Measurement and Sensor Systemsee Ps:
The company 3-6
Products 7-8
Precision Rotary Potentiometer 9-19
‘Angular Position Transducers 20-30
Camshaft Gears 31-34
Linear Displacement Transmitters 35 - 39
Rope Length Transmi 40-54
Cable Drum 55-61
Tilt Angle Sensor 62-68
Wind Sensor 69-75
, Set-point adjusters 76-82
Joystick 83-89
Pedal Actuated Transmitter 90-98
Signal Indication 94-97
Measuring systems for 94-100
construction machinery
Contact 101BUC]
FSG —Your partner for custom
engineered system solutions in th
of industrial measuring and
ing.
ji
automatic control engi
Since foundation in 1946 in Berin the company has
established to one ofthe leagng suppliers in the
range of measuring and sensor systems. The
company develops and produces high-quality
‘measuring transducers for applications in automation
and safely engineering — and receive an increible
inhouse production death of 80 %,
Over the years, FSG enhanced its linear and angular
transmitter systerns with a large varity of user-
friendy system solutions. Systems which determine
‘measurement data and monitor and control processes
are now available for virtually any industrial
‘measurement and control application —a range of
high performance and precision equipment for
automation and safety engineering,
Each production step is watched and controled by
cour own qualty management according tothe
‘uidelines of DIN EN ISO 90012008,
400 stall members are employed in our factories at
Berlin, Kablow and Heppenheim — roughiy thirty
percent of them workin development, sales and
quality assurance,Development and production department
[tthe present time, thee isa constant demand by customers for more complex solutions
‘of automation problems, which have — with a short period of development — to be ready to
40 into production at short notice. Therefore, our development, esearch and EMC studies
departments are provided with state-of-the-art computer aided instruments and
equipment. Thee all the required functional testing can practical be carried out and tests
‘or specifying EMC protective measures can be simulate.
With CAD workstations in the development department and drawing ofice and with CNC»
‘machines inthe sector of steel construction, production and assembly we are establishing
‘the preconditions for short-term realization of products, ready to go ito serial production
‘Automated testing devices are controling and recording the quaranted functional
characteristics of every single deve before delivery
(2 assy lboplting shop for suas treatment
‘ean oom forest components
‘hal assemly 2c test abortayMarket range and field of activities
Cranes and excavators
Control and monitoring systems ofthat application
‘ange result in high demands on accuracy and power
of endurance ofall measuring components.
For mobile cranes, we are offering the example safety-
engineering products ike
~ tt angle transmitters
~ rope length transmitters
~ lve ring transmitters
~ cam-operated imit switches
~ manually actuated and pedal actuated
control vansmittrs
Railway vehicles
‘As one ofthe most secure systems of transport,
‘allway equites components for setting and indicating
speed, which have to be unfaling
~ redundant potentiometric or coded angular position
‘transmitters for cruise control and brake control
‘river's cab signal indicating devices forthe display
of theoratical speed V, and actual speed V.,
Shipbuilding and offshore industries
The complexity of moderns ship's management
requires, together with reducing the deployment of
personnel, an increasing level of automation. Our
product spectrum includes inthe field of navigation
and piloting technology among athe things.
~ transducer systems for the determination of
rudder angle or propeller postion
~ corresponding sloped case indicators
~ signaling devices for cruise control and
rudder angle controlHauling plants and hoisting devices
Utmost reliably and operating speed is essential for
‘measuring and driving systems used on multi-level
shelving racks, assembly ines, working platforms,
suspension railway and also on stage platforms.
High precision length measurement is a precondition for
accurate positioning. Such measurements are caried out
mainly by means of draw wire systems, which provide
analog or digital signal output.
Energy management facilities
and water-supply and distribution
In this connection, process parameters have to be picked
Uup, transformed into electrical signals and transmitted to
indicators, contollrs and monitoring systems. Among
other things, one makes use of
~ transducer systems for remote indication of the
Position of variable spaed drive on valves, weir
gates and sector valves
~ control room instruments as analog and digital
indicators, set-point adjusters and signal conditioners
Renewable energies
Forefticient enhancement of energy generation bust
and precise sensor components are used in wind and
water-power plants.
~ transducer and inclination systems for measuring and
adjustment of wind-power plants
~ transducer and inelnation systems for setpoint racing
of Solar panels and parabolic mirors
= wind sensors for calculation of wind speed and
‘wind directionOur product range includes sensor systems for the determination of
geometrical, mechanical and time-dependent measured quantities,
together with appropriate signal converters and indicators. The following
is usta selection of what we are offering - we would appreciate your
request for product information.
Cur products are generally doliverable with current certificates such a:
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EM rtewgrsese~8 omMeasurement and Sensor SystemsPrecision Rotary Potentiometer
Cea
‘Today potentiometric angular positon transmitters attain a stil
more status with regard to the analogue measuring technique
as far as high-quality measurement tasks are concerned due
to the favourable value for money,
‘They are mainly used for ‘Application ranges
= Power braking control elements for railway vehicles
as well as ship telegraphs 3
~ Rudder and propeller systems for ships SS.
cont eve fr sms inthe elf ema vee
‘management and chemical industry
ing gears and slewing mechanisms of cranes
and excavators.
Tail vanes for meteorological measurements,
~ As dancer potentiometers for textile and
paper machinery
= As well as for measurements inthe field of
‘mechanical, apparatus and medical engineering
Potentiometic transmitters have either a high-resolution
element of conductive pastc or high-resolution gold or
cconstantan wire with various resistance and angle values.
‘They are avallable in various sizes as singl-turn or
mliple-turn potentiometers or in a multiple design.
For adjustment ofthe measuring range almost all series can
be provided with shorted sections, tappings and function
windings.
‘Some mode's are available with incorporated signal
‘converter providing current ar voltage outputs in
configuration of 2, 3 or 4 wires.
To ensure reliability in very crty atmospheres, oiled
potentiometers are available.
Moreaver, to provide protection for all potentiometers from.
‘mechanical damage, dusty and damp industrial atmospheres
4 series of housings with a protection ofthe types IP 40 to
IP 68 is available; partly to be equipped with gearing and
lit switchesVersions and circuit variations
CONGSL
Resistance elements as ring winding with wire winding on an
‘anodised aluminium anchor ring can be provided with any
circuit, angle and resistance values.
41. Wiper limited by stops
2, Wiper continuous rotation over 360° with reactive winding
3. Wiper continous rotation over 360° without reactive winding
{sawtooth shape)
4. Any arrangement of shorted sections
5. Any arrangement of tappings
6.7. 8. Special windings with characteristic curve of the
linear or siv/cos type
9. Two electrcaly isolated windings on a winding former,
angle < 175°
Resistance elaments as straight winding with wie winding on a
coated former of copper wire are used in potentiometers ofthe
‘muttipe-tur or linear type but also in single-tun potentiometers
with active angles up to max. 360°.
1. Wiper limited by stops
2. Wiper continuous rotation aver 360" only for purpases of
putting into operation
4. Any atrangement of shorted sections
5. Any atrangement of tappings
Resistance elements of conductive plastic, imprinted on glass-
fiber reinforced supports. The max. active angle amounts to
355°. Smaller angles, tappings and shorted sections on request.
1. Wiper limited by stops
2. Wiper continuous rotation over 360°
4, Any arrangement of shorted sections
5. Any atrangement of tappings
7.Sinlcos characteristic curve
9. Two electrically isolated windings on a winding former,
angle < 175°Electrical specifications
Version weve
Design
?
Model types Pw ens Pwert pwee ree Pw 1023
estos nen a 7]
Nata of hoe loin, ose
Syst 3 i 2 a a
Dame o sg Em Ey 265mm ann ann
code ahausg P30 Pad 30 P20 es
arr ofa Tem im Sin ia Ti i0mm
Sa ening Ta etre berg [ba eine aaig| tated beaiog | bab irre eaiog [ba ang
Maal ots stale ie!
dient pd a 60 Ui
Tore aan cotnem 0.05 Nem 05 nen ashen
Tore (ng - - = ee [te -
ria ace ange =O] | __ aah a ue |_| | oo 0
ra a 0 Hor ue HS se
abe ofan wn | wwii ier wie ‘win200
estaoe ean % 3 om | o | sx | 2m 2%
erty tence 205% 05% 02% 02% =02%
asa wos) 1039 1309 vest | aio | mam | manzaen | _ manos
acy us ow tw | zw | tw | 2sw 25
Atle sn rel Tee sd ita Two
Finan wh : : : ze = w v
fing 5 = 3 ¥ = w :
Swches z z 3 w = 2 z
cation cre comin ssoat oneriani| —satendcnncion/wie | seat comes wn | pan /e
wen 159 200 a9 709 09
Ati aber Tazo Tieewn [erent _| teeozio | arraor_| ume | soma
* ependon estan vate and ate art
“ml veson
ener ata
Teper ge SOC vo
Tee 360.5001
orate etre 5-200, 105
Skene Soon
ete iif i ie pase pal wie 10-10 miles yee
Teteang ep on vn: etal ng, cp fg rented lesElectrical specifications
Version vwe-wound
Design 4
‘Model types Pw ons was, was wat0 Pw 55; rw 70
Resistance elanant sragheshaped| 0 svalghshape Saphshaped| 70
ate o Fusing thormopast ‘hermopist Toss /themopt ihemopiast hemos
‘yea se 736 design
Dame of ova San nm “5mm Tssnm Tom
IP cade othousing 20
Diameter of sat Gem erm Bim alow sai x6 mm Brim
‘Shalt beating ‘sires ceaing | sires beaing | sired beaing | asic bush bean | sited bearing
eral ofa sfanlss sel
aster peed ulmi 360 Ui. 360 Umi 0uimin 380 Umi
Torque O5Nem/ Shem | 0.3 Nem/ Nem ‘05 Nem 02Nem 05 Nem
Trews fing) = Nem = : em
Tmax acto are (= 05) | 200°7335 10 ao | 600" 350 360°
ak sop ange 280-345" Es 080 | 3600" me 36
Val resistance wor 2510 unto 2040 0 25k ws t0 20 wies0ka
essa Tobrance Ey 2 5% 5% 2%
nary tlrnoe E058 Z0a% E018 205% 20.18%
Resokion (wigs ‘nak 2912 ‘max 2521 | ra 6788 ax 2100] 1620 rae 3621
apacay™™ 150) 250. 2W 150 ew,
ite version - wo ‘wool sucable sold
Functional wing = v = = v
‘onnng| = v = = Z
Switches 2 = 2 3 F
Conmestion ee es oe
went 7s oa tooo [1509 ET 109
‘tele nib ssrieor 500205 sanerso | sonzta 1573810 ‘zoozo4
* depend on resistance vale and active angle
+ Sle versionElectrical specifications
Version conductive pas
Design
o|'9| &
+ y e
‘Mode! types. Pr 60a Peet pxors | Prerzcte Px 620 Px 1023
esistae element conde paste
atria of hosing ‘minim, anodised
Synchro see 3 1 13 2 2
Diameter of using 22m 28m 36,5 mn BO mw Bm
TP code afhousing P30 rao P30 P90 16s
Diario of shat 3/8 mm Sim én 710mm
‘Shaft bearing ba sintered bearing | al-sineredbeang basin bearing bat-siteredbeaing| bal beatng
Mata of shaft slain sel
‘just speed an 1000 Winn,
Torque 0,03 Mem 0,04 Nem 0.05 Nem 0.06 Nem 25 Nom
Torque oiing) = = = Nem =
max, acti ange (= 05) ue 34s 350" i 355 355,
max tp angle 0" 840° 345 5882 345° 385
Vue of resistance 10 upto 1040
sistance trance 220% =20% 0% 210% 210%
near tolerance ses/zose™|s2e/zo2% [rvwcoien] 058 [eisw/eorme|s1ea/z 018
esatuion almost nite
Capacity oT sw 1W iw sw
tpl erin threefold thesis sold ‘nef sil twotld
Functonal uve v v ~ v x
orang = = = v =
‘Switches 2 5 = f =
Connection sccaeccemnctonwi|scredcorrecennie| —subeedomecten/wre [rite comacionwre| sua eae
Went 150 209 400 209 709 380 9
rie nab roszoe rasan [tiene [as02 zr2a2so vara 710252
* singe version
eased version
General data
Tenprau ange aC up +80"
Test vag 560,500 tin
Vivatn since 5-200He 109
‘Shock esstance 509,85
etme
Tighe i do Ye a atin etd pal wipr 10-10 milion yas
esting
epee on version: Cental hing, li hg, eae esPotentiometric circuit and its characteristic curves
Standard winding ®
1 without reactive wing,
fer bulls characteristic cures
Center taping for benchmark © Sealed winding wit 2 opposite tapings 0)
‘nd 2 oppose wipers continuous rotation
ue
Wining wit 2siterent resistance segments ©
ve
‘Stored stn within wining © ‘Shore scton within wining ®
+ voyDesigns0 [70 [0 [0 [a0 eo
‘a [a a avAngular Position Transducers
‘Angular position transducers, equipped with resistance
‘elements of wire or plastic resistance elements with integrated
Fil or RPV converter for current or votage output, optional with
a configuration of 2, 3 or 4 wires.
‘Aso avalable with galvanic isolation between supply and
ouput signal as far as version with 4 wites is concerned
Al types of transducers are provided wit rear trimmer to
match output signal within wide ranges to the respective
angular defection.
Electrical specifications
Teen aw rpceremy [Pw TeK emo [pw 7PR THRE freee
Verio oan = 7 iOme? UV maps
Lond sae m
‘Current vo :
“Lontrssanee =|
Sup vote % ae 1th%
Cara ani
‘ee yt anny = a ”
2. or ys Fs ae
6 imac 1 1K ype 0 «OK
sy =e =Ore =e ie “00%
Geer GUaseSpecifications of protective housings
‘au, grayed
[pao ors
Sales soe
‘ane
2.08. 10
‘tle numer | 1708205,
ousing suitable or accommodation
of any potentiometer of ype series
WTO in sings dasign.
[au wry enaed
Pa a
Sha staiess
eang al beatings
rs
P05 ~ 18Nem
mai Tupi 170
lupin 251°
262 upp 1251 "9
We sone.
‘le number | 3601202
accommodation
‘54 mm outside dame
“eaatiion | isten
Geaing Tupi i6a=
top 12361 -*
tAlypio110~
“Weight [ea 25h,
Tiel amber | 10822
Housing suitable or accommodation o any
transite sie up t 70mm
conte damote
“tow am tak, oe chMeasurement and Sensor Systems
| Angular Position Transducers 4
NoPUT ES MeUSLey
For measuring angular postions and converting them into electcal
signals fr teltransmission puposes, ether potentiometric (se data
shet precision rotary ptenometer’), inductive, magnetic,
incrementally or absolutely ded angular postion ensducers can
te used according othe partoular application,
Inductive angular position transducers ofthe non-conlacting ype Application range
‘ae preferably used on measuring points, which ae exposed to
‘erreme vibration or shock orto aggresswe atmospheres
‘This apples mainly to measurement problems one is confronted wih
in energy industry and chemical plants, for instance wile measuring
the actual vate of he poston of variable speed des, oof
machines in pape-processng and tele industry, while measuring
‘he poston of dancer roles and very frequently in pendulum
systems for measuring dt angles on cranes and excavators,
‘Optoelectronic angular position transducers possess code diss,
whose racks are dgtaly scanned
‘They are high-ssolution measuring systems wth low temperature
Coefficient, alae ina singl- oF mut-ur version, ouputing
analogue or digitaly coded signals
Single-tur ransducers are used ein te alway vehicle domain in
Connection with master conolers or on eraas as skewing ring
transmits,
uit-turn ransducers are preferably used together wih rope length
mmeasutng systems on hauling plans, bearer cable winches of crane
systoms oi the dof machine too engiarng fr sensing the
tool poston
Magnetic angular position transducers are exremely robust
measutng systems completly hermetically encapsulated of two-
‘chamber design wit a protection degre of IP G8
In shat exit dosign e.g, they ae used to record the anguar positon
‘of 2 permanent magnet moutted onthe measuring object
“Transducers ofthis type are predominately used in commercial
‘vehicles for sensing he pasion of staerng type axles or the angle
ofthe artculatad arm of excavators,
“Transducers wih shat ext also conta hermetically encapsulatad
‘éectonc unit. Thay are universal sod in mechanical engineering
‘exposed io extreme atmospheres in order to record angular postions.
Signals of the single- or mull-urn version are output ether analogue
4s current or volage signals or cigtal as CAN open configuration.System versions
Ditteretial inductor
IL
ion LZ
Permanent mageet
He
Coded ask
2
Inductive transducer systems (WD)
are avaliable as models of sync size 20 (series 620) and
synchro size 25 (series 1023).
‘They contain a ferential Inductor designed inform fa ring
winding with a non-contact tapping,
Th etecticl output signals representing zero and tinal value
ofthe mechanical drive shat angle are aalable within abroad
Fange ofits via trimming potentiometers ofthe incorporatad
or separate electronics.
Foran exe naar, rane syses as
wat dct amprats aera wih a cas
ofprtcton EExd Bx wh TEX appa ®@
Magnetic transducer systems (MH)
ae avaiable as models of sync sizes 8 18,20 an 23
They are fully enclosed in an alumina casing of two chamber
‘design and cortaina permanent magnet wih a high-precision
angular encode
Signals ate output either analogue, e. 9. with 4 - 20 ma,
‘or dgtaly coded (CAN open standard).
‘Ourput signal of ransaueers wath analogue output can be
programmed via rear keys of transducer tote respective
measuring range
For sfey-levant applications these systems ae alsa
avaliable in redundant version according to IEC 61508 (SIL).
Optoelectronic transducer systems (X! and XA)
are avaiable as models of synchro size 29 in incremental
and absolute coded design.
Incremental systems convert fe ange to be measured into
a proportional number of puses, appearing in two tracks
‘and 8 with an offset of 90° for identfcaton of direction,
Absolutly code systems ae available as single- or mul-urn
encoders.
Thay contain agray-coded rotating disk whose 12 concentric
‘racks are optically scanned by infrared odes and phottransistors.
Signals are cutput parallel via NPN or PNP transistors or analogue
aa digtao-analogue converter with current output 4-20 mA
‘Alltransducers can also be supple with fieldbus interface
CANopen standard and in user-spectc dat format respectively,Specifications
‘System versions Magnet ayers
Models a
Series 1m 608 mH 13 mH 620 mi 023 WH 1023 et
Sagecirn/ mata | cngetun]| matin [angen [mumn | sngewwn | sgletwn | matin [oie tan
Syne 18 2 B spacial so
Cestg-0 Bann Sm S08 ere eon
Sat -2 mm Sm nm eHOmm eral anne
Angeddaiooma | sor | ie | aor | Srer Ed a | 201 Ed
Revaion mae 1 3 1 8 1 1 u 1
Vatage cpt 5-450 3-109 0-10 O10 0-10
ure aap = =20mk 2m =k =2nk
Pulse curt = E E = =
Bes opt = : canTcaopn | CHI CANopen | CARL Copen
Red actos = = E-zomascay | 4-20ma/car | 4-20ma/ can
Sigal ajusenvia | teed alge hes cate reper can-ous | thedalgnnet
Liiy soss[sais[ = se 2028 = O28 = 02%
Resolon 2b aor | eb 1abt 1a abt
Sony VDC we-2ovo0 | teadete-2ave0 | 18-2av00 ie-2av00
Curent eoxnptin “= 80mA <5 “<0 80m <0
F code eaig upto ee 6s ear 8 PO
emesien aindadae —_[raderypeemisreae| ele nd eb a7 eae
hit 09 000 209 009 or
ec = = = = Tw
Ate ber rrawear [vent | arent arene Ea some [sesame | so
earl its
Seam et hone py Vahe, peTl eo sl ena coming HART OORT
Shalt aid stains se
Saltboaing valeang
Tener APG po FOG, a anges eee
Tesivoage S00, fin
munity standard EBT ODE
Evisson sada Ever ooo
Shook 50. 6s
Vraion 4g Sinus 5-100He
ure ouput A 60003 whe syst, Zand wie tenon eae
Vatags opi 10404 who sys
Susp votene
1B. S3V 00, che sup on remest‘System versions ‘Magnetic systems ‘2old systems nductive systems
Models ~ eo
Series wa e70 ae 4096 ima 1023 xa 1023 wo 620" | wos 620°
Shen mua glean oT segecum | angi-tum | tun | srg
Siero sa ‘pect consiudion | special eansrocion B a 2
Casing -@ Tom BiSmm fmm Simm 8 mm
Sat 2 in rm SHO BHO nm
“gl of aon ma Ey 7006 eons ar wr [ame | er | ae
Revoir 1 4096 1 1 ot 1
Yorage uu = = = = Tv
Curert ott 20 mA Owe = ame 220m 207A
Pals ott = = ri. 9.600 ses = -
Bus ouput = ros CAN CANopen = (hdopen =
Redundant eroies = = $-2OnA OO pus = =
Sora agustnent via [membrane key = ‘odallonert The algment tanner
Linearty = 085 = 0s = 028 = 02% 2058
Resouion 2 380° 24 120 Tapnyreo pases | ieen [160m =
Supy 18-33 V00 70-2000 218-2000 18-2306 18-3000
Curent consangton 420A = 508 “<8 “
av
veorma ove +
ory sunpiy Us
pol ov
arma out
Pn sippy Us
Soles ov
(CAN-output Low
Hig
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IE 150, SI (ae ere Lee or
180 13849, PL Porformance oval posse
Lorie
svasibe
anrequestModelsModelsExamples for special versions
Ed
~ suitable or angle measurement at constuction machinery
fal and robust design in code IP 68
= sensor deletion via fange or hinged a
without primary shaft
‘measuring system magnetic, wealess
~ signal ouput 4 - 20 mA or CANopen interface
~ redundant signal measurement and signa output
conform with SIL2
with optical postion indicator
~ suitable or postion measurements in off-shore range
smal and robust design in IP code IP 85
postion notation via pointer at backside
measuring system magnetic, weaiess
signal oviut 2 x4 - 20 mA or2 x CANoper-interface
~ galvanic isolation between channes as well as between
supoly and supply vtiage
~ feedback sensor for pitch ropeler
~ robust design in P code IP 68
~ positon notation via point at backside
~ measuring system magnetic, wealess
~ signal ouput 4 - 20 mA or CANopen-intertace
~ redundant signal measurement and signal output
~ aharic isolation between channels as wall
as betwen supply and output
high-precision angle measurement at construction
machinery and elevating platform
robust design in P code IP 68
‘multtuen transducer with included fre of backlash gear
measuring system magnetic, weaiess
signal ouput 4 = 20 mA or
CCANlopen.intrtae / CANopen Safety
~ redundant signal measuremont and signal output
= conform with SiL2
2Specifications of separate components
=k —té«~«Y
4. Unitat coupling for shat diameter:
0.4/6 mm
© 6/8 mm, 0 6/8 mm, 0 6/10mm, 0 6/12 mm
9.8/8 mm, 0 8/10 mm, 08/12 mm
9 10/10 mm, 9 10/12 mm
Material: Aluminium or brasyplastic
2, Balg coupling for shaft diameter:
(0 6/8 mm, © 6/10 mm
9 10/10 mm, 9 10/12 mm
0 12/12 mm
Material: Brass alloy
3. Drive coupling for shaft diameter:
(0 6/8.mm, 0 6/8 mm, 0 6/19 mm, o 6/12mm
6 8/8 mm, 0 8/10 mm, @ 8/12 mm
9 10/10 mm, 9 10/12 mm
0 12/12 mm
Material: Aluminium
Other versions on request
‘ype 6
i sal om vane ses WO
Ovo Dora 20 ma Rtn
Sippy: 18-99 OC or 280 AC
Wem 3003
Atle umber; 242200
‘Signal converter
wwe eex/as — @
io pa om ans es WO
Cio Dor 20 mk R000 scaly le
Stony: 48-2400 realy xa tom NH
‘yf protectin cetera Pr 0 TEX 251%
Meee 3009
Atel nunbe, 92305
over sippy with sil aon
tye 2K ate ®
ot 1-20 intial ste
Ouost, «420 mela eta om pet R000
Suny: a0 a
‘ye of rotor CEO aoe; PT. 0 ATEX 2050
Wet S009
Ale umber: 2aszoaSpecifications of protective casing
2
Mechanics data
Dep of pret
Sha alert
Bearing eto
ale aber
‘casing
‘eang
7
Weg
sro) vanish coating
Pes (Pa)
anes 8
wo bal Beings
T5Non
Tt opto Bat
130%
31510
Accepts transmiters
sare mount.
bala compra
casing
Deore of rte
Shaft materal
rele ra
‘Aezops all site of tansmaters|
Te2isi0
sine 13
aluminum,
rey varied ooatig
(P65 (P68),
ales sted
wo tal Deans
em
Tet bs 12069"
fete 180
cad 8k
co
couse moter ot 70mm,
lneoporaing switches possible
* aceash corpse
bakin compa
Mechanical data
‘casing
Degie of pitt
Protection cise
Satinalert
Seana
Bearing Feton
ean
Weigh
‘lumi,
yey vaished costing
Pas
Exe
PTB 06 ATER
106210804
falas steel
wo bal bearings
[sem
on demand
5k anposiaey
‘rase02
eile nerMeasurement and Sensor SystemsPTS Ea Ly
with break-before-make contact sets having analog or digital remote indicator systems
Camshaft Gears are mainly used for end-point monitoring on
Ariving- mechanisms in crane production, e.g. hoisting
‘winches, swing and hoisting ger
Ifthe length or angle to be monitored shall adaonlly be
‘output as a continuous electrical signal, a mounting
arrangement ofa remote indicating device ofthe analog or ‘Application range
‘digital type is optional avaible
They contain in a robust protective casing, degre of
protection IP 65 to IP 68, ether a backlash compensated gear
‘or a gear with reduced backlash for matching the input angle
with the switching or transducer angle
The downstream ofthe gear located camshatis ready to
receive cam plates, forthe most part to of them, but at
‘maximum it can be provided with up to 10 cam plates.
Each cam unit contains two semicircular disks, which can be
adjusted against each other by means of a screwdriver via a
‘worm driv, the switching point postion encompassing a
swilohing angle from about 10° up to 350° at maximum, and
over 360° of the cam shat
Sots of break-before-make contacts are used, each comprising
one normally-closed and one normaly-open contact. Silver
contact sets are normally used for controling purposes in
contactor and relay crcuts; in control circuits for electronic
semiconductor components only sets of gold contacts are
used,
For positional back-indication via coupling or gear, one or
{wo angular position transmitters can be operated onthe
camshaft, optionally with analog or digital output signal
‘Analog measuring signals of potentiometric or inductive
angular position transmitters are oulput as current or
voltage variation,
Digital measuring signals of optoelectronic encoders are
ulput as measuring steps ether incrementally or absolutely
‘coded (Gray code), on a CAN-bus or SSl-nterface.
For more detale information please refer to our data sheet
Angular Position Transmitters”
see
Pri
HH
®Specifications
Casing date
Casing ate
yea of proton
ctl comecton|
Detvig shat
Sat beara
Cearhse
Temperature ange
ear date
Gear basi ean
rao
Gear? (superar oe]
as au fy vashed RAL TOR
1P 65,1 68
atl gan wii ternal Block or p-ype conection on request
Sales sel
‘wo bal bags
aes, fa arin
SOC wp +70
Teloaedbaclsh 11 295:
‘cha ompensle 1 276 (ein panes)
Dacklash compensated speed neeasing rato 1110110
onreauest
‘nora coset and normaly-opn contact, ach with reakbelo mak comtact
ax 10 woes por it
Kz
avalable als wit 4-20 mA signal wth 12 bt esolite, For more called infomation please
folerto data sheet “Angular Poston Tanai
Setcing serene | approx
Swing aa max 360°
Contact materia Tar iver eid
Sicing vatage nak 300 VAG, 8¢ VDE aK 28 V0G, nV
Switching caer max 10,3 ak 2607mA, min
Gam plates Angular ranges of semicirular disks
y Switching angle and switching
_ print pose axustabe 301020" 6010120
‘ia weim cove by means 251050" 9010100
oa screwsiver #51090" 1601050
‘Transmit data
Polentomete iansmiter Potetometie Wansiter wi signal converter for euret or vallage signals
Resistor ouput T2orsia | Gurentsigas | 04-207, 8.6000
nanty 2028 Votage sions | 02-10 28000
‘Spi 18-33 000
Incremental poston vansducer™
#Ke Pulses per rvoltion 1/360
Pus equeney ix Se
Rha Puget cand Bath
pap organs aut | man. 10m short eu root
oso coded wansiter
2 ‘Sean code ‘ray coe
a ed Resoaton ™
x Sora eutpal ‘ray cde, parle pap-tansisor up, CAN- or SSTerace rata analog converte,
(hr aw a a, TF A RTD
esq whens per egmoe 42d
wm J
ote aoe
Casing length depends on squpmentconhuraton
(dimension L) GS 120 min 150/mm...280 mm
naz
‘Casing length depends on equipment coniguratan
6S460 mia 97D m..290 mmMeasurement and Sensor SystemsUU UEC
for measuring near displacements on machines and
converting hem ino electrical signals fo altransmission
purposes - near displacement transmits othe
potentiometric o inductive ype can be used, depending
on their appcatin,
Application range
In action to other application they ae used on
me tic te man
eeroee es ae
~ transport vehicles
eee
Potentiometric linear displacement transmitters comprise
high-resolution wirewound resistance elements, capable of
‘measuring length upto + m with high accuracy and a ineaity
of = 0,1%,
For protection against mechanical damage, plunger with
sintted metal bearing and pullback spring (optional), wiper
‘vide, wiper and resistance element are encapsulated in a
robust aluminium casing, degree of protection IP 65.
For measurements relevant to safety, transmitters of this type
are availabe with double-track potentiometer,
Inductive linear displacement tansmiters comprise a non-
‘contact liferenta inductor system providing high linearity
and resolution, capable to perform reliable measuring ranges
{om 0 to 0.5 mm up to 0 to 500 mm even under extremely
severe emifonmental conditions,
‘A separate or buil-n oscilatr/demodulator unit transforms
the linear displacement of the plunger controled diferential
Inductor system into a curent or votage output signal
For the determination of measuring length in the range of
several meters, the program offers extra rope length
transmitters (Turther information see data sheet “Rope Length
Transmitters").
‘Accessories: Fr indicating and monitoring the measured
lengths picked up by these systems, indeating instruments
and limit indicators are available (further information see data
sheets “Signal Indication’ and “Signal Converters”) Inducve ———Osutectaic
35Specifications
‘System versions ‘potentiometric
SP) ee | ee
Series ‘SPO. /127" ‘SP... /28 ‘SP. 35
* Eoanomical sale macel
‘System versions indus
Models
Series 5-01 ws.-01 (28 2s... ws00 01
easing gh osm 25 | 50 | 100] 150 [200 280] 500
Casing mt Tanase ‘AL anodad or WA stanes-ta
Dep of protection Pa Pes Pe
Purge ‘Halas eel Seed meal bearing aes Hered nal beating
Pulbask srng ¥ v
inary S208 rr
Dutat 4-201
ee ‘Current or vag ony in connecuan with separate pik
fun a comer (as wel gee of rection EEN sax S000
Sura = 18-33 v00ls Sf q
bo Let aa!
L
% Menarini
ines Measure aoe a] HD] 250] 200] 0] Sa
ame | SS] se ee [veined ara vas| ns] sass | as | 8
c See [se S| os 0s cos | A035 sto cars
024
Lt
|
2
e218
Dimension
secs [25 [oo [0 | ot | om | oon | oo
t aig Has [ans [ois [aris [os fons
2Magnetic Linear Transducers
— non-contact high-resolution magnetic measuring principle
~ measuring length up to max. § m
~ analogue or digtal signal output
~ analogue signali, 8. 4~20 mA, dtl signal i.e. SSiinterface
Coniesateendae
é ! ae
ae [eee ee
4s ‘net felt he back
oy h
i 4 migeomseres
Mechanical data Electrical data
— Magnetic tape made of steel with achesive fol at the back
= Wieth 20 mm; 1.5 mm thio
feasuring length up to max. m suitable to ordered length
~ Reading hisad made of inherently stable plastic
— Electric connection via 9-pole D -Sub-alug
— Temperature range ~20 up to +50°6
fj
See .
—,
a Ss
Application range
tt
~ Digital output 25 bit $S-interface
— Resolution 2.5 um; Linearity 20.1 mm/m
~ Supoly 18 - 33 VG; Power input < 80 mA
~ Analogue output 4 — 20 mA; Burden 600
~ Test valtage 550 V, 60 Hz, 1 min.
= EMVacoord, to DIN 50081-1 and DIN 5008-2Measurement and Sensor SystemsCy CM MCU
Rope Length Transmitters were used for length and
speed measurements of linear movement operations
in several applications. Particularly they are easy to
‘mount and have flexible designs. Aopen oige
Besides a number of customized solutions we have
thee standard designs which can be used in different
applications for length measurements.
Al three designs contain in a flat plastic or robust
‘aluminium casing a low-mass high-precise
measuring drum with extremely solid spring-return
The winding ofthe robust high-flexible steel rope will
be on one layer.
All standard designs have a flange, coupling or gear
adaptation and were suitable for adaptation of an own
encoder systems or for customary in trade encoder
systems,
AP
wey Om “ "
4"Series
2
Low-cost versions for measuring r
‘max. 5,000 mm
~ fat design
~ light-weight plastic design
— drum bearing carried out bythe shaft ofthe
flanged encoder
~ various mounting possibilities
~ possibly to attach all encoding systems customary
in trade with servo mount sizes 13 and 23
Low-priced metal design for measuring ranges up to
max. 15.000 mm
~ robust drum casing, materia: aluminium
= low-priced option to St-series
~ possibly to attach all encoding systems customary
in trade with servo mount sizes 13 and 23 via backlash
‘compensated coupling or backlash compensated gearing
~ axial fixed wire drum with forced winding of measuring wire
lustrial version for large measuring length up to
‘max, 60.000 mm
~ patented drum drive with regard to wire withdrawal
via threaded spindle
— advanced working reliability and measuring accuracy
~ robust drum casing, material: aluminium
~ possibly to attach all encoding systems customary
in trade with servo mount sizes 13 and 23 by means
‘of backlash compensated coupling or backlash
‘compensated gearing
~ flexible mounting ofall accessory parts possibleRope Length Transmitter of series SLOO
PE CUR ec — measuring length up to 5.000 mm
of measuring wire
Tee en a
Pease see fortecicl data ol F836 encoder the chart on page 10
frig orasung al of ope Leng chane wit rr yt
“+ Thelen 9p od asin anon condeens moaning ens
sn as rane ones as wl saz,
aRope Length Transmitter of series SLO
cee ~ measuring angth upto 5.000 mm
in special dsign max. measuring longth
upto 15.000 mm possible
~ robust drum casing, mater: aluminium
low-priced option to SL-seies
forced winding of measuring wre on axial xed
anodised alumina drum willbe made via an upstream
inet point which is secured by a below
Technical data ae Ey
Teasug ethane 128m 2a im Sm
Casing maria lun, anode
Cieumirere of un tre we 125mm 200m 200m 33m
easing wie 2 055 ma
al ot wea wi 14401
Unearty* suis
Rerowy = are
hystrss* ors
Seed aust amis
Sng tum seth aN 13M 1s 20N
ieee pea = wo ilo angie we oe
Tener nae =H Curt +70"
iP ote weet
Weigh (wou coded or ie Ti 2a
Dimensions jaan
a 2 8 =
2 a 8 a 6
Pease see fortcticl data of FG encoder the chart on age 10
‘Inte ces ependeta te ype tan acs etinere a enanmell canons, uring cond,
sat mesg rane eee sped wl sce,
6Rope Length Transmitter of series SL
~ measuring length upto 60.000 mm
~ patented wire drum mechanic
A high-lexble measuring wite, made of rust and
acit-proofd stainless stee, wll be winded ona precise
measuring drum which wll be powered by a spiral spring.
During this winding operation, the measuring drum wll be
staggered via a threaded spindle in axial direction, so that
the measuring wie willbe winded paral! always in
a constant itch
~ bust drum casing, materia: aluminium
high reliability and accuray of measurement
~ possibilty to mount all accessories to improve the use;
uie pulley, compressed air attachment et.
possibilty to attach all encoding systems customary
in‘rade
~ Exapproval available @
Technical data ma 319005 90 Se
sng ng opt 2m Sm] 10m] 15m] 20m] 25m] 20m] 30m] Hm] om [50m] som
Casing mat aluniian, anodized
eure of um Geek wel] 195mm 200m 354.1 382.4 77 i sem
Measuing wie 035mm 1.35 mm 135 mm/oat mm 1.36 mm
Teal of mening wi 1.401
Uneariy = sone
Repo oi
seas * 005%
Speed adjustment Bris Bais ‘amis | 6mis | amis Anis
Speng-etum srerh aw 5-15N 30-21 18-57
Lie el pia == {p10 illon cone ever le
Temperature ane
TPeote
Weight (wou encode 06m [ool vali Sia] 25ea3.Sia] Sua] Gra [rules uae] 15v0 [2000 [ns eliso
Dimensions vin)
aoe © |] @ | oo | or | 00] var] oa] 216 can | ava | vee | 200 | 105 | 210
Cand [sr | 2 | o0 | 122] sor | 256] ent | 350 | 05 | 205 | a5 | a46 | 202 | 520
Pease see foc technical data fF encoder the chart on age 1
+ feng mass vas of ops eng cae wa node 50
‘+ Thee joe dpe ot yelled Fors acne evra condtns, mrtg condor, ee mse ng,
"Woe sng 2 mas We wth me medals tree
aCharacteristics of FSG-encoders
‘Systems, Potentiometric ystems Magnetic systems
“Models ~
Te Pasig Px toza WH 613 ‘wa 1023
‘Season warn | sngltrn | mara ‘len Salaun [ ran siegtun [rt
Savo az 13 8 13 2
Casing 35mm mm 35mm on
Balto ‘rm S10mm rm S/10m
Raiay ager ae | oe ae we | sor so | aI
Fon mac 1 18 1 1 16 1 o
Vataye cup - 10 0-10¥ 0-10
Tata = +e 420mm 420k
Reuipat 1,25 100 125,100 = =
Bis cual = = = (CANT Coen
Fedindatelasrrie = 125 10a = 4-20 mA/ CaN
Sal vimvia = inner tations ons or CAN-BuS
Cineity Eaee = 028 = 035 = 028
Recation = ss ravi | 160 ra
Sune = 18-aav00 18-3V00 16-200
Curent apa z “<2 “
— He Ho HZ ~ Current output 4 - 12 - 20 mA
G it
on oe ay
~ Single-axis pendulum up to 360°
— Angular accuracy =: 0,2°
~ Resolution 12 bit
~ Current output 4 = 12-20 ma
~ Bus output CANopen
~ Single-axis pendulum up to 360°
~ Angular accuracy < + 0,01 %
~ Resolution 12 bit
~ Current output 4 = 12-20 ma
Bus output CANopen
ion once capt ty
CR _ Ristuntart ir-etectomechansincnaton system suitable
for SIL application, i . IEC 61508,
= ~Sngt-isptnp wc
von Sa Le Z “ont pen po
44) | | “aig sey = 0
im can * = Resolution 01°
fee cor 80
+ a. ~ Bus output CANopen
ws tL otSpecifications
‘Measuring systems Tnditive Magnetic
Models —
Series PEADO0X PEXY PEMRX PEMRP
‘Shile-eispenduum tensniter/] Sings penduiom | Ouakaxis pendulum — | Singe-erlspandulam | ~ Singlorass pond
Dual ais pend tran sransiter raster traneiler sranaiter
ainda alors onrequet neque redundant ectonies— [__ redundant desvones|
Dangingf pana by lioc a
Daring response IF ing <1 3
‘gular ange reer ea wismae = 16° wner wear
‘gular apeuay <= 05% <2 05% <= 02 <= 0
asoion z = Tabe abi
Te 05% 70%
IP code easing pio wiolP 88 wiih pioiP as
essa eonnecion lug or cable log slug ie Pug he
Waoht Tha 15k 6k Osh
(Curent tut 42a, Reon
us al = 2 Canepa tatepan
Supply 18-5505
‘cure onsumtion