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Numatics Manual

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0% found this document useful (0 votes)
2K views15 pages

Numatics Manual

Uploaded by

xteam_hosur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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®

MARK 15 SERIES
direct solenoid actuated valves
Mark 15 direct solenoid actuated valves
TECHNICAL DATA ................................................... 3

VALVE MODEL SELECTION ....................................... 4

VALVE/BASE DIMENSIONS ....................................... 5

FLEXIBLOK M A N I F O L D S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7

S A N D W I C H P R E S S U R E R E G U L A T O R S . . . . . . . . . . . . . . . . . . . . . 8–11

R E G U L A T O R K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

M A N I F O L D A C C E S S O R Y K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

B A S E A S S E M B L Y K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

FLEXIBLOK M A N I F O L D K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MARK 15

V A L V E S E R V I C E K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

S O L E N O I D A S S E M B L Y K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

MARK 15 FEATURES:
Mark 15 valves have a plug–
in base or manifold, a plug–in
solenoid, and an optional
speed control sandwich. The
unit to base electrical plug
permits instant valve unit
replacement without discon-
necting piping or wiring.

Die cast aluminum alloy Plug–in direct solenoid Pilot light indicates when
multi–purpose construction provides fast response power is supplied to solenoid

Flush non–locking
manual override

Time–proven lapped spool Valve unit to base High flow capacity


and sleeve assembly integral plug in a compact design
M A R K 15

Mark 15 valves
• direct solenoid actuated
• plug–in solenoid with indicator light
• multi–purpose
• 5–ported, 4–way, 2 and 3 position
• lapped spool and sleeve assembly
• Cv to 1.5
• 1/4 and 3/8 NPTF or G Tap
• for unlubricated or lubricated service
• integral regulators available
• integral speed control available
• modular building block system
• NEMA 4

MARK 15
®

Technical data

Valve Data NPTF G tap

Cv: 1/4 NPTF = 1.4 3/8 NPTF = 1.5 1/4 G Tap = 1.4 3/8 G Tap = 1.5

Flow Capacity: upstream pressure to atmosphere 65 SCFM @ 80 PSIG 69 SCFM @ 80 PSIG 1379 Nl/m 1477 Nl/m
6 Bar upstream/5 Bar downstream

Operating Pressure Range: 28” Hg. Vacuum to 150 PSIG Vacuum to 10 Bar

Temperature Range: –10° F to +115° F ambient –23° C to +46° C ambient

Operating data
24 V 24 V 115 V 120 V 230 V 240 V
All solenoids are continuous duty rated. 12 VDC 24 VDC AC AC AC AC AC AC
50 Hz. 60 Hz. 50 Hz. 60 Hz. 50 Hz. 60 Hz.

Power (Watts) 6.0 6.0 ––––– ––––– ––––– ––––– ––––– –––––

Holding Current (Amps.) 0.50 0.250 0.59 0.42 0.11 0.09 0.07 0.05

Inrush Current (Amps.) N/A N/A 2.85 2.53 0.63 0.58 0.31 0.29

2–Position, Single, Spring Return 0.038 0.034 0.010 0.010 0.010 0.010 0.010 0.010
Time to
Energize 2–Position, Double, Detented 0.035 0.035 0.010 0.010 0.010 0.010 0.010 0.010
in Seconds
3–Position, Spring Centered 0.040 0.040 0.010 0.010 0.010 0.010 0.010 0.010

2–Position, Single, Spring Return 0.016 0.011 0.015 0.015 0.015 0.015 0.015 0.015
Time to
De–Energize 2–Position, Double, Detented N/A N/A N/A N/A N/A N/A N/A N/A
in Seconds
3–Position, Spring Centered 0.010 0.010 0.012 0.012 0.012 0.012 0.012 0.012

MK15-3
MK15-3
Mark 15 model selection table (standard valve/mounting combinations)

Valve Port AC Individual base with Individual base with FlexiBlok manifold,
Function Size or side ports and side ports and with side & bottom
DC common exhaust individual exhaust cylinder ports
*
without with without with without with
speed speed speed speed speed speed
NPTF
control control control control control control

UNIT ONLY 1/4 AC 152SA431K 152SA435K 152SA43AK 152SA43CK 152SA415K 152SA425K


152SA400K (AC)
UNIT ONLY
152SA400M (DC)
152SA400K
1/4 DC 152SA431M 152SA435M 152SA43AM 152SA43CM 152SA415M 152SA425M
A
(2)(4) (14)
BA
3/8 AC 153SA431K 153SA435K 153SA43AK 153SA43CK 153SA415K 153SA425K

EB P EA
(3) (1) (5)
MARK 15

3/8 DC 153SA431M 153SA435M 153SA43AM 153SA43CM 153SA415M 153SA425M

UNIT ONLY 1/4 AC 152SS431K 152SS435K 152SS43AK 152SS43CK 152SS415K 152SS425K


UNIT ONLY
152SS400K (AC)
152SS400K
152SS400M (DC)
1/4 DC 152SS431M 152SS435M 152SS43AM 152SS43CM 152SS415M 152SS425M
A
(2)(4) (14)
BA
3/8 AC 153SS431K 153SS435K 153SS43AK 153SS43CK 153SS415K 153SS425K
EB P EA
(3) (1) (5)

3/8 DC 153SS431M 153SS435M 153SS43AM 153SS43CM 153SS415M 153SS425M

UNIT ONLY 1/4 AC 152SS531K 152SS535K 152SS53AK 152SS53CK 152SS515K 152SS525K


UNIT ONLY
152SS500K (AC)
152SS500K
152SS500M (DC)

1/4 DC 152SS531M 152SS535M 152SS53AM 152SS53CM 152SS515M 152SS525M


A
(2)(4) (14)
BA

3/8 AC 153SS531K 153SS535K 153SS53AK 153SS53CK 153SS515K 153SS525K


EB P EA
(3) (1) (5)

3/8 DC 153SS531M 153SS535M 153SS53AM 153SS53CM 153SS515M 153SS525M

UNIT ONLY
UNIT ONLY
152SS600K (AC) 1/4 AC 152SS631K 152SS635K 152SS63AK 152SS63CK 152SS615K 152SS625K
152SS600K
152SS600M (DC)

1/4 DC 152SS631M 152SS635M 152SS63AM 152SS63CM 152SS615M 152SS625M


A
(2)(4) (14)
BA

3/8 AC 153SS631K 153SS635K 153SS63AK 153SS63CK 153SS615K 153SS625K


EB P EA
(3) (1) (5)

3/8 DC 153SS631M 153SS635M 153SS63AM 153SS63CM 153SS615M 153SS625M

* Specify volts and Hz. after the model number.


G tap options: For G tap ports, add a “G” to the model number. EXAMPLE: 153SS431MG
DIN solenoid options: Replace “K” with “6” for DIN AC plug–in with light. For DIN DC plug–in w/out light replace “M” with “4” .
EXAMPLES: DIN AC w/LIGHT: 153SS4316 DIN DC: 153SS4314
153224314 (for plug assemblies, see page MK15–15)
M A R K 15

Mark 15 valve and base dimensions


152SA4 single direct solenoid actuated valve
152SS4, 5, 6 double direct solenoid actuated valve A 1/2 NPTF
Base 1/4 or 3/8 NPTF or G tap side ports B conduit port
1/2 NPTF conduit port connection C connection
3/8 NPTF common exhaust port

Dimensions E
D F
A 1.72
(43.7)

B 0.78
(19.8)

C 0.31
(7.9)

D 0.84
(21.3)

E 0.47
(11.9)

F 0.72
(18.3)

MARK 15
0.20 G
G
(5.2)

H 0.88
(22.4)
H
I 1.75
(44.4)

3.25 H
J
(82.5)

K AC
4.22
(107)
I
K DC
4.95 J
(126) K
L
L 6.13
AC
(156) M

L DC
6.86
(174) N
M AC
8.44
(214)

M DC
9.90
(251)

N 1.76
(44.7)
T
O 0.91
(23) S

P 0.06
(1.6) R
O D
Q 2.16 E E
(54.8)

R 1.56 P U U
(39.6) 3/8 NPTF
Q Common V
S 2.47 Exhaust
(62.7)

T 3.30
(83.8) U U

U 1.00
(25.4)

V 5.11 Optional Bottom


(130) Port Locations (5) W
1/4 or 3/8 NPTF or G tap
W 0.37 W
(9.5)

X 0.31
(7.9)

Y 0.78 dimensions = inches X


(19.8)
(in parenthesis) = mm Y
Mark 15 FlexiBlok manifolds
stackable manifold mounting
single supply and 2 common exhaust galleries
end plate tapped, both ends

How to order
List in order, left to right, facing cylinder ports A & B: (example)

Assembly kit* AK151–4


Pipe Plug: 129–102 in P gallery
Station 1 153SA416K 120/60
Blocking Disc 124–141 in P gallery
Station 2 152SA400K 120/60
153RT118J016N Regulator
Blocking Disc 124–141 in P gallery
Station 3 152SA400K 120/60
153RT11BJ Regulator
Station 4 153SA415K 120/60
MARK 15

ASSEMBLED

*
Blank = NPTF
No. of Port
AK151– Stations Type
G = G Tap Galleries and Metric Conduit
C = G Tap Galleries and NPTF Conduit

Assembly kits are for factory assembled units only. Kits consist of end plates, and screw assemblies; and also include assembly and testing of the entire FlexiBlok manifold for proper operation.
Due to flow, wiring, and practical assembly limitations, a maximum of 12 stations per assembly is recommended.

FlexiBlok Diagram
Sample diagram with regulators
Mark 15 3–pressure selector FlexiBlok with output valve and separate 4–way (3/8 NPTF)

FlexiBlok No. 16 FlexiBlok No. 18 FlexiBlok No. 1B FlexiBlok No. 15


auxiliary inlet alternate outlet & auxiliary inlet alternate outlet side and bottom
+ jumper plate on A end cylinder ports

Output Selector Selector Standard


153SA416K 152SA400K 152SA400K 4–Way
153RT118J016N 153RT11BJ 153SS415K
EA EA EA EA EA
P P P P P
EB EB EB EB EB

A A A A

R
XP XB XP XB

B B B B
A B A B A B A B

STATION 1 STATION 2 STATION 3 STATION 4

Blocking discs must be installed in “P” gallery, as shown.


M A R K 15

Mark 15 FlexiBlok assembly dimensions


FlexiBlok Manifold Block, Mark 15 valve shown with speed control
1/4 and 3/8 NPTF or G tap side ports (A & B)
1 1/4 NPTF conduit port connection

Dimensions A
9.13 B
A AC C
(232)
9.86
A DC
(250)
4.22
B AC
(107)
4.95
B DC
(126)
2.19
C
(56)
6.00
D
(152)
6.41
E AC
(163)
7.14
E DC

MARK 15
(181)
7.12
F
(181)
5.11
(130)

H 4.29
(109) D
E
I 0.53
(13.5) F
J 1.12
(28.4)

K 3.54
(89.9)

L 4.36
(110)

M 0.42
(10.7)

N 1.16
(29.5)

O 1.06 G
(26.9) L
P 1.25
(31.7)
H K S
R
Q 2.31
(58.7)

R 2.62 J N J
(66.5) I
S 0.12 M
(3.0) T T
1.19 N O 1/2 NPTF U 1 1/4 NPTF
T 1/4 or 3/8 ports (6)
(30.2) P conduit port
NPTF
3.00 or G tap
Q connection
U
(7.62) Q (both ends)
ports
V 1.91
(48.5)

W 0.34
(8.6)

X 0.90
(23.1) V
0.67
W X
Y M
(17)

Z 0.90
(23.1) Z
AA 0.15
(4.1) Y BB
BB 0.74
(18.8) AA
CC 0.44
(11.1)
DD CC
DD 0.72 dimensions = inches 1/4 or 3/8 NPTF 1/4 or 3/8 NPTF
(18.3) (in parenthesis) = mm (ports A and B) (optional)
Mark 15
sandwich pressure regulators
Types: RS / RD / RE / RT / RC / RQ

When ordering a valve plus regulator mounted on a base or manifold,


list the valve unit only model number and include the mounting
requirements only with the regulator. Specify “Assembled.”

Examples:
TYPE RS TYPE RD
Valve: 152SA400K 120/60 152SA400K 120/60
Regulator: 153RS115J 153RD115J
ASSEMBLED ASSEMBLED
MARK 15

TYPE TYPE

RS Single
RD
pressure from
P a single EB EA
supply.

Dual pressure
from a single
P supply. P
SUPPLY SUPPLY

TYPE TYPE

RC EB EA RQ
Type RC
Type RC isisNon–Relieving:
Non-Relieving: Type
Type
Type RQ
RQ
RQ is
is
is Relieving:
Relieving:
Relieving:
traps pressure
traps downstream pressure exhausts
exhausts
exhausts pressure
pressure
pressure inin
in cylinder
cylinder if
cylinder ifif
if upstream pressure is is ex-
ex- upstream
upstream pressure
pressure isis exhausted.
exhausted.
hausted. Recommended
Recommended upstream
Recommended pressure
Recommended for is exhausted.
for accurate
accurate
hausted.
for accurate cylinder posi-
posi- Recommended
cylinder
cylinder for accurate
positioning
positioning when
when used
used
tioning
tioning when
when used
used with
wih with
with valve
valve
cylinder model
model 152SS500K.
positioning152SS500K.
when used
valve CHECK P CHECK
valve model 152SS500K.
model152SS500K. wih valve model152SS500K.
ASSEMBLY SUPPLY ASSEMBLY

TYPE TYPE

RE RT
External outlet
regulator used with
jumper plate for EB P
single or dual
pressure.

B A
Two–pressure
selector used for
P multi–pressure P
SUPPLY applications. SUPPLY
M A R K 15

Mark 15 regulator model selection (Standard regulator/mounting combinations)

Regulator Port Individual base, side ports, FlexiBlok manifold, side and bottom
Function Size common exhaust with plug–in receptacle cylinder ports with plug–in receptacle

NPTF 10–130 PSIG 3–30 PSIG 5–60 PSIG 10–130 PSIG 3–30 PSIG 5–60 PSIG

Type RS 1/4 152RS131J 152RS331J 152RS431J 152RS115J 152RS315J 152RS415J

UNIT ONLY
152RS_00J 3/8 153RS131J 153RS331J 153RS431J 153RS115J 153RS315J 153RS415J

Type RS* 1/4 152RS131O 152RS331O 152RS431O 152RS115O 152RS315O 152RS415O


no receptacle
(used with
valve + speed control
3/8 153RS131O 153RS331O 153RS431O 153RS115O 153RS315O 153RS415O
+ mounting)

MARK 15
Type RD 1/4 152RD131J 152RD331J 152RD431J 152RD115J 152RD315J 152RD415J

UNIT ONLY
3/8 153RD131J 153RD331J 153RD431J 153RD115J 153RD315J 153RD415J
152RD_00J

Type RE** 1/4 152RE131O 152RE331O 152RE431O 152RE115O 152RE315O 152RE415O


no receptacle

UNIT ONLY
3/8 153RE131O 153RE331O 153RE431O 153RE115O 153RE315O 153RE415O
152RE_00O

Type RT 1/4 152RT131J 152RT331J 152RT431J 152RT115J 152RT315J 152RT415J

UNIT ONLY
3/8 153RT131J 153RT331J 153RT431J 153RT115J 153RT315J 153RT415J
152RT_00J

Type RC 1/4 152RC131J 152RC331J 152RC431J 152RC115J 152RC315J 152RC415J

UNIT ONLY
152RC_00J 3/8 153RC131J 153RC331J 153RC431J 153RC115J 153RC315J 153RC415J

Type RQ 1/4 152RQ131J 152RQ331J 152RQ431J 152RQ115J 152RQ315J 152RQ415J

UNIT ONLY
152RQ_00J 3/8 153RQ131J 153RQ331J 153RQ431J 153RQ115J 153RQ315J 153RQ415J

G tap options: For G tap ports, add a “G” to the model number. EXAMPLE: 153RD115JG

* Speed control can only be used with TYPE RS. These model numbers indicate regulators with no receptacle. The plug–in receptacle is installed
in the speed control body. For more information, see page 11.

** Type RE includes jumper plate kit #229–620


Mark 15 sandwich pressure regulator dimensions

4 5 6 7 8

A 1 2 3
B
MARK 15

H
I
C 9 10

11 12
F J
G K
L
M

dimensions = inches
Dimensions (in parenthesis) = mm DET. NO.
NO. REQ’D PART NAME PART NO.
A B C D E F G 1 *2 Gauge See chart on page 11
3.87 1.62 5.70 3.15 1.73 1.94 2.80 2 *2 90 Tube Fitting 134–289
(98) (41) (144) (80) (44) (49) (71)
3 *2 Straight Fitting 134–293
H I J K L M N
4 1 Plug Receptacle Assembly 230–257
3.025 1.66 5.68 7.02 7.33 10.92 0.657
5 1 Screw 127–342
(76.8) (42.2) (144) (178) (186) (277) (16.7)
6 ** Gasket to regulator 113–272

7 ~8 Screw 127–235

8 *2 Reg. Assembly (not sold separately)


D u a l c h e c k a s s e m b l y k i t s: RC 239–533
(For converting RD into RC or RQ.) RQ 239–537 9 1 Nameplate 122–551

10 1 Regulator Block: RS 125–311


13 6 14 15 RD, RC, RQ 125–312
RT 125–313
RE 125–316

11 1 Gasket body to base 113–264

12 3 Studs 127–304

13 2 Check Assembly (not sold separately)

14 8 Hi–Collar Lockwasher 128–144


(RC, RQ only)

15 8 Screw (RC, RQ only) 127–227

* RS Models require (1).


** (1) for RS; (2) for RD RE RT; (4) for RC RQ.
N ~ RS Models require (4)
M A R K 15

Mark 15 valve/speed control/regulator plug–in assembly

EXAMPLE

NOTE:
models SS4, 5, & 6
use a 5–wire plug
assembly #230–234

152SA401K
3–wire plug assembly
#230–233
(SA4 model only)
Single solenoid valve unit +
speed control sandwich
with 5–wire plug receptacle
and extra long screws
5– Wire Plug
Screw Receptacle
Assembly Assembly
#127–295 #230–229

MARK 15
153RS131O
(3) Studs
#127–304 3/8 NPTF single pressure regulator
(10–130 PSIG) with no receptacle
mounted on an individual base
with side ports and common exhaust

EXAMPLE ORDER:
Valve: 152SA401K 120/60
Regulator: 153RS131O
ASSEMBLED

Mark 15 regulator kits & service parts

Regulator service kit 229–640*


DET. NO. PRESSURE RANGE PSIG
1 2 3 4 5 6 NO. REQ’D PART NAME 3–30 5–60 10–130
1 1 Regulator Assembly Not Sold Separately
*2 1 Retainer 116–291 116–291 116–291
*3 1 Spring 115–210 115–210 115–210
*4 1 Poppet Assembly 221–121 221–121 221–121
*5 1 Poppet Seat 124–142 124–142 124–142
*6 1 Diaphragm Ass’y 213–285 213–285 213–285
*7 1 Washer 116–292 116–292 116–292
8 1 Bonnet Spring 115–211 115–212 115–213
*9 1 Spring Guide 116–293 116–293 116–293
11 12 13 10 1 Bonnet 125–314 125–314 125–314
11 1 Locknut 128–177 128–177 128–177
8 9 10 14
12 1 Pressure Label 122–508 122–509 122–510
13 1 Knob Assembly 213–284 213–284 213–284
7
14 Regulator Gauges 214–116 214–117 214–103
(with PSIG of . . .) (0–60) (0–100) (0–160)

Regulator Unit Kits (includes 229–641 229–642 229–643


NOT TO SCALE regulator assembly, gaskets, screws)

* Indicates all parts included in regulator service kit.


Jumper plate kit 229–644 RE t o p j u m p e r p l a t e k i t 229–620
(includes gasket #113–434 and screws #127–235) (includes gasket #113–264 and screws #127–235)
Mark 15 manifold accessory kits
End plate kits NPTF 229–621 G Tap 229–993 G Tap 239–530
G galleries with metric conduit G galleries with NPTF conduit

PART NUMBER
NO. G Tap G Tap
REQ’D PART NAME w/metric w/NPTF
NPTF
conduit conduit
1 Seal 126–121 126–121 126–121
1 Right End Plate 104–217 104–287 104–468
1 Nameplate 122–199 122–199 122–199
1 Left End Plate 104–218 104–288 104–469
2 Screws 127–152 127–152 127–152
3 Seal 126–209 126–209 126–209

Blank station plate 229–620 Blocking disc 124–141


(includes plate, gasket #113–264 and (3) screws #127–235)
MARK 15

Blocking Disc
O – Ring
(not included)

Adaptor kits with end plates Mark 15


left end plate
Mark 15 RIGHT* of Mark 8 229–695
includes Kit #229–694 (adaptor, screws, seals) + Mark 15 & 8 end plates B A

Mark 15 LEFT* of Mark 8 229–693


includes Kit #229–692 (adaptor, screws, seals) + Mark 15 & 8 end plates

Mark 15 RIGHT* of Mark 55 Compact 229–858 Mark 15 to


includes Kit #229–857 (adaptor, screws, seals) + Mark 15 & 55 end plates Mark 55 Compact
adaptor

Mark 15 LEFT* of Mark 55 Compact 229–860


includes Kit #229–859 (adaptor, screws, seals) + Mark 15 & 55 end plates

Mark 15 RIGHT* of Mark Plus 6 239–766


includes Kit #239–709 (adaptor, screws, seals) + Mark 15 & 6 end plates

Mark 15 LEFT* of Mark Plus 6 239–767


includes Kit #239–710 (adaptor, screws, seals) + Mark 15 & 6 end plates Mark 55 Compact
right end plate
* left / right when viewed from the cylinder ports of assembly

Speed control kit 229–664 Speed control kit 229–622


w i t h p l u g, Cv = 2.0 Cv = 2.0
Mounts between valve and base. DET. NO.
5
NO. REQ’D PART NAME PART NO.
C *1 1 Gasket 113–264

*2 3 Screw Assembly 127–295

*3 1 Speed Control Ass’y –––


not sold separately
B
A **4 1 Receptacle Ass’y 230–229
6
2 3 **5 1 Receptacle Screw 127–169

*6 2 Needle Assembly 213–180

D * indicates parts included in kit


** included in 229–664 kit only

4
Dimensions
1
A B C D

inches 2.94 2.69 1.69 0.75


(mm) (74.7) (68) (43) (19)
M A R K 15

Mark 15 base assembly kits


DET. NO.
1
NO. REQ’D PART NAME PART NO.

2 *1 1 Base — not sold separately

6 *2 2 Screw 127–176
3
*3 1 Washer 128–162

7 *4 1 Screw 127–342

*5 1 Receptacle Assembly 230–229


Plug–in units only

4
*6 1 Conduit Cover Ass’y 205–302

*7 ** Plug: 1/4 NPTF 129–101


5 3/8 NPTF 129–102
G 1/4 129–161
G 3/8 129–163

* indicates parts included in kit.


** Not used on 3A, 3C; # plugs vary – Consult factory.

MARK 15
1/4 NPTF 3/8 NPTF G 1/4 G 3/8
Base Exhaust Plug–In No Plug Plug–In No Plug Plug–In No Plug Plug–In No Plug
31 & 35: Side ports only common 203–353 203–349 203–361 203–357 203–561 203–659 203–557 203–660

32 & 36: Side & bottom ports common 203–354 203–350 203–362 203–358 203–663 203–661 203–664 203–662

3A & 3C: Side ports only individual 203–351 203–347 203–359 203–355 203–611 203–665 203–612 203–645

3B & 3D: Side & bottom ports individual 203–352 203–348 203–360 203–356 203–668 203–667 203–670 203–669

Mark 15 Flexiblok manifold kits


6
DET. NO.
1 NO. REQ’D PART NAME PART NO.
7
*1 1 Valve blok — not sold separately.
8 *2 1 Seal 126–121
2
*3 3 Seal 126–209

*4 1 Seal (for “1B” & “18”) 126–202

*5 2 Nut 128–103

*6 2 Screw 127–176
3
9 *7 1 Washer 128–162

*8 1 Conduit Cover Ass’y 205–303


12
4 *9 1 Receptacle Assembly 230–229
(Plug–in units only)
10
*10 1 Screw – receptacle 127–342

*11 2 Screw 127–152

*12 2 Plug: 1/4 NPTF 129–101


3/8 NPTF 129–102
5 11 G 1/4 129–161
G 3/8 129–163

* indicates parts included in kit.

1/4 NPTF 3/8 NPTF G 1/4 G 3/8


FlexiBlok Description Plug–In No Plug Plug–In No Plug Plug–In No Plug Plug–In No Plug
#15: side & bottom cylinder ports 229–629 229–627 229–630 229–628 239–210 239–367 229–999 239–368

#15: side & bottom cyl. ports w/bottom P port 229–632 229–631 229–634 229–633 239–371 239–369 239–372 239–370

#16: auxiliary inlet 229–792 229–789 229–798 229–795 239–375 239–373 239–376 239–374

#1B: alternate outlet 229–793 229–790 229–799 229–796 239–383 239–381 239–384 239–382

#18: alternate outlet & auxiliary inlet 229–794 229–791 229–800 229–797 239–379 239–377 239–380 239–378
Mark 15 valve service kits and parts
Kit No. MK15–K1* (for models 152SA4, 153SA4) Kit No. MK15–K2* (for models 152SS4, 153SS4)

2 3 4 5 6 7 8 9 10 11 1 2 5 4 5 6 7 8 9

10 11 12 13 14
12 13 14 15 16

DET. NO. PART NAME PART NO. DET. NO.


NO. REQ’D. PART NAME PART NO.
NO. REQ’D.
1 1 End Plate Assembly 204–215 *1 1 Spacer 116–285
*2 1 Spring Retainer 116–286 2 1 Nameplate 122–941
MARK 15

*3 1 Spring 115–214 3 1 Sleeve Assembly with Seals 209–247


4 1 Nameplate 122–941 *4 6 Seal 126–202
5 1 Sleeve Assembly with seals 209–246 5 3 Screw 127–294
*6 6 Seal 126–202 6 2 Electrical Receptacle 125–309
7 3 Screw 127–294 *7 2 Gasket Solenoid to Valve 113–268
8 1 Electrical Receptacle 125–309 *8 1 Detent Assembly 210–116
*9 2 Gasket Solenoid to Valve 113–268 9 2 Solenoid Capsule Assembly See Chart
*10 1 Detent Body 110–113 10 1 Valve Body (Not Sold Separately)
11 1 Solenoid Capsule Assembly See Chart *11 1 Gasket (Body to Base) 113–264
12 1 Valve Body (Not Sold Separately) 12 1 Screw 127–169
*13 1 Gasket (Body to Base) 113–264 13 1 5–Wire Plug Assembly 230–234
14 1 Screw 127–169 *14 2 Gasket (Solenoid to end cap) 113–267
15 1 3–Wire Plug Assembly 230–233
*16 1 Gasket Solenoid to end cap 113–267

Kit No. MK15–K3* (for models 152SS5, 153SS5) Kit No. MK15–K3* (for models 152SS6, 153SS6)

1 2 5 4 5 6 7 8 9 10 1 2 5 4 5 6 7 8 9 10

11 12 13 14 15 16 11 12 13 14 15 16

DET. NO. PART NAME PART NO. DET. NO. PART NAME PART NO.
NO. REQ’D. NO. REQ’D.
*1 2 Spring 115–204 *1 2 Spring 115–204
2 2 Electrical Receptacle 125–309 2 2 Electrical Receptacle 125–309
3 1 Nameplate 122–941 3 1 Nameplate 122–941
4 1 Sleeve Assembly with Seals 209–248 4 1 Sleeve Assembly with Seals 209–249
*5 6 Seals 126–202 *5 6 Seals 126–202
6 3 Screw Assembly 127–294 6 3 Screw Assembly 127–294
*7 2 Spring Retainer 116–287 *7 2 Spring Retainer 116–287
*8 2 Gasket (Solenoid to Valve) 113–268 *8 2 Gasket (Solenoid to Valve) 113–268
*9 1 Spacer 116–288 *9 1 Spacer 116–288
10 2 Solenoid Capsule Assembly See Chart 10 2 Solenoid Capsule Assembly See Chart
*11 1 Spacer 116–289 *11 1 Spacer 116–289
12 1 Valve Body (Not Sold Separately) 12 1 Valve Body (Not Sold Separately)
*13 1 Gasket (Body to Base) 113–264 *13 1 Gasket (Body to Base) 113–264
14 1 Screw 127–169 14 1 Screw 127–169
15 1 5–Wire Plug Assembly 230–234 15 1 5–Wire Plug Assembly 230–234
*16 2 Gasket (Solenoid to end cap) 113–267 *16 2 Gasket (Solenoid to end cap) 113–267

* Indicates parts included in service kit. Spool & sleeve assemblies are precision matched sets; assemblies include (6) 126–202 seals; spools are not interchangeable..
M A R K 15

Mark 15 solenoid assemblies


Complete solenoid capsule assemblies End cap only
includes solenoid and end cap assemblyy VOLTAGE LIGHT OPTION
+ screws and gaskets
AC DC AC DC
Override Valve Plug–in 100–115/50 200–230/50
Type Function Style 110–120/60 220–240/60 24/50–60 12 VDC 24 VDC 100–130V 200–260V 12VDC 24VDC NO LIGHT

Flush 2 position Standard 237–325 237–326 237–426 226–800 226–801 204–217 204–218 204–491 204–492 204–216
l ki
non–locking
override 2 position DIN plug–in 237–337 237–338 ––– 226–509* 226–510* 204–217 204–218 N/A N/A 204–216
with light 3 position Standard 237–331 237–332 237–425 226–804 226–805 204–220 204–221 204–495 204–496 204–219
3 position DIN plug–in 237–343 237–344 ––– 226–515* 226–516* 204–220 204–221 N/A N/A 204–219
Flush 2 position Standard 237–361 237–362 ––– ––– 226–902 204–226 204–227 ––– ––– 204–224
locking
w/light 3 position Standard 237–363 237–364 ––– ––– 236–213 204–228 204–229 ––– ––– 204–225

Ext. rod 2 position Standard 237–365 237–366 237–612 ––– 226–906 204–238 204–239 ––– ––– 204–236
locking
w/light 3 position Standard 237–367 237–368 ––– ––– 226–553 204–240 204–241 ––– ––– 204–237

Solenoid only
no end cap; Standard 228–702 228–707 228–708 225–371 225–372 * DIN DC solenoids are not available with light.
screws gaskets are
screws,

MARK 15
NOT included. DIN plug–in 228–694 228–695 228–696 225–265 225–266

1 2 3 4 8 9

DET. NO.
NO. REQ’D PART NAME PART NO.

1 1 Gasket (sol. to valve) 113–268

2 1 Solenoid see chart

3 1 Light Assembly:
100–115/50 230–235
110–120/60 230–235
200–230/50 230–236
220–240/60 230–236
12VDC 230–283
5 6 7 Flush Non–Locking Override 24VDC 230–284
with light (Standard)
4 1 O–Ring Seal 126–144

5 1 Gasket (Sol. to end cap) 113–267

6 1 Bumper:
Black for 2–Position 114–134
Red for 3–Position 114–133

7 1 End Cap Assembly see chart

8 2 Screw (cap to sol.) 127–297

9 2 Screw (AC sol. to valve) 127–298


Screw (DC sol. to valve) 127–302

Flush Locking Override with light Extended Knurled Rod


(Add option “011B” to model no.) Locking Override with light
Example: 152SA400K011B (Add option “011Z” to model no.)
Example: 152SA400K011Z

P l u g – in c o n n e c t o r a s s e m b l i e s Superstructure plug connector with cord


Per DIN Spec. No. 43650 Per DIN Spec. No. 43650
Accepts cable dia. .310 – .410 For DIN plug–in solenoids wiring options 6 & 4 For DIN plug–in solenoids wiring options 6 & 4

Part Name Part No. Part Name Part No.

1.04 Grey (A) Plug. Ass’y. 230–369 1.06 Plug with 4’ Cord 230–213
(26.4) (26.8)
Black (B) Plug Ass’y. 230–370 Plug with 6’ Cord 230–215

Plug with 24VDC Light 230–371

Plug with 110VAC Light 230–372


dimensions = inches
Plug with 220VAC Light 230–373 (in parenthesis = mm)

Plug with 12VDC Light 230–385

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