DME-812 Advanced Manufacturing Processes
Instructor:
Dr. Muhammad Salman Khan
Assistant Professor
Email: muhammad.salman@smme.nust.edu.pk
Contact: 051-90856047, 03025546462
Specialization:
PhD Mechanical Engineering
(Damage Mechanics of Composite Honeycomb Core Structures for Aerospace Applications)
Universiti Teknologi Malaysia, Malaysia
Design and Manufacturing Engineering Department
SMME-NUST, Islamabad
1
DME-812 Advanced Manufacturing Processes
Course Code: DME 812
MS Teams Link:
https://teams.microsoft.com/l/team/19%3aut-
idTktz31OKxIrIH4eQQqGhGCXa7iRMLHxChQX5gc1%40thread.tacv2/conversations?gro
upId=dc578ccd-a587-415f-ac0c-ad479b31d7a3&tenantId=1511ab2e-502b-4e2d-bd68-
f679f549b5a2
Department of Design and Manufacturing Engineering
SMME-NUST, Islamabad
2
Today’s Lecture
Topics covered:
• Course Outline
• Introduction and Overview
• Muslims Contribution Towards Manufacturing
• Intro to Manufacturing Processes
• Advanced Manufacturing Processes
• Industrial Challenges
• Processing Technologies
• Integrated Computational Materials Engineering
DME 812 – Advanced Manufacturing Processes
INTRODUCTION AND
OVERVIEW OF ADVANCED
MANUFACTURING
Manufacturing in Nature
Manufacturing in Nature
– Anthill –
Manufacturing in Nature
Manufacturing in Nature
Manufacturing in Nature
Manufacturing in Nature
– Oyster Pearl –
Muslims Contribution
Towards Manufacturing
Double-suction Pump of Al-Jazari
Abu Ja'far Muhammad ibn
Musa al-Khwarizmi
Manufacturing and
Advanced Manufacturing
Definition of Manufacturing
• Manufacturing can be defined as the application of
mechanical, physical, and chemical processes to
convert the geometry, properties, and/or appearance
of a given starting material to make finished parts or
products better, cheaper, faster and leaner
• Manufacturing involves interrelated activities that include
product design and documentation, material selection,
process planning, production, quality assurance,
management and marketing of products
Definition of Advanced Manufacturing
• Advanced manufacturing is defined as manufacturing that builds on and
encompasses the use of science, engineering, and information
technologies, along with high-precision tools and methods integrated
with a high-performance workforce and innovative business or
organizational models, to improve existing or create entirely new
materials, products, and processes
• Advanced manufacturing deals with sophisticated, yet simple to operate
and cost-effective technologies that are capable of producing geometrically
simple and light-weight products offering comparatively higher levels of
functionality, reproducibility, environmental compatibility and durability than
similar products developed using conventional manufacturing
Advanced Manufacturing
– Industrial Challenges –
• Zero defects manufacturing processes
• Flexibility, adaptability and process scalability
• Weight reduction
• Energy efficiency, waste reduction and sustainability
• Cost reduction
• Advanced automation
• Man-machine collaboration
• Environmental safety and health hazards
• Value chain integration
• Time to market reduction
• Periodic customer feedback and timely incorporation of significant product features
• Total quality management, operations management and risk management
Advanced Manufacturing
Process Technologies
• Computer technologies (e.g., CAD, CAE, CAM)
• High Performance Computing (HPC) for modeling, simulation and analysis
• Rapid prototyping (additive manufacturing)
• High Precision technologies
• Information technologies
• Advanced robotics and other intelligent production systems
• Automation
• Control systems to monitor processes
• Sustainable and green processes and technologies
• New industrial platform technologies (e.g., composite materials)
• Ability to custom manufacture
• Ability to manufacture high or low volume (scalability)
• High rate of manufacturing
Advanced Manufacturing
– Integrated Computational Materials Engineering –
Recommended Text
• Al-Hassan, A. Y. “Science and Technology in Islam: Technology and applied sciences”
(UNESCO)
• Meri, J. W. “Medieval Islamic Civilization: An Encyclopedia” (Routledge)
• Al-Djazairi, S.E. “The Golden Age and Decline of Islamic Civilization” (MSBN Books)
• Ahmad Y. Al-Hassan, “Transfer of Islamic Technology to the West”
• Mohammed Abattouy, “Muslim Heritage in Mechanics and Technology”
• Ibn al-Razzaz al-Jazari, “The Book of Knowledge of Ingenious Mechanical Devices”
(Translated by Donald R. Hill)
• Ibn Khalaf Al-Muradi, “The Books of Secrets” (Translated by M. Lisa, M. Taddei, E. Zanon)
• Salim Al-Hassani, “The European Muslim Heritage and its Role in the Development of
Europe”
• SalimAl-Hassani, “Filling the Gap in the History of Pre-Modern Industry: 1000 Years of
Missing Islamic Industry”
