Multi-turn actuators

SA 07.2 – SA 16.2
SAR 07.2 – SAR 16.2
Control unit: electronic (MWG)
with actuator controls
AC 01.2 Non-Intrusive

Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
→ EtherNet/IP
Foundation Fieldbus
HART

Operation instructions Assembly and commissioning

 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Table of contents AC 01.2 Non-Intrusive EtherNet/IP

Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Store operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.

Target group:
This document contains information for assembly, commissioning and maintenance staff.

Reference documents:
●
Manual (device integration) of actuator controls AC 01.2 EtherNet/IP
Reference documents are available on the Internet at: http://www.auma.com.

Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Prerequisites for the safe handling of the product 5
1.2. Range of application 5
1.3. Warnings and notes 6
1.4. References and symbols 6
2. Short description................................................................................................................... 7
3. Name plate.............................................................................................................................. 9
4. Transport and storage........................................................................................................... 13
4.1. Transport 13
4.2. Storage 15
5. Assembly................................................................................................................................ 17
5.1. Mounting position 17
5.2. Handwheel fitting 17
5.3. Mount actuator to valve 17
5.3.1. Overview of output drive types 18
5.3.2. Output drive type A 18
5.3.2.1. Multi-turn actuator with output drive type A: mount 19
5.3.2.2. Stem nut for output drive type A: finish machining 21
5.3.3. Output drive types B/C/D and E 22
5.3.3.1. Multi-turn actuator with output drive type B: mount 23
5.4. Accessories for assembly 24
5.4.1. Stem protection tube for rising valve stem 24
5.5. Mounting positions of local controls 25
5.5.1. Mounting positions: modify 25
6. Electrical connection............................................................................................................. 26
6.1. Overview of AUMA electrical connections 26
6.2. Basic information 26
6.3. SJ electrical connection (AUMA plug/socket connector) 29
6.3.1. Terminal compartment (for mains connection): open 30
6.3.2. Cable connection 31
6.3.3. Terminal compartment (for mains connection): close 32
6.3.4. Fieldbus terminal compartment: open 33

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Table of contents

6.3.5. Industrial Ethernet cable: connect 33

6.3.6. Fieldbus terminal compartment: close 34
6.4. Compact version SF electrical connection for EtherNet/IP 35
6.4.1. Terminal compartment (for mains connection): open 36
6.4.2. Cable connection 37
6.4.3. Terminal compartment (for mains connection): close 38
6.4.4. Industrial Ethernet cable: connect 39
6.5. Accessories for electrical connection 39
6.5.1. Actuator controls on wall bracket 39
6.5.2. Parking frame 40
6.5.3. DS intermediate frame for double sealing 41
6.5.4. External earth connection 41
7. Operation................................................................................................................................ 42
7.1. Manual operation 42
7.1.1. Manual valve operation 42
7.2. Motor operation 43
7.2.1. Operating the actuator from local controls 43
7.2.2. Actuator operation from remote 44
7.3. Menu navigation via push buttons (for settings and indications) 44
7.3.1. Menu layout and navigation 45
7.4. User level, password 46
7.4.1. Password entry 47
7.4.2. Password change 47
7.4.3. Timeout for incorrect password entry 48
7.5. Language in the display 48
7.5.1. Language change 48
8. Indications.............................................................................................................................. 50
8.1. Indications during commissioning 50
8.2. Indications in the display 50
8.2.1. Feedback signals from actuator and valve 51
8.2.2. Status indications according to AUMA classification 53
8.2.3. Status indications according to NAMUR recommendation 54
8.3. Indication lights of local controls 56
8.4. Optional indications 57
8.4.1. Mechanical position indication via indicator mark (not self-adjusting) 57
8.4.2. Mechanical position indication (self-adjusting) 57
9. Signals (output signals)......................................................................................................... 58
9.1. Status signals via output contacts (digital outputs) 58
9.1.1. Assignment of outputs 58
9.1.2. Coding the outputs 58
9.2. Analogue signals (analogue outputs) 58
10. Commissioning (basic settings)........................................................................................... 59
10.1. Type of seating: set 59
10.2. Torque switching: set 60
10.3. Limit switching: set 62
10.4. Connection between EtherNet/IP module and computer: check 64
10.5. EtherNet/IP module configuration 64
10.6. Test run 66
10.6.1. Direction of rotation at mechanical position indicator: check 66

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Table of contents AC 01.2 Non-Intrusive EtherNet/IP

10.6.2. Direction of rotation at hollow shaft/stem: check 68

10.6.3. Limit switching: check 68
11. Commissioning (settings/options in the actuator)............................................................. 70
11.1. Switch compartment: open/close 70
11.2. Mechanical position indicator (self-adjusting) 71
11.2.1. Mechanical position indicator: set 71
11.2.2. Gear stage of the reduction gearing: test/set 72
11.3. Mechanical position indication via indicator mark (not self-adjusting) 73
11.3.1. Mechanical position indicator: set 73
11.3.2. Gear stage of the reduction gearing: test/set 73
12. Corrective action.................................................................................................................... 76
12.1. Faults during commissioning 76
12.2. Fault indications and warning indications 76
12.3. Fuses 80
12.3.1. Fuses within the actuator controls 80
12.3.2. Fuse replacement 81
12.3.2.1. Replace fuses F1/F2 81
12.3.2.2. Test/replace fuses F3/F4 82
12.3.3. Motor protection (thermal monitoring) 82
13. Servicing and maintenance................................................................................................... 84
13.1. Preventive measures for servicing and safe operation 84
13.2. Maintenance 85
13.3. Disposal and recycling 85
14. Technical data......................................................................................................................... 86
14.1. Technical data Multi-turn actuators 86
14.2. Technical data Actuator controls 88
14.3. Tightening torques for screws 93
15. Spare parts............................................................................................................................. 94
15.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 94
15.2. AC 01.2 actuator controls with SJ electrical connection 96
15.3. AC 01.2 actuator controls SF compact 98
Index........................................................................................................................................ 100

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Safety instructions

1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others:
● Applicable configuration guidelines for network applications.

Safety instructions/
All personnel working with this device must be familiar with the safety and warning
warnings
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature prior to working on the device using an appropriate thermometer and
wearing protective gloves.

Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 are designed
for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves,
and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Safety instructions AC 01.2 Non-Intrusive EtherNet/IP

● Service lifts according to EN 81-1/A1

● Escalators
● Continuous duty
● Buried service
● Continuous underwater use (observe enclosure protection)
● Potentially explosive areas
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning results in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning could result in minor or moderate injury. May also be
used with property damage.

Potentially hazardous situation. Failure to observe this warning could result

in property damage. Is not used for personal injury.

Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Via the menu to parameter
Describes the menu path to the parameter. When using the push buttons of local
controls, the required parameter can be quickly found on the display. Display texts
are shaded in grey: Display.
➥ Result of a process step
Describes the result of a preceding process step.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Short description

2. Short description
Multi-turn actuator Definition in compliance with EN 15714-2/EN ISO 5210:
A multi-turn actuator is an actuator which transmits torque to a valve for at least one
full revolution.
AUMA multi-turn actuat- Figure 1: AUMA SA 10.2 multi-turn actuator
or

[1] Multi-turn actuator with motor and handwheel

[2] Actuator controls
[3] Local controls with display, (a) selector switch and (b) push button
[4] Valve connection, e.g. output drive type A
AUMA multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 are driven by
an electric motor. A handwheel is available for setting and emergency operation.
Switching off in end positions may be either by limit or torque seating.
Actuator controls are required to operate or process the actuator signals.

For non-intrusive version (control unit: electromechanical version), limit and torque
setting is made via switches within the actuator.
For non-intrusive version (control unit: electronic version), limit and torque setting is
made via the actuator controls, neither actuator nor the actuator controls housing
have o be opened. For this purpose, the actuator is equipped with an MWG (magnetic
limit and torque transmitter), also capable of supplying analogue torque feedback
signals/torque indication and analogue position feedback signals/position indication
at the actuator controls output.
In combination with output drive type A, the actuator is capable of withstanding thrust.
Actuator controls The actuator controls AC 01.2 may be mounted directly to the actuator or separately
on a wall bracket.
The actuator can be operated via the push buttons on the local controls of the actuator
controls or settings can be made in the actuator controls menu. The display shows
information on the actuator as well as the menu settings.
The functions of the actuator controls include standard valve control in OPEN-CLOSE
duty, positioning, process control, logging of operating data, diagnostic functions
right through control via various interfaces (e.g. fieldbus, Ethernet and HART).
App and software

Using the AUMA CDT software for Windows-based computers (notebooks or tablets)
and the AUMA Assistant App, actuator data can be uploaded and read, settings
can be modified and stored. The connection between computer and AUMA actuator
is established wireless via Bluetooth interface. With the AUMA Cloud, we provide
an interactive platform to collect and assess e.g. detailed device data of all actuators
within a plant.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Short description AC 01.2 Non-Intrusive EtherNet/IP

Figure 2: Communication via Bluetooth

AUMA CDT AUMA CDT is a user-friendly setting and operation program for AUMA actuators.
AUMA CDT software can be downloaded free of charge from our website
www.auma.com.

The AUMA Cloud is the driving element of the digital AUMA world, acting as
interactive platform for efficient maintenance of AUMA actuators at moderate cost.
The AUMA Cloud collects all device data of all actuators within one site and provides
a clear overview at a glance. Detailed analysis provides valuable information on
AUMA Cloud potential maintenance requirements. Additional functions foster smooth asset
management.

The AUMA Assistant App enables remote setting and remote diagnostics of AUMA
actuators via Bluetooth using either smartphone or tablet.
The AUMA Assistant App can be downloaded free of charge from the Play Store
AUMA Assistant App (Android) or App Store (iOS).
Figure 3: Link to AUMA Assistant App

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Name plate

3. Name plate
Figure 4: Arrangement of name plates

[1] Actuator name plate

[2] Actuator controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)

Actuator name plate

Figure 5: Actuator name plate (example)

(= manufacturer logo); (= CE mark)

[1] Name of manufacturer
[2] Address of manufacturer
[3] Type designation
[4] Order number
[5] Serial number
[6] Speed
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Type of lubricant
[10] Permissible ambient temperature
[11] Can be assigned as an option upon customer request
[12] Enclosure protection
[13] Data Matrix code

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Name plate AC 01.2 Non-Intrusive EtherNet/IP

Actuator controls name plate

Figure 6: Name plate for actuator controls (example)

[1] Type designation

[2] Order number
[3] Serial number
[4] Actuator terminal plan
[5] Actuator controls terminal plan
[6] Mains voltage
[7] AUMA power class for switchgear
[8] Permissible ambient temperature
[9] Enclosure protection
[10] Control
[11] Data Matrix code

Motor name plate

Figure 7: Motor name plate (example)

(= manufacturer logo); (= CE mark)

[1] Motor type
[2] Motor article number
[3] Serial number
[4] Current type, mains voltage
[5] Rated power
[6] Rated current
[7] Type of duty
[8] Enclosure protection
[9] Motor protection (temperature protection)
[10] Insulation class
[11] Speed
[12] Power factor cos phi
[13] Mains frequency
[14] Data Matrix code

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Name plate

Descriptions referring to name plate indications

Type designation Table 1:

Description of type designation (with the example of SA 07.2-F07)
07.2 -F10
Type SA = Multi-turn actuators for open-close duty
Type SAR = Multi-turn actuators for modulating duty
07.2 Size
These instructions apply to sizes 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
F10 Flange size

Table 2:
Description of actuator controls type designation (with the example of AC 01.2)
AC 01.2
AC Type AC = AUMATIC actuator controls
01.2 Size 01.2

Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.

Actuator serial number Table 3:

Description of serial number (example of 0520MD12345)
05 20 MD12345
05 Positions 1+2: Assembly in week = week 05
20 Positions 3+4: Year of manufacture = 2020
MD12345 Internal number for unambiguous product identification

Actuator terminal plan Position 9 after TPA: Position transmitter version

I, Q = MWG (magnetic limit and torque transmitter)

AUMA power class for The switchgear used in the actuator controls (reversing contactors/thyristors) are
switchgear classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.

Control Table 4:
Control examples (indications on actuator controls name plate)
Input signal Description
EtherNet/IP Control via EtherNet/IP interface
EtherNet/IP/24 V DC Control via EtherNet/IP interface and control voltage for OPEN - CLOSE
control via digital inputs (OPEN, STOP, CLOSE)

Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Name plate AC 01.2 Non-Intrusive EtherNet/IP

Figure 8: Link to AUMA Assistant App:

For further Service & Support, Software/Apps/... refer to www.auma.com

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Transport and storage

4. Transport and storage

4.1. Transport

Actuator For transport to place of installation, use sturdy packaging.

Suspended load!
Death or serious injury.
→ Do NOT stand below suspended load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
→ Respect total weight of combination (actuator, actuator controls, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.

Figure 9: Example: Lifting the actuator

Weights Table 5:
Weight for AC 01.2 actuator controls
with electrical connection type: Weight approx. [kg]
AUMA plug/socket connector with screw-type connection 7

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Transport and storage AC 01.2 Non-Intrusive EtherNet/IP

Table 6:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
with 3-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ VD... 19
SAR 07.2 AD... 20
SA 07.6/ VD... 20
SAR 07.6 AD... 21
SA 10.2/ VD... 22
SAR 10.2 AD... 25
SA 14.2/ VD... 44
SAR 14.2 AD... 48
SA 14.6/ VD... 46
SAR 14.6 AD... 53
SA 16.2/ VD... 67
SAR 16.2 AD... 83

1) Refer to motor name plate

2) Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.

Table 7:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
With 1-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ VB... 21
SAR 07.2 VE... 21
AE... 28
SA 07.6/ VB... 21
SAR 07.6 VE... 25
AE... 28
AC... 37
SA 10.2/ VE...48-4... 28
SAR 10.2 VE...48-2... 31
AC... 56-4... 40
AC... 56-2... 43
SA 14.2/ VE... 59
SAR 14.2 VC... 61
AC... 63
SA 14.6/ VE... 63
SAR 14.6 VC... 66

1) Refer to motor name plate

2) Indicated weight includes AUMA NORM multi-turn actuator with 1-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Transport and storage

Table 8:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
With DC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ FN... 63-... 29
SAR 07.2 FN... 71-... 32
SA 07.6/ FN... 63-... 30
SAR 07.6 FN... 80-... 44
SA 10.2/ FN... 63-... 33
SAR 10.2 FN... 71-... 36
FN... 90-... 56
SA 14.2/ FN... 71-... / FN... 80-... 68
SAR 14.2 FN... 90-... 100
SA 14.6/ FN... 80-... / FN... 90-... 76
SAR 14.6 FN... 112-... 122
SA 16.2/ FN... 100-... 123
SAR 16.2

1) Refer to motor name plate

2) Indicated weight includes AUMA NORM multi-turn actuator with DC motor, electrical connection in
standard version, output drive type B1 and handwheel. For other output drive types, heed additional
weights.

Table 9:
Weights for output drive type
Type designation Flange size [kg]
A 07.2 F07 1.1
F10 1.3
A 10.2 F10 2.8
A 14.2 F14 6.8
A 16.2 F16 11.7

Table 10:
Weights for output drive type
Type designation Flange size [kg]
AF 07.2 F10 5.2
AF 07.6 F10 5.2
AF 10.2 F10 5.5
AF 14.2 F14 13.7
AF 16.2 F16 23

4.2. Storage

Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Transport and storage AC 01.2 Non-Intrusive EtherNet/IP

Risk of damage due to excessively low temperatures!

→ Actuator controls may only be stored permanently down to –30 °C.
→ On request, actuators controls may be transported in specific cases and for
short duration at temperatures down to –60 °C.

Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

5. Assembly

5.1. Mounting position

When using grease as lubricant, the product described herein can be operated in
any mounting position.
When using oil instead of grease within the actuator gear housing, perpendicular
mounting position is specified whereby the flange is pointing downward. The type of
lubricant used is indicated on the actuator name plate (short designation F...= grease;
O...= oil).
5.2. Handwheel fitting

To avoid transport damage, handwheels are supplied separately as appropriate. In

this instance, the handwheel must be mounted prior to commissioning.

Figure 10: Handwheel

[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Retaining ring

How to proceed 1. If required, fit spacer [1] on input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] with retaining ring [4].
Information: The retaining ring [4] (together with these operation instructions)
is stored in a weatherproof bag, which is attached to the device prior to delivery.
5.3. Mount actuator to valve

Corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

5.3.1. Overview of output drive types

Table 11: Overview on output drive types

Valve attachment Application Description Assembly
A ● for rising, non-rotating valve stem ➭ page 18, Output drive type A ➭ page 19, Multi-turn actuator with
● capable of withstanding thrust output drive type A: mount
● not appropriate for radial forces
B, B1 – B4 ● for rotating, non-rising valve stem ➭ page 22, Output drive types B/C/D ➭ page 23, Multi-turn actuator with
C ● not capable of withstanding thrust and E output drive type B: mount
D
E

5.3.2. Output drive type A

Figure 11: Output drive type A

[1] Output mounting flange

[2] Stem nut
[3] Valve stem
Short description Output drive type A consisting of output mounting flange [1] with axial bearing stem
nut [2]. The stem nut transmits the torque from the actuator hollow shaft to the valve
stem [3]. Output drive type A can withstand thrusts.
To adapt the actuators to available output drive types A with flanges F10 and F14
(year of manufacture 2009 and earlier), an adapter is required. The adapter can be
ordered from AUMA.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

5.3.2.1. Multi-turn actuator with output drive type A: mount

1. If output drive type A is already mounted to the multi-turn actuator: Loosen

screws [3] and remove output drive type A [2].
Figure 12: Multi-turn actuator with output drive type A

[1] Multi-turn actuator

[2] Output drive type A, from left to right:
with finish-machined, unbored and pilot bore stem nut
[3] Screws to multi-turn actuator

Information For an unbored or pilot bore stem nut, the stem nut must be finish machined prior
to mounting valve stem and prior to performing the following steps. ➭ page 21, Stem
nut for output drive type A: finish machining
2. Apply a small quantity of grease to the valve stem.
3. Place output drive type A [2] on valve stem and turn until it is [4] flush on the
valve flange.
4. Turn output drive type A [2] until alignment of the fixing holes.
5. Fasten screws [5] between valve and output drive type A [2] without completely
tightening them.
Figure 13:

19
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

6. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
Figure 14:

➥ The flanges are flush with each other if properly engaged.

7. Adjust multi-turn actuator until alignment of the fixing holes.
8. Fasten multi-turn actuator with screws [3].
9. Fasten screws [3] crosswise with a torque according to table.
Table 12:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M8 24
M10 48
M16 200
M20 392

10. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
[4] and output drive type A [2] are firmly placed together.
Figure 15:

11. Tighten screws [5] between valve and output drive type A crosswise applying
a torque according to table.

20
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

5.3.2.2. Stem nut for output drive type A: finish machining

This working step is only required if stem nut is supplied unbored or with pilot bore.
Information For exact product version, please refer to the order-related technical data sheet or
the AUMA Assistant App.
Figure 16: Output drive type A

[1] Stem nut

[2] Axial needle roller bearing
[2.1] Axial bearing washer
[2.2] Axial needle roller and cage assembly
[3] Spigot ring

Procedure 1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with axial needle roller bearings [2].
3. Remove axial bearing washers [2.1] and axial needle roller and cage assemblies
[2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to axial needle roller and
cage assemblies [2.2] and axial bearing washers [2.1], ensuring that all hollow
spaces are filled with grease.
7. Place greased axial needle roller and cage assemblies [2.2] and axial bearing
washers [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with axial needle roller bearings [2] into output drive.
9. Screw in spigot ring [3] until it is firm against the shoulder.

21
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

5.3.3. Output drive types B/C/D and E

Figure 17: Mounting principle

[1] Flange multi-turn actuator (e.g. F07)

[2] Hollow shaft
[3] Output drive sleeve (illustration examples)
[4] Gearbox/valve shaft
Short description Connection between hollow shaft and valve or gearbox via output drive sleeve fixed
to the hollow shaft of the multi-turn actuator via retaining ring.
When exchanging the output drive sleeve, later retrofitting to a different output drive
type is possible
● Output drive type B/E:
Output drive sleeve with bore according to DIN 3210
● Output drive types B1/B3:
Output drive sleeve with bore according to EN ISO 5210
● Output drive types B2/B4:
Output drive sleeve with bore according to customer order
B4 including special bores like bores without keyway, square bore, hexagon
bore, internal splines
● Output drive type C:
Output drive sleeve with dog coupling according to EN ISO 5210 or DIN 3338
● Output drive type D:
Shaft end with key according to EN ISO 5210 or DIN 3210
Information Spigot at valve flanges should be loose fit.

22
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

5.3.3.1. Multi-turn actuator with output drive type B: mount

Figure 18: Mounting output drive types B

[1] Multi-turn actuator

[2] Valve/gearbox
[3] Valve/gearbox shaft

Procedure 1. Check if mounting flanges fit together.

2. Check if output drive of multi-turn actuator [1] matches the output drive of
valve/gearbox or valve/gearbox valve shaft [2/3].
3. Apply a small quantity of grease to the valve or gearbox shaft [3].
4. Place multi-turn actuator [1] and ensure that the spigot fits uniformly in the recess
and that the mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 13:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M8 24
M10 48
M16 200
M20 392

23
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Assembly AC 01.2 Non-Intrusive EtherNet/IP

5.4. Accessories for assembly

5.4.1. Stem protection tube for rising valve stem

Figure 19: Assembly of the stem protection tube

[1] Protective cap for stem protection tube (fitted)

[1]* Option: Protective cap made of steel (screwed)
[2] Stem protection tube
[3] V-seal

Procedure 1. Seal all threads with hemp, Teflon tape, sealing agent or thread sealing mater-
ial.
2. Screw stem protection tube [2] into thread and tighten it firmly.
Information: For stem protection tubes made of two or more segments, all
parts have to be thoroughly screwed together.
Figure 20: Protection tube made of segments with threaded sleeves (>900 mm)

[2] Segment of stem protection tube

[3] V-seal
[4] Threaded sleeve
3. Push down the sealing ring [3] onto the housing.
Information: For mounting segments, push down seals of segments down to
the sleeve (connecting piece).
4. Check whether protective cap [1] for stem protection tube is available, in perfect
condition and tightly placed on or screwed to the tube.

Risk of bending or oscillation of protection tubes exceeding a length of 2 m!

Risk of damage at stem and/or protection tube.
→ Secure protection tubes exceeding 2 m by an appropriate support.

24
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Assembly

5.5. Mounting positions of local controls

Figure 21: Mounting positions

The mounting position of the local controls is implemented according to the order.
If, after mounting the actuator to the valve or the gearbox on site, the local controls
are in an unfavourable position, the mounting position can be changed at a later
date. Four mounting positions shifted by respectively 90° are possible (by maximum
180° into one direction).

5.5.1. Mounting positions: modify

Electric shock due to presence of hazardous voltage!

Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.

1. Loosen screws and remove the local controls.

2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.

Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.

4. Fasten screws evenly crosswise.

25
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

6. Electrical connection
6.1. Overview of AUMA electrical connections
The section below provides an overview of the different electrical connections
described in the chapters to follow.

Table 14: Versions of the AUMA plug/socket connector

Electrical con- Figure Properties For description
nection and assembly
refer to chapter
SJ Plug/socket connector with enlarged ➭ page 29, SJ
terminal compartment electrical connec-
tion (AUMA
plug/socket con-
nector)

Compact version Plug/socket connector with remov- ➭ page 35, Com-

SF able cover and enlarged terminal pact version SF
compartment for EtherNet/IP electrical connec-
tion for Ether-
Net/IP

6.2. Basic information

Electric shock due to presence of hazardous voltage!

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.

Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).

Permissible networks The actuators are suitable for use in TN and TT networks with directly grounded star
(supply networks) point for nominal voltages up to maximum 690 V AC. Use in IT network is permissible
for nominal voltages up to maximum 600 V AC. For IT network, a suitable, approved
insulation monitor measuring the pulse code is required.

Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- actuator controls and motor name plates. Also refer to chapter <Identification>/<Name
quency plate>.

26
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

Figure 22: Motor name plate (example)

[1] Type of current

[2] Mains voltage
[3] Mains frequency

External supply of the For external electronics supply, the power supply of actuator controls must have an
electronics enhanced isolation against mains voltage in compliance with IEC 61010-1 and the
output power has to be limited to 150 VA in compliance with IEC 61010-1.

Protection and sizing on For short-circuit protection and for disconnecting the actuator from the mains, fuses
site and disconnect switches have to be provided by the customer.

The current values for sizing the protection can be derived from the current
consumption of the motor (refer to motor name plate) plus the current consumption
of actuator controls.
We recommend adapting the switchgear sizing to the max. current (Imax) and selecting
and setting the overcurrent protection device in compliance with the indications in
the electrical data sheet.

Table 15:
Current consumption of actuator controls
Mains voltage Max. current consumption
Permissible variation of the mains voltage ±10 % ±30 %
100 to 120 V AC 750 mA 1,200 mA
208 to 240 V AC 400 mA 750 mA
380 to 500 V AC 250 mA 400 mA
515 to 690 V AC 200 mA 400 mA

Table 16:
Maximum permissible protection
Switchgear Rated power max. protection
(switchgear with power class)1)
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Reversing contactor A2 up to 7.5 kW 32 A (gL/gG)
Reversing contactor A3 up to 15 kW 63 A (gL/gG)
Thyristor B1 up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor B2 up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s

1) The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate

Consider the motor starting current (IA) (refer to electrical data sheet) when selecting
the circuit breaker. We recommend tripping characteristics D or K for circuit breakers
in accordance with IEC 60947-2. For controls equipped with thyristors, we recommend
safety fuses instead of circuit breakers. However, the use of circuit breakers is
basically permitted.
We recommend refraining from using residual current devices (RCD). However, if
an RCD is used within the mains, the residual current device must be of type B.

27
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

For actuator controls equipped with a heating system and external electronics power
supply, the fuses for the heating system have to be provided by the customer (refer
to wiring diagram F4 ext.)

Table 17:
Fuse for heating system
Designation in wiring diagram = F4 ext.
External power supply 115 V AC 230 V AC
Fuse 2AT 1AT

If actuator controls are mounted separately from actuator (actuator controls on wall
bracket): Consider length and cross section of connecting cable when defining the
protection required.

Potential of customer Refer to Technical data for options of isolated potentials.

connections
Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards applicable for the place of installation.

Connecting cables, ● We recommend using connecting cables and connecting terminals according
cable glands, reducers, to rated current (IN) (refer to motor name plate or electrical data sheet).
blanking plugs ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● To avoid contact corrosion, we recommend the use of sealing agents for cable
glands and blanking plugs made of metal.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.

Cable installation in ac- Network cables are sensitive to interference. Motor cables are interference sources.
cordance with EMC ● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of network cables increases if the cables are laid
close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.

Network cables This device is equipped with a network port.

Table 18:
Cable recommendation
Only network cables suitable for Industrial Ethernet are to be used.
Minimum requirement Cat.5e for fixed installation, 2x2xAWG22 structure
Cable recommendation Cat.6e for fixed installation, 2x2xAWG22 structure

Prior to installation, please note:

● Install network cables at a distance of minimum 20 cm to other cables.
● If possible, network cables should be laid in a separate, conductive, and earthed
cable tray.
● Ensure absence of equipotential earth bonding differences between the indi-
vidual devices within the network (perform an equipotential earth bonding).
● Do not use network hubs.

28
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

Table 19: Transmission rate/cable length for star topology or point-to-point wiring
Baud rate (kbit/s) Maximum cable length: between two network participants for copper cables
10/100 Mbits/s 100 m

6.3. SJ electrical connection (AUMA plug/socket connector)

Figure 23: SJ electrical connection

[1] Terminal compartment (in cover)

[1A] Cable entries for mains connection (power and control contacts)
[1B] Cable entries for fieldbus cables
[2] Socket carrier with screw-type terminals
Short description Plug-in electrical connection with screw-type terminals for power and control contacts.
Control contacts also available as crimp-type connection as an option.
SJ version . For power and control cable connection, remove the AUMA plug/socket
connector and the socket carrier from terminal compartment. Removing the cover
is sufficient for connecting the fieldbus cables.
Technical data Table 20:
Electrical connection via AUMA plug/socket connector
Power contacts Control contacts
No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets
earth conductor (PE)
Designation U1, V1, W1, U2, V2, W2, PE 1 to 50
Connection voltage max. 750 V 250 V
Rated current max. 25 A 16 A
Type of customer connection Screw connection Screw connection, crimp-type (option)
2 2
Connection diameter max. 6 mm (flexible) 2.5 mm
2
10 mm (solid) (flexible or solid)

Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board directly at the motor.

29
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

6.3.1. Terminal compartment (for mains connection): open

Figure 24: Open mains terminal compartment

[1] Connection housing

[2] Screws for frame
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entries for mains connection (power and control contacts)
[7] Blanking plug
[8] Cable gland (not included in delivery)

Electric shock due to presence of hazardous voltage!

Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

1. Loosen screws [2] and remove connection housing [1].

2. Loosen screws [4] and remove socket carrier [5] from connection housing [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 25: Example: Name plate for enclosure protection IP68

4. Seal unused cable entries [6] with suitable blanking plugs [7].
Information Fieldbus connection can be accessed separately from the mains connection (refer
to <Fieldbus terminal compartment: open>.

30
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

6.3.2. Cable connection

Table 21:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)

1. Remove cable sheathing.

2. Insert the wires into the cable glands.
3. Fasten cable glands with the specified torque to ensure required enclosure
protection.
4. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
5. For flexible cables: Use wire end sleeves according to DIN 46228.
6. Connect cables according to order-related wiring diagram.

In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
Risk of electric shock.
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

7. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (solid cables).
Figure 26: Protective earthing

[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] Protective earthing, symbol:
8. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).

31
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

6.3.3. Terminal compartment (for mains connection): close

Figure 27: Close mains terminal compartment

[1] Connection housing

[2] Screws for frame
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable gland (not included in delivery)
[7] Blanking plug

Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.

1. Insert the socket carrier [5] into the connection housing [1] and fasten with
screws [4].
2. Clean sealing faces of connection housing [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit connection housing [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

32
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

6.3.4. Fieldbus terminal compartment: open

Figure 28: Open cover to fieldbus terminal compartment

[1] Cover (fieldbus terminal compartment)

[2] Screws for cover
[3] O-ring
[4] Cable entries for fieldbus cables
[5] Blanking plug
For connecting the Industrial Ethernet cable within the AUMA plug/socket connector,
a field-assembled Ethernet connector is used. When removing the cover [1], the
connection board is easily accessible.

Electric shock due to presence of hazardous voltage!

Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.

1. Loosen screws [2] and remove cover [1].

2. Insert cable glands suitable for fieldbus cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 29: Example: Name plate for enclosure protection IP68

3. Seal unused cable entries with suitable plugs.

6.3.5. Industrial Ethernet cable: connect

Information This description applies to the connection for Ethernet cables equipped with RJ-45
connectors.

33
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

Figure 30: EtherNet/IP module

[1] RJ-45 plug-in socket for connecting the Industrial Ethernet cable
[2] Power supply

Cable connection 1. For connecting cables to RJ-45 connectors, proceed in compliance with the
connector manufacturer specifications.
➥ When using the RJ-45 connector supplied by AUMA, please heed the assembly
instructions provided.
2. Connect RJ-45 connector to port for Ethernet cable [1].
6.3.6. Fieldbus terminal compartment: close

Figure 31: Close fieldbus terminal compartment

[1] Cover (fieldbus terminal compartment)

[2] Screws for cover
[3] O-ring
[4] Cable entries for fieldbus cables
[5] Blanking plug

1. Clean sealing faces of cover [1] and housing.

2. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing faces.
3. Check whether O-ring [3] is in good condition, correctly insert O-ring.
4. Fit cover [1] and fasten screws [2] evenly crosswise.
5. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

34
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

6.4. Compact version SF electrical connection for EtherNet/IP

Figure 32: SF electrical connection

[1] Terminal compartment (with cover)

[1A] Cable entries for mains connection (pins for motors and pins for controls)
[1B] Cable entries for network cables
[2] Socket carrier with screw-type terminals
Short description Plug-in electrical connection with screw-type terminals for pins for motors and pins
for controls.
SF version. For power and control cable connection, remove the AUMA plug/socket
connector and the socket carrier from terminal compartment. The cover does not
have to be removed for connecting network cables.
Technical data Table 22:
Electrical connection via AUMA plug/socket connector
Power contacts Control contacts
No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets
earth conductor (PE)
Designation U1, V1, W1, U2, V2, W2, PE 1 to 50
Connection voltage max. 750 V 250 V
Rated current max. 25 A 16 A
Type of customer connection Screw connection Screw connection, crimp-type (option)
2 2
Connection diameter max. 6 mm (flexible) 2.5 mm
2
10 mm (solid) (flexible or solid)

Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board directly at the motor.

35
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

6.4.1. Terminal compartment (for mains connection): open

Figure 33: Open mains terminal compartment

[1] Connection housing

[2] Screws for frame
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entries for mains connection (pins for motors and pins for controls)
[7] Blanking plug
[8] Cable gland (not included in scope of delivery)

Electric shock due to presence of hazardous voltage!

Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

1. Loosen screws [2] and remove connection housing [1].

2. Loosen screws [4] and remove socket carrier [5] from connection housing [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 34: Example: Name plate for enclosure protection IP68

4. Seal unused cable entries [6] with suitable blanking plugs [7].
Information Fieldbus connection can be accessed separately from the mains connection (refer
to <Fieldbus terminal compartment: open>.

36
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

6.4.2. Cable connection

Table 23:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)

1. Remove cable sheathing.

2. Insert the wires into the cable glands.
3. Fasten cable glands with the specified torque to ensure required enclosure
protection.
4. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
5. For flexible cables: Use wire end sleeves according to DIN 46228.
6. Connect cables according to order-related wiring diagram.

In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
Risk of electric shock.
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

7. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (solid cables).
Figure 35: PE connection

[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] PE conduction with ring lugs/loops
[6] Protective earth connection, symbol:
8. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).

37
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

6.4.3. Terminal compartment (for mains connection): close

Figure 36: Close mains terminal compartment

[1] Connection housing

[2] Screws for connection housing
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable gland (not included in scope of delivery)
[7] Blanking plug

Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.

1. Insert the socket carrier [5] into the connection housing [1] and fasten with
screws [4].
2. Clean sealing faces of connection housing [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit connection housing [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

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AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

6.4.4. Industrial Ethernet cable: connect

[1] M12 connector for connecting the Industrial Ethernet cable

[2] M12 port

Cable connection 1. Remove protective cap.

2. Connect M12 connector [1] to M12 port for Ethernet cable [2].
3. Tighten cap nut.
6.5. Accessories for electrical connection
6.5.1. Actuator controls on wall bracket
Design Figure 37: Design principle with wall bracket (example)

[1] Wall bracket

[2a] Motor connection/motor control
[2b] Feedback signals from actuator
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator (XA)
[5] Electrical connection of actuator controls (XK)

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Electrical connection AC 01.2 Non-Intrusive EtherNet/IP

Application The wall bracket allows separate mounting of actuator controls and actuator.
● If the actuator cannot be accessed safely.
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.
Information on installation with wall bracket
● The permissible cable length between actuator controls on wall bracket and
the actuator amounts to 100 m maximum.
● We recommend using an AUMA “LSW” cable set.
● If the AUMA cable set is not used:
- Use suitable flexible and screened connecting cables.
- Use separate CAN bus cable of 120 Ohm character impedance for MWG
(e.g. UNITRONIC BUS-FD P CAN UL/CSA - 2 x 2 x 0.5 mm², manufacturer:
Lapp).
- Data cable connection: XM2-XA2 = CAN L, XM3-XA3 = CAN H.
- Voltage supply MWG: XM6-XA6 = GND, XM7-XA7 = + 24 V DC (refer to
wiring diagram).
● For the electrical connection at wall bracket [3], the terminals are made as crimp
connections.
- Use a suitable four indent crimp tool for crimping.
- Cross sections for flexible wires:
- Control cables: max. 0.75 to 1.5 mm²
- Mains connection: max. 2.5 to 4 mm²
● When using connecting cables, e.g. of the heater or switch, requiring direct
wiring from the actuator to the XK customer plug (XA-XM-XK, refer to wiring
diagram), these connecting cables must be subject to an insulation test in
compliance with EN 50178. Connecting cables of position transmitters (EWG,
RWG, IWG, potentiometer) do not belong to this group. They may not be sub-
jected to an insulation test.
6.5.2. Parking frame
Figure 38: Parking frame, example with AUMA plug/socket connector and cover

Application Parking frame for safe storage of a disconnected plug or cover.

For protection against touching the bare contacts and against environmental
influences.

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AC 01.2 Non-Intrusive EtherNet/IP Electrical connection

6.5.3. DS intermediate frame for double sealing

Figure 39: Electrical connection with DS intermediate frame

[1] Electrical connection

[2] DS intermediate frame
Application When removing the electrical connection or due to leaky cable glands, there is a
potential risk of ingress of dust and water into the housing. This is prevented
effectively by inserting the double sealed intermediate frame [2] between the
plug/socket connector [1] and the housing of the device. The enclosure protection
of the device (IP68) will not be affected, even if the electrical connection [1] is
removed.
6.5.4. External earth connection
Figure 40: Earth connection for multi-turn actuator

Application External earth connection (U-bracket) for connection to equipotential compensation.

Table 24:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
Solid wire and stranded 2.5 mm² to 6 mm² 3 – 4 Nm
Fine stranded 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.

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Operation AC 01.2 Non-Intrusive EtherNet/IP

7. Operation

7.1. Manual operation

For purposes of setting and commissioning, in case of motor or power failure, the
actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
Manual operation is automatically disengaged when motor is started again. The
handwheel does not rotate during motor operation.

7.1.1. Manual valve operation

Damage at the manual change-over mechanism/motor coupling due to faulty

operation!
→ Engage manual operation only during motor standstill.
→ Do NOT use extensions as lever for operation.

Procedure 1. Press push button.

2. Turn handwheel in desired direction.
Figure 41:

➥ The closing direction is marked on the handwheel.

Table 25: Handwheel marking (examples)

→ For valve closing, turn handwheel in direction of the arrowhead.

clockwise closing counterclockwise closing

Drive shaft (valve) turns clockwise in direction Drive shaft (valve) turns counterclockwise
CLOSE. in direction CLOSE.

Overload protection for To protect the valve, an overload protection is available as option for manual
manual operation operation. If the torque applied at the handwheel exceeds a certain value (refer to
order-related technical data sheet), the shear pins will rupture and thus protect the
valve from damage. The handwheel can no longer transmit the torque (= handwheel
is spinning). Motor operation is still possible. In case of shear pin rupture due to
overload, imperatively replace the safety hub.

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AC 01.2 Non-Intrusive EtherNet/IP Operation

Figure 42: Handwheel without/with overload protection

[1] Handwheel without overload protection (standard)

[2] Handwheel with overload protection/safety hub (option)

7.2. Motor operation

Valve damage due to incorrect basic setting!

→ Prior to electric actuator operation, perform the basic settings for “type of seating”
and “torque switching”.

7.2.1. Operating the actuator from local controls

Local actuator operation is performed using the local controls push buttons of actuator
controls.
Figure 43: Local controls

[1] Push button for operation command in direction OPEN

[2] Push button STOP
[3] Push button for operation command in direction CLOSE
[4] Push button RESET
[5] Selector switch

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Operation AC 01.2 Non-Intrusive EtherNet/IP

Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Risk of burns
→ Verify surface temperature and wear protective gloves.

→ Set selector switch [5] to position Local control (LOCAL).

➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3] .
Information The OPEN and CLOSE operation commands can be given either in push-to-run or
in self-retaining operation mode. In self-retaining mode, the actuator runs to the
defined end position after pressing the button, unless another command has been
received beforehand. For further information, please refer to the Manual (Operation
and setting).

7.2.2. Actuator operation from remote

Risk of immediate actuator operation when switching on!

Risk of personal injuries or damage to the valve
→ If the actuator starts unexpectedly: Immediately turn selector switch to 0 (OFF).
→ Check input signals and functions.

→ Set selector switch to position Remote control (REMOTE).

➥ Now, the actuator can be remote-controlled via fieldbus.

Information For actuators equipped with a positioner, it is possible to change over between OPEN
- CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET-
POINT). For further information, please refer to the Manual (Operation and setting).

7.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.

The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.

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AC 01.2 Non-Intrusive EtherNet/IP Operation

Figure 44:

[1–4] Push buttons or navigation support

[5] Selector switch
[6] Display

Table 26: Important push button functions for menu navigation

Push buttons Navigation sup- Functions
port on display
[1] Up ▲ Change screen/selection
Change values
Enter figures from 0 to 9
[2] Down ▼ Change screen/selection
Change values
Enter figures from 0 to 9
[3] Ok Confirm selection
Save Save
Edit Enter <Edit> menu
Details Display more details
[4] C Setup Enter Main menu
Esc Cancel process
Return to previous display

Backlight ● The display is illuminated in white during normal operation. It is illuminated in

red in case of a fault.
● The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.
7.3.1. Menu layout and navigation

Groups The indications on the display are divided into 3 groups:

Figure 45: Groups

[1] Start menu

[2] Status menu
[3] Main menu

ID Status menu and main menu are marked with an ID.

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Operation AC 01.2 Non-Intrusive EtherNet/IP

Figure 46: Marking with ID

S ID starts with S = status menu

M ID starts with M = main menu
Group selection It is possible to select between status menu S and main menu M:
For this, set selector switch to 0 (OFF), hold down push button C for approx. 2
seconds until a screen containing the ID M... appears.
Figure 47: Select menu groups

You return to the status menu if:

● the push buttons on the local controls have not been operated within 10 minutes
● or by briefly pressing C

Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Figure 48: Direct display (example)

Display indicates in the bottom row: Go to

1. Press push button Go to.
Display indicates: Go to menu M0000
2. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
3. Press push button Ok to confirm first digit.
4. Repeat steps 2 and 3 for all further digits.
5. To cancel the process: Press C Esc.
7.4. User level, password
User level The user level defines which menu items or parameters can be displayed or modified
by the active user.
There are 6 different user levels. The user level is indicated in the top row:
Figure 49: User level display (example)

Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.

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AC 01.2 Non-Intrusive EtherNet/IP Operation

Table 27:
User levels and authorisations
Designation (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change settings
Default factory password: 0000
Maintenance (3) Reserved for future extensions
Specialist (4) Change device configuration
e.g. type of seating, assignment of output contacts
Default factory password: 0000
Service (5) Service staff
Change configuration settings
AUMA (6) AUMA administrator

Unauthorised access is made easier due to insecure password!

→ We urgently recommend changing the password during initial commissioning.

7.4.1. Password entry

1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Select higher user level via Up ▲ and confirm with Ok.
➥ Display indicates: Password 0***
3. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
4. Confirm first digit of password via push button Ok.
5. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with Ok, access to all parameters within one
user level is possible if the password entry is correct.

7.4.2. Password change

Only the passwords of same or lower access level may be changed.
Example: If the user is signed in as Specialist (4), he/she can change passwords as
for password levels (1) through (4).
Device configuration M0053
Service functions M0222
Change passwords M0229
Menu item Service functions M0222 is only visible, if user level Specialist (4) or higher
is selected.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display

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Operation AC 01.2 Non-Intrusive EtherNet/IP

Change passwords 3. Select parameter Change passwords either:

→ click via the menu to parameter, or
→ via direct display: press and enter ID M0229
- Display indicates: ▶ Change passwords
- The user level is indicated in the top row (1 – 6), e.g.:

- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
7.4.3. Timeout for incorrect password entry
A timeout for incorrect password entry is provided with actuator controls.This prevents
unauthorised access by systematic trials. The timeout is active for incorrect entries
via the local controls as well as incorrect entries via our software tools (AUMA CDT,
AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited
for one minute. Each further incorrect entry doubles the timeout period. An active
timeout is displayed on the screen. An individual timeout is available for each user
level. This means that you may still log on with user level 3 if user level 4 is inhibited.
The incorrect entry counter can be reset in two ways:
1. Correct password entry with successful access authorisation.
2. 8 hours after the last incorrect entry.
7.5. Language in the display
The display language can be selected.
7.5.1. Language change

Display M0009
Language M0049

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch

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AC 01.2 Non-Intrusive EtherNet/IP Operation

5. The bottom row of the display indicates:

→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display indicates: ▶ Language and Save (bottom row)
Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The display changes to the new language.The new language selection is saved.

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8. Indications
8.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 50: LED test

Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom line: Language selection menu? 'Reset'
2. Hold down push button RESET until display of the following text in the bottom
line: Language menu loading, please wait.
Figure 51: Self-test

The language selection menu follows the startup menu.

Startup menu The current firmware version is displayed during the startup procedure:
Figure 52: Startup menu with firmware version: 05.00.00–xxxx

If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 53: Language selection

If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
8.2. Indications in the display

Menus and functions depend on the actuator controls firmware version!

→ Should menus or functions be unavailable, please contact the AUMA Service.

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Status bar The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
Figure 54: Information in the status bar (top)

[1] Operation mode

[2] Error symbol (only for faults and warnings)
[3] ID number: S = Status page
Navigation support If further details or information are available with reference to the display, the following
indications Details or More appear in the navigation support (bottom display row).
Then, further information can be displayed via the push button.
Figure 55: Navigation support (bottom)

[1] shows list with detailed indications

[2] shows further available information
The navigation support (bottom row) is faded out after approx. 3 seconds. Press any
push button (selector switch in position 0 (OFF)) to fade in the navigation support.
8.2.1. Feedback signals from actuator and valve

Display indications depend on the actuator version.

Valve position (S0001)
● S0001 on the display indicates the valve position in % of the travel.
● The bar graph display appears after approx. 3 seconds.
● When issuing an operation command, an arrow indicates the direction
(OPEN/CLOSE).
Figure 56: Valve position and direction of operation

Reaching the preset end positions is additionally indicated via (CLOSED) and
(OPEN) symbols.
Figure 57: End position CLOSED/OPEN reached

0% Actuator is in end position CLOSED

100% Actuator is in end position OPEN

Torque (S0002)
● S0002 on the display indicates the torque applied at the actuator output.

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Indications AC 01.2 Non-Intrusive EtherNet/IP

● The bar graph display appears after approx. 3 seconds.

Figure 58: Torque

Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or "foot-pound" ft-lb
Figure 59: Units of torque

Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: Torque range on name plate = 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bar graph indication and as value between 0 and 100
%.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bar graph
display. The figure below shows the operation command in direction CLOSE.
Figure 60: Display for OPEN - CLOSE control

E2 Actual position value

Setpoint control If the positioner is enabled and activated, the bar graph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bar
graph indication.The figure below shows the operation command in direction CLOSE.

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AC 01.2 Non-Intrusive EtherNet/IP Indications

Figure 61: Indication for setpoint control (positioner)

E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 62: Examples: on the left pivot points (intermediate positions); on the right
stepping mode

Table 28: Symbols along the pivot point axis

Symbol Pivot point (intermediate position) Stepping mode
with operation profile
| Pivot point without reaction End of stepping mode
Stop during operation in direction Start of stepping mode in direction
CLOSE CLOSE
Stop during operation in direction Start of stepping mode in direction
OPEN OPEN
Stop during operation in directions –
OPEN and CLOSE
Pause for operation in direction CLOSE –
Pause for operation in direction OPEN –
Pause for operation in directions OPEN –
and CLOSE

8.2.2. Status indications according to AUMA classification

These indications are available if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
Figure 63: Warnings

For further information, please also refer to <Corrective action>.

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Not ready REMOTE (S0006)

The S0006 display shows indications of the Not ready REMOTE group.
If such an indication has occurred, the display shows S0006:
● the number of indications occurred
● a blinking crossbar after approx. 3 seconds
Figure 64: Not ready REMOTE indications

For further information, please also refer to <Corrective action>.

Fault (S0007)
If a fault has occurred, the display shows S0007:
● the number of faults occurred
● a blinking exclamation mark after approx. 3 seconds
Figure 65: Fault

For further information, please also refer to <Corrective action>.

8.2.3. Status indications according to NAMUR recommendation

These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0008:
● the number of indications occurred
● a blinking triangle with question mark after approx. 3 seconds
Figure 66: Out of specification

For further information, please also refer to <Corrective action>.

Function check (S0009)
The S0009 indication shows function check indications according to NAMUR
recommendation NE 107.
If an indication has occurred via the function check, the display shows S0009:
● the number of indications occurred
● a blinking triangle with a spanner after approx. 3 seconds

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AC 01.2 Non-Intrusive EtherNet/IP Indications

Figure 67: Function check

For further information, please also refer to <Corrective action>.

Maintenance required (S0010)
The S0010 indication shows maintenance indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0010:
● the number of indications occurred
● a blinking square with an oilcan after approx. 3 seconds
Figure 68: Maintenance required

For further information, please also refer to <Corrective action>.

Failure (S0011)
The S0011 indication shows the causes of the failure indication according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0011:
● the number of indications occurred
● a blinking circle with a cross after approx. 3 seconds
Figure 69: Failure

For further information, please also refer to <Corrective action>.

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8.3. Indication lights of local controls

Figure 70: Arrangement and signification of indication lights

[1] Marking with symbols (standard)

[2] Marking with figures 1 – 6 (option)
1 End position CLOSED reached (blinking: operation in direction CLOSE)
2 Tc Torque fault CLOSE
3 Motor protection tripped
4 To Torque fault OPEN
5 End position OPEN reached (blinking: operation in direction OPEN)
6 Bluetooth connection active

Modify indication light assignment (indications)

Different indications can be assigned to LEDs 1 – 5.

Device configuration M0053
Local controls M0159
Indication light 1 (left) M0093
Indication light 2 M0094
Indication light 3 M0095
Indication light 4 M0096
Indicat. light 5 (right) M0097
Signal interm. pos. M0167
Defaut values (Europe):
Indication light 1 (left) = End p. CLOSED, blink
Indication light 2 = Torque fault CLOSE
Indication light 3 = Thermal fault
Indication light 4 = Torque fault OPEN
Indicat. light 5 (right) = End p. OPEN, blink
Signal interm. pos. = OPEN/CLOSED = Off
Further setting values:
Refer to Manual (Operation and setting).

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AC 01.2 Non-Intrusive EtherNet/IP Indications

8.4. Optional indications

8.4.1. Mechanical position indication via indicator mark (not self-adjusting)

Figure 71: Mechanical position indicator

[1] End position OPEN reached

[2] End position CLOSED reached
[3] Indicator mark at cover
Characteristics ● Independent of power supply
● Used as running indication: Indicator disc rotates during actuator operation and
continuously indicates the valve position
(For “clockwise closing ” version, the symbols / rotate in counterclockwise
direction for operations in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
(Symbols (OPEN)/ (CLOSED) point to the indicator mark at cover)
8.4.2. Mechanical position indication (self-adjusting)
Figure 72: Mechanical position indicator

[1] End position OPEN reached

[2] End position CLOSED reached
Characteristics ● Independent of power supply
●
Used as running indication: Indicator disc (with arrow ) rotates during actu-
ator operation and continuously indicates the valve position
(For “clockwise closing version”, the arrow rotates in clockwise direction for
operation in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
Arrow points to symbol (OPEN) or (CLOSED)
● Self-adjusting during commissioning (cover must not be opened)

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9. Signals (output signals)

9.1. Status signals via output contacts (digital outputs)
Conditions Output contacts are only available if a parallel interface is provided in addition to the
communication interface.
Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room.
Status signals only have two states: active or inactive. Active means that the
conditions for the signal are fulfilled.
9.1.1. Assignment of outputs

The output contacts (outputs DOUT 1 – 6) can be assigned to various signals.

Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Signal DOUT 1 M0109
Default values:
Signal DOUT 1 = Fault
Signal DOUT 2 = End position CLOSED
Signal DOUT 3 = End position OPEN
Signal DOUT 4 = Selector sw. REMOTE
Signal DOUT 5 = Torque fault CLOSE
Signal DOUT 6 = Torque fault OPEN
9.1.2. Coding the outputs

The output signals Coding DOUT 1 – Coding DOUT 6 can be set either to high active
or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Signal active means that the conditions for the signal are fulfilled.
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values:
Coding DOUT 1 = Low active
Coding DOUT 2–Coding DOUT 6 = High active
9.2. Analogue signals (analogue outputs)
Requirements Analogue signals are only available if additional input signals are provided.
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: AOUT1 (position)
Torque feedback Signal: E6 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: AOUT2 (torque)
For further information on this topic, please refer to Manual (Operation and setting).

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

10. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).

Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Observe heat-up time for ambient temperatures below –30 °C.
3. Perform basic settings.
10.1. Type of seating: set

Valve damage due to incorrect setting!

→ The type of seating setting (limit or torque seating) must match the selection for
the valve.
→ Only change the setting with prior consent of the valve manufacturer.

Customer settings M0041

Type of seating M0012
End position CLOSED M0086
End position OPEN M0087
Default value: Limit
Setting values:
Limit Seating in end positions via limit switching.
Torque Seating in end positions via torque switching.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: Press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

6. Press Edit.
➥ Display indicates: ▶ Specialist (4)
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ The screen indicates the pre-set type of seating (▶Limit or ▶Torque) by means
of a black triangle ▶.
Change settings 10. Use Up ▲ Down ▼ to select new setting.
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The setting for the type of seating is complete.
12. Back to step 4 (CLOSED or OPEN): Press Esc.
10.2. Torque switching: set
Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.

Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.

Customer settings M0041

Torque switching M0013
Trip torque CLOSE M0088
Trip torque OPEN M0089
Default value: According to order data
Setting range: Torque range according to actuator name plate

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0088.
➥ Display indicates: Trip torque CLOSE

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:

→ ▶ Trip torque CLOSE
→ ▶ Trip torque OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
6. Press Edit.
➥ Display indicates:
- Specialist (4) → continue with step 7
- in bottom row Up ▲ Down ▼ Esc → continue with step 11
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher.
➥ The symbols have the following meanings:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
10. Press Edit.
Change value 11. Enter new value for tripping torque via Up ▲ Down ▼.
Information: The adjustable torque range is shown in round brackets.
12. Save new value via Save.
➥ The tripping torque is set.
13. Back to step 4 (CLOSED or OPEN): Press Esc.
Information The following fault signals are issued if the torque setting performed has been reached
in mid-travel:
● In the display of the local controls: Status indication S0007 Fault =
Torque fault OPEN or Torque fault CLOSE

The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:

1. either by an operation command in the opposite direction.

- For Torque fault OPEN: Operation command in direction CLOSE
- For Torque fault CLOSE: Operation command in direction OPEN
2. or, in case the torque applied is lower than the preset tripping torque:
- in selector switch position Local control (LOCAL) via push button RESET.
- in selector switch position Remote control (REMOTE):
- via the fieldbus, command reset., if the fieldbus is the active command
source.
- via a digital input (I/O interface) with RESET command if a digital input
is configured for signal RESET and the I/O interface is the active
command source.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

10.3. Limit switching: set

Valve damage at valve/gearbox due to incorrect setting!

→ When setting with motor operation: Stop actuator prior to reaching end of travel
(press STOP push button).
→ For limit seating, provide for sufficient backlash between end position and
mechanical end stop due to potential overrun.

Customer settings M0041

Limit switching M0010
Set end pos.CLOSED? M0084
Set end pos. OPEN? M0085

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C and hold it down for approx. 3 seconds.

➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0084.
➥ Display indicates: Set end pos.CLOSED?
CLOSED or OPEN 4. Select via Up ▲ Down ▼:
→ ▶ Set end pos.CLOSED? M0084
→ ▶ Set end pos. OPEN? M0085
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ The display indicates either:
- Set end pos.CLOSED? CMD0009 → continue with step 9
- Set end pos. OPEN? CMD0010 → continue with step 12
- Specialist (4) → continue with step 6
User login 6. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
7. Press Ok to confirm selected user.
➥ Display indicates: Password 0***
8. Enter password (→ enter password).
➥ The display indicates either:
- Set end pos.CLOSED? CMD0009 → continue with step 9
- Set end pos. OPEN? CMD0010 → continue with step 12

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

Set end position 9. Set end position CLOSED again :

CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button (CLOSE) in
direction of the end position.
Information: Stop actuator before reaching end of travel (press STOP
push button to avoid damage.
9.2 Engage manual operation.
9.3 Turn handwheel until valve is closed.
9.4 Turn handwheel by approximately half a turn (overrun) in the opposite
direction of end position.
9.5 Set selector switch to position 0 (OFF).
➥ Display indicates: Set end pos.CLOSED? Yes No
Confirm new end posi- 10. Press Yes to confirm new end position.
tion ➥ Display indicates: End pos. CLOSED set!
➥ The left LED is illuminated (standard version) and thus indicates that the end
position CLOSED setting is complete.

11. Make selection:

→ Edit → back to step 9: Set end position CLOSED "once again"
→ Esc → back to step 4; either set end position OPEN or exit the menu.
Set end position OPEN 12. Re-set end position OPEN:
CMD0010 12.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button (OPEN) in
direction of the end position.
Information: Stop actuator before reaching end of travel (press STOP
push button to avoid damage.
12.2 Engage manual operation.
12.3 Turn handwheel until valve is open.
12.4 Turn handwheel by approximately half a turn (overrun) in the opposite
direction of end position.
12.5 Set selector switch to position 0 (OFF).
➥ Display indicates: Set end pos. OPEN? Yes No
Confirm new end posi- 13. Press Yes to confirm new end position.
tion ➥ Display indicates: End pos. OPEN set!
➥ The right LED is illuminated (standard version) and thus indicates that the end
position OPEN setting is complete.

14. Make selection:

→ Edit → back to step 12: Set end position OPEN "once again"
→ Esc → back to step 4; either set end position CLOSED or exit the menu.
Information If an end position cannot be set: Check the type of control unit in actuator.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

10.4. Connection between EtherNet/IP module and computer: check

1. Ensure that power supply is switched off.

2. Set Run/Init switch to “Run”.
3. Connect EtherNet/IP module via RJ-45 or M12 connector to a computer within
the same subnet and switch on power supply (boot process).
4. Start the Windows Desktop App “command prompt” at computer and enter the
ping 192.168.255.1 command.
→ If responses are sent: Connection between module and computer is
OK.
→ If no responses are sent: Check whether module and computer are
connected to the same subnet.

IP address 192.168.255.1 is the default network setting. If the module has been
previously configured, the manually set IP address must be used. Should this
address be unknown, the connection of the EtherNet/IP module can be tempor-
arily tested via the default IP address.
Please heed the following procedure:

4.1 Set the Run/Init switch to “Init” during the booting procedure.
➥ The default network settings of the EtherNet/IP interface are used in Init
mode:

Address Type Static IP

Static IP Address 192.168.255.1
Subnet Mask 255.255.0.0
Default Gateway 192.168.0.1

4.2 Perform step 4.

4.3 Disconnect EtherNet/IP module from power supply and set the Run/Init
switch to “Run” prior to rebooting.
➥ Now, the module can be configured.

10.5. EtherNet/IP module configuration

Configure the EtherNet/IP module using the “GW-7472 Utility” Windows software.
The software is available for download on the AUMA website (www.auma.com) at
“Service & Support / Software”.

1. Ensure that the Run/Init module switch is set to “Run”.

2. Connect EtherNet/IP module via RJ-45 or M12 connector to a computer within
the same subnet and switch on power supply.
3. Start “GW-7472 Utility” software and click the Network Scan button.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

4. Select the interface card in the next window and confirm with Select.

➥ Now, the software searches for the EtherNet/IP module.

Information Should the scan fail, either the Windows firewall or the antivirus software might have
to be deactivated.
5. Select the line with the respective module and open by clicking Configure.

6. Perform the selected settings and save using the Update Settings and Reboot
button.

Deactivated safety behaviour due to missing setting.

→ Ensure that the box in front of Modbus Polling With EIP Connection is ticked.

➥ If required, only the IP interface must be adapted to the requirements of the

network. All further settings of the EtherNet/IP module (in particular the serial
port settings) are set as default in the factory.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

7. Confirm reboot with OK.

➥ The process is started.

➥ After rebooting, the settings are saved and active.

10.6. Test run

Only perform test run only once all settings previously described have been
performed.
The direction of rotation can be checked at the position indicator if available. (Chapter
<Direction of rotation at mechanical position indicator: check>)
The direction of rotation must be checked at the hollow shaft/stem if no mechanical
position indicator is available. (Chapter <Direction of rotation at hollow shaft/stem:
check>)
10.6.1. Direction of rotation at mechanical position indicator: check

Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.

Information Switch off before reaching the end position.

1. Move actuator manually to intermediate position or to sufficient distance from
end position.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

2. Switch on actuator in direction CLOSE and observe the direction of rotation on

the mechanical position indication:
→ For self-adjusting mechanical position indication:
➥ The direction of rotation is correct if the actuator operates in direction
CLOSE and arrow turns clockwise in direction CLOSE (symbol ).
Figure 73: Direction of rotation (for “clockwise closing” version”)

→ For mechanical position indication via indicator mark: (not self-adjust-

ing)
➥ The direction of rotation is correct if the actuator operation in direction
CLOSE and the symbols ( / ) turn counterclockwise:
Figure 74: Direction of rotation / (for “clockwise closing version”)

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.2 Non-Intrusive EtherNet/IP

10.6.2. Direction of rotation at hollow shaft/stem: check

Figure 75: Direction of rotation of the hollow shaft/stem for operation in direction
CLOSE (“clockwise closing” version)

[1] Threaded plug

[2] Seal
[3] Hollow shaft
[4] Protective cap for stem protection tube
[5] Stem
[6] Stem protection tube

Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.

Check direction of rota- 1. Move actuator manually to intermediate position or to sufficient distance from
tion end position.
2. Depending on the version: Unscrew threaded plug [1] with seal [2], protective
cap [4] or stem protection tube [6].
3. Switch on actuator in direction CLOSE and observe direction of rotation at hollow
shaft [3] or stem [5]:
➥ The direction of rotation is correct if the actuator moves in direction CLOSE
and the hollow shaft in clockwise direction, or the stem moves downward.
4. Correctly fit/screw on threaded plug [1] with seal [2], protective cap [4] for stem
protection tube [6], fasten thread.
10.6.3. Limit switching: check

1. Set selector switch to position Local control (LOCAL).

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (basic settings)

2. Operate actuator using push buttons OPEN, STOP, CLOSE.

➥ The limit switching is set correctly if (default indication):
- the yellow indication light/LED1 is illuminated in end position CLOSED
- the green indication light/LED5 is illuminated in end position OPEN
- the indication lights go out after travelling into opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- one of the red indication lights/LEDs is illuminated (torque fault)
- the status indication S0007 in the display signals a fault.
3. If the end position setting is incorrect: Reset limit switching.

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive EtherNet/IP

11. Commissioning (settings/options in the actuator)

For actuators without mechanical position indicator (cover without indicator glass),
no settings are required within the actuator when commissioning.
When equipped with the self-adjusting mechanical position indication [A], the position
indication automatically adjusts upon the initial operation (e.g. from CLOSED to
OPEN). This self-adjustment is generally performed when setting the limit switches
(approaching the end positions). Manual setting and consequently opening the switch
compartment is not necessary when commissioning.
In case the mechanical position indicator integrated within the actuator is NOT
self-adjusting [B], the switch compartment must be opened for mechanical position
indication adjustment when commissioning.
Figure 76: Mechanical position indications

[A] Mechanical position indicator (self-adjusting)

[B] Mechanical position indication via indicator mark (not self-adjusting)

11.1. Switch compartment: open/close

Figure 77: Open/close switch compartment

[A] Mechanical position indication (self-adjusting)

[B] Mechanical position indication via indicator mark

Open 1. Loosen screws [2] and remove cover [1] from the switch compartment.
Close 2. Clean sealing faces of housing and cover.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Place cover [1] on switch compartment.
6. Fasten screws [2] evenly crosswise.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator)

11.2. Mechanical position indicator (self-adjusting)

Figure 78: Mechanical position indicator (self-adjusting)

The self-adjusting mechanical position indicator shows the valve position by means
of an arrow . When correctly set, the arrow points to symbol (OPEN) or
(CLOSED) in the end positions.

Information The position indications is housed in the actuator switch compartment. Opening the
switch compartment for manual setting is only necessary if the gear stage setting
must be modified of if the factory settings of predefined end position CLOSED (or
OPEN) must be adapted when commissioning.

11.2.1. Mechanical position indicator: set

1. Move valve to end position CLOSED.

2. Push both lower discs with the symbols (OPEN) and (CLOSED) towards
each other. The disc with the arrow is thereby is driven:
Figure 79: Setting position in CLOSED

3. Move actuator to end position OPEN.

➥ The arrow rotates in direction OPEN driving the indicator disc with symbol
(OPEN) until the actuator stops in position OPEN.
Figure 80: Operation in direction OPEN (left) and position OPEN (right)

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive EtherNet/IP

4. Check settings:
➥ The setting of the mechanical position indicator is correct if the angle between
the symbols (OPEN) and (CLOSED) ranges between approx. 120° and
280°.
➥ If all three discs are turned at the same time, the indicator can be shifted in
steps of 15°. Individual shifts of 5° are possible.
➥ If the indicator is rotated too far (more than 280°) or if the angle is too small
(below 120°), adapt the gear stage setting to the actuator turns/stroke. Refer
to <Gear stage of the reduction gearing: test/set>.

11.2.2. Gear stage of the reduction gearing: test/set

The test/setting is only required if the mechanical position indicator cannot be correctly
set.

1. Refer to table and check if turns/stroke correspond to the setting of the reduction
gearing (stages 1– 9).
Table 29:
Turns of actuator per valve stroke and suitable reduction gearing setting
for 1 – 500 turns/stroke for 10 – 5,000 turns/stroke Reduction gearing
[exceeding – to] [exceeding – to] Stage
1.0 – 1.9 10 – 19 1
1.9 – 3.7 19 – 37 2
3.7 – 7.9 37 – 79 3
7.9 – 15.0 79 – 150 4
15.0 – 31.5 150 – 315 5
31.5 – 60.0 315 – 600 6
60.0 – 126 600 – 1,260 7
126 – 240 1,260 – 2,400 8
240 – 500 2,400 – 5,000 9

2. To modify settings, lift the lever at the reduction gearing and engage at the se-
lected stage.
Figure 81: Set reduction gearing

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AC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator)

11.3. Mechanical position indication via indicator mark (not self-adjusting)

Figure 82: Mechanical position indication via indicator mark

The mechanical position indicator shows the valve position via two indicator discs
with symbols (OPEN) and (CLOSED). When correctly set, the symbols
OPEN/CLOSED point to the indicator mark at the cover in the end positions.
Setting elements The position indications is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch compartment:
open/close>.
11.3.1. Mechanical position indicator: set

1. Move valve to end position CLOSED.

2. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.

3. Move actuator to end position OPEN.

4. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.

5. Move valve to end position CLOSED again.

6. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
6.1 Repeat setting procedure.
6.2 Test/set gear stage of the reduction gearing.

11.3.2. Gear stage of the reduction gearing: test/set

This test/setting is only required if the turns/stroke of the actuator were changed at
a later date. The control unit may possibly have to be exchanged:
Information The adjustable stroke range is indicated on the order data sheet (e.g. “1 – 500
turns/stroke”).

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Commissioning (settings/options in the actuator) AC 01.2 Non-Intrusive EtherNet/IP

1. Pull off indicator disc using a spanner as lever if required.

2. Refer to table and check if turns/stroke of the actuator correspond to the setting
of the reduction gearing (stages 1– 9).
If the setting is not correct: continue with step 3.
If the setting is correct: continue with step 6.
Table 30:
MS5.2 control unit (1 to 500 turns per stroke)
Turns/stroke above – to Gear stage
1.0 – 1.9 1
1.9 – 3.9 2
3.9 – 7.8 3
7.8 – 15.6 4
15.6 – 31.5 5
31.5 – 62.5 6
62.5 – 125 7
125 – 250 8
250 – 500 9

Table 31:
MS50.2 control unit (10 to 5,000 turns per stroke)
Turns/stroke above – to Gear stage
10.0 – 19.5 1
19.5 – 39.0 2
39.0 – 78.0 3
78 – 156 4
156 – 315 5
315 – 625 6
625 – 1,250 7
1,250 – 2,500 8
2,500 – 5,000 9

3. Loosen screw [1].

4. Set crown wheel [2] to desired stage according to table.
5. Tighten screw [1].
6. Place indicator disc on shaft.
7. Set mechanical position indicator.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Commissioning (settings/options in the actuator)

Figure 83: Control unit with reduction gearing

[1] Screw
[2] Crown wheel

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 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Corrective action AC 01.2 Non-Intrusive EtherNet/IP

12. Corrective action

12.1. Faults during commissioning

Table 32:
Faults during operation/commissioning
Fault Description/cause Remedy
Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
be set. of the actuator. The control unit might have to be exchanged.
In spite of correct setting of mechan- The overrun was not considered when setting the ● Determine overrun: Overrun = travel covered
ical limit switching, actuator operates limit switching. from switching off until complete standstill.
into the valve or actuator end position. The overrun is generated by the inertia of both the ● Set limit switching again considering the over-
actuator and the valve and the delay time of the run. (Turn handwheel back by the amount of
actuator controls. the overrun)
Handwheel rotates on the shaft Actuator in version with overload protection for Dismount handwheel. Replace overload protection
without transmitting torque. manual operation: Shear pin rupture due to excess- and remount handwheel.
ive torque at handwheel.

12.2. Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The display remains white.
Collective signals include further indications. They can be displayed via the
Details push button. The display remains white.

Table 33:
Faults and warnings via status indications in the display
Indication on display Description/cause Remedy
S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual
played. (Operation and setting).
S0005 Collective signal 02: For indicated value > 0: Press push button De-
Warnings Indicates the number of active warnings. tails.
For details, refer to <Warnings and Out of specific-
ation> table.
S0006 Collective signal 04: For indicated value > 0: Press push button De-
Not ready REMOTE Indicates the number of active signals. tails.
For details, refer to <Not ready REMOTE and
Function check> table.
S0007 Collective signal 03: For indicated value > 0: Press push button Details
Fault Indicates the number of active faults. to display a list of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
S0008 Collective signal 07: For indicated value > 0: Press push button De-
Out of specification Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Warnings and Out of specific-
Actuator is operated outside the normal operation ation> table.
conditions.

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SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Corrective action

Faults and warnings via status indications in the display

Indication on display Description/cause Remedy
S0009 Collective signal 08: For indicated value > 0: Press push button De-
Function check Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Not ready REMOTE and
The actuator is being worked on; output signals are Function check> table.
temporarily invalid.
S0010 Collective signal 09: For indicated value > 0: Press push button Details
Maintenance required Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107
Recommendation to perform maintenance.
S0011 Collective signal 10: For indicated value > 0: Press push button Details
Failure Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are invalid

Table 34:
Warnings and Out of specification
Indication on display Description/cause Remedy
Config. warning Collective signal 06: Press push button Details to display a list of indi-
Possible cause: vidual indications.
Configuration setting is incorrect. For a description of the individual signals, refer to
The device can still be operated with restrictions. Manual (Operation and setting).
Internal warning Collective signal 15: Press push button Details to display a list of indi-
Device warnings vidual indications.
The device can still be operated with restrictions. For a description of the individual signals, refer to
Manual (Operation and setting).
24 V DC external The external 24 V DC voltage supply of the controls Check 24 V DC voltage supply.
has exceeded the power supply limits.
Wrn op.mode run time Warning on time max. running time/h exceeded ● Check modulating behaviour of actuator.
● Check parameter Perm. run time M0356, re-set
if required.
Wrn op.mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded ● Check parameter Permissible starts M0357, re-
set if required.
Failure behav. active The failure behaviour is active since all required Verify signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
● Check connection to master.
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring.
Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
Possible causes:
For an adjusted setpoint range of e.g. 4 – 20 mA,
the input signal is 0 (signal loss).
For a setpoint range of 0 – 20 mA , monitoring is
not possible.
Op. time warning The set time (parameter Perm.op. time, manual The warning indications are automatically cleared
M0570) has been exceeded. The preset operating once a new operation command is executed.
time is exceeded for a complete travel from end ● Check valve.
position OPEN to end position CLOSED. ● Check parameter Perm.op. time, manual
M0570.
Wrn controls temp. Temperature within controls housing too high. Measure/reduce ambient temperature.
Time not set Real time clock has not yet been set. Set time.
RTC voltage Voltage of the RTC button cell is too low. Replace button cell.
PVST fault Partial Valve Stroke Test (PVST) could not be suc- Check actuator (PVST settings).
cessfully completed.

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Warnings and Out of specification

Indication on display Description/cause Remedy
PVST abort Partial Valve Stroke Test (PVST) was aborted or Perform RESET or restart PVST.
could not be started.
Wrn no reaction No actuator reaction to operation commands within ● Check movement at actuator.
the set reaction time. ● Check parameter Reaction time M0634.
Torque wrn OPEN Limit value for torque warning in direction OPEN Check parameter Wrn torque OPEN M0768, re-set
exceeded. if required.
Torque wrn CLOSE Limit value for torque warning in direction CLOSE Check parameter Wrn torque CLOSE M0769, re-
exceeded. set if required.
SIL fault1) SIL sub-assembly fault has occurred. Refer to separate Manual Functional Safety.
PVST required Execution of PVST (Partial Valve Stroke Tests) is
required.
Maintenance required Maintenance is required.

1) For actuators controls in SIL version

Table 35:
Faults and Failure
Indication on display Description/cause Remedy
Configuration error Collective signal 11: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Config. error REMOTE Collective signal 22: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Internal error Collective signal 14: AUMA service
Internal error has occurred. Press push button Details to display a list of indi-
vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Torque fault CLOSE Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction OPEN.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
● Execute reset command via fieldbus.
Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures:
● Issue operation command in direction CLOSE.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
● Execute reset command via fieldbus.
Phase fault ● When connecting to a 3-ph AC system and with Test/connect phases.
internal 24 V DC supply of the electronics:
Phase 2 is missing.
● When connecting to a 3-ph or 1-ph AC system
and with external 24 V DC supply of the elec-
tronics: One of the phases L1, L2 or L3 is
missing.
Incorrect phase seq The phase conductors L1, L2 and L3 are connected Correct the sequence of the phase conductors L1,
in the wrong sequence. L2 and L3 by exchanging two phases.
Only applicable if connected to a 3-ph AC system.

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Faults and Failure

Indication on display Description/cause Remedy
Mains quality Due to insufficient mains quality, the controls cannot ● Check mains voltage.
detect the phase sequence (sequence of phase For 3-phase/1-phase AC current, the permiss-
conductors L1, L2 and L3) within the pre-set time ible variation of the mains voltage is ±10 %
frame provided for monitoring. (option ±30 %). The permissible variation of the
mains voltage is ±5 %
● Check parameter Tripping time M0172, extend
time frame if required.
Thermal fault Motor protection tripped ● Cool down, wait.
● If the fault indication display persists after cool-
ing down:
- Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
- Execute reset command via fieldbus.
● Check fuses.
Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.
Poti Out of Range Potentiometer is outside the permissible range. Check device configuration:
Parameter Low limit Uspan M0832 must be less
than parameter Volt.level diff. potent. M0833.
LPV not ready1) LPV: Lift Plug Valve function
The master actuator signals a fault
Wrn input AIN 1 Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Loss of signal analogue input 2 Check wiring.
Incorrect rotary direct. Contrary to the configured direction of rotation and Check operation command control.
the active operation command, the motor turns into For 3-phase AC current mains, activate phase
the wrong direction. monitoring (parameter Adapt rotary dir. M0171).
Check device configuration setting (parameter
Closing rotation M0176).
To delete the fault indication: Disconnect actuator
controls from the mains and perform reboot.
DMF fault OPEN2) The torque in direction OPEN, measured at the Check DMF trip torque OP parameter.
output drive shaft using the torque measurement Check DMF fault level parameter.
flange, is too high.
DMF fault CLOSE2) The torque in direction CLOSE, measured at the Check DMF trip torque CL parameter.
output drive shaft using the torque measurement Check DMF fault level parameter.
flange, is too high.
FQM collective fault3) Collective signal 25: Press push button Details to display a list of indi-
vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).

1) For lift plug valve product variant

2) For actuators equipped with torque measurement flange (DMF)
3) For actuators equipped with fail safe unit

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Table 36:
Not ready REMOTE and Function check (collective signal 04)
Indication on display Description/cause Remedy
Wrong oper. cmd Collective signal 13: ● Check operation commands (reset/clear all op-
Possible causes: eration commands and send one operation
● Several operation commands (e.g. OPEN and command only).
CLOSE simultaneously, or OPEN and SET- ● Set parameter Positioner to Function active.
POINT operation simultaneously) ● Check setpoint.
● A setpoint is present and the positioner is not Press push button Details to display a list of indi-
active vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls
enable>.
EMCY stop active The EMERGENCY stop switch has been operated. ● Enable EMERGENCY stop switch.
The motor control power supply (contactors or ● Reset EMERGENCY stop state by means of
thyristors) is disconnected. Reset command.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface (par- Check I/O interface.
allel).
Handwheel active Manual operation is activated. Start motor operation.
FailState fieldbus Fieldbus connection available, however no process Verify master configuration
data transmission by the master.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.
SIL function active1) SIL function is active

1) For actuators controls in SIL version

12.3. Fuses
12.3.1. Fuses within the actuator controls

F1/F2 Table 37:

Primary fuses F1/F2 (for power supply unit)
G fuse F1/F2 AUMA art. no.
Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply ≤ 500 V
Reversing contactors 2 A FF; 690 V K002.665
Power supply > 500 V
Thyristor units for motor power up to 1.5 kW 1 A T; 500 V K002.277
Thyristor units for motor power up to 3.0 kW
Thyristor units for motor power up to 5.5 kW

F3 Internal 24 V DC supply

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Table 38:
Secondary fuses F3 (internal 24 V DC supply)
G fuse according to IEC 60127-2/III F3 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106
Voltage output (power supply unit) = 115 V 2.0 A T; 250 V K006.106

F4 Table 39:
Secondary fuse F4 (internal AC supply)1)
G-fuse according to IEC 60127-2/III F4 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.25 A T; 250 V K001.184
Voltage output (power supply unit) = 115 V — —

1) Fuse for: Switch compartment heater, reversing contactor control, PTC tripping device (at 24 V AC
only), at 115 V AC also control inputs OPEN, STOP, CLOSE

F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for

customer (see wiring diagram)
12.3.2. Fuse replacement

12.3.2.1. Replace fuses F1/F2

Electric shock due to presence of hazardous voltage!

Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.

1. Remove electrical connection from actuator controls.

Figure 84:

2. Pull fuse holder out of pin carrier, open fuse cover and replace old fuses by
new ones.

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12.3.2.2. Test/replace fuses F3/F4

1. Loosen screws [1] and remove cover [2] on the rear of the actuator controls.
Figure 85:

Check fuses. 2. The power supply unit has measuring points (solder pins) allowing to perform
a resistance (continuity) measurement:
Table 40:
Checking Measuring points
F3 MTP5 – MTP6
F4 MTP7 – MTP8

3. To replace defective fuses: Carefully loosen power supply unit [3] and pull out.
(The fuses are on the equipped part of the power supply board.)

Cable damage due to pinching!

Risk of functional failures.
→ Carefully assemble power supply unit to avoid pinching the cables.

12.3.3. Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high surface temperatures

at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. Motor protection trips as soon as the max. permissible winding temperature
has been reached.
The actuator is switched off and the following signals are given:
● LED 3 (motor protection trippped) on the local controls is illuminated.
● The status indications S0007 or S0011 Failure display a fault.
The fault Details is displayed when selecting Thermal fault.
The motor has to cool down before operation can be resumed.
Depending on the parameter setting (motor protection behaviour), the fault signal is
either automatically reset or the fault signal has to be acknowledged.
The acknowledgement is made:
● in selector switch position Local control (LOCAL) via push button RESET.
● In selector switch position Remote control (REMOTE) with Reset command
via fieldbus.
Proof-test motor protection

Correct function of the motor protection can be tested.

Information For weatherproof actuator controls mounted on wall bracket controlling an explosion-
proof actuator, the functionality of the motor protection must be verified at the latest
when performing the maintenance (refer to chapter <Servicing and maintenance>).

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The test is performed by simulating the motor protection signal via actuator controls
local controls:
Required user level: Specialist (4) or higher.
Diagnostics M0022
TMS proof test M1950
Test procedure: 1. Set selector switch to position 0 (OFF).
2. Return to the main menu and select the simulation value in parameter TMS
proof test M1950: Select Thermal test.
3. Activate motor protection simulation: Press Ok push button.
The safety function is correct if no fault signal is displayed.
4. Reset simulation: Press Ok push button or exit the simulation menu and reset
the selector switch to its initial position.

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Servicing and maintenance AC 01.2 Non-Intrusive EtherNet/IP

13. Servicing and maintenance

Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.

AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the contact addresses, refer to our website
(www.auma.com).

13.1. Preventive measures for servicing and safe operation

The following actions are required to ensure safe device operation:

6 months after commissioning and then once a year
● Carry out visual inspection:
Cable entries, cable glands, screw plugs, blanking plugs, etc. have to be checked
for correct fit and sealing. If required, tighten cable glands and blanking plugs
with torque in compliance with the manufacturer's specifications.
Check actuator for damage as well as for grease or oil leakage.
● When deployed in areas where dust formation represents a potential explosion
hazard, perform visual inspection for deposit of dirt or dust on a regular basis.
Clean devices if required.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive type A: Press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with a grease gun.
Figure 86: Output drive type A

[1] Output drive type A

[2] Grease nipple

● Lubrication of the valve stem must be done separately.

Exception: For output drive type A in version with stem lubrication (option), the
stem is lubricated together with the output drive. If the valve manufacturer inter-
val specifications are shorter for lubricating the valve, the shorter lubrication
intervals of the valve manufacturer apply.
Table 41:
Grease quantities for bearing of output drive type A
Output drive type A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 3 5 10

1) For grease with density r = 0.9 kg/dm³

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AC 01.2 Non-Intrusive EtherNet/IP Servicing and maintenance

13.2. Maintenance
Manual operation During maintenance, the mechanical parts of the handwheel activation, in particular
motor coupling and retaining spring, must be checked. Replace the parts in case of
visible wear.

Lubrication ● In the factory, the gear housing is filled with grease.

● Additional lubrication of the gear housing is not required during operation.
● Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated infrequently (open-close duty).
● We recommend replacing the seals when changing the grease.
13.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● Electronic scrap
● Various metals
● Plastic materials
● Greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.

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Technical data AC 01.2 Non-Intrusive EtherNet/IP

14. Technical data

Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).

14.1. Technical data Multi-turn actuators

Features and functions

Type of duty Standard: Short-time duty S2 - 15 min, classes A and B according to EN 15714-2
(Multi-turn actuators for open-close Option: with 3-phase AC motor:
duty)
Short-time duty S2 - 30 min, classes A and B according to EN 15714-2
For nominal voltage and +40 °C ambient temperature and at load with 35 % of the max. torque.
Type of duty Standard: Intermittent duty S4 - 25 %, class C according to EN 15714-2
(Multi-turn actuators for modulating Option: with 3-phase AC motor:
duty)
Intermittent duty S4 - 50 %, class C according to EN 15714-2
Intermittent duty S4 - 25 % (insulation class H required), class C according to EN 15714-
2
For nominal voltage and +40 °C ambient temperature and at modulating torque load.
Motors Standard: 3-phase AC asynchronous motor, type IM B9 according to IEC 60034-7, IC410 cooling
procedure according to IEC 60034-6
Options: 1-phase AC motor with integral permanent split capacitor (PSC), type IM B9 according to
IEC 60034-7, IC410 cooling procedure according to IEC 60034-6
1-phase AC motor with integral starting capacitor and solid state switch (CSIR), type IM
B9 according to IEC 60034-7, IC410 cooling procedure according to IEC 60034-6
DC shunt motor, type IM B14 according to IEC 60034-7, IC410 cooling procedure according
to IEC 60034-6
DC compound motor, type IM B14 according to IEC 60034-7, IC410 cooling procedure
according to IEC 60034-6
Mains voltage, mains frequency Refer to motor and actuator controls name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains frequency: ±5 % (for 3-phase and 1-phase AC current)
Overvoltage category Category III according to IEC 60364-4-443
Insulation class Standard: F, tropicalized
Option: H, tropicalized (with 3-phase AC motor)
Motor protection Standard: Thermoswitches (NC), for 3-phase and 1-phase AC motors
DC motors: Without
Option: PTC thermistors (according to DIN 44082)
PTC thermistors additionally require a suitable tripping device in the actuator controls.
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds from 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque
acts upon the output drive.
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 380 – 480 V AC for 3-phase AC motors
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.
Option: Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation (op- Indication whether manual operation is active/not active via single switch (1 change-over contact)
tion)
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Motor connection for DC motors, via separate motor terminal board if required
Option: Terminals or crimp connection
Gold-plated control plug (sockets and pins)
Threads for cable entries Standard: Metric threads
Option: Pg-threads, NPT-threads, G-threads

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AC 01.2 Non-Intrusive EtherNet/IP Technical data

Features and functions

Terminal plan Terminal plan according to order number enclosed with delivery
Valve attachment Standard: B1 according to EN ISO 5210
Option: A, B2, B3, B4, C, D according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special valve attachments: AF, AK, AG, B3D, ED, DD, IB1, IB3
A prepared for permanent lubrication of stem

Electronic control unit

Non-Intrusive setting Magnetic limit and torque transmitter (MWG)
Turns per stroke: 1 to 500 (standard) or 10 to 5,000 (option)
Position feedback signal Via actuator controls
Torque feedback signal Via actuator controls
Mechanical position indicator Continuous self-adjusting indication with symbols OPEN and CLOSED
Running indication Blinking signal via actuator controls
Heater in switch compartment Resistance type heater with 5 W, 24 V AC

Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Refer to actuator name plate
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP68 (with AUMA 3-phase/1-phase AC or DC motor)
EN 60529 For special motors differing enclosure protection available (refer to motor name plate)
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during immersion.
● Modulating duty is not possible during immersion.
For exact version, refer to actuator name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Vibration resistance according to 2 g, from 10 to 200 Hz (for actuators in AUMA NORM version)
IEC 60068-2-6 1 g, from 10 to 200 Hz (for actuators with mounted AUMA actuator controls)
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Indications apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket
connector. They are not valid in combination with gearboxes.
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
KX-G : same as KX, however aluminium-free version (outer parts)
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details,
please contact AUMA
Noise level < 72 dB (A)

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Further information
EU Directives Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
RED Directive 2014/53/EU

14.2. Technical data Actuator controls

Features and functions

Power supply Refer to name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains voltage: ±30 % (optional)
Permissible variation of mains frequency: ±5 %
External supply of the electronics 24 V DC +20 %/–15 %
(option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
For external electronics supply, the power supply of integral controls must have an enhanced isolation
against mains voltage in compliance with IEC 61010-1 and the output power be limited to 150 VA.
Current consumption Current consumption of the actuator controls depending on mains voltage:
For permissible variation of mains voltage of ±10 %:
● 100 to 120 V AC = max. 740 mA
● 208 to 240 V AC = max. 400 mA
● 380 to 500 V AC = max. 250 mA
● 515 V AC = max. 200 mA
For permissible variation of mains voltage of ±30 %:
● 100 to 120 V AC = max. 1,200 mA
● 208 to 240 V AC = max. 750 mA
● 380 to 500 V AC = max. 400 mA
● 515 to 690 V AC= max. 400 mA
Overvoltage category Category III according to IEC 60364-4-443
Rated power The actuator controls are designed for the nominal motor power, refer to motor name plate
Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes
A1/A2
Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class
A3
Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power classes B1, B2 and B3
The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high
number of starts, we recommend the use of thyristor units.
For the assignment of AUMA power classes, please refer to Electrical data on actuator
Control and feedback signals Via EtherNet/IP interface
EtherNet/IP interface with additional ● Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN,
input signals (option) STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without
common)
- OPEN, STOP, CLOSE, EMERGENCY control inputs
- I/O interface: Selection of control type (fieldbus interface or additional input signals)
- MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 –
20 mA position setpoint)
- Additionally 1 analogue input (0/4 – 20 mA) for position setpoint
● Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN,
STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without
common)
- OPEN, STOP, CLOSE, EMERGENCY control inputs
- I/O interface: Selection of control type (fieldbus interface or additional input signals)
- MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 –
20 mA position setpoint)
- Additionally 1 analogue input (0/4 – 20 mA) for setpoint position and 1 analogue input (0/4 – 20
mA) for actual process value

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AC 01.2 Non-Intrusive EtherNet/IP Technical data

Features and functions

Control voltage/current consumption Standard: 24 V DC, current consumption: approx. 10 mA per input
for control inputs
Options: 48 V DC, current consumption: approx. 7 mA per input
60 V DC, current consumption: approx. 9 mA per input
100 – 125 V DC, current consumption : approx. 15 mA per input
100 – 120 V AC, current consumption : approx. 15 mA per input
All input signals must be supplied with the same potential.
Status signals Via EtherNet/IP interface
EtherNet/IP interface with additional Additional, binary output signals (only available in combination with additional input signals (option)
output signals (option) ● 6 programmable output contacts:
- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load)
Default configuration: End position CLOSED, end position OPEN, selector switch REMOTE,
torque fault CLOSE, torque fault OPEN
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
Default configuration: Collective fault signal (torque fault, phase failure, motor protection tripped)
● 6 programmable output contacts:
- 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load)
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive
load), 1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-
over contact, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 4 mains failure proof potential-free NO contacts, max. 250 V AC, 5 A (resistive load), 2 potential-
free change-over contacts, max. 250 V AC, 5 A (resistive load),
All binary output signals must be supplied with the same potential.
● Analogue output signal for position feedback
- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)
Local controls Standard: ● Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN, STOP, CLOSE, RESET
- Local STOP
The actuator can be stopped via push button STOP of local controls if the selector
switch is in position REMOTE. (Not activated when leaving the factory.)
● 6 indication lights:
- End position and running indication CLOSED (yellow), torque fault CLOSE (red),
motor protection tripped (red), torque fault OPEN (red), end position and running
indication OPEN (green), Bluetooth (blue)
● Graphic LC display: illuminated
Option: ● Special colours for the indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN
(yellow), motor protection tripped (violet), end position OPEN (red)

Bluetooth Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the
Communication interface SPP Bluetooth profile (Serial Port Profile).
Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
● AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)

89
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Technical data AC 01.2 Non-Intrusive EtherNet/IP

Features and functions

Application functions Standard: ● Selectable type of seating, limit or torque seating for end position OPEN and end po-
sition CLOSED
● Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time)
● Start and end of stepping mode as well as ON and OFF times can be set individually
for directions OPEN and CLOSE, 1 to 1,800 seconds
● Any 8 intermediate positions: can be set between 0 and 100 %, reaction and signal
behaviour programmable
● Running indication blinking: can be set
● Positioner
- Position setpoint via EtherNet/IP interface
- Programmable behaviour on loss of signal
- Automatic adaptation of dead band (adaptive behaviour selectable)
- Split range operation
- Change-over between OPEN-CLOSE control and setpoint control possible via
fieldbus interface

Options: ● PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs for
process setpoint and actual process value
● Multiport valve: Up to 16 positions, signals (pulse or edge), accuracy < 0.2 %
● Automatic deblocking: Up to 5 operation trials, travel time in opposite direction can be
set
● Static and dynamic torque recording for both rotation directions with torque measure-
ment flange as additional accessory
Safety functions Standard: ● EMERGENCY operation (programmable behaviour)
- Via additional input (option, low active) or via EtherNet/IP interface
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN, run to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation
- Thermal protection can be by-passed during EMERGENCY operation (only in
combination with thermoswitch within actuator, not with PTC thermistor).

Options: ● Release of local controls via EtherNet/IP interface. Thus, actuator operation can be
enabled or disabled via push buttons on local controls.
● Local STOP
- The actuator can be stopped via push button Stop of local controls if the selector
switch is in position REMOTE. (Not activated when leaving the factory.)
● PVST (Partial Valve Stroke Test): programmable to check the function of both actuator
and actuator controls: Direction, stroke, operation time, reversing time
Monitoring functions ● Valve overload protection: adjustable, results in switching off and generates fault signal
● Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indic-
ation
● Monitoring the heater within actuator: generates warning signal
● Monitoring of permissible on-time and number of starts: adjustable, generates warning signal
● Operation time monitoring: adjustable, generates warning signal
● Phase failure monitoring: results in switching off and generates fault signal
● Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)
Diagnostic functions ● Electronic device ID with order and product data
● Logging of operating data: A resettable counter and a lifetime counter each for:
- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit
switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection
trippings
● Time-stamped event report with history for setting, operation and faults
● Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of
specification", "Maintenance required"
● Torque characteristics (for version with MWG in actuator):
- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be
saved separately.
- Torque characteristics stored can be shown on the display.
Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator
motor
● Thermal overload relay in controls combined with thermoswitches within actuator
● PTC tripping device in combination with PTC thermistors within actuator motor

90
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Technical data

Features and functions

Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Option: Gold-plated control plug (sockets and plugs)
Threads for cable entries Standard: Metric threads
Options: ● Pg-threads, NPT-threads, G-threads
Wiring diagram Refer to name plate

Settings/programming the EtherNet/IP interface

Setting the EtherNet/IP module Setting is performed via a Windows tool or DHCP
Default settings of the IP interface:

IP Address Selection
Address Type Static IP
Static IP Address 192.168.255.1
Subnet Mask 255.255.0.0
Default gateway 192.168.0.1

General data EtherNet/IP

Communication protocol EtherNet/IP according to IEC 61158 and IEC 61784
Network topology Star structure, point-to-point wiring
Connection Ethernet IEEE 802.3
2-pair cabling in compliance with IEC 61784-5-3, cable recommendation: Cat. 6A
Auto negotiation and auto crossover are supported.
EtherNet/IP connection Standard: 1 x RJ-45, connection via connector for field assembly,
an RJ-45 connector for Cat.6 is supplied with the electrical connection.
Option: M12 connection
Transmission rate 100 Mbits/s (100BASE-TX), full duplex
Cable length Max. 100 m
Fieldbus access Producer - Consumer model
Supported EtherNet/IP functions ● Data exchange based on generic I/O objects
● Number of cyclic communication relations (Implicit Messages): 1
● Number of acyclic connections (Explicit Messages): 6
● I/O connection type: Exclusive-Owner, Cyclic
- Originator to Target Type: POINT2POINT
- Target to Originator Type: POINT2POINT, MULTICAST
● Cyclic I/O communication (class1 connection):
- Process representation input 46 bytes - Input Assembly Instance
- Process representation output 14 bytes - Output Assembly Instance
● Acyclic request/response communication (UCMM or class 3 connection):
- Status information - Status Assembly Instance
- Device configuration - Configuration Instance
- Device identification - Identity Object
- Network interface settings - TCP/IP Object
- Ethernet information – Ethernet Link Object
EtherNet/IP device type 0x0C = 12 - Communications Adapter
CIP Device Profile Generic Device
Supported network diagnostic and ARP (Address Resolution Protocol)
management protocols ICMP (Internet Control Message Protocol)
Device integration Via ESD file

91
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Technical data AC 01.2 Non-Intrusive EtherNet/IP

Commands and signals of the Ethernet IP interface

Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable local
(command signals) controls, Interlock OPEN/CLOSE
Process representation input ● End positions OPEN, CLOSED
(feedback signals) ● Actual position value
● Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator
● Selector switch in position LOCAL/REMOTE
● Running indication (directional)
● Torque switches OPEN, CLOSED
● Limit switches OPEN, CLOSED
● Manual operation by handwheel or via local controls
● Analogue (2) and digital (4) customer inputs
Process representation input ● Motor protection tripped
(fault signals) ● Torque switch tripped in mid-travel
● One phase missing
● Failure of analogue customer inputs
Behaviour on loss of communication The behaviour of the actuator is programmable:
● Stop in current position
● Travel to end position OPEN or CLOSED
● Travel to any intermediate position
● Execute last received operation command
Connection status between EtherNet/IP interface and actuator logic can be acyclically read within the
device.

Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Refer to name plate of actuator controls
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection in accordance Standard: IP68
with IEC 60529 M12 connection: IP67
Option: Terminal compartment additionally sealed against interior of actuator controls (double
sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Continuous immersion in water: maximal 96 hours
● Up to 10 operations during immersion
● Modulating duty is not possible during immersion.
For exact version, refer to actuator controls name plate.
Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal)
IEC 60664-1
Vibration resistance according to Resistance against vibration can be given on request
IEC 60068-2-6
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request

92
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Technical data

Accessories
Wall bracket For actuator controls mounted separately from the actuator, including plug/socket connector.
Connecting cable on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy vibration during
service.
Cable length between actuator and actuator controls is max. 100 m. An MWG is required for position
feedback.
Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 – SA/SAR 16.2

Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU

14.3. Tightening torques for screws

Table 42:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class
A2-70/A4-70 A2-80/A4-80
M6 7.4 10
M8 18 24
M10 36 48
M12 61 82
M16 150 200
M20 294 392
M30 1,015 1,057
M36 1,769 2,121

93
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Spare parts AC 01.2 Non-Intrusive EtherNet/IP

15. Spare parts

15.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2

94
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Spare parts

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type Ref. no. Designation Type

001.0 Housing Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
002.0 Bearing flange Sub-assembly 549.0 Output drive types B/B1/B2/B3/B4/C/E Sub-assembly
003.0 Hollow shaft Sub-assembly 549.1 Output drive sleeve B/B1/B2/B3/B4/C/E Sub-assembly
005.0 Drive shaft Sub-assembly 551.1 Parallel key
005.1 Motor coupling 553.0 Mechanical position indicator Sub-assembly
005.3 Manual drive coupling 554.0 Socket carrier for motor plug/socket con- Sub-assembly
nector with cable harness
006.0 Worm wheel 556.0 Potentiometer as position transmitter Sub-assembly
009.0 Manual gearing Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
017.0 Torque lever Sub-assembly 557.0 Heater
018.0 Gear segment 558.0 Blinker transmitter including pins at wires Sub-assembly
(without impulse disc and insulation plate)
019.0 Crown wheel 559.0–1 Electromechanical control unit with Sub-assembly
switches, including torque switching heads
022.0 Drive pinion II for torque switching Sub-assembly 559.0–2 Electronic control unit with magnetic limit Sub-assembly
and torque transmitter (MWG)
023.0 Output drive wheel for limit switching Sub-assembly 560.0–1 Switch stack for direction OPEN Sub-assembly
024.0 Drive wheel for limit switching Sub-assembly 560.0–2 Switch stack for direction CLOSE Sub-assembly
025.0 Locking plate Sub-assembly 560.1 Switch for limit/torque Sub-assembly
058.0 Cable for protective earth Sub-assembly 560.2–1 Switch case for direction OPEN
070.0 Motor (only for V... motors incl. ref. no. Sub-assembly 560.2–2 Switch case for direction CLOSE
079.0)
079.0 Planetary gearing for motor drive (only for Sub-assembly 566.0 RWG position transmitter Sub-assembly
V... motors)
155.0 Reduction gearing Sub-assembly 566.1 Potentiometer for RWG without slip clutch Sub-assembly
500.0 Cover Sub-assembly 566.2 Position transmitter board for RWG Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly 566.3 Cable set for RWG Sub-assembly
502.0 Pin carrier without pins Sub-assembly 567.1 Slip clutch for potentiometer Sub-assembly
503.0 Socket for controls Sub-assembly 568.1 Stem protection tube (without cap)
504.0 Socket for motor Sub-assembly 568.2 Protective cap for stem protection tube
505.0 Pin for controls Sub-assembly 568.3 V-seal
506.0 Pin for motor Sub-assembly 568.4 Threaded sleeve
507.0 Cover for electrical connection Sub-assembly 575.1 Stem nut for output drive type A
511.0 Threaded plug Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
514.0 Output drive type A (without stem nut) Sub-assembly 583.1 Pin for motor coupling
514.1 Axial needle roller bearing Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
514.2 Radial seal for output drive type A 614.0 EWG position transmitter Sub-assembly
516.0 Output drive type D Sub-assembly 627.0 MWG 05.03 cover
516.1 Output drive shaft D S1 Seal kit, small Set
535.1 Snap ring S2 Seal kit, large Set
539.0 Screw plug Sub-assembly

95
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Spare parts AC 01.2 Non-Intrusive EtherNet/IP

15.2. AC 01.2 actuator controls with SJ electrical connection

96
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Spare parts

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type

001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Face plate for display
006.0 Power supply unit Sub-assembly
008.1 Fieldbus board
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
012.0 Option board
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for control Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.1 Frame for electrical connection Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock Sub-assembly
510.0 Fuse kit Kit
528.0 Terminal frame (without terminals) Sub-assembly
607.0 Cover
611.0 Cover
626.0 Modbus TCP/IP Gateway
668.0 EtherNet/IP module
S Seal kit Set

97
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Spare parts AC 01.2 Non-Intrusive EtherNet/IP

15.3. AC 01.2 actuator controls SF compact

98
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Spare parts

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type

001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Face plate for display
006.0 Power supply unit Sub-assembly
008.1 Fieldbus board
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
012.0 Option board
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Electrical connection for fieldbus without connection board (050.1) Sub-assembly
507.1 Frame for electrical connection Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock Sub-assembly
510.0 Fuse kit Set
611.0 Cover Sub-assembly
668.0 EtherNet/IP module
669.0 Mounting rail for compact version of Ethernet module
S Seal kit Set

99
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Index AC 01.2 Non-Intrusive EtherNet/IP

E
Index Earth connection 41
Electrical connection 26, 86
A Electrical connections 26
Accessories (electrical con- 39 EMC 28
nection) Enclosure protection 9, 10, 10, 87, 92
Accessories for assembly 24 Error - indication on display 51
Actual value - indication on 52 EtherNet/IP module configur- 64
display ation
Actuator controls terminal 10
plan F
Actuator operation from re- 44 Failure - indication on display 55
mote Fault 76
Actuator terminal plan 10, 11 Fault - indication on display 54
Ambient temperature 9, 10, 87, 92 Features and functions 91
Analogue signals 58 Flange size 11
Applications 5 Frequency range 26
Assembly 17 Function check - indication on 54
Assistant App 11 display
AUMA Assistant App 8, 11 Fuses 80
AUMA Cloud 8
H
B Handwheel 17
Blanking plug 28 Heating system 28
Bluetooth 8 Hollow shaft 68
Humidity 87
C
Cable entries 86 I
Cable glands 28 Incorrect entry 48
Cables 28 Indication lights 56
Cable set 39 Indications 50
CDT 8 Indications on display 50
Check connection to module 64 Indicator disc 57, 71, 73
Coating 92 Indicator mark 57
Colour 92 Input current 11
Commissioning 5 Input signal 11
Commissioning (indications 50 Input signals Potential 28
on display) Inspection certificate 11
Connecting cable 39 Installation altitude 92
Connecting cables 28 Insulation class 10, 86
Control 10, 11 Intermediate frame 41
Control inputs Potential 28 Intermediate position indica- 56
Control voltage 11 tion via LEDs
Corrective action 76 Intrusive 7
Corrosion protection 15, 87, 92
Current consumption 27 L
Current type 10, 26 Language in the display 48
LEDs (indication lights) 56
D Lifetime 87
Data Matrix code 11 Local actuator operation 43
Digital outputs 58 Local control 43
Direct display via ID 46 Local controls 43
Direction of rotation 66, 68 Local setting 44
Directives 5 Lubrication 85
Display (indications) 50
Disposal 85
Double sealed 41

100
SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
AC 01.2 Non-Intrusive EtherNet/IP Index

M P
Main menu 45 Parking frame 40
Mains frequency 10, 10, 86 Password 46
Mains voltage 10, 10, 26, 86 Password change 47
Maintenance 5, 84, 85 Password entry 47
Maintenance required - indic- 55 Positioner - indication on dis- 52
ation on display play
Manual operation 42, 86 Position indicator 57, 57, 71, 73
Mechanical position indicator 57, 57, 71, 73 Position transmitter 11
Mechanical position indicator 71 Power class 10
(self-adjusting) Power class for switchgear 11
Menu navigation 44 Power factor 10
Motor heater 86 Power supply of electronics 27
Motor operation 43 Production, year 11
Motor protection 10, 86 Protection on site 27
Motors 86 Protective measures 5
Motor type 10 Push-to-run operation 44
Mounting position 92
Q
N Qualification of staff 5
Name plate 9
Nominal current 10 R
Nominal power 10 Range of application 5
Non-Intrusive 7 Recycling 85
Not ready REMOTE - indica- 54 Reduction gearing 73
tion on display reductions 28
Remote actuator operation 44
O Residual current device 27
Operating the actuator from 43 (RCD)
local controls Running indication 57, 57
Operation 5, 42
Operation commands - indic- 52 S
ations on display Safety instructions 5
Order number 9, 10, 11 Safety instructions/warnings 5
Out of specification - indica- 54 Safety measures 28
tion on display Safety standards 28
Output contacts 58 Screw plugs 28
Output drive type A 18 Self-locking 86
Output drive types 18 Self-retaining 44
Output drive types B 22 Serial number 9, 10, 11
Output signals 58 Service 84
Output signals Potential 28 Servicing 84
Output speed 9, 10 Setpoint - indication on dis- 52
Overload protection 42 play
Overvoltage category 86, 88 Short-circuit protection 27
Signals 58
Signals (analogue) 58
Size 11
Spare parts 94
Standards 5
Status menu 45
Status signals 58
Status signals Potential 28
Stem 68
Stem nut 21
Stem protection tube 24
Storage 15
Supply networks 26
Support 84

101
 SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit: electronic (MWG)
Index AC 01.2 Non-Intrusive EtherNet/IP

T
Technical data 86
Temperature protection 10
Terminal plan 26, 87
Test run 66
Timeout 48
Torque - indication on display 51
Torque range 9
Torque switching 60
Transport 13
Type 11
Type designation 9, 10
Type of duty 10, 86
Type of lubricant 9
Type of networks 26

U
User level 46

V
Valve attachment 18, 87
Valve position - indication on 51
display
Valve stem 24
Vibration resistance 92
Voltage range 26

W
Wall bracket 39
Warnings - indication on dis- 53
play
Wiring diagram 11, 26

Y
Year of production 11

102
103
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
info@auma.com
www.auma.com

Y008.932/003/en/1.21

For detailed information on AUMA products, refer to the Internet: www.auma.com