SERVICE MANUAL MODEL 1802 MONITOR {NTSC} SEPTEMBER, 1986 PN-602155-85 = commodore COMPUTERSINSTALLATION AND CHASSIS PARTS LOCATION ac INSTALLATION OF THIS COLOR MONITOR CHASSIS AND INITIAL CHECK POINTS When installing this color monitor'chassis. first check operation on a black and white telecast. Check and it necessary, adjust centering, size. and focus. Observe the picture for proper black and white reproduction (tracking) over all areas of the screen lonable color shading or fringing should be evident. If shading or fringing is evident, degauss the monitor instances alter installation, a technician need only degauss the faceplate area and touch-up the static (center) con- CHASSIS PARTS LOCATION The de jaussing Coll should be moved slowly around the front faceplate of the picture tube and around the sides and front of ihe monitor The coil should then be withdrawn slowly to a distance of at least six to ten feet before disconnecting from the AC supply This Monitor chassis is equipped with an automatic degaussing me the monitor is switched ON after having been OFF for at | cuit which effectively demagnetizes the faceplate each ten minutes Note: See ‘SERVICE ADJUSTMENT’ on p: }@ 12 for details of adjusting procedures. CONTRAST BRIGHT V. SIZE FBT: Focus ADJ. H. POSI | cele Screen ADJ SIGNAL INPUT PANEL 2nd ANODE CAP | | votume CRT SOCKET | MODE SELECT Sw, TINT AC POWER CORD Fig. 1a ial q q : q fn f =] ] ] ‘sw701 Tint Color Bright Contrast \V.Size H. Posi V.Hold a 601 R550 R509 A235 R220 R901 F904 R305 Input signal R207 © a DM : W701 Sub Bright VY a Trimmer oe 1201 BM cscs B H. HOLD a BD ¥ uneary 1301 Fu A309 a | feck Q4o2 I R418 cai7 | C426 a I Ratt \ ' L801 E—— { Pin 1 V.CENT oe Cushion ' Laoz | R369 hoe a i ” ! FBT ! a T461 | a R801 t Li--4 TSw.4204 i 1801 7801 ! L Focus a 10813 Screen Nonisolation 9 “—-~~ a Isolation a M4120 MAIN BOARD R565 R BIAS R572 G BIAS R578 B BIAS R446 R DRIVE a R680 B DRIVE Fig. 2 NECK BOARDSERVICE INSTRUCTIONS CHASSIS REMOVAL (SEE FIGS. 3/4) 1, Remove the five screw binet, (See Fig, 3) Pull the rear cabinet about 10cm to the rear. Remove the rear cabinet 4. Remove so! securing the rear grounain en remove the board fro ee Fig. 5) 5 Remove the second anode cap. iJ / | Remove five Screws ‘over of the er connection of the black wire connecting CRT 6. Remove the connectors as fo! 1) Defiection yoe connector 2) Degaussing coil connector 3) Speaker connec Remove the 8. Take the c WS St of the cabir 9. To install the chassis. repeat the above procedure in reve order, Remove Second Anode Cap | Remove Solder Connection of Black Wire from CRT Ground | Fig. 5 2, Repairing of main oc shown in Fig. 6. ssis can be done easily. i! stoodSESS RES SSERSRSERSRE RE REE RRR ES PICTURE TUBE REMOVAL In order to remove or replace the picture tube, the chassis must first be removed. Refer to Chassis Removal procedure. After the chassis has been removed, proceed as follows. Remove Four Screws PRECAUTIONS FOR REPAIRS 1. Check for bad contacts on connectors on the main PC board and elsewhere by applying hand pressure Check AC power supply for problems-eg. blown switch or AC outlet 3. Check for intermittents or defective soldering on the main board by striking the reverse side of the board gently with an insulated bar 4, When soldering PC boards, limit soldering iron temperature to 500°F (200°C) to avoid peeling of the foil 5. When soldering transistors or other semiconductors. use tweezers or a heat sink clip as shown in Fig. 8 to prevent heat damage bad Loosen the clamping screws on the deflection yoke, purity and static convergence magnet, and remove them. Remove four screws securing the picture tube to the front cabinet Deflection Yoke Purity and Static Convergence Magnet Soldering iron (20 thru 40W} Fig. 8SE TROUBLESHOOTING ‘As major parts of this chassis employ {Cs, defects can often be isolated by referring to the table of symptoms in Table 4. ‘Additional checks of transistor and IC DC voltages and waveforms as shown on the schematic will assist in pinpointing the pro- blem area. Remember also to check for faulty resi istors and capacitors, etc. around defective ICs and transistors. Table 1 IC/TR Failure and Symptoms : __ tom a ea es TOM a 1201: Video Chroma Circuit Composite/Separate/Monochrome-mode reception Vert JHoriz. osc. Drive/Syne. sep. No picture and poor picture. No color and monochrome. Poor color synchronization Hue discrepancy. Vertical line only. No picture, No high voltage. ___ Gireuit | _Unstable picture. - 1301: Vert, output circuit Horizontal line only. |__ Poor vertical sean SMPS circuit No. power (No Lamp) Video interface circuit | No picture or poor picture. __ switch a: | Incorrect color, i a 1601: Audio amp. circuit |__ve sound er poor sound _ : 001, Video amp. circuit | Composite/Separate mode/Mono | @00s—a007 : No picture or poor picture _ | a701: 3.58MHz trap. circuit Composite mode - : Small dotted stripes appear in the picture | 203: Video drive output circuit Composite/Separate mode/Mono a a No video or poor video 702: Chroma amp. circuit | Separate mode - : No color or incorrect color. 201, 0204, 4205 Video sharpness Poor picture : 401: Horiz. drive circutt No picture a = = _Does not generate high voltage. oa 402: Horiz, output circuit No picture, does not generate F@202; ABI circuit i ass3: Blue output circuit t 552: Green output circuit. | asst: Red output circuit t high voltage, fuse is blown Dark or brighter picture, No blue picture. Blue with retrace line picture. i No green picture. 7 Green with retrace line picture No red picture. Red with retrace line picture.TROUBLESHOOTING CHARTS The following charts are devoted to troubleshooting which. it followed carotully, will assist you in tracking down a faut 10 the collect stage. In order ‘0 utilize the charts (fault trees), firstly eslabl eh ne complaint, ie no raster Locate the chert apolicable and then oragiess througn the various altematves untii ¢ final black the o“tending comoon or stage. 1. NO RASTER CHECK MAIN B+ (123V) ON MAIN PCB. ! Abnormal bo _ CHECK F801 (Fuse) CHECK 16.5V LINE OF FBT —_I : CHECK/REPLACE Normal Abnormal OPEN POWER CIRCUIT 1-5 HORIZ. CIRCUIT i aes REPLACE F80+ CHECK CHECK/REPLACE +12V LINE Re02, D4Od eed CHECK 0801, 0802 |g] REPLACE D801 ! 1 I D808, D809, j——»| 0802, D808, CHECK/REPLACE STILL : R801 D809, R801 HORIZONTAL NO RASTER | | CIRCUIT OF NORMAL | 1201 (TA7670) ~ CHEGK 1801, NG _ | REPLACE |801. ts 2805, Q806 808, Q808 "ABNORMAL 1 RASTER : , 1 APPEARS | : cHeck pace, | NG _ | REPLACE D806, | - i : T801 T801 a : CHECK/REPLACE : OK +123 24V LINE (R822, D303) : — 485V LINE (R420, 0403) i CHECK OF FET HORIZONTAL OUTPUT CIRCUIT i 2. NO SOUND | CHECK SOUND B~ (13.5V1 ON MAIN PCB | ABNORMAL | NORMAL jj # — — ee _—- - CHECK/REPLACE CHECK 1601 NG} REPLACE 807, Rago ——+ PIN 1 (13.5V) | 1601 PIN 10 (KTA720B) | SOUND wavEFORM) - ox [os STILL NO SOUND ——3. NO PICTURE CHECK WHETHER THE BRIGHTNESS IS CONTROLLABLE OR NOT YES | NO - —— CHECKUREPLACE cHECK+1a5v LINE |NG_| CHECKIREPLACE EACH SIGNAL (COMP, SEP. MONO) ON THE CRT DRIVE eee oe circuit MODE OF INPUT STAGE: O R420, D403, C420, VIDEO POCESSING PART OF K Gat te O42 001, 005, 006, Qo07 201, 1201 STILL NO PICTURE i CHECK/REPLACE THE EACH PIN OF 1601 (COMP, SEP, MONO MODE) | CHECK/REPLACE THE SIGNAL INPUT CIRCUIT & BOARD (2001, Q008, Q006, 007," 1201) 4. NO COLOR (FOR COMP. & SEP MODE) CHECK COLOR CONTROL NORMAL COLOR ADJUSTMENT OF COLOR CONTROL NO COLOR NO COLOR — po | CHECK BAND NG REPLAC! ADJUST THE COLOR SYNC | e CAPACITOR (C509) C223, ison 0228, (501 | ; ok - ' CHECK IC PIN (18) NG REPLACE OF 1201 ———~|__ 1201 (T7670)CHECK/REPLACE SYNC, SEPARATION CIRCUIT AND 1207 7, OUT OF VERTICAL SYNC CHECK/REPLACE VERTICAL OSC. PART OF 1201 B. OUT OF HORIZ. SYNC CHECK/REPLACE HORIZ OSC PART OF 1201, AFC CIRCUIT 5. NO VERTICAL SCAN (ONE HORIZ. ONE LINE RASTER) CHECK/REPLACE R307, R901 OPEN 7 NORMAL es CHECK/REPLACE THE VERTICAL OUTPUT CHECK/REPLACE VERTICAL OUT CIRCUIT CIRCUIT REPLACE R326 CMEASURE THE VOLTAGE +24V LINE sob CHECK THE VOLTAGE OF EACH PIN OF 1301 (uPC-1378H) ABNORMAL | NORMAL, REPLACE 1301 CHECK/REPLACE DEFLECTION YOKE AND CONNECTION 6. OUT OF VERTICAL SYNC AND HORIZ. SYNCNS STATIC CONVERGENCE ADJUSTMENT A recently developed deflection yoke and electron guns construction has been used on this equipment in combination with in-line guns and black stripe screen to make a barrel-type magnetic-field distribution for vertical deflection and pin-cushion-type magnetic field for horizontal deflection with which a self-converging system can be obtained. this type is different from conven. tional unity magnetic field distribution type deflection yoke. 4-pole magnets and 6-pole magnets are empioyed for static con vergence instead of a convergence yoke. 1. A crosshatch signal should be connected to the video input terminal of the monitor. 2. Adjust the BRIGHTNESS and CONTRAST Controls for well defined pattern 3. Adjust two tabs of the 4:pole Magnets to change the angle between them (See Fi vertical lines in the center area of the picture screen. (See Fig. 12 ) 4, Turn both tabs at the same time keeping their angles constant to superimpose red and blue horizontal lines at the center of the screen. (See Fig. 12) Adjust two tabs of 60-pole Magnets to superimpose rediblue line with green one. Adjusting the angle affects the vertical lines and rotating both magnets atfects the horizontal lines. 6. Repeat adjustments 3, 4, 5, keeping in mind red, green and blue movement, because 4-pole Magnets and 6-pole Magnets interact and make dot movement complex. 11) and superimpose red and blue vertical wo Dero ADJUST THE ANGLE ACNE (VERTICAL LINES) CONSTANT PURITY a. MAGNETS: \ ae \ 6POLE MAGNETS 1 a A ROTATE TWO TABS \ AT THE SAME TIME (HORIZONTAL LINES) Fig. 11 CONVERGENCE MAGNET ASSEMBLY Fig. 13 ADJUSTMENT OF MAGNETS RED/BLU GRN ece J: REDIBLU ee GAN- af : te oe ace 4-Pole Magnets Movement 6-Pole Magnets Movement Incline the Yoke up Incline the Yoke right Fig. 12 CENTER CONVERGENCE BY (or down) (or left) Fig. 14 CIRCUMFERENCE CONVERGENCE CONVERGENt VERGENCE MAGNETS Sy oEecue 16 BRST Ra Ea RR ERE RRB eeeSee eee ee Bee eee 2 2 2 SE PRECISE ADJUSTMENT OF DYNAMIC CONVERGENCE (SEE FIGS. 13 AND 14) NOTE: This adjustment requires Rubber Wedge Kit 1. Loosen the clamping screw of deflection yoke to allow the yoke to tilt. 2. Place a wedge as shown in Fig. 15 temporarily. (Do not remove cover paper on adhesive part of the wedge.) 3, Tilt front of the deflection yoke up or down to obtain better convergence in circumference. (See Fig. 14) Push the mounted wedge into the space between picture tube and the yoke to hold the yoke temporarily. 4, Place other wedge into bottom space and remove the cover paper to stick 5, Tilt front of the yoke right or left to obtain better convergence in circumference, (See Fig. 14) 6. Hold the yoke position and put another wedge in either upper space. Remove cover paper and stick the wedge on picture tube to hold the yoke. 7. Detach the temporarily mounted wedge and put it in another upper space. Stick it on picture tube to fix the yoke. 8. Alter placing three wedges, recheck overall convergence Tighten the screw firmly to hold the yoke tightiy in place. 9. Stick 3 adhesive tapes on wedges as shown in Fig. 15. BLACK AND WHITE TRACKING The purpose of this procedure is to optimize the picture tube to obtain a good black and white picture at all brightness levels while at the same time achieving maximum usable brightness. Normai purity adjustment must precede this procedure. 1. Set the Video mode switch to SEP Mode position. 2. Connect the black signal to SEP input terminal 3. Set the brightness and contrast control at the mechanical center position. 4, Rotate the red, green and blue cut off controls fully counter-clockwise. 5. Rotate the G. drive and R. drive controls to midrange. 6 7. 8 Rotate screen VR fully counter-clockwise. Short circuit G and H with a jumper clip to produce a horizontal line Slowly turn the screen control on FBT clockwise until color (colors) appears faintly on the screen Adjust each cut-off control so that color becomes lightest and horizontal lines are turned to white color. 10. Remove the jumper clip 11, Receive the white signal 12. Adjust R/G drive controls (R555, 565) 10 produce a hiclite white screen. 13. Set the brightness and picture controls to minimum, Then, the raster should appear dark 14. Move the brightness control until a dim raster is obtained 45. If necessary, touch-up adjustment of the three cut off contrals to obtain best white uniformity on the CRT screen 16. Set the brightness and picture controls at the mechanical center position. If necessary, adjust the R. drive and G. drive controls to produce a uniform black and white picture. DEFLECTION YOKE CONVERGENCE TEMPORARY MOUNTING — RUBBER MAGNET ASS'Y WEDGE \ 7 pueseR apHesive WEOGES GLASS CLOTH TAPE Fig. 15 RUBBER WEDGES LOCATION Fig. 16 Picture Tube Neck Components Location 7SERVICE INFORMATION REAR CONNECTION PANEL © AUDIO IL Fig. 17 Signal Input Panel P.C. BOARD LAYOUT LED PC BOARD Fig. 18 NECK PC. BOARD. 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