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Sample Report | PDF | 3 D Printing
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Sample Report

This 3-sentence summary provides the high-level details about the document: The document is a device history record that outlines the manufacturing process for aligners from receiving the case request to quality checks during various stages of digital treatment planning, 3D printing of models, fabrication of aligners, finishing, packaging, and shipment. Key stages addressed include digital planning, doctor approval, 3D printing of models, fabrication, and quality checks to verify all parameters meet requirements at each stage of the process. The record documents case details, product information, process details, and sign-off by quality personnel.

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SHERAZ
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0% found this document useful (0 votes)
150 views5 pages

Sample Report

This 3-sentence summary provides the high-level details about the document: The document is a device history record that outlines the manufacturing process for aligners from receiving the case request to quality checks during various stages of digital treatment planning, 3D printing of models, fabrication of aligners, finishing, packaging, and shipment. Key stages addressed include digital planning, doctor approval, 3D printing of models, fabrication, and quality checks to verify all parameters meet requirements at each stage of the process. The record documents case details, product information, process details, and sign-off by quality personnel.

Uploaded by

SHERAZ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Device History Record

Document No: Revision: 3.0 Issue# 03 Effective Date: 01-01-2022 Page: 1 of 5


CPO-DHR-001

Case Number:

Product Name:

Manufactured Quantity:

Upper Aligners:

Lower Aligners:

Retainers:

Shipped Quantity:

Process Details: Quality Checks:


The manufacturing process is divided into: All quality parameters are verified according to the requirements mentioned
in QA.WA-002
Input: Impression/scans:
Receive request from the doctor: __________________________________ 1. Impression/scans should not be dragged: PASS
Case type physical impression: _____________________________________ 2. Cervical margin should be cleared: PASS

Review file and complete record: ___________________________________ 3. No holes in the scans or tray show through the material: PASS

4. All teeth should be captured completely in impression/scans: PASS


Digital Treatment Planning:
5. No bubble or extra material elevation should be present in scans as well as
Setup: ________________________________________________________________ impressions: PASS

Jan 11, 2023


Editing and sculpting: _______________________________________________
Remarks:
Stepping: ____________________________________________________________
____________________________________________________________________________________

Upload for visualization: __________________________________________ ____________________________________________________________________________________

____________________________________________________________________________________
Doctor's approval: _________________________________________________
____________________________________________________________________________________
3D printing: _________________________________________________________
____________________________________________________________________________________

Fabrication: ________________________________________________________
Quality checked by:
Finishing, Packaging & Shipment:
Name: ________________________
Laser marking: ______________________________________________________

Finishing: _______________________________________________
Designation: ____________________
Disinfection & Packaging: ________________________________________
Signature: _______________________
Shipping: ___________________________________________________________
Device History Record

Document No: Revision: 3.0 Issue# 03 Effective Date: 01-01-2022 Page: 2 of 5


CPO-DHR-001

Case Number:

Product Name:

Digital Planning:

Setup:

1. Verify case # and data and photographs etc: PASS

2. Rx followed or not: PASS

3. Special instructions followed or not: PASS

4. If Rx deviated then comments given or not: PASS

5. Basic relationship etc Midline, canine and molar relationship achieved or maintained as per Rx: PASS

6. Proper tipping/torque required for moving teeth: PASS

7. Extraction of teeth need to be verified if required: PASS

8. IPR form filled properly if required: PASS

9. Vertical movement need to be checked within limit of (1mm intrusion and 0.5mm extrusion) and more than that If doctor insists: PASS

10. 90 degree rotated teeth need not to correct: PASS

11. Mesial/distal Translatory movement of molars are not done in presence of third molar: PASS

12. Mesial/Distal Translatory movement of molars more than 2mm are not done: PASS

13. Arch Reconstruction frame should be properly seated on camera stand: PASS

14. Canvas of Initial and final images should not be moved when images are compared: PASS

Remarks: Quality checked by:

Name: __________________________

Designation: ____________________

Signature: _______________________

Stepping:

1. Movements done in the setup are divided into stages: PASS

2. Same number of teeth are moved as provided in the setup: PASS

3. IPR is performed as contacts between teeth become established according to the filled IPR form: PASS

4. Presence or absence of extraction is again verified: PASS

5. Movements are uniformly distributed in different stages for generating models for aligner fabrication: PASS

6. At this point if any further communication or concern has to be communicated with the Doctor is also communicated: PASS

Remarks: Quality checked by:

Name: __________________________

Designation: ____________________

Signature: _______________________
Device History Record

Document No: Revision: 3.0 Issue# 03 Effective Date: 01-01-2022 Page: 3 of 5


CPO-DHR-001

Case Number:

Product Name:

Digital Planning:

Editing:

1. Canvas of Initial and final images should not be moved when images are compared: PASS

2. Spaces are maintained if present at initial and final: PASS

3. Same number of teeth should be moved which are moving in setup: PASS

4. Teeth anatomy should not be changed: PASS

5. Remove extra noises from images: PASS

6. Gingiva should be made properly, no cervical line and crown should be covered: PASS

7. Gingiva should not cross the inter-dental contact: PASS

Remarks: Quality checked by:

Name: _________________________________

Designation: ___________________________

Signature: _______________________

Animation:

1. The movement that is divided into stages is further arranged in the form of a video: PASS

2. The video provides a summary of stages and provides visual details like IPR, attachments, extraction and requirement for elastics based on the Rx received from the
Doctor: PASS

Remarks: Quality checked by:

Name: _________________________________

Designation: __________________________

Signature: _______________________

Uploading:

1. Data verification: PASS

2.Number of images are complete: PASS

3. IPR form if required: PASS


Quality checked by:
4. Comments if required: PASS

Remarks: Name: __________________________

Designation: ____________________

Signature: _______________________
Device History Record

Document No: Revision: 3.0 Issue# 03 Effective Date: 01-01-2022 Page: 4 of 5


CPO-DHR-001

Case Number:

Product Name:

3D Printing:

1. After the doctor approves the case, the models for each stage are exported for 3D printing: PASS
2. Resin models are printed through 3D printing machines: PASS
3. Models are printed based of each aligner stage with movement corresponding to that performed in stepping: PASS
4. Each printed model has a case number and aligner tray number mentioned on it for the ease of fabrication and laser marking later on: PASS
5. Printed models are evaluated and sent further for fabrication of aligners: PASS
Remarks: Quality checked by:

Name: ______________________

Designation: ________________

Signature: _______________________

Fabrication:

1. Verify case data: PASS


2. Check series of aligners (aligners belong to same case) and count number of aligners (all fabricated aligners are present): PASS
3. Feed right information like aligner # and patient name in computer: PASS
4. Laser mark: PASS

5. Compare marked aligner with previously marked aligner, there should not be significant difference between them, if found then verify it before
moving ahead: PASS
Remarks: Quality checked by:

Name: _________________________________

Designation: ___________________________

Signature: _______________________

Finishing:

1. Aligner should not be trimmed over cervical line: PASS


2. Inter-dental area should be trimmed in round shape and don’t much trim toward occlusal side: PASS
3. Extra material should be trimmed from aligner which is below cervical line: PASS
4. There should be no flakes on aligner edges: PASS
5. Make C-shape on distal side of last molars if required: PASS

Remarks: Quality checked by:

Name: _______________________________________

Designation: ________________________________

Signature: _______________________
Device History Record

Document No: Revision: 3.0 Issue# 03 Effective Date: 01-01-2022 Page: 5 of 5


CPO-DHR-001

Case Number:

Product Name:

Disinfect & Packaging:

1. Verify case data: PASS

2. Check series of aligners (aligners belong to same case) and count number of aligners (all fabricated aligners are present): PASS

3. Feed right information like aligner # and patient name in computer: PASS

4. Laser Mark: PASS

5. Compare marked aligner with previously marked aligner, there should not be significant difference between them, if found then verify it before moving ahead: PASS

Remarks: Quality checked by:

Name: ________________________________________

Designation: __________________________________

Signature: _______________________

Shipping:

1. Confirm Case Data (Patient name, Dr.’s name and aligner # on pouch sticker and aligner etc): PASS

2. Where to send (Verify Destination): PASS

Remarks: Quality checked by:

Name: _______________________________________

Designation: _________________________________

Signature: _______________________

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