INTRODUCTION TO
Materials Science and
Metallurgy
SE PRODUCTION SW
(SEM I) 2020-21
By: Sandip K Bidgar
Prerequisites:
At the Start of the course, students should have
the knowledge of some previous courses:
Physics Chemistry
Basic
Mechanical
Engineering
Course Objectives:
The purpose of this course is to make students:
To understand the
To develop understanding of
fundamentals of Materials
properties of Materials with
Science along with
their Testing
Equilibrium Diagram
To acquaint students with the To impart knowledge of Steel
basic concepts of Powder & various Heat Treatment
Metallurgy Processes
To acquaint types, To acquaint types,
characteristics, processing characteristics, processing
and applications of different and applications of different
Alloy steel and Cast Iron Non-Ferrous Alloys
Course Outcomes:
By the end of the course, students will be able to:
Define the mechanical
Draw and explain equilibrium properties of materials and
diagrams for various alloy conduct destructive and
systems nondestructive tests to evaluate
the properties of materials
Explain the types,
Explain various aspects of Explain the types of
characteristics and applications
applications of powder various heat treatment
processes of metals of different ferrous, non-ferrous
metallurgy metals and their alloys
SPPU Syllabus of
SE Production SW – 2019 Course
Structure of
AAA SE Production SW - Sem I
Syllabus of
Materials Science & Metallurgy
Syllabus of
Materials Science & Metallurgy
Syllabus of
Materials Science & Metallurgy
Syllabus of
Materials Science & Metallurgy Lab
Structure of
Materials Science & Metallurgy
Course Teaching Scheme Examination Scheme and
Course Name Credit
Code (Hours/Week) Marks
Theory Practical In - Sem End- Sem Oral
Materials
211084 Science and 3 -- 30 70 -- 3
Metallurgy
Materials
Science and
211088 -- 2 -- -- 25 1
Metallurgy
Lab
Number of Units and Lectures Allotted For
Materials Science and Metallurgy
Number of
Units Name/Title
Lectures
I Fundamentals of Materials Science 6
II Material Testing 6
III Powder Metallurgy 6
IV Steels and Heat Treatments Processes 6
V Alloy Steels and Cast Irons 6
VI Non-Ferrous Alloys 6
SYLLABUS
UNIT
I
Fundamentals of Materials Science
Fundamentals of Materials Science
• L1 : Classification of materials & Mechanism of plastic deformation
• L2 : Hume Rothery's rules of solid solubility & Gibb's phase rule
• L3 : Study of Cooling curves & Lever rule
• L4 : Plotting of Iron-Iron carbide equilibrium diagram
• L5 : Study of Critical temperatures, Allotropy, volume changes of pure iron
• L6 : Study of Non-equilibrium cooling of steel, Widmanstatten structures.
SYLLABUS
UNIT
II
Material Testing
Destructive Tests & Non-destructive tests:
• L1 : Evaluation of properties material
• L2 : Numericals based on Tension Test, Engineering stress - Strain curves of different materials
• L3 : Compression Test, Cupping Test on Sheet metal,
• L4 : Hardness Tests: Brinell, Poldi, Vickers, Rockwell,
• L5 : Shore scleroscope, Durometer, Moh's test, Microhardness test, Impact tests
• L6 : Non-destructive tests: Visual Inspection, Magna flux test Dye penetrant test, Sonic and
Ultrasonic test, Radiography, Eddy current test
SYLLABUS
UNIT
III
Powder Metallurgy
Powder Metallurgy
• L1 : Study of Process in brief of Powder Metallurgy
• L2 : Powder characteristics of Powder Metallurgy
• L3 : Study of powder manufacturing processes
• L4 : Applications of powder metallurgy in self-lubricated bearing, cemented carbide tools
• L5 : Applications of powder metallurgy in cermets, refractory metals, electrical contact materials
• L6 : Applications of powder metallurgy in Diamond impregnated tools
SYLLABUS
UNIT
IV
Steels and Heat Treatments Processes
Steels and Heat Treatments Processes
• L1 : Study of Steel: Sample preparation, metallurgical microscope Classification and
applications of steels.
• L2 : Specifications of some commonly used steels like BIS, EN, AISI, SAE, TTT diagram of
Eutectoid steel.
• L3 : Heat treatment processes: Annealing, Normalising, Hardening, Tempering.
• L4 : Heat treatment processes: Martempering, Austempering, Ausforming, Patenting,
Isoforming.
• L5 : Surface Hardening processes: Carburizing, heat treatment after carburizing,Nitriding.
• L6 : Surface Hardening processes: Carbonitriding, Flame hardening and Induction hardening.
UNIT SYLLABUS
V Alloy Steels and Cast Irons
Alloy Steels and Cast Irons
• L1 : Study of Alloy Steels: Effects of alloying elements, classification of alloying elements.
• L2 : Study of Stainless Steels, Sensitization of stainless steel, weld decay of stainless steel.
Tool steels and tool materials.
• L3 : Heat treatment of high-speed steel, Special purpose steels with applications.
• L4 : Study of Cast irons: Classification, Gray cast iron, White cast iron.
• L5 : Study of Malleable cast iron Ductile Iron, Chilled and alloy cast irons.
• L6 : Effects of various parameters on structures and properties of cast irons.
SYLLABUS
UNIT
VI
Non-Ferrous Alloys
Non-Ferrous Alloys
• L1 : Study of Non-Ferrous Alloys : Copper alloys, Brasses, Bronzes.
• L2 : Study of Tin alloys, Aluminum alloys, Beryllium.
• L3 Study of Silicon Copper nickel alloys.
• L4 : Study of Nickel - Silver, Solders.
• L5 Study of Bearing materials and their applications.
• L6 : Study of Precipitation hardening alloys.
List of Books
Text Books
1. Kodgire V. D., “Material Science and Metallurgy for Engineers”, Everest Publishing House, Pune,
2008, ISBN 81-86314-00-8.
2. Smith W.F., “Principles of Material Science and Engineering”, McGraw Hill Book Co.,
2002.ISBN:0070591695
Reference Books
1. Davis H. E., Troxell G.E. and Wiskocil C. T., “Testing of Engineering Materials”, McGraw Hill Book
Co. ISBN:0070662479
2. Van Vlack L.H., “Elements of Material Science”, Addison- Wesley Publishing Co.,
1998.ISBN:8131706001
3. Murthy, “Structure and properties engineering materials”, Tata McGraw Hill 2003.ISBN: 007048287X
4. Donald R. Askland, Phule P. P., “Science and engineering of materials”, Thomson Learning, 2003.
ISBN: 0534553966
Book Recommended for
Materials Science & Metallurgy
Fundamentals of Powder
Material Testing
Materials Science Metallurgy
UNIT I UNIT II UNIT III UNIT IV UNIT V UNIT VI
Steels and Heat Alloy Steels and Non-Ferrous
Treatments Cast Irons Alloys
Processes
Happy learning!
Thank You…
