
・Revise the program.
=======================================================================
OP-1488 A0061.0 AUTOMATIC DOOR OPEN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Open movement is not completed even if constant time passes though “Automatic door open
” was output.
●Signal (Symbol, Address, Comment)
① ]]DRO R0461.2 DOOR OPEN
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DO2 R0313.7 2ND DOOR OPEN END
④ [[DC1 R0313.6 1ST DOOR CLOSE END
⑤ [[DC2 R0314.0 2ND DOOR CLOSE END
⑥ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door open output signal 「①]]DRO」 is ON.
Open check input signal 「②[[DO1」 is ON. (Only with open check)
Open check 2 input signal 「③[[DO2」 is ON. (Only with open check 2)
Close check input signal 「④[[DC1」 is OFF. (Input signal 「④[[DC1」 is ON in case of close check break
contact point input.)
Close check 2 input signal 「⑤[[DC2」 is OFF. (Only with close check 2) (Input signal 「⑤[[DC2」 is ON in
case of close check break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB203
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]DRO」 is ON.
)
Open check input signal 「②[[DO1」 is ON. (Only with open check)
285
Open check 2 input signal 「③[[DO2」 is ON. (Only with open check 2)
Close check input signal 「④[[DC1」 is OFF. (Input signal 「④[[DC1」 is ON in case of close check break
contact point input.)
Close check 2 input signal 「⑤[[DC2」 is OFF. (Only with close check 2) (Input signal 「⑤[[DC2」 is ON
in case of close check break contact point input.)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・ Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB203」 setup time.)
=======================================================================
OP-1489 A0061.1 AUTOMATIC DOOR CLOSE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Close movement is not completed even if constant time passes though “Automatic door
close” was output.
●Signal (Symbol, Address, Comment)
① ]]DRC R0461.3 DOOR CLOSE
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DO2 R0313.7 2ND DOOR OPEN END
④ [[DC1 R0313.6 1ST DOOR CLOSE END
⑤ [[DC2 R0314.0 2ND DOOR CLOSE END
⑥ @TMB204 #0204 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door close output signal 「①]]DRC」 is ON.
Open check input signal 「②[[DO1」 is OFF (Only with open check)
Open check 2 input signal 「③[[DO2」 is OFF (Only with open check 2)
Close check input signal 「④[[DC1」 is ON (Input signal 「④[[DC1」 is OFF in case of close check break
contact point input.)
Close check 2 input signal 「⑤[[DC2」 is ON (Only with close check 2) (Input signal 「⑤[[DC2」 is OFF in
case of close check break contact point input.)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB204
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion. (Output signal 「①]]DRC」 is
ON.)
Open check input signal 「②[[DO1」 is OFF. (Only with open check)
Open check 2 input signal 「③[[DO2」 is OFF. (Only with open check 2)
Close check input signal 「④[[DC1」 is ON. (Input signal 「④[[DC1」 is OFF in case of close check break
contact point input.)
Close check 2 input signal 「⑤[[DC2」 is ON. (Only with close check 2) (Input signal 「⑤[[DC2」 is OFF
in case of close check break contact point input.)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB204」 setup time.)
286
=======================================================================
OP-1490 A0061.2 TOOL LENGTH MEAS UNIT FWD. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Advance movement is not completed even if constant time passes though “Tool length
measure unit advance” was output.
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB229 #0229 Fix Timer Value : 10.00sec
●Cause (Software)
When tool length measure unit advance 「①]]OPRF」 is ON (Retreat output signal 「②]]OPRB」 is OFF in case
of advance output nothing.)
Advance check input signal 「③[[OPRF」 is ON.
Retreat check input signal 「④[[OPRB」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB229
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by advance movement completion Output signal 「①]]OPRF」 is
ON. Retreat output signal 「②]]OPRB」 is OFF in case of advance output nothing. .
Advance check input signal 「③[[OPRF」 is ON.
Retreat check input signal 「④[[OPRB」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB229」 setup time.)
=======================================================================
OP-1491 A0061.3 TOOL LENGTH MEAS UNIT REV. IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Retreat movement is not completed even if constant time passes though “Tool length
measure unit retreat” was output.
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB230 #0230 Fix Timer Value : 10.00sec
●Cause (Software)
287
When tool length measure unit retreat output signal 「②]]OPRB」 is ON. (Advance output signal 「①]]OPRF」
is OFF in case of retreat output nothing.)
Advance check input signal 「③[[OPRF」 is OFF.
Retreat check input signal 「④[[OPRB」 is ON.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB230
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by retreat movement completion Output signal “「②]]OPRB」
is ON. Advance output signal 「①]]OPRF」 is OFF in case of retreat output nothing. .
Advance check input signal 「③[[OPRF」 is OFF.
Retreat check input signal 「④[[OPRB」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB230」 setup time.)
=======================================================================
OP-1492 A0061.4 CHIP DUMPER OPEN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Chip removal unit
open” was output.
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB231 #0231 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit open output signal 「①]]OPCO」 is ON (Close output signal 「②]]OPCC」 is OFF
in case of open output nothing.)
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is OFF
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB231
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
288
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]OPCO」 is ON.
Close output signal 「②]]OPCC」 is OFF in case of open output nothing.
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB231」 setup time.)
=======================================================================
OP-1493 A0061.5 CHIP DUMPER CLOSE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Chip removal unit
close” was output.
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB232 #0232 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit close output signal 「②]]OPCC」 is ON. (Open output signal 「①]]OPCO」 is OFF
in case of close output nothing.)
Open check input signal 「③[[OPCO」 is OFF
Close check input signal 「④[[OPCC」 is ON
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB232
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]OPCC」 is
ON. Open output signal 「①]]OPCO」 is OFF in case of close output nothing.
Open check input signal 「③[[OPCO」 is OFF
289
Close check input signal 「④[[OPCC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB232」 setup time.)
=======================================================================
OP-1494 A0061.6 APC DOOR LOCK IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Lock confirmation does not turn it ON even if constant time passed though APC door was
locked while work-piece set is operated or during the work-piece set.
●Signal (Symbol, Address, Comment)
① ]]OPPD R0460.4 APC DOOR LOCK
② [[PDLK R0318.1 APC DOOR LOCK OK
③ @TMB040 #0040 Fix Timer Value : 1.00sec
●Cause (Software)
Alarm occurs if “APC door lock confirmation input「②[[PDLK」 is OFF is continued more than timer 「③
@TMB040」 setting time when APC door lock output (unlock output 「①]]OPPD」 is turned OFF) is done while
work-piece set is operated or during work-piece set.
●Cause (Hardware)
1.Mechanical problem
・APC door lock switch is always unlock. (The setup mistake of the key switch)
・The maladjustment of the APC door lock switch.
・Trouble of APC door lock switch
2.Check signal (sensor) and output signal defect (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
●Recovery
1.Check a mechanical problem
・Check the key switch setup of the APC door lock switch. (Select the lock side.)
・Adjustment of the APC door lock switch.
・Exchange of the APC door lock switch
2.Check of the check signal (sensor) and the output signal ( solenoid valve etc.)
・Check signal
It is normal if the APC door lock check input 「②[[PDLK」 is turned ON when the APC door lock output
(unlock output 「①]]OPPD」 is OFF) is done in the work piece setup operation.
・Hardware obstacles, such as disconnection
3.Refer to the instruction manual of lock switch maker for the detail of lock switch.
=======================================================================
OP-1495 A0061.7 CLOSE MAGAZINE COVER
-----------------------------------------------------------------------
●Status: Message
●Description: ・Magazine door 1 opened.
・Magazine door 2 opened. (Only with magazine door 2)
・Magazine door 3 opened. (Only with magazine door 3)
●Signal (Symbol, Address, Comment)
① [[MGCV R0308.0 MAGAZINE COVER CHECK
② [[CM2C R0316.7 MAGAZINE 2 DOOR CLOSE CHK
③ [[CM3C R0317.2 MAGAZINE 3 DOOR CLOSE CHK
●Cause (Software)
Alarm occurs if magazine door close check 1 input 「①[[MGCV」 is turned OFF. (「①[[MGCV」 is turned ON in
case of break contact point input.
Alarm occurs if magazine door close check 2 input 「②[[CM2C」 is turned OFF. (「②[[CM2C」 is turned ON in
case of break contact point input. (Only with magazine door 2)
Alarm occurs if magazine door close check 3 input 「③[[CM3C」 is turned OFF. (「③[[CM3C」 is turned ON in
case of break contact point input. (Only with magazine door 3)
●Cause (Hardware)
1.Mechanical problem
・Magazine door open.
2.Check signal (sensor) defect
・Maladjustment or trouble of the sensor
・Hardware obstacles, such as disconnection
●Recovery
290
1.Restoration of Mechanical Problem
・Close the magazine door.
2.Check of the check signal (sensor)
・If it becomes the following, it is normal by “magazine door close”.
Magazine door close check 1 input 「①[[MGCV」 is ON. (「①[[MGCV」 is OFF in case of break contact point
input.)
Magazine door close check 2 input 「②[[CM2C」 is ON. (「②[[CM2C」 is OFF in case of break contact point
input.)
Magazine door close check 3 input 「③[[CM3C」 is ON. (「③[[CM3C」 is OFF in case of break contact point
input.)
・Please readjust or exchange sensor
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
OP-1496 A0062.0 TOUCH SENSOR IS FAULT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The trouble occurred in the touch sensor.
●Signal (Symbol, Address, Comment)
① [[SKAL R0313.3 TOUCH CENSOR ABNORM CHK
●Cause (Software)
・In case of the touch sensor abnormality detection signal is the make contact point input.
Alarm occurs when the touch sensor abnormality detection input signal 「①[[SKAL」 is turned ON.
・In case of the touch sensor abnormality detection signal is the break contact point input.
Alarm occurs when the touch sensor abnormality detection input signal 「①[[SKAL」 is turned OFF.
●Cause (Hardware)
1.Some troubles occurred in the touch sensor.
2.Defect of the touch sensor abnormality detection signal
・Hardware obstacles, such as disconnection
●Recovery
1.Check the touch sensor.
Removed it if the trouble occurs.
2.Check the input signal
・In case of the touch sensor abnormality detection signal is the make contact point input.
It is normal if the touch sensor abnormality detection input signal 「①[[SKAL」 is turned OFF when the
touch sensor is normal.
・In case of the touch sensor abnormality detection signal is the break contact point input.
It is normal if the touch sensor abnormality detection input signal 「①[[SKAL」 is turned ON when the
touch sensor is normal.
3.Refer to the instruction manual of touch sensor maker for the details about the touch sensor.
=======================================================================
OP-1497 A0062.1 TOOL BREAKAGE DETECTION SENSOR IS FAULTY
-----------------------------------------------------------------------
●Status: Single Block Stop
●Description: It does not revert with the tool breakage detection sensor working.
●Signal (Symbol, Address, Comment)
① [[OREM R0314.1 LS FOR M CODE BKG DETECTN
●Cause (Software)
・In case of the tool breakage detection sensor input signal is the make contact point input.
Alarm occurs when the tool breakage detection sensor input signal 「①[[OREM」 is turned ON at the time of
ATC practice.
・In case of the tool breakage detection sensor input signal is the break contact point input.
Alarm occurs when the tool breakage detection sensor input signal 「①[[OREM」 is turned OFF at the time
of ATC practice.
●Cause (Hardware)
1.Mechanical problem
・The movement of the tool breakage detection sensor is bad with an influence such as coolant liquid.
2.The defect of the tool breakage detection sensor input signal
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・It is cleaned, and the tool breakage detection sensor is made to move smoothly.
2.Check the tool breakage detection sensor input signal.
291
・In case of the tool breakage detection sensor input signal is the make contact point input.
It is normal if the tool breakage detection sensor input signal 「①[[OREM」 is turned OFF at the time of
usual (when the tool breakage detection sensor is not working).
・In case of the tool breakage detection sensor input signal is the break contact point input.
It is normal if the tool breakage detection sensor input signal 「①[[OREM」 is turned ON at the time of
usual (when the tool breakage detection sensor is not working).
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
OP-1498 A0062.2 SKIP SIGNAL SWITCHING IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The centering selection check input is not turned ON though “The skip signal centering
selection output” turned ON.
●Signal (Symbol, Address, Comment)
① [[SKII R0315.0 CENTERING SELECTION
② ]]TSHI R0465.4 SKIP SIGNAL: CENTERING SELECT
●Cause (Software)
・In case of the centering selection check signal is the make contact point input.
Alarm occurs if the centering selection check signal 「①[[SKII」 is not turned ON when the skip signal
centering selection output 「②]]TSHI」 is turned ON.
・In case of the centering selection check signal is the break contact point input.
Alarm occurs if the centering selection check signal 「①[[SKII」 is not turned OFF when the skip signal
centering selection output 「②]]TSHI」 is turned ON.
●Cause (Hardware)
Defect of check signal/output signal
・Hardware obstacles, such as disconnection
・Trouble of relay etc.
●Recovery
Check the check signal and the output signal
・In case of the centering selection check signal is the make contact point input.
It is normal if the centering selection check signal 「①[[SKII」 is turned ON when the skip signal
centering selection output 「②]]TSHI」 is turned ON.
・In case of the centering selection check signal is the break contact point input.
It is normal if the centering selection check signal 「①[[SKII」 is turned OFF when the skip signal
centering selection output 「②]]TSHI」 is turned ON.
・Check the hardware obstacles, such as disconnection
・Exchange of the relay etc.
=======================================================================
OP-1499 A0062.3 PROBE UNIT COMMUNICATION IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Input of probe unit start check turned it OFF during the probe unit start.
●Signal (Symbol, Address, Comment)
① [[PROB R0317.7 PROBE ON STATE
② ]]PROB R0460.3 PROBE START
③ @TMB030 #0030 Fix Timer Value : 1.00sec
●Cause (Software)
Alarm occurs if the probe unit start check signal 「①[[PROB」 is turned OFF when the probe unit is
starting.
●Cause (Hardware)
Defect of check signal/output signal
・Hardware obstacles, such as disconnection
・Trouble of relay etc.
・The power supply of the probe unit turns it OFF.
・Trouble of probe unit
●Recovery
Check the check signal and the output signal.
・It is normal if the probe unit start check 「②]]PROB」 is turned ON when the probe unit is starting.
・It is normal if “The probe unit start output「②]]PROB」 is ON is continued (more than) timer 「③
@TMB030」 setting time when the probe unit start is commanded.
・Check the hardware obstacles, such as disconnection
・Exchange of the relay etc.
・Turn OFF the power supply.
292
・Exchange of the probe unit.
・Refer to the instruction manual of probe unit maker for detail of the probe unit.
=======================================================================
OP-1500 A0062.4 PROBE UNIT BATTERY IS LOW
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The probe unit battery voltage shortage was detected.
●Signal (Symbol, Address, Comment)
① [[PRBT R0311.2 PROBE BATTERY SHORTAGE
●Cause (Software)
Alarm occurs when the probe unit battery shortage signal 「①[[PRBT」 is turned ON.
●Cause (Hardware)
・The voltage of the probe unit battery became less than regulation value.
・Trouble of hardware such as breakage in the probe unit battery part
●Recovery
・Exchange of the battery for probe unit.
・Check the hardware obstacles, such as disconnection
・Refer to the instruction manual of probe unit maker for detail of the probe unit.
=======================================================================
OP-1501 A0062.5 TOOL HAS BROKEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool breakage was detected.
●Signal (Symbol, Address, Comment)
① [[OREM R0314.1 LS FOR M CODE BKG DETECTN
●Cause (Software)
・In case of the tool breakage detection sensor input signal is the make contact point input.
Alarm occurs if the tool breakage detection sensor input signal 「①[[OREM」 is not turned ON once while
the block which M code for the tool breakage confirmation was commanded to is finished on the program.
・In case of the tool breakage detection sensor input signal is the break contact point input.
Alarm occurs if the tool breakage detection sensor input signal 「①[[OREM」 is not turned OFF once while
the block which M code for the tool breakage confirmation was commanded to is finished on the program.
・The tool breakage was detected by the tool breakage check command of macro program (G code).
●Cause (Hardware)
1.Mechanical problem
・The tool broke.
2.The defect of the tool breakage detection sensor input signal
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Exchange the breakage tool.
2.Check the tool breakage detection sensor input signal.
・In case of the tool breakage detection sensor input signal is the make contact point input.
It is normal if tool breakage detection sensor input signal 「①[[OREM」 is turned on when tool breakage
detection sensor is running.
・In case of the tool breakage detection sensor input signal is the break contact point input.
It is normal if tool breakage detection sensor input signal 「①[[OREM」 is turned OFF when tool breakage
detection sensor is running.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
OP-1502 A0062.6 COUNTER REACHED EQUIPMENT STOPPAGE VALUE
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The counter reached equipment stoppage value
●Signal (Symbol, Address, Comment)
① [[TUP R0311.0 TOOL COUNTER COUNT-UP
② [[TLCU R0314.5 TOOL COUNTER LIFE
③ [[QUP R0311.1 WORK COUNTER COUNT-UP
293
●Cause (Software)
・.Alarm occurs when tool counter equipment stoppage value reached signal 「①[[TUP」 is turned ON.
・Alarm occurs when tool counter life value reached signal 「②[[TLCU」 is turned ON.
・Alarm occurs when quality counter equipment stoppage value reached signal 「③[[QUP」 is turned ON.
●Cause (Hardware)
1.Mechanical problem
・The counter reached equipment stoppage value.
2.The defect of counter equipment stoppage value reached input signal
・Hardware obstacles, such as disconnection
・Trouble of counter
●Recovery
1.Restoration of Mechanical Problem
・Reset the counter
2.Check the counter equipment stoppage value reached input signal.
・It is normal if tool counter equipment stoppage value reached signal 「①[[TUP」 is turned OFF at the
time of usual (when counter does not reach setting value).
・It is normal if tool counter life value reached signal 「②[[TLCU」 is turned OFF at the time of usual
(when counter does not reach setting value).
・It is normal if quality counter equipment stoppage value reached signal 「③[[QUP」 is turned OFF at
the time of usual (when counter does not reach setting value).
・Restoration of the hardware obstacles, such as disconnection
・Exchange the counter
3.Refer to the instruction manual of counter maker for the details about the counter.
=======================================================================
OP-1503 A0062.7 COUNTER REACHED WARNING VALUE
-----------------------------------------------------------------------
●Status: Message
●Description: The counter reached forecast value.
●Signal (Symbol, Address, Comment)
① [[TLCR R0314.4 TOOL COUNTER FORECAST
●Cause (Software)
.Alarm occurs when tool counter forecast value reached signal 「①[[TLCR」 is turned ON.
●Cause (Hardware)
1.Mechanical problem
・The counter reached equipment stoppage value.
2.The defect of counter equipment stoppage value reached signal
・Hardware obstacles, such as disconnection
・Trouble of counter
●Recovery
1.Restoration of Mechanical Problem
・Reset the counter
2.Check the counter equipment stoppage value reached input signal.
・It is normal if tool counter forecast value reached signal 「①[[TLCR」 is turned OFF at the time of
usual (when counter does not reach setting value).
・Restoration of the hardware obstacles, such as disconnection
・Exchange the counter
3.Refer to the instruction manual of counter maker for the details about the counter.
=======================================================================
OP-1504 A0063.0 TOOL MEAS UNIT FWD. SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Advance movement is not completed even if constant time passes though “Tool length
measure unit advance” was output. (Advance check input signal does not turn ON though
advance movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB229 #0229 Fix Timer Value : 10.00sec
●Cause (Software)
When tool length measure unit advance output signal 「①]]OPRF」 is ON (Retreat output signal 「②]]OPRB」
is OFF in case of advance output nothing.)
Advance check input signal 「③[[OPRF」 is OFF.
294
Retreat check input signal 「④[[OPRB」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB229」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by advance movement completion Output signal “「①]]OPRF」
is ON. Retreat output signal 「②]]OPRB」 is OFF in case of advance output nothing. .
Advance check input signal 「③[[OPRF」 is ON.
Retreat check input signal 「④[[OPRB」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB229」 setup time.)
=======================================================================
OP-1505 A0063.1 NO MOTION OF TOOL LENGTH MEASURE UNIT FWD.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Advance movement is not completed even if constant time passes though “Tool length
measure unit advance” was output. (Advance movement is not being done. The trouble
related to the output.)
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB229 #0229 Fix Timer Value : 10.00sec
●Cause (Software)
When tool length measure unit advance output signal 「①]]OPRF」 is ON (Retreat output signal 「②]]OPRB」
is OFF in case of advance output nothing.)
Advance check input signal 「③[[OPRF」 is OFF.
Retreat check input signal 「④[[OPRB」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB229」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
295
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by advance movement completion Output signal “「①]]OPRF」
is ON. Retreat output signal 「②]]OPRB」 is OFF in case of advance output nothing. .
Advance check input signal 「③[[OPRF」 is ON.
Retreat check input signal 「④[[OPRB」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB229」 setup time.)
=======================================================================
OP-1506 A0063.2 TOOL MEAS UNIT REV. SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Advance movement is not completed even if constant time passes though “Tool length
measure unit advance” was output. (Retreat check input signal does not turn OFF though
advance movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB229 #0229 Fix Timer Value : 10.00sec
●Cause (Software)
When tool length measure unit advance output signal “「①]]OPRF」 is ON (Retreat output signal 「②]]OPRB」
is OFF in case of advance output nothing.)
Advance check input signal 「③[[OPRF」 is ON.
Retreat check input signal 「④[[OPRB」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB229」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by advance movement completion Output signal “「①]]OPRF」
is ON. Retreat output signal 「②]]OPRB」 is OFF in case of advance output nothing. .
Advance check input signal 「③[[OPRF」is ON.
Retreat check input signal 「④[[OPRB」 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
296
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB229」 setup time.)
=======================================================================
OP-1507 A0063.3 TOOL MEAS UNIT REV. SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Retreat movement is not completed even if constant time passes though “Tool length
measure unit retreat” was output. (Retreat check input signal does not turn ON though
retreat movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB230 #0230 Fix Timer Value : 10.00sec
●Cause (Software)
When tool length measure unit retreat output signal 「②]]OPRB」 is ON (Advance output signal 「①]]OPRF」
is OFF in case of retreat output nothing.)
Advanced check input signal 「③[[OPRF」 is OFF.
Retreat check input signal 「④[[OPRB」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB230」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by retreat movement completion Output signal 「②]]OPRB」 is
ON. Advance output signal 「①]]OPRF」 is OFF in case of retreat output nothing. .
Advance check input signal 「③[[OPRF」 is OFF.
Retreat check input signal 「④[[OPRB」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB230」 setup time.)
=======================================================================
OP-1508 A0063.4 NO MOTION OF TOOL LENGTH MEASURE UNIT REV.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Retreat movement is not completed even if constant time passes though “Tool length
measure unit retreat” was output. (Retreat movement is not being done. The trouble
related to the output.)
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB230 #0230 Fix Timer Value : 10.00sec
297
●Cause (Software)
When tool length measure unit retreat output signal 「②]]OPRB」 is ON (Advance output signal 「①]]OPRF」
is OFF in case of retreat output nothing.)
Advance check input signal 「③[[OPRF」 is ON.
Retreat check input signal 「④[[OPRB」 is OFF.
Alarm occurs when the above condition continues timer 「⑤@TMB230」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by retreat movement completion Output signal 「②]]OPRB」 is
ON. Advance output signal 「①]]OPRF」 is OFF in case of retreat output nothing. .
Advance check input signal 「③[[OPRF」 is OFF.
Retreat check input signal 「④[[OPRB」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB230」 setup time.)
=======================================================================
OP-1509 A0063.5 TOOL MEAS UNIT FWD. SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Retreat movement is not completed even if constant time passes though “Tool length
measure unit retreat” was output. (Advance check input signal does not turn OFF though
retreat movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]OPRF R0460.5 TOOL LENGTH UNIT ADV
② ]]OPRB R0460.6 TOOL LENGTH UNIT RETREAT
③ [[OPRF R0318.2 TL LENGTH UNIT ADV CHK
④ [[OPRB R0318.3 TL LENGTH UNIT RET CHK
⑤ @TMB230 #0230 Fix Timer Value : 10.00sec
●Cause (Software)
When tool length measure unit retreat output signal 「②]]OPRB」 is ON (Advance output signal 「①]]OPRF」
is OFF in case of retreat output nothing.)
Advance check input signal 「③[[OPRF」 is ON.
Retreat check input signal 「④[[OPRB」 is ON.
Alarm occurs when the above condition continues timer 「⑤@TMB230」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
298
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by retreat movement completion Output signal 「②]]OPRB」 is
ON. Advance output signal 「①]]OPRF」 is OFF in case of retreat output nothing. .
Advance check input signal 「③[[OPRF」 is OFF.
Retreat check input signal 「④[[OPRB」 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB230」 setup time.)
=======================================================================
OP-1510 A0063.6 TOOL MEASURE UNIT FWD. COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Tool length measurement unit forward command" was carried out, since the
conditions shown below are insufficient, it cannot operate.
・AL1;
It is short of the "APC unit home position” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL19F.L00 E1690.0 SOL19F CONDITION 00
② )]SL19F.L07 E1690.7 SOL19F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the tool length measurement unit forward
command.
・AL1;
“APC unit home position” condition signal 「①)]SL19F.L00」 is turned off.
・AL128;
“Special specifications” condition signal 「②)]SL19F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL19F.L00」
and 「②)]SL19F.L07」 are turned on fundamentally. However, even if there may be unnecessary conditions
(un-use signal) by the machine specifications and all of these operation condition signals are not
turned on, conditions of operation may be established. On the "Solenoid condition" screen, since
unnecessary conditions (un-use signal) are un-displaying, check conditions of operation with reference
to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
OP-1511 A0063.7 TOOL MEASURE UNIT REV. COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Tool length measurement unit reverse command" was carried out, since the
conditions shown below are insufficient, it cannot operate.
299
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL19R.L07 E1698.7 SOL19R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the tool length measurement unit reverse
command.
・AL128;
“Special specifications” condition signal 「①)]SL19R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL19R.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
OP-1512 A0064.0 CHIP DUMPER OPEN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Chip removal unit
open” was output. (Open check input signal does not turn ON though open movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB231 #0231 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit open output signal 「①]]OPCO」 is ON (Close output signal 「②]]OPCC」 is OFF
in case of open output nothing.)
Open check input signal 「③[[OPCO」 is OFF
Close check input signal 「④[[OPCC」 is OFF
Alarm occurs when the above condition continues timer 「⑤@TMB231」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
300
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]OPCO」 is ON.
Close output signal 「②]]OPCC」 is OFF in case of open output nothing.
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB231」 setup time.)
=======================================================================
OP-1513 A0064.1 NO MOTION OF CHIP DUMPER OPEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Chip removal unit
open” was output. (Open movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB231 #0231 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit open output signal 「①]]OPCO」 is ON (Close output signal 「②]]OPCC」 is OFF
in case of open output nothing.)
Open check input signal 「③[[OPCO」 is OFF
Close check input signal 「④[[OPCC」 is ON
Alarm occurs when the above condition continues timer 「⑤@TMB231」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]OPCO」 is ON.
Close output signal 「②]]OPCC」 is OFF in case of open output nothing.
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB231」 setup time.)
=======================================================================
OP-1514 A0064.2 CHIP DUMPER CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
301
●Description: Open movement is not completed even if constant time passes though “Chip removal unit
open” was output. (Close check input signal does not turn OFF though open movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB231 #0231 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit open output signal 「①]]OPCO」 is ON (Close output signal 「②]]OPCC」 is OFF
in case of open output nothing.)
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is ON
Alarm occurs when the above condition continues timer 「⑤@TMB231」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]OPCO」 is ON.
Close output signal 「②]]OPCC」 is OFF in case of open output nothing.
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB231」 setup time.)
=======================================================================
OP-1515 A0064.3 CHIP DUMPER CLOSE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Chip removal unit
close” was output. (Close check input signal does not turn ON though close movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB232 #0232 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit close output signal 「②]]OPCC」 is ON. (Open output signal 「①]]OPCO」 is OFF
in case of close output nothing.)
Open check input signal 「③[[OPCO」 is OFF
Close check input signal 「④[[OPCC」 is OFF
Alarm occurs when the above condition continues timer 「⑤@TMB232」 setting value.
302
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]OPCC」 is
ON. Open output signal 「①]]OPCO」 is OFF in case of close output nothing.
Open check input signal 「③[[OPCO」 is OFF
Close check input signal 「④[[OPCC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB232」 setup time.)
=======================================================================
OP-1516 A0064.4 NO MOTION OF CHIP DUMPER CLOSE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Chip removal unit
close” was output. (Close movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB232 #0232 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit close output signal 「②]]OPCC」 is ON (Open output signal 「①]]OPCO」 is OFF
in case of close output nothing.)
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is OFF
Alarm occurs when the above condition continues timer 「⑤@TMB232」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
303
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]OPCC」 is
ON. Open output signal 「①]]OPCO」 is OFF in case of close output nothing.
Open check input signal 「③[[OPCO」 is OFF
Close check input signal 「④[[OPCC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB232」 setup time.)
=======================================================================
OP-1517 A0064.5 CHIP DUMPER OPEN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Chip removal unit
close” was output. (Open check input signal does not turn OFF though close movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]OPCO R0464.0 CHIPPING REMOVAL OPEN
② ]]OPCC R0464.1 CHIPPING REMOVAL CLOSE
③ [[OPCO R0315.4 CHIPPING REMOVAL ON CHECK
④ [[OPCC R0315.5 CHIPPING REMOVAL OFF CHECK
⑤ @TMB232 #0232 Fix Timer Value : 5.00sec
●Cause (Software)
When the chip removal unit close output signal 「②]]OPCC」 is ON (Open output signal 「①]]OPCO」 is OFF
in case of close output nothing.)
Open check input signal 「③[[OPCO」 is ON
Close check input signal 「④[[OPCC」 is ON
Alarm occurs when the above condition continues timer 「⑤@TMB232」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]OPCC」 is
ON. Open output signal 「①]]OPCO」 is OFF in case of close output nothing.
Open check input signal 「③[[OPCO」 is OFF
Close check input signal 「④[[OPCC」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB232」 setup time.)
304
=======================================================================
OP-1518 A0064.6 CHIP DUMPER OPEN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Chip removal unit open command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL20F.L07 E1706.7 SOL20F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the chip removal unit open command.
・AL128;
“Special specifications” condition signal 「①)]SL20F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL20F.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
OP-1519 A0064.7 CHIP DUMPER CLOSE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "Chip removal unit close command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL20R.L07 E1714.7 SOL20R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the chip removal unit close command.
・AL128;
“Special specifications” condition signal 「①)]SL20R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL20R.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
305
=======================================================================
OP-1520 A0065.0 AUTOMATIC DOOR OPEN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Open movement is not completed even if constant time passes though “Automatic door open
” was output. (Open check input signal does not turn ON though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]DRO R0461.2 DOOR OPEN
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DC1 R0313.6 1ST DOOR CLOSE END
④ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door open output signal 「①]]DRO」 is ON.
Open check input signal 「②[[DO1」 is OFF
Close check input signal 「③[[DC1」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB203」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]DRO」 is ON.
)
Open check input signal 「②[[DO1」 is ON
Close check input signal 「③[[DC1」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB203」 setup time.)
=======================================================================
OP-1521 A0065.1 NO MOTION OF AUTOMATIC DOOR OPEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Open movement is not completed even if constant time passes though “Automatic door open
” was output. (Open movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]DRO R0461.2 DOOR OPEN
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DC1 R0313.6 1ST DOOR CLOSE END
④ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door open output signal 「①]]DRO」 is ON.
Open check input signal 「②[[DO1」 is OFF
306
Close check input signal 「③[[DC1」 is ON
Alarm occurs when the above condition continues timer 「④@TMB203」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]DRO」 is ON.
)
Open check input signal 「②[[DO1」 is ON
Close check input signal 「③[[DC1」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB203」 setup time.)
=======================================================================
OP-1522 A0065.2 AUTO DOOR CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Open movement is not completed even if constant time passes though “Automatic door open
” was output. (Close check input signal does not turn OFF though open movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]DRO R0461.2 DOOR OPEN
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DC1 R0313.6 1ST DOOR CLOSE END
④ @TMB203 #0203 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door open output signal 「①]]DRO」 is ON.
Open check input signal 「②[[DO1」 is ON
Close check input signal 「③[[DC1」 is ON
Alarm occurs when the above condition continues timer 「④@TMB203」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
307
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]DRO」 is ON.
)
Open check input signal 「②[[DO1」 is ON
Close check input signal 「③[[DC1」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB203」 setup time.)
=======================================================================
OP-1523 A0065.3 AUTOMATIC DOOR CLOSE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Close movement is not completed even if constant time passes though “Automatic door
close” was output. (Close check input signal does not turn ON though close movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]DRC R0461.3 DOOR CLOSE
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DC1 R0313.6 1ST DOOR CLOSE END
④ @TMB204 #0204 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door close output signal 「①]]DRC」 is ON.
Open check input signal 「②[[DO1」 is OFF
Close check input signal 「③[[DC1」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB204」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]DRC」 is
ON.)
Open check input signal 「②[[DO1」 is OFF
Close check input signal 「③[[DC1」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB204」 setup time.)
308
=======================================================================
OP-1524 A0065.4 NO MOTION OF AUTOMATIC DOOR CLOSE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Close movement is not completed even if constant time passes though “Automatic door
close” was output. (Close movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
① ]]DRC R0461.3 DOOR CLOSE
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DC1 R0313.6 1ST DOOR CLOSE END
④ @TMB204 #0204 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door close output signal 「①]]DRC」 is ON.
Open check input signal 「②[[DO1」 is ON
Close check input signal 「③[[DC1」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB204」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]DRC」 is
ON.)
Open check input signal 「②[[DO1」 is OFF
Close check input signal 「③[[DC1」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB204」 setup time.)
=======================================================================
OP-1525 A0065.5 AUTOMATIC DOOR OPEN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Close movement is not completed even if constant time passes though “Automatic door
close” was output. (Open check input signal does not turn OFF though close movement is
being done.)
●Signal (Symbol, Address, Comment)
① ]]DRC R0461.3 DOOR CLOSE
② [[DO1 R0313.5 1ST DOOR OPEN END
③ [[DC1 R0313.6 1ST DOOR CLOSE END
④ @TMB204 #0204 Fix Timer Value : 7.00sec
●Cause (Software)
When the automatic door close output signal 「①]]DRC」 is ON.
309
Open check input signal 「②[[DO1」 is ON
Close check input signal 「③[[DC1」 is ON
Alarm occurs when the above condition continues timer 「④@TMB204」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]DRC」 is
ON.)
Open check input signal 「②[[DO1」 is OFF
Close check input signal 「③[[DC1」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB204」 setup time.)
=======================================================================
OP-1526 A0065.6 AUTOMATIC DOOR OPEN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although "Automatic door open command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1;
It is short of the "Coolant OFF” condition.
・AL2;
It is short of the "Spindle stop” condition.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL02F.L00 E1418.0 SOL02F CONDITION 00
② )]SL02F.L01 E1418.1 SOL02F CONDITION 01
③ )]SL02F.L07 E1418.7 SOL02F CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the automatic door open command.
・AL1;
“Coolant OFF” condition signal 「①)]SL02F.L00」 is turned off.
・AL2;
“Spindle stop” condition signal 「②)]SL02F.L01」 is turned off.
・AL128;
“Special specifications” condition signal 「③)]SL02F.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「①)]SL02F.L00」,
「②)]SL02F.L01」 and 「③)]SL02F.L07」 are turned on fundamentally. However, even if there may be
unnecessary conditions (un-use signal) by the machine specifications and all of these operation
310
condition signals are not turned on, conditions of operation may be established. On the "Solenoid
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
OP-1527 A0065.7 AUTOMATIC DOOR CLOSE COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although "Automatic door close command" was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL128;
It is short of the "Special specifications” condition.
●Signal (Symbol, Address, Comment)
① )]SL02R.L07 E1426.7 SOL02R CONDITION 07
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the automatic door close command.
・AL128;
“Special specifications” condition signal 「①)]SL02R.L07」 is turned off.
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Solenoid condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Condition of operation is established when the operation condition signal 「①)]SL02R.L07」 is
turned on fundamentally. However, even if there may be unnecessary conditions (un-use signal) by the
machine specifications and all of these operation condition signals are not turned on, conditions of
operation may be established. On the "Solenoid condition" screen, since unnecessary conditions (un-use
signal) are un-displaying, check conditions of operation with reference to this screen.
Note: Alarm code "ALxxxxx":
An alarm code "ALxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition:
"Special specifications" condition is condition that it is specially added to by the special
specifications for the customer.
=======================================================================
OP-1528 A0066.0 FRONT DOOR LOCK IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Lock confirmation does not turn it ON even if constant time passed though the front
door was locked during the axis/spindle movement command or the NC operation and so on
(in case of the door that the front door is automatic, during the door close output).
●Signal (Symbol, Address, Comment)
① ]]DRLK R0465.7 DOOR LOCK RELEASE
② ]]DRL1 R0459.5 DOOR LOCK RELEASE 1
③ ]]DRL2 R0459.6 DOOR LOCK RELEASE 2
④ [[DRL1 R0317.5 DOOR LOCK CHECK 1
⑤ [[DRL2 R0317.6 DOOR LOCK CHECK 2
⑥ @TMB036 #0036 Fix Timer Value : 1.00sec
●Cause (Software)
1.In case of one front door unlock output
Alarm occurs if the condition of “the following signal is OFF” is continued timer 「⑥@TMB036」 setting
time when front door lock output (the unlock output 1 「①]]DRLK」 is OFF) was done during the movement
command of axis/spindle or during NC operation (during the door close output in case of that front door
is automatic door).
・Front door lock check 1 input 「④[[DRL1」
・Front door lock check 2 input 「⑤[[DRL2」 (Only with front door open/close check 2)
311
2.In case of two front door unlock output
Alarm occurs if the condition of “the following signal is OFF” is continued timer 「⑥@TMB036」 setting
time when front door lock output (the unlock output 1 「②]]DRL1」 is OFF and the unlock output 2 「③]]DRL2
」 is OFF) was done during the movement command of axis/spindle or during NC operation (during the door
close output in case of that front door is automatic door).
・Front door lock check 1 input 「④[[DRL1」
・Front door lock check 2 input 「⑤[[DRL2」 (Only with front door open/close check 2)
●Cause (Hardware)
1.Mechanical problem
・Front door lock switch is always unlock. (The setup mistake of the key switch)
・The maladjustment of the front door lock switch.
・Trouble of front door lock switch
2.The defect of check signal (sensor) or output signal (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
●Recovery
1.Check a mechanical problem
・Check the key switch setup of the front door lock switch. (Select the lock side.)
・Adjustment of the front door lock switch.
・Exchange of the front door lock switch.
2.Check of the check signal (sensor) and the output signal ( solenoid valve etc.)
1)Check signal
・When the front door unlock output is one.
It is normal if it becomes the following when the front door lock output (unlock output 「①]]DRLK」 was
turned OFF) was done when axis/spindle operation is individual operation (when the door close is being
output if the front door is automatic door).
The front door lock check 1 input 「④[[DRL1」 is ON.
The front door lock check 2 input 「⑤[[DRL2」 is ON. (Only with front door open/close check 2)
・When the front door unlock output is two.
It is normal if it becomes the following when the front door lock output (unlock output 1 「②]]DRL1」
was turned OFF and unlock output 2 「③]]DRL2」 was turned OFF ) was done when axis/spindle operation is
individual operation (when the door close is being output if the front door is automatic door).
The front door lock check 1 input 「④[[DRL1」 is ON.
The front door lock check 2 input 「⑤[[DRL2」 is ON. (Only with front door open/close check 2)
2)Hardware obstacles, such as disconnection
3.Refer to the instruction manual of lock switch maker for the details about the lock switch.
=======================================================================
OP-1529 A0066.1 OPERATION DOOR LOCK IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Lock confirmation does not turn it ON even if constant time passed though the operation
panel side door was locked during the axis/spindle movement command or the NC operation
and so on.
●Signal (Symbol, Address, Comment)
① ]]OPSD R0465.6 CONT.PNL DOOR LOCK RELEASE
② [[SDLK R0318.0 CONTROL PANEL DOOR LOCK OK
③ @TMB037 #0037 Fix Timer Value : 1.00sec
●Cause (Software)
Alarm occurs if “the operation panel side door lock check input 「②[[SDLK」 is OFF” is continued timer 「
③@TMB037」 setting time when operation panel side door lock output (the unlock output 「①]]OPSD」 is OFF)
was done during the movement command of axis/spindle or during NC operation (during the door close
output in case of that front door is automatic door).
●Cause (Hardware)
1.Mechanical problem
・The operation panel side door lock switch is always unlock. (The setup mistake of the key switch)
・The maladjustment of the operation panel side door lock switch
・Trouble of operation panel side door lock switch
2.The defect of check signal (sensor) or output signal (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
●Recovery
1.Check a mechanical problem
・Check the key switch setup of the operation panel side door lock switch. (Select the lock side.)
・Adjustment of the operation panel side door lock switch.
・Exchange of the lock switch for operation panel side door.
2. Check of the check signal (sensor) and the output signal ( solenoid valve etc.)
・Check the signal
It is normal if the operation panel side door lock check input 「②[[SDLK」 is turned ON when the
operation panel side door lock output (unlock output 「①]]OPSD」 is OFF) is done in the individual
operation of axis/spindle.
・Hardware obstacles, such as disconnection
312
3.Refer to the instruction manual of lock switch maker for the details about the lock switch.
=======================================================================
OP-1530 A0066.2 MAGAZINE DOOR LOCK IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: 1.Lock confirmation does not turn it ON even if constant time passed though the
magazine door 1 was locked
During the ATC/magazine individual operation or the ATC/magazine movement.
2.Lock confirmation does not turn it ON even if constant time passed though the
magazine door 2 was locked
During the ATC/magazine individual operation or the ATC/magazine movement. (Only with
magazine door 2)
3.Lock confirmation does not turn it ON even if constant time passed though the
magazine door 3 was locked
During the ATC/magazine individual operation or the ATC/magazine movement. (Only with
magazine door 3)
●Signal (Symbol, Address, Comment)
① ]]MD1L R0461.0 MAGAZINE 1 DOOR LOCK RELEASE
② ]]MG2L R0467.3 MAG. 2 DOOR LOCK RELEASE
③ ]]MG3L R0467.4 MAG. 3 DOOR LOCK RELEASE
④ [[CM1L R0316.4 MAGAZINE 1 DOOR LOCK CHECK
⑤ [[CM2L R0317.1 MAGAZINE 2 DOOR LOCK CHECK
⑥ [[CM3L R0317.4 MAGAZINE 3 DOOR LOCK CHECK
⑦ @TMB038 #0038 Fix Timer Value : 1.00sec
●Cause (Software)
1.Alarm occurs if “Magazine door lock check input「④[[CM1L」 is OFF is continued timer 「⑦@TMB038」
setting time when magazine door 1 lock output (unlock output 1 「①]]MD1L」 was turned OFF) was done at
the time of ATC/magazine individual operation or during ATC/magazine movement.
2.Alarm occurs if “Magazine door lock check input「⑤[[CM2L」 is OFF is continued timer 「⑦@TMB038」
setting time when magazine door 2 lock output (unlock output 2 「②]]MG2L」 was turned OFF) was done at
the time of ATC/magazine individual operation or during ATC/magazine movement. (Only with magazine door
2)
3.Alarm occurs if “Magazine door lock check input「⑥[[CM3L」 is OFF is continued timer 「⑦@TMB038」
setting time when magazine door 3 lock output (unlock output 3 「③]]MG3L」 was turned OFF) was done at
the time of ATC/magazine individual operation or during ATC/magazine movement. (Only with magazine door
3)
●Cause (Hardware)
1.Mechanical problem
・The magazine door lock switch is always unlock. (The setup mistake of the key switch)
・The maladjustment of the magazine door lock switch
・Trouble of magazine door lock switch
2.The defect of check signal (sensor) or output signal (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
●Recovery
1.Check a mechanical problem
・Check the key switch setup of the magazine door lock switch. (Select the lock side.)
・Adjustment of the magazine door lock switch.
・Exchange of the magazine door lock switch.
2.Check of the check signal (sensor) and the output signal ( solenoid valve etc.)
1)Check the signal
・It is normal if the magazine door lock check input 「④[[CM1L」 is turned ON when magazine door lock 1
output (unlock output 1 「①]]MD1L」 is OFF) is done in the individual operation of ATC/magazine.
・It is normal if the magazine door lock check input 「⑤[[CM2L」 is turned ON when magazine door lock 2
output (unlock output 2 「②]]MG2L」 is OFF) is done in the individual operation of ATC/magazine. (Only
with magazine door 2)
・It is normal if the magazine door lock check input 「⑥[[CM3L」 is turned ON when magazine door lock 3
output (unlock output 3 「③]]MG3L」 is OFF) is done in the individual operation of ATC/magazine. (Only
with magazine door 3)
2)Hardware obstacles, such as disconnection
3.Refer to the instruction manual of lock switch maker for the details about the lock switch.
=======================================================================
OP-1531 A0066.3 APC DOOR LOCK IS NOT COMPLETED(IN APC CYCLE)
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Lock confirmation does not turn it ON even if constant time passed though the APC door
was locked during the APC individual operation or the APC practice.
●Signal (Symbol, Address, Comment)
① ]]OPPD R0460.4 APC DOOR LOCK
313
② [[PDLK R0318.1 APC DOOR LOCK OK
③ @TMB039 #0039 Fix Timer Value : 1.00sec
●Cause (Software)
Alarm occurs if “APC door lock check input「②[[PDLK」 is OFF is continued timer 「③@TMB039」 setting time
when APC door lock output (unlock output 「①]]OPPD」 was turned OFF) was done at the time of APC
individual operation or during APC practice.
●Cause (Hardware)
1.Mechanical problem
・The APC door lock switch is always unlock. (The setup mistake of the key switch)
・The maladjustment of the APC door lock switch
・Trouble of APC door lock switch
2.The defect of check signal (sensor) or output signal (Solenoid valve etc.)
・Hardware obstacles, such as disconnection
●Recovery
1.Check a mechanical problem
・Check the key switch setup of the APC door lock switch. (Select the lock side.)
・Adjustment of APC door lock switch.
・Exchange of the APC door lock switch.
2.Check of the check signal (sensor) and the output signal ( solenoid valve etc.)
・Check the signal
It is normal if the APC door lock check input 「②[[PDLK」 is turned ON when APC door lock output (unlock
output 「①]]OPPD」 is OFF) is done in the individual operation of APC.
・Hardware obstacles, such as disconnection
3.Refer to the instruction manual of lock switch maker for the details about the lock switch.
=======================================================================
OP-1532 A0066.4 SUB DOOR IS OPEN
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Auxiliary door 1 opened.
Auxiliary door 2 opened. (Only with sub-door 2)
●Signal (Symbol, Address, Comment)
① [[HD1C R0318.4 AUX. DOOR 1 CLOSE CHECK
② [[HD2C R0316.6 MAG FR.MAINTE DOOR CLS CHK
●Cause (Software)
・Alarm occurs when auxiliary door close check 1 input 「①[[HD1C」 is turned OFF. (In case of the break
contact point input, 「①[[HD1C」 is turned ON).
・Alarm occurs when auxiliary door close check 2 input 「②[[HD2C」 is turned OFF. (In case of the break
contact point input, 「②[[HD2C」 is turned ON). (Only with auxiliary door 2)
●Cause (Hardware)
1.Mechanical problem
・Auxiliary door open
2.Check signal (sensor) defect
・Maladjustment or trouble of the sensor
・Hardware obstacles, such as disconnection
●Recovery
1.Restoration of Mechanical Problem
・Close the auxiliary door
2.Check of the check signal (sensor)
・If it becomes the following, it is normal by sub-door close.
Auxiliary door close check input 「①[[HD1C」 is ON. (In case of the break contact point input, 「①[[HD1C」
is OFF.)
Auxiliary door close check 2 input 「②[[HD2C」 is ON. (In case of the break contact point input, 「②
[[HD2C」 is OFF.)
・Please readjust or exchange sensor
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
OP-1533 A0066.5 DOOR IS OPEN DURING OPERATION
-----------------------------------------------------------------------
●Status: Message
●Description: Door closed end check (Door locked check) has turned off during operation.
The state of a door is checked.
●Signal (Symbol, Address, Comment)
① [[DC1 R0313.6 1ST DOOR CLOSE END
314
② [[DC2 R0314.0 2ND DOOR CLOSE END
③ [[DO1 R0313.5 1ST DOOR OPEN END
④ [[DO2 R0313.7 2ND DOOR OPEN END
⑤ [[DRL1 R0317.5 DOOR LOCK CHECK 1
⑥ [[DRL2 R0317.6 DOOR LOCK CHECK 2
●Cause (Software)
Alarm occurs when it becomes either following condition during the NC operation.
・Front door close check 1 input signal 「①[[DC1」 is OFF. (In case of the break contact point input, 「①
[[DC1」 is ON.)
・Front door close check 2 input signal 「②[[DC2」 is OFF. (In case of the break contact point input, 「②
[[DC2」 is ON.) (Only with close check 2)
・Front door open check 1 input signal 「③[[DO1」 is ON (Only with open check)
・Front door open check 2 input signal 「④[[DO2」 is ON (Only with open check 2)
・Front door lock check 1 input signal 「⑤[[DRL1」 is OFF (Only with lock check)
・Front door lock check 2 input signal 「⑥[[DRL2」 is OFF (Only with lock check 2)
●Cause (Hardware)
1.Mechanical problem
・Front door open.
2.Check signal (sensor) defect
・Maladjustment or trouble of the sensor
・Hardware obstacles, such as disconnection
●Recovery
1.Restoration of Mechanical Problem
・Close the front door.
2.Check of the check signal (sensor)
・Check the signal
If it becomes the following, it is normal by “front door close”.
Front door close check 1 input signal 「①[[DC1」 is ON. (In case of the break contact point input, 「①
[[DC1」 is ON.)
Front door close check 2 input signal 「②[[DC2」 is ON (In case of the break contact point input, 「②
[[DC2」 is ON.) (Only with close check 2)
Front door open check 1 input signal 「③[[DO1」 is OFF (Only with open check)
Front door open check 2 input signal 「④[[DO2」 is OFF (Only with open check 2)
Front door lock check 1 input signal 「⑤[[DRL1」 is ON (Only with lock check)
Front door lock check 2 input signal 「⑥[[DRL2」 is ON (Only with lock check 2)
・Please readjust or exchange sensor
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
OP-1534 A0066.6 CLOSE SIDE COVER
-----------------------------------------------------------------------
●Status: Message
●Description: ・Operation panel side door open when movement command of axis, spindle or NC start was
done.
●Signal (Symbol, Address, Comment)
① [[DSC R0315.7 CONT. PANEL DOOR CLOSE CHK
●Cause (Software)
Alarm occurs when operation panel side door close check input 「①[[DSC」 is turned OFF (In case of the
break contact point input, 「①[[DSC」がON is turned ON) when movement command of axis, spindle or NC
start was done.
●Cause (Hardware)
1.Mechanical problem
・Operation panel side door open.
2.Check signal (sensor) defect
・Maladjustment or trouble of the sensor
・Hardware obstacles, such as disconnection
●Recovery
1.Restoration of Mechanical Problem
・Close the operation panel side door.
2.Check of the check signal (sensor)
・If it becomes the following, it is normal by operation panel side door close.
Operation panel side door close check 1 input 「①[[DSC」 is ON. (In case of the break contact point
input, 「①[[DSC」 is OFF.)
・Please readjust or exchange sensor
・Restoration of the hardware obstacles, such as disconnection
315
=======================================================================
OP-1535 A0066.7 DOOR INTERLOCK IS CANCELED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ”Invalid” is selected with the door interlock selection switch.
●Signal (Symbol, Address, Comment)
① [OIDRK R0429.0 DOOR INTERLOCK DISABLED
●Cause (Software)
Alarm occurs when door interlock invalid selection input 「①[OIDRK」 is turned ON.
●Cause (Hardware)
1.”Invalid” is selected with the door interlock selection switch.
2.The defect of door interlock invalid selection signal
・The trouble of the switch
・Hardware obstacles, such as disconnection
●Recovery
1.Select “valid” of door interlock selection switch.
2.Check the door interlock invalid selection signal
・It is normal if input " OIDRK " is turned OFF when “valid” is selected with door interlock
selection switch.
3.Restoration of the hardware trouble
・The exchange of the switch
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
O9-1536 A0067.0 SP.RUNOUT CHK CVR OPEN LS IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Spindle run out
detect cover open” was output. (Open check input signal does not turn ON though open
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB279 #0279 Fix Timer Value : 5.00sec
●Cause (Software)
When Spindle run out detect cover open output signal 「①]]O9W5」 is ON. (Close output signal 「②]]O9W6」
is OFF in case of open output nothing.
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is OFF
Alarm occurs when the above condition continues timer 「⑤@TMB279」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
316
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]O9W5」 is ON.
Close output signal 「②]]O9W6」 is OFF in case of open output nothing. .
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB279」 setup time.)
=======================================================================
O9-1537 A0067.1 NO MOTION OF SP.RUNOUT DETECTION COVER OPEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Spindle run out
detect cover open” was output. (Open movement is not being done. The trouble related
to the output.)
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB279 #0279 Fix Timer Value : 5.00sec
●Cause (Software)
When Spindle run out detect cover open output signal 「①]]O9W5」 is ON. (Close output signal 「②]]O9W6」
is OFF in case of open output nothing.
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is ON
Alarm occurs when the above condition continues timer 「⑤@TMB279」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..。
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]O9W5」 is ON.
Close output signal 「②]]O9W6」 is OFF in case of open output nothing. .
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB279」 setup time.)
=======================================================================
O9-1538 A0067.2 SP.RUNOUT CHK CVR CLOSE LS ISNOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Spindle run out
317
detect cover open” was output. (Close check input signal does not turn OFF though open
movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB279 #0279 Fix Timer Value : 5.00sec
●Cause (Software)
When Spindle run out detect cover open output signal 「①]]O9W5」 is ON. (Close output signal 「②]]O9W6」
is OFF in case of open output nothing.
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is ON
Alarm occurs when the above condition continues timer 「⑤@TMB279」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]O9W5」 is ON.
Close output signal 「②]]O9W6」 is OFF in case of open output nothing. .
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB279」 setup time.)
=======================================================================
O9-1539 A0067.3 SP.RUNOUT CHK CVR CLOSE LS IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Spindle run out
detect cover close” was output. (Close check input signal does not turn ON though
close movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB280 #0280
●Cause (Software)
When Spindle run out detect cover close output signal 「②]]O9W6」 is ON. (Open output signal 「①]]O9W5」
is OFF in case of open output nothing.
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is OFF
Alarm occurs when the above condition continues timer 「⑤@TMB280」 setting value.
●Cause (Hardware)
318
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]O9W6」 is
ON. Open output signal 「①]]O9W5」 is OFF in case of close output nothing. .
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB280」 setup time.)
=======================================================================
O9-1540 A0067.4 NO MOTION OF SP.RUNOUT DETECTION COVER CLOSE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Spindle run out
detect cover close” was output. (Close movement is not being done. The trouble related
to the output.)
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB280 #0280
●Cause (Software)
When Spindle run out detect cover close output signal 「②]]O9W6」 is ON. (Open output signal 「①]]O9W5」
is OFF in case of close output nothing.
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is OFF
Alarm occurs when the above condition continues timer 「⑤@TMB280」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
319
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]O9W6」 is
ON. Open output signal 「①]]O9W5」 is OFF in case of close output nothing. .
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB280」 setup time.)
=======================================================================
O9-1541 A0067.5 SP.RUNOUT CHK CVR OPEN LS IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Spindle run out
detect cover close” was output. (Open check input signal does not turn OFF though
close movement is being done.)
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB280 #0280
●Cause (Software)
When Spindle run out detect cover close output signal 「②]]O9W6」 is ON. (Open output signal 「①]]O9W5」
is OFF in case of close output nothing.
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is ON
Alarm occurs when the above condition continues timer 「⑤@TMB280」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]O9W6」 is
ON. Open output signal 「①]]O9W5」 is OFF in case of close output nothing. .
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB280」 setup time.)
320
=======================================================================
O9-1542 A0067.6 SPINDLE RUNOUT DETECTION UNIT IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The trouble occurred in the spindle run out detection unit.
●Signal (Symbol, Address, Comment)
① [[9R3X R0322.5 SPI SHAKING DETECTION ALARM
●Cause (Software)
Alarm occurs when spindle run out detection unit abnormality detection input signal 「①[[9R3X」 is turned
ON.
●Cause (Hardware)
Some abnormalities occurred in the spindle run out detection unit..
The spindle run out detection unit abnormality detection signal is defect.
Hardware obstacles, such as disconnection
●Recovery
Check the spindle run out detection unit.
That is removed if abnormality occurs.
Check the input signal
It is normal if the spindle run out detection unit abnormality detection input signal 「①[[9R3X」 is
turned OFF when the spindle run out detection unit is normal.
Refer to the instruction manual of spindle run out detection unit maker for the details about the
spindle run out detection unit.
=======================================================================
O9-1543 A0067.7 SPINDLE RUNOUT DETECTION CHECK IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The abnormality in deflection was detected by spindle run out detection.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs when M code for the spindle run out detection NG set is commanded.
●Cause (Hardware)
The spindle run out occurs in some causes.
The mistake of command of M code for the spindle run out detection NG set.
●Recovery
Remove the cause which spindle run out occurs.
Confirms whether position of command of the M code for the spindle run out detection NG set is
correct.
Refer to the instruction manual of spindle run out detection unit maker for the details about the
spindle run out detection unit.
=======================================================================
O9-1544 A0068.0 SP.RUNOUT DETECTION COVER OPEN IS NOT COMP.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Open movement is not completed even if constant time passes though “Spindle run out
detect cover open” was output.
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB279 #0279 Fix Timer Value : 5.00sec
●Cause (Software)
When Spindle run out detect cover open output signal 「①]]O9W5」 is ON. (Close output signal 「②]]O9W6」
is OFF in case of open output nothing.
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is OFF
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB279
」 setting value.
321
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by open movement completion Output signal 「①]]O9W5」 is ON.
Close output signal 「②]]O9W6」 is OFF in case of open output nothing. .
Open check input signal 「③[[9R2P」 is ON
Close check input signal 「④[[9R1P」 is OFF
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB279」 setup time.)
=======================================================================
O9-1545 A0068.1 SP.RUNOUT DETECTION COVER CLOSE IS NOT COMP.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Close movement is not completed even if constant time passes though “Spindle run out
detect cover close” was output.
●Signal (Symbol, Address, Comment)
① ]]O9W5 R0469.4 SPI SHAKING DETECT COVER OPEN
② ]]O9W6 R0469.5 SPI SHAKING DETECT COVER CLOSE
③ [[9R2P R0322.7 SPI SHAKING DETECT COVER CLOSE
④ [[9R1P R0322.6 SPI SHAKING DETECT COVER OPEN
⑤ @TMB280 #0280
●Cause (Software)
When Spindle run out detect cover close output signal 「②]]O9W6」 is ON. (Open output signal 「①]]O9W5」
is OFF in case of close output nothing.
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is ON
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑤@TMB280
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
322
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by close movement completion Output signal 「②]]O9W6」 is
ON. Open output signal 「①]]O9W5」 is OFF in case of close output nothing. .
Open check input signal 「③[[9R2P」 is OFF
Close check input signal 「④[[9R1P」 is ON
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑤@TMB280」 setup time.)
=======================================================================
O9-1546 A0068.2 DEVICE LIFE COUNTER CALCULATION ERROR
-----------------------------------------------------------------------
●Status: Message
●Description: The operation error of device life counter occurred inside PMC. (The operation error of
WINDR, ADDB and DIVB)
●Signal (Symbol, Address, Comment)
●Cause (Software)
The operation error of device life counter occurred inside PMC. (The operation error of WINDR, ADDB and
DIVB)
●Cause (Hardware)
Data abnormality of device life counter
・The data based on rewriting (data from IO apparatus) of PMC parameter is unusual.
●Recovery
・PMC parameter is set as normal value. (data from I/O apparatus)
=======================================================================
OP-1547 A0068.3 TOOL HOLDER UNIT ADVANCE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool holder advance signal is commanded, and time until it reaches to an advance end is
observed.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Since a tool holder advance command turns on、if it takes 10 seconds or more to advance end check, Alarm
is generated.
●Cause (Hardware)
Does the sensor of a tool stand advance end function? Disconnection?, Poor contact etc.?
●Recovery
Check whether the command of the tool holder advance turns on and an advance end check LS work normally.
And please try again.
=======================================================================
OP-1548 A0068.4 TOOL HOLDER UNIT RETURN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool holder return signal is commanded, and time until it reaches to an return end is
observed.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Since a tool holder return command turns on、if it takes 10 seconds or more to return end check, Alarm
is generated.
323
●Cause (Hardware)
Does the sensor of a tool holder return end function? Disconnection?, Poor contact etc.?
●Recovery
Check whether the command of the tool holder return turns on and an return end check LS work normally.
And please try again.
=======================================================================
OP-1549 A0068.5 TOOL HOLDER DOOR LOCK IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Although door close command and lock command of tool holder was commanded, but a check
of closed end is not obtained.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Although door close command and lock command of tool holder was commanded, but a check of closed end is
not obtained.
If 1 second passes in above state, Emergency stop alarm is generated.
●Cause (Hardware)
Does the sensor of a tool holder door closed end function? Disconnection?, Poor contact etc.?
●Recovery
Checks whether LS of door closed end of tool holder has caused disconnection or poor contact.
Check whether a door close command and door lock command of tool holder is ordered or not.
=======================================================================
OP-1550 A0068.6 TOOL HOLDER TOOL CHANGE SET CANCEL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool change reservation was compulsorily canceled during operation.
●Signal (Symbol, Address, Comment)
●Cause (Software)
If tool change reservation is compulsorily canceled during operation, it will become alarm.
Forcible cancellation can be carried out by pushing a button for 5 seconds.
●Cause (Hardware)
Even if it continues pushing a button for 5 seconds, when not becoming alarm, Causes, such as
disconnection, can be considered.
●Recovery
It is the alarm for making an operator recognize completion of cancellation. There is especially no
problem.
=======================================================================
OP-1551 A0068.7 TOOL HOLDER TOOL CHECK
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The state of a tool on the tool holder is unusual at the time of a tool change cycle
end.
A tool is checked.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Abnormalities occur at the following states.
・Although a old tool check on the tool holder call position is ON, or new tool check is OFF, Tool
change reservation is completed, then it will become alarm.
・Although a old tool check on the tool holder call position is OFF, or tool existence check memory is
OFF, A macro EXE program is operating, and when the tool change cycle end turns on further, alarm occur.
・Although a old tool check on the tool holder call position is ON, or new tool existence check is ON,
or tool existence check memory is ON, A macro EXE program 11 is operating, then it will become alarm.
●Cause (Hardware)
Poor contact of each sensor.
324
●Recovery
At the time of a tool change cycle end, The state of tool on the tool holder is checked.
Try again after checking a tool.
=======================================================================
OP-1552 A0069.0 TOOL HOLDER UNIT ADV SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although Tool holder advance is commanded, an advance end check does not turn on.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Tool holder advance operation is poor, and when a tool holder advance end and a return end are not
checked, it will become alarm.
●Cause (Hardware)
Sensors, such as LS of a Tool-holder advance check are faulty.
●Recovery
Check whether the input of an advance check sensor is right, or the advance command is contained.
=======================================================================
OP-1553 A0069.1 NO MOTION OF TOOL HOLDER UNIT ADVANCE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although the tool holder advance command is outputted, it is not separated from the
return end.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Although the tool holder advance command is outputted, it is not separated from the return end.
●Cause (Hardware)
The sensor of a return end check of a tool holder is faulty, and it has turned on.
●Recovery
Check whether the sensor of a return end check of a tool holder is faulty, or the tool holder advance
command is contained or not.
=======================================================================
OP-1554 A0069.2 TL HOLDER UNIT RET SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although the advance command is outputted, both the advance and return end check turn
on.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the advance command turns on, both advance and return end check turn on, it will become alarm.
●Cause (Hardware)
The defect of the sensor of a tool holder return end check is considered.
●Recovery
Check whether the sensor of a tool holder return end check is turned ON/OFF, and check return end check
sensor has turned OFF when advance command has outputted.
=======================================================================
OP-1555 A0069.3 TOOL HOLDER UNIT RET SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although tool holder return command is outputted, return end check does not turn on.
●Signal (Symbol, Address, Comment)
325
●Cause (Software)
When a tool holder return command enters and an advance end and a retreat end are not turned on.
●Cause (Hardware)
Contact of the check sensor by the side of a return end is poor. Or in B contact, disconnection is also
considered.
●Recovery
Check poor contact and disconnection in B contact, and also check whether return command is outputted
or not.
=======================================================================
OP-1556 A0069.4 NO MOTION OF TOOL HOLDER UNIT RETURN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although the command of a tool holder return is outputted, it has remained at advance
end.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Although the command of tool holder return is outputted, since it had remained an advance end turning
on, alarm was generated.
●Cause (Hardware)
It can consider that the tool holder advance end LS has broken.
●Recovery
Check whether it has remained a tool holder advance end turning on. Moreover, please check whether the
command of tool holder return is outputted.
=======================================================================
OP-1557 A0069.5 TL HOLDER UNIT ADV SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool holder unit advanced end check does not turn off.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Even if a tool holder unit return command enters, an advanced end check does not turn off.
●Cause (Hardware)
The sensor of an advanced end check may have broken.
●Recovery
=======================================================================
OP-1558 A0069.6 TOOL HOLDER UNIT ADV. COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When a tool holder unit advance command pulse outputs, advance conditions were not
ready.
●Signal (Symbol, Address, Comment)
① @OPHGS D0220.1 TOOL TABLE MOVABILITY TYPE
●Cause (Software)
When a tool holder unit advance command pulse outputs, advance conditions were not ready, or tool change
reservation has turned on, it will become alarm.
●Cause (Hardware)
If it has not positioned in the range of PSW which defines the axis home position (X, Y, Z, 4 axis), it
is alarm.
●Recovery
The following things are checked.
・Has it positioned in the range of PSW which defines the axis home position (X, Y, Z, 4 axis)?
・Are advance conditions ready when a tool holder unit advance command pulse turns on?
326
・Does tool change reservation turn off?
=======================================================================
OP-1559 A0069.7 TOOL HOLDER UNIT RETURN COND. ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: When a tool holder unit return command pulse outputs, return conditions were not ready.
●Signal (Symbol, Address, Comment)
① @OPHGS D0220.1 TOOL TABLE MOVABILITY TYPE
●Cause (Software)
When a tool holder unit return command pulse outputs, return conditions were not ready, or tool change
reservation has turned on, it will become alarm.
●Cause (Hardware)
If it has not positioned in the range of PSW which defines the axis home position (X, Y, Z, 4 axis), it
is alarm.
●Recovery
The following things are checked.
・Has it positioned in the range of PSW which defines the axis home position (X, Y, Z, 4 axis)?
・Are return conditions ready when a tool holder unit return command pulse turns on?
・Does tool change reservation turn off?
=======================================================================
HT-1664 A0083.0 ATC SHUTTER OPEN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status:
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Open check input signal does not turn ON though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB261 #0261 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB261」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]AHDO」 is
ON.)
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF
327
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB261」 setup time.)
=======================================================================
HT-1665 A0083.1 NO MOTION OF ATC SHUTTER OPEN
-----------------------------------------------------------------------
●Status:
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Open movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB261 #0261 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB261」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・ The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]AHDO」 is
ON.)
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・ Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB261」 setup time.)
=======================================================================
HT-1666 A0083.2 ATC SHUTTER CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status:
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output. (Close check input signal does not turn OFF though open movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB261 #0261 Fix Timer Value : 5.00sec
●Cause (Software)
328
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB261」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]AHDO」 is
ON.)
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB261」 setup time.)
=======================================================================
HT-1667 A0083.3 ATC SHUTTER CLOSE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status:
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Close check input signal does not turn ON though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB262 #0262 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB262」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
329
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]AHDC」 is
ON.)
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB262」 setup time.)
=======================================================================
HT-1668 A0083.4 NO MOTION OF ATC SHUTTER CLOSE
-----------------------------------------------------------------------
●Status:
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Close movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB262 #0262 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF
Alarm occurs when the above condition continues timer 「④@TMB262」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]AHDC」 is
ON.)
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB262」 setup time.)
330
=======================================================================
HT-1669 A0083.5 ATC SHUTTER OPEN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status:
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output. (Open check input signal does not turn OFF though close movement is being
done.)
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB262 #0262 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is ON
Alarm occurs when the above condition continues timer 「④@TMB262」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]AHDC」 is
ON.)
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB262」 setup time.)
=======================================================================
HT-1670 A0083.6 ATC SHUTTER OPEN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status:
●Description: Open movement is not completed even if constant time passes though “ATC door open”
was output.
●Signal (Symbol, Address, Comment)
① ]]AHDO R0456.2 ATC DOOR OPEN
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB261 #0261 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door open output signal 「①]]AHDO」 is ON.
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF (Only with close check)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB261
」 setting value.
331
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・ The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・ The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・ Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・ Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by open movement completion (Output signal 「①]]AHDO」 is
ON.)
Open check input signal 「②[[AHDO」 is ON
Close check input signal 「③[[AHDC」 is OFF (Only with close check)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB261」 setup time.)
=======================================================================
HT-1671 A0083.7 ATC SHUTTER CLOSE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status:
●Description: Close movement is not completed even if constant time passes though “ATC door close”
was output.
●Signal (Symbol, Address, Comment)
① ]]AHDC R0456.3 ATC DOOR CLOSE
② [[AHDO R0306.3 ATC DOOR OPEN CHECK
③ [[AHDC R0306.4 ATC DOOR CLOSE CHECK
④ @TMB262 #0262 Fix Timer Value : 5.00sec
●Cause (Software)
When ATC door close output signal 「①]]AHDC」 is ON.
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON (Only with close check)
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「④@TMB262
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied.
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
332
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by close movement completion (Output signal 「①]]AHDC」 is
ON.)
Open check input signal 「②[[AHDO」 is OFF
Close check input signal 「③[[AHDC」 is ON (Only with close check)
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「④@TMB262」 setup time.)
=======================================================================
JG-1672 A0084.0 DEPTH SET IS NOT COMMANDED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Processing completion set M code (M20) has not been commanded in before the program
ends (M2/M30 command).
●Signal (Symbol, Address, Comment)
① @JGAPM D0550.7 APC NO-M-CODE(AUTO CYCLE)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
OP-1673 A0084.1 APC UNIT IS NOT HOME POSITION
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: When APC unit is not home position, Axes or spindle are moved.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
Close APC door.
Move APC unit to home position.
=======================================================================
JG-1674 A0084.2 PART SET CONFIRMATION SIGNAL IS NOT OFF(OUTSIDE)
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: ・Work-piece contact check sensor is not turned off.
・The place of the Work-piece contact check that became an alarm is understood from
argument (AL****) that follows the message.
(Work-piece contact check of inside pallet for 2APC specification machine.)
●Signal (Symbol, Address, Comment)
① [[JPS1 R0326.4 FIX. SET CONF. SW 1
② [[JPS2 R0326.5 FIX. SET CONF. SW 2
③ [[JPS3 R0327.6 FIX. SET CONF. SW 3
④ [[JPS4 R0327.7 FIX. SET CONF. SW 4
⑤ [[JPS5 R0335.0 PART SEAT CHECK PS 5
⑥ [[JPS6 R0335.1 PART SEAT CHECK PS 6
⑦ [[JPS7 R0335.2 PART SEAT CHECK PS 7
⑧ [[JPS8 R0335.3 PART SEAT CHECK PS 8
⑨ @TMB049 #0049 Fix Timer Value : 5.00sec
⑩ @JGPS1 D0557.4 FIX. SET CONF. SW 1 ENABLE
⑪ @JGPS2 D0557.5 FIX. SET CONF. SW 2 ENABLE
⑫ @JGPS3 D0557.6 FIX. SET CONF. SW 3 ENABLE
⑬ @JGPS4 D0557.7 FIX. SET CONF. SW 4 ENABLE
⑭ @JGPS5 D0561.4 PART SEAT CHECK 5 ENABLE
⑮ @JGPS6 D0561.5 PART SEAT CHECK 6 ENABLE
⑯ @JGPS7 D0561.6 PART SEAT CHECK 7 ENABLE
333
⑰ @JGPS8 D0561.7 PART SEAT CHECK 8 ENABLE
⑱ @JGONC D0561.1 PART SEAT NO CHECK(RUNNING)
●Cause (Software)
<Argument (AL****) that follows the message>
Work-piece contact check 1 is abnormal for AL1.
Work-piece contact check 2 is abnormal for AL2.
Work-piece contact check 3 is abnormal for AL3.
Work-piece contact check 4 is abnormal for AL4.
=======================================================================
JG-1675 A0084.3 PART SET CONFIRMATION SIGNAL IS NOT ON(OUTSIDE)
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: ・Work-piece contact check sensor of outside pallet is not turned on.
・The place of the Work-piece contact check that became an alarm is understood from
argument (AL****) that follows the message.
●Signal (Symbol, Address, Comment)
① [[JPS1 R0326.4 FIX. SET CONF. SW 1
② [[JPS2 R0326.5 FIX. SET CONF. SW 2
③ [[JPS3 R0327.6 FIX. SET CONF. SW 3
④ [[JPS4 R0327.7 FIX. SET CONF. SW 4
334
⑤ [[JPS5 R0335.0 PART SEAT CHECK PS 5
⑥ [[JPS6 R0335.1 PART SEAT CHECK PS 6
⑦ [[JPS7 R0335.2 PART SEAT CHECK PS 7
⑧ [[JPS8 R0335.3 PART SEAT CHECK PS 8
⑨ @TMB149 #0149 Fix Timer Value : 5.00sec
⑩ @JGPS1 D0557.4 FIX. SET CONF. SW 1 ENABLE
⑪ @JGPS2 D0557.5 FIX. SET CONF. SW 2 ENABLE
⑫ @JGPS3 D0557.6 FIX. SET CONF. SW 3 ENABLE
⑬ @JGPS4 D0557.7 FIX. SET CONF. SW 4 ENABLE
⑭ @JGPS5 D0561.4 PART SEAT CHECK 5 ENABLE
⑮ @JGPS6 D0561.5 PART SEAT CHECK 6 ENABLE
⑯ @JGPS7 D0561.6 PART SEAT CHECK 7 ENABLE
⑰ @JGPS8 D0561.7 PART SEAT CHECK 8 ENABLE
⑱ @CTR054 C0212 CTR054 SET UP VALUE
●Cause (Software)
<Argument (AL****) that follows the message>
・Work-piece contact check 1 is abnormal for AL1.
・Work-piece contact check 2 is abnormal for AL2.
・Work-piece contact check 3 is abnormal for AL3.
・Work-piece contact check 4 is abnormal for AL4.
4.Frequency counter
The frequency for Work-piece contact check retry can be set to the counter「⑱@CTR054」.
335
=======================================================================
JG-1676 A0084.4 DOOR OPEN OR AREA SENSOR CHECK(FIX. CYCLE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Door is opened in fixture cycle.
Light curtain is shaded in fixture cycle.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
JG-1677 A0084.5 APC IS NOT HOME POS.(FIX. CYCLE)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: ・APC unit is not home position in fixture cycle.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
JG-1678 A0084.6 FIX. CLAMP MAIN CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Although fixture clamp main cycle command was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL64: It is short of the "Cycle interrupt" condition.
・AL128: It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1679 A0084.7 FIX. UNCLAMP MAIN CYCLE COND. ERROR
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Although fixture unclamp main cycle command was carried out, since the conditions shown
below are insufficient, it cannot operate.
・AL1: It is short of the "Door is closed" condition.
・AL64: It is short of the "Cycle interrupt" condition.
・AL128: It is short of the "Special specifications" condition.
336
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
・Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
=======================================================================
M1-1680 A0085.0 M1 AUX EMERGENCY STOP PB PRESSED
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: It is the condition that emergency stop button of sub operation panel is being pushed.
●Signal (Symbol, Address, Comment)
① LM1R2E R1730.0 SUB OPE. PANEL EMG. STOP PB
●Cause (Software)
It is the condition that emergency stop button of sub operation panel is being pushed.
The position, number and input signal address of sub emergency stop button varies in the specifications
for the system specification by the customer.
●Cause (Hardware)
It can think about the damage and the breakage of emergency stop button when you can not cancel alarm
even if you release the sub emergency stop button or you push alarm reset button after you released the
sub emergency stop button.
●Recovery
Release the sub emergency stop button.
After the sub emergency stop button is released, you must push the alarm reset button by the
specifications.
Do the restoration of breakage and the exchange of emergency stop button when you can not cancel alarm
even if you release the sub emergency stop button or you push alarm reset button after you released the
sub emergency stop button.
=======================================================================
M1-1681 A0085.1 ABNORMAL LIGHT BLOCK OF M1 AREA SENSOR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The detection of the area sensor is unusual.
●Signal (Symbol, Address, Comment)
① LM1R3M R1700.0 AREA SENSOR DETECTION CHECK
② M1L8P D4004.7 M1 ENABLE ATT./REM. WORK POS.
③ LM1W1 R1750.0 M1 AREA SENSOR INVALID
④ #D1M R0002.0 MACHINE READY
⑤ &OPDC R1005.4 DOOR CLOSE STATE
⑥ DC R3052.5 DOOR CLOSE START(HOLD)
⑦ DC.I R3038.7 WITHOUT DOOR CLS EDG.LOCK CHK
⑧ @TMR154 T0306 Changeable Timer No.154
⑨ OPDC1 R3038.2 1ST DOOR CLOSE EDGE
⑩ OPDC2 R3038.3 2ND DOOR CLOSE EDGE
⑪ [[DO1 R0313.5 1ST DOOR OPEN END
⑫ [[DO2 R0313.7 2ND DOOR OPEN END
⑬ @OPDC^ D0211.5 INPUT B-CONT.:DOOR CLOSE CHK
●Cause (Software)
It becomes alarm in case of the next state of signal.
Signal 「①LM1R3M」 is OFF.
337
Signal 「②M1L8P」 is OFF.
Signal 「③LM1W1」 is OFF.
Signal 「④#D1M」 is ON.
The condition that signal 「③LM1W1」 becomes OFF is when signal 「⑤&OPDC」 is OFF.
The condition that signal 「⑤&OPDC」 becomes ON is in case of the following state of signal.
In case of the front automatic door: When the time of timer 「⑧@TMR154」 passed after signal 「⑥DC」 was
turned ON and then signal 「⑦DC.I」 was turned ON.
In case of the front manual door: When the time of timer 「⑧@TMR154」 passed after signal 「⑦DC.I」 was
turned ON.
In case of the one without the front automatic door. It is always turned ON. (In this case, this alarm
does not occur.)
The condition that signal 「⑦DC.I」 becomes ON is in case of the following state of signal.
Signal 「⑨OPDC1」 is ON.
Signal 「⑩OPDC2」 is ON. (Only with limit switch for 2nd door close end)
Signal 「⑪[[DO1」 is OFF. (Only with limit switch for 1st door open end)
Signal 「⑫[[DO2」 is OFF. (Only with limit switch for 2nd door open end)
●Cause (Hardware)
The trouble of area sensor
Check whether signal 「①LM1R3M」 is turned OFF by interrupted light or is turned ON by the permeation of
light.
When it does not react, it can think about the maladjustment of the optical alignment of the area
sensor, the breakage, the one with the obstacle, and so on.
Although it reacts, when ON/OFF is reverse, setup of the area sensor is poor.
The abnormality of the possible position confirmation as to work-piece removing and installing.
The equipment is made to work, and then it is confirmed whether signal 「②M1L8P」 is turned ON under the
condition that the work piece can be removed and installed, or signal 「②M1L8P」 is turned OFF under the
condition that the work piece can not be removed and installed.
When it does not react, it can think about the maladjustment, the breakage of the equipment or sensor.
The abnormality of open/close confirmation of front door.
It confirms whether signal 「⑤&OPDC」 is turned ON under the state of door close and turned OFF except
for the state of door close.
When it does not react, it can think about the maladjustment, the breakage of the open/close
confirmation sensor.
Although it reacts, when ON/OFF is reverse, the parameter is confirmed because the A/B contact point of
the check sensor is opposite.
●Recovery
In case of the trouble of area sensor.
It dose the adjustment of the optical alignment of the area sensor, the restoration of the breakage and
removal of the obstacle.
When ON/ OFF is reverse, the setup is changed referring to the instruction manual of the area sensor.
In case of the abnormality of the possible position confirmation as to work-piece removing and
installing.
The restoration of the breakage and adjustment of the equipment or the sensor is done.
In case of the abnormality of open/close confirmation of front door.
Adjust the open/close check sensor. Do the restoration of the breakage.
Change the parameter set-up.
Parameter 「⑬@OPDC^」
Automatic door close check input signal is the break contact point input (Door close by signal OFF).
Automatic door close check input signal is the make contact point input (Door close by signal ON).
=======================================================================
M1-1682 A0085.2 M1 PH-TUBE LIGHT-BLOCK CHECK NOT MADE
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Removing and installing of the work piece are not being done. (The removing and
installing of work piece are confirmed when the reset start PB is pushed.)
●Signal (Symbol, Address, Comment)
① LM1R1X R1731.0 RESET START PB
② M1L8P D4004.7 M1 ENABLE ATT./REM. WORK POS.
③ M1D39X D4016.3 M1 PHOTO SENSOR SHADING CHECK
④ #D1M R0002.0 MACHINE READY
⑤ LM1R3M R1700.0 AREA SENSOR DETECTION CHECK
●Cause (Software)
Alarm occurs if it is the following state of signal when the reset start button is ON (signal 「①LM1R1X」
is ON).
Signal 「②M1L8P」 is ON.
Signal 「③M1D39X」 is OFF.
Signal 「④#D1M」 is ON.
The signal 「③M1D39X」 is turned ON when signal 「⑤LM1R3M」 is once and it is turned ON when signal 「②
M1L8P」 is ON.
The signal 「③M1D39X」 is turned OFF when signal 「②M1L8P」 is turned OFF.
●Cause (Hardware)
338
It can think about the following cause when alarm occurs even if removing and installing of the work
piece are done.
The trouble of area sensor
Check whether signal 「⑤LM1R3M」 is turned OFF by interrupted light or is turned ON by the permeation of
light.
When it does not react, it can think about the maladjustment of the optical alignment of the area
sensor, the breakage, the one with the obstacle, and so on.
Although it reacts, when ON/OFF is reverse, setup of the area sensor is poor.
The abnormality of the possible position confirmation as to work-piece removing and installing.
The equipment is made to work, and then it is confirmed whether signal 「②M1L8P」 is turned ON under the
condition that the work piece can be removed and installed, or signal 「②M1L8P」 is turned OFF under the
condition that the work piece can not be removed and installed.
When it does not react, it can think about the maladjustment, the breakage of the equipment or sensor.
●Recovery
In case of the trouble of area sensor.
It dose the adjustment of the optical alignment of the area sensor, the restoration of the breakage and
removal of the obstacle.
When ON/ OFF is reverse, the setup is changed referring to the instruction manual of the area sensor.
In case of the abnormality of the possible position confirmation as to work-piece removing and
installing.
The restoration of the breakage and adjustment of the equipment or the sensor is done.
=======================================================================
M1-1683 A0085.3 M1 CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Automatic cycle time exceeded the setting time.
●Signal (Symbol, Address, Comment)
① @TMR103 T0204 Changeable Timer No.103
② M1D3G D4017.0 M1 ON AUTO CYCLE RUNNING
③ M1L4P D4004.3 M1 ALL ZERO POSITION
④ M1G1 R1803.0 M1 PROCESS FINISH RESET
●Cause (Software)
Alarm occurs when timer 「①@TMR103」 setting time is passed in the state of signal of the next 1 or 2.
1 and 2 are chosen by the parameter.
1.Signal 「②M1D3G」 is ON and signal 「③M1L4P」 is OFF.
2.Signal 「②M1D3G」 is ON and signal 「④M1G1」 is OFF.
●Cause (Hardware)
●Recovery
The setting time of variable timer 「①@TMR103」 is short. Set up the timer again.
NC stopped by some causes in the automatic operation cycle.
It confirms what kind of condition NC stops under, and it recovers if there is a problem.
=======================================================================
F0-1696 A0087.0 PART SET CONFIRMATION SW 1 IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The work-piece contact check sensor 1 turns it OFF no more than once even if it
becomes state of fixture unclamp after processing is completed. (The work-piece contact
check is clogging or the processed work-piece has forgotten to remove.)
●Signal (Symbol, Address, Comment)
① LFR1P R1701.0 SEATING CHECK PS1
●Cause (Software)
・Alarm occurs when OFF check command turns it ON with the following condition held even if it becomes
fixture unclamp state.
The work-piece contact check 1 input signal 「①LFR1P」 is ON.
●Cause (Hardware)
1.Mechanical problem
・The processed work-piece has forgotten to remove. (Prevention of two times processing)
・The obstruction of cutting chip etc.
・The trouble (clogging and leakage) of pneumatic piping route.
・Movement source (air) is not being supplied.
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
339
●Recovery
1.Restoration of Mechanical Problem
・Remove the processed work-piece.
・Cleaning of the obstruction of cutting chip etc.
・Check the pneumatic piping route. (clogging and leakage)
・Movement source (air) supply
2.Check the signal
・If it becomes the following, it is normal at the time of without work-piece.
The work-piece contact check 1 input signal 「①LFR1P」 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F0-1697 A0087.1 PART SET CONFIRMATION SW 2 IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The work-piece contact check sensor 2 turns it OFF no more than once even if it becomes
state of fixture unclamp after processing is completed. (The work-piece contact check
is clogging or the processed work-piece has forgotten to remove.)
●Signal (Symbol, Address, Comment)
① LFR2P R1701.1 SEATING CHECK PS2
●Cause (Software)
・Alarm occurs when OFF check command turns it ON with the following condition held even if it becomes
fixture unclamp state.
The work-piece contact check 2 input signal 「①LFR2P」 is ON.
●Cause (Hardware)
1.Mechanical problem
・The processed work-piece has forgotten to remove. (Prevention of two times processing)
・The obstruction of cutting chip etc.
・The trouble (clogging and leakage) of pneumatic piping route.
・Movement source (air) is not being supplied.
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Remove the processed work-piece.
・Cleaning of the obstruction of cutting chip etc.
・Check the pneumatic piping route. (clogging and leakage)
・Movement source (air) supply
2.Check the signal
・If it becomes the following, it is normal at the time of without work-piece.
The work-piece contact check 2 input signal 「①LFR2P」 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F0-1698 A0087.2 PART SET CONFIRMATION SW 3 IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The work-piece contact check sensor 3 turns it OFF no more than once even if it
becomes state of fixture unclamp after processing is completed. (The work-piece contact
check is clogging or the processed work-piece has forgotten to remove.)
●Signal (Symbol, Address, Comment)
① LFR3P R1701.2 SEATING CHECK PS3
●Cause (Software)
・Alarm occurs when OFF check command turns it ON with the following condition held even if it becomes
fixture unclamp state.
The work-piece contact check 3 input signal 「①LFR3P」 is ON.
●Cause (Hardware)
1.Mechanical problem
・The processed work-piece has forgotten to remove. (Prevention of two times processing)
・The obstruction of cutting chip etc.
・The trouble (clogging and leakage) of pneumatic piping route.
・Movement source (air) is not being supplied.
2.The check signal is defect.
340
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Remove the processed work-piece.
・Cleaning of the obstruction of cutting chip etc.
・Check the pneumatic piping route. (clogging and leakage)
・Movement source (air) supply
2.Check the signal
・If it becomes the following, it is normal at the time of without work-piece.
The work-piece contact check 3 input signal 「①LFR3P」 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F0-1699 A0087.3 PART SET CONFIRMATION SW 4 IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The work-piece contact check sensor 4 turns it OFF no more than once even if it becomes
state of fixture unclamp after processing is completed. (The work-piece contact check
is clogging or the processed work-piece has forgotten to remove.)
●Signal (Symbol, Address, Comment)
① LFR4P R1701.3 SEATING CHECK PS4
② @FPAR4 D0505.3 WITOUT SEATING CHECK PS 4
●Cause (Software)
・Alarm occurs when OFF check command turns it ON with the following condition held even if it becomes
fixture unclamp state.
The work-piece contact check 4 input signal 「①LFR4P」 is ON.
●Cause (Hardware)
1.Mechanical problem
・The processed work-piece has forgotten to remove. (Prevention of two times processing)
・The obstruction of cutting chip etc.
・The trouble (clogging and leakage) of pneumatic piping route.
・Movement source (air) is not being supplied.
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Remove the processed work-piece.
・Cleaning of the obstruction of cutting chip etc.
・Check the pneumatic piping route. (clogging and leakage)
・Movement source (air) supply
2.Check the signal
・If it becomes the following, it is normal at the time of without work-piece.
The work-piece contact check 4 input signal 「①LFR4P」 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F0-1700 A0087.4 PART SET CONFIRMATION SW IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Work-piece contact check sensor does not turn it ON.
Work-piece contact check sensor turned it OFF during processing at the time of the
fixture clamp.
●Signal (Symbol, Address, Comment)
① LFR1P R1701.0 SEATING CHECK PS1
② LFR2P R1701.1 SEATING CHECK PS2
③ LFR3P R1701.2 SEATING CHECK PS3
④ LFR4P R1701.3 SEATING CHECK PS4
@TMR083 T0164 Changeable Timer No.083
⑩ @CTR046 C0180 CTR046 SET UP VALUE
⑪
●Cause (Software)
Either following condition is continued though timer 「⑩@TMR083」 setting time passed after the fixture
clamp completion. Therefore, alarm occurs if work piece contact check can not be detected normally even
if the fixture clamp retrial movement is done at the counter 「⑪@CTR046」 setup number of times.
work piece contact check 1 input signal 「①LFR1P」 is OFF. (Only with work piece contact check 1)
341
work piece contact check 2 input signal 「②LFR2P」 is OFF. (Only with work piece contact check 2)
work piece contact check 3 input signal 「③LFR3P」 is OFF. (Only with work piece contact check 3)
work piece contact check 4 input signal 「④LFR4P」 is OFF. (Only with work piece contact check 4)
Alarm occurs when the following condition is continued for the timer 「⑩@TMR083」 setting time during
the processing or the fixture clamp.
work piece contact check 1 input signal 「①LFR1P」 is OFF. (Only with work piece contact check 1)
work piece contact check 2 input signal 「②LFR2P」 is OFF. (Only with work piece contact check 2)
work piece contact check 3 input signal 「③LFR3P」 is OFF. (Only with work piece contact check 3)
work piece contact check 4 input signal 「④LFR4P」 is OFF. (Only with work piece contact check 4)
●Cause (Hardware)
1.Mechanical problem
・The installation of the work-piece is bad.
・The obstruction of cutting chip etc.
・The trouble (clogging and leakage) of pneumatic piping route.
・Movement source (air) is not being supplied.
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Attach the work-piece normally.
・Cleaning of the obstruction of cutting chip etc.
・Check the pneumatic piping route. (clogging and leakage)
・Movement source (air) supply
2.Check the signal
・It is normal if it becomes the following when the normal fixture is clamped under the condition with
work piece.
・work piece contact check 1 input signal 「①LFR1P」 is ON. (Only with work piece contact check 1)
・work piece contact check 2 input signal 「②LFR2P」 is ON. (Only with work piece contact check 2)
・work piece contact check 3 input signal 「③LFR3P」 is ON. (Only with work piece contact check 3)
・work piece contact check 4 input signal 「④LFR4P」 is ON. (Only with work piece contact check 4)
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F0-1701 A0087.5 FIXTURE PART ABSENCE CHECK LS FAULT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The sensor for detect of work piece having/nothing does not work normally.
●Signal (Symbol, Address, Comment)
① LFR1W R1701.4 SEATING WITHOUT WORK
② @FPAR7 D0505.4 WITHOUT WORK CHECK
●Cause (Software)
・Alarm occurs if the work piece nothing detection input signal 「①LFR1W」 is turned OFF when there is no
work piece.
・Alarm occurs if the work piece nothing detection input signal 「①LFR1W」 is turned ON when there is
work piece.
●Cause (Hardware)
1.Mechanical problem
・The installation of the work-piece is bad.。
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Attach the work-piece normally.
2.Check the signal
・When there is work-piece, if it becomes the following, it is normal.
The detection input signal 「①LFR1W」 without work-piece is OFF.
・When there is not work-piece, if it becomes the following, it is normal.
The detection input signal 「①LFR1W」 without work-piece is ON.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F1-1704 A0088.0 F1 FIXTURE PART CLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 1 clamp”
342
was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 1 clamp output signal R1752.0 is ON (Unclamp output signal R1752.1 is OFF in case of clamp
output nothing.)
Clamp check input signal R1702.1 is OFF.
Unclamp check input signal R1702.0 is ON.
Alarm occurs when the above condition continues timer D1560 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.) Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal R1752.0 is ON.
Unclamp output signal R1752.1 is OFF in case of clamp output nothing. .
Clamp check input signal R1702.1 is ON.
Unclamp check input signal R1702.0 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1560 setup time.)
=======================================================================
F1-1705 A0088.1 F1 FIXTURE PART CLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 1 clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 1 clamp output signal R1752.0 is ON (Unclamp output signal R1752.1 is OFF in case of clamp
output nothing.)
Clamp check input signal R1702.1 is OFF.
Unclamp check input signal R1702.0 is OFF.
Alarm occurs when the above condition continues timer D1560 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
343
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by clamp movement completion Output signal R1752.0 is ON.
Unclamp output signal R1752.1 is OFF in case of clamp output nothing. .
Clamp check input signal R1702.1 is ON.
Unclamp check input signal R1702.0 is OFF.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1560 setup time.)
=======================================================================
F1-1706 A0088.2 F1 FIXTURE PART CLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 1
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 1 unclamp output signal R1752.1 is ON (Clamp output signal R1752.0 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1702.1 is ON.
Unclamp check input signal R1702.0 is ON.
Alarm occurs when the above condition continues timer D1560 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal R1752.1 is ON.
Clamp output signal R1752.0 is OFF in case of unclamp output nothing. .
Clamp check input signal R1702.1 is OFF.
Unclamp check input signal R1702.0 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
344
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1560 setup time.)
=======================================================================
F1-1707 A0088.3 F1 FIXTURE PART UNCLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 1
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 1 unclamp output signal R1752.1 is ON (Clamp output signal R1752.0 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1702.1 is ON.
Unclamp check input signal R1702.0 is OFF.
Alarm occurs when the above condition continues timer D1560 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal R1752.1 is ON.
Clamp output signal R1752.0 is OFF in case of unclamp output nothing. .
Clamp check input signal R1702.1 is OFF.
Unclamp check input signal R1702.0 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1560 setup time.)
=======================================================================
F1-1708 A0088.4 F1 FIXTURE PART UNCLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 1unclamp
” was output. (Unclamp check input signal does not turn ON though unclamp movement is
being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 1 unclamp output signal R1752.1 is ON (Clamp output signal R1752.0 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1702.1 is OFF.
Unclamp check input signal R1702.0 is OFF.
Alarm occurs when the above condition continues timer D1560 setting value.
345
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
When it does not move at all, or when the alarm is generated in the middle of movement.
Check a mechanical problem
It will be removed if there are interference, scratch, etc.
Check the supply condition of the movement source (hydraulic, pneumatic)
Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc.
Check the hardware obstacles, such as disconnection
Exchange of the solenoid valve
When the alarm is generated though movement is completed.
Check a check signal(sensor)
If it becomes the following, it is normal by unclamp movement completion Output signal R1752.1 is ON.
Clamp output signal R1752.0 is OFF in case of unclamp output nothing. .
Clamp check input signal R1702.1 is OFF.
Unclamp check input signal R1702.0 is ON.
Please readjust a sensor
Check the hardware obstacles, such as disconnection
Please exchange sensors
Check of the output signal ( solenoid valve etc.)
Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1560 setup time.)
=======================================================================
F1-1709 A0088.5 F1 FIXTURE PART UNCLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 1 clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 1 clamp output signal R1752.0 is ON (Unclamp output signal R1752.1 is OFF in case of clamp
output nothing.)
Clamp check input signal R1702.1 is ON.
Unclamp check input signal R1702.0 is ON.
Alarm occurs when the above condition continues timer D1560 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
346
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1752.0 is ON.
Unclamp output signal R1752.1 is OFF in case of clamp output nothing.).
Clamp check input signal R1702.1 is ON.
Unclamp check input signal R1702.0 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1560 setup time.)
=======================================================================
F1-1710 A0088.6 F1 FIXTURE PART CLAMP PRESSURE IS NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The clamp pressure check sensor 1 does not turn it ON at the time of the fixture 1
clamp.
・The clamp pressure check sensor 1 does not turn it OFF at the time of the fixture 1
unclamp or at the time of the fixture 1 release pressure clamp.
●Signal (Symbol, Address, Comment)
●Cause (Software)
・Alarm occurs if the clamp pressure check 1 input signal R1702.2 is not turned ON even if the setting
time of timer D1562 is passed at the time of fixture 1 clamp (pressure supply).
・Alarm occurs if the clamp pressure check 1 input signal R1702.2 is not turned OFF even if the setting
time of timer D1562 is passed at the time of fixture 1 unclamp or fixture 1 clamp (pressure release).
●Cause (Hardware)
1.Mechanical problem
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
・The movement source (hydraulic, pneumatic) is not being supplied..
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Check the hydraulic piping route and the pneumatic piping route. (clog and leakage)
・Movement source (hydraulic and pneumatic) supply
2.Check the signal
・If it becomes the following, it is normal at the time of the fixture 1 clamp (pressure supply).
The clamp pressure check 1 input signal R1702.2 is ON.
・If it becomes the following, it is normal at the time of the fixture 1 clamp (pressure release).
The clamp pressure check 1 input signal R1702.2 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F2-1712 A0089.0 F2 FIXTURE PART CLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 2 clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 2 clamp output signal R1752.3 is ON (Unclamp output signal R1752.4 is OFF in case of clamp
output nothing.)
Clamp check input signal R1702.5 is OFF.
Unclamp check input signal R1702.4 is ON.
Alarm occurs when the above condition continues timer D1570 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
347
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1752.3 is ON.
Unclamp output signal R1752.4 is OFF in case of clamp output nothing.).
Clamp check input signal R1702.5 is ON.
Unclamp check input signal R1702.4 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1570 setup time.)
=======================================================================
F2-1713 A0089.1 F2 FIXTURE PART CLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 2 clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 2 clamp output signal R1752.3 is ON (Unclamp output signal R1752.4 is OFF in case of clamp
output nothing.)
Clamp check input signal R1702.5 is OFF.
Unclamp check input signal R1702.4 is OFF.
Alarm occurs when the above condition continues timer D1570 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1752.3 is ON.
Unclamp output signal R1752.4 is OFF in case of clamp output nothing.).
Clamp check input signal R1702.5 is ON.
Unclamp check input signal R1702.4 is OFF.
・Please readjust a sensor
348
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1570 setup time.)
=======================================================================
F2-1714 A0089.2 F2 FIXTURE PART CLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 2
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 2 unclamp output signal R1752.4 is ON (Clamp output signal R1752.3 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1702.5 is ON.
Unclamp check input signal R1702.4 is ON.
Alarm occurs when the above condition continues timer D1570 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1752.4 is
ON. Clamp output signal R1752.3 is OFF in case of unclamp output nothing.).
Clamp check input signal R1702.5 is OFF.
Unclamp check input signal R1702.4 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1570 setup time.)
=======================================================================
F2-1715 A0089.3 F2 FIXTURE PART UNCLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 2
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 2 unclamp output signal R1752.4 is ON (Clamp output signal R1752.3 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1702.5 is ON.
Unclamp check input signal R1702.4 is OFF.
Alarm occurs when the above condition continues timer D1570 setting value.
349
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1752.4 is
ON. Clamp output signal R1752.3 is OFF in case of unclamp output nothing.).
Clamp check input signal R1702.5 is OFF.
Unclamp check input signal R1702.4 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1570 setup time.)
=======================================================================
F2-1716 A0089.4 F2 FIXTURE PART UNCLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 2
unclamp” was output. (Unclamp check input signal does not turn ON though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 2 unclamp output signal R1752.4 is ON (Clamp output signal R1752.3 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1702.5 is OFF.
Unclamp check input signal R1702.4 is OFF.
Alarm occurs when the above condition continues timer D1570 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
350
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1752.4 is
ON. Clamp output signal R1752.3 is OFF in case of unclamp output nothing.).
Clamp check input signal R1702.5 is OFF.
Unclamp check input signal R1702.4 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1570 setup time.)
=======================================================================
F2-1717 A0089.5 F2 FIXTURE PART UNCLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 2 clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 2 clamp output signal R1752.3 is ON (Unclamp output signal R1752.4 is OFF in case of clamp
output nothing.)
Clamp check input signal R1702.5 is ON.
Unclamp check input signal R1702.4 is ON.
Alarm occurs when the above condition continues timer D1570 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1752.3 is ON.
Unclamp output signal R1752.4 is OFF in case of clamp output nothing.)
Clamp check input signal R1702.5 is ON.
Unclamp check input signal R1702.4 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1570 setup time.)
=======================================================================
F2-1718 A0089.6 F2 FIXTURE PART CLAMP PRESSURE IS NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The clamp pressure check sensor 2 does not turn it ON at the time of the fixture 2
clamp.
・The clamp pressure check sensor 2 does not turn it OFF at the time of the fixture 2
unclamp or at the time of the fixture 2 release pressure clamp.
351
●Signal (Symbol, Address, Comment)
●Cause (Software)
・Alarm occurs if the clamp pressure check 2 input signal R1702.6 is not turned ON even if the setting
time of timer D1572 is passed at the time of fixture 2 clamp (pressure supply).
・Alarm occurs if the clamp pressure check 2 input signal R1702.6 is not turned ON even if the setting
time of timer D1572 is passed at the time of fixture 2 unclamp or fixture 2 clamp (pressure release).
●Cause (Hardware)
1.Mechanical problem
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
・The movement source (hydraulic, pneumatic) is not being supplied..
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Check the hydraulic piping route and the pneumatic piping route. (clog and leakage)
・Movement source (hydraulic and pneumatic) supply
2.Check the signal
・If it becomes the following, it is normal at the time of fixture 2 clamp (pressure supply).
The clamp pressure check 2 input signal R1702.6 is ON.
・If it becomes the following, it is normal at the time of fixture 2 clamp (pressure release).
The clamp pressure check 2 input signal R1702.6 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F3-1720 A0090.0 F3 FIXTURE PART CLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 3 clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 3 clamp output signal R1752.6 is ON (Unclamp output signal R1752.7 is OFF in case of clamp
output nothing.)
Clamp check input signal R1703.1 is OFF.
Unclamp check input signal R1703.0 is ON.
Alarm occurs when the above condition continues timer D1580 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1752.6 is ON.
Unclamp output signal R1752.7 is OFF in case of clamp output nothing.).
Clamp check input signal R1703.1 is ON.
Unclamp check input signal R1703.0 is OFF.
・Please readjust a sensor
352
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1580 setup time.)
=======================================================================
F3-1721 A0090.1 F3 FIXTURE PART CLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 3 clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 3 clamp output signal R1752.6 is ON (Unclamp output signal R1752.7 is OFF in case of clamp
output nothing.)
Clamp check input signal R1703.1 is OFF.
Unclamp check input signal R1703.0 is OFF.
Alarm occurs when the above condition continues timer D1580 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1752.6 is ON.
Unclamp output signal R1752.7 is OFF in case of clamp output nothing.).
Clamp check input signal R1703.1 is ON.
Unclamp check input signal R1703.0 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1580 setup time.)
=======================================================================
F3-1722 A0090.2 F3 FIXTURE PART CLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 3
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 3 unclamp output signal R1752.7 is ON. (Clamp output signal R1752.6 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1703.1 is ON.
Unclamp check input signal R1703.0 is ON.
Alarm occurs when the above condition continues timer D1580 setting value.
353
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1752.7 is
ON. Clamp output signal R1752.6 is OFF in case of unclamp output nothing.).
Clamp check input signal R1703.1 is OFF.
Unclamp check input signal R1703.0 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1580 setup time.)
=======================================================================
F3-1723 A0090.3 F3 FIXTURE PART UNCLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 3
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 3 unclamp output signal R1752.7 is ON. (Clamp output signal R1752.6 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1703.1 is ON.
Unclamp check input signal R1703.0 is OFF.
Alarm occurs when the above condition continues timer D1580 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
354
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1752.7 is
ON. Clamp output signal R1752.6 is OFF in case of unclamp output nothing.).
Clamp check input signal R1703.1 is OFF.
Unclamp check input signal R1703.0 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1580 setup time.)
=======================================================================
F3-1724 A0090.4 F3 FIXTURE PART UNCLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 3
unclamp” was output. (Unclamp check input signal does not turn ON though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 3 unclamp output signal R1752.7 is ON. (Clamp output signal R1752.6 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1703.1 is OFF.
Unclamp check input signal R1703.0 is OFF.
Alarm occurs when the above condition continues timer D1580 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1752.7 is
ON. Clamp output signal R1752.6 is OFF in case of unclamp output nothing.).
Clamp check input signal R1703.1 is OFF.
Unclamp check input signal R1703.0 is ON.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1580 setup time.)
=======================================================================
F3-1725 A0090.5 F3 FIXTURE PART UNCLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 3 clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
355
●Cause (Software)
When fixture 3 clamp output signal R1752.6 is ON. (Unclamp output signal R1752.7 is OFF in case of clamp
output nothing.)
Clamp check input signal R1703.1 is ON.
Unclamp check input signal R1703.0 is ON.
Alarm occurs when the above condition continues timer D1580 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1752.6 is ON.
Unclamp output signal R1752.7 is OFF in case of clamp output nothing.).
Clamp check input signal R1703.1 is ON.
Unclamp check input signal R1703.0 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1580 setup time.)
=======================================================================
F3-1726 A0090.6 F3 FIXTURE PART CLAMP PRESSURE IS NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The clamp pressure check sensor 3 does not turn it ON at the time of the fixture 3
clamp.
・The clamp pressure check sensor 3 does not turn it OFF at the time of the fixture 3
unclamp or at the time of the fixture 3 release pressure clamp.
●Signal (Symbol, Address, Comment)
●Cause (Software)
・Alarm occurs if the clamp pressure check 3 input signal R1703.2 is not turned ON even if the setting
time of timer D1582 is passed at the time of fixture 3 clamp (pressure supply).
・Alarm occurs if the clamp pressure check 3 input signal R1703.2 is not turned ON even if the setting
time of timer D1582 is passed at the time of fixture 3 unclamp or fixture 3 clamp (pressure release).
●Cause (Hardware)
1.Mechanical problem
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
・The movement source (hydraulic, pneumatic) is not being supplied..
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Check the hydraulic piping route and the pneumatic piping route. (clog and leakage)
・Movement source (hydraulic and pneumatic) supply
2.Check the signal
・If it becomes the following, it is normal at the time of the fixture 3 clamp (pressure supply).
356
The clamp pressure check 3 input signal R1703.2 is ON.
・If it becomes the following, it is normal at the time of the fixture 3 clamp (pressure release).
The clamp pressure check 3 input signal R1703.2 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
F4-1728 A0091.0 F4 FIXTURE PART CLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 4 clamp”
was output. (Clamp movement is not being done. The trouble related to the output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 4 clamp output signal R1753.1 is ON. (Unclamp output signal R1753.2 is OFF in case of clamp
output nothing.)
Clamp check input signal R1703.5 is OFF.
Unclamp check input signal R1703.4 is ON.
Alarm occurs when the above condition continues timer D1590 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1753.1 is ON.
Unclamp output signal R1753.2 is OFF in case of clamp output nothing.).
Clamp check input signal R1703.5 is ON.
Unclamp check input signal R1703.4 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1590 setup time.)
=======================================================================
F4-1729 A0091.1 F4 FIXTURE PART CLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 4 clamp”
was output. (Clamp check input signal does not turn ON though clamp movement is being
done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 4 clamp output signal R1753.1 is ON. (Unclamp output signal R1753.2 is OFF in case of clamp
output nothing.)
Clamp check input signal R1703.5 is OFF.
Unclamp check input signal R1703.4 is OFF.
Alarm occurs when the above condition continues timer D1590 setting value.
357
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1753.1 is ON.
Unclamp output signal R1753.2 is OFF in case of clamp output nothing.).
Clamp check input signal R1703.5 is ON.
Unclamp check input signal R1703.4 is OFF.
・Please readjust a sensor
・Hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1590 setup time.)
=======================================================================
F4-1730 A0091.2 F4 FIXTURE PART CLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 4
unclamp” was output. (Clamp check input signal does not turn OFF though unclamp
movement is being done.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 4 unclamp output signal R1753.2 is ON. (Clamp output signal R1753.1 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1703.5 is ON.
Unclamp check input signal R1703.4 is ON.
Alarm occurs when the above condition continues timer D1590 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Hardware obstacles, such as disconnection
358
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1753.2 is
ON. Clamp output signal R1753.1 is OFF in case of unclamp output nothing.).
Clamp check input signal R1703.5 is OFF.
Unclamp check input signal R1703.4 is ON.
・Please readjust a sensor
・Hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1590 setup time.)
=======================================================================
F4-1731 A0091.3 F4 FIXTURE PART UNCLAMP SOL. IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 4
unclamp” was output. (Unclamp movement is not being done. The trouble related to the
output.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 4 unclamp output signal R1753.2 is ON. (Clamp output signal R1753.1 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1703.5 is ON.
Unclamp check input signal R1703.4 is OFF.
Alarm occurs when the above condition continues timer D1590 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1753.2 is
ON. Clamp output signal R1753.1 is OFF in case of unclamp output nothing.).
Clamp check input signal R1703.5 is OFF.
Unclamp check input signal R1703.4 is ON.
・Please readjust a sensor
・Hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1590 setup time.)
=======================================================================
F4-1732 A0091.4 F4 FIXTURE PART UNCLAMP L.S. IS MALADJUSTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unclamp movement is not completed even if constant time passes though “Fixture 4
unclamp” was output. (Unclamp check input signal does not turn ON though unclamp
movement is being done.)
●Signal (Symbol, Address, Comment)
359
●Cause (Software)
When fixture 4 unclamp output signal R1753.2 is ON. (Clamp output signal R1753.1 is OFF in case of
unclamp output nothing.)
Clamp check input signal R1703.5 is OFF.
Unclamp check input signal R1703.4 is OFF.
Alarm occurs when the above condition continues timer D1590 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by unclamp movement completion (Output signal R1753.2 is
ON. Clamp output signal R1753.1 is OFF in case of unclamp output nothing.).
Clamp check input signal R1703.5 is OFF.
Unclamp check input signal R1703.4 is ON.
・Please readjust a sensor
・Hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1590 setup time.)
=======================================================================
F4-1733 A0091.5 F4 FIXTURE PART UNCLAMP L.S. RESET ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Clamp movement is not completed even if constant time passes though “Fixture 4 clamp”
was output. (Unclamp check input signal does not turn OFF though clamp movement is
being done.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
When fixture 4 clamp output signal R1753.1 is ON. (Unclamp output signal R1753.2 is OFF in case of clamp
output nothing.)
Clamp check input signal R1703.5 is ON.
Unclamp check input signal R1703.4 is ON.
Alarm occurs when the above condition continues timer D1590 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
360
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by clamp movement completion (Output signal R1753.1 is ON.
Unclamp output signal R1753.2 is OFF in case of clamp output nothing.).
Clamp check input signal R1703.5 is ON.
Unclamp check input signal R1703.4 is OFF.
・Please readjust a sensor
・Hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer D1590 setup time.)
=======================================================================
F4-1734 A0091.6 F4 FIXTURE PART CLAMP PRESSURE IS NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: ・The clamp pressure check sensor 4 does not turn it ON at the time of the fixture 4
clamp.
・The clamp pressure check sensor 4 does not turn it OFF at the time of the fixture 4
unclamp or at the time of the fixture 4 release pressure clamp.
●Signal (Symbol, Address, Comment)
●Cause (Software)
・Alarm occurs if the clamp pressure check 4 input signal R1703.6 is not turned ON even if the setting
time of timer D1592 is passed at the time of fixture 4 clamp (pressure supply).
・Alarm occurs if the clamp pressure check 4 input signal R1703.6 is not turned OFF even if the setting
time of timer D1592 is passed at the time of fixture 4 unclamp or fixture 4 clamp (pressure release).
●Cause (Hardware)
1.Mechanical problem
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
・The movement source (hydraulic, pneumatic) is not being supplied..
2.The check signal is defect.
・Hardware obstacles, such as disconnection
・Maladjustment or trouble of the sensor
●Recovery
1.Restoration of Mechanical Problem
・Check the hydraulic piping route and the pneumatic piping route. (clog and leakage)
・Movement source (hydraulic and pneumatic) supply
2.Check the signal
・If it becomes the following, it is normal at the time of the fixture 4 clamp (pressure supply).
The clamp pressure check 4 input signal R1703.6 is ON.
・If it becomes the following, it is normal at the time of the fixture 4 clamp (pressure release).
The clamp pressure check 4 input signal R1703.6 is OFF.
・Restoration of the hardware obstacles, such as disconnection
・Please readjust or exchange sensor
=======================================================================
01-1768 A0096.0 FAILURE OF 1 UNIT NC START
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: NC does not start though 1 UNIT NC START was directed.
●Signal (Symbol, Address, Comment)
① 1G6 R1830.6 1 UNIT NC START COMMAND
② OP F0000.7 ON AUTO RUNNING SIGNAL
③ @TMB084 #0084 Fix Timer Value : 1.00sec
④ L1R2X R1736.1 MAIN OPE. PANEL NC START PB
⑤ 1L2D D4130.1 1 NC START COM.DB
⑥ L1R3X R1736.2 SUB OPE. PANEL NC START PB
⑦ ST G0007.2 AUTO RUN START SIGNAL
⑧ ]OIST2 R3231.3 CYCLE START
⑨ RW R3280.5 REWIND CYCLE START(HELD)
361
⑩ RST F0001.1 CNC RESET SIGNAL
⑪ ESEND F0060.1 EXTERNAL PROG. NO. SEARCH FIN
⑫ #ALLRY R0003.3 ALL READY COMPLETE
⑬ MMEM F0003.5 MEMORY COMMAND MODE
⑭ ]BSRDY R1045.7 CONDITION REWIND START
⑮ RWRST R3280.4 REWIND CYCLE RESET
●Cause (Software)
Alarm will be generated, if the state where the signal 「①1G6」 is ON and the signal 「②OP」 is OFF is
passed for time of 「③@TMB084」.
●Cause (Hardware)
●Recovery
When the signal 「④L1R2X」, the signal 「⑤1L2D」, or the signal 「⑥L1R3X」 is set to being turned on, it
checks whether the signal 「⑦ST」 turns on.
・Since there is a certain factor which cannot be started to the NC side when the signal turns on, the
state by the side of NC is checked, and if there is a problem, it will restore.
・When it does not turn on, a signal state is checked in order of the following.
1.If there is a contact point with which the line is not connected in the network of the coil 「⑦ST」 of
rudder circuit except the contact point 「⑧]OIST2」, its contact point will be the cause.
2.When it is ordered the above-mentioned starting, check whether signal 「⑨RW」 turns on.
When it turns on, either of the following signal states is the cause.
・The signal 「⑩RST」 turns on.: The reset state is not canceled by a certain cause.
・The signal 「⑪ESEND」 does not turn on.: The work No search is not completed.
・The signal 「⑫#ALLRY」 turns off.
・The signal 「⑫#ALLRY」 turns off.:Memory mode is not selected.
When it does not turn on, either of the following signal states is the cause.
・The signal 「⑭]BSRDY」 does not turn on.
・The signal 「⑮RWRST」 does not turn off.
=======================================================================
01-1769 A0096.1 UNIT CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: 1 Unit cycle time is unusual.
●Signal (Symbol, Address, Comment)
① 1D3 D4137.6 1 UNIT CYCLE
② 1G5 R1830.5 1 UNIT M21 FINISH MEMORY
③ 1D2G D4137.0 1 UNIT ON AUTO CYCLE
④ @TMR109 T0216 Changeable Timer No.109
●Cause (Software)
Alarm will be generated, if the state where the signal “「①1D3」, the signal 「②1G5」 and the signal 「③
1D2G」 is ON is passed for time of 「④@TMR109」.
●Cause (Hardware)
・NC stopped during cycle starting by a certain cause.
・The setting time of variable timer 「④@TMR109」 is short.
●Recovery
・The cause which NC stops is restored.
・The setting value of variable timer 「④@TMR109」 is re-set up.
=======================================================================
E0-1774 A0096.6 ILLEGAL FAULT NUMBER IN EXTERNAL PC
-----------------------------------------------------------------------
●Status: Message
●Description: The data number taken in from the external PC is illegal.
●Signal (Symbol, Address, Comment)
① LN1R3F R2739.7 UNIVERSAL FUNCTION COMMAND F
●Cause (Software)
It becomes an alarm when the value of the one byte register 「①LN1R3F」 is smaller than 80h (hexadecimal)
and the signal 「①LN1R3F」 is OFF.
●Cause (Hardware)
1.Alarm occurs in the external PC.
2.The connection with the external PC is defect.
●Recovery
362
Cancel the alarm which occurs in the external PC.
Check the connection with the external PC. (The connector connection defect. The cable breakage.)
=======================================================================
E0-1775 A0096.7 PC OPERATION ERROR
-----------------------------------------------------------------------
●Status: Message
●Description: The operation of the PC is unusual.
●Signal (Symbol, Address, Comment)
① E1D2X D4150.2 RENEWAL SEARCH ALARM NO.
② E1D5X D4150.5 SEARCH ALARM READ BYTE
③ E1D8X D4151.0 ALARM NO. MAKE
④ E1D1X D4150.1 RENEWAL SEARCH ALARM COM.
⑤ E1SIZE D4154 ALARM MAP BYTE COUNT
⑥ E1MDPT D4156 ALARM SEARCH OFFSET
⑦ E1D7X D4150.7 ALARM NO. SET
⑧ E1PT D4152 ALARM SEARCH POINTER
⑨ E1EN R1840 GENEROUS CLASSIFICAT. ALM NO.
●Cause (Software)
Alarm occurs when either signal 「①E1D2X」 or signal 「②E1D5X」, signal 「③E1D8X」 is turned ON.
The condition that signal 「①E1D2X」 turns it ON.
When signal 「④E1D1X」 is turned ON, 1 is added to the data register 「⑧E1PT」 (two bytes length data).
Alarm occurs when the result that 1 was added overflows two bytes length.
The condition that signal 「②E1D5X」 turns it ON.
Alarm occurs when value 「⑥E1MDPT」 (one byte length data) is beyond the value 「⑤E1SIZE」 (one byte
length data).
The condition that signal 「③E1D8X」 turns it ON.
When signal 「⑦E1D7X」 is turned ON, 1 is added to the data register 「⑧E1PT」 (two bytes length data).
The result of addition is registered in the internal register 「⑨E1EN」 (two bytes length data). Alarm
occurs when the result of addition overflows two bytes length.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
LN-1776 A0097.0 NET COMMUNICATION MADE INVALID
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Network communication equipment is invalid condition.
●Signal (Symbol, Address, Comment)
① @TMB087 #0087 Fix Timer Value : 2.00sec
② ND10X D4161.0 FL-NET DISABLE CONNECTION
③ ND20X D4162.0 DEVICE-NET DISABLE CONNECTION
④ ND30X D4163.0 PROFIBUS DISABLE CONNECTION
●Cause (Software)
It becomes alarm if the next signal is not turned ON even if the setting time of timer 「①@TMB087」
passes after the PMC start.
・In case of FL net specifications: Signal 「②ND10X」
・In case of device net specifications : Signal 「③ND20X」
・In case of prohibus specifications : Signal 「④ND30X」
●Cause (Hardware)
1.The network system is not working.
2.Defect of the network connection medium
3.Defect of the network setup
●Recovery
1.Check whether network system is starting.
2.Check whether network connection medium is connected properly.
3.Check whether network is established properly.
=======================================================================
LN-1777 A0097.1 FL-NET COMMUNICATION ERROR
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: FL-NET communication is unusual.
363
●Signal (Symbol, Address, Comment)
① ND11X1 D4161.2 FL OWN NODE NORMAL
② ND11X2 D4161.3 FL-FA LINK CLASS NORMAL
③ ND11X3 D4161.4 FL UPPER CLASS NORMAL
④ FNS0-3 R2804.3 TOKEN ERROR
⑤ FNS0-4 R2804.4 INITIALIZATION ERROR
⑥ FNS0-6 R2804.6 DETECT MULTIPLEXING NODE
⑦ FNS0-7 R2804.7 SETTING COMPLETED FLAG
⑧ FNS1-4 R2805.4 UP SIDE ERROR
⑨ FNS1-5 R2805.5 COMMON MEMORY ENABLE NOTICE
⑩ FNS1-6 R2805.6 SET.COMPLETE OF COMMON MEMORY
⑪ FNS1-7 R2805.7 MULTIPLEXING ADDRESS
⑫ FNS3-5 R2807.5 UP SIDE WARNING ALARM
⑬ FNS3-6 R2807.6 UP SIDE WARNING ALARM
⑭ FNS3-7 R2807.7 UP SIDE RUN
●Cause (Software)
It normalizes under the next state of signal.
<Normality check signal 「①ND11X1」>
Signal 「④FNS0-3」 is OFF.
Signal 「⑤FNS0-4」 is OFF.
Signal 「⑥FNS0-6」 is OFF.
Signal 「⑦FNS0-7」 is ON.
<Normality check signal 「②ND11X2」>
Signal 「⑧FNS1-4」 is OFF.
Signal 「⑨FNS1-5」 is ON.
Signal 「⑩FNS1-6」 is ON.
Signal 「⑪FNS1-7」 is OFF.
<Normality check signal 「③ND11X3」>
Signal 「⑫FNS3-5」 is OFF.
Signal 「⑬FNS3-6」 is OFF.
Signal 「⑭FNS3-7」 is ON.
●Cause (Hardware)
1.The abnormality of the connection medium with FL-NET
2.FL-NET setup is unusual.
3.The abnormality of others network equipment
●Recovery
1.Check the connection medium with FL-NET. (In such cases as the breakage, the loose connection.)
2.Set up referring to the setup manual of FL-NET.
3.Refer to the maintenance manual of network system accessory about the abnormalities of other
network device.
=======================================================================
LN-1778 A0097.2 D-NET COMMUNICATION ERROR
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Device net communication is unusual.
●Signal (Symbol, Address, Comment)
① DEV-ST R2800 DEVICENET STATUS
●Cause (Software)
Alarm occurs if the internal register 「①DEV-ST」 (one byte data length) is except for 1 (00000001),
●Cause (Hardware)
1.The abnormality of the connection medium with device net
2.The device net setup is unusual.
3.The abnormality of others network equipment
●Recovery
1.Check the connection medium with device net. (In such cases as the breakage, the loose connection.)
2.It sets up with reference to the setting manual of a device network.
3.Refer to the maintenance manual of network system accessory about the abnormalities of other
network device.
=======================================================================
LN-1779 A0097.3 P-BUS COMMUNICATION ERROR
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: Profibus communication is unusual.
364
●Signal (Symbol, Address, Comment)
① ND31X D4163.1 PROFIBUS CONNECTION NORMAL
② @LNP0 D0525.0 FL-NET SPEC.
③ @LNP1 D0525.1 DEVICE-NET SPEC.
④ @LNP2 D0525.2 PROFIBUS SPEC
●Cause (Software)
Alarm occurs if signal 「①ND31X」 is turned OFF.
●Cause (Hardware)
1.The abnormality of the connection medium with profibus
2.The profibus setup is unusual.
3.The abnormality of others network equipment.
●Recovery
1.Check the connection medium with profibus. (In such cases as the breakage, the loose connection.)
2.It sets up with reference to the setting manual of profibus.
3.Refer to the maintenance manual of network system accessory about the abnormalities of other
network device.
=======================================================================
LN-1780 A0097.4 NET OPTION PMT
-----------------------------------------------------------------------
●Status: Emergency Stop
●Description: The set-up of the network specifications selection parameter is defect.
●Signal (Symbol, Address, Comment)
① ND1X D4160.0 NET CONNECTION SPEC.
●Cause (Software)
The set-up of the network specification selection parameter is defect.
●Cause (Hardware)
●Recovery
Parameter is set up again.
=======================================================================
K1-1784 A0098.0 ILLEGAL TL NUM REGD IN TL COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The abnormality of the tool number occurred in the tool change counter function.
●Signal (Symbol, Address, Comment)
① #ST+ D1438 SPDL TL NO. (TL DATA STORE AD)
●Cause (Software)
The tool number 「①#ST+」 of the spindle is illegal when an alarm occurs at the time of the M31 (tool
count) command.
The spindle tool number is set up in the range of 1→9999.
●Cause (Hardware)
●Recovery
The tool number is set up on the tool registration screen again.
=======================================================================
K1-1785 A0098.1 TL NUM NOT REGD IN GIVEN TL COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The un-registration abnormality of the tool number occurred with the tool change
counter function.
●Signal (Symbol, Address, Comment)
① K1SIZE D4750 K1 COUNTER SIZE
② K1TNHA D5256 K1 REGISTRATIN TOOL NO.
③ K1SHTN R2574 EXTERNAL SPECIFIED TOOL NUMBER
④ K1SPT D4764 K1 EXT. SPECIFIED POINTER
●Cause (Software)
When an alarm occurred at the time of the M31 (tool count) command, the spindle installation tool is not
365
registered on the "tool counter" screen.
<Sequence processing>
Alarm occurs when there is no the value 「③K1SHTN」 (2 bytes) within the range of the value 「①K1SIZE」
×2bytes from the head address 「②K1TNHA」.
If the value exists, the offset value from the head address 「②K1TNHA」 is stored in the data register 「④
K1SPT」.
●Cause (Hardware)
●Recovery
Register the spindle tool number to “Tool counter” screen.
Check whether the value of the data register is established properly when the problem does not solve it
even if the registration was already finished or it was registered.
=======================================================================
K1-1786 A0098.2 LIFE VALUE NOT REGD IN TL COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The value of the stop value is not registered with the tool change counter function.
●Signal (Symbol, Address, Comment)
① K1SHAD D4756 K1 MANU SEARCH STOP VALUE
●Cause (Software)
When an alarm occurred at the time of the M31 (tool count) command, the stop value of spindle
installation tool is not registered on the "tool counter" screen.
●Cause (Hardware)
●Recovery
The stop value of the spindle tool is established on the "tool counter" screen.
=======================================================================
K1-1787 A0098.3 ILLEGAL SP-TL NUM FOUND IN TL COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The value of the spindle tool number is illegal.
●Signal (Symbol, Address, Comment)
① #ST+ D1438 SPDL TL NO. (TL DATA STORE AD)
●Cause (Software)
The tool number 「①#ST+」 of the spindle is illegal.
The tool number is set up in the range of 1→9999.
●Cause (Hardware)
●Recovery
Check the spindle tool number on the “tool registration” screen.
The number is set up again.
=======================================================================
K1-1788 A0098.4 ILLEGAL WT-TL NUM FOUND IN TL COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The value of the standby tool number is illegal.
●Signal (Symbol, Address, Comment)
① #WT+ D1434 STBY TL NO. OR RET.POS.TL NO.
●Cause (Software)
The standby tool number 「①#WT+」 is illegal.
The tool number is set up in the range of 1→9999.
●Cause (Hardware)
●Recovery
Check the standby tool number on the “tool registration” screen.
The number is set up again.
366
=======================================================================
K1-1789 A0098.5 SP-TL NUM NOT REGD IN TL COUNTER USED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The spindle tool number is not registered on the “tool counter” screen.
●Signal (Symbol, Address, Comment)
① K1SIZE D4750 K1 COUNTER SIZE
② K1TNHA D5256 K1 REGISTRATIN TOOL NO.
③ #ST+ D1438 SPDL TL NO. (TL DATA STORE AD)
④ K1IPT D4788 K1 SPDL INFORMATION POINTER
●Cause (Software)
Alarm occurs when the spindle installation tool is not registered on the “tool counter” screen.
<Sequence processing>
Alarm occurs when there is no the value 「③#ST+」 (2 bytes) within the range of the value 「①K1SIZE」
×2bytes from the head address 「②K1TNHA」.
If the value exists, the offset value from the head address 「②K1TNHA」 is stored in the data register 「④
K1IPT」.
●Cause (Hardware)
●Recovery
Register the spindle tool number to “Tool counter” screen.
Check whether the value of the data register is established properly when the problem does not solve it
even if the registration was already finished or it was registered.
=======================================================================
K1-1790 A0098.6 WT-TL NUM NOT REGD IN TL COUNTER USED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The standby tool number is not registered on the “tool counter” screen.
●Signal (Symbol, Address, Comment)
① K1SIZE D4750 K1 COUNTER SIZE
② K1TNHA D5256 K1 REGISTRATIN TOOL NO.
③ #WT+ D1434 STBY TL NO. OR RET.POS.TL NO.
④ K1IPT D4788 K1 SPDL INFORMATION POINTER
●Cause (Software)
Alarm occurs when the standby position tool is not registered on the “tool counter” screen.
<Sequence processing>
Alarm occurs when there is no the value 「③#WT+」 (2 bytes) within the range of the value 「①K1SIZE」
×2bytes from the head address 「②K1TNHA」.
If the value exists, the offset value from the head address 「②K1TNHA」 is stored in the data register 「④
K1IPT」.
●Cause (Hardware)
●Recovery
Register the standby tool number to”Tool counter“ screen.
Check whether the value of the data register is established properly when the problem does not solve it
even if the registration was already finished or it was registered.
=======================================================================
K1-1791 A0098.7 TOOL COUNTER OPERATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation of the tool counter function is unusual.
●Signal (Symbol, Address, Comment)
① K1D19X D4184.3 TC READ STOP POS.
② K1D20X D4184.4 TC WRITE CURRENT VALUE
③ K1D21X D4184.5 TC READ INFORMATION
④ K1D25X D4184.6 TC WRITE INFORMATION
⑤ K1D39X D4186.1 TC READ STOP VALUE
⑥ K1D42X D4186.4 TC READ CURRENT VALUE
⑦ K1D44X D4186.6 TC ADD CURRENT VALUE
⑧ K1D46X D4187.0 TC SUB CURRENT VALUE
⑨ K1D47X D4187.1 TC WRITE CURRENT VALUE
⑩ K1D48X D4187.2 TC READ INFORMATION
⑪ K1D50X D4187.4 SUB STYLE INITIAL VALUE
⑫ K1D58X D4188.1 TC SEARCH PICK UP CUR. VALUE
⑬ D4188.3 TC SEARCH PICK UP FORE. VALUE
367
⑭ K1D59X D4188.4 TC SEARCH PICK UP STOP VALUE
⑮ K1D60X D4188.5 TC SEAR. PICK UP INFORM. VALUE
⑯ K1D61X D4189.0 TC SEARCH WRITE INFORM.VALUE
⑰ K1D67X D4189.7 TC LIFE CNT UP TOOL NO.
⑱ K1D74X D4190.0 TC FORECAST TOOL NO.
⑲ K1D75X D4190.1 TC SEARCH ADD POINTER
⑳ K1D76X D4190.7 SPDL TOOL READ INFORMATION
K1D85X D4191.1 STBY TOOL READ INFORMATION
K1D90X
●Cause (Software)
Either above signal is turned ON.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
K1-1792 A0099.0 ILLEGAL OFFSET TL NUM REGD IN COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The abnormality of the tool number occurred in the tool offset counter function.
●Signal (Symbol, Address, Comment)
① @CTR041 C0160 CTR041 SET UP VALUE
② #ST+ D1438 SPDL TL NO. (TL DATA STORE AD)
●Cause (Software)
When M31 (tool count) is commanded, 1 is added to “counter 41”.
When the additional value is reached the pre-set value 「①@CTR041」, it confirms whether the spindle tool
is registered on the "tool offset counter " screen.
Alarm occurs alarm when the number 「②#ST+」 of the spindle tool is outside the range of 1→9999.
●Cause (Hardware)
●Recovery
Register the spindle tool number (Range 1→9999) to “Tool offset counter” screen.
=======================================================================
K1-1793 A0099.1 GIVEN TL NOT REGD IN OFFSET COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The un-registration abnormality of the tool number occurred in the tool offset counter
function.
●Signal (Symbol, Address, Comment)
① @CTR041 C0160 CTR041 SET UP VALUE
② K2SIZE D4805 K2 COUNTER SIZE
③ K2TNHA D6056 K2 REGISTRATION TOOL NO.
④ K2SHTN R2576 REVISION SPECIFIED TOOL NUMBER
⑤ K2PT D4809 K2 SELECT TOOL COUNTER NO.
●Cause (Software)
When M31 (tool count) is commanded, 1 is added to “counter 41”.
When the additional value is reached the pre-set value 「①@CTR041」, it confirms whether the spindle tool
is registered on the "tool offset counter " screen.
Alarm occurs when the spindle tool is not registered.
<Sequence processing>
Alarm occurs when there is no the value 「④K2SHTN」 (2 bytes) within the range of the value 「②K2SIZE」
×2bytes from the head address 「③K2TNHA」.
If the value exists, the offset value from the head address 「③K2TNHA」 is stored in the data register 「⑤
K2PT」.
●Cause (Hardware)
●Recovery
Register the “Spindle tool number” to “Tool offset counter” screen.
Check whether the value of the data register is established properly when the problem does not solve it
even if the registration was already finished or it was registered.
368
=======================================================================
K1-1794 A0099.2 OFFSET TL NUM NOT REGD IN COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The offset number of spindle tool is not registered with the tool offset counter
function.
●Signal (Symbol, Address, Comment)
① @CTR041 C0160 CTR041 SET UP VALUE
② K2SHHN D4811 SEARCH REVISIONAL NO.
●Cause (Software)
When M31 (tool count) is commanded, 1 is added to “counter 41”.
When the additional value is reached the pre-set value 「①@CTR041」, it confirms whether the offset
number of spindle tool is registered on the "tool offset counter " screen.
Alarm occurs when the offset number of spindle tool is not registered. (Value 「②K2SHHN」=0)
●Cause (Hardware)
●Recovery
Register the “Offset number” of spindle tool to “Tool offset counter” screen.
=======================================================================
K1-1795 A0099.3 LIMIT VALUE NOT REGD IN OFFSET COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The minus limit value of spindle tool is not registered with the tool offset counter
function.
●Signal (Symbol, Address, Comment)
① @CTR041 C0160 CTR041 SET UP VALUE
② K2SHA1 D4813 SEARCH REVISION -LIMIT VALUE
●Cause (Software)
When M31 (tool count) is commanded, 1 is added to “counter 41”.
When the additional value is reached the pre-set value 「①@CTR041」, it confirms whether the minus limit
value of spindle tool is registered on the "tool offset counter " screen.
Alarm occurs when the minus limit value of spindle tool is 0. (Value 「②K2SHA1」=0)
●Cause (Hardware)
●Recovery
Register the “- Limit value” of spindle tool to “Tool offset counter” screen.
=======================================================================
K1-1796 A0099.4 LIMIT VALUE NOT REGD IN OFFSET COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The plus limit value of spindle tool is not registered with the tool offset counter
function.
●Signal (Symbol, Address, Comment)
① @CTR041 C0160 CTR041 SET UP VALUE
② K2SHA2 D4815 SEARCH REVISION +LIMIT VALUE
●Cause (Software)
When M31 (tool count) is commanded, 1 is added to “counter 41”.
When the additional value is reached the pre-set value 「①@CTR041」, it confirms whether the plus limit
value of spindle tool is registered on the "tool offset counter " screen.
Alarm occurs when the minus limit value of spindle tool is it 0. (Value 「②K2SHA2」=0)
●Cause (Hardware)
●Recovery
Register the “+ Limit value” of spindle tool to “Tool offset counter” screen.
=======================================================================
K1-1797 A0099.5 TL OFFSET VALUE NOT REGD IN COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The tool length offset value of spindle tool is not registered with the tool offset
counter function.
369
●Signal (Symbol, Address, Comment)
① @CTR041 C0160 CTR041 SET UP VALUE
② K2SHGD D4839 SEARCH TOOL LENGTH REVIS. VAL.
●Cause (Software)
When M31 (tool count) is commanded, 1 is added to “counter 41”.
When the additional value is reached the pre-set value 「①@CTR041」, it confirms whether the tool length
offset value of spindle tool is registered on the "tool offset counter " screen.
Alarm occurs when the tool length offset value of spindle tool is it 0. (Value 「②K2SHGD」=0)
●Cause (Hardware)
●Recovery
Register the “Tool length offset value” of spindle tool to “Tool offset counter” screen.
=======================================================================
K1-1798 A0099.6 TL OFFSET OPERATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation abnormality of the tool offset counter function occurred.
●Signal (Symbol, Address, Comment)
① K2D14X D4195.4 READ LIMIT VALUE (-REVISION)
② K2D16X D4195.6 READ LIMIT VALUE (+REVISION)
③ K2D18X D4196.0 REVISION READ CURRENT VALUE
④ K2D19X D4196.1 REVISION READ INCREASE VALUE
⑤ K2D20X D4196.2 REVISION SUBTRACT CUR. VALUE
⑥ K2D21X D4196.3 REVISION ADD CURRENT VALUE
⑦ K2D22X D4196.4 REVISION WRITE CURRENTVALUE
⑧ K2D31X D4197.1 FRIC.COMPEN. READ CUR. VALUE
⑨ K2D33X D4197.3 REVISION READ -CURRENT VALUE
⑩ K2D44X D4198.6 MANU SEND POINTER MINUS
⑪ K2D39X D4198.1 ADD SEARCH POINTER
⑫ K2D45X D4198.7 REVISION READ SEARCH NO.
⑬ K2D47X D4199.1 READ SPECIFIED TOOL LENGTH
⑭ K2D49X D4199.3 READ SPECIFIED ABRASIVE VALUE
⑮ K2D54X D4200.0 WRITE REVISIONAL VALUE ALARM
⑯ K2D55X D4200.1 MANU ADD SEND POINTER
⑰ K2D51X D4199.5 REVISIONAL VALUE WRITE ADDRESS
⑱ K2D52X D4199.6 ADD REVISIONAL VALUE
●Cause (Software)
Either above signal is turned ON.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
K1-1799 A0099.7 GIVEN MODEL NOT REGD IN PROD-COUNTER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The specified work piece number is not registered with the production counter function.
●Signal (Symbol, Address, Comment)
① LYG015 R2718.5 M20 SET PROCESS FIN
② K4SIZE D4873 K4 COUNTER SIZE
③ K4WNHA D6190 K4 PRODUCTS CNT REG. MODEL NO.
④ K4SHWN R2578 K4 EXT. SPECIFIED WORK NUM.
⑤ K4SPT D4877 K4 SEARCH POINTER
●Cause (Software)
When M20 (processing complete set) is commanded, the production counter of the number set up in "Work
No. Selection" on the "Manual operation sequence” screen is counted. Alarm occurs if the number set up
in "Work No. Selection" is not registered on the "production counter" screen.
Sequence processing
Alarm occurs when there is no the value 「④K4SHWN」 (2 bytes) within the range of the value 「②K4SIZE」
×2bytes from the head address 「③K4WNHA」.
●Cause (Hardware)
●Recovery
The number set up in "Work No. Selection” on the "Manual operation sequence” screen is registered on
the "production counter" screen.
370
=======================================================================
K1-1800 A0100.0 GIVEN MODEL OPERATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation abnormality of the production counter function occurred.
●Signal (Symbol, Address, Comment)
① K4D8X D4209.1 PRODUCTS CNT. ADD CUR. VALUE
② K4D9X D4209.2 PRODUCTS CNT. WRITE CUR. VALUE
③ K4D11X D4209.4 TOTAL COUNTER ADD OK COUNT
④ K4D13X D4209.6 TOTAL COUNTER ADD NG COUNT
⑤ K4D15X D4210.0 DAILY COUNTER ADD OK COUNT
⑥ K4D17X D4210.2 DAILY COUNTER ADD NG COUNT
⑦ K4D18X D4210.3 TOTAL COUNTER ADD WORK COUNT
⑧ K4D19X D4210.4 DAILY COUNTER ADD WORK COUNT
●Cause (Software)
Either above signal is turned ON.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
K1-1801 A0100.1 CYCLE TIME COUNTER OPERATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation abnormality occurred in the cycle time measurement function.
●Signal (Symbol, Address, Comment)
① K5D1X3 D4217.2 C1 STANDARD OVER SIFT
② K5D2X3 D4217.6 C2 STANDARD OVER SIFT
③ K5D3X3 D4218.2 C3 STANDARD OVER SIFT
④ K5D4X3 D4218.6 C4 STANDARD OVER SIFT
⑤ K5D5X3 D4219.2 C5 STANDARD OVER SIFT
⑥ K5D6X3 D4219.6 C6 STANDARD OVER SIFT
⑦ K5D7X3 D4220.2 C7 STANDARD OVER SIFT
⑧ K5D8X3 D4220.6 C8 STANDARD OVER SIFT
⑨ C1ST D6408 K5 C1 CYCLE TIME STATUS
⑩ C2ST D6418 K5 C2 CYCLE TIME STATUS
⑪ C3ST D6428 K5 C3 CYCLE TIME STATUS
⑫ C4ST D6438 K5 C4 CYCLE TIME STATUS
⑬ C5ST D6448 K5 C5 CYCLE TIME STATUS
⑭ C6ST D6458 K5 C6 CYCLE TIME STATUS
⑮ C7ST D6468 K5 C7 CYCLE TIME STATUS
⑯ C8ST D6478 K5 C8 CYCLE TIME STATUS
●Cause (Software)
The following management is done with the next when the measurement of each movement item (CT01→08) on
the "Cycle time measurement" screen is started.
When CT01 measurement is started. The result of calculation of the register 「⑨C1ST」 value ×2 is
substituted to the register 「⑨C1ST」.
When CT02 measurement is started. The result of calculation of the register 「⑩C2ST」 value ×2 is
substituted to the register 「⑩C2ST」.
When CT03 measurement is started. The result of calculation of the register 「⑪C3ST」 value ×2 is
substituted to the register 「⑪C3ST」.
When CT04 measurement is started. The result of calculation of the register 「⑫C4ST」 value ×2 is
substituted to the register 「⑫C4ST」.
When CT05 measurement is started. The result of calculation of the register 「⑬C5ST」 value ×2 is
substituted to the register 「⑬C5ST」.
When CT06 measurement is started. The result of calculation of the register 「⑭C6ST」 value ×2 is
substituted to the register 「⑭C6ST」.
When CT07 measurement is started. The result of calculation of the register 「⑮C7ST」 value ×2 is
substituted to the register 「⑮C7ST」.
When CT08 measurement is started. The result of calculation of the register 「⑯C8ST」 value ×2 is
substituted to the register 「⑯C8ST」.
When the above result of operation exceeds one byte length, the following signal is turned ON, and it
becomes alarm.
CT01: Signal 「①K5D1X3」
CT02: Signal 「②K5D2X3」
CT03: Signal 「③K5D3X3」
CT04: Signal 「④K5D4X3」
CT05: Signal 「⑤K5D5X3」
CT06: Signal 「⑥K5D6X3」
371
CT07: Signal 「⑦K5D7X3」
CT08: Signal 「⑧K5D8X3」
●Cause (Hardware)
●Recovery
When signal 「①K5D1X3」 is ON, 1 is set up to the register 「⑨C1ST」.
When signal 「②K5D2X3」 is ON, 1 is set up to the register 「⑩C2ST」.
When signal 「③K5D3X3」 is ON, 1 is set up to the register 「⑪C3ST」.
When signal 「④K5D4X3」 is ON, 1 is set up to the register 「⑫C4ST」.
When signal 「⑤K5D5X3」 is ON, 1 is set up to the register 「⑬C5ST」.
When signal 「⑥K5D6X3」 is ON, 1 is set up to the register 「⑭C6ST」.
When signal 「⑦K5D7X3」 is ON, 1 is set up to the register 「⑮C7ST」.
When signal 「⑧K5D8X3」 is ON, 1 is set up to the register 「⑯C8ST」.
=======================================================================
K1-1802 A0100.2 PERIODICAL OPERATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation abnormality occurred in the periodical state-inspection function.
●Signal (Symbol, Address, Comment)
① K6D19X D4224.2 CHECK BRING TIMES COUNT
② K6D22X D4224.5 SPDL LOAD READ ABNORMAL
③ K6D24X D4224.7 SPDL N TIMES ADD DATA
④ K6D26X D4225.1 SPDL WINDOWS DATA AVERAGE L
⑤ K6D27X D4225.2 AR0=L*COEFFICIENT
⑥ K6D28X D4225.3 AR0=ARO*10
⑦ K6D29X D4225.4 SPDL AVERAGE LOAD*10%
⑧ K6D32X D4225.7 FEED AXIS READ LOAD ABNORMAL
⑨ K6D34X D4226.1 FEED AXIS N TIMES ADD DATA
⑩ K6D36X D4226.3 FEED AXIS WINDOWS DAT AVER. AD
⑪ K6D37X D4226.4 AR0=AD*COEFFICIENT
⑫ K6D38X D4226.5 AR0=ARO*10
⑬ K6D39X D4226.6 FEED AXIS AVERAGE CURRENT*10A
⑭ K6D40X D4226.7 FEED AXIS ABSOLUTE CURRENT
⑮ K6D41X D4227.0 CHECK WRITE ADD UP DATA
⑯ K6D42X D4227.1 CHECK READ STANDARD VALUE
⑰ K6D43X D4227.2 CHECK READ WARNING MAGNIFIER
⑱ K6D44X D4227.3 AR0=STANDARD VALUE * MAGNIFIER
⑲ K6D45X D4227.4 AR0=COMPARE VALUE
⑳ K6D47X D4227.6 WARNING STATE BIT CLEAR
K6D13X D4223.4 COEFFI. PARAMETER READ ABN.
●Cause (Software)
Either above signal is turned ON.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
K1-1803 A0100.3 FAULT HISTORY OPERATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation abnormality occurred in the alarm history function.
●Signal (Symbol, Address, Comment)
① K7D90X D4255.6 HISTORY CALC NORMAL
●Cause (Software)
Alarm occurs if the signal 「①K7D90X」 is turned OFF.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
K1-1804 A0100.4 DEVICE LIFE COUNTER OPERATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
372
●Description: The operation abnormality occurred in the device life prediction counter function.
●Signal (Symbol, Address, Comment)
① K8G95X R1892.0 APPARATUS LIFE CNT CALC ALM
●Cause (Software)
Alarm occurs if the signal 「①K8G95X」 is turned ON.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
K1-1805 A0100.5 TL COUNTER INIT PROD CHECK SUSPENDED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The stop of the first product inspection with the tool counter function,
●Signal (Symbol, Address, Comment)
① LK1R70D R1736.5 INITIAL PART CHECK FINISH PB
② K1D22X D6038.5 REGISTERED INITIAL PART CHK PL
③ LYG007 R2716.7 M31 TOOL COUNT COMMAND
④ #AQ00+ R4950 ACCUMULATOR +00
⑤ K1SHCD D4760 K1 MANU SEARCH CURRENT VALUE
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
K1-1806 A0100.6 NO MORE TOOL CHANGE IN TL COUNTER
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The current value reached the stoppage value with the tool change counter function.
●Signal (Symbol, Address, Comment)
① K1SIZE D4750 K1 COUNTER SIZE
② K1CDHA D5736 K1 CURRENT VALUE DATA
③ K1ADHA D5544 K1 STOP VALUE DATA
④ K1FDHA D5352 K1 FORECAST VALUE DATA
●Cause (Software)
Current value, stoppage value and forecast value indicated on the “Tool change counter” screen, are
stored in the next data register.
Current value is stored in the register 「②K1CDHA」.That number is the value of the register 「①K1SIZE」.
Stoppage value is stored in the register 「③K1ADHA」.That number is the value of the register 「①K1SIZE」.
Forecast value is stored in the register 「④K1FDHA」.That number is the value of the register 「①K1SIZE」
.
When “M06T xxx;” (tool change) is commanded, the current value of the tool number registered on the
"Tool change counter" screen is added “1”.It becomes alarm when the current value of the counted tool
is beyond the stoppage value. And, the stoppage value lamp of the "Tool change counter" screen is turned
on.
●Cause (Hardware)
●Recovery
The tool that alarm has generated is exchanged and the current value of "Tool change counter" screen is
set to 0.
Note: Alarm does not disappear until current value is set on 0.
=======================================================================
K1-1807 A0100.7 TL CHANGE FORECASTED FROM TL COUNTER
-----------------------------------------------------------------------
●Status: Message
●Description: The current value reached the forecast value with the tool change counter function.
●Signal (Symbol, Address, Comment)
① K1SIZE D4750 K1 COUNTER SIZE
② K1CDHA D5736 K1 CURRENT VALUE DATA
373
③ K1ADHA D5544 K1 STOP VALUE DATA
④ K1FDHA D5352 K1 FORECAST VALUE DATA
●Cause (Software)
Current value, stoppage value and forecast value indicated on the “Tool change counter” screen, are
stored in the next data register.
Current value is stored in the register 「②K1CDHA」.That number is the value of the register 「①K1SIZE」.
Stoppage value is stored in the register 「③K1ADHA」.That number is the value of the register 「①K1SIZE」.
Forecast value is stored in the register 「④K1FDHA」.That number is the value of the register 「①K1SIZE」
.
When “M06T xxx;” (tool change) is commanded, the current value of the tool number registered on the
"Tool change counter" screen is added “1”.It becomes alarm when the current value of the counted tool
is beyond the forecast value. And, the forecast value lamp of the "Tool change counter" screen is turned
on.
●Cause (Hardware)
●Recovery
The tool that alarm has generated is exchanged and the current value of "Tool change counter" screen is
set to 0.
Note: Alarm does not disappear until current value is set on 0.
=======================================================================
K1-1808 A0101.0 OFFSETCOUNTER LIMIT VALUE ATTAINED
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The offset value reached the plus limit value or minus limit value with the tool offset
counter function.
●Signal (Symbol, Address, Comment)
① @CTR041 C0160 CTR041 SET UP VALUE
② K2SIZE D4805 K2 COUNTER SIZE
③ K2CDHA D6104 K2 ABRASIVE REVISION VALUE
④ K2A1HA D6120 K2 REVISION -LIMIT
⑤ K2A2HA D6136 K2 REVISION -LIMIT
⑥ K2DDHA D6152 K2 REVISION INCREASE VALUE
●Cause (Software)
Wear offset value, wear offset minus limit value, wear offset plus limit value, and wear offset increase
value indicated on the “Tool offset counter” screen, are stored in the next data register.
Wear offset value is stored in the register 「③K2CDHA」.That number is the value of the register 「②
K2SIZE」.
Minus limit value is stored in the register 「④K2A1HA」.That number is the value of the register 「②
K2SIZE」.
Plus limit value is stored in the register 「⑤K2A2HA」.That number is the value of the register 「②K2SIZE
」.
Offset increase value is stored in the register 「⑥K2DDHA」.That number is the value of the register 「②
K2SIZE」.
When M31 (tool count) is commanded, 1 is added to “counter 41”.
When the additional value is reached the pre-set value 「①@CTR041」, “wear offset value” of spindle
tool on the “tool offset counter” screen is subtracted only “wear offset increase value”.
Alarm occurs when “ wear offset value” is reached to “wear offset minus limit value”.And, the “wear
offset minus limit value” lamp on the “tool offset counter” screen is turned on.
Note: The addition function of wear offset value has not been made yet.
●Cause (Hardware)
●Recovery
The tool is changed for the new tool, and "Wear offset value” on the "Tool offset counter" screen is
set up again.
Alarm can be canceled by the re-setup of "Wear offset value”.
=======================================================================
K1-1809 A0101.1 PERIODICAL CHECK COUNTER COUNTED UP
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: The current value reached the stop value with the quality inspection counter function.
●Signal (Symbol, Address, Comment)
① LYG015 R2718.5 M20 SET PROCESS FIN
② ]DE156 R2019.0 AUTO M156
③ ]DE155 R2018.7 AUTO M155
④ CTR021C C0082 CTR021 ADDITION VALUE
⑤ CTR028C C0110 CTR028 ADDITION VALUE
⑥ @CTR021 C0080 CTR021 SET UP VALUE
374
⑦ @CTR028 C0108 CTR028 SET UP VALUE
●Cause (Software)
Current value and "stoppage value" on the “Quality inspection counter” screen indicates the following
counter of the PMC parameter.
・Current value: Counter integrating value 「④CTR021C」 - 「⑤CTR028C」
・Stoppage value: Counter pre-set value 「⑥@CTR021」 ? 「⑦@CTR028」
Current value of "Quality inspection counters: CC01-CC06” are added “1” by the M20 (processing
complete set) command.
Current value of "Quality inspection counter: CC07” is added “1” by the M155 command.
Current value of "Quality inspection counter: CC08” is added “1” by the M156 command.
When “Current value” of each counter reaches "stoppage value", it becomes alarm, and "stoppage value"
lamp is turned on.
●Cause (Hardware)
●Recovery
Quality of the work is inspected, and "current value" is set on 0.
Alarm disappears by setting the current value to 0.
=======================================================================
K1-1810 A0101.2 PERIODICAL FORECASTED FOR COUNTER
-----------------------------------------------------------------------
●Status: Message
●Description: The current value reached the forecast value with the quality inspection counter
function.
●Signal (Symbol, Address, Comment)
① LYG015 R2718.5 M20 SET PROCESS FIN
② ]DE156 R2019.0 AUTO M156
③ ]DE155 R2018.7 AUTO M155
④ CTR021C C0082 CTR021 ADDITION VALUE
⑤ CTR028C C0110 CTR028 ADDITION VALUE
⑥ @CTR021 C0080 CTR021 SET UP VALUE
⑦ @CTR028 C0108 CTR028 SET UP VALUE
⑧ K3FD1 D6170 K3 QUALITY CHECK CNT1 FORECAST
⑨ K3FD8 D6184 K3 QUALITY CHECK CNT8 FORECAST
●Cause (Software)
Current value, "stoppage value" and "forecast value" on the “Quality inspection counter” screen
indicates the following counter of the PMC parameter.
・Current value: Counter integrating value 「④CTR021C」 - 「⑤CTR028C」
・Stoppage value: Counter pre-set value 「⑥@CTR021」 ? 「⑦@CTR028」
・Forecast value: Data register 「⑧K3FD1」 ? 「⑨K3FD8」 (2 bytes continuous data)
Current value of "Quality inspection counters: CC01-CC06” are added “1” by the M20 (processing
complete set) command.
Current value of "Quality inspection counter: CC07” is added “1” by the M155 command.
Current value of "Quality inspection counter: CC08” is added “1” by the M156 command.
When “Current value” of each counter reaches "forecast value", it becomes alarm, and "forecast value"
lamp is turned on.
●Cause (Hardware)
●Recovery
Quality of the work is inspected, and "current value" is set on 0.
Alarm disappears by setting the current value to 0.
=======================================================================
K1-1812 A0101.4 DEVICE LIFE COUNTER COUNTED UP
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: This has not been made yet.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
375
=======================================================================
K1-1813 A0101.5 DEVICE LIFE FORECASTED FOR COUNTER
-----------------------------------------------------------------------
●Status: Message
●Description: This function has not been made yet.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
K1-1814 A0101.6 CYCLE TIME COUNTER REF VALUE ATTAINED
-----------------------------------------------------------------------
●Status: Message
●Description: Measurement time was beyond the standard value in the "Cycle time measurement display"
function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Movement time is memorized in the data register when the movement of each movement item of the "Cycle
time measurement display" screen is completed.
It becomes alarm, and "1st" lamp is turned on when movement time is beyond "the standard value" that is
set up in each movement item.
●Cause (Hardware)
●Recovery
The cause that it is beyond the standard value is recovered.
Alarm can be canceled by the alarm reset button.
=======================================================================
K1-1815 A0101.7 OPERATION ERROR IN FAULT GUIDANCE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The operation abnormality occurred in the fault guidance function.
●Signal (Symbol, Address, Comment)
① K10D9X D4267.1 NO.OF GUID.FOR ALM:+SEAR.UPDAT
② K10D10X D4267.2 NO.OF GUID.FOR ALM:+SEAR.UPDAT
③ K10D11X D4267.3 NO.OF GUID.FOR ALM:-SEAR.UPDAT
④ K10D12X D4267.4 NO.OF GUID.FOR ALM:-SEAR.UPDAT
⑤ K10D15X D4267.7 SEARCH OF GUID.FOR ALM: OFFSET
⑥ K10D16X D4268.0 SEAR.OF GUID.FOR ALM:EXT. BYTE
⑦ K10D20X D4268.4 NO. OF GUID. FOR ALM: CREATION
⑧ K10D29X D4269.5 GUID. FOR ALM: CALC ALARM
⑨ K10D21X D4268.5 CNT.OF GUID.FOR ALM:SEAR.UPDAT
⑩ K10D22X D4268.6 CNT.OF GUID.FOR ALM:SEAR.UPDAT
⑪ K10D24X D4269.0 CNT.OF GUID.FOR ALM:SEAR.OFSET
⑫ K10D25X D4269.1 CNT.OF GUID.FOR AL:EXT.SEAR.BT
⑬ K10D28X D4269.4 SEAR.OF GUID.FOR ALM: ADD CNT
●Cause (Software)
Either above signal is turned ON.
●Cause (Hardware)
●Recovery
Please make contact with our company service sector.
=======================================================================
T1-1824 A0103.0 TR1 SERVO AMP ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Servo alarm occurred in the transfer unit 1.
376
●Signal (Symbol, Address, Comment)
① #CNCRY R0003.0 CNC&SERVO READY(#MRDY)
② LH1R9N D4348.0 H1 BETA AMP PREPARA. COMPLE.
③ LH1R8N D4347.7 H1 BETA AMP ALARM
④ MA F0001.7 NC READY FINISH SIGNAL
⑤ SA F0000.6 SERVO READY FINISH SIGNAL
⑥ *ESP G0008.4 EMG. STOP SIGNAL
●Cause (Software)
1.It becomes an alarm when the signal 「③LH1R8N」 is turned ON.
2.It becomes an alarm if the signal 「②LH1R9N」 is turned OFF when the signal 「①#CNCRY」 is turned ON.
Reference : The signal 「①#CNCRY」 is turned ON when all signals 「④MA」, 「⑤SA」 are turned ON.
●Cause (Hardware)
1.The beta amplifier is state of alarm.
2.The beta amplifier preparation complete signal (MA) is not turned ON.
・The power supply of the servo unit was cut.
・The error of the amplifier control unit own such as the abnormality of CPU and memory was detected.
●Recovery
1.Check the alarm state displayed in LED of the beta amplifier.
2.Check whether trouble is not in the power unit, the power supply cable and the beta amplifier.
Do restoration referring to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
=======================================================================
T1-1825 A0103.1 TR1 SERVO ABS ENCODER BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: Servo battery voltage shortage alarm occurred in the transfer unit 1.
●Signal (Symbol, Address, Comment)
① LH1R10 D4348.1 H1 BETA AMP BATTERY ALARM
●Cause (Software)
It becomes an alarm when the signal 「①LH1R10」 is turned ON.
●Cause (Hardware)
The voltage of absolute pulse coder of the beta amplifier decreased.
●Recovery
Exchange the battery of absolute pulse coder.
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option” for exchange
procedure.
=======================================================================
T1-1826 A0103.2 TR1 SERVO NOT READY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Servo operation preparation does not complete in the transfer unit 1.
●Signal (Symbol, Address, Comment)
① LH1W10 D4353.1 H1 BETA EMG STOP SIGNAL(*ESP)
② LH1R6N D4347.5 H1 BETA AMP SERVO READY
③ LH1R8N D4347.7 H1 BETA AMP ALARM
④ TMRC21 D1600 TMRC21 SETTING VALUE
●Cause (Software)
Alarm occurs when the state of “signal「①LH1W10」 is ON, “signal 「②LH1R6N」 is OFF” and “signal 「③
LH1R8N」 is OFF” are passed for the variable timer 「④@TMRC21」 setting time.
●Cause (Hardware)
The beta amplifier became the following condition.
・The power supply of the control unit was cut.
・The servo alarm was detected.
・Emergency stop is given.
●Recovery
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
377
=======================================================================
T1-1827 A0103.3 TR1 SERVO ZERO RETURN REQUEST
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Request for setup of servo zero position occurs in the transfer unit 1.
●Signal (Symbol, Address, Comment)
① LH1R7N D4347.6 H1 BETA AMP ALM OUTPUT COM
② LH1R8N D4347.7 H1 BETA AMP ALARM
③ H1D5X D4328.5 H1 NOT ESTABLISH REF. POS.
④ H1D6X D4328.6 H1 BETA AMP NOT RDY MOTOR RUN
⑤ H1ALD0 D7248 H1 ALARM CODE
●Cause (Software)
It becomes alarm when signal 「①LH1R7N」 is turned ON, signal 「②LH1R8N」 is turned ON and signal 「③H1D5X」
or signal 「④H1D6X」 is turned ON.
・The signal 「③H1D5X」 is turned ON when the value of the data register 「⑤H1ALD0」 (2 bytes length)
becomes decimal "224".
・The signal 「④H1D6X」 is turned ON when the value of the data register 「⑤H1ALD0」 (2 bytes length)
becomes decimal "319".
●Cause (Hardware)
In case of “224”
The reference point is un-establishment. Only at the time of ZRTN=0 of the beta amplifier parameter 001.
In case of “319”
The motor has not been turned more than once after the power is turned on for the first time when
absolute pulse coder is used.
●Recovery
・In case of “224”
Do the settlement of the reference point.
・In case of “319”
Turn off the power supply and turn it on again after you turn the motor more than once by JOG feed.
Refer to “The maintenance manual of FANUC SERVO MOTOR β Series I/O Link Option” or “Adjustment
procedure of our company” for details procedure.
=======================================================================
T1-1828 A0103.4 TR1 START CONDITION NEGLECT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The transfer unit 1 can not start by shortage of servo start condition.
●Signal (Symbol, Address, Comment)
① H1D8 D4331.2 H1 BETA MOVE COMMAND
② LH1R5N D4347.4 H1 BETA AUTO OPE. IN-PROGRESS
③ TMRC22 D1602 TMRC22 SETTING VALUE
④ LH1W8N D4352.7 H1 BETA AUTO OPE. START(ST)
⑤ H1T9 D4331.3 H1 BETA AUTO MODE CONF.
⑥ LH1R3N D4347.2 H1 BETA AMP OPE. COMPLETE
⑦ H1D12 D4331.6 H1 BETA MOVE COMMAND COM.
●Cause (Software)
Alarm occurs when the state of “signal「①H1D8」 is ON and “signal「②LH1R5N」 is OFF are passed for the
timer 「③@TMRC22」 setting time.
When signal 「①H1D8」 is ON and signal 「④LH1W8N」 is OFF.
1.The beta amplifier is not the AUTO mode. (Signal 「⑤H1T9」 is OFF.)
2.The movement complete signal of the beta amplifier is not turned OFF. (Signal 「⑥LH1R3N」 is ON.)
3.The movement command of the beta amplifier is not completed. (Signal 「⑦H1D12」 is ON.)
When signal 「①H1D8」 is ON and signal 「④LH1W8N」 is ON.
There is cause (in such cases as the inter-lock input) that the beta amplifier sides can not start it.
●Cause (Hardware)
Detailed explanation varies in the system configuration for the customer special specifications.
●Recovery
Detailed explanation varies in the system configuration for the customer special specifications.
=======================================================================
T2-1829 A0103.5 TR2 SERVO AMP ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
378
●Description: Servo alarm occurred in the transfer unit 2.
●Signal (Symbol, Address, Comment)
① #CNCRY R0003.0 CNC&SERVO READY(#MRDY)
② LH2R9N D4349.2 H2 BETA AMP PREPARA COMPLE
③ LH2R8N D4349.1 H2 BETA AMP ALARM
④ MA F0001.7 NC READY FINISH SIGNAL
⑤ SA F0000.6 SERVO READY FINISH SIGNAL
⑥ *ESP G0008.4 EMG. STOP SIGNAL
●Cause (Software)
1.It becomes an alarm when the signal 「③LH2R8N」 is turned ON.
2.It becomes an alarm if the signal 「②LH2R9N」 is turned OFF when the signal 「①#CNCRY」 is turned ON.
Reference : The signal 「①#CNCRY」 is turned ON when all signals 「④MA」, 「⑤SA」 are turned ON.
●Cause (Hardware)
1.The beta amplifier is state of alarm.
2.The beta amplifier preparation complete signal (MA) is not turned ON.
・The power supply of the servo unit was cut.
・The error of the amplifier control unit own such as the abnormality of CPU and memory was detected.
●Recovery
1.Check the alarm state displayed in LED of the beta amplifier.
2.Check whether trouble is not in the power unit, the power supply cable and the beta amplifier.
Do restoration referring to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
=======================================================================
T2-1830 A0103.6 TR2 SERVO ABS ENCODER BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: Servo battery voltage shortage alarm occurred in the transfer unit 2.
●Signal (Symbol, Address, Comment)
① LH2R10 D4349.3 H2 BETA AMP BATTERY ALARM
●Cause (Software)
It becomes an alarm when the signal 「①LH2R10」 is turned ON.
●Cause (Hardware)
The voltage of absolute pulse coder of the beta amplifier decreased.
●Recovery
Exchange the battery of absolute pulse coder.
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option” for exchange
procedure.
=======================================================================
T2-1831 A0103.7 TR2 SERVO NOT READY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Servo operation preparation does not complete in the transfer unit 2.
●Signal (Symbol, Address, Comment)
① LH2W10 D4357.1 H2 BETA EMG STOP SIGNAL(*ESP)
② LH2R6N D4348.7 H2 BETA AMP SERVO READY
③ LH2R8N D4349.1 H2 BETA AMP ALARM
④ TMRC26 D1610 TMRC26 SETTING VALUE
●Cause (Software)
Alarm occurs when the state of “signal「①LH2W10」 is ON, “signal 「②LH2R6N」 is OFF” and “signal 「③
LH2R8N」 is OFF” is passed for the variable timer 「④@TMRC26」 setting time.
●Cause (Hardware)
The beta amplifier became the following condition.
・The power supply of the control unit was cut.
・The servo alarm was detected.
・Emergency stop is given.
●Recovery
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
379
=======================================================================
T2-1832 A0104.0 TR2 SERVO ZERO RETURN REQUEST
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Request for setup of servo zero position occurs in the transfer unit 2.
●Signal (Symbol, Address, Comment)
① LH2R7N D4349.0 H2 BETA AMP ALM OUTPUT COM
② LH2R8N D4349.1 H2 BETA AMP ALARM
③ H2D5X D4333.5 H2 NOT ESTABLISH REF. POS.
④ H2D6X D4333.6 H2 BETA AMP NOT RDY MOTOR RUN
⑤ H2ALD0 D7308 H2 ALARM CODE
●Cause (Software)
It becomes alarm when signal 「①LH2R7N」 is turned ON, signal 「②LH2R8N」 is turned ON and signal 「③H2D5X」
or signal 「④H2D6X」 is turned ON.
・The signal 「③H2D5X」 is turned ON when the value of the data register 「⑤H2ALD0」 (2 bytes length)
becomes decimal "224".
・The signal 「④H2D6X」 is turned ON when the value of the data register 「⑤H2ALD0」 (2 bytes length)
becomes decimal "319".
●Cause (Hardware)
In case of “224”
The reference point is un-establishment. Only at the time of ZRTN=0 of the beta amplifier parameter 001.
In case of “319”
The motor has not been turned more than once after the power is turned on for the first time when
absolute pulse coder is used.
●Recovery
・In case of “224”
Do the settlement of the reference point.
・In case of “319”
Turn off the power supply and turn it on again after you turn the motor more than once by JOG feed.
Refer to “The maintenance manual of FANUC SERVO MOTOR β Series I/O Link Option” or “Adjustment
procedure of our company” for details procedure.
=======================================================================
T2-1833 A0104.1 TR2 START CONDITION NEGLECT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The transfer unit 2 can not start by shortage of servo start condition.
●Signal (Symbol, Address, Comment)
① H2D8 D4336.2 H2 BETA MOVE COMMAND
② LH2R5N D4348.6 H2 BETA AUTO OPE. IN-PROGRESS
③ TMRC27 D1612 TMRC27 SETTING VALUE
④ LH2W8N D4356.7 H2 BETA AUTO OPE. START(ST)
⑤ H2T9 D4336.3 H2 BETA AUTO MODE CONF.
⑥ LH2R3N D4348.4 H2 BETA AMP OPE. COMPLETE
⑦ H2D12 D4336.6 H2 BETA MOVE COMMAND COM.
●Cause (Software)
Alarm occurs when the state of “signal「①H2D8」 is ON and “signal「②LH2R5N」 is OFF are passed for the
timer 「③@TMRC27」 setting time.
When signal 「①H2D8」 is ON and signal 「④LH2W8N」 is OFF.
1.The beta amplifier is not the AUTO mode. (Signal 「⑤H2T9」 is OFF.)
2.The movement complete signal of the beta amplifier is not turned OFF. (Signal 「⑥LH2R3N」 is ON.)
3.The movement command of the beta amplifier is not completed. (Signal 「⑦H2D12」 is ON.)
When signal 「①H2D8」 is ON and signal 「④LH2W8N」 is ON.
There is cause (in such cases as the inter-lock input) that the beta amplifier sides can not start it.
●Cause (Hardware)
Detailed explanation varies in the system configuration for the customer special specifications.
●Recovery
Detailed explanation varies in the system configuration for the customer special specifications.
=======================================================================
T3-1834 A0104.2 TR3 SERVO AMP ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
380
●Description: Servo alarm occurred in the transfer unit 3.
●Signal (Symbol, Address, Comment)
① #CNCRY R0003.0 CNC&SERVO READY(#MRDY)
② LH3R9N D4350.4 H3 BETA AMP PREPARA COMPLE
③ LH3R8N D4350.3 H3 BETA AMP ALARM
④ MA F0001.7 NC READY FINISH SIGNAL
⑤ SA F0000.6 SERVO READY FINISH SIGNAL
⑥ *ESP G0008.4 EMG. STOP SIGNAL
●Cause (Software)
1.It becomes an alarm when the signal 「③LH3R8N」 is turned ON.
2.It becomes an alarm if the signal 「②LH3R9N」 is turned OFF when the signal 「①#CNCRY」 is turned ON.
Reference : The signal 「①#CNCRY」 is turned ON when all signals 「④MA」, 「⑤SA」 are turned ON.
●Cause (Hardware)
1.The beta amplifier is state of alarm.
2.The beta amplifier preparation complete signal (MA) is not turned ON.
・The power supply of the servo unit was cut.
・The error of the amplifier control unit own such as the abnormality of CPU and memory was detected.
●Recovery
1.Check the alarm state displayed in LED of the beta amplifier.
2.Check whether trouble is not in the power unit, the power supply cable and the beta amplifier.
Do restoration referring to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
=======================================================================
T3-1835 A0104.3 TR3 SERVO ABS ENCODER BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: Servo battery voltage shortage alarm occurred in the transfer unit 3.
●Signal (Symbol, Address, Comment)
① LH3R10 D4350.5 H3 BETA AMP BATTERY ALARM
●Cause (Software)
It becomes an alarm when the signal 「①LH3R10」 is turned ON.
●Cause (Hardware)
The voltage of absolute pulse coder of the beta amplifier decreased.
●Recovery
Exchange the battery of absolute pulse coder.
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option” for exchange
procedure.
=======================================================================
T3-1836 A0104.4 TR3 SERVO NOT READY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Servo operation preparation does not complete in the transfer unit 3.
●Signal (Symbol, Address, Comment)
① LH3W10 D4361.1 H3 BETA EMG STOP SIGNAL(*ESP)
② LH3R6N D4350.1 H3 BETA AMP SERVO READY
③ LH3R8N D4350.3 H3 BETA AMP ALARM
④ TMRC31 D1620 TMRC31 SETTING VALUE
●Cause (Software)
Alarm occurs when the state of “signal「①LH3W10」 is ON, “signal 「②LH3R6N」 is OFF” and “signal 「③
LH3R8N」 is OFF” are passed for the variable timer 「④@TMRC31」 setting time.
●Cause (Hardware)
The beta amplifier became the following condition.
・The power supply of the control unit was cut.
・The servo alarm was detected.
・Emergency stop is given.
●Recovery
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
381
=======================================================================
T3-1837 A0104.5 TR3 SERVO ZERO RETURN REQUEST
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Request for setup of servo zero position occurs in the transfer unit 3.
●Signal (Symbol, Address, Comment)
① LH3R7N D4350.2 H3 BETA AMP ALM OUTPUT COM
② LH3R8N D4350.3 H3 BETA AMP ALARM
③ H3D5X D4338.5 H3 NOT ESTABLISH REF. POS.
④ H3D6X D4338.6 H3 BETA AMP NOT RDY MOTOR RUN
⑤ H3ALD0 D7368 H3 ALARM CODE
●Cause (Software)
It becomes alarm when signal 「①LH3R7N」 is turned ON, signal 「②LH3R8N」 is turned ON and signal 「③H3D5X」
or signal 「④H3D6X」 is turned ON.
・The signal 「③H3D5X」 is turned ON when the value of the data register 「⑤H3ALD0」 (2 bytes length)
becomes decimal "224".
・The signal 「④H3D6X」 is turned ON when the value of the data register 「⑤H3ALD0」 (2 bytes length)
becomes decimal "319".
●Cause (Hardware)
In case of “224”
The reference point is un-establishment. Only at the time of ZRTN=0 of the beta amplifier parameter 001.
In case of “319”
The motor has not been turned more than once after the power is turned on for the first time when
absolute pulse coder is used.
●Recovery
・In case of “224”
Do the settlement of the reference point.
・In case of “319”
Turn off the power supply and turn it on again after you turn the motor more than once by JOG feed.
Refer to “The maintenance manual of FANUC SERVO MOTOR β Series I/O Link Option” or “Adjustment
procedure of our company” for details procedure.
=======================================================================
T3-1838 A0104.6 TR3 START CONDITION NEGLECT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The transfer unit 3 can not start by shortage of servo start condition.
●Signal (Symbol, Address, Comment)
① H3D8 D4341.2 H3 BETA MOVE COMMAND
② LH3R5N D4350.0 H3 BETA AUTO OPE. IN-PROGRESS
③ TMRC32 D1622 TMRC32 SETTING VALUE
④ LH3W8N D4360.7 H3 BETA AUTO OPE. START(ST)
⑤ H3T9 D4341.3 H3 BETA AUTO MODE CONF.
⑥ LH3R3N D4349.6 H3 BETA AMP OPE. COMPLETE
⑦ H3D12 D4341.6 H3 BETA MOVE COMMAND COM.
●Cause (Software)
Alarm occurs when the state of “signal「①H3D8」 is ON and “signal「②LH3R5N」 is OFF are passed for the
timer 「③@TMRC32」 setting time.
When signal 「①H3D8」 is ON and signal 「④LH3W8N」 is OFF.
1.The beta amplifier is not the AUTO mode. (Signal 「⑤H3T9」 is OFF.)
2.The movement complete signal of the beta amplifier is not turned OFF. (Signal 「⑥LH3R3N」 is ON.)
3.The movement command of the beta amplifier is not completed. (Signal 「⑦H3D12」 is ON.)
When signal 「①H3D8」 is ON and signal 「④LH3W8N」 is ON.
There is cause (in such cases as the inter-lock input) that the beta amplifier sides can not start it.
●Cause (Hardware)
Detailed explanation varies in the system configuration for the customer special specifications.
●Recovery
Detailed explanation varies in the system configuration for the customer special specifications.
=======================================================================
T4-1839 A0104.7 TR4 SERVO AMP ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
382
●Description: Servo alarm occurred in the transfer unit 4.
●Signal (Symbol, Address, Comment)
① #CNCRY R0003.0 CNC&SERVO READY(#MRDY)
② LH4R9N D4351.6 H4 BETA AMP PREPARA COMPLE
③ LH4R8N D4351.5 H4 BETA AMP ALARM
④ MA F0001.7 NC READY FINISH SIGNAL
⑤ SA F0000.6 SERVO READY FINISH SIGNAL
⑥ *ESP G0008.4 EMG. STOP SIGNAL
●Cause (Software)
1.It becomes an alarm when the signal 「③LH4R8N」 is turned ON.
2.It becomes an alarm if the signal 「②LH4R9N」 is turned OFF when the signal 「①#CNCRY」 is turned ON.
Reference : The signal 「①#CNCRY」 is turned ON when all signals 「④MA」, 「⑤SA」 are turned ON.
●Cause (Hardware)
1.The beta amplifier is state of alarm.
2.The beta amplifier preparation complete signal (MA) is not turned ON.
・The power supply of the servo unit was cut.
・The error of the amplifier control unit own such as the abnormality of CPU and memory was detected.
●Recovery
1.Check the alarm state displayed in LED of the beta amplifier.
2.Check whether trouble is not in the power unit, the power supply cable and the beta amplifier.
Do restoration referring to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
=======================================================================
T4-1840 A0105.0 TR4 SERVO ABS ENCODER BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: Servo battery voltage shortage alarm occurred in the transfer unit 4.
●Signal (Symbol, Address, Comment)
① LH4R10 D4351.7 H4 BETA AMP BATTERY ALARM
●Cause (Software)
It becomes an alarm when the signal 「①LH4R10」 is turned ON.
●Cause (Hardware)
The voltage of absolute pulse coder of the beta amplifier decreased.
●Recovery
Exchange the battery of absolute pulse coder.
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option” for exchange
procedure.
=======================================================================
T4-1841 A0105.1 TR4 SERVO NOT READY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Servo operation preparation does not complete in the transfer unit 4.
●Signal (Symbol, Address, Comment)
① LH4W10 D4365.1 H4 BETA EMG STOP SIGNAL(*ESP)
② LH4R6N D4351.3 H4 BETA AMP SERVO READY
③ LH4R8N D4351.5 H4 BETA AMP ALARM
④ TMRC36 D1630 TMRC36 SETTING VALUE
●Cause (Software)
Alarm occurs when the state of “signal「①LH4W10」 is ON, “signal 「②LH4R6N」 is OFF” and “signal 「③
LH4R8N」 is OFF” are passed for the variable timer 「④@TMRC36」 setting time.
●Cause (Hardware)
The beta amplifier became the following condition.
・The power supply of the control unit was cut.
・The servo alarm was detected.
・Emergency stop is given.
●Recovery
Refer to the maintenance manual of “FANUC SERVO MOTOR β Series I/O Link Option”.
383
=======================================================================
T4-1842 A0105.2 TR4 SERVO ZERO RETURN REQUEST
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Request for setup of servo zero position occurs in the transfer unit 4.
●Signal (Symbol, Address, Comment)
① LH4R7N D4351.4 H4 BETA AMP ALM OUTPUT COM
② LH4R8N D4351.5 H4 BETA AMP ALARM
③ H4D5X D4343.5 H4 NOT ESTABLISH REF. POS.
④ H4D6X D4343.6 H4 BETA AMP NOT RDY MOTOR RUN
⑤ H4ALD0 D7428 H4 ALARM CODE
●Cause (Software)
It becomes alarm when signal 「①LH4R7N」 is turned ON, signal 「②LH4R8N」 is turned ON and signal 「③H4D5X」
or signal 「④H4D6X」 is turned ON.
・The signal 「③H4D5X」 is turned ON when the value of the data register 「⑤H4ALD0」 (2 bytes length)
becomes decimal "224".
・The signal 「④H4D6X」 is turned ON when the value of the data register 「⑤H4ALD0」 (2 bytes length)
becomes decimal "319".
●Cause (Hardware)
In case of “224”
The reference point is un-establishment. Only at the time of ZRTN=0 of the beta amplifier parameter 001.
In case of “319”
The motor has not been turned more than once after the power is turned on for the first time when
absolute pulse coder is used.
●Recovery
・In case of “224”
Do the settlement of the reference point.
・In case of “319”
Turn off the power supply and turn it on again after you turn the motor more than once by JOG feed.
Refer to “The maintenance manual of FANUC SERVO MOTOR β Series I/O Link Option” or “Adjustment
procedure of our company” for details procedure.
=======================================================================
T4-1843 A0105.3 TR4 START CONDITION NEGLECT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The transfer unit 4 can not start by shortage of servo start condition.
●Signal (Symbol, Address, Comment)
① H4D8 D4346.2 H4 BETA MOVE COMMAND
② LH4R5N D4351.2 H4 BETA AUTO OPE IN-PROGRESS
③ TMRC37 D1632 TMRC37 SETTING VALUE
④ LH4W8N D4364.7 H4 BETA AUTO OPE. START(ST)
⑤ H4T9 D4346.3 H4 BETA AUTO MODE CONF.
⑥ LH4R3N D4351.0 H4 BETA AMP OPE COMPLETE
⑦ H4D12 D4346.6 H4 BETA MOVE COMMAND COM.
●Cause (Software)
Alarm occurs when the state of “signal「①H4D8」 is ON and “signal「②LH4R5N」 is OFF are passed for the
timer 「③@TMRC37」 setting time.
When signal 「①H4D8」 is ON and signal 「④LH4W8N」 is OFF.
1.The beta amplifier is not the AUTO mode. (Signal 「⑤H4T9」 is OFF.)
2.The movement complete signal of the beta amplifier is not turned OFF. (Signal 「⑥LH4R3N」 is ON.)
3.The movement command of the beta amplifier is not completed. (Signal 「⑦H4D12」 is ON.)
When signal 「①H4D8」 is ON and signal 「④LH4W8N」 is ON.
There is cause (in such cases as the inter-lock input) that the beta amplifier sides can not start it.
●Cause (Hardware)
Detailed explanation varies in the system configuration for the customer special specifications.
●Recovery
Detailed explanation varies in the system configuration for the customer special specifications.
=======================================================================
T1-1844 A0105.4 TR1 OVER TRAVEL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
384
●Description: Over travel occurred in the transfer unit 1.
(Detailed explanation varies in the system configuration for the customer special
specifications.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
T2-1845 A0105.5 TR2 OVER TRAVEL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Over travel occurred in the transfer unit 2.
(Detailed explanation varies in the system configuration for the customer special
specifications.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
T3-1846 A0105.6 TR3 OVER TRAVEL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Over travel occurred in the transfer unit 3.
(Detailed explanation varies in the system configuration for the customer special
specifications.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
T4-1847 A0105.7 TR4 OVER TRAVEL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Over travel occurred in the transfer unit 4.
(Detailed explanation varies in the system configuration for the customer special
specifications.)
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
CX-1936 A0117.0 TOO MUCH ERROR IN REPEATED MEASUREMENT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Custom macro-system is trouble
●Signal (Symbol, Address, Comment)
●Cause (Software)
385
●Cause (Hardware)
●Recovery
=======================================================================
CX-1937 A0117.1 ILLEGAL SETTING FOR PARAMETERS
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Custom macro-system is trouble
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
=======================================================================
JG-1944 A0118.0 FIX.1 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "A-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG1 D0554.0 FIXTURE-1 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・After all conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1945 A0118.1 FIX.2 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "A-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG2 D0554.1 FIXTURE-2 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・After all conditions of operation are ready, instructions of operation are performed.
386
=======================================================================
JG-1946 A0118.2 FIX.3 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "A-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG3 D0554.2 FIXTURE-3 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・After all conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1947 A0118.3 FIX.4 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "A-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG4 D0554.3 FIXTURE-4 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・After all conditions of operation are ready, instructions of operation are performed.
・Check the PMC-parameter
If fixture-4 is not exists, PMC-parameter 「①@JIG4」 is set to 0.
=======================================================================
JG-1948 A0118.4 FIX.5 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "B-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG5 D0554.4 FIXTURE-5 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・After all conditions of operation are ready, instructions of operation are performed.
387
・Check the PMC-parameter
If fixture-5 is not exists, PMC-parameter 「①@JIG5」 is set to 0.
=======================================================================
JG-1949 A0118.5 FIX.6 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "B-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG6 D0554.5 FIXTURE-6 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・After all conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1950 A0118.6 FIX.7 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "B-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG7 D0554.6 FIXTURE-7 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
・After all conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1951 A0118.7 FIX.8 DEPRESS CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Although movement command was carried out, since the conditions shown below are
insufficient, it cannot operate.
・It is short of the "Light curtain normal" condition.
・It is short of the "Coupler fwd." condition.
・It is short of the "B-pallet outside" condition.
・It is short of the "APC unit home position" condition.
・It is short of the "Special specifications" condition.
●Signal (Symbol, Address, Comment)
① @JIG8 D0554.7 FIXTURE-8 ENABLE
●Cause (Software)
●Cause (Hardware)
●Recovery
388
・After all conditions of operation are ready, instructions of operation are performed.
=======================================================================
JG-1952 A0119.0 FIX.1 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 1
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J1F R0325.4 FIX.1 FWD. END
② [[J1R R0325.5 FIX.1 RET. END
③ ]]J1F R0474.4 FIX.1 FWD.
④ ]]J1R R0474.5 FIX.1 RET.
⑤ ]]J1X R0485.0 FIX.1 DEPRESS VALVE
⑥ @TMB133 #0133 Fix Timer Value : 10.00sec
⑦ @JIG1 D0554.0 FIXTURE-1 ENABLE
⑧ @JG1FI D0559.0 FIX.1 FWD. END NOTHING
⑨ @JG1RI D0560.0 FIX.1 RET. END NOTHING
⑩ @JG1IM D0562.0 FIX.1 END MEMORY ENABLE
⑪ @JG1IX D0563.0 FIX.1 DEPRESS END NOTHING
●Cause (Software)
When fixture 1 forward output signal 「③]]J1F」 is OFF, return output signal 「④]]J1R」 is OFF and depress
output signal 「⑤]]J1X」 is ON
Forward check input signal 「①[[J1F」 is OFF.
Return check input signal 「②[[J1R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB133
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J1F」 is OFF.
Return check input signal 「②[[J1R」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB133」 setup time.)
389
=======================================================================
JG-1953 A0119.1 FIX.2 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 2
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J2F R0325.6 FIX.2 FWD. END
② [[J2R R0325.7 FIX.2 RET. END
③ ]]J2F R0474.6 FIX.2 FWD.
④ ]]J2R R0474.7 FIX.2 RET.
⑤ ]]J2X R0485.1 FIX.2 DEPRESS VALVE
⑥ @TMB134 #0134 Fix Timer Value : 10.00sec
⑦ @JIG2 D0554.1 FIXTURE-2 ENABLE
⑧ @JG2FI D0559.1 FIX.2 FWD. END NOTHING
⑨ @JG2RI D0560.1 FIX.2 RET. END NOTHING
⑩ @JG2IM D0562.1 FIX.2 END MEMORY ENABLE
⑪ @JG2IX D0563.1 FIX.2 DEPRESS END NOTHING
●Cause (Software)
When fixture 2 forward output signal 「③]]J2F」 is OFF, return output signal 「④]]J2R」 is OFF and depress
output signal 「⑤]]J2X」 is ON
Forward check input signal 「①[[J2F」 is OFF.
Return check input signal 「②[[J2R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB134
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J2F」 is OFF.
Return check input signal 「②[[J2R」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB134」 setup time.)
=======================================================================
JG-1954 A0119.2 FIX.3 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 3
390
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J3F R0326.0 FIX.3 FWD. END
② [[J3R R0326.1 FIX.3 RET. END
③ ]]J3F R0475.0 FIX.3 FWD.
④ ]]J3R R0475.1 FIX.3 RET.
⑤ ]]J3X R0485.2 FIX.3 DEPRESS VALVE
⑥ @TMB135 #0135 Fix Timer Value : 10.00sec
⑦ @JIG3 D0554.2 FIXTURE-3 ENABLE
⑧ @JG3FI D0559.2 FIX.3 FWD. END NOTHING
⑨ @JG3RI D0560.2 FIX.3 RET. END NOTHING
⑩ @JG3IM D0562.2 FIX.3 END MEMORY ENABLE
⑪ @JG3IX D0563.2 FIX.3 DEPRESS END NOTHING
●Cause (Software)
When fixture 3 forward output signal 「③]]J3F」 is OFF, return output signal 「④]]J3R」 is OFF and depress
output signal 「⑤]]J3X」 is ON
Forward check input signal 「①[[J3F」 is OFF.
Return check input signal 「②[[J3R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB135
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J3F」 is OFF.
Return check input signal 「②[[J3R」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB135」 setup time.)
=======================================================================
JG-1955 A0119.3 FIX.4 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 4
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J4F R0326.2 FIX.4 FWD. END
② [[J4R R0326.3 FIX.4 RET. END
③ ]]J4F R0475.2 FIX.4 FWD.
④ ]]J4R R0475.3 FIX.4 RET.
⑤ ]]J4X R0485.3 FIX.4 DEPRESS VALVE
391
⑥ @TMB136 #0136 Fix Timer Value : 10.00sec
⑦ @JIG4 D0554.3 FIXTURE-4 ENABLE
⑧ @JG4FI D0559.3 FIX.4 FWD. END NOTHING
⑨ @JG4RI D0560.3 FIX.4 RET. END NOTHING
⑩ @JG4IM D0562.3 FIX.4 END MEMORY ENABLE
⑪ @JG4IX D0563.3 FIX.4 DEPRESS END NOTHING
●Cause (Software)
When fixture 4 forward output signal 「③]]J4F」 is OFF, return output signal 「④]]J4R」 is OFF and depress
output signal 「⑤]]J4X」 is ON
Forward check input signal 「①[[J4F」 is OFF.
Return check input signal 「②[[J4R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB136
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J4F」 is OFF.
Return check input signal 「②[[J4R」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB136」 setup time.)
=======================================================================
JG-1956 A0119.4 FIX.5 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 5
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J5F R0326.6 FIX.5 FWD. END
② [[J5R R0326.7 FIX.5 RET. END
③ ]]J5F R0475.4 FIX.5 FWD.
④ ]]J5R R0475.5 FIX.5 RET.
⑤ ]]J5X R0485.4 FIX.5 DEPRESS VALVE
⑥ @TMB137 #0137 Fix Timer Value : 10.00sec
⑦ @JIG5 D0554.4 FIXTURE-5 ENABLE
⑧ @JG5FI D0559.4 FIX.5 FWD. END NOTHING
⑨ @JG5RI D0560.4 FIX.5 RET. END NOTHING
⑩ @JG5IM D0562.4 FIX.5 END MEMORY ENABLE
⑪ @JG5IX D0563.4 FIX.5 DEPRESS END NOTHING
●Cause (Software)
392
When fixture 5 forward output signal 「③]]J5F」 is OFF, return output signal 「④]]J5R」 is OFF and depress
output signal 「⑤]]J5X」 is ON
Forward check input signal 「①[[J5F」 is OFF.
Return check input signal 「②[[J5R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB137
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J5F」 is OFF.
Return check input signal 「②[[J5R」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB137」 setup time.)
=======================================================================
JG-1957 A0119.5 FIX.6 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 6
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J6F R0327.0 FIX.6 FWD. END
② [[J6R R0327.1 FIX.6 RET. END
③ ]]J6F R0475.6 FIX.6 FWD.
④ ]]J6R R0475.7 FIX.6 RET.
⑤ ]]J6X R0485.5 FIX.6 DEPRESS VALVE
⑥ @TMB138 #0138 Fix Timer Value : 10.00sec
⑦ @JIG6 D0554.5 FIXTURE-6 ENABLE
⑧ @JG6FI D0559.5 FIX.6 FWD. END NOTHING
⑨ @JG6RI D0560.5 FIX.6 RET. END NOTHING
⑩ @JG6IM D0562.5 FIX.6 END MEMORY ENABLE
⑪ @JG6IX D0563.5 FIX.6 DEPRESS END NOTHING
●Cause (Software)
When fixture 6 forward output signal 「③]]J6F」 is OFF, return output signal 「④]]J6R」 is OFF and depress
output signal 「⑤]]J6X」 is ON
Forward check input signal 「①[[J6F」 is OFF.
Return check input signal 「②[[J6R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB138
」 setting value.
●Cause (Hardware)
393
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J6F」 is OFF.
Return check input signal 「②[[J6R」 s OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB138」 setup time.)
=======================================================================
JG-1958 A0119.6 FIX.7 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 7
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J7F R0327.2 FIX.7 FWD. END
② [[J7R R0327.3 FIX.7 RET. END
③ ]]J7F R0476.0 FIX.7 FWD.
④ ]]J7R R0476.1 FIX.7 RET.
⑤ ]]J7X R0485.6 FIX.7 DEPRESS VALVE
⑥ @TMB139 #0139 Fix Timer Value : 10.00sec
⑦ @JIG7 D0554.6 FIXTURE-7 ENABLE
⑧ @JG7FI D0559.6 FIX.7 FWD. END NOTHING
⑨ @JG7RI D0560.6 FIX.7 RET. END NOTHING
⑩ @JG7IM D0562.6 FIX.7 END MEMORY ENABLE
⑪ @JG7IX D0563.6 FIX.7 DEPRESS END NOTHING
●Cause (Software)
When fixture 7 forward output signal 「③]]J7F」 is OFF, return output signal 「④]]J7R」 is OFF and depress
output signal 「⑤]]J7X」 is ON
Forward check input signal 「①[[J7F」 is OFF.
Return check input signal 「②[[J7R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB139
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
394
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J7F」 is OFF.
Return check input signal 「②[[J7R」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB139」 setup time.)
=======================================================================
JG-1959 A0119.7 FIX.8 DEPRESS IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
1 Cycle Stop
●Description: Depress movement is not completed even if constant time passes though "Fixture 8
depress" was commanded.
●Signal (Symbol, Address, Comment)
① [[J8F R0327.4 FIX.8 FWD. END
② [[J8R R0327.5 FIX.8 RET. END
③ ]]J8F R0476.2 FIX.8 FWD.
④ ]]J8R R0476.3 FIX.8 RET.
⑤ ]]J8X R0485.7 FIX.8 DEPRESS VALVE
⑥ @TMB140 #0140 Fix Timer Value : 10.00sec
⑦ @JIG8 D0554.7 FIXTURE-8 ENABLE
⑧ @JG8FI D0559.7 FIX.8 FWD. END NOTHING
⑨ @JG8RI D0560.7 FIX.8 RET. END NOTHING
⑩ @JG8IM D0562.7 FIX.8 END MEMORY ENABLE
⑪ @JG8IX D0563.7 FIX.8 DEPRESS END NOTHING
●Cause (Software)
When fixture 8 forward output signal 「③]]J8F」 is OFF, return output signal 「④]]J8R」 is OFF and depress
output signal 「⑤]]J8X」 is ON
Forward check input signal 「①[[J8F」 is OFF.
Return check input signal 「②[[J8R」 is OFF.
Alarm occurs when the condition which the above condition can not be satisfied continues timer 「⑥@TMB140
」 setting value.
●Cause (Hardware)
1.Mechanical problem
・It cannot operate by interference, scratch, etc.
・The movement source (hydraulic, pneumatic) is not being supplied..
・The trouble (clogging and leakage) of hydraulic piping route or pneumatic piping route
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal defect (Solenoid valve etc.)
・Maladjustment of solenoid valve etc.
・Hardware obstacles, such as disconnection
・The trouble of the solenoid valve
●Recovery
1.When it does not move at all, or when the alarm is generated in the middle of movement.
1)Check a mechanical problem
395
・It will be removed if there are interference, scratch, etc.
・Check the supply condition of the movement source (hydraulic, pneumatic)
・Check the clogging and the leakage of hydraulic piping route or pneumatic piping route.
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc.
・Check the hardware obstacles, such as disconnection
・Exchange of the solenoid valve
2.When the alarm is generated though movement is completed.
1)Check a check signal(sensor)
・If it becomes the following, it is normal by forward movement completion.
Forward check input signal 「①[[J8F」 is OFF.
Return check input signal 「②[[J8R」 is OFF.
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
2)Check of the output signal ( solenoid valve etc.)
・Readjustment of pressure, speed, etc. (Movement is to be completed in timer 「⑥@TMB140」 setup time.)
=======================================================================
PS-1960 A0120.0 APC SERVO ZERO POINT SET CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: APC servo zero position set cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① @TMB193 #0193
② PP R4366.4 ON PP CYCLE
③ P7OPC1 X0072.4 MOVING FIN SIGNAL 1
④ P7OPC4 X0072.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm occurs when the condition which APC servo zero position set cycle executing signal 「②PP」 is ON
continues timer 「①@TMB193」 setting value.
●Cause (Hardware)
1.The following preparations are not made before operating the zero position setup.
・Rotate the motor more than one revolution.
・The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
1. The restoration work of the alarm which relates to APC servo zero position set cycle movement is
done.
2.The following preparations are made before performing the zero position setting operation.
・Rotate the motor more than one revolution.
・ The motor is rotated at the speed of the 128 or more pulses of the quantities of servo position
deviations.
3.Check the servo amplifier/motor.
1)Check the interface signal with servo amplifier.
・It is normal if servo movement complete signal 1 「③P7OPC1」 is turned ON when movement command is
turned ON.
・It is normal if servo movement complete signal 4 「④P7OPC4」 is turned ON when movement is completed.
2)Check the hardware state
・ Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
・The exchange of the amplifier and the motor
・Check the servo parameter setting value
Note: The servo ATC zero position setting cycle is zero position setting cycle of the type that is
controlling arm rotation by servo.
=======================================================================
PS-1961 A0120.1 REQUEST FOR REF. POS. SETTING(APC SERVO)
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The reference position of servo for the APC servo is not established.
396
●Signal (Symbol, Address, Comment)
① P7DSAO X0074.3 ALM OUTPUT STATUS CHK SIG.
② P7AL X0074.6 ALARM OUTPUT SIGNAL
③ P7OT2+ X0076 OUTPUT DATA 1(PW MATE ALM NO.)
●Cause (Software)
・Alarm occurs if the servo output data 「③P7OT2+」 becomes “224” when the servo alarm output signal 「②
P7AL」 is ON and the servo alarm output state check signal 「①P7DSAO」 is ON.
Note: The alarm number “224” is the alarm of servo reference position return requirement.
●Cause (Hardware)
・Exchange of motor or amplifier
・The initialization and change of servo parameter.
・The connection defect of the cable between the motor and the amplifier
●Recovery
・Reference position setup operation is done in accordance with the operation manual.
Note: Do the setup of reference position after you recover those alarms first when the troubles except
for the reference position return requirement have occurred in servo amplifier side.
Note: Refer to the maintenance manual of NC equipment maker for the details about the servo motor.
=======================================================================
PS-1962 A0120.2 APC SERVO CYCLE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Although "APC servo automatic cycle command" was carried out, since the conditions
shown below are insufficient, it cannot operate.
・AL1;
“Pallet unclamp state” condition signal 「②)]CY37.L00」 is turned off.
・AL2;
“APC arm raise state” condition signal 「③)]CY37.L01」 is turned off.
・AL4;
“X/Y/Z APC enable position” condition signal 「④)]CY37.L02」 is turned off.
・AL8;
“4th axis clamp state” condition signal 「⑤)]CY37.L03」 is turned off.
・AL16;
“Tool change door safety plug ON” condition signal 「⑥)]CY37.L04」 is turned off.
・AL32;
“APC door close state” condition signal 「⑦)]CY37.L05」 is turned off.
・AL64;
“Operation door close state” condition signal 「⑧)]CY37.L06」 is turned off.
・AL256;
“ATC zero position state” condition signal 「⑩)]CY37.L10」 is turned off.
・AL512;
“Tool length unit return check” condition signal 「⑪)]CY37.L11」 is turned off.
・AL1024
“APC interlock” condition signal 「⑫)]CY37.L12」 is turned off.
・AL2048;
“Tool table memory ON” condition signal 「⑬)]CY37.L13」 is turned off.
●Signal (Symbol, Address, Comment)
①
② )]CY37.L00 E1331.0 CYCLE 37 CONDITION 00
③ )]CY37.L01 E1331.1 CYCLE 37 CONDITION 01
④ )]CY37.L02 E1331.2 CYCLE 37 CONDITION 02
⑤ )]CY37.L03 E1331.3 CYCLE 37 CONDITION 03
⑥ )]CY37.L04 E1331.4 CYCLE 37 CONDITION 04
⑦ )]CY37.L05 E1331.5 CYCLE 37 CONDITION 05
⑧ )]CY37.L06 E1331.6 CYCLE 37 CONDITION 06
⑨ )]CY37.L07 E1331.7 CYCLE 37 CONDITION 07
⑩ )]CY37.L10 E1332.0 CYCLE 37 CONDITION 10
⑪ )]CY37.L11 E1332.1 CYCLE 37 CONDITION 11
⑫ )]CY37.L12 E1332.2 CYCLE 37 CONDITION 12
⑬ )]CY37.L13 E1332.3 CYCLE 37 CONDITION 13
●Cause (Software)
Alarm occurs when it becomes the following state at the time of the APC servo automatic cycle command.
・AL1;
“Pallet unclamp state” condition signal 「②)]CY37.L00」 is turned off.
・AL2;
“APC arm raise state” condition signal 「③)]CY37.L01」 is turned off.
・AL4;
“X/Y/Z APC enable position” condition signal 「④)]CY37.L02」 is turned off.
・AL8;
“4th axis clamp state” condition signal 「⑤)]CY37.L03」 is turned off.
・AL16;
“Tool change door safety plug ON” condition signal 「⑥)]CY37.L04」 is turned off.
397
・AL32;
“APC door close state” condition signal 「⑦)]CY37.L05」 is turned off.
・AL64;
“Operation door close state” condition signal 「⑧)]CY37.L06」 is turned off.
・AL256;
“ATC zero position state” condition signal 「⑩)]CY37.L10」 is turned off.
・AL512;
“Tool length unit return check” condition signal 「⑪)]CY37.L11」 is turned off.
・AL1024
“APC interlock” condition signal 「⑫)]CY37.L12」 is turned off.
・AL2048;
“Tool table memory ON” condition signal 「⑬)]CY37.L13」 is turned off.
●Cause (Hardware)
●Recovery
Check the condition of operation on the "Cycle condition" screen of custom screen. After all
conditions of operation are ready, instructions of operation are performed.
Note: Conditions of operation are established when all the operation condition signals 「②)]CY37.L00」,「
③)]CY37.L01」,「④)]CY37.L02」,「⑤)]CY37.L03」,「⑥)]CY37.L04」,「⑦)]CY37.L05」,「⑧)]CY37.L06」,「⑩)]CY37.L10」,
「⑪)]CY37.L11」,「⑫)]CY37.L12」,and 「⑬)]CY37.L13」 are turned on fundamentally. However, even if there
may be unnecessary conditions (un-use signal) by the machine specifications and all of these operation
condition signals are not turned on, conditions of operation may be established. On the "Cycle
condition" screen, since unnecessary conditions (un-use signal) are un-displaying, check conditions of
operation with reference to this screen.
Note: The tool breakage detection automatic cycle is the tool breakage judgment cycle (automatic
positioning movement) of the tool breakage detection unit inside magazine.
Note: Alarm code "Alxxxxx":
An alarm code "Alxxxxx" is displayed in binary code.
When two or more conditions are simultaneously insufficient, the alarm code displayed is changed and a
cause is investigated.
For example, when it is indicated with AL3, it decides to be short of two conditions of AL1 and AL2.
Note: “Special specifications” condition
Special specifications condition is condition that it is specially added to by the special
specifications for the customer.
As for the contents, be careful because it is different in each machine.
=======================================================================
PS-1963 A0120.3 APC SERVO CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: APC servo automatic cycle is not completed even if constant time passes.
●Signal (Symbol, Address, Comment)
① @TMB192 #0192
② PA R4371.0 ON PA CYCLE
③ P7INPX X0072.3 AXIS MOVING STATUS SIG.(INPX)
④ P7OPC1 X0072.4 MOVING FIN SIGNAL 1
⑤ P7OPC4 X0072.7 MOVING FIN SIGNAL 4
●Cause (Software)
Alarm occurs when the condition which APC servo automatic cycle executing signal 「②PA」 is ON continues
timer 「①@TMB192」 setting value.
●Cause (Hardware)
1.According to some causes, APC servo automatic cycle completion time became long.
・By change of movement pressure/flow rate (oil pressure/air pressure), the movement time of the
equipment which movements within a cycle became long.
・The check delay timer of the equipment which movement within a cycle was set up for long time.
・ The feedrate (parameter) of servo drive equipment was set up late.
・ The in-position width (parameter) of servo drive equipment was set up narrowly.
2.Some abnormalities occurred in servo amplifier/motor.
・The problem of the cable between the amplifier and the motor or the link cable. (Disconnection and
poor plug)
・The trouble of amplifier or motor
・Poor setting of servo parameter
●Recovery
The restoration work of the alarm which relates to APC servo automatic cycle movement is done.
Return APC servo automatic cycle completion time to the initial time. (Tool breakage detection
automatic cycle is to be completed in timer 「①@TMB192」 setup time.)
Change the working pressure/the flow rate (hydraulic/pneumatic). And return the movement time of
equipment to work within the cycle to the initial time.
Return the movements check delay timer of the equipment which work within a cycle to the initial time.
Return the feed rate (parameter) of servo drive equipment to the initial value.
Return the in position width (parameter) of servo drive equipment to the initial value.
Check the servo amplifier/motor.
398
Check the interface signal with servo amplifier.
It is normal if servo movement complete signal 1 「④P7OPC1」 is turned ON when movement command is
turned ON.
It is normal if servo movement complete signal 4 「⑤P7OPC4」 is turned ON when movement is completed.
Check the hardware state
Check the cable between the amplifier and the motor and the link cable. (Disconnection and poor plug)
The exchange of the amplifier and the motor
Check the servo parameter setting value
Note: The tool breakage detection automatic cycle is the tool breakage judgment cycle (automatic
positioning movement) of the tool breakage detection unit inside magazine.
=======================================================================
PS-1964 A0120.4 APC SERVO ABS BATTERY IS LOW
-----------------------------------------------------------------------
●Status: Message
●Description: The voltage shortage of ABS pulse coder battery for APC servo was detected.
●Signal (Symbol, Address, Comment)
① P7APB X0079.1 BATTERY ALARM SIGNAL
●Cause (Software)
・Alarm occurs when ABS battery output signal 「①P7APB」 for the APC servo is ON.
●Cause (Hardware)
・While the power supply of ABS pulse coder was being cut, the voltage of the battery to hold the
contents of the memory became less than regulation value.
・The hardware trouble such as the breakage in the ABS pulse coder battery part.
●Recovery
・Exchange of the ABS battery
・Check the hardware obstacles, such as disconnection
=======================================================================
PS-1965 A0120.5 APC SERVO ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Some abnormalities occurred in servo amplifier for the APC servo.
●Signal (Symbol, Address, Comment)
① P7DSAO X0074.3 ALM OUTPUT STATUS CHK SIG.
② P7AL X0074.6 ALARM OUTPUT SIGNAL
③ D7070+ R5048 DETECT PWRMATE ALARM NUMBER
●Cause (Software)
・Alarm occurs when servo alarm output signal 「②P7AL」 is ON and when servo alarm output state check
signal 「①P7DSAO」 is ON.
●Cause (Hardware)
Some abnormalities occurred in servo amplifier for the APC servo.
●Recovery
・Refer to the maintenance manual of NC equipment maker, and cancel the alarm.
Note: The number 「③D7070+」 of the alarm which occurs, is displayed by “AL-xxx” of the message.
But, be sure to check the alarm on the power motion manager screen (PMM screen) because only one is
displayed on the message even if two or more alarms are occurred.
Note: Refer to the maintenance manual of NC equipment maker for detail of the alarm contents.
=======================================================================
PS-1966 A0120.6 APC POSITION CALCULATION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Error has occurred with calculating the coordinate for the APC servo.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Alarm occurs if machine coordinate for APC servo is not properly calculated.
●Cause (Hardware)
●Recovery
399
=======================================================================
C1-1967 A0120.7 INSIDE CHIP CONV. STOP(COMMAND M34)
-----------------------------------------------------------------------
●Status:
●Description: Inside chip conveyor is stopped.
●Signal (Symbol, Address, Comment)
●Cause (Software)
M34(Inside chip conveyor forward) is not commanded on program.
●Cause (Hardware)
●Recovery
Command M34(Inside chip conveyor forward) on top of program.
=======================================================================
SP-1968 A0121.0 SP.GEAR LOW IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Low speed operation does not complete within the set period of time after the Spindle
gear low speed was output. (Low speed operation is performed, but Low speed
confirmation signal does not turn ON.)
●Signal (Symbol, Address, Comment)
① [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
② ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
③ @TMB265 #0265
④ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
⑤ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
●Cause (Software)
Alarm occurs if
Low speed confirmation input signal "R0332.6" stays OFF and High speed confirmation input signal
"R0332.7" stays OFF for a period of time set by the timer "#0265" when spindle gear low speed output
signal "R0482.2" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1969 A0121.1 NO MOTION OF SP.GEAR LOW
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Low speed operation does not complete after the set period of time after the Spindle
gear low speed was output. (Not in low speed operation/Error in output)
●Signal (Symbol, Address, Comment)
① @TMB265 #0265
② ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
③ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
④ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
⑤ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
●Cause (Software)
Alarm occurs if
Low speed confirmation input signal "R0332.6" stays OFF and High speed confirmation input signal
"R0332.7" stays ON for a period of time set by the timer "#0265" when spindle gear low speed output
signal "R0482.2" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1970 A0121.2 SP.GEAR HIGH SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Low speed operation does not complete within the set period of time after the Spindle
gear low speed was output. (Low speed operation is performed, but High speed
confirmation signal does not turn OFF)
400
●Signal (Symbol, Address, Comment)
① @TMB265 #0265
② @TMB266 #0266
③ ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
④ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
⑤ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
⑥ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
●Cause (Software)
Alarm occurs if
Low speed confirmation input signal "R0332.6" stays ON and High speed confirmation input signal
"R0332.7" stays ON for a period of time set by the timer "#0265" when spindle gear low speed output
signal "R0482.2" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1971 A0121.3 SP.GEAR HIGH IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: High speed operation does not complete within the set period of time after the Spindle
gear high speed was output. (High speed operation is performed but high speed
confirmation signal does not turn ON.)
●Signal (Symbol, Address, Comment)
① @TMB265 #0265
② @TMB266 #0266
③ ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
④ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
⑤ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
⑥ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
●Cause (Software)
Alarm occurs if
Low speed confirmation input signal "R0332.6" stays OFF and High speed confirmation input signal
"R0332.7" stays ON for a period of time set by the timer "#0266" when spindle gear high speed output
signal "R0482.3" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1972 A0121.4 NO MOTION OF SP.GEAR HIGH
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: High speed operation does not complete within the set period of time after the Spindle
gear high speed was output. (High speed operation is not performed/Error in output
system.)
●Signal (Symbol, Address, Comment)
① @TMB265 #0265
② @TMB266 #0266
③ ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
④ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
⑤ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
⑥ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
●Cause (Software)
Alarm occurs if Low speed confirmation input signal "R0332.6" stays ON and High speed confirmation input
signal "R0332.7" stays OFF for a period of time set by the timer "#0266" when spindle gear high speed
output signal "R0482.3" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1973 A0121.5 SP.GEAR LOW SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
401
●Description: High speed operation does not complete within the set period of time after the Spindle
gear high speed was output. (High speed operation is performed, but Low speed
confirmation signal does not turn OFF.)
●Signal (Symbol, Address, Comment)
① @TMB265 #0265
② @TMB266 #0266
③ ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
④ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
⑤ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
⑥ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
●Cause (Software)
Alarm occurs if Low speed confirmation input signal "R0332.6" stays ON and High speed confirmation input
signal "R0332.7" stays ON for a period of time set by the timer "#0266" when spindle gear high speed
output signal "R0482.3" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1974 A0121.6 SP.GEAR LOW CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: It does not operate even after Spindle gear low speed was commanded due to lack of the
following conditions.
For AL1
Conditions for "Spindle gear switching speed" are not sufficient.
For AL2
Conditions for "ATC machining area" are not sufficient.
For AL4
Conditions for "Arm Home Position" are not sufficient.
For AL8
"Spindle tool clamp" condition is not sufficient.
For AL16
Condition for "Door close or interlock cancelled" is not sufficient.
For AL128
Condition for "Special specifications" is missing.
●Signal (Symbol, Address, Comment)
① )]SL33F.L00 E1914.0 SOL33F CONDITION 00
② )]SL33F.L01 E1914.1 SOL33F CONDITION 01
③ )]SL33F.L02 E1914.2 SOL33F CONDITION 02
④ )]SL33F.L03 E1914.3 SOL33F CONDITION 03
⑤ )]SL33F.L04 E1914.4 SOL33F CONDITION 04
⑥ )]SL33F.L05 E1914.5 SOL33F CONDITION 05
⑦ )]SL33F.L06 E1914.6 SOL33F CONDITION 06
⑧ )]SL33F.L07 E1914.7 SOL33F CONDITION 07
●Cause (Software)
Alarm occurs if the following conditions occur when spindle gear low speed is commanded.
When AL1
"Spindle gear switching speed" condition signal "E1914.0" is OFF.
When AL2
"ATC machining area" condition signal "E1914.1" is OFF.
When AL4
"Arm original position" condition signal "E1914.2" is OFF.
When AL8
"Spindle tool clamp" condition signal "E1914.3" is OFF.
When AL16
"Door close or interlock cancelled" condition signal "E1914.4" is OFF.
When AL128
"Special specifications" condition signal "E1914.7" is OFF.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1975 A0121.7 SP.GEAR HIGH CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: It does not operate even after Spindle gear high speed was commanded due to lack of the
following conditions.
For AL1
402
Conditions for "Spindle gear switching speed" are not sufficient.
For AL2
Conditions for "ATC machining area" are not sufficient.
For AL4
Conditions for "Arm Original Position" are not sufficient.
For AL8
Conditions for "Spindle tool clamp" is not sufficient.
For AL16
Conditions for "Door close or interlock cancelled" are not sufficient.
For AL128
Conditions for "Special specifications" are not sufficient.
●Signal (Symbol, Address, Comment)
① )]SL33R.L00 E1922.0 SOL33R CONDITION 00
② )]SL33R.L01 E1922.1 SOL33R CONDITION 01
③ )]SL33R.L02 E1922.2 SOL33R CONDITION 02
④ )]SL33R.L03 E1922.3 SOL33R CONDITION 03
⑤ )]SL33R.L04 E1922.4 SOL33R CONDITION 04
⑥ )]SL33R.L05 E1922.5 SOL33R CONDITION 05
⑦ )]SL33R.L06 E1922.6 SOL33R CONDITION 06
⑧ )]SL33R.L07 E1922.7 SOL33R CONDITION 07
●Cause (Software)
Alarm occurs if the following conditions occur when spindle gear high speed is commanded.
When AL1
"Spindle gear switching speed" condition signal "E1922.0" is OFF.
When AL2
"ATC machining area" condition signal "E1922.1" is OFF.
When AL4
"Arm original position" condition signal "E1922.2" is OFF.
When AL8
"Spindle tool clamp" condition signal "E1922.3" is OFF
When AL16
"Door close or interlock cancelled" condition signal "E1922.4" is OFF.
When AL128
"Special specifications" condition signal "E1634.7" is OFF.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1976 A0122.0 SP.GEAR LOW IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Low speed operation does not complete within the set period of time after Spindle gear
low speed was output.
●Signal (Symbol, Address, Comment)
① @TMB265 #0265
② @TMB266 #0266
③ ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
④ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
⑤ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
⑥ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
●Cause (Software)
Alarm occurs if Low speed confirmation input signal "R0332.6" stays ON and High speed confirmation input
signal "R0332.7" stays OFF for the period of time set by the timer "#0265" when spindle gear low speed
output signal "R0482.2" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1977 A0122.1 SP.GEAR HIGH IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: High speed operation does not complete within the set period of time after Spindle gear
high speed was output.
●Signal (Symbol, Address, Comment)
① @TMB265 #0265
② @TMB266 #0266
③ ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
403
④ ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
⑤ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
⑥ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
●Cause (Software)
Alarm occurs if Low speed confirmation input signal "R0332.6" stays OFF and High speed confirmation
input signal "R0332.7" stays ON for the period of time set by the timer "#0266" when Spindle gear high
speed output signal "R0482.3" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
SP-1978 A0122.2 SP.GEAR CYCLE TIME OVER
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle gear switching cycle does not complete within the set period of time.
●Signal (Symbol, Address, Comment)
① @TMB191 #0191
●Cause (Software)
Alarm occurs if spindle gear switching cycle performing signal "R3624.3" stays ON for a period of time
set by the timer "#0191".
●Cause (Hardware)
●Recovery
=======================================================================
SP-1979 A0122.3 SP.GEAR CYCLE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Spindle gear switching cycle cannot be performed after it was commanded due to lack of
the following conditions.
For AL1
Conditions for "Machining area" are not sufficient.
For AL2
Conditions for "Arm Original position" are not sufficient.
For AL4
Conditions for "Spindle tool normal clamp (except clamping error)" are not sufficient.
●Signal (Symbol, Address, Comment)
① )]CY36.L00 E1323.0 CYCLE 36 CONDITION 00
② )]CY36.L01 E1323.1 CYCLE 36 CONDITION 01
③ )]CY36.L02 E1323.2 CYCLE 36 CONDITION 02
④ )]CY36.L03 E1323.3 CYCLE 36 CONDITION 03
⑤ )]CY36.L04 E1323.4 CYCLE 36 CONDITION 04
⑥ )]CY36.L05 E1323.5 CYCLE 36 CONDITION 05
⑦ )]CY36.L06 E1323.6 CYCLE 36 CONDITION 06
⑧ )]CY36.L07 E1323.7 CYCLE 36 CONDITION 07
⑨ )]CY36.L08
⑩ )]CY36.L09
⑪ )]CY36.L10 E1324.0 CYCLE 36 CONDITION 10
⑫ )]CY36.L11 E1324.1 CYCLE 36 CONDITION 11
⑬ )]CY36.L12 E1324.2 CYCLE 36 CONDITION 12
⑭ )]CY36.L13 E1324.3 CYCLE 36 CONDITION 13
⑮ )]CY36.L14 E1324.4 CYCLE 36 CONDITION 14
⑯ )]CY36.L15 E1324.5 CYCLE 36 CONDITION 15
●Cause (Software)
Alarm occurs if one of the following conditions occurs when spindle gear switching cycle is commanded.
When AL1
"Machining area" condition signal "E1323.0" is OFF.
When AL2
"Arm home position" condition signal "E1323.1" is OFF.
When AL4
"Spindle tool normal clamp (not clamping error)"
●Cause (Hardware)
●Recovery
404
=======================================================================
SP-1980 A0122.4 SP.GEAR CHANGE RETRY ALARM
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: During the Spindle gear switching cycle, gear change was tried for 3 times when not
successful but did not normally complete.
●Signal (Symbol, Address, Comment)
① ]]GRH R0482.3 SPINDLE GEAR SHIFT HI SPEED
② ]]GRL R0482.2 SPINDLE GEAR SHIFT LOW SPEED
③ [[GRH R0332.7 SPINDLE GEAR SHIFT HI SPEED
④ [[GRL R0332.6 SPINDLE GEAR SHIFT LOW SPEED
●Cause (Software)
Geer change failed during spindle gear switching cycle. It was performed 3 times but did not succeed.
Check the spindle gear switching sensor and solenoid valve.
When the spindle gear low speed output signal "R0482.2" is ON,
Low speed confirmation input signal "R0332.6" is OFF
High speed confirmation input signal "R0332.7" is ON
=======================================================================
SP-1981 A0122.5 WAITING FOR MIST LUBLICATION DROP FIN
-----------------------------------------------------------------------
●Status: Message
●Description: The spindle cannot be rotated until mist lubrication 1st drop cycle is completed.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
If mist lubrication 1st drop cycle is completed, spindle automatically begins rotating.
=======================================================================
A2-1982 A0122.6 POT DOOR OPEN IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slider open is not complete within the set period of time after Pot Slider Open was
output.
●Signal (Symbol, Address, Comment)
① @TMB263 #0263
② [[PTGO R0332.5 POT SLIDE GUIDE OPEN
③ [[PTGC R0332.4 POT SLIDE GUIDE CLOSE
④ ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
⑤ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
●Cause (Software)
Alarm occurs if neither of the following conditions are met for the period of time set by the timer
"#0263" when pot slider open output signal "R0482.1" is ON.
Open confirmation input signal "R0332.5" is OFF
Close confirmation input signal "R0332.4" is ON
●Cause (Hardware)
●Recovery
=======================================================================
A2-1983 A0122.7 POT DOOR CLOSE IS NOT COMPLETED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
405
●Description: Pot slider close is not complete within the set period of time after Pot Slider Close
was output.
●Signal (Symbol, Address, Comment)
① @TMB264 #0264
② ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
③ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
④ [[PTGO R0332.5 POT SLIDE GUIDE OPEN
⑤ [[PTGC R0332.4 POT SLIDE GUIDE CLOSE
●Cause (Software)
Alarm occurs if neither of the following conditions are met for the period of time set by the timer
"#0264" when pot slider close output signal "R0482.0" is ON.
Open confirmation input signal "R0332.5" is ON
Close confirmation input signal "R0332.4" is OFF
●Cause (Hardware)
●Recovery
=======================================================================
A2-1984 A0123.0 POT GUIDE OPEN SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slider open is not complete within the set period of time after Pot Slide Open was
output. (Pot slide opens but Open confirmation signal does not turn ON.)
●Signal (Symbol, Address, Comment)
① @TMB263 #0263
② ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
③ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
④ [[PTGO R0332.5 POT SLIDE GUIDE OPEN
⑤ [[PTGC R0332.4 POT SLIDE GUIDE CLOSE
●Cause (Software)
Alarm occurs if Open confirmation input signal "R0332.5" stays OFF and Close confirmation input signal
"R0332.4" stays OFF for the period of time set by the timer "#0263" when pot slider open output signal
"R0482.1" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1985 A0123.1 NO MOTION OF POT GUIDE OPEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slider open does not complete within the set period of time after Pot slide open
was output. (Pot slide does not open/Error in output system.)
●Signal (Symbol, Address, Comment)
① @TMB263 #0263
② ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
③ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
④ [[PTGO R0332.5 POT SLIDE GUIDE OPEN
⑤ [[PTGC R0332.4 POT SLIDE GUIDE CLOSE
●Cause (Software)
Alarm occurs if Open confirmation input signal "R0332.5" stays OFF and Close confirmation input signal
"R0332.4" stays ON for the period of time set by the timer "#0263" when pot slider open output signal
"R0482.1" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1986 A0123.2 POT GUIDE CLOSE SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slider open does not complete within the set period of time after Pot slider open
was output. (Pot slide opens but Close confirmation signal does not turn OFF.)
●Signal (Symbol, Address, Comment)
406
① @TMB263 #0263
② ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
③ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
④ [[PTGO R0332.5 POT SLIDE GUIDE OPEN
⑤ [[PTGC R0332.4 POT SLIDE GUIDE CLOSE
●Cause (Software)
Alarm occurs if Open confirmation input signal "R0332.5" stays ON and Close confirmation input signal
"R0332.4" stays ON for the period of time set by the timer "#0263" when pot slider open output signal
"R0482.1" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1987 A0123.3 POT GUIDE CLOSE SENSOR IS NOT TURNED ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: High opened operation does not complete within the set period of time after Pot slider
close was output. (It is closing but Close confirmation signal does not turn ON.)
●Signal (Symbol, Address, Comment)
① @TMB264 #0264
② ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
③ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
④ [[PTGO R0332.5 POT SLIDE GUIDE OPEN
⑤ [[PTGC R0332.4 POT SLIDE GUIDE CLOSE
●Cause (Software)
Alarm occurs if Open confirmation input signal "R0332.5" stays OFF and Close confirmation input signal
"R0332.4" stays OFF for the period of time set by the timer "#0264" when pot slider close output signal
"R0482.0" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1988 A0123.4 NO MOTION OF POT GUIDE CLOSE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slider close operation does not complete within the set period of time after the
Pot slide close was output. (It is not closing./Error in output system.)
●Signal (Symbol, Address, Comment)
① @TMB264 #0264
② ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
③ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
④ [[PTGO R0332.5 POT SLIDE GUIDE OPEN
⑤ [[PTGC R0332.4 POT SLIDE GUIDE CLOSE
●Cause (Software)
Alarm occurs if Open confirmation input signal "R0332.5" stays ON and Close confirmation input signal
"R0332.4" stays OFF for the period of time set by the timer "#0264" when pot slider close output signal
"R0482.0" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1989 A0123.5 POT GUIDE OPEN SENSOR IS NOT TURNED OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slide close is not complete within the set period of time after Pot Slider Close
was output.
(It is closing but Open confirmation signal does not turn OFF.)
●Signal (Symbol, Address, Comment)
① @TMB264 #0264
② ]]PTGO R0482.1 POT SLIDE GUIDE OPEN
③ ]]PTGC R0482.0 POT SLIDE GUIDE CLOSE
④ [[PTGO R0332.5 POT SLIDE GUIDE OPEN
R0332.4 POT SLIDE GUIDE CLOSE
407
⑤ [[PTGC
●Cause (Software)
Alarm occurs if Open confirmation input signal "R0332.5" stays ON and Close confirmation input signal
"R0332.4" stays ON for the period of time set by the timer "#0264" when pot slider close output signal
"R0482.0" is ON.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1990 A0123.6 POT GUIDE OPEN CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slider does not open after Pot slider open was commanded due to lack of the
following conditions.
・For 『AL1』
Conditions for "Pot Reset Conditions" are not sufficient.
・For 『AL128』
Conditions for "Special Specifications" are not sufficient.
●Signal (Symbol, Address, Comment)
① )]SL32R.L00 E1906.0 SOL32R CONDITION 00
② )]SL32R.L07 E1906.7 SOL32R CONDITION 07
●Cause (Software)
Alarm occurs if one of the following condition occurs while pot slider open is commanded.
・When 『AL1』
"Pot reset status" condition signal "E1906.0" is OFF.
・When 『AL128』
"Special specification" condition signal "E1906.7" is OFF.
●Cause (Hardware)
●Recovery
=======================================================================
A2-1991 A0123.7 POT GUIDE CLOSE CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Pot slider does not close after Pot slider close was commanded due to lack of the
following conditions.
For AL1
Conditions for "Spindle gear switching speed" are not sufficient.
For AL2
Conditions for "ATC machining area" are not sufficient.
For AL4
Conditions for "Arm Original position" are not sufficient.
●Signal (Symbol, Address, Comment)
① )]SL32F.L00 E1898.0 SOL32F CONDITION 00
② )]SL32F.L07 E1898.7 SOL32F CONDITION 07
●Cause (Software)
Alarm occurs if the following condition occurs while pot slider close was commanded.
・When 『AL128』
"Special specification" condition signal "E1898.7" is OFF.
●Cause (Hardware)
●Recovery
=======================================================================
SL-1992 A0124.0 SPINDLE OVER LOAD WARNING
-----------------------------------------------------------------------
●Status: Message
●Description: In the load check mode, the spindle torque(%) to exceed spindle
load upper/lower limit warning value was detected.
(Please refer to the spindle load manual separately for details. )
●Signal (Symbol, Address, Comment)
① @TMR025 T0048 Changeable Timer No.025
② @TMR026 T0050 Changeable Timer No.026
③ ((SLF+ R0244 SP.LOAD CHECK TOOL LOAD
408
④ ((SLT+ R0246 SP.LOAD CHECK DELAY TIME
●Cause (Software)
Alarm occurs, if the period of time set is completed with the state of
exceed to spindle load upper/lower limit warning value(%).
●Cause (Hardware)
●Recovery
・Exchange tool when there is a possibility at the tool broken.
・Confirm the value with suitable teached value.
・Confirm the value with suitable spindle load upper/lower limit value.
・Confirm the value with suitable warning rate.
・Confirm whether the NC program of a correct cutting condition is executed.
=======================================================================
SL-1993 A0124.1 SPINDLE OVER LOAD DETECT
-----------------------------------------------------------------------
●Status: Message
●Description: In the load check mode, the spindle torque(%) to exceed spindle
load upper/lower limit detection value was detected.
(Please refer to the spindle load manual separately for details. )
●Signal (Symbol, Address, Comment)
① @TMR028 T0054 Changeable Timer No.028
●Cause (Software)
Alarm occurs, if the period of time set is completed with the state of
exceed to spindle load upper/lower limit detection value(%).
●Cause (Hardware)
●Recovery
・Exchange tool when there is a possibility at the tool broken.
・Confirm the value with suitable teached value.
・Confirm the value with suitable spindle load upper/lower limit value.
・Confirm whether the NC program of a correct cutting condition is executed.
=======================================================================
SL-1994 A0124.2 SPINDLE OVER LOAD (AC)
-----------------------------------------------------------------------
●Status: Message
Feed Hold Stop
●Description: The override value changed depending on the OVR control mode reached a value that was
smaller
than the set override lowering edge.
(Please refer to the spindle load manual separately for details. )
●Signal (Symbol, Address, Comment)
① @TMR029 T0056 Changeable Timer No.029
② @TMR030 T0058 Changeable Timer No.030
@SLVD+ D0936 OVER RIDE DOWN END
⑨ @SLAU+ D0942 MUL.RATIO OF AC SET-VALUE
⑫
●Cause (Software)
Alarm occurs, if the period of the setting time is completed with the state of
override value less than override lowering edge.
●Cause (Hardware)
●Recovery
・Adjust the OVR control coefficient on the screen and lower the override lowering judgment value.
・Modify the NC program, and check the correct cutting condition.
・Raise multiplication rate at the time of raising, and raise the override raising judgment value.
=======================================================================
SL-1995 A0124.3 SPINDLE LOAD DETECT MODE CANCEL
-----------------------------------------------------------------------
●Status: Message
●Description: The spindle load check mode was canceled, and it became no selection.
409
●Signal (Symbol, Address, Comment)
●Cause (Software)
A single block or a dry run was turned on while being the spindle teaching or checking.
●Cause (Hardware)
●Recovery
Please turn off a single block and a dry run when you use the spindle check mode.
=======================================================================
B1-1996 A0124.4 MAGAZINE BRAKE ALARM
-----------------------------------------------------------------------
●Status:
●Description: The magazine axis brake contact check was not normally turned ON/OFF.
AL1: Brake off input is on.
AL2: Brake off input is off.
AL4: No option
●Signal (Symbol, Address, Comment)
① [[MGBRCK R0335.7 MAGAZINE BRAKE OFF
② ]]M1BR R0454.2 PW MATE1 SERVO BRAKE CANCEL
●Cause (Software)
1.Alarm will be generated if brake contact check signal 「①[[MGBRCK」 ON is continued 100ms when brake
release output signal 「②]]M1BR」 is turned ON.
2.Alarm will be generated if brake contact check signal 「①[[MGBRCK」 OFF is continued 100ms when brake
release output signal 「②]]M1BR」 is turned OFF.
●Cause (Hardware)
1.Mechanical problem
・Shortage of coolant oil.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
3.Output signal (solenoid valve/motor) defect
・Hardware obstacles, such as disconnection
・Trouble of solenoid valve or motor etc.
●Recovery
1.Check a mechanical problem
・Check the mechanical brake.
2.Check of the check signal (sensor)
・It is normal if brake contact check signal 「①[[MGBRCK」 is turned OFF when brake release output is
turned ON .
・It is normal if brake contact check signal 「①[[MGBRCK」 is turned ON when brake release output is
turned OFF .
・Please readjust a sensor
・Check the hardware obstacles, such as disconnection
・Please exchange sensors
3.Check the output signal (solenoid valve/motor)
・Check the hardware obstacles, such as disconnection
・Exchange of solenoid valve or motor
=======================================================================
B1-1997 A0124.5 SELECT AUTO MODE ON APC OPERATION PANEL
-----------------------------------------------------------------------
●Status: Message
●Description: The automatic mode is not selected on the APC operation panel.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
1.The automatic mode is not selected on the APC operation panel.
2.The defect of the APC operation panel auto-mode selection signal.
・The trouble of the switch
・Hardware obstacles, such as disconnection
●Recovery
410
1.Select the auto-mode on the APC operation panel.
2.Restoration of the hardware trouble
・The exchange of the switch
・Restoration of the hardware obstacles, such as disconnection
=======================================================================
UN-1998 A0124.6 COOLER UNIT FOR BALL SCREW IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The trouble occurred in the ball screw cooling unit1.
●Signal (Symbol, Address, Comment)
① [[BAOL R0335.5 BALL SCREW COOLING UNIT ALARM
●Cause (Software)
・In case of the ball screw cooling unit 1 abnormality detection signal is the make contact point input.
Alarm occurs when the ball screw cooling unit 1 abnormality detection input signal 「①[[BAOL」 is turned
ON.
・In case of the ball screw cooling unit 1 abnormality detection signal is the break contact point input.
Alarm occurs when the ball screw cooling unit 1 abnormality detection input signal 「①[[BAOL」 is turned
OFF.
●Cause (Hardware)
・Some troubles occurred in the ball screw cooling unit.
・The power supply of the ball screw cooling unit turns it OFF.
・Hardware obstacles, such as disconnection
●Recovery
1.Check the ball screw cooling unit.
Remove it if the trouble occurs.
If the power supply turns it OFF, it is made to turn ON the power supply.
2.Check the input signal
・In case of the ball screw cooling unit abnormality detection signal is the make contact point input.
It is normal if the ball screw cooling unit abnormality detection input signal 「①[[BAOL」 is turned OFF
when the ball screw cooling unit is normal (ON).
・In case of the ball screw cooling unit abnormality detection signal is the break contact point input.
It is normal if the ball screw cooling unit abnormality detection input signal 「①[[BAOL」 is turned ON
when the ball screw cooling unit is normal (ON).
3.Refer to the instruction manual of ball screw cooling unit maker for the details about the ball
screw cooling unit.
=======================================================================
UN-1999 A0124.7 F.S. OF BALL SCREW COOLER IS FAULTY
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The flow rate abnormality outside the ball screw cooling unit was detected.
●Signal (Symbol, Address, Comment)
① [[BAFL R0335.6 BALL SCREW COOLING UNIT FLOW
●Cause (Software)
・In case of the ball screw cooling unit low rate detection signal is the make contact point input.
Alarm occurs when the ball screw cooling unit flow rate detection input signal 「①[[BAFL」 is turned OFF.
・In case of the ball screw cooling unit flow rate detection signal is the break contact point input.
Alarm occurs when the ball screw cooling unit flow rate detection input signal 「①[[BAFL」 is turned ON.
●Cause (Hardware)
1.Mechanical problem
・Shortage of ball screw coolant oil.
・The trouble (clogging and leakage) of ball screw coolant piping route.
2.Check signal (sensor) defect
・Maladjustment of the sensor
・Hardware obstacles, such as disconnection
・The trouble of the sensor
●Recovery
1.Check a mechanical problem
・Replenishment of ball screw coolant oil.
・Check the ball screw coolant piping route (clogging and leakage).
2.Check of the check signal (sensor)
1)If it becomes the following, it is normal at the time.
・In case of the ball screw cooling unit flow rate detection signal is the make contact point input.
The ball screw cooling unit flow rate detection input signal 「①[[BAFL」 is ON.
・In case of the ball screw cooling unit flow rate detection signal is the break contact point input.
The ball screw cooling unit flow rate detection input signal 「①[[BAFL」 is OFF.
411
2)Please readjust a sensor
3)Check the hardware obstacles, such as disconnection
4)Please exchange sensors
=======================================================================
2001 A0070.1 A LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address A commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address A command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2002 A0070.2 B LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address B commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address B command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2003 A0070.3 C LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address C commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address C command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2004 A0070.4 D LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
412
●Description: There are no address D commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address D command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2005 A0070.5 E LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address E commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address E command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2006 A0070.6 F LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address F commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address F command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2007 A0070.7 G LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address G commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address G command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
413
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2008 A0071.0 H LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address H commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address H command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2009 A0071.1 I LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There is no address I commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There is no argument address I command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2010 A0071.2 J LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address J commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address J command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
414
=======================================================================
2011 A0071.3 K LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address K commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address K command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2012 A0071.4 L LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address L commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address L command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2013 A0071.5 M LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address M commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address M command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2014 A0071.6 N LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address N commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
415
●Cause (Software)
There are no argument address N command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2015 A0071.7 O LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address O commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address O command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2016 A0072.0 P LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address P commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address P command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2017 A0072.1 Q LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address Q commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address Q command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.。
The required address and the range of value changes with each G codes and M codes.
416
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2018 A0072.2 R LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address R commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address R command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2019 A0072.3 S LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address S commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address S command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2020 A0072.4 T LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address T commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address T command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2021 A0072.5 U LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address U commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
417
●Cause (Software)
There are no argument address U command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2022 A0072.6 V LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address V commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address V command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2023 A0072.7 W LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address W commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address W command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2024 A0073.0 X LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address X commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address X command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
418
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2025 A0073.1 Y LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address Y commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address Y command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2026 A0073.2 Z LACK OF ADDRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There are no address Z commands in G code and M code command, or the value is illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There are no argument address Z command of G code and M code commands, or the value of argument is
illegal.
●Cause (Hardware)
●Recovery
The address used as an argument and the suitable value are required for the G code or the M code which
it was ordered.
The required address and the range of value changes with each G codes and M codes.
Refer to the instruction manual of each G codes and the M codes about argument.
=======================================================================
2027 A0073.3 COMMAND AXIS ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Axial address designation lacks in G180 (Dyna-scale) command.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Address designation of the X-axis, the Y-axis, and the Z-axis is missing at the time of G180 (Dyna-
scale) command.
The axial address designates only one axis.
●Cause (Hardware)
●Recovery
The program is corrected like the following command form. The same block as G180 is commanded any 1
axis of X, Y, and the Z-axis.
419
=======================================================================
2028 A0073.4 ILLEGAL G CODE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The G code which it was commanded is an option setup.
Since an option setup is not carried out, this function cannot be commanded.
●Signal (Symbol, Address, Comment)
●Cause (Software)
It was commanded the G code which cannot be used.
●Cause (Hardware)
●Recovery
Check the operated NC program and delete the G code which became alarm and which cannot be used.
=======================================================================
2029 A0073.5 OPTION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The commanded function is invalid by the parameter.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The commanded function is invalid by the parameter.
The related parameter may have been changed.
●Cause (Hardware)
●Recovery
Please ask to our company service sector when this alarm occurs though an optional function (device) is
added.
=======================================================================
2031 A0073.7 MEASURING DATA
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Data by the standard tool are insufficient in the automatic tool length measurement
function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Standard tool has not been measured using tool length measurement command.
●Cause (Hardware)
●Recovery
Measure standard tool.
Refer to "Tool length measurement & Tool breakage detection" instruction manual for how to measure
standard tool.
=======================================================================
2032 A0074.0 MEASURING MODE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: During the tool diameter compensation.
Cancel compensation and command again.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Automatic tool length measurement command or Tool breakage detection command was directed during the
tool diameter compensation.
●Cause (Hardware)
420
●Recovery
Command G40 before automatic tool length measurement command or tool breakage detection command, cancel
the tool diameter compensation and command again.
=======================================================================
2033 A0074.1 LACK OF MEASURE POSITION DATA
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The position data (#10326 and #10327) of the measurement unit are un-setups.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Automatic tool length measurement or tool breakage detection function can not be used because the
position data (#10326 and #10327) of the measurement unit are not established.
●Cause (Hardware)
●Recovery
The position data of the tool length measurement unit are established, and it is commanded again.
・Measurement unit position setup P-CODE variable
#10326 :Detection unit X-axis machine coordinates position
#10327 :Detection unit Y-axis machine coordinates position
=======================================================================
2034 A0074.2 LACK OF ADRRESS OR ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Instructed argument and set p-code variable are wrong.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Instructed argument and set p-code variable are wrong.
●Cause (Hardware)
●Recovery
Please confirm argument and p-code variable.
=======================================================================
2036 A0074.4 LACK OF TOOL NO.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Standard tool is not measured in the automatic tool length measurement function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Standard tool has not been measured using tool length measurement command.
●Cause (Hardware)
●Recovery
Measure standard tool.
Refer to "Tool length measurement & Tool breakage detection" instruction manual for how to measure
standard tool.
=======================================================================
2038 A0074.6 SPINDLE ORIENTATION OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The centering command was given without executing spindle orientation.
●Signal (Symbol, Address, Comment)
●Cause (Software)
421
The centering command was given without executing spindle orientation.
●Cause (Hardware)
●Recovery
Command M19 (spindle orientation) before executing automatic centering command. Alignment instructions.
=======================================================================
2040 A0075.0 TOOL BROKEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Tool breakage was detected.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The breakage of tool was detected to the tool of tool breakage detection command.
●Cause (Hardware)
●Recovery
Exchange the breakage tool with which the spindle is equipped.
=======================================================================
2041 A0075.1 UNIT SIGNAL ALREADY ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The automatic tool length measurement unit has turned on.
●Signal (Symbol, Address, Comment)
① SKIP X0004.7 SKIP SIGNAL
② HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
Tool length measurement and tool breakage detection movement can not be carried out because the skip
input signal from the measurement unit is turned on when measurement is commanded.
The skip signal is being input to either 「①SKIP」 or 「②HDO1」 by the specifications.
Check the electric circuit diagrams which to be being input to.
●Cause (Hardware)
・The movement of the measurement unit is bad.
・Signal disconnection
・The trouble of the skip input signal changeover relay.
●Recovery
1.Check the condition of the skip input signal.
2.Check whether measurement unit moves smoothly.
・Power supply is turned off.
・The measurement unit is pushed by hand and left.
・At this time, is there feeling of connection? It is the trouble of the unit when it is not returned
smoothly even if a hand is left.
=======================================================================
2042 A0075.2 SKIP OFF
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Unit signal did not come ON when measuring tool length
●Signal (Symbol, Address, Comment)
① SKIP X0004.7 SKIP SIGNAL
② HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
Skip input signal from the unit was not turned on at the time of the tool length measurement.
The skip signal is being input to either 「①SKIP」 or 「②HDO1」 by the specifications.
Check the electric circuit diagrams which to be being input to.
●Cause (Hardware)
The following causes can be considered.
1.There is no tool in the spindle.
2.The damage of the measurement unit
3.The disconnection of the measurement unit
422
●Recovery
1.Check whether there is tool in the spindle.
2.Check the input signal of the measurement unit.
3.Check the input signal of the measurement unit.
=======================================================================
2043 A0075.3 ABNORMAL OFFSET
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The compensation value exceeds the allowable limit in the coordinate compensation
function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The compensation value exceeds the allowable limit.
Compensation quantity allowable value is set in the P-CODE variable in each axis.
#10410:X-axis The usual compensation quantity allowable value
#10411:X-axis The compensation quantity allowable value after the constant time progress
#10412:X-axis The compensation quantity allowable value when becoming alarm (at the time of
measurement)
#10430:Y-axis The usual compensation quantity allowable value
#10431:Y-axis The compensation quantity allowable value after the constant time progress
#10432:Y-axis The compensation quantity allowable value when becoming alarm (at the time of
measurement)
#10450:Z-axis The usual compensation quantity allowable value
#10451:Z-axis The compensation quantity allowable value after the constant time progress
#10452:Z-axis The compensation quantity allowable value when becoming alarm (at the time of
measurement)
●Cause (Hardware)
1.Cutting chips has adhered to the detection unit.
2.The alignment of detection unit and standard coordinates measurement are not set up correctly.
●Recovery
Please remove the adhesion thing of detection unit and perform compensation operation again.
Do alignment and standard coordinate measurement when still it becomes an alarm.
Refer to "Coordinate compensation function" instruction manual for detail.
=======================================================================
2044 A0075.4 MEASURING MODE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Cancel cutter compensation.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Coordinate compensation function can not be used during the cutter compensation.
Cancel cutter compensation.
●Cause (Hardware)
●Recovery
Command "G40: Cutter compensation cancellation command" with MDI or command “Cutter compensation”
before coordinate compensation command in program.
=======================================================================
2045 A0075.5 LACK OF MEASURE POSITION DATA
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The measurement start point (Coordinate of X,Y and Z) of "the coordinate compensation
function" is not
registration.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When it is measured, the coordinate value to position it in front of the detection unit is un-
registration.
423
●Cause (Hardware)
●Recovery
Move the spindle to the front of the detection unit by manual handle, and set that machine coordinate
value.
The value of the axis which measures
The value that it left detection unit about 30mm when the number of times that it touches unit is 2
times
The value that it left detection unit about 3mm when the number of times that it touches unit is 1 time
If the setting value of the axis to measure separates too much, it will not touch unit. And the alarm
of "SKIP SIGNAL ABNORMAL" is generated. When measurement unit can not be seen directly like Magnet
Switch, you must see the position where unit reacts at the signal. The input signal of unit is checked
by "X4.7."
P-CODE variable for the X-axis coordinate compensation
Measurement start point : X-axis machine coordinate position (The position which separated a few
from the detection unit.)
Measurement start point : Y-axis machine coordinate position Y coordinate of the detection unit
Measurement start point : Z-axis machine coordinate position Z coordinate of the detection unit
P-CODE variable for the Y-axis coordinate compensation
Measurement start point : X-axis machine coordinate position X coordinate of the detection unit
Measurement start point : Y-axis machine coordinate position The position which separated a few
from the detection unit
Measurement start point : Z-axis machine coordinate position Z coordinate of the detection unit
P-CODE variable for the Z-axis coordinate compensation
Measurement start point : X-axis machine coordinate position X coordinate of the detection unit
Measurement start point : Y-axis machine coordinate position Y coordinate of the detection unit
Measurement start point : Z-axis machine coordinate position The position which separated a few
from the detection unit
Refer to "Coordinate compensation function" instruction manual for detail.
=======================================================================
2046 A0075.6 LACK OF BASIC POSITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The value of the standard coordinate of "Coordinate compensation function" is empty.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The standard coordinate value is empty. Command the standard coordinate measurement command.
●Cause (Hardware)
●Recovery
Standard coordinate measurement command
This command measure the standard coordinates to used by coordinate compensation.
Coordinate compensation set the amount of external work zero point offsets to draw machine to the
condition when standard coordinate measurement is carried out near.
Therefore, timing to carry out this standard coordinate measurement command is important. Execute this
command at the time of the condition whose machining accuracy is the best after you set up work
coordinate. Be careful because this function does not make sense when this is neglected.
Command format
Standard X coordinate measurement
Standard Y coordinate measurement
Standard Z coordinate measurement
Refer to "Coordinate compensation function" instruction manual for detail.
=======================================================================
2047 A0075.7 SKIP SIGNAL ABNORMAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The signal from the measurement unit of "Coordinate compensation function" is poor.
●Signal (Symbol, Address, Comment)
① SKIP X0004.7 SKIP SIGNAL
② HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
The skip input signal from measurement unit always turns on, or even if it moves to measurement terminal
point, it does not turn on.
Usually, skip signal is being input to 「①SKIP」.
It may be input to 「②HDO1」 by the specifications.
Check the electric circuit diagrams which to be being input to.
424
●Cause (Hardware)
The following causes can be considered.
1.The setup defect of measurement start position.
2.It is the condition with a measurement unit pushed.
3.The signal line from the measurement unit breaks.
●Recovery
Investigate whether the sensor is touched or not during measurement operation. If the sensor is not
touching, change the measurement start position.
When this alarm is generated without the axis to measure moving at the time of command, when it orders,
confirm whether be in a state that unit is pushed, or the signal line from unit is disconnected.
When measurement unit can not be seen directly like Magnet Switch, you must see the position where unit
reacts at the signal. The input signal of unit is checked by 「①SKIP」 or 「②HDO1」.
=======================================================================
2048 A0076.0 SKIP SIGNAL ALREADY ON
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The signal from measurement unit has turned on at the time of Dyna-scale command “G180
”.
●Signal (Symbol, Address, Comment)
① SKIP X0004.7 SKIP SIGNAL
② HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
At the time of G180 command if the skip input signal from measurement unit has already turned on, the
alarm will be generated.
Usually, skip signal is being input to 「①SKIP」.
It may be input to 「②HDO1」 by the specifications.
Check the electric circuit diagrams which to be being input to.
●Cause (Hardware)
The following causes can be considered.
1.The measurement unit has already detected at the time of G180 command.
2.The damage of the measurement unit
3.Cutting chips has adhered to the measurement unit.
●Recovery
Push NC reset button, and does the following confirmation.
1.Moves it to the position where measurement unit does not detect each axis of X, Y and Z with manual
pulse generator.
2.When the skip input signal 「①SKIP」 or 「②HDO1」 from the unit turn on at this time, breakage of
measurement unit or adhesion of cutting chips to unit can be considered.
3.Move the measurement start position of X-axis, Y-axis and Z-axis from the measurement unit about
10mm, and command it once again.
=======================================================================
2049 A0076.1 SKIP SIGNAL NOT ASSERTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The signal from measurement unit has turned off at the time of Dyna-scale command “G180
”.
●Signal (Symbol, Address, Comment)
① SKIP X0004.7 SKIP SIGNAL
② HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
Alarm is generated when the skip-input signal is not turned on even if the distance that it was directed
is moved.
Usually, skip signal is being input to 「①SKIP」.
It may be input to 「②HDO1」 by the specifications.
Check the electric circuit diagrams which to be being input to.
●Cause (Hardware)
The following causes can be considered, when the signal does not come out, even if it moves to near the
stroke end.
The defect of the measurement unit
The breaking of wire
Adhesion of the foreign substance
●Recovery
Restore the cause which the skip-input signal 「①SKIP」 or 「②HDO1」 do not turn on, and command it again.
Move X,-axis, Y-axis and Z-axis shaft to the position where the measurement unit detects it, and
425
confirm whether the input signal 「①SKIP」 or 「②HDO1」 is turned on in each axis.
=======================================================================
2050 A0076.2 TOOL BREAKAGE TABLE ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The breakage detection tool is not registered into the data table (screen) of breakage
detection.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Since the breakage detection tool is not registered into the data table (screen) of breakage detection,
"M43" cannot be commanded.
●Cause (Hardware)
●Recovery
Tool length compensation value and "The length from the tool length compensation value to the edge of
blade" of tool to detect are registered into the operation screen "Tool Information Setting."
The above value is set by the command when there is no "Tool Information Setting" screen.
・ The tool breakage detection command when there is no setting screen : M43H_ I_ J_ ;
H :The tool length compensation number of the tool (It is being installed on the spindle) for
breakage detect.
I : The length from the tool length compensation value to the edge of blade(command unit:mm or inch
)
J : The group number when the tool life management is being done
Refer to "Tool breakage detector inside magazine" instruction manual for detail.
=======================================================================
2051 A0076.3 TOOL BREAKAGE MOVE DATA NG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The data that was commanded with “Tool breakage detector inside magazine” are outside
the measurement allowable range.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The data that was commanded with “Tool breakage detector inside magazine” are outside the measurement
allowable range.
Check the command value or the set value.
●Cause (Hardware)
●Recovery
Refer to "Tool breakage detector inside magazine" instruction manual for detail.
=======================================================================
2052 A0076.4 ILLEGAL M CODE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The M code which it was commanded is an option setup.
This function can not be commanded because an option set up is not carried out.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The commanded function is invalid.
The related Parameter may have been changed.
●Cause (Hardware)
●Recovery
Please ask to our company service sector when this alarm occurs though an optional function (device) is
added.
426
=======================================================================
2053 A0076.5 MEASURING CONDITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The conditions for starting "coordinates compensation function" are insufficient.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the parameters of axis movement to the ATC starting position and ATC omission are set up, tool that
is not measured in spindle is inserted.
●Cause (Hardware)
●Recovery
Confirm the use tool number of each function.
Refer to “the setup of the P-CODE variable” of the instruction manual "Coordinate compensation
function".
=======================================================================
2054 A0076.6 TOOL LENGTH DATA FAULT TO M43 COMMAND
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: the offset of the stand tool is not input.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The offset data of the correction number corresponding to the registered tool number is not input.
●Cause (Hardware)
●Recovery
Please input the offset data.
=======================================================================
2055 A0076.7 POSITION CHECK START CONDITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The conditions for starting position measurement of periodical state-inspection
function are insufficient.
●Signal (Symbol, Address, Comment)
●Cause (Software)
It becomes alarm if Z-axis standard value is 0 or value is not established.
Confirm value of the P-CODE variable (#10730: Z-axis standard value).
●Cause (Hardware)
●Recovery
Input Z-axis standard value (P-CODE variable #10730) by hand, or do G175 (Position check standard value
adoption) command.
Refer to the special instruction manual for the details.
=======================================================================
2056 A0077.0 LOAD VALUE MEASURE CONDITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The conditions for starting axis load measurement function of periodical state-
inspection function are
insufficient.
●Signal (Symbol, Address, Comment)
① K6SDHA D6496 K6 REG. CHECKUP STANDARD VALUE
●Cause (Software)
As for the condition to start axis load measurement function, all "the load check standard value" must
be "0".
427
●Cause (Hardware)
●Recovery
Confirm whether all the value (2 bytes data) of data table is "0".
=======================================================================
2057 A0077.1 ORG VALUE MEASURE START CONDITION
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The conditions for starting axis load measurement function of periodical state-
inspection function are
insufficient.
●Signal (Symbol, Address, Comment)
① K6SDHA D6496 K6 REG. CHECKUP STANDARD VALUE
●Cause (Software)
As for the condition to start axis load measurement function, all "the load check standard value" must
be "0".
●Cause (Hardware)
●Recovery
Confirm whether all the value (2 bytes data) of data table is "0".
=======================================================================
2058 A0077.2 CHECK UP POSITION ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: It is the position defect of the time of the measurement data check (G177 command) in
the periodical
state-inspection function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
At the time of G177 commands (measurement data check), if the absolute value of one of the "Clearance
check data" of the X-axis, the Y-axis and the Z-axis exceeds "the allowable value of axial clearance"
set up for every axis, it will become alarm.
●Cause (Hardware)
●Recovery
1.Confirm whether "the allowable value of clearance" of each axis is established by the P-CODE variable.
#10719: Allowable value of X-axis clearance
#10729: Allowable value of Y-axis clearance
#10739: Allowable value of Z-axis clearance
2.Confirm the value of "1st of clearance check data " of each axis by the P-CODE variable.
#10711: Clearance check data 1st of X-axis
#10721: Clearance check data 1st of Y-axis
#10731: Clearance check data 1st of Z-axis
3.When it becomes alarm though "the allowable value of clearance" is established,
・It has the possibility that mechanical looseness occurred.
・It has the possibility that mechanical zero position deviated.
If the machine is operated in this state, there are an accident and fear of machine damage.
Please make contact to our company service section immediately.
=======================================================================
2059 A0077.3 TORQUE LIMIT DATA ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The setting value of torque limit of the specified axis is poor in the periodical state-
inspection function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Check the setting value of torque limit of the axis (X-axis, Y-axis and Z-axis) specified at the time of
G183 command.
At this time, it becomes an alarm if the setting value is less than "0".
●Cause (Hardware)
428
●Recovery
Torque limit is set up in the NC parameter.
Confirm “Pm7186: The torque restriction value at the time of butt-type reference point setup of X-
axis, Y-axis, and Z-axis”.
Refer to "FANUC parameter manual" for the details about the parameter.
=======================================================================
2060 A0077.4 ERROR OF P1 IS BIG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Dyna-scale: The measured value on (-) side unit position is outside the allowable range
when compared with the previous measurement results.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the following condition is satisfied, it becomes alarm at the time of G173 command.
|<A> - <B>| > <C>
<A>: Measurement position machine coordinate on (-) side…The value commanded in the address "J" of G173.
B: Previous measurement position on (-) side…The value is stored in the following P-CODE variable.
X-axis: #10508
Y-axis: #10528
Z-axis: #10548
4th-axis: #10568
5th-axis: #10588
<C>: Allowable error range on (-) side…The value is stored in the following P-CODE variable.
X-axis: #10510
Y-axis: #10530
Z-axis: #10550
4th-axis: #10570
5th-axis: #10590
●Cause (Hardware)
・The installation defect of the sensor (looseness etc.)
・This alarm may be generated if circumference environment, such as difference of temperature, changes
to the state where it measured last time.
It may generate, when the long time machine is stopped.
●Recovery
・Confirm whether there is looseness in the installation of sensor.
Do initialization with referring to the instruction manual "Dyna-scale" clause after you fasten it when
there is looseness.
・Please perform warm up running, when the long time machine is stopped.
=======================================================================
2061 A0077.5 ERROR OF P2 IS BIG
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Dyna-scale: The measured value on (+) side unit position is outside the allowable range
when compared with the previous measurement results.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the following condition is satisfied, it becomes alarm at the time of G173 command.
|<A> - <B>| > <C>
<A>: Measurement position machine coordinate on (+) side…The value commanded in the address "K" of G173.
<B>: Previous measurement position on (+) side…The value is stored in the following P-CODE variable.
X-axis: #10509
Y-axis: #10529
Z-axis: #10549
4th-axis: #10569
5th-axis: #10589
<C>: Allowable error range on (+) side…The value is stored in the following P-CODE variable.
X-axis: #10511
Y-axis: #10531
Z-axis: #10551
4th-axis: #10571
5th-axis: #10591
●Cause (Hardware)
・The installation defect of the sensor (looseness etc.)
429
・This alarm may be generated if circumference environment, such as difference of temperature, changes
to the state where it measured last time.
It may generate, when the long time machine is stopped.
●Recovery
・Confirm whether there is looseness in the installation of sensor.
Do initialization with referring to the instruction manual "Dyna-scale" clause after you fasten it when
there is looseness.
・Please perform warm up running, when the long time machine is stopped.
=======================================================================
2062 A0077.6 OFFSET -SIDE OUT OF LIMIT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Dyna-scale: The compensation value on (-) side stroke end is outside the allowable
range.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the following condition is satisfied, it becomes alarm at the time of G173 command.
<A> > <B>
<A>: Result of compensation quantity measurement on (-) side…It can not be referred to for a result of
internal calculation.
<B>: Gradient compensation allowable value on (-) side…The value is stored in the following P-CODE
variable.
X-axis: #10504
Y-axis: #10524
Z-axis: #10544
4th-axis: #10564
5th-axis: #10584
●Cause (Hardware)
・The installation defect of the sensor (looseness etc.)
・This alarm may be generated if circumference environment, such as difference of temperature, changes
to the state where it measured last time.
It may generate, when the long time machine is stopped.
●Recovery
・Confirm whether there is looseness in the installation of sensor.
Do initialization with referring to the instruction manual "Dyna-scale" clause after you fasten it when
there is looseness.
・Please perform warm up running, when the long time machine is stopped.
=======================================================================
2063 A0077.7 OFFSET +SIDE OUT OF LIMIT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Dyna-scale: The compensation value on (+) side stroke end is outside the allowable
range.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When the following condition is satisfied, it becomes alarm at the time of G173 command.
<A> > <B>
<A>: Result of compensation quantity measurement on (+) side…It can not be referred to for a result of
internal calculation.
<B>: Gradient compensation allowable value on (+) side…The value is stored in the following P-CODE
variable.
X-axis: #10505
Y-axis: #10525
Z-axis: #10545
4th-axis: #10565
5th-axis: #10585
●Cause (Hardware)
・The installation defect of the sensor (looseness etc.)
・This alarm may be generated if circumference environment, such as difference of temperature, changes
to the state where it measured last time.
It may generate, when the long time machine is stopped.
●Recovery
430
・Confirm whether there is looseness in the installation of sensor.
Do initialization with referring to the instruction manual "Dyna-scale" clause after you fasten it when
there is looseness.
・Please perform warm up running, when the long time machine is stopped.
=======================================================================
2064 A0078.0 DYNA SCALE PARAMETER IS 0
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The parameter of Dyna-scale is resetting it.
●Signal (Symbol, Address, Comment)
●Cause (Software)
It becomes alarm when NC is reset during the G174 (gradient compensation parameter clear) practice.
It has the possibility that NC parameter setting by this command is unsuccessful.
●Cause (Hardware)
●Recovery
Carry out G174 again.
Don’t to reset NC during the G174 practice.
=======================================================================
2065 A0078.1 TOOL COUNTER REACHED WARNING VALUE
-----------------------------------------------------------------------
●Status: Message
●Description: Current value reached forecast value in the tool change counter function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When current value of specified counter reaches the count up doing and set forecast value when tool
change counter "G302" is instructed, it becomes an alarm.
●Cause (Hardware)
●Recovery
Tools that are alarm are changed, and reset does the value of "Tool change counter" screen.
=======================================================================
2066 A0078.2 TOOL COUNTER REACHED EQUIPMENT STOPPAGE VALUE
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Current value reached stoppage value in the tool change counter function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When current value of specified counter reaches the count up doing and set stoppage value when tool
change counter "G302" is instructed, it becomes an alarm.
●Cause (Hardware)
●Recovery
Tools that are alarm are changed, and reset does the value of "Tool change counter" screen.
=======================================================================
2067 A0078.3 QUALITY COUNTER REACHED WARNING VALUE
-----------------------------------------------------------------------
●Status: Message
●Description: Current value reached forecast value in the quality inspection counter function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When current value of specified counter reaches the count up doing and set forecast value when quality
431
counter "G304" is instructed, it becomes an alarm.
●Cause (Hardware)
●Recovery
Quality of the work is inspected, and "current value" is set on 0.
Alarm disappears by setting the current value to 0.
=======================================================================
2068 A0078.4 QUALITY COUNTER REACHED EQUIPMENT STOPPAGE VALUE
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Current value reached stoppage value in the quality inspection counter function.
●Signal (Symbol, Address, Comment)
●Cause (Software)
When current value of specified counter reaches the count up doing and set stoppage value when quality
counter "G304" is instructed, it becomes an alarm.
●Cause (Hardware)
●Recovery
Quality of the work is inspected, and "current value" is set on 0.
Alarm disappears by setting the current value to 0.
=======================================================================
2069 A0078.5 TOOL COMPENSATION DATA INCORRECT
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Data of tool compensation counter screen is not correctly registered.
1,When instructing in "tool wear value" check program(G305C999.), "Wear value" confirms
the limit value attainment.
2,Specified "Offset No" is not registered.
3,"Interval set value" or "Wear compensation value" is no registered in counter of
"Offset No".
●Signal (Symbol, Address, Comment)
●Cause (Software)
Data of tool compensation counter screen is not correctly registered.
1,When instructing in "tool wear value" check program(G305C999.), "Wear value" confirms the limit value
attainment.
2,Specified "Offset No" is not registered.
3,"Interval set value" or "Wear compensation value" is no registered in counter of "Offset No.".
●Cause (Hardware)
●Recovery
Please confirm data of tool compensation counter following item.
1,"Tool wear value"
2,"Offset No."
3,"Interval set value" or "Wear compensation value"
=======================================================================
2070 A0078.6 COMPENSATION COUNTER ATTAINED MINUS LIMIT
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Compensation counter attained the "Minus limit value"
●Signal (Symbol, Address, Comment)
●Cause (Software)
The count is executed by the G305 command. When the "Incremental present value" attains the "Interval
set value", the value set with "Wear incremental value" is added to the "Wear compensation value". If
the "Wear compensation value" attains the "Minus limit value", an alarm is issued.
●Cause (Hardware)
●Recovery
432
Tools that are alarm are changed, and reset does "Wear compensation value" or "Incremental present
value" of "Tool compensation counter" screen.
=======================================================================
2071 A0078.7 COMPENSATION COUNTER ATTAINED PLUS LIMIT
-----------------------------------------------------------------------
●Status: 1 Cycle Stop
●Description: Compensation counter attained the "Plus limit value"
●Signal (Symbol, Address, Comment)
●Cause (Software)
The count is executed by the G305 command. When the “Incremental present value” attains the “Interval
set value”, the value set with “Wear incremental value” is added to the “Wear compensation value”.
If the “Wear compensation value” attains the “Plus limit value”, an alarm is issued.
●Cause (Hardware)
●Recovery
Tools that are alarm are changed, and reset does "Wear compensation value" or "Incremental present
value" of "Tool compensation counter" screen.
=======================================================================
2072 A0079.0 CHANGE FROM TOOL COMPENSATION COUNTER SCREEN
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Offset registered with Tool compensation counter screen is managed in Tool compensation
counter screen.
Offset of "Offset No." registered in Tool compensation counter cannot be changed from
the offset screen of NC.
(Only Tool offset memory A)
●Signal (Symbol, Address, Comment)
●Cause (Software)
Offset registered with Tool compensation counter screen is managed in Tool compensation counter screen.
Offset of "Offset No." registered in Tool compensation counter cannot be changed from the offset screen
of NC.
(Only Tool offset memory A)
●Cause (Hardware)
●Recovery
Please change offset of registered "offset No." from the Tool compensation counter screen.
=======================================================================
2073 A0079.1 SERVO PARAMETER IS NOT SETTING COMPLETE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Servo parameter is not setting complete.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Servo parameter is not setting complete.
●Cause (Hardware)
●Recovery
Please set the servo parameter.
=======================================================================
2074 A0079.2 PROBE OFFSET DATA ILLEGAL
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Probe offset setting value of the automatic centering function is too large.
●Signal (Symbol, Address, Comment)
433
●Cause (Software)
It becomes alarm if the next condition is satisfied when the amount of probe compensation is set up in
the P-CODE variable #10378, #10379.
1.Probe diameter compensation quantity "Choose according to measuring point from #10350-#10373" is
bigger than “#10378/2” at the practice of XY centering.
2.Probe length compensation quantity "#10304" is bigger than #10379 at the practice of Z-axis centering.
Refer to instruction manual "Automatic centering" for the details of the P-CODE variable "#*****".
●Cause (Hardware)
・The deflection of probe is large.
・The installation of probe becomes loose.
●Recovery
・Fits the setting value of P-CODE variable “#10378 and #10379” to actual probe.
・When the deflection at the tip of probe (measurement part) is large, perform probe compensation after
adjusting deflection to 0.1mm or less.
Refer to instruction manual "the settlement of the probe compensation quantity" for the procedure of
probe compensation.
=======================================================================
2075 A0079.3 J ILLEGAL OF ADDRESS
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There is no address J command to commands of the G code and the M code, or value is
illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There is no argument address J command to commands of the G code and the M code, or value is illegal.
●Cause (Hardware)
●Recovery
The address that becomes an argument and the appropriate is necessary for G code or M code that it was
directed.
The necessary address and the range of the value vary with each G code and M code.
Refer to the instruction manual of each G code and M code for the argument.
=======================================================================
2076 A0079.4 G ILLEGAL OF ADDRESS
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: There is no address G command to commands of the G code and the M code, or value is
illegal.
●Signal (Symbol, Address, Comment)
●Cause (Software)
There is no argument address G command to commands of the G code and the M code, or value is illegal.
●Cause (Hardware)
●Recovery
The address that becomes an argument and the appropriate is necessary for G code or M code that it was
directed.
The necessary address and the range of the value vary with each G code and M code.
Refer to the instruction manual of each G code and M code for the argument.
=======================================================================
2077 A0079.5 CALCULATION NO ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Special specifications
●Signal (Symbol, Address, Comment)
●Cause (Software)
434
Form designation by the address M of automatic centering command (G150) is illegal.
●Cause (Hardware)
●Recovery
Confirm the address M value of G150 command.
=======================================================================
2078 A0079.6 CALCULATION NO ERROR
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Special specifications
●Signal (Symbol, Address, Comment)
●Cause (Software)
Form designation by the address M of automatic centering command (G150) is illegal.
●Cause (Hardware)
●Recovery
Confirm the address M value of G150 command.
=======================================================================
2080 A0080.0 SKIP SIGNAL NOT ASSERTED
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Though automatic centering was carried out, the probe for centering does not touch
measurement work-piece.
●Signal (Symbol, Address, Comment)
① HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
The centering could not be carried out because the skip signal 「①HDO1」 was not turned on.
●Cause (Hardware)
As for a cause, unsuitable of centering start position, damage of centering probe and disconnection can
be considered.
※Note: The precaution when infrared rays type touch probe is being used.
In the case where the infrared rays type touch probe (MP-10,MP-700,etc.) is used, an alarm occurs if
you start measuring when there is some communication defect.
As a possible cause of such failure, you may suspect : a communication failure between the probe and
the OMM module due to coolant and/or chips that have deteriorated the equipment sensitivity; optical
noise from flickering fluorescent lamp just before burning out; dead battery; or probe not activated
without power-ON command.
●Recovery
Confirm whether the skip signal 「①HDO1」 is turned on when you touch probe for centering by hand.
1.Confirm centering command or centering starting position when you turn it on.
2.When a signal is not turned on, there is a problem in the machine. Remove the cause.
=======================================================================
2081 A0080.1 SKIP SIGNAL ON *CHANGE Z*
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The centering probe touched measurement work-piece during the practice of automatic
centering by the Z-axis approach movement.
●Signal (Symbol, Address, Comment)
① HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
The skip signal 「①HDO1」 was turned on during the Z-axis movement before the X-axis or Y-axis centering
movement began.
・There is mistake in the XY coordinate (measurement start position) when G150 command is directed.
●Cause (Hardware)
As for a cause, unsuitable of centering start position, damage of centering probe and disconnection can
be considered.
※Note: The precaution when infrared rays type touch probe is being used.
In the case where the infrared rays type touch probe (MP-10, MP-700,etc.) is used, an alarm occurs if
435
you start measuring when there is some communication defect.
As a possible cause of such failure, you may suspect : a communication failure between the probe and
the OMM module due to coolant and/or chips that have deteriorated the equipment sensitivity; optical
noise from flickering fluorescent lamp just before burning out; dead battery; or probe not activated
without power-ON command.
●Recovery
Confirm whether the skip signal 「①HDO1」 is turned on when you touch probe for centering by hand.
1.Confirm centering starting position when it is turned on, and then perform centering command again.
2.When a signal is not turned on, there is a problem in the machine. Remove the cause
=======================================================================
2083 A0080.3 SKIP SIGNAL COUNT OVERFLOW
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Measurement value for one point which was measured during the practice of automatic
centering, is unstable.
●Signal (Symbol, Address, Comment)
① HDO1 F0122.0 HI SPEED SKIP SIGNAL 1
●Cause (Software)
Since the skip signal 「①HDO1」 is not stable, the regulation number of position coordinates could not be
entered within the range of the allowable number of entries.
It sometimes occurs when measurement speed is made to change with dry run and feed rate override speed
during the automatic centering.
●Cause (Hardware)
・Chips sticks to the measuring plane.
・There is burr on the measuring plane.
・The installation part of probe becomes loose.
※Note: The precaution when infrared rays type touch probe is being used.
In the case where the infrared rays type touch probe (MP-10,MP-700,etc.) is used, an alarm occurs if
you start measuring when there is some communication defect.
As a possible cause of such failure, you may suspect : a communication failure between the probe and
the OMM module due to coolant and/or chips that have deteriorated the equipment sensitivity; optical
noise from flickering fluorescent lamp just before burning out; dead battery; or probe not activated
without power-ON command.
●Recovery
・Turn OFF the dry run at the time of centering execution, and keep feed rate constant.
・Perform automatic centering command again after removing chips on the measurement plane.
・Perform automatic centering command again after removing burrs on the measurement plane.
・Perform automatic centering command again after probe part is fastened.
=======================================================================
2088 A0081.0 INDEX POSITION N.G.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Index is not at the proper position.
●Signal (Symbol, Address, Comment)
●Cause (Software)
●Cause (Hardware)
●Recovery
Move the Index to the proper position before executing the command.
=======================================================================
2090 A0081.2 T-CODE NOT FOUND
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: T code is never instructed in when instructing in ATC by M6 command.
●Signal (Symbol, Address, Comment)
●Cause (Software)
・T code does not exist in modal information when instructing in M6.
・Commanded program miss.
436
●Cause (Hardware)
●Recovery
Revise the program.
=======================================================================
2091 A0081.3 I-CODE OR T-CODE NOT FOUND
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: Direct address "I" or "T" in the M980 command.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Address "I" or "T" is not directed to the same block of M980 command.
●Cause (Hardware)
●Recovery
Revise the program.
=======================================================================
2092 A0081.4 WORK COORDINATE SYSTEM OFFSET IS ILLEGAL.
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: The value written in external work coordinate exceeded the permissible value.
●Signal (Symbol, Address, Comment)
●Cause (Software)
The compensation value exceeds the allowable limit.
Compensation quantity allowable value is set in the P-CODE variable in each axis.
=======================================================================
2093 A0081.5 MGF FOR PITCH SET ERROR
-----------------------------------------------------------------------
●Status: Power Off
●Description: NC parameter No.3623"Magnification for pitch error compensation for each axis" was
changed.
●Signal (Symbol, Address, Comment)
●Cause (Software)
NC parameter No.3623"Magnification for pitch error compensation for each axis" was changed.
●Cause (Hardware)
●Recovery
NC parameter No.3623"Magnification for pitch error compensation for each axis" turns into initial value
forcibly.
=======================================================================
2094 A0081.6 PITCH ERR DATA NOT CHANGE
-----------------------------------------------------------------------
●Status: Power Off
437
●Description: Pitch error compensation data was renewed.
●Signal (Symbol, Address, Comment)
●Cause (Software)
Pitch error compensation data was renewed.
●Cause (Hardware)
●Recovery
Please return it to Pitch error compensation data before the change.
=======================================================================
2095 A0081.7 PIT ERR ZERO POS NOT CHANG
-----------------------------------------------------------------------
●Status: Power Off
●Description: NC parameter No.3620"Pitch error compensation point number for the reference position
for each axis" was changed.
(Only X,Y,Z axes)
●Signal (Symbol, Address, Comment)
●Cause (Software)
NC parameter No.3620"Pitch error compensation point number for the reference position for each axis" was
changed.
(Only X,Y,Z axes)
●Cause (Hardware)
●Recovery
NC parameter No.3620"Pitch error compensation point number for the reference position for each axis"
turns into initial value forcibly.
=======================================================================
2096 A0082.0 P-CODE VALIABLE NOT CHANGE
-----------------------------------------------------------------------
●Status: Feed Hold Stop
●Description: NC parameter No.9000.1"Display P-CODE valialble" was changed.
●Signal (Symbol, Address, Comment)
●Cause (Software)
NC parameter No.9000.1"Display P-CODE valialble" was changed.
●Cause (Hardware)
●Recovery
NC parameter No.9000.1"Display P-CODE valialble" turns into initial value forcibly.
438