Start - Up Sequence Checklist

CHECK TAG NO. ITEM ACTION REMARKS

 Electrical Supply MV Breaker Checklist Energized

 Electrical Supply LV Breaker Checklist Energized

 FireFighting System Online

 Emergency Diesel Generator Ready
UPS System Ready
TCS/DCS System Online
 Cooling System valve checklist Completed
 Feedwater System valve checklist Completed
 Boiler Pre-Startup checklist Completed
 Turbine Pre-startup checklist Completed
Clearance from Mechanical
 Cleared
Maintenance
Clearance from Electrical
 Cleared
Maintencance
Clearance from Instrumentation and
 Cleared
Controls
 Demineralised Water Tanks level Above 4 m
 Diesel Tank level Above 5 m
 Coal Silo level Above 5 m
 Sand Silo level Above 6 m
 Energy Isolation Permits Returned
 Confined Space Permits Returned
 Safe Work Permits Returned
 ESP Purge Air Fan Start
 ESP Purge Air Heater Start
 Cooling Water System Start-Up Completed
 Oil Purifying System Start-Up Completed
Check Lube Oil outlet temp: 38 C and
Lube and Control Oil System Start-
 Completed temperature control valve for lube
up oil cooler is in REMOTE.
 Compressed Air System Start-up Completed
 Gas Air Heater System Start-Up Completed
 Diesel Oil System Start-up Completed
 30 LPM Lube Oil System Start-Up Completed
 Turning Gear Operation Completed
 Chemical Dosing System Ready
Condenser Hotwell Filling
 Make-up Water Pump Start
 MWP to Hotwell manual isolation
Open
valve
Normal
 Main Condenser Hotwell Level
(0±100mm)
 FCV-CD1120 Minimum Flow Valve Auto Set to 150 T/H
Main Condenser Hotwell Level
 LCV-MU1110 Auto (0 mm)
Control Valve
 Condensate Pump no. 1 Start
 Condensate Pump no. 2 Auto
Normal
 Condensate Pump discharge pressure
(14-21.5 ksc)
Dearator Storage Tank Filling
 D/A Storage Tank Level Control
LCV-CD1104 Close
Valve
 P-0709A/B/C Make-up Water Pump Start
Start(N.A= 20% &
 Hydrazine and Neutral Amine Dosing
HYD.= 25%)
 PI-MU0709 MWP discharge pressure 6-9 kscg

FOR REVISION AND APPROVAL Shift Supt.:____________________ Shift Supv.:_____________________

 Start - Up Sequence Checklist

CHECK TAG NO. ITEM ACTION REMARKS

D/A Storage Tank Level Control Slowly Open upto
 LCV-CD1104
Valve its desired flow
 LI-CD1104-1/2/3 Dearator Storage Tank Level Normal (±150mm)
Steam Drum Filling
 Boiler Feed Pump Local Check Completed
 P-1115A/B Boiler Feed Pump Start
 BFP Current Normal (<482A)
 BFP Vibration Normal
 BFP Outlet Discharge Motorized
MV-FW1001/2 Slowly Open
Valve
note: No Phosphate Dosing until Steam Drum has pressure or feedwater flow is at 60T/H.
Slowly Open upto
 FCV-FW1130-1/2 Steam Drum Level Control Valve
its desired flow
 LI-BR1001-1/2/3 Steam Drum Level Fill until -100mm
 FCV-FW1130-1/2 Steam Drum Level Control Valve Close

 BFP Outlet Discharge Motorized

MV-FW1001/2 Close
Valve
 P-1115A/B Boiler Feed Pump Stop
 Phosphate Dosing Stop
 Drum Level Transmitters Vent (by I & C)
 LI-CD1104-1/2/3 Dearator Tank Level Normal (±150mm)
 D/A Storage Tank Level Control Manual Mode and
LCV-CD1104
Valve Close
 P-0709A/B/C Make-up Water Pump Stop
 Hydrazine and Neutral Amine Dosing Stop
START DRAFT BALANCE
 Draft System Double Check
 Change over Deviation Status set to zero
 PCD-FG10561 IDF Damper 0% Close
 MCV-FA10531 PAF Damper 100% Open
 MCV-FA10541 SAF Damper 100% Open
 Induced Draft Fan Start
 Set to Hydraulic
Induced Draft Control
Control
 Fluidizing Air Blower Start
 FAB Bypass Damper Auto Close
 Auto Mode set to
FAB Inlet Damper
26T/HR
 MCV-FA10541 SAF Damper 0% Close
 Secondary Air Fan Start
 SAF Current Normal (<225A)
 SAF Damper opening (180 - 200T/hr)
 Fluidizing Air Blower on standby Auto
 MCV-FA10541 SAF Damper Slowly Open
 MCV-FA10531 PAF Damper 0% Close
 Primary Air Fan Start
 PAF Current Normal (<486A)
MCV-FA10531 PAF Damper 180T/H - 285T/H
 PICFG108 IDF Hydraulic Control Auto @ >16%
 Furnace Purge Process Ready
 Purnace Purge Start
 PI-DO0005 Diesel Oil Line Pressure Normal (12 ksc)
 FCV-DO1043- Manual Mode and set
Burner Oil Flow Control Valve
A3/B3/C3/D3 each to 25%
 Start-Up Burner (1st unit) Start
 Start-Up Burner (2nd unit) Start
 Monitor and
Temperature ramp rate (55 C/ hour)
maintain

FOR REVISION AND APPROVAL Shift Supt.:____________________ Shift Supv.:_____________________

 Start - Up Sequence Checklist

CHECK TAG NO. ITEM ACTION REMARKS

 RH Biasing Damper set 10%
 Start-Up Burner (3rd unit) Start
 Start-Up Burner (4th unit) Start
Close at ≥ 2.0 ksc
 Steam Line Vent and Drains Valves
steam pressure

 Monitor for
Steam Drum Level
swelling
Monitor and
 Temperature ramp rate (55 C/ hour)
maintain
Adjust diesel oil flow while closely monitoring ramp rate, furnace temperature distribution, and
signs of swelling.At 10ksc pressure on the main steam, start opening the tie-in auxiliary steam
line from OTHER unit.Since warming for the aux. steam line, servicing of Gland steam system and
establishing vacuum at the condenser would take longer time,approax.2 and a half hour. Then start
warming-up the Bypass system as soon as the main steam pressure already at 15-20ksc, and set
reheat pressure form 7.5-8.5ksc.
 Main Steam Pressure > 15 ksc
 MV-x0091 Main Steam Bypass Motorized Valve Slowly Open
 HP/LP Warming Up Start
Close at ≥ 2.0 ksc
Reheater Drain pot double block
 reheater steam
valve
pressure
Miantain and set pressure on
 HPBV/LPBV In Service bypass line (reheat) t0 7.5-
8.5ksc.
Warming-up Auxiliary Steam header
 using the tie-in auxiliary line from Start
other unit.
Aux. Steam isolation valve from both
 Slowly Open
units.
As soon as the Aux. steam header is at the desired pressure and temperature, 10ksc and 350⁰C
respectively, and Gland steam line temperature is already at 260⁰C, start Gland steam sealing
system.
Auxiliary Steam to Dearator Pressure
 PCV-AS1030 Throttle
Control Valve
Auxiliary Steam to Dearator Pressure
 PCV-AS1030 Auto ( at 2 ksc)
Control Valve
Furnace Lower Temperature Target 200 deg.C
Start ('til DPT >
 Sand Injection
800 mmAq)
Backpass Ash Transmitters shall not be started yet, rather its manhole be opened and drain the
backpass ash chute of debris.
 LP Exhaust Hood Water Spray Valve Auto
 Steam Seal Feed Inlet Valve Auto
 Gland Steam Exhauster Auto
 Turbine Gland Steam Line Drain
MV-AS1397 Auto
Valve
 PCV-GS1031 Steam Seal Feed Valve Auto
 PCV-GS1034 Steam Sealing Unloading Valve Auto
 Start Gland Seal System Group Start
Gland Steam Condenser vacuum should be about -0.025 to -0.03 kscg. Then start vacuum-up, still,
using the auxiliary steam line of the other unit.
 MV-AV1391 Vacuum Breaker Valve Close
 Starting Air Ejector Start
Main Air Ejector (0.18 to 0.16 ksc
 Start
abs)
 Starting Air Ejector Stop
 Condenser Vacuum < 0.12 kscA

FOR REVISION AND APPROVAL Shift Supt.:____________________ Shift Supv.:_____________________

 Start - Up Sequence Checklist

CHECK TAG NO. ITEM ACTION REMARKS

At this point,given enough time on warming aux. steam line, servicing of Gland seal system and
establishing vacuum, the HP/LP Bypass line should already be in-service maintaining the reheat
steam pressure of 7.5-8.5ksc which is one of the permissive in HP Turbine warming sequence.
Also,main steam pressure and temperature should already be >20ksc and >350⁰C, respectively.As soon
as the required set points were met, start TURBINE START-UP SEQUENCE.

 1PTMS1901_PV Main Steam Pressure > 20ksc

 1TEMS1902_PV Main Steam Temperature > 350C

 Condenser Curtain Spray Valve Auto
 Reheater Steam Pressure 7.5-8.5 ksc
 MV-MS1391 Main Steam Motorized Valve Slowly open fully
Main Steam Bypass Motorized Valve
 MV-MS1392 Slowly close
for warm-up
Still, using the auxiliary steam from the other unit,start Turbine Start-up sequence and maintain
pressure from 7-10ksc in the aux. steam header.

 ATS SET AUTO

First Stage Inner Wall Metal
 HP Turbine Warming Execute
Temp.<150 C
Set/Maintain main & reheat steam pressure and temperature to 61.2 and 8.5ksc and 400 and 415⁰C,
respectively, as a required condition on Turbine RESET. Do not reach beyond 425⁰C on both main and
reheat steam temperature without completing the whole Turbine start-up sequence at Ambient-cold
condition.
 Turbine Preparation(Chest Warming) Execute CV Chest Inner Wall Temp.<150 C

Since pressure and temperature on main steam already at,>60ksc and >400⁰C respectively, start
changing-over aux. steam supply from other unit to unit's own main steam line.

 PCV-AS1010 Aux. Steam Pressure Control Valve Auto (10ksc)

for Warm and Hot Start Avoidable
 Turbine Rub-Check Execute Target Speed: 200 rpm
Turning Device Disengaged
 Turbine Acceleration Execute
1st Target Speed: 400 rpm
Ambient Cold 2nd Target Speed: 1800 rpm(heat soak for
88min.)
Target Speed: 3600 rpm(heat soak for
Warm Start 23min.)
Acc. Rate: 180 rpm/min.
Target Speed: 3600 rpm(heat soak for
Hot Start 23min.)
Acc. Rate: 360 rpm/min.
 Turbine Excitation Execute
note: Before Excitation Executed to make sure that GCB DS is Closed
Initial Load:
 Turbine Synch. And Intial Load Execute Ambient Cold to Warm Start:3%
Hot Start: 5%
Ambient Cold: 40min.
Heat Soaking Warm Start: 15min.
Hot Start: 0
 Turbine Vibration Check
 Lube Oil Temperature Check (at 46C)
Slightly close the steam blow-off valve while monitoring steam drum level and main steam pressure.

 Turbine Load-up Execute

 Transfer Operation Complete

 Turbine Normal Operation Execute

FOR REVISION AND APPROVAL Shift Supt.:____________________ Shift Supv.:_____________________

 Start - Up Sequence Checklist

CHECK TAG NO. ITEM ACTION REMARKS

Turbine AFR Select
Loal Limit Set (LLM) Select
 Generator Load Gradually Increase
Control steam pressure to allow load increase by increasing Burner Oil Flow
 >20 MW Load Reached
 MV-TS1005 Extraction No. 5 Gradually Open
 MV-TS1004 Extraction No. 4 Gradually Open
 MV-TS1003 Extraction No. 3 Gradually Open

Slowly open extraction no.4 and no.5 to 100%, oberving pipe behavior for any signs of hammering.

As Generator Load gradually increasing,

 MV-TS1002 Extraction No. 2 Gradually Open
 MV-TS1001 Extraction No. 1 Gradually Open
 Steam Drum Level Control Mode 3 - Element
Furnace Lower Bed Average
 ≥ 450 C
Temperature
 Coal Burping/jog Start

note: Furnace Grate Differential Pressure atleast 800-1000mm H2O before coal jog/burping commence
Coal Firing System [minimum flow]
 Start
4 t/h
Burner oil flow may be decreased if the pressure increase can not be controlled by the increase of
load
 Coal Firing Rate Increase
Before operating in full coal ensure that the furnace lower bed temperature can be maintained at
above 700C, else the unit will TRIP
 Start UP Burners [A,B,C,D] Stop
 1PTMS1901_PV Main Steam Pressure 126 ksc
 1TEMS1902_PV Main Steam Temperature 538 deg. C
 ESP First 5th Field Start
 ESP First 4th Field Start
 ESP First 3rd Field Start
 ESP First 2nd Field Start
 ESP First 1st Field Start
 PAF inlet damper Remote
 SAF inlet damper Remote
 Main Steam Flow T/H 220 T/H
 Coal Master Set Remote
 Boiler Master Set Auto
 Boiler Pressure Control [CCS] Auto
 Turbine Master set Auto
 ULD Set Auto
 Normal Operation
 Generator Load 150 MW

FOR REVISION AND APPROVAL Shift Supt.:____________________ Shift Supv.:_____________________