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Test Report - IG4200 v4

This document provides a list of required tests for the InteliGen4 200 product, including: 1) Electrical, mechanical, climate, EMC, reliability, and other tests to ensure proper functioning under various conditions. 2) Tests include reset behavior, power supply failure, vibration, temperature range, ESD, radiated fields, surges, and insulation resistance. 3) The tests will be conducted according to various industry standards like IEC, EN, ETSI, UL to certify that the product meets technical specifications.

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0% found this document useful (0 votes)
61 views5 pages

Test Report - IG4200 v4

This document provides a list of required tests for the InteliGen4 200 product, including: 1) Electrical, mechanical, climate, EMC, reliability, and other tests to ensure proper functioning under various conditions. 2) Tests include reset behavior, power supply failure, vibration, temperature range, ESD, radiated fields, surges, and insulation resistance. 3) The tests will be conducted according to various industry standards like IEC, EN, ETSI, UL to certify that the product meets technical specifications.

Uploaded by

mkmsub0
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Type test certificate

CONFIDENTIAL
Products: InteliGen4 200
Order codes: IG4200XXBAA

List of required tests

Test Test Norm Test details


group
Electrical Reset behavior ISO 16750-2 ---

Power supply failure --- ---

Power supply variation --- ---

Weak battery test --- ---

Operating voltage EN 61000-4-29 Short time voltage drops (40-70% of Unom


0.1 s), interrupts (0.05 s) and slow
voltage changes (66-150% of Unom, 5 s)

Reverse supply polarity --- 36V with reversed polarity, 5 minutes.

Current measurement --- ±20 mA for 0-2 A; 1 % of value for 2-5 A

Frequency measurement --- 30-70 Hz (accuracy 0.1 Hz).

Voltage measurement --- 10-277 V AC / 10-480 V AC (EU)

ComAp a.s., U Uranie 1612/14a, 170 00 Prague 7, Czech Republic

Registered in the Commercial register maintained by the Municipal Court in Prague, Section B, file 18788

www.comap-control.com
10-346 V AC / 10-600 V AC (US/Canada)

Accuracy 1%.

Withstand AC voltage test --- 600V between L1-L2-L3 mutually each.

Binary inputs and outputs --- ---

Analog inputs and outputs --- ---

Overvoltage --- ---

Low Voltage (LV) Battery --- ---

Voltage drop --- ---

RPM input --- ---

AC current survival test --- ---

AIN withstand test --- ---

UBAT measurement --- ---

D+ measurement --- ---

Maximal consumption --- ---

References --- ---

PF measurement --- ---

Power fail function --- ---

Total power dissipation --- ---

Mechanical Sinusoidal vibration EN (IEC) 60068-2-6 Test in axis X, Y, Z

3 hours in each axis

2Hz÷25Hz / ±1,6mm / 1 oct per minute

25Hz÷100Hz / 4,0g / 1 oct per minute

Shock test EN 60068-2-27 A=500m/s2; T=6ms; 10 half sinus shocks


in all axis both directions

Type test report: InteliGen4 200 2


Installation test --- ---

IK protection ČSN EN 50102 UL746C ---

Mold stress test UL746C ---

Flame test UL94 ---

Button lifetime test --- ---

Climate Temperature range test --- ---

Dry heat EN (IEC) 60068-2-2 B 70°C /16 hours

Low temperature EN (IEC) 60068-2-1 A -40°C /16 hours

Cyclic damp heat EN (IEC) 60068-2-30 D 25/55/25°C; humidity at 95%

1cycle = 24h; 2cycles required (48 hours)

Long time temperatures EN (IEC) 60068-2-2 Bd 70°C /20 days

EN (IEC) 60068-2-1 Ad -40°C /20 days

Sunshine EN 60068-2-5 Level of radiation/sunshine: 1090W/m2 ±


10%

Progress B: Cyclic radiation

1 cycle: 20h expose / 4h darkness

55°C / 2cycles

IP IEC 60529 ---

UL temperature test UL508 ---

Storage temperatures EN 60068-2-2 Bd 80°C /16 hours

EN 60068-2-1, Ab, Ad -40°C /16 hours

Thermal shocks EN 60068-2-14 Lower temperature: -20°C

Higher temperature: +60°C

Exposure time: 1hour

Change-over time: 5min

Type test report: InteliGen4 200 3


Total duration of test: 5cycles (approx.
10h)

EMC 4-2 ESD EN 61000-4-2 Contact discharge: ±4kV / ±48V


Industrial
Air discharge: ±8kV / ±16kV

Indirect discharge: ±4kV / ±8kV

4-3 Radiated field EN 61000-4-3 ed.3 Severity level: 3

Frequency range: 80MHz to 1GHz


(10V/m), 1,4GHz to 6GHz (3V/m)

Sweep rate: ≤ 1,5x10-3 dec/s (1%/3sec)

Modulation: 80% AM, 1kHz sine wave

Polarization: Vertically and horizontally

4-4 Bursts EN 61000-4-4 ed.2 Severity level: 3

Coupling: Line/earth

Test Voltage (open circuit): 2kV (4kV) /


1kV (2kV)

Polarity: Positive/negative

Repetition rate of pulses: 5kHz

Wave shape of Voltage: 5/50 ns

Burst – duration: 15 msec

Burst – period: 300 msec

Test duration per polarity and test point: 5


minutes

4-5 Surges EN 61000-4-5 ed.3 Severity level: 2

Test Voltage (open circuit): 0,5kV / 1kV

Polarity: Positive/negative

Wave shape of Voltage: 1,2/50µs

Repetition rate: Max. 1pulse /minute

Test duration per test point: Min. 5pulses/


Polarity

4-6 Conducted EN 61000-4-6 ed.3 Severity level: 3


disturbance
Coupling: Line/earth

Type test report: InteliGen4 200 4


Carrier signal (open circuit): 10Veff
(140dBµV)

Frequency range: 150kHz to 80MHz

Modulation: 80% AM, 1kHz sine wave

Sweep rate: ≤ 1,5x10-3 dec/s (1%/3sec)

4-8 Magnetic fields EN 61000-4-8 30A/m continuously

Conducted emissions EN 61000-6-4 ed. 3 2018 ---

Radiated emissions EN 61000-6-4 ed. 3 2018 ---

EMC ETSI ETSI ETSI EN 301 489-1 ---


V2.1.1

Reliability Insulation resistance IEC 61010-1:2010 ed.2 Resistance (PWR – Earth): 5,0GΩ >

IEC 60092-504 Resistance (PWR – CAN): 5,0GΩ >

Functional test on --- ---


simulator

Functional test on gen-set --- ---

High voltage test IEC 61010-1 Generator, mains and bus voltage
measurement connectors:
GL 2012
AC High voltage sinus 2500V/50Hz is
UL508
applied 1 min

or DC High voltage 3111V is applied 1


min

Electrical safety --- ---

Type test report: InteliGen4 200 5

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