DESIGN CALCULATIONS
1. Off-take diameter
Given specifications: 1000 kg/hour @ 35 kg/sq. cm, steam velocity: 15 m/s,
m =pxAxv=jxpxdixv
Substituting m = 600kg/ sec p = 16.67 kg/cu. m and v = 15 m/s, we have d = 37.68 mm.
Commercially available size is 40 NB.
From table, NB=1.660" OD=45 mm ID-38 mm Thick=3mm=0.118"
2. Off-take pipe thickness
Designing for static pressures
DESIGN CALCULATIONS
1. Off-take diameter
Given specifications: 1000 kg/hour @ 35 kg/sq. cm, steam velocity: 15 m/s,
m =pxAxv =jxpxdxv
Substituting
mm
rih=okg/sec p= 16.67 kg/cu. m and v =
15
m/s,we haved= 37.68 mm-40
Of-take pipe thickness
Designing for static pressures
Syt Pd
FOS 2t
Maximum temperature ofsteam = 242° C. Permissible temperature of Plain Carbon Steel: 660
C. Substituting Syt= 350, FOS = 5, we get t = 1 mm.
4. Main Steam Header diameter
We have calculated off take header diameter. Now,
Area of main steam header2 1.5 x total area of steam supply main leading from header
xd# =1.5 xxmx 45*
Thus we get d= 95.547 mm-100 mm
5. Main Steam Header thickness
Designing for static pressure
a FOS Syt Pd
2
Maximum temperature of steam = 2420 C. Permissible temperature of Plain Carbon Steel: 660
C. Substituting Syt = 350, FOS = 5, we get t = 2.5 mm.
Thus the following pipes were selected (ANSI Schedule 40 Standard)
Pipe Material DN Bore OD Thickness
off-take PCS 1.5 1.77 1.9 0.065
Header PCS
4.26 4.5 0.12
DESIGN CALCULATIONS
3 . Main Steam
Header diameter:
We have calculated off take header diameter. Now
Area of main steam header2 1.5 x total area of steam supply main leading from header
(ref: www.heatinghelp.com)
xde 1.5 xxmx 45*
=
D= 95.547 mm so take d=100mm
Outer diameter of insulation GI sheet= 200mm
Thickness of insulation= 50mm
Thickness of GI pipe= 3=4 mm
DESIGN CALCULATIONS
4 . Calculation of thickness of Main Steam Header Insulation:
As it is cylindrical object(pipe), so it is necessary to find the critical radius of insulation.
Renticawhere, K= thermal conductivity of insulation=0.18 W/m k
h= heat transfer coefficient
D.1
ofsurrounding air=10 W/m^2 k( natural convection)
Reritical10= 18 mm but, found thickness=50mm so OK.
ie.insulation will prevent the thermal losses without adding the additional conduction
resistance.
DESIGN CALCULATIONS
1. Off-take diameter
Given specifications: 1000 kg/hour @ 35 kg/sq, cm, steam velocity: 15 m/s,
m=pxAxv=j xpx d2 xv
16.67 kg/cu. and 15 m/s, have d 37.68 mm-40
Substituting 00kg/
=
rh = sec p
= m v = we
mm
2. Off-take pipe thickness
Designing for static pressures
Pd
Syt
FOS2t
Maximum temperature ofsteam 242° C. Permissible temperature of Plain Carbon Steel: 660°
=
C. Substituting Syt = 350, FOS = 5, we get t = 1 mm.
3. Main Steam Header diameter
We have calculated off take header diameter. Now,
Area of main steam headerz 1.5 x total area of steam supply main leading from header
x d 1.5xxTx45
Thus we get d= 95.547 mm-100 mm
4. Main Steam Header thickness
Designing for static pressure
Syt Pd
FOS2t
Maximum temperature of steam = 242° C. Permissible temperature of Plain Carbon Steel: 660
C. Substituting Syt = 350, FOS = 5, we get t = 2.5 mm.
Thus the following pipes were selected (ANSI Schedule 40 Standard)
Pipe Material DN Bore OD Thickness
Off-take PCS 1.5" 1.77" 1.9 0.065
Header PCS 4.26 4.5 0.12
DESIGN CALCULATIONS
5 . Head Loss due to Friction:
It is found to be 0.1-0.3m.
6. Calculation of main steam header diameter using head loss:
From graph, it is nearly equal to 86 mm due to some errors.
7. Calculation of main steam header diameter using velocity method:
From graph, for given conditions, it is coming to 92 mm approximately.
DESIGN CALCULATIONS-
COMPONENT SELECTION
2 . Selection
of Flowmeter:
For pressure of 14 bar, density= 7.47 kg/m, for flowrate
Min. 76.05 to max. 1895 kg/hr,
DN to EN 1092-1 = 40; DN to ASMEB 16.5 = 1 " angn veron DN 25
to DN 50 (1" 7 )
Name of product= KRONE OPTISWIRL 4070 C
For pressure of 14 bar, density= 7.47 kg/m), for flowrate
Min. 142.02 to max. 1948 kg/hr,
DIN 40 mm, inside diameter 43.1 mm
For flanged version: DN 25 to DN 50( 1" to 2")
vORTEX 5097 flanged version
DN 25 to DN 50( 1" to 2")
DESIGN CALCULATIONS- COMPONENT
SELECTION
3 . Strainer Selection:
PRODUCT NAME MAX. OPERATING MAX. SELECTED OR NOT
PRESSURE OPERATIN
GTEMP.
CI Strainer 13 barg 0-220
MSTR34 425
CS Strainer
FMSTRS4
FMSTRS1600[S¢re
wed ends)
31.5
S8
FMSTRSZN600(Sock Figure 2 Dimensional drawing of FMSTR51/ FMSTR 52
et weld ends)
FMSTR72(Alloy 2586 barg at 38°C 590 DN40
steel) 255.3 bar gat 38°C 425 A=162mm
FMSTR73( carbon
steel)
B=125mm
C=195mm
FMSTRS1 D=74 mm
Screwed end 41.5 Selected
FMSTRS2 WEIGHT= 7 kg
Socketweld end 55 Blowdown cock and Drain cock =
3/4"
DESIGN CALCULATIONS-COMPONENT
SELECTION
4. Trap selection:
Thermodynamic trap is selected.
PRODUCT NAME MAX. MAX. SELEC
OPERATING OPERATIN TED
PRESSURE G OR
TEMPERA NOT
TURE
FMTD65
Screwed end 31.5 425 Dimensions (Approximate)in mm and kg_
Socket end 55 425
A
67 44 51
Weight
O.8
87
FMTD 64-U 42 425 Yes
SELECTED Thermodynamic trap FMTD 64 U
Layout of Designed System
TOHEADER2
Piston
conro
PASS LNE OF STEAV
BOLER
UNE
MAIN STEAM HEADER LINE
