Safety Controller

G9SP
Easy programming for complex safety
control
• Stand-alone Safety Controller for small and mid-sized machinery
• Three types of CPU with different I/O size to suit the application
• Four types of Expansion I/O Units for hard-wired diagnosis or
standard signals
• Clear diagnosis and monitoring via Ethernet or Serial connection
• Various kinds of safety devices directly connectable like non-
contact switches and safety mats
• Easy design, verification, standardization and reusage of safety
control by unique programming software
• ISO 13849-1 (PLe/Category 4), IEC61508 (SIL3) certified

For the most recent information on models that have been certified
Refer to "Safety Precautions" on page 25. for safety standards, refer to your OMRON website.

Example of the system configuration

Expansion I/O Unit

G9SP Series

Peripheral Tool
G9SP Configurator PC

WS02-G9SP@@@
USB Cable
G9SP-N@@@ CP1W-20EDT/EDT1

CP1W-32ET/ET1
Memory Cassette
CP1W-ME05M Expandable up to 2 Units

When the Units are distantly-positioned

RS-232C Ethernet
such as one above the other layout Option Board Option Board

I/O Connecting Cable CP1W-CIF01 CP1W-CIF41 (Ver. 2.0 or later)

G9SP Series or

CP1W-CN811

Expansion I/O Unit

RS-232C or Standard PLC
RS-232C Ethernet Communication

Programmable terminal

Windows is registered trademarks of Microsoft Corporation in the USA and other countries.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
The product photographs and figures that are used in this catalog may vary somewhat from the actual products.

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 G9SP
Ordering Information
G9SP Series
Number of I/O Unit
Name Model
Safety inputs Test outputs Safety outputs Standard outputs version
10 4 Solid-state outputs: 4 4 G9SP-N10S
Safety Controller 10 6 Solid-state outputs: 16 - Ver.2.0 G9SP-N10D
20 6 Solid-state outputs: 8 - G9SP-N20S

Expansion I/O Unit (for standard machine control)

Number of I/O
Name Type Model
Inputs Outputs
Sinking type CP1W-20EDT
12 Solid-state outputs: 8
Expansion Sourcing type CP1W-20EDT1
I/O Unit Sinking type CP1W-32ET
- Solid-state outputs: 32
Sourcing type CP1W-32ET1
Note: CP1W-CN811 I/O Connecting Cable is available.
Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.

I/O Connecting Cable

Name Specifications Model
I/O Connecting 80 cm
CP1W-CN811
Cable (for the distantly-positioned units connection)
Note: An I/O Connecting Cable (approx. 6 cm) for alongside setting is included in the Expansion I/O Unit package.

Option Unit
Name Model
RS-232C Option Board CP1W-CIF01
Ethernet Option Board (Unit Ver. 2.0 or later) CP1W-CIF41
Memory Cassette CP1W-ME05M
Note: Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.

Configurator
Name Media Applicable OS Model
Setup Disk (CD-ROM: 1 license) Windows XP Service Pack 3 (32-bit edition) WS02-G9SP01-V2
Windows Vista Service Pack 2 (32-bit edition,
Setup Disk (CD-ROM: 10 licenses) 64-bit edition) WS02-G9SP10-V2
G9SP
Windows 7 (32-bit edition, 64-bit edition)
Configurator
Setup Disk (CD-ROM: 50 licenses) Windows 8 (32-bit edition, 64-bit edition) WS02-G9SP50-V2
Windows 8.1 (32-bit edition, 64-bit edition)
Setup Disk (CD-ROM: Site license) Windows 10 (32-bit edition, 64-bit edition) WS02-G9SPXX-V2
Note: Administrator rights are required for installation.

Version Information
The combinations that can be used of the unit versions of the G9SP series and the version of Configurator.
G9SP series G9SP Configurator
Unit version Ver.1.@ Ver.1.@@ Ver.2.@@
Unit version Ver.2.0 --- Ver.2.@@

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 G9SP

Function Support by Unit Version of G9SP

Serial communication speed
Unit Version
Item
Ver.1.@ Ver.2.0
Communications protocol No-protocol
9,600 bps
Communication speed 9,600 bps
115,200 bps *
max.15 m
Transmission disutance max.15 m
(With a baud rate of 115,200 bps: max.3 m)
Data length 8 bits
Parity Even
Stop bits 1 bit
* The baud rate can be set to 115,200 bps with turning on the DIP swith pin 3.

Connectivity with OMRON safety input devices

Unit Version
Item
Ver.1.@ Ver.2.0
Single-beam Safety Sensor G9SP-N10D/N20S: max.6 units
max.1 unit
E3ZS, E3FS G9SP-N10S : max.4 units
Non-contact Door Switche G9SP-N10D/N20S: max.30 units
D40A, D40Z G9SP-N10S : max.15 units
Safety Mat
max.12 units
UM *1
Safety Edge
max.5 units
SGE *2
*1. The UM Series was discontinued at the end of June 2019.
*2. Only a model with wire configuration of 2-wire cable on both sides (Configuration No. 0)

Programmable Terminal NB series

Programmable Terminals
Product name Specifications Model
3.5 inch, TFT LCD, Color, 320 × 240 dots NB3Q-TW00B
NB3Q 3.5 inch, TFT LCD, Color, 320 × 240 dots,
NB3Q-TW01B
USB Host, Ethernet
5.6 inch, TFT LCD, Color, 320 × 234 dots NB5Q-TW00B
NB5Q 5.6 inch, TFT LCD, Color, 320 × 234 dots,
NB5Q-TW01B
USB Host, Ethernet
7 inch, TFT LCD, Color, 800 × 480 dots NB7W-TW00B
NB7W 7 inch, TFT LCD, Color, 800 × 480 dots,
NB7W-TW01B
USB Host, Ethernet
10.1 inch, TFT LCD, Color, 800 × 480 dots,
NB10W NB10W-TW01B
USB Host, Ethernet

Software
Product name Specifications
Supported Operating Systems:
Windows 10, Windows 8.1, Windows 8, Windows 7, Windows Vista ,
Support Software for NB Series
Windows XP (SP3 or higher).
NB-Designer *
Note: Note: Except for Windows XP 64-bit version
Download from Omron's regional websites.
* NB-Designer version 1.32 or later can be used with G9SP.
For detail, refer to the NB Series catalog (Cat. No. V412-E1).

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 G9SP
Specifications (Refer to Instruction Manual and Operation Manual (Man.No.Z922) for details.)
G9SP Series
General Specifications
Power supply voltage 24 VDC (20.4 to 26.4 VDC -15% +10%)
G9SP-N10S: 400 mA (V1: 300 mA, V2: 100 mA)
Current consumption * G9SP-N10D: 500 mA (V1: 300 mA, V2: 200 mA)
G9SP-N20S: 500 mA (V1: 400 mA, V2: 100 mA)
Isolation class Class III (SELV)
Overvoltage category II
Noise immunity Conforms to IEC61131-2
Vibration resistance 5 to 8.4 Hz: 3.5 mm, 8.4 to 150 Hz: 9.8 m/s2
Shock resistance 147 m/s2: 11 ms
Mounting DIN track mounting (IEC60715 TH35-7.5/TH35-15) or M4 screws
Ambient operating temperature 0 to +55°C
Ambient operating humidity 10% to 90% (with no condensation)
Ambient storage temperature -20°C to +75°C
Atmosphere No corrosive gas
Operating altitude 2,000 m max.
Pollution degree Pollution degree 2
Degree of protection IP20 except terminal blocks
Terminal screws M3 self-rising screws
* Not including the current consumption of external devices.

Item Model G9SP-N10S G9SP-N10D G9SP-N20S

Safety inputs 10 10 20
Safety outputs 4 16 8
Test outputs 4 6 6
Standard outputs 4 - -
Weight 290 g max. 440 g max. 430 g max.

Safety Input Specifications Safety Output Specifications

Input type Sinking inputs (PNP) Output type Sourcing outputs (PNP)
Input current 6 mA 0.8 A max./output
Rated output
1.6 A max./4 outputs (G9SP-N10S/-N20S) *1
11 VDC min. (between each input terminal and current
ON voltage 1.2 A max./4 outputs (G9SP-N10D) *2
G1)
ON residual 1.2 V max. (between each output terminal and
5 VDC max. (between each input terminal and
OFF voltage voltage V2)
G1)
OFF residual
OFF current 1 mA max. 2 V max.
voltage

Test Output Specifications Leakage current 0.1 mA max.

Output type Sourcing outputs (PNP) *1. Total current for So0 to So3 and So4 to So7
*2. Total current for So0 to So3, So4 to So7, So8 to So11 and So12 to So15
G9SP-N10S Note: When a safety output is set as a pulse output, make sure that
T0, T1 : 60 mA max. the connected devices do not malfunction due to the OFF pulse
T2 : 30 mA max. *1 (pulse width: 640 μs).
T3 : 300 mA max. *2
T0-2 total : 60 mA max. Standard Output Specifications (G9SP-N10S)
G9SP-N10D
T0, T1, T2 : 60 mA max. Output type Sourcing outputs (PNP)
Rated Output
T3 : 300 mA max. *2 ON residual 1.5 V max. (between each output terminal and
Current
T4, T5 : 30 mA max. *1 voltage V2)
Total of T0-2 and T4-5 : 60 mA max.
G9SP-N20S Rated output
100 mA max.
T0, T1, T2 : 100 mA max. current
T3 : 300 mA max. *2
T4, T5 : 30 mA max. *1
Total of T0-2 and T4-5 : 120 mA max.
ON residual 1.8 V max. (between each output terminal and
voltage V1)
Leakage current 0.1 mA max.
*1. Connection to OMRON D40A/D40Z Non-contact Door Switch is possible.
*2. With the Muting Lamp Output (open circuit detection)

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 G9SP

Configurator
System Requirements
The following system is required to operate the G9SP Configurator WS02-G9SP@@@. Make sure your system provides the following conditions
and has the necessary components.
Item Description
CD-ROM or DVDROM drive One or more
Windows XP Service Pack 3 (32-bit edition)
Windows Vista Service Pack 2 (32-bit edition, 64-bit edition)
Windows 7 (32-bit edition, 64-bit edition)
Supported operating systems Windows 8 (32-bit edition, 64-bit edition)
Windows 8.1 (32-bit edition, 64-bit edition)
Windows 10 (32-bit edition, 64-bit edition)
Note: Administrator rights are required for installation.
CPU Computer with a processor that is recommended by Microsoft Corporation.
RAM Memory capacity that is recommended by Microsoft Corporation
Required hard disk space 200 MB min.
High-luminance display of SVGA (800 × 600) min.
Display
With 256 colors min.
Connection port to Controller USB port

Certified Standards
Certifying body Standard
EN ISO 13849-1
EN ISO 13849-2
IEC 61508 parts 1-7
EN 62061
IEC 61131-2
EN ISO 13850
TÜV
EN 60204-1
Rheinland
EN 61000-6-2
EN 61000-6-4
NFPA 79
ANSI RIA R15.06
ANSI B11.19
ANSI/UL 1998
UL508
UL
CSA22.2 No.142
KOSHA S Mark *
* The G9SP-series Controller (version 1.1 or later) and the Expansion I/O Units have been certified for the KOSHA S Mark.

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 G9SP

Expansion I/O Unit

Input Specifications (CP1W-20EDT/20EDT1)
Item Specifications
Input voltage 24 VDC, +10%, -15%
Input impedance 4.7 kΩ
Input current 5 mA TYP
ON voltage 14.4 VDC min.
OFF voltage 5.0 VDC max.
ON delay 1 ms max. *
OFF delay 1 ms max. *

IN Input display LED

Circuit configuration 4.7 k

IN 750 Internal circuits

COM

* ON/OFF delay represents the hardware delay time.

Output Specifications (Transistor outputs: sinking/sourcing type)

Specifications
Item
CP1W-20EDT/EDT1 CP1W-32ET/32ET1
24 VDC
4.5 to 30 VDC
+10%, -5%
0.3 A/output
Maximum switching capacity *1 0.3 A/output
0.9 A/common 0.9 A/common
1.8 A/unit 7.2 A/unit
Leakage current 0.1 mA max. 0.1 mA max.
Residual voltage 1.5 V max. 1.5 V max.
ON delay 0.1 ms max. 0.1 ms max.
1 ms max. 1 ms max.
OFF delay
24 VDC, +10%, -5%, when 5 to 300 mA 24 VDC, +10%, -5%, when 5 to 300 mA
Maximum number of outputs for
8 outputs (100% load) 24 outputs (75% load)
simultaneous ON
Fuse *2 1/common
Sinking type (CP1W-20EDT, CP1W-32ET) Sourcing type (CP1W-20EDT1, CP1W-32ET1)

Output display LED

Output display LED
OUT
L
COM (+)
Circuit configuration L Internal 24 VDC/
24 VDC/
Internal OUT circuits 4.5 to 30
4.5 to 30
circuits OUT VDC
VDC L

COM(-)
L
OUT

*1. A maximum of 0.9 A per common can be switched at an ambient temperature of 50°C.

(A)
0.9
0.8
Common total current

0 50 55 (°C)
Ambient temperature
*2. User cannot replace fuses. Replace the unit if a fuse blows due to short circuit, etc.

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 G9SP

Option Unit
RS-232C Option Board (CP1W-CIF01)
Communication Specifications
Item Specifications
Connection method D-SUB 9P (female)
With a baud rate of 9,600 bps: 15m
Maximum transmission distance
With a baud rate of 115,200 bps: 3m
Communication protocol No-protocol
Maximum data length Refer to the Operation Manual for details.
Communication settings Baud rate 9,600 or 115,200 bps (unit version 2.0 or later)

Ethernet Option Board (CP1W-CIF41 unit ver. 2.0 or later)

Ethernet Communication Specifications
Item Specifications
Name CP Series Ethernet Option Board
Model CP1W-CIF41
Type 100 BASE-TX (applicable as a 10 BASE-T)
Media access method CSMA/CD
Modulation method Baseband
Transmission path
Star form
type
100 Mbps (100 BASE-TX) 10 Mbps (10 BASE-T)
Baud rate
Transmission Internal transmission speed between G9SP and Ethernet Option Board is of 115.2 kbps.
specifications Unshielded twisted-pair (UDP) cable Unshielded twisted-pair (UDP) cable
Categories: 5, 5e Categories: 3, 4, 5, 5e
Transmission media
Shielded twisted-pair (STP) cable Shielded twisted-pair (STP) cable
Categories: 100 Ω at 5, 5e Categories: 100 Ω at 3, 4, 5, 5e
Transmission distance 100 m (distance between hub and node)
Number of cascade-
No limit when a switching hub is used.
connectable units
Weight 23 g max.
Dimensions 36.4 (W) x 36.4 (H) x 28.2 (D) mm

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 G9SP
Functions (Refer to the Instructions Reference Manual (Man. No. Z923) for details.)
Function Blocks
Logic Functions
Function Block Notation on Function
Icon Details
Name List

NOT NOT Outputs the logical complement of the input condition.

AND AND Outputs the logical AND of the input conditions.

OR OR Outputs the logical OR of the input conditions.

NAND NAND Outputs the logical NAND of the input conditions.

NOR NOR Outputs the logical NOR of the input conditions.

Exclusive OR EXOR Outputs the exclusive OR of the input conditions.

Exclusive NOR EXNOR Outputs the exclusive NOR of the input conditions.

RS-FF
When the input signal turns ON, RS-FF holds the ON status in the
(Reset RS-FF
function block and continuously connects to the output.
Set Flip-Flop)

Compares the input signals to the set value and turns ON the output
Comparator Comparator
if they match.

Compares the input signals to the set value and outputs the
Comparator 2 Comparator2
comparison result.

Timer/Counter Functions
Function Block Notation on Function
Icon Details
Name List

Off-Delay Timer Off-Delay Timer Operates an OFF-delay timer.

On-Delay Timer On-Delay Timer Operates an ON-delay timer.

Cyclically outputs ON/OFF pulses on the Output Enable while the

Pulse Generator Pulse Generator
input signal is ON.

Counts the number of input signals and turns ON the output when
Counter Counter
the count reaches the specified number.

Increments the counter on the leading edge of an up count input

Up-Down
Up-Down Counter and decrements the counter on the leading edge of a down count
Counter
input.

Serial-Parallel Serial-Parallel
Counts the number of input signals and outputs the count value.
Converter Converter

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 G9SP

Safety Device Function Blocks

Function Block Notation on Function
Icon Details
Name List
Evaluates the input signal and external device status and sends a
External Device safety output to the external device. This function block is used to
EDM
Monitoring detect fused contacts or external wiring problems (disconnected
lines) for safety relays, contactors, and other safety devices.

Enable Switch
Enable Switch Monitors the status of an Enable Switch device.
Monitoring

Emergency Stop
E-Stop Monitors the status of an Emergency Stop Switch.
Switch Monitoring

Light Curtain Light Curtain

Monitors the input signal from a Safety Light Curtain.
Monitoring Monitoring

Temporarily disables the input signals for a Light Curtain when the
Muting Muting
muting signal is detected.

Monitors the status of a safety door (Safety-door Switch or Safety

Safety Gate
Safety Gate Monitoring Limit Switch). This function block can be used to set function tests
Monitoring
for Safety Category 2.

Two Hand Controller Two Hand Controller Monitors the status of a Two-hand Switch.

User Mode Switch

User Mode Switch Monitors the operating mode switch for a user system or device.
Monitoring

Redundant Input
Redundant Input Monitors for discrepancies in two input signals.
Monitoring

Single Beam Safety Single Beam Monitors the input signal of an OMRON E3ZS/E3FS *1 Single-
Sensor Safety Sensor beam Safety Sensor.

Non-Contact Door Non-Contact

Monitors an OMRON D40A/D40Z Non-contact Door Switch.
Switch Monitoring Door Switch

Safety Mat Monitoring Safety Mat Monitors an OMRON UM *2 Safety Mat and Safety Edge (SGE).

*1. The E3FS Series was discontinued at the end of August 2016.
*2. The UM Series was discontinued at the end of June 2019.

Reset and Restart Function Blocks

Function Block Notation on Function
Icon Details
Name List
Outputs ON if the reset signal is correctly input while the input
Reset Reset condition is ON. This function block can be used to prevent
equipment from starting automatically.

Performs the same operation as a Reset function block. The icon is

Restart Restart
different.

Connector Function Blocks

Function Block Notation on Function
Icon Details
Name List

Multi Connector Multi Connector Outputs the status of the input signals.

Routing Routing Distributes an input signal to multiple signals.

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 G9SP
Wiring
Terminal Arrangement
G9SP-N10S Terminals Function

Top V1 G1 Si1 Si3 Si5 Si7 Si9 T1 T3 Power supply terminals for Internal/Input circuits
V1/G1
(17 pin) NC Si0 Si2 Si4 Si6 Si8 T0 T2 (24 VDC)
V2/G2 Power supply terminals for output circuits (24 VDC)
Bottom NC So0 So2 O0 O2 NC NC
(14 pin) V2 G2 So1 So3 O1 O3 NC NC Not used (Do not connect.)
Si0 - Si19 Safety input terminals
G9SP-N10D T0 - T5 Test output terminals
So0 - So15 Safety output terminals
Top V1 G1 Si1 Si3 Si5 Si7 Si9 NC NC T1 T3 T5
(24 pin) NC Si0 Si2 Si4 Si6 Si8 NC NC T0 T2 T4 NC O0 - O3 Standard output terminals

Bottom NC So0 So2 So4 So6 So8 So10 So12 So14

(19 pin) V2 G2 So1 So3 So5 So7 So9 So11 So13 So15

G9SP-N20S

Top V1 G1 Si1 Si3 Si5 Si7 Si9 Si11 Si13 Si15 Si17 Si19
(24 pin) NC Si0 Si2 Si4 Si6 Si8 Si10 Si12 Si14 Si16 Si18 NC

Bottom NC So0 So2 So4 So6 NC T0 T2 T4

(19 pin) V2 G2 So1 So3 So5 So7 NC T1 T3 T5

Internal Circuits and Wiring Example

V1 24 VDC
USB G1
D+
Si0
D- Safety
input Si19
circuit
Internal T0
Test
circuits output
circuit T5

V2

Safety G2
output So0 L
circuit
So7 L
Standard
output O0
circuit L
O3 L

I/O Wiring Example: Emergency Stop (Dual Channel) with Manual Reset

Estop

Reset

KM1 KM1

V1 G1 Si0 Si1 Si2 Si3 KM2

KM2
G9SP

V2 G2 So0 So1 T0 T1 T2 T3 M

DC24V
KM1 KM2

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 G9SP
Dimensions (Unit: mm)

Safety Controller
G9SP-N10S 85
86 81
76 8

110 100 90

2-4.5 dia.

Safety Controller
G9SP-N10D 85
G9SP-N20S 130 81
120 8

110 100 90

4-4.5 dia.

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 G9SP
Application Examples
Highest achievable PL/
Model Stop category Reset
safety category
Emergency Stop Switch A165E/A22E
PLe/4 equivalent 0 Manual
Safety Controller G9SP
Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming
the usage conditions.

● Application Overview 1
• The power supply to the motor M is turned OFF immediately when the emergency stop switch S1 is pressed.
• The power supply to the motor M is kept OFF until the emergency stop switch S1 is released and the reset switch S2 is pressed.

V1 Si0 Si1 Si2 Si3 V2 So0 So1

G1 T0 T1 T2 T3 G2
S1: Emergency stop switch
24 VDC 24 VDC KM1 S2: Reset switch
KM1 KM1, KM2: Magnetic contactors
11 21 KM2
M: Motor
KM1 KM2
KM2
12 22 S2
S1 M
Note: Refer to page 21 for the terminal arrangement.

Timing Chart
E-STOP pushed Discrepancy error
Discrepancy EDM error released
Reset ON E-STOP released error released
Discrepancy Time
Emergency stop switch S1
11-12
Emergency stop switch S2
21-22
More than
350 ms More than More than
Reset switch S2 350 ms 350 ms

KM1

KM2

EDM feedback

TEDM TEDM TEDM TEDM TEDM TEDM

EDM error

● Program

● Safety I/O Terminal Settings

Input Terminals Output Terminals

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 G9SP

Highest achievable
Model Stop category Reset
PL/safety category
Non-contact Door Switch D40Z
PLe/4 equivalent Emergency Stop Switch A165E/A22E 0 Manual
Safety Controller G9SP
Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming
the usage conditions.

● Application Overview 2
• The power supply to the motor M is turned OFF immediately when the emergency stop switch S1 is pressed.
• The power supply to the motor M is turned OFF immediately when the S2 detects that the guard is opened.
• The power supply to the motor M is kept OFF until the reset switch S3 is pressed while the guard is closed and the emergency stop switch S1
is released.

V1 Si0 Si1 Si2 Si3 Si4 Si5 V2 So0 So1

G1 T0 T1 T2 T3 T4 G2

24 VDC Guard
KM1
S2
11 21 24 VDC
KM2 KM1 KM2 KM1
S1: Emergency stop switch
12 22 S3
S1 S2: Non-contact door switch (D40Z)
Black KM2
Yellow S3: Reset switch
White KM1, KM2: Magnetic contactors
Brown Gray 24 VDC
M M: Motor
Blue
IN COM
PLC etc.

Timing chart
Emergency stop switch operation Close  Open Open  Close

Emergency stop switch S1

Non-contact switch S2

More than 350 ms More than 350 ms More than 350 ms

Reset switch S3

KM1 and KM2

EDM feedback
Idle  Run
TEDM TEDM TEDM TEDM TEDM

● Program

● Safety I/O Terminal Settings

Input Terminals Output Terminals

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 G9SP
Safety Precautions
Be sure to read the Common Precautions for Safety Warning at the following URL: http://www.ia.omron.com/.

Meanings of Signal Words

Serious injury may possibly occur due to loss of
Indicates a potentially hazardous situation required safety functions. Perform user testing and
which, if not avoided, will result in minor or confirm that all of the G9SP-series Controller’s
WARNING moderate injury, or may result in serious configuration data and operation is correct before
injury or death. Additionally there may be starting system operation.
significant property damage.
Indicates a potentially hazardous situation Serious injury may possibly occur due to loss of
which, if not avoided, will result in minor or required safety functions. When replacing a G9SP-
CAUTION moderate injury, or there may be property series Controller, confirm the model of the Controller
damage. is correct and configure the replacement Controller
suitably and confirm that it operates correctly.
Meaning of Alert Symbols
Serious injury may possibly occur due to loss of
required safety functions. When the configuration
data is restored by using a Memory Cassette, a test
Indicates prohibited actions.
must be performed to confirm that the safety devices
function correctly.

Outputs may operate, possibly resulting in serious

Indicates mandatory actions. injury. Take sufficient safety measures before force-
setting or force-resetting variables in the program.

Serious injury may possibly occur due to loss of

required safety functions. Use devices and parts
WARNING related to safety functions according to legal
Electric shock may occur. Do not touch any terminals regulations in the applicable country. Use certified
while power is being supplied. items compliant with safety standards corresponding to the
intended application.

Serious injury may possibly occur due to loss of

required safety functions. Do not use the G9SP-series
Controller's test outputs or standard outputs as Precautions for Safe Use
safety outputs.
Handle with Care
Serious injury may possibly occur due to loss of Do not drop the G9SP-series Controller or subject it to excessive
required safety functions. Do not use the G9SP-series vibration or mechanical shock. The G9SP-series Controller may be
Controller's network data as safety data. damaged and may not function properly.

Serious injury may possibly occur due to loss of Installation and Storage Environment
required safety functions. Do not use indicators on the Do not use or store the G9SP-series Controller in any of the following
G9SP-series Controller for safety operations.
locations:
Serious injury may possibly occur due to breakdown • Locations subject to direct sunlight
of safety outputs or test outputs. Do not connect • Locations subject to temperatures or humidity outside the range
loads beyond the rated values to the safety outputs specified in the specifications
and test outputs. • Locations subject to condensation as the result of severe chang-
es in temperature
Serious injury may possibly occur due to loss of required • Locations subject to corrosive or flammable gases
safety functions. Wire the G9SP-series Controller properly • Locations subject to dust (especially iron dust) or salts
so that the 24 VDC line does NOT touch the outputs • Locations subject to water, oil, or chemicals
accidentally or unintentionally. • Locations subject to shock or vibration
Take appropriate and sufficient measures when installing systems in
Serious injury may possibly occur due to loss of
required safety functions. Ground the 0V line of the the following locations. Inappropriate and insufficient measures may
power supply for external output devices so that the result in malfunction.
devices do NOT turn ON when the safety output line • Locations subject to static electricity or other forms of noise
or the test output line is grounded. • Locations subject to strong electromagnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
This is a class A product designed for use in industrial environments.
In residential areas it may cause radio interference, in which case the
user may be required to take adequate measures to reduce
interference.
• Use the G9SP-series Controller within an enclosure with IP54
protection or higher according to IEC/EN 60529.

14
 G9SP

• Use DIN Track (TH35-7.5/TH35-15 according to IEC 60715) or M4 • Lock the connectors on Option Units or Expansion I/O Unit before
screws with a tightening torque of 1.2 N·m (10.5 lb·in) to install the using the Units.
G9SP-series Controller into the control panel. • After wiring is completed, be sure to remove the label for wire clip
• Mount the G9SP-series Controller to the DIN Track using PFP-M entry prevention from the G9SP-series Controller to enable heat to
End Plates (not included with the G9SP-series Controller) to escape for proper cooling.
prevent it from falling off the DIN Track because of vibration. • Do not ground the 24-V side of the power supply to the G9SP-
Correctly mount all Units to DIN Track. series Controller. If you do so, an unwanted current flow shown in
• Install the G9SP-series Controller in the vertical direction shown the following diagram may occur when you connect a computer or
below to ensure adequate cooling. other peripheral device.

G9SP Peripheral device

DC power circuit
24 V
USB cable
0V 0V 0V
FG

GND

• Do not connect the Expansion I/O Units over the specified number.
• Space must be provided around the G9SP-series Controller, at
least 20 mm from its side surfaces and at least 50 mm from its top
Power Supply Selection
and bottom surfaces, for ventilation and wiring. Use a DC power supply satisfying the following requirements.
• Be sure to lock all locking mechanisms, such as those on I/O • The secondary circuit of the DC power supply must be isolated
terminal blocks and connectors, before attempting to use the from the primary circuit by double insulation or reinforced insula-
Controller. tion.
Turn OFF the power supply before performing any of the following. • The isolated power supply with a current limited to 8 A.
• Connecting or disconnecting Expansion I/O Units, Option Boards, • The output hold time must be 20 ms or longer.
or any other Units • The DC power supply must be an SELV power supply that sat-
• Assembling the Controller isfies the requirements of IEC/EN 60950-1 and EN 50178.
• Connecting cables or wiring
• Connecting or removing terminal blocks
Periodic Inspections and Maintenance
• Disconnect the G9SP-series Controller from the power supply
Installation and Wiring
before replacing the Controller. Devices connected to the G9SP-
• Use the following to wire external I/O devices to the G9SP-series
series Controller may operate unexpectedly.
Controller.
• Do not disassemble, repair, or modify the G9SP-series Controller.
0.32 to 0.82 mm2 AWG22 to AWG18 Doing so may lead to loss of safety functions.
Solid wire
0.32 to 0.5 mm2 AWG22 to AWG20 *
0.5 to 1.3 mm2 AWG20 to AWG16 Disposal
Stranded wire
0.5 to 0.82 mm2 AWG20 to AWG18 * • Be cautious not to injure yourself when dismantling the G9SP-
series Controller.
* When wiring two wires to one terminal. Use two wires of the same type and
thickness.

• Tighten the terminal block screws to a torque of 0.5 N·m.

• Disconnect the G9SP-series Controller from the power supply
before starting wiring. Devices connected to the G9SP-series
Controller may operate unexpectedly.
• Properly apply the specified voltage to the G9SP-series Controller
inputs. Applying an inappropriate DC voltage or any AC voltage will
cause the G9SP-series Controller to fail.
• Be sure to separate the communications cables and I/O cables
from high-voltage/high-current lines.
• Be cautious not to get your fingers caught when attaching
connectors to the plugs on the G9SP-series Controller.
• Incorrect wiring may lead to loss of safety functions. Wire
conductors correctly and verify the operation of the G9SP-series
Controller before using the system in which the G9SP-series
Controller is incorporated.

Manual Configuration
Manual name Contents Cat. No.
G9SP-series Safety Controller This manual provides detailed specifications and describes functions and application
Z922
Operation Manual (this manual) methods for the G9SP-series Controller in detail.
G9SP-series Safety Controller This manual describes the safety programming methods, provides the specifications,
Z923
Instructions Reference Manual and describes the functions and operating methods of the G9SP-series Controllers.
This manual provides sample ladder programming and describes how to connect to a
G9SP-series Safety Controller Standard PLC from another manufacturer using the communications functionality of the
Z924
Host Connection Manual G9SP-series Controller's Option Board. The procedure for connecting to a Standard
PLC from another manufacturer is described in the G9SP Operation Manual.

15
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