Numatics Manual
Numatics Manual
MARK 15 SERIES
direct solenoid actuated valves
Mark 15 direct solenoid actuated valves
TECHNICAL DATA ................................................... 3
FLEXIBLOK M A N I F O L D S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
S A N D W I C H P R E S S U R E R E G U L A T O R S . . . . . . . . . . . . . . . . . . . . . 8–11
R E G U L A T O R K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
M A N I F O L D A C C E S S O R Y K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
B A S E A S S E M B L Y K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FLEXIBLOK M A N I F O L D K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MARK 15
V A L V E S E R V I C E K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
S O L E N O I D A S S E M B L Y K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MARK 15 FEATURES:
Mark 15 valves have a plug–
in base or manifold, a plug–in
solenoid, and an optional
speed control sandwich. The
unit to base electrical plug
permits instant valve unit
replacement without discon-
necting piping or wiring.
Die cast aluminum alloy Plug–in direct solenoid Pilot light indicates when
multi–purpose construction provides fast response power is supplied to solenoid
Flush non–locking
manual override
Mark 15 valves
• direct solenoid actuated
• plug–in solenoid with indicator light
• multi–purpose
• 5–ported, 4–way, 2 and 3 position
• lapped spool and sleeve assembly
• Cv to 1.5
• 1/4 and 3/8 NPTF or G Tap
• for unlubricated or lubricated service
• integral regulators available
• integral speed control available
• modular building block system
• NEMA 4
MARK 15
®
Technical data
Cv: 1/4 NPTF = 1.4 3/8 NPTF = 1.5 1/4 G Tap = 1.4 3/8 G Tap = 1.5
Flow Capacity: upstream pressure to atmosphere 65 SCFM @ 80 PSIG 69 SCFM @ 80 PSIG 1379 Nl/m 1477 Nl/m
6 Bar upstream/5 Bar downstream
Operating Pressure Range: 28” Hg. Vacuum to 150 PSIG Vacuum to 10 Bar
Operating data
24 V 24 V 115 V 120 V 230 V 240 V
All solenoids are continuous duty rated. 12 VDC 24 VDC AC AC AC AC AC AC
50 Hz. 60 Hz. 50 Hz. 60 Hz. 50 Hz. 60 Hz.
Power (Watts) 6.0 6.0 ––––– ––––– ––––– ––––– ––––– –––––
Holding Current (Amps.) 0.50 0.250 0.59 0.42 0.11 0.09 0.07 0.05
Inrush Current (Amps.) N/A N/A 2.85 2.53 0.63 0.58 0.31 0.29
2–Position, Single, Spring Return 0.038 0.034 0.010 0.010 0.010 0.010 0.010 0.010
Time to
Energize 2–Position, Double, Detented 0.035 0.035 0.010 0.010 0.010 0.010 0.010 0.010
in Seconds
3–Position, Spring Centered 0.040 0.040 0.010 0.010 0.010 0.010 0.010 0.010
2–Position, Single, Spring Return 0.016 0.011 0.015 0.015 0.015 0.015 0.015 0.015
Time to
De–Energize 2–Position, Double, Detented N/A N/A N/A N/A N/A N/A N/A N/A
in Seconds
3–Position, Spring Centered 0.010 0.010 0.012 0.012 0.012 0.012 0.012 0.012
MK15-3
MK15-3
Mark 15 model selection table (standard valve/mounting combinations)
Valve Port AC Individual base with Individual base with FlexiBlok manifold,
Function Size or side ports and side ports and with side & bottom
DC common exhaust individual exhaust cylinder ports
*
without with without with without with
speed speed speed speed speed speed
NPTF
control control control control control control
EB P EA
(3) (1) (5)
MARK 15
UNIT ONLY
UNIT ONLY
152SS600K (AC) 1/4 AC 152SS631K 152SS635K 152SS63AK 152SS63CK 152SS615K 152SS625K
152SS600K
152SS600M (DC)
Dimensions E
D F
A 1.72
(43.7)
B 0.78
(19.8)
C 0.31
(7.9)
D 0.84
(21.3)
E 0.47
(11.9)
F 0.72
(18.3)
MARK 15
0.20 G
G
(5.2)
H 0.88
(22.4)
H
I 1.75
(44.4)
3.25 H
J
(82.5)
K AC
4.22
(107)
I
K DC
4.95 J
(126) K
L
L 6.13
AC
(156) M
L DC
6.86
(174) N
M AC
8.44
(214)
M DC
9.90
(251)
N 1.76
(44.7)
T
O 0.91
(23) S
P 0.06
(1.6) R
O D
Q 2.16 E E
(54.8)
R 1.56 P U U
(39.6) 3/8 NPTF
Q Common V
S 2.47 Exhaust
(62.7)
T 3.30
(83.8) U U
U 1.00
(25.4)
X 0.31
(7.9)
How to order
List in order, left to right, facing cylinder ports A & B: (example)
ASSEMBLED
*
Blank = NPTF
No. of Port
AK151– Stations Type
G = G Tap Galleries and Metric Conduit
C = G Tap Galleries and NPTF Conduit
Assembly kits are for factory assembled units only. Kits consist of end plates, and screw assemblies; and also include assembly and testing of the entire FlexiBlok manifold for proper operation.
Due to flow, wiring, and practical assembly limitations, a maximum of 12 stations per assembly is recommended.
FlexiBlok Diagram
Sample diagram with regulators
Mark 15 3–pressure selector FlexiBlok with output valve and separate 4–way (3/8 NPTF)
A A A A
R
XP XB XP XB
B B B B
A B A B A B A B
Dimensions A
9.13 B
A AC C
(232)
9.86
A DC
(250)
4.22
B AC
(107)
4.95
B DC
(126)
2.19
C
(56)
6.00
D
(152)
6.41
E AC
(163)
7.14
E DC
MARK 15
(181)
7.12
F
(181)
5.11
(130)
H 4.29
(109) D
E
I 0.53
(13.5) F
J 1.12
(28.4)
K 3.54
(89.9)
L 4.36
(110)
M 0.42
(10.7)
N 1.16
(29.5)
O 1.06 G
(26.9) L
P 1.25
(31.7)
H K S
R
Q 2.31
(58.7)
R 2.62 J N J
(66.5) I
S 0.12 M
(3.0) T T
1.19 N O 1/2 NPTF U 1 1/4 NPTF
T 1/4 or 3/8 ports (6)
(30.2) P conduit port
NPTF
3.00 or G tap
Q connection
U
(7.62) Q (both ends)
ports
V 1.91
(48.5)
W 0.34
(8.6)
X 0.90
(23.1) V
0.67
W X
Y M
(17)
Z 0.90
(23.1) Z
AA 0.15
(4.1) Y BB
BB 0.74
(18.8) AA
CC 0.44
(11.1)
DD CC
DD 0.72 dimensions = inches 1/4 or 3/8 NPTF 1/4 or 3/8 NPTF
(18.3) (in parenthesis) = mm (ports A and B) (optional)
Mark 15
sandwich pressure regulators
Types: RS / RD / RE / RT / RC / RQ
Examples:
TYPE RS TYPE RD
Valve: 152SA400K 120/60 152SA400K 120/60
Regulator: 153RS115J 153RD115J
ASSEMBLED ASSEMBLED
MARK 15
TYPE TYPE
RS Single
RD
pressure from
P a single EB EA
supply.
Dual pressure
from a single
P supply. P
SUPPLY SUPPLY
TYPE TYPE
RC EB EA RQ
Type RC
Type RC isisNon–Relieving:
Non-Relieving: Type
Type
Type RQ
RQ
RQ is
is
is Relieving:
Relieving:
Relieving:
traps pressure
traps downstream pressure exhausts
exhausts
exhausts pressure
pressure
pressure inin
in cylinder
cylinder if
cylinder ifif
if upstream pressure is is ex-
ex- upstream
upstream pressure
pressure isis exhausted.
exhausted.
hausted. Recommended
Recommended upstream
Recommended pressure
Recommended for is exhausted.
for accurate
accurate
hausted.
for accurate cylinder posi-
posi- Recommended
cylinder
cylinder for accurate
positioning
positioning when
when used
used
tioning
tioning when
when used
used with
wih with
with valve
valve
cylinder model
model 152SS500K.
positioning152SS500K.
when used
valve CHECK P CHECK
valve model 152SS500K.
model152SS500K. wih valve model152SS500K.
ASSEMBLY SUPPLY ASSEMBLY
TYPE TYPE
RE RT
External outlet
regulator used with
jumper plate for EB P
single or dual
pressure.
B A
Two–pressure
selector used for
P multi–pressure P
SUPPLY applications. SUPPLY
M A R K 15
Regulator Port Individual base, side ports, FlexiBlok manifold, side and bottom
Function Size common exhaust with plug–in receptacle cylinder ports with plug–in receptacle
NPTF 10–130 PSIG 3–30 PSIG 5–60 PSIG 10–130 PSIG 3–30 PSIG 5–60 PSIG
UNIT ONLY
152RS_00J 3/8 153RS131J 153RS331J 153RS431J 153RS115J 153RS315J 153RS415J
MARK 15
Type RD 1/4 152RD131J 152RD331J 152RD431J 152RD115J 152RD315J 152RD415J
UNIT ONLY
3/8 153RD131J 153RD331J 153RD431J 153RD115J 153RD315J 153RD415J
152RD_00J
UNIT ONLY
3/8 153RE131O 153RE331O 153RE431O 153RE115O 153RE315O 153RE415O
152RE_00O
UNIT ONLY
3/8 153RT131J 153RT331J 153RT431J 153RT115J 153RT315J 153RT415J
152RT_00J
UNIT ONLY
152RC_00J 3/8 153RC131J 153RC331J 153RC431J 153RC115J 153RC315J 153RC415J
UNIT ONLY
152RQ_00J 3/8 153RQ131J 153RQ331J 153RQ431J 153RQ115J 153RQ315J 153RQ415J
G tap options: For G tap ports, add a “G” to the model number. EXAMPLE: 153RD115JG
* Speed control can only be used with TYPE RS. These model numbers indicate regulators with no receptacle. The plug–in receptacle is installed
in the speed control body. For more information, see page 11.
4 5 6 7 8
A 1 2 3
B
MARK 15
H
I
C 9 10
11 12
F J
G K
L
M
dimensions = inches
Dimensions (in parenthesis) = mm DET. NO.
NO. REQ’D PART NAME PART NO.
A B C D E F G 1 *2 Gauge See chart on page 11
3.87 1.62 5.70 3.15 1.73 1.94 2.80 2 *2 90 Tube Fitting 134–289
(98) (41) (144) (80) (44) (49) (71)
3 *2 Straight Fitting 134–293
H I J K L M N
4 1 Plug Receptacle Assembly 230–257
3.025 1.66 5.68 7.02 7.33 10.92 0.657
5 1 Screw 127–342
(76.8) (42.2) (144) (178) (186) (277) (16.7)
6 ** Gasket to regulator 113–272
7 ~8 Screw 127–235
12 3 Studs 127–304
EXAMPLE
NOTE:
models SS4, 5, & 6
use a 5–wire plug
assembly #230–234
152SA401K
3–wire plug assembly
#230–233
(SA4 model only)
Single solenoid valve unit +
speed control sandwich
with 5–wire plug receptacle
and extra long screws
5– Wire Plug
Screw Receptacle
Assembly Assembly
#127–295 #230–229
MARK 15
153RS131O
(3) Studs
#127–304 3/8 NPTF single pressure regulator
(10–130 PSIG) with no receptacle
mounted on an individual base
with side ports and common exhaust
EXAMPLE ORDER:
Valve: 152SA401K 120/60
Regulator: 153RS131O
ASSEMBLED
PART NUMBER
NO. G Tap G Tap
REQ’D PART NAME w/metric w/NPTF
NPTF
conduit conduit
1 Seal 126–121 126–121 126–121
1 Right End Plate 104–217 104–287 104–468
1 Nameplate 122–199 122–199 122–199
1 Left End Plate 104–218 104–288 104–469
2 Screws 127–152 127–152 127–152
3 Seal 126–209 126–209 126–209
Blocking Disc
O – Ring
(not included)
4
Dimensions
1
A B C D
6 *2 2 Screw 127–176
3
*3 1 Washer 128–162
7 *4 1 Screw 127–342
4
*6 1 Conduit Cover Ass’y 205–302
MARK 15
1/4 NPTF 3/8 NPTF G 1/4 G 3/8
Base Exhaust Plug–In No Plug Plug–In No Plug Plug–In No Plug Plug–In No Plug
31 & 35: Side ports only common 203–353 203–349 203–361 203–357 203–561 203–659 203–557 203–660
32 & 36: Side & bottom ports common 203–354 203–350 203–362 203–358 203–663 203–661 203–664 203–662
3A & 3C: Side ports only individual 203–351 203–347 203–359 203–355 203–611 203–665 203–612 203–645
3B & 3D: Side & bottom ports individual 203–352 203–348 203–360 203–356 203–668 203–667 203–670 203–669
*5 2 Nut 128–103
*6 2 Screw 127–176
3
9 *7 1 Washer 128–162
#15: side & bottom cyl. ports w/bottom P port 229–632 229–631 229–634 229–633 239–371 239–369 239–372 239–370
#16: auxiliary inlet 229–792 229–789 229–798 229–795 239–375 239–373 239–376 239–374
#1B: alternate outlet 229–793 229–790 229–799 229–796 239–383 239–381 239–384 239–382
#18: alternate outlet & auxiliary inlet 229–794 229–791 229–800 229–797 239–379 239–377 239–380 239–378
Mark 15 valve service kits and parts
Kit No. MK15–K1* (for models 152SA4, 153SA4) Kit No. MK15–K2* (for models 152SS4, 153SS4)
2 3 4 5 6 7 8 9 10 11 1 2 5 4 5 6 7 8 9
10 11 12 13 14
12 13 14 15 16
Kit No. MK15–K3* (for models 152SS5, 153SS5) Kit No. MK15–K3* (for models 152SS6, 153SS6)
1 2 5 4 5 6 7 8 9 10 1 2 5 4 5 6 7 8 9 10
11 12 13 14 15 16 11 12 13 14 15 16
DET. NO. PART NAME PART NO. DET. NO. PART NAME PART NO.
NO. REQ’D. NO. REQ’D.
*1 2 Spring 115–204 *1 2 Spring 115–204
2 2 Electrical Receptacle 125–309 2 2 Electrical Receptacle 125–309
3 1 Nameplate 122–941 3 1 Nameplate 122–941
4 1 Sleeve Assembly with Seals 209–248 4 1 Sleeve Assembly with Seals 209–249
*5 6 Seals 126–202 *5 6 Seals 126–202
6 3 Screw Assembly 127–294 6 3 Screw Assembly 127–294
*7 2 Spring Retainer 116–287 *7 2 Spring Retainer 116–287
*8 2 Gasket (Solenoid to Valve) 113–268 *8 2 Gasket (Solenoid to Valve) 113–268
*9 1 Spacer 116–288 *9 1 Spacer 116–288
10 2 Solenoid Capsule Assembly See Chart 10 2 Solenoid Capsule Assembly See Chart
*11 1 Spacer 116–289 *11 1 Spacer 116–289
12 1 Valve Body (Not Sold Separately) 12 1 Valve Body (Not Sold Separately)
*13 1 Gasket (Body to Base) 113–264 *13 1 Gasket (Body to Base) 113–264
14 1 Screw 127–169 14 1 Screw 127–169
15 1 5–Wire Plug Assembly 230–234 15 1 5–Wire Plug Assembly 230–234
*16 2 Gasket (Solenoid to end cap) 113–267 *16 2 Gasket (Solenoid to end cap) 113–267
* Indicates parts included in service kit. Spool & sleeve assemblies are precision matched sets; assemblies include (6) 126–202 seals; spools are not interchangeable..
M A R K 15
Flush 2 position Standard 237–325 237–326 237–426 226–800 226–801 204–217 204–218 204–491 204–492 204–216
l ki
non–locking
override 2 position DIN plug–in 237–337 237–338 ––– 226–509* 226–510* 204–217 204–218 N/A N/A 204–216
with light 3 position Standard 237–331 237–332 237–425 226–804 226–805 204–220 204–221 204–495 204–496 204–219
3 position DIN plug–in 237–343 237–344 ––– 226–515* 226–516* 204–220 204–221 N/A N/A 204–219
Flush 2 position Standard 237–361 237–362 ––– ––– 226–902 204–226 204–227 ––– ––– 204–224
locking
w/light 3 position Standard 237–363 237–364 ––– ––– 236–213 204–228 204–229 ––– ––– 204–225
Ext. rod 2 position Standard 237–365 237–366 237–612 ––– 226–906 204–238 204–239 ––– ––– 204–236
locking
w/light 3 position Standard 237–367 237–368 ––– ––– 226–553 204–240 204–241 ––– ––– 204–237
Solenoid only
no end cap; Standard 228–702 228–707 228–708 225–371 225–372 * DIN DC solenoids are not available with light.
screws gaskets are
screws,
MARK 15
NOT included. DIN plug–in 228–694 228–695 228–696 225–265 225–266
1 2 3 4 8 9
DET. NO.
NO. REQ’D PART NAME PART NO.
3 1 Light Assembly:
100–115/50 230–235
110–120/60 230–235
200–230/50 230–236
220–240/60 230–236
12VDC 230–283
5 6 7 Flush Non–Locking Override 24VDC 230–284
with light (Standard)
4 1 O–Ring Seal 126–144
6 1 Bumper:
Black for 2–Position 114–134
Red for 3–Position 114–133
1.04 Grey (A) Plug. Ass’y. 230–369 1.06 Plug with 4’ Cord 230–213
(26.4) (26.8)
Black (B) Plug Ass’y. 230–370 Plug with 6’ Cord 230–215