Interface Descriptioin JUMO DigiLine
Interface Descriptioin JUMO DigiLine
Interface Description
JUMO digiLine
70500106T92Z001K000
V7.00/EN/00657331/2021-02-25
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Documentation for the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Content of this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Serial interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Connecting the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.1 Connection without a digiLine Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.2 Connection with a digiLine Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3.4 Admissible cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.5 Connection examples for digiLine pH/ORP/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.3.6 Connection examples for ecoLine O-DO/NTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.3.7 Connection examples for tecLine ... (types 20263x) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.3.8 Connection example for digiLine Ci/CR (types 20276x) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.3.9 Connection example for digiLine O-DO S10 (type 202614) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.3.10 Voltage drop calculation (digiLine, ecoLine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 Delivery of export files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3 Importing export files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3.1 Importing the interface into the device tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3.2 Importing the sensor into the device tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.3.3 Importing the functional module into the application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.3.4 Configuring the interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3.5 Editing the names of variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.3.6 Configuring functional modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.7 Mapping the outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3
4
1 Introduction
1.1 Available technical documentation
The documents specified below are available for the measuring, control, and automation sys-
tem (previous document number in parentheses).
5
1 Introduction
1.1.3 Input/output modules
6
1 Introduction
1.1.5 Operating, visualization, recording
7
1 Introduction
1.2 Documentation for the sensors
When calibrating, configuring, and connecting sensors, the following documents in particular
should be taken into account.
Product Type of documentation No. Printed PDF file
JUMO digiLine hub Installation instructions 20359000T94... X X
(203590)
Bus line splitter
JUMO DSM-Software Operating manual 20359900T90... - X
(203599)
PC software for manage-
ment, configuration, and
maintenance of digital
sensors
JUMO digiLine pH Operating manual 20270510T90... X X
(202705/10)
JUMO digiLine ORP Operating manual 20270520T90... X X
(202705/20)
JUMO digiLine T Operating manual 20270530T90... X X
(202705/30)
JUMO digiLine Ci Operating manual 20276110T90... X X
(202760, 202761)
JUMO digiLine CR Operating manual 20276310T90... X X
(202762, 202763)
JUMO ecoLine O-DO Operating manual 20261300T90... X X
(202613) (B 202613.0)
JUMO ecoLine NTU Operating manual 20267000T90... X X
(202670) (B 202670.0)
JUMO tecLine Cl2 Operating manual 20263000T90... X X
(202630)
JUMO tecLine TC Operating manual 20263100T90... X X
(202631)
JUMO tecLine ClO2 and Operating manual 20263400T90... X X
O3 (202634)
JUMO tecLine H2O2 and Operating manual 20263600T90... X X
PAA (202636)
JUMO tecLine Br2 Operating manual 20263700T90... X X
(202637)
JUMO digiLine O-DO Operating manual 20261400T90... X X
S10 (202614)
8
1 Introduction
1.3 Safety information
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the re-
spective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
NOTE!
This symbol refers to important information about the product, its handling, or additional
use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.
&
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the
table.
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly
manner.
9
1 Introduction
1.3.3 Intended use
The measuring, control, and automation system is intended for use in an industrial environ-
ment, as specified in the technical data of the individual system modules. Other uses beyond
those defined are not viewed as intended uses.
The modules are manufactured in compliance with the relevant standards and directives as
well as the applicable safety regulations. Nevertheless, improper use may lead to personal in-
jury or material damage.
To avoid dangers, the modules may only be used:
• for the intended use
• when in good order and condition
• When taking into account the technical documentation provided
Even if a module is used correctly and according to the intended use, it may still pose applica-
tion-related dangers, for example as the result of missing safety devices or incorrect settings.
To avoid incorrect settings, this manual contains relevant safety information and warnings.
These must be complied with.
10
1 Introduction
1.4 System requirements
The measuring, control, and automation system supports the connection of up to 62 sensors
of types JUMO digiLine pH/ORP/T (types 202705; sensors with detachable digiLine electro-
nics), JUMO digiLine Ci/CR (types 20276x), JUMO ecoLine NTU (type 202613) and O-DO
(type 202670), JUMO tecLine (types 20263x), as well as JUMO digiLine O-DO S10 (type
202614). The sensors are connected to a serial interface (RS422/485) in the central processing
unit via an intelligent, bus-compatible connection system. Up to 31 sensors can be connected
to each of the two optional interfaces (Com1, Com2).
Software
The sensors can be connected to the measuring, control, and automation system from
CODESYS version 3.5 SP3 patch 9 and above (from system version 02).
As of system version 05, CODESYS version 3.5 SP10 patch 0 is applied.
When selecting the so-called Export files (ZIP files), a distinction must be made between the
applied CODESYS version.
Chapter 3.2 "Delivery of export files", page 33
Hardware
The central processing unit must be equipped with at least one RS422/485 Modbus RTU serial
interface (Com1 or Com2) (order code 54).
Extra code
In order to integrate the sensors into the measuring, control, and automation system, the cen-
tral processing unit requires the extra code 224 (PLC activation according to IEC 61131-3
CODESYS V3.5).
NOTE!
JUMO digiLine, JUMO ecoLine and JUMO tecLine are registered trademarks of JUMO GmbH
& Co. KG, 36039 Fulda, Germany. Instead of the full trademarks, only the terms "digiLine",
"ecoLine", and "tecLine" are used in the following sections of this document.
This document describes how to connect the sensors. It also describes their configuration, pro-
vided it must be performed within the measuring, control, and automation system.
All further information can be found in the technical documentation for the sensors used and
any other components (digiLine Hub, power supply unit).
11
1 Introduction
12
2 Connection
2.1 Installation notes
NOTE!
These installation notes apply for the entire measuring, control, and automation system and,
on some occasions, are only applicable for a specific module.
The respective connection diagram shows the context.
Electrical safety
• Isolate power supply units from the voltage supply on the primary side if there is a risk of
touching parts with dangerous electrical voltage (e.g. 230 V) in the course of work.
• The fuse rating of the power supply units on the primary side should not exceed a value of
10 A (inert).
• With modules with relay or solid state relay outputs, the load circuits can be operated with
a dangerous electrical voltage (e.g. 230 V). Disconnect load circuits from the voltage supply
during installation/dismounting and electrical connection.
• In order to prevent the destruction of the relay or solid state relay outputs in the event of an
external short circuit in the load circuit, the load circuit should be fused to the maximum ad-
missible output current.
• The modules are not suitable for installation in areas with an explosion hazard.
• In addition to a faulty installation, incorrectly set values on the module could also impair the
correct function of the following process. Therefore, ensure that safety devices independent
of the module (e.g. overpressure valves or temperature limiters/monitors) are available and
that it is only possible for qualified personnel to define settings. Please observe the corre-
sponding safety regulations in this context.
13
2 Connection
References to other information
• The electromagnetic compatibility meets the standards and regulations cited in the techni-
cal data.
• The USB device interface and voltage supply in the central processing unit 705001 are not
electrically isolated. In general, please observe the specifications regarding electrical isola-
tion.
NOTE!
The type designation on the central processing unit's nameplate provides information on which
optional interfaces were assembled ex-works.
Information on this can be found in the chapter "Identifying the device version" in the operating
manual or the installation instructions of the central processing unit (the installation instruc-
tions are included in the scope of delivery of the central processing unit).
NOTE!
Optional interfaces can also be added by the user.
Information on this can be found in the chapter "Retrofitting interfaces" in the operating manual
or the installation instructions of the central processing unit (the installation instructions are in-
cluded in the scope of delivery of the central processing unit).
Com1
ON
1 2 3 4
Power
Status
Bus Error
(1) Com1
Com2
Setup
Run
Stop
Reset
(2)
LAN Bus Out
ON
1 2 3 4
Com2
14
2 Connection
Interface assignment
12 345
4 RxD+ Received data +
6 789
(RS422)
5 GND Ground
8 TxD- Transmission data -
9 RxD- Received data -
Serial inter- Com1, 3 TxD/RxD+ Transmission/received
face Com2 data +
(RS485) 5 GND Ground
8 TxD/RxD- Transmission/received
data -
NOTE!
A twisted connecting cable with shielding must be used to connect the RS422/485 interface.
To avoid transmission errors, only the signals listed above may be connected.
332 ? 332 ?
3 4
1 3
120 ? 120 ?
8 9
2 4
332 ? 332 ?
GND GND
The terminating resistors are deactivated per default. To activate them, DIP switches 1 to 4 for
the relevant interface must be pushed upward using a suitable tool such as a ballpoint pen (ON
position).
The following figure shows the position of the DIP switches when the terminating resistors are
activated.
ON
1 2 3 4
15
2 Connection
2.3 Connecting the sensors
Prepared connecting cables with 5-pin M12 plug connectors are normally utilized to connect
the sensors.
M12 digiLine master connecting cables in various lengths are available as accessories to con-
nect the devices to the central processing unit (master) and the voltage supply. These connect-
ing cables have one open end (with ferrules) to enable connection to screw and spring-cage
terminals. A 5-pin M12 plug connector is located at the other end of the connecting cable.
A 9-pin D-sub connector is required to connect the device to the central processing unit's
RS485 interface; the open end of the signal cable (RS485 A and RS485 B) and GND must be
connected to this connector in a suitable manner (e.g. using a D-sub connector with terminals).
The components needed depends on the local conditions.
Ideally, the sensors are connected to the central processing unit via the digiLine Hub. This hub
is a passive distributor with various options for supplying voltage. Alternatively, they can be con-
nected directly using Y-adapters and connecting cables.
The admissible cable length (total bus length, length of stub lines) and the admissible number
of sensors (max. 31) depend on several factors.
4 RS485 B (TxD/RxD-) 4 4
5 RS485 A (TxD/RxD+)
NOTE!
GND is the shared ground for the +5 V and +24 V voltage supply for the sensors.
The RS485 A and RS485 B signal wires and the GND must be connected to the corresponding
pins in a 9-pin D-sub connector.
16
2 Connection
2.3.1 Connection without a digiLine Hub
The following example shows two sensors connected to the central processing unit. Voltage is
supplied by a separate power supply unit DC 5 V (5.3 V).
(1) (2) (3) (4) (5)
Power
Run
Stop
Power
supply
unit
DC 5 V
On
Off
(7)
(6)
(1) Regulated power supply unit DC 5 V (5.3 V) for supplying power to the sensors
(2) Central processing unit with RS485 interface as digiLine master (Modbus master)
(3) Y-adapter (T-piece), 5-pin with 2× M12 sockets and 1× M12 connector, each of which is A-
coded
(4) M12 connecting cable, 5-pin, A-coded
(5) M12 terminating connector, 5-pin for bus termination (120 Ω)
(6) Sensors with 5-pin M12 connections; with as short a stub line as possible
(7) M12 digiLine master connecting cable for establishing a connection to the voltage supply and
the central processing unit's RS485 interface
17
2 Connection
2.3.2 Connection with a digiLine Hub
The digiLine Hub is a passive distributor for sensors connected in a star formation. Several
hubs can be cascaded so that up to 31 sensors can be connected.
The distributor is equipped with an M12 input and four M12 outputs (all 5-pin). A 2-pin spring-
cage terminal is installed in the distributor for connection to a separate DC 24 V voltage supply.
The cable coming from the voltage supply is inserted into the distributor using a cable fitting.
Voltage can be supplied to the sensors in a variety of ways:
• Variant (switch position) 1: +24 V and +5.3 V supplied through M12 input
• Variant (switch position) 2: +24 V supplied through M12 input, +5.3 V generated internally
• Variant (switch position) 3: +24 V supplied through 2-pin terminal, +5.3 V generated inter-
nally
digiLine Hub installation instructions
(1) (2) (3) (4)
Power ext.
Bus In Power
Supply
Run
Power
supply
unit
DC 5 V
DC 24 V On
Off
(6)
(5)
(1) Regulated DC 24 V and/or DC 5 V power supply unit (5.3 V) for voltage supply (variant 1 or 2)
(2) Central processing unit with RS485 interface as digiLine master (Modbus master)
(3) digiLine Hub
(4) Option for connecting separate DC 24 V voltage supply (variant 3)
(5) Sensors with 5-pin M12 connections; with as short a stub line as possible
(6) M12 digiLine master connecting cable for establishing a connection to the voltage supply and
the central processing unit's RS485 interface
18
2 Connection
2.3.3 Connection diagram
The following diagram illustrates the connection of an M12 digiLine master connecting cable
with its open wire ends to the measuring, control, and automation system.
The connection is made using a special interface module (terminal block with screw terminals)
which is available as an accessory. The interface module is used primarily to connect the data
line (TxD/RxD+, TxD/RxD-) and ground (GND) to a 9-pin D-sub male connector. This connector
is linked to one of the serial interfaces of the central processing unit (CPU) using a D-sub
connecting cable which also is available as an accessory in different lengths.
The other wires (5 V, 24 V, GND) are also connected via the interface module. This allows them
to be individually connected to the power supply units (conductor cross section 0.25 mm2). The
shield of the M12 digiLine master connecting cable has to be connected to one of the two
ground terminals of the interface module.
Shield
+ - - + + - -
1 +24V
(BN) 5V
2
(GY) TxD/RxD+ 3 GND
4
(BU) GND
5
6 DC 5 V
(WH) 24 V
7
DC 24 V CPU
(BK) TxD/RxD- 8 (5.3 V)
4 x 0.25 mm2
9
PE N L N L PE
NOTE!
The DC 5 V power supply unit must be set to 5.3 V to compensate for the voltage drop
between the power supply unit and the sensor (see Chapter 2.3.10 "Voltage drop calculation
(digiLine, ecoLine)", page 30).
NOTE!
In the example above the DC 24 V power supply unit of the measuring, control, and automa-
tion system is also used to supply the sensors or the digiLine hub (observe power consump-
tion). The interface's galvanic isolation is then lost. A separate DC 24 V power supply unit is
required if isolation is needed. In this case, the secondary-side terminals of the two DC 24 V
power supply units must not be connected.
CAUTION!
The sensors are not protected against reverse voltage and overvoltage.
There is a risk of damage to the sensors.
Before connecting the sensors, be sure to pay attention to the correct polarity of the supply
voltages DC 5.3 V and DC 24 V as well as to the voltage values.
19
2 Connection
Accessories
The following components are available as accessories:
• M12 digiLine master connecting cable for 705001, 5-pin, A-coded, length 1.5 m
Part no. 00665529
• M12 digiLine master connecting cable for 705001, 5-pin, A-coded, length 5 m
Part no. 00665539
• M12 digiLine master connecting cable for 705001, 5-pin, A-coded, length 10 m
Part no. 00665547
• Interface module for digiLine master connecting cable, with screw terminals and
9-pin D-sub female connector, for DIN rail mounting
Part no. 00665752
• D-sub connecting cable (round), 9-pin female and male connector, length 1 m
Part no. 00665749
• D-sub connecting cable (round), 9-pin female and male connector, length 2 m
Part no. 00665750
• D-sub connecting cable (round), 9-pin female and male connector, length 3 m
Part no. 00665751
• Power supply unit DC 5 V (5.0 to 5.5 V), 3 A; input voltage AC 100 to 240 V;
for DIN rail mounting
Part no. 00665745
• Power supply unit DC 24 V, 5 A (type 705090/05-33)
Part no. 00569515
• Power supply unit DC 24 V, 10 A (type 705090/10-33)
Part no. 00569516
Moreover, additional components, such as M12 connecting cables and Y-adapters, are avail-
able as accessories. The part numbers of these components can be found in the documenta-
tion for the sensors (see Chapter 1.2 "Documentation for the sensors", page 8).
20
2 Connection
2.3.4 Admissible cable length
The maximum admissible cable length (bus length, length of stub lines) depends on the type
of voltage supply and bus topology.
21
2 Connection
5.3 V voltage supply through the digiLine Hub
The digiLine Hub is supplied with 24 V voltage (through the M12 input or the separate voltage
input). The 5.3 V voltage is generated in the digiLine Hub (switch position 2 or 3).
Line topology:
22
2 Connection
24 V voltage supply for tecLine sensors (types 20263x)
The 24 V voltage is supplied through the digiLine Hub's M12 input or the separate voltage input
(switch position 1, 2, or 3).
The information also applies for connections without the digiLine Hub, i.e. using Y-adapters.
Line topology:
23
2 Connection
24 V voltage supply for digiLine sensors Ci/CR (types 20276x)
The 24 V voltage is supplied exclusively through the digiLine Hub's separate voltage input
(switch position 3).
The use of Y-adapters is not permitted.
Line topology:
24
2 Connection
2.3.5 Connection examples for digiLine pH/ORP/T
The following examples show a few scenarios for using sensors of types digiLine pH/ORP/T.
Line topology without a digiLine Hub with 5.3 V voltage supply through separate power supply unit
Sensors connected via Y-adapter, 2 groups of 3 sensors, 10 m distance between both groups,
20 m connecting cable to the master (incl. M12 digiLine master connecting cable), bus termi-
nation on both ends (T), a total of 6 sensors:
20 m 1m 1m 10 m 1m 1m
Master T T
5.3 V
1 2 3 4 5 6
Star topology with a digiLine Hub and 5.3 V voltage supply through separate power supply unit
Two digiLine Hubs form one point (short connection between the hubs), 3 long stub lines each
(50 m) with 3 sensors each (connected by Y-adapters), 20 m connection cable to the master
(including M12 digiLine master connecting cable), no bus termination, a total of 18 sensors:
20 m 0.5 m
Master Hub Hub
5.3 V
50 m
1 16
1m
2 17
1m
3 18
25
2 Connection
Line topology with a digiLine Hub with an internal 5.3 V voltage supply
Four digiLine Hubs form a line structure with 50 m between each hub, each with 3 short stub
lines (10 m) with up to 3 sensors (connected by Y-adapters), 50 m connecting cable to the mas-
ter (including M12 digiLine master connecting cable), the 5.3 V voltage is generated in the hubs
(24 V supplied through M12 input), bus termination (T) only at the start (central processing
unit), a total of 31 sensors:
50 m 50 m 50 m 50 m
Master T Hub Hub Hub Hub
24 V
10 m
1
1m
2
1m 29 30 31
3
NOTE!
The line length and number of sensors depend primarily on whether the required supply
voltage is still available at the last sensor. In general, we recommend using digiLine Hubs
where the 5.3 V voltage should be generated in the hub (variants 2 and 3).
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2 Connection
2.3.6 Connection examples for ecoLine O-DO/NTU
The following examples show a few scenarios for using sensors of types ecoLine O-DO/NTU.
Line topology without a digiLine Hub with 5.3 V voltage supply through separate power supply unit
Sensors connected via Y-adapter, 3 groups of 2 sensors, 10 m distance between all groups,
10 m connecting cable to the master (incl. M12 digiLine master connecting cable), no bus ter-
mination, a total of 6 sensors:
10 m 1m 10 m 1 m 10 m 1 m
Master
5.3 V
1 2 3 4 5 6
Star topology with a digiLine Hub and 5.3 V voltage supply through separate power supply unit
Two digiLine Hubs form one point (short connection between the hubs), 3 long stub lines each
(50 m) with 1 sensor each, 10 m connection cable to the master (including M12 digiLine master
connecting cable), no bus termination, a total of 6 sensors:
10 m 0.5 m
Master Hub Hub
5.3 V
50 m
1 2 3 4 5 6
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2 Connection
Line topology with a digiLine Hub with an internal 5.3 V voltage supply
Three digiLine Hubs form a line structure with 50 m between each hub, short stub lines (10 m)
to the Y-adapters and to the sensors (10 m), 100 m connecting cable to the master (including
M12 digiLine master connecting cable), the 5.3 V voltage is generated in the hubs (24 V sup-
plied through M12 input), no bus termination, a total of 31 sensors:
100 m 50 m 50 m
Master Hub Hub Hub
24 V
13 ... 24
10 m 10 m
1 2 3 4 5 6 7 8 9 10 11 12 25 26 27 28 29 30 31
NOTE!
The line length and number of sensors depend primarily on whether the required supply
voltage is still available at the last sensor. In general, we recommend using digiLine Hubs
where the 5.3 V voltage should be generated in the hub (variants 2 and 3).
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2 Connection
2.3.8 Connection example for digiLine Ci/CR (types 20276x)
Due to their high current consumption, the digiLine sensors Ci/CR (types 20276x) may exclu-
sively be connected using digiLine Hubs.
Each hub is to be supplied separately with the DC 24 V voltage (variant 3: 24 V supplied
through 2-pin terminal). If necessary, separate power supply units and connecting cables with
a sufficiently large wire cross-section have to be used.
Only one single sensor may be connected to each output of the hub. The maximum permissible
length of the stub line between hub and sensor is 10 m.
24 V 24 V 24 V
100 m 0.5 m 100 m
Master Hub Hub Hub
10 m 10 m 10 m
1 2 3 4 5 6
10 m 10 m 10 m
1 2 3 4 5 6
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2 Connection
2.3.10 Voltage drop calculation (digiLine, ecoLine)
In the case of a digiLine bus with line topology (Y-adapter or digiLine hub with 5.3 V through a
separate power supply unit) there is inevitably a voltage drop between the supply voltage feed-
in and each sensor. The amount of the voltage drop depends on the sensor type, the number
of sensors, the length of the bus, and the distribution of the sensors on the bus. Since each
sensor requires a minimum voltage for proper operation, the voltage drop needs to be consid-
ered in the planning.
In the following description the calculation of the voltage drop is shown with the help of an
example.
Bus structure
L1 L2 L3
U1 U2 U3
Master
USV = 5.3 V I1 IS1 I2 IS2 I3 IS3
US1 US2 US3
S1 S2 S3
30
2 Connection
no measured value processing during the scan and therefore the supply voltage of the sensor
may be lower.
For sensors of type digiLine pH/ORP/T, the calculation must be performed with the peak
values:
I1 = IS1 + IS2 + IS3 = 20 mA + 20 mA + 20 mA = 60 mA
I2 = IS2 + IS3 = 20 mA + 20 mA = 40 mA
I3 = IS3 = 20 mA
For sensors of type ecoLine O-DO/NTU, the highest peak value is used once and the remaining
sensors are considered with their average values. Example for 1 x O-DO and 2 x NTU:
I1 = IS1 + IS2 + IS3 = 4 mA + 2 mA + 60 mA = 66 mA
I2 = IS2 + IS3 = 2 mA + 60 mA = 62 mA
I3 = IS3 = 60 mA
For further calculation it is assumed that the following sensors are used in the bus structure
shown above:
Sensor 1: digiLine pH (use peak value)
Sensor 2: ecoLine O-DO (use average value)
Sensor 3: ecoLine NTU (use peak value)
Thus, the following currents result:
I1 = IS1 + IS2 + IS3 = 20 mA + 4 mA + 60 mA = 84 mA = 0.084 A
I2 = IS2 + IS3 = 4 mA + 60 mA = 64 mA = 0.064 A
I3 = IS3 = 60 mA = 0.06 A
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2 Connection
The voltage at sensor 1 (digiLine pH) is well above the minimum value (4.2 V). The voltage at
sensor 2 (ecoLine O-DO) roughly corresponds to the minimum value (5 V). For sensor 3
(ecoLine NTU), the voltage is not enough.
NOTE!
For the operation of ecoLine sensors, it is generally recommended to use digiLine hubs and
to generate the DC 5.3 V supply voltage within the hub (variant 2 or 3).
NOTE!
The voltage drop calculation shown here no longer applies if sensor types tecLine (types
20263x), digiLine Ci/CR (types 20276x), or digiLine O-DO S10 (type 202614) are used additi-
onally. These sensors do not represent a resistive load because they contain a switching con-
verter (increasing current consumption with decreasing supply voltage). An iterative approach
over power consumption is required for calculation (not part of this document).
32
3 Configuration
3.1 General information
The sensors are connected to the central processing unit via the serial interface (RS485, Mod-
bus RTU) using the Modbus master function and incorporated into the measuring, control, and
automation system via the integrated PLC. A specific functional module is available for the PLC
CODESYS software for the interface and for each sensor type, based on the IoDrvModbus li-
brary (part of the boot project with version 3.5.3.0; an update is not allowed).
The interface is configured exclusively using CODESYS. Configuration parameters already es-
tablished in the setup program or on the multifunction panel are overwritten internally; the
changes are not visible in the setup program. The interface parameters and Modbus addresses
(slave addresses) must match the sensor settings.
The sensors are configured and calibrated with the DSM sensor management tool. "8-1-
no parity" must be selected as the data format (baud rate: 9600, 19200, or 38400).
The functional modules for the serial interface (including Modbus frames) and the sensors are
made available as export files, which have to be imported into the PLC project. To do this, the
PLC project first has to be loaded from the setup program and into CODESYS. After importing
the functional modules and configuring them in CODESYS, the PLC project is transferred back
to the setup program and finally transmitted to the system as a setup file.
Certain sensors measure the current value in cycles; for some sensors, every measuring cycle
has to be started by the PLC. The special features of the various sensors are taken into account
in the specific functional modules, along with any necessary format conversions or changes to
the measuring range.
The physical measurand measured by the sensor along with other analog and digital signals
from the sensor (counter values, alarm and status signals) are transmitted via Modbus. Corre-
sponding configurations in CODESYS allow these signals to be made available for further use
in the measuring, control, and automation system.
33
3 Configuration
3.3 Importing export files
The following description shows how to import and use the interface and sensor export files in
CODESYS.
Step Activity
34
3 Configuration
Step Activity
3 Select the interface export file from the file directory and adopt it by clicking "Open"
35
3 Configuration
Step Activity
36
3 Configuration
3.3.2 Importing the sensor into the device tree
Step Activity
37
3 Configuration
Step Activity
3 Select the sensor export file from the file directory and adopt it by clicking "Open"
38
3 Configuration
3.3.3 Importing the functional module into the application
Step Activity
39
3 Configuration
Step Activity
3 Select the sensor export file from the file directory and adopt it by clicking "Open"
40
3 Configuration
3.3.4 Configuring the interface
The interface parameters and slave address must match the settings made for the sensors in
question using the DSM sensor management tool.
Step Activity
The interface parameters have to match the sensor configurations (use the DSM
sensor management tool if necessary).
Important information:
"8-1-no parity" must be selected as the data format in the sensor configurations. The
following baud rates are supported: 9600, 19200, and 38400.
41
3 Configuration
Step Activity
42
3 Configuration
Step Activity
The slave address must match the sensor configuration (use the sensor manage-
ment tool if necessary). The "Response Timeout [ms]" parameter does not mean
anything in case of the pH/ORP/Temp sensors but still must not be changed from the
pre-selected value (here: 100). In case of the NTU and O-DO sensors, a value of
500 has to be set.
"Modbus Slave Channel" tab (for information only): the sensor's analog values,
binary values, and counter figures are each transferred in a Modbus frame (...Read);
the same applies to the input values for the sensor (...Write).
43
3 Configuration
3.3.5 Editing the names of variables
The names of all sensors' variables must be unique within the measuring, control, and automa-
tion system.
Step Activity
1 Switch to the "...I/O Mapping" tab and double click on the name of the first variable to
open and edit it
We recommend adapting the name suffix (here: 00) to the sensor number (here: 01);
see "Configuring the interface", step 3.
3 Changing all variable names in sequence
The names of all sensors' variables must be unique within the measuring, control,
and automation system.
44
3 Configuration
3.3.6 Configuring functional modules
Step Activity
1 Add an "Action" object under "mTron_T_user" in the device tree (context menu)
2 Add an object name (here: Sensors), select an implementation language (CFC) and
adopt by pressing "Add"
45
3 Configuration
Step Activity
4 Instead of "???", add the name of the functional module (here: pH_FB_202705) (or
adopt one from the list) and complete the entry by pressing return
46
3 Configuration
Step Activity
5 Change the automatic name of the entity so that the automatic suffix (_0) corre-
sponds to the number of the Modbus slave (here:_01) and complete the entry by
pressing return
47
3 Configuration
Step Activity
7 Connecting the entity: Set up the inputs ("Input" tool), enter names (use the names
from the I/O mapping, see below), declare the variables if necessary and connect
the inputs with the entity
A timeout of 2000 (ms) per interface must be taken into account for each entity (sen-
sor). A timeout of 4000 is therefore required for two sensors; a timeout of 6000 for
three, etc.
An explanation of the other inputs can be found in the operating manual for the sen-
sor in question.
8 Set up the outputs in the same way
The "AnalogWrite_Output" output is connected as shown (use the name from the I/O
mapping); however, this is not of any further significance for the user (data is trans-
mitted to the sensor).
The "CompensatedPV" output is used in this example; this supplies the pH value
measured by the sensor.
An explanation of the other outputs can be found in the operating manual for the sen-
sor in question.
48
3 Configuration
Step Activity
9 Double click "mTron_T_user" program to open it and call up the "Sensors" action
49
3 Configuration
3.3.7 Mapping the outputs
Step Activity
1 Map the entity's outputs in the CPU's I/O mapping (here: "Sensor_01_pH" variable)
Important information:
The heading (here: Sensors) and signal names in the "Channel" column (here:
Sensor_01_pH) are issued in advance in the setup program (CPU > Only setup >
Analog PLC output texts):
2 After completing the project in CODESYS, the outputs are available for configuration
in the setup program within the selectors:
50
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