Work Study
Work Study
WORK MEASUREMENT
WORK STUDY
Work Study is a generic term for those Work Measurement is the application of
techniques, particularly method study and techniques designed to establish the time for
work measurement, which are used in the the qualified worker to carry out a specified
examination of human work in all its contexts job at a defined level of performance.
and which lead systematically to the
investigation of all the factors which effect the
efficiency and economy of the situation being
reviewed in order to effect improvement.
METHOD STUDY
To
Simplify the jobs
and develop more
Advantages of Work Study
economical
methods of doing
it Means of raising productivity.
WORK
STUDY Systematic.
WORK
MEASUREMENT Most accurate means of setting standards.
To
Determine how
Savings start at once and enduring.
long it should take
to carry out Can be applied anywhere.
Most penetrating tool.
Higher
productivity
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RECORD
A CHARTS indicating process SEQUENCE
Outline process chart
Flow process chart-Man Type
Flow process chart-Material Type
Flow process chart-Equipment Type
Two Handed Process Chart
B CHARTS using a TIME SCALE
Multiple Activity Chart
Simo Chart
P.M.T.S. Charts
SELECT RECORD
Economic Considerations
Bottlenecks
C DIAGRAMS indication MOVEMENT
Movement of material over long distances
Operations involving repetitive work
Flow Diagram
Technical Considerations String Diagram
Availability of new technology
Availability of alternate materials Cycle graph
Human Considerations ChronoCyclegraph
Dirty jobs
Lifting of heavy weights Travel Chart
Hazardous jobs
High fatigue
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Temporary storage-indicates a
D Delay delay in the sequence of events.
Indicated a controlled storage in
Permanent which material is received into or
Storage issued from stores under some
form of authorization or an item
is retained for reference purpose.
E
X OPERATION
Process /
A OUTLINE
P PROCESS Chart:
M example : 7 1
manufacture of
L electric motor 4
E
S
15
Figure:
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COMPARISION BETWEEN
PRESENT AND IMPROVED METHOD Micromotion Study -THERBLIGS
Therbligs
On analysing the result of several
motion studies conducted,
Gilbreths concluded that any
work can be done by using a
combination of some or all of 17
CYCLE MAN IDLE MACHINE basic motions, called Therbligs
TIME TIME(MIN IDLE (Gilbreth spelled backward).
These can be classified as
(MIN) ) TIME ( effective therbligs and ineffective
MIN) therbligs. Effective therbligs take
the work progress towards
PRESENT 2.0 0.8 1.2 completion. Attempts can be
made to shorten them but they
METHOD cannot be eliminated. Ineffective
therbligs do not advance the
progress of work and therefore
IMPROVED 1.4 0.2 0.6 attempts should be made to
eliminate them by applying the
METHOD Principles of Motion Economy.
Table gives different therbligs
32 September 11, 2020 Lab # 6: Method Study along with their symbols and 35
descriptions
September 11, 2020 Lab # 6: Method Study 33 September 11, 2020 Lab # 6: Method Study 36
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SIMO CHART
A SIMO Chart (Simultaneous Motion Cycle
Chart), often based on film analysis, used to
record simultaneously on a common time scale
the THERBLIGS or group of therbligs
performed by different parts of the body of one
or more workers.
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EXAMINE CRITICALLY:THE
TRAVEL CHART
QUESTIONING TECHNIQUE
A travel chart is a tabular record for presenting Eliminating
quantitative data about the movements of with a Combining Those
workers, materials or equipment between any view to Rearranging activities
number of places over any given period of
time. or
It is useful for layout preparation and Simplifying
improvement at shop level.
Primary Questions
PURPOSE What is actually done? ELIMINATE
Why is the activity unnecessary parts
necessary at all of the job.
PLACE Where is it being done? COMBINE
Why is it done at that wherever possible
particular place?
EXAMINE CRITICALLY:THE
Primary Questions
QUESTIONING TECHNIQUE
The questioning technique is the means by which
examination is conducted, each activity being
subjected in turn to a systematic and progressive PERSON Who is doing it? Operations for
series of questions. Why is it done by more effective
the purpose for which that particular results.
person?
the place at which The
MEANS How is it being SIMPLIFY
the sequence in which activities are done?
Undertaken the operations
the person by whom Why is it being
done in that
the means by which particular way?
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TIME STUDY
Time study is a work measurement
technique for recording the times and rate of
working for the elements of a specified job
carried out under specified conditions and
analyzing the data so as to obtain the time
necessary for carrying out the job at a defined
level of performance.
WORK MEASUREMENT
Work Measurement is the application of
techniques designed to establish the time for
the qualified worker to carry out a specified
job at a defined level of performance.
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Figure S10.2
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z2 p(1 - p)
n= Sales in Travel
h2 person 20%
20%
where n = required sample size Telephone
sales Paperwork
z = standard normal deviate for desired 12% 17%
confidence level Lunch and
personal
p = estimated value of sample 10%
Telephone
proportion within firm Meetings
h = acceptable error level in percent 13% and other
Figure S10.3
8%
ERGONOMICS
Work Sampling Example The word Ergonomics is derived from two Greek
No. of
words:
Observations Activity Ergos - work and Nomos - laws,
485 On the phone or meeting with a welfare client
Thus Ergonomics means Laws of work.
126 Idle
Definitions
62 Personal time
23 Discussions with supervisor
Ergonomics is the scientific study of relationship
137 Filing, meeting, and computer data entry
between man and his working environment. Working
environment in a broad sense not only include
833
physical conditions, but also methods of doing work,
All but idle and personal time are work related. tool and equipment used in the performance of work
Percentage idle time = (126 + 62)/833 = 22.6%.
Since this is less than the target value of 25%, the workload needs to
related to man himself.
be adjusted. (Munn)
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ERGONOMICS ERGONOMICS
Study of facts of a work system on the human Applications
operator with a view to induce better health, comfort
and satisfaction to him at work. Design of equipment, machine, jigs and
Application of human biological sciences in fixtures.
conjunction with engineering sciences to the working Design of seat, display etc.
environment so as to obtain maximum satisfaction for
the worker and at the same time enhance productivity. Design of auditorium and lighting.
(ILO) Design and improvement of work place.
To fit the man to the job by designing machine,
operation and working conditions so that he feels Design and improvement of environment.
comfortable and motivated.
ERGONOMICS ERGONOMICS
Earlier Fitting man to his machine by means of Applications
selection and training. Measurement of physical and mental work
Then Fitting the machine to the majority of men load.
who work with them. Study of health and physique.
Now Fit man and machine together. Effect of age.
Effect of working in shifts.
Applied Ergonomics : Human Factor Engineering
Motivation and attitude towards work.
Biotechnology
Bio mechanics Training and recruitment.
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