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User and Calibration Manual

SAR001
English

Manual Code | Manual Code 000193-

SAR001.usc.EN.02.TRI
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Yo

Index - Chapter

Yo

Index - Chapter ................................................... .................................................. .................................................. ........ 2

Yo

Index – Revision Notes ................................................ .................................................. ............................................. 4

Introduction................................................ .................................................. .................................................. ............ 5

Warnings................................................. .................................................. .................................................. ................. 6

Installation................................................ .................................................. .................................................. ..............9

3.1 HE................................................. .................................................. .................................................. ............. 9

3.1.1 Dimensions ................................ .................................................. .................................................. ... 9 3.1.2
Electrical connections ........................................... .................................................. .........................10 3.2 LOAD
SENSOR ..................... .................................................. .................................................. ...................11 3.2.1
Dimensions.......................... .................................................. .................................................. .......11 3.2.2
Perforation Plan ..................................... .................................................. ....................................11 3.2.3
Installation ....... .................................................. .................................................. ...........................12
4

Features................................................. .................................................. .................................................. ................ 14

4.1 DESCRIPTION ................................................ .................................................. ............................................14 4.2

SYSTEM LAYOUT .. .................................................. .................................................. ...................................15 4.3 LOAD
SENSOR ............ .................................................. .................................................. ............................16 4.4 CONTROL
PANEL.................... .................................................. .................................................. ..................17 4.4.1 Panel
Test .......................... .................................................. .................................................. ........18 4.5
OPERATION ....................................... .................................................. .................................................. ......19
5

Operating Mode................................................ .................................................. .................................................. .... twenty

5.1 PANEL ................................................ .................................................. .................................................. .......21 5.2

JOB FUNCTION................................................ .................................................. .................................................. .2. 3
6

System Configuration................................................ .................................................. ............................................ 25

000193-SAR001.usc.EN.02.TRI I2I Index - Chapter

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6.1 TELEHANDLER LAYOUT IN MACHINE CALIBRATION.............................................. ..................................25

6.1.1 P1 / P1+S .......... .................................................. .................................................. .........................25
6.1.2 P2 / P2+S ................ .................................................. .................................................. ...................26
6.1.3 P3 / P3+S ...................... .................................................. .................................................. .............26
6.1.4 P4 / P4+S ............................ .................................................. .................................................. .......27
6.1.5 P5 / P5+S ............................ .................................................. .................................................. .28 6.2
TELEHANDLER LAYOUT IN TOOLS CALIBRATION .......................................... ...................................29 6.2.1
P_Tool / P_Tool+S .... .................................................. .................................................. .................29
7

Calibration Mode................................................ .................................................. .................................................. .. 30

7.1 CALIBRATION MODE DIAGRAM ................................................ .................................................. .................31 7.2

PANEL ................................ .................................................. .................................................. .......................33 7.3
ENTER CALIBRATION MODE ...................... .................................................. ............................................34 7.4
MACHINE CALIBRATION .. .................................................. .................................................. ......................35 7.4.1
Calibration Modes ...................... .................................................. .................................................. 35 7.4.2
Calibration Steps ........................................... .................................................. .................................35 7.4.3
Mode 1: Machine without stabilizers .......... .................................................. ...................................36 7.4.4 Mode
2: Machine with stabilizers: Advanced Calibration .... .................................................. ......38 7.4.5 Mode 3:
Machine with stabilizers: Simple Calibration ................................... ...................................42 7.4.6 Mode 4:
Machine with stabilizers: Single Calibration... .................................................. ..............44 7.5 CALIBRATION
TOOLS................................ .................................................. ..................................................46 Calibration
Modes .................................................. .................................................. ......................47 7.5.1 7.5.2
Calibration Steps ................... .................................................. .................................................. .....47 7.5.3 Tools
Calibration with Machine Calibration performed by Mode 1 ................................ .............48 7.5.4 Tools
Calibration with Machine Calibration performed by Mode 2 and Mode3...................... ....49 7.6 CORRECTION
CALIBRATION ........................................... .................................................. ........................50 Calibration
7.6.1 Steps ....................... .................................................. .................................................. .50 7.7 RESET
CALIBRATION ................................................... .................................................. ..................................51 7.8 EXIT
CALIBRATION MODE........... .................................................. .................................................. ..........52
8

Test Mode................................................ .................................................. .................................................. .............. 53

8.1 PANEL ................................................ .................................................. .................................................. .......53

8.2 STEP.......................................... .................................................. .................................................. ...................54
9

Alarms................................................. .................................................. .................................................. ................... 57

9.1 PANEL ................................................ .................................................. .................................................. .......57 9.2

ALARM CODE............................................... .................................................. .................................................. ....58 9.3
ALARM CODE LIST................................................ .................................................. ............................................59
9.3.1 Alarms/Faults /System Error ................................................. .................................................. ........59
9.3.2 Alarms/Faults/Error Machine .............................. .................................................. ............................61
9.3.3 Warnings.................... .................................................. .................................................. ................65

000193-SAR001.usc.EN.02.TRI I3I Index - Chapter

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Index – Revision Notes

Index Revision Revision Date Software Compatibility Revision Note

00 11/30/2010 SAR_001 First release

01 12/13/2010 SAR_001 Updated images

02 04/07/2011 SAR_001 Updated Warnings (chapter)

000193-SAR001.usc.EN.02.TRI I4I 1 | Introduction

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1
Introduction

Information contained in this document is subject to changes without notice.

COBO Division 3B6 is not responsible for content errors that may be present in this manual.

Any reproduction, translation or copy of this manual is prohibited without written authorization of COBO Division 3B6.

WARNING:

Modifications not expressly approved by COBO Division 3B6 cause the loss of authorization to operate the

system.

WARNING:

Before starting operations, the user should read and understand this manual and follow the contents
instructions.

WARNING:

The calibration of the SAR device should be performed only by authorized COBO operator after technical

training.

000193-SAR001.usc.EN.02.TRI I5I 1 | Introduction

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2
Warnings

1.1 Use of the System

The following directions should enable the person responsible for the system, and the person who actually uses the

instrument, to anticipate and avoid operational hazards.

The person responsible for the instrument must ensure that all users understand these directions and adhere to
them.

Prohibited uses

• Using the system without instruction

• Using outside the stated limits

• Opening of the equipment by using tools (screwdrivers etc.)

• Carrying out modification or conversion of the product

• Inadequate safeguards at the surveying site (eg when measuring on roads, power lines)
WARNING:

The chance of injury, malfunctions and damage to the equipment if not used as specified. The owner has to

inform the user of the hazards in use, protective and counter measures to take.

1.2 Limit To Use Environment:

The SAR display unit is suitable for installation inside the cabin.

The device is designed to detect and limit the residue load measured on rear axle at standstill machine, on level ground

and the rear wheels aligned.

There is no limitation for the structural load.

There is no limitation for the lateral overturning.

1.3 Areas of Responsibility

1.3.1 Manufacturer Responsibility

The proper functioning of the SAR device depends on correct calibration The calibration of the SAR device should be

performed only by competent operator as described in this manual.

The calibration of the SAR device is dependent on the manufacturer of the machine, following the procedure

described in this manual. It provides maximum load capacities, the block points and the applicable arrangements.

000193-SAR001.usc.EN.02.TRI I6I 2 | Warnings

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It is the responsibility of the machine manufacturer to assess whether the calibration procedure proposed in this

manual is comply and applicable to the specific machine or otherwise to report its non applicability or possible
countermeasures.

Before delivery, each machine must be checked individually with a representative number of tests to validate the
calibration.

The files with the calibration values must be saved and stored for possible feedbacks may be needed.

It is the responsibility of the machine manufacturer to ensure and verify that the machine calibrated as recommended

by its calibration manual complies all safety requirements.

1.3.2 User Responsibility

WARNING:

The person responsible for the instrument must ensure that the equipment is used in accordance with the

instructions. This person is also responsible for the deployment of personnel and for their training and for the safety of

the equipment when in use

The Person in charge of the instrument has the following duties:

• To understand the safety instructions on the product and the instructions in the User Manual.

• To be familiar with local safety regulations relating to accident prevention.

• To inform COBO Divisione 3B6 immediately if the equipment becomes unsafe.

The operator is responsible for the setting of operating mode of the machine and the proper usage.

The operator is responsible for operating the machine safely in accordance with all safety regulations. He should also

be able to use the data in order to operate safely.

Several components of the device may be subject to failure or defect. The operator must recognize these events and

must act accordingly to proceed with the repair, if possible, or call the manufacturer for assistance.

1.4 Checks the user must perform

To ensure that the system functions with continuity and security, the operator should perform daily verification of

operation.

1.4.1 Verify of operation

The verify with machine loaded allows to test the full operation of the device and is the only possible way to verify the

correct fixing of the sensor on the axle.

The procedure is as follows:

Lift a load such that the maximum capacity of the machine at horizontal boom is approximately 2 / 3 of the boom
extension.

000193-SAR001.usc.EN.02.TRI I7I 2 | Warnings

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Place the machine on level ground with wheels straight and closed boom down (boom angle approximately 0°).

Make sure that the load is almost to the ground and a possible lifting of the rear wheels do not place the machine in a

dangerous situation.

Verify that the SAR show on only 1 or 2 green LEDs.

Carefully extend the boom to the block point.

Verify that the yellow and red LEDs light in sequence.

The machine must stop at the point set by the load table provided by the manufacturer.

Bypass the cutoff using the exclusion key.

Carefully extend the boom with the load a few cm from the ground up to the limit point (point of balance).

Make sure there is a sufficient safety margin between the block point and the limit point.

The safety margin depends on the terms of the manufacturer and should not be less than 0.5 - 1 meter.

Close the boom to finish.

Is the procedure is unsuccessful the device does not guarantee the safety on operation.

1.5 Hazards in Use

The SAR device, the extensometric load cells and their reading status are comply to the performance level D

according to EN15000.

The cell itself is a single unit. So it's installation does not guarantee that some faults, typically due to mechanical fixing, are

detected by the system.

To cover the residual risks not detected by the device it is necessary to perform periodic manual checks as described in

paragraph 1.4 and Chapter 8.

The fixing of the cell on the axle does not allow to identify reading errors of the load when the rear wheels are fully turned at

the end of stroke left or right. So you should check the adjustment of the regulation screws of the wheel opposite to the cell.

Could still be dangerous to lift a load with the rear wheels fully turned.

The machine manufacturer must therefore take account of this condition and take appropriate countermeasures.

000193-SAR001.usc.EN.02.TRI I8I 2 | Warnings

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3
Installation

3.1 HE

The display can be mounted in cabin on a mobile support or integrated into the dashboards of the machine.

3.1.1 Dimensions

54.8
34.8
81.5 12.5
95.4

81.5

95.4

000193-SAR001.usc.EN.02.TRI I9I 3 | Installation

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3.1.2 Electrical connections

GENERIC LAYOUT OF SAR CONNECTIONS

000193-SAR001.usc.EN.02.TRI I 10 I 3 | Installation
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3.2 LOAD SENSOR

3.2.1 Dimensions

twenty-
one
1100 .0+10 94

56
fifty

3.2.2 Drilling Plan

50±0.1
M10

000193-SAR001.usc.EN.02.TRI I 11 I 3 | Installation
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3.2.3 Installation

Recommended installation procedure of the load sensor mounted on the rear axle of the telehandlers in order to

achieve greater stability of the system behavior over time.

Accessories

The sensor is supplied with 2 screws M10x40 class 10.9 (30.01.07245) together with two plane washers

(30.03.07396)

Plane washers to be used if the thread depth on axle is >17.5mm and <18.5mm

Fixing glue
Glue: Loctite 638

Cleaner: Loctite 7061 or 7063

Recommended installation

Check if the thread depth is as required. Be sure that the axle surface where the sensor has to be applied is clean

and flat. By the suggested cleaner, clean the surface from any remaining paint or lubricant.

Apply a thin layer of glue on the surface where the sensor will be fixed.

The sensor must be fixed on axle without any load applied, with the wheels uplifted from the ground. This fixing way, in

case of possible unscrew of the fixing screws, allow the system to read a signal going to the overload or block

condition to switch off the outputs. To guarantee the fixing stability is basic to take care on the fixing procedure.

The screws must be locked at 65 (+5; -0) Nm couple of force using a dynamometric tool following, if possible, the

same sequence.

Note: it is task of the manufacturer defines the machine assembly process to fix the sensor on the axle.

After the previous operations and before the calibration procedure, it is recommended to move the machine by lifting and

lowering the boom in a stable condition, and also to move the machine on wheels, if possible on rambling

ground. This operation should take 10/15 minutes to allow the sensor adjustment in order to lose mechanical stretch

caused by the torsion incited during the fixing operation. If a tool is available to induce the mechanical sensor

adjustment it could be used. Only after the sensor mechanical adjustment is it possible to proceed with the SAR

system calibration in order to guarantee stability of calibration over time.

Sensor replacement

In case of sensor replacement it is necessary to follow all the previous points using new screws and new washers.

000193-SAR001.usc.EN.02.TRI I 12 I 3 | Installation
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Notes:

The load sensor fixing is the most sensitive system part. Just for information, the sensor is able to measure strain of

0.5 µm, then take care on the sensor fixing is necessary to ensure the correct system working.

This procedure is an overall suggestion to obtain the correct system working. The manufacturer or the authorized

Technicians are in any way responsible to define the sensor fixing procedure and to guarantee that the procedure is

followed to have the correct system behavior.

000193-SAR001.usc.EN.02.TRI I 13 I 3 | Installation
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4
Features

4.1 DESCRIPTION

Definition

Control system with LED display for telehandlers that, by detecting the residue load measured on rear axle, blocks

the dangerous movements when the limit threshold set is reached.

Device Performance

LMI Function

Boom close LMI function exclusion

Bypass key LMI function exclusion

Stabilizers on the ground control function

Working mode function

External implementer or device feedback function

Boom retract function with LMI on block condition

Performance Dashboard

Operative Mode: visualization by LED Display of load percentage calculated by device.

Alarms: detection and visualization of system failures

Calibration Mode allows the calibration of load sensor and setting of block thresholds.

Test Mode allows testing calibration of load sensor

Standards

EN15000 “C” type specific regulation suitable for telehandlers moment limiter.

000193-SAR001.usc.EN.02.TRI I 14 I 4 | Features
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4.2 SYSTEM LAYOUT

System Components:
1. N° 1 double channel extensometric load cell mounted on the rear axle

2. No. 1 double channel SAR Panel mounted in the cabin

000193-SAR001.usc.EN.02.TRI I 15 I 4 | Features
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4.3 LOAD SENSOR

Object Description

1 Extensometric load cell

2 3 pole cable with PA6 corrugated sheath

3 3 pole Deutsch connector DT series

000193-SAR001.usc.EN.02.TRI I 16 I 4 | Features
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4.4 CONTROL PANEL

LED BAR

L7

T3

T2

T1

L8
J1

object Description

LED BAR
L1,L2: green LEDs
L3, L4: yellow LEDs
L5, L6: Network LEDs

L7 Led yellow: stabilizers on the ground

L8 Green LED: power on

T1 Press eleven: Key OK

T1 Press & hold: Key Enter / Esc

T2 Key -

T3 Key +

J1 23-pin connector compatible AMP SEAL series

000193-SAR001.usc.EN.02.TRI I 17 I 4 | Features
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4.4.1 Test Panel

Power ON:

• Buttons Check (ÿ1sec): automatic test to verify pressed or paste buttons (1st step)

• Panel Check (ÿ5sec): the device turns on all LEDs and the buzzer for a few seconds. During this step the

operator can verify the functionality (2nd step)

If 1st step fails , the alarm 81 is activated (see Alarms).

The operator can always verify the buzzer in Operative Mode by pressing “T1” key.

000193-SAR001.usc.EN.02.TRI I 18 I 4 | Features
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4.5 OPERATION

POWER ON

Test Panel

(CODE to Calibration)

Calibration Mode Operating Mode

Alarms

Test Mode

At start up the system performs an automatic test on the control panel. During the 1st step of test should not be

pressed any buttons.

After the test, the system automatically switches to operative mode ready to work.

To enter calibration mode must be set the access code during the LEDS check of Panel Test (2° step).

From the Operative Mode it is possible to test the load sensor calibration by the Test Mode.

If the device detects faults it switches from the current mode (operative, calibration mode) to alarms mode.

If the fault condition in no more present, the system goes back to the previous mode, in case of certain alarm code the

system always goes back to operative mode.

000193-SAR001.usc.EN.02.TRI I 19 I 4 | Features
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5
Operating Mode

If the system is already calibrated, the operator can start to work.

The Operative Mode allows you to work according to the working configuration set (working mode) showing in real

time on LED display the LMI state.

LMI state is determined by the load percentage computed by SAR according to the system's configuration (machine

layout + working mode) and to the calibration performed and it is managed under the conditions of load limits.

The device enter Operating Mode automatically after the Test Panel.

If the device detects faults switches from the operating mode to display alarms.

After returning from the alarm condition the system always goes to operative mode.

000193-SAR001.usc.EN.02.TRI I 20 I 5 | Operating Mode

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5.1 PANEL

In Operative Mode, the panel shows LMI function by the LED Bar.

LED BAR shows six progressive thresholds of the load percentage calculated by the SAR.

The buzzer will sound differently when the pre-alarm, block and overload thresholds are reached.

LED BAR

LED Load Percent Type of threshold LMI Condition Buzzer

DEFAULT Example

Green Led L1 > 0% > 0% fix REGULAR no sound

Green Led L2 > 50% > 40% computed REGULAR no sound

Yellow Led L3 > 90% > 80% programmable PRE-ALARM intermittent sound

Yellow Led L4 > 95% > 90% computed PRE-ALARM intermittent sound

Red Led L5 > 100% > 100% fix BLOCK continuous sound

Red Led L6 > 110% > 120% programmable EXTRA-BLOCK continuous sound

Note:

The pre-alarm and extra-block threshold (90% and 110% default) are programmable by parameters.

The block threshold (100%) is not programmable.

By setting programmable thresholds with a different value, the computed one is adjusted.

000193-SAR001.usc.EN.02.TRI I 21 I 5 | Operating Mode

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button

T3

T2

T1

Key function

T1 Press & hold: to enter Test Mode

Press once: to check the buzzer

T2 Not used

T3 Not used

Buzzer

Intermittent sound:

• Pre-alarm LMI condition

Continuous sound:

• Block or Extra-block LMI condition

• Bypass enabled

000193-SAR001.usc.EN.02.TRI I 22 I 5 | Operating Mode

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5.2 JOB FUNCTION

SAR system provides a series of functions to define the working mode.

The functions are enabled or disabled by setting of system parameters.

LMI Function

Boom close LMI function exclusion

Is possible the automatic exclusion of the LMI function with completely retracted boom as defined by EN15000:2008
section 5.3.3.

The function is enabled by setting a parameter. If the function is enabled, the system reads the boom close signal and if

activated, automatically bypass the block condition and disable the buzzer. The LED bar is kept active.

Bypass key LMI function exclusion

The limiting device could be disabled by a not stable key (EN15000:2008 5.3.3)

To increase the function safety is provided a timing control, the time is set by parameter, to avoid that the exclusion

stay always active. In fact the exclusion is active if the input is active and only if the maximum time is not reached.

The manufacture must correctly set the maximum time according to the regulations and the use.

The input signal active at start up is considered as system fault condition.

Stabilizers on the ground control function

SAR device provide a different management, to be set by parameter, of the machine order on wheel and of the machine

order on stabilizers. The function needs to read a double input to detect stabilizer on ground.

If the function is not enabled, the two inputs are not taken in account, relative fault are not detected and the inputs are
free for other functions.

If the function is enabled the system read the stabilizer condition and switch accordingly the limit table.

Working mode function

BY a 4 position selector the system select the working mode. The working modes are referred to the working order ( road,

yard, etc… ) or to the applied tool ( fork, jib, winch, etc… ).

The function is enabled by parameter in relation to the machine configuration.

If the function is active and the system reads all inputs off, the block condition is set to avoid dangerous movement

independently of the real load applied.

If the function is active and the system read more than one input active at the same time a fault condition is detected
and shown.

000193-SAR001.usc.EN.02.TRI I 23 I 5 | Operating Mode

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External implementer or device feedback function

The system provides an input dedicated to optional feedback function to check external device or accomplisher.

Two working modes can be selected by parameter.

Type 1

The system works as a text equipment of an optional external device used to drive the machine movements.

The input signal must be at 1 Hz square wave. If the signal is not present or the frequency is different ( +/- 10%) to
fault condition is set.

Type

2 The system by reading an input detects the correct working of the main block output.

This working mode should be used when it is necessary to verify external implementer as relay or electro valve to detect

its correct working.

Boom retract function with LMI on block condition

This function should be enabled to allow the retract movements in case of block condition active accordingly with the

hydraulic system used on the machine.

Two working modes can be selected by parameter.

Type 1

By an ON-OFF input signal, “retract”, the system will activate the main block output for the maximum time set and if the

input is present. If the time expires and the block condition is still present it will be necessary to re-start the

procedure.

Type

2 By a proportional input signal from the retract movement joystick the system will activate the main block output.

000193-SAR001.usc.EN.02.TRI I 24 I 5 | Operating Mode

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6
System Configuration

6.1 TELEHANDLER LAYOUT IN MACHINE CALIBRATION

All machine calibration configuration are intended with front and rear wheels aligned.

6.1.1 P1 / P1+S

Telehandler Configuration: boom angle 0°(ÿ=0), minimum boom radius (L MIN), no load.

• P1: Boom down, no load applied, with the coupling tool to upper end, order on wheel

L Min

ÿ=0

• P1+S: Boom down, no load applied, with the coupling tool to upper end, order on stabilizers

L Min

ÿ=0

000193-SAR001.usc.EN.02.TRI I 25 I 6 | System Configuration

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6.1.2 P2 / P2+S

Telehandler Configuration: boom angle max (ÿ MAX), minimum boom length (L MIN), no load.

• P2: Boom close up, no load applied, with the coupling • P2+S: Boom close up, no load applied, with the

tool to upper end, order on wheel coupling tool to upper end, order on stabilizers

L Min L Min

ÿ=max ÿ=max

6.1.3 P3 / P3+S

Telehandler Configuration: boom angle max (ÿ MAX), maximum boom length (L MAX), no load.

• P3: Boom extended up, no load applied, with • P3+S: Boom extended up, no load applied, with

the coupling tool to upper end, order on the coupling tool to upper end, order on

wheel stabilizers
L Max
L Max

ÿ=max
ÿ=max

000193-SAR001.usc.EN.02.TRI I 26 I 6 | System Configuration

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6.1.4 P4 / P4+S

Telehandler Configuration: boom angle 0°(ÿ=0), maximum boom length (L MAX), no load.

• P4: Boom extended down, no load applied, with the coupling tool to upper end, order on wheel

L Max

ÿ=0

• P4+S: Boom extended down, no load applied, with the coupling tool to upper end, order on stabilizers

L Max

ÿ=0

000193-SAR001.usc.EN.02.TRI I 27 I 6 | System Configuration

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6.1.5 P5 / P5+S

Telehandler Configuration: boom angle 0°(ÿ=0), boom length (L Lim) and Test Load applied in order to reach the

limit point (point of balance)

• P5: Boom extended to limit down, test load applied, order on wheel
Test Load

L Lim

ÿ=0

• P5+S: Boom extended to limit down, test load applied, order on stabilizers

Test Load

L Lim

ÿ=0

000193-SAR001.usc.EN.02.TRI I 28 I 6 | System Configuration

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6.2 TELEHANDLER LAYOUT IN TOOLS CALIBRATION

All machine calibration configuration are intended with front and rear wheels aligned.

6.2.1 P_Tool / P_Tool+S

Telehandler Configuration: boom angle (ÿ), boom length (L) and applied load in order to reach the block point or limit

point (point of balance). The point is setting by factory.

• P_Tool: known length and known load applied on the tool in block point or limit length and test load applied

on the tool in balance point, on Wheel

Block Load
or
Test Load
L Block
or
L Lim

ÿ
ÿ = Block Angle
or
ÿ =Limit Angle

nTool

• P_Tool+S: known length and known load applied on the tool in block point or limit length and test load

applied on the tool in balance point, on stabilizer

Block Load
or
Test Load
L Block
or
L Lim

ÿ ÿ = Block Angle
or
ÿ = Limit Angle

nTool

000193-SAR001.usc.EN.02.TRI I 29 I 6 | System Configuration

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7
Calibration Mode

ATTENTION:

The SAR Calibration should only be performed by authorized technician by COBO after technical
instruction

During Calibration the SAR's safety functions can be disabled to allow the calibration. Pay extreme caution

in use of the machine to prevent accidents.

The calibration is necessary for the system to compute the LMI conditions (regular, pre-alarm, block, extra-block).

The complete calibration procedure provides first the recording of 4 points of the overturning moment without load

applied and 1 point of the overturning moment with load applied. After the recording of the block point or balance

point of machine equipped by tools and load.

The device automatically recognizes when the machine is in order on stabilizers and selects accordingly the
calibration table.

000193-SAR001.usc.EN.02.TRI I 30 I 7 | Calibration Mode

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7.1 CALIBRATION MODE DIAGRAM

To enter the Calibration Mode follow the procedure described afterwards (Enter to Calibration Mode).

If an alarm is recorded during calibration, the system stop and exits the mode.

Operation allowed in calibration:

• With machine calibration not performed

-To perform machine calibration (Machine Calibration)

• With machine calibration performed

-To delete Calibration (Reset Calibration)

-To correct Machine Calibration (Correction Machine Calibration) only for the provided modes

-To perform Tools Calibration (Tools Calibration) only for the provided modes

ALARMS

Calibration Mode
(key)

Operating Mode

Machine Calibration Machine without

Mode 1
stabilizers

Mode 2
Mode 1

Mode 3
Mode 2

Mode 4 Mode 4
Mode 3

Machine equipped
Reset Calibration Correction Tools Calibration with stabilizers
Machine Calibration

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Machine without stabilizers Machine equipped with stabilizers

Machine Calibration
Machine Calibration

MODE1 MODE2 MODE3 MODE4

Advanced Setting: Simple Setting: One Setting:
• 4 point without load - on wheel • 4 point without load –on wheel • • 4 point without load –on wheel • 4 point without load –on wheel
4 point without load –on stab. •
• 1 balance point - on wheel 1 balance point –on wheel • • 1 balance point –on wheel • • 1 balance point –on wheel
1 balance point –on stab. 1 balance point –on stab.

Tools Calibration Tools Calibration Correction

Machine Calibration

Multi-tool Mode Single-tool Mode Multi-tool Mode Single-tool Mode

Tool1 Tool1 • Balance point

• Block point • Block point • block point on wheel • • Block point on wheel
on wheel on wheel block point on stab. on wheel
• Block point
Tool2 Tool2 on stab.
• Block point • block point on wheel •
on wheel block point on stab.

Tool3 Tool3
• Block point • block point on wheel •
on wheel
block point on stab.

Tool4 Tool4
• Block point • block point on wheel •
on wheel
block point on stab.

OR OR
OR OR

Tool1 Tool1
• Balance point
• Balance point • Balance point • Balance point on wheel •
on wheel
on wheel on wheel Balance point on stab.
• Balance point
on stab.
Tool2 Tool2
• Balance point • Balance point on wheel •
on wheel Balance point on stab.

Tool3 Tool3
• Balance point • Balance point on wheel •
on wheel Balance point on stab.

Tool4 Tool4
• Balance point • Balance point on wheel •
on wheel
Balance point on stab.

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7.2 PANEL

The LED Bar shows the calibration step.

L7

T3

T2

T1

Led “L7” indicates the calibration step on stabilizers

Key “T1”:

• press to record points

• press & hold to exit Calibration Mode

Key “T2”: to increase one step

Key “T3”: to decrease one step

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7.3 ENTER CALIBRATION MODE

Test Panel

• Switch on the device

• Wait for the Panel Check

• Enter the Code

Enter the Calibration Mode at start up during the 2nd step of Panel Test (all LEDs are on and buzzer is beeping) by

setting the access code (to required the manufacturer).

If the code is correct, the green led L1 blinks. Otherwise enter the Operative Mode.

Enter Code

Enter the code (3digit) by T1, T2, T3 keys

• Press “T3” to increase 1° digit (0-9)

• Press “T2” to increase 2nd digit (0-9)

• Press “T1” to increase 3° digit (0-9)

EXAMPLE CODE “345”

• press 3 times “T3” ÿ 3

1st
• press 4 times “T2” ÿ 4
T3

2nd T2 • press 5 times “T1” ÿ 5

T1
3rd

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7.4 MACHINE CALIBRATION

To calibrate the machine empty, the coupling tool at upper end, without any tool applied to ensure that the weights

are always distributed in the same way.

To perform the calibration load it is necessary to mount the tool to lift the weight.

7.4.1 Calibration Modes

The machine calibration is performed differently depending on the configuration and usage.

Machine without stabilizers:

• MODE 1

Machine with stabilizers:

• MODE 2: advanced setting (on road and stabilizers)

• MODE 3: simple setting (on road all the points and on stabilizers only load point)

• MODE 4: one setting (only on road)

The Mode Calibration is set by parameter (by factory). Ask the manufacturer how to use.

7.4.2 Calibration Steps

• (S1/…/S5): Recording calibration points

• (S6): Saving calibration

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7.4.3 Mode 1: Machine without stabilizers

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode In real time

S1 (Mode1)

Led green L1 is blinking (Fig. S1)

• Set the machine in layout

P1

• Press the ”T1” key to

record the point

P1
Led L1 is steady ON
Fig. S1
T1
Led green L2 is blinking (Fig. S2)

S2 (Mode1)

• Set the machine in layout

P2

• Press the ”T1” key to

record the point

Led L2 is steady ON

Led yellow is blinking (Fig. S3)

Fig. S2 P2
T1

S3 (Mode1)

• Set the machine in layout

P3

• Press the ”T1” key to

record the point

Led L3 is steady ON

Led yellow L4 is blinking (Fig S4)

Fig. S3
T1
P3
…follows

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Calibration Step SAR Dashboard Machine Layout

S4 (Mode1)

• Set the machine in layout

P4

• Press the ”T1” key to

record the point

P4
Led L4 is steady ON

Red LED L5 is blinking (Fig. S5)

Fig. S4
T1

S5 (Mode1)

• Set the machine in layout

P5

• Press the ”T1” key to

record the point

Led L5 is steady ON
P5
Led red L6 is blinking (Fig. S6)
Fig. S5
T1

S6 (Mode1)

• Press the “T1” key to

save the calibration

The device enters Operative Mode

Fig. S6
T1

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7.4.4 Mode 2: Machine with stabilizers: Advanced Calibration

The device automatically recognizes when the machine in order on wheel or on stabilizers.

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode In real time

S1 (Mode2)

Led green L1 is blinking (Fig. S1)

• Set the machine in layout

P1

• Press the ”T1” key to record

the point
P1
Led yellow L7 is blinking (Fig. S1+st)
Fig. S1
T1
• Set the machine in layout
P1+S

Led L7 is lit when stabilizers are stay

on the ground

• Press the ”T1” key to record

the point
Fig. S1+st P1+S
T1

Led L7 OFF

Led L1 is steady ON

Led green L2 is blinking (Fig. S2)

…follows

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Calibration Step SAR Dashboard Machine Layout

S2 (Mode2)

• Set the machine in layout

P2

• Press the key ”T1” to record

the point

Led yellow L7 is blinking (Fig. S2+st)

• Set the machine in layout P2

Fig. S2 T1
P2+S

Led L7 is lit when stabilizers are stay

on the ground

• Press the key ”T1” to record

the point
.

Led L7 OFF
Fig. S2+st
Led L2 is steady ON T1
P2+S
Led yellow L3 is blinking (Fig. S3)

S3 (Mode2)

• Set the machine in layout

P3

• Press the key ”T1” to record

the point

Led yellow L7 is blinking (Fig. S3+st )

• Set the machine in layout Fig. S3 P3

T1
P3+S

Led L7 is lit when stabilizers are stay

on the ground

• Press the key ”T1” to record

the point
Led L7 OFF

Led L3 is steady ON
Fig. S3+st P3+S
Led yellow L4 is blinking (Fig. S4) T1

…follows

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Calibration Step SAR Dashboard Machine Layout

S4 (Mode2)

• Set the machine in layout

P4

• Press the key ”T1” to record

the point

Led yellow L7 is blinking (Fig. S4+st )

P4
• Set the machine in layout
Fig. S4
T1
P4 +S

Led L7 is lit when stabilizers are stay

on the ground

• Press the key ”T1” to record

the point
Led L7 OFF
P4+S
Led L4 is ON
Fig. S4+st T1
Red LED L5 is blinking (Fig. S5)

S5 (Mode2)

• Set the machine in layout

P5

• Press the key ”T1” to record

the point

Led yellow L7 is blinking (Fig. S5+st )

P5
• Set the machine in layout
Fig. S5
T1
P5 +S

Led L7 is lit when stabilizers are stay

on the ground

• Press the key ”T1” to record

the point

Led L7 OFF P5+S

Fig. S5+st
Led L5 is steady ON T1

Led red L6 is blinking (Fig. S6)

…follows

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Calibration Step SAR Dashboard Machine Layout

S6 (Mode2)

• Press the key “T1” to save

the calibration

The device enters Operative Mode

Fig. S6
T1

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7.4.5 Mode 3: Machine with stabilizers: Simple Calibration

The device automatically recognizes when the machine is in order on wheel or on stabilizers.

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode In real time

S1 (Mode3)

Led green L1 is blinking (Fig. S1)

• Set the machine in layout

P1
P1
• Press the key ”T1” to record

the point

Led L1 is steady ON
Fig. S1
T1
Led green L2 is blinking (Fig. S2)

S2 (Mode3)

• Set the machine in layout

P2

• Press the key ”T1” to record

the point

P2
Led L2 is steady ON
Fig. S2
T1
Led yellow L3 is blinking (Fig S3)

S3 (Mode3)

• Set the machine in layout

P3

• Press the key ”T1” to record

the point

Led L3 is steady ON P3
Fig. S3
T1
Led yellow L4 is blinking (Fig. S4)
…follows

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Calibration Step SAR Dashboard Machine Layout

S4 (Mode3)

• Set the machine in layout

P4

• Press the key ”T1” to record

the point
P4

Led L4 is steady ON
Fig. S4
T1
Red LED L5 is blinking (Fig. S5)

S5 (Mode3)

• Set the machine in layout

P5

• Press the key ”T1” to record

the point

Led yellow L7 is blinking (Fig. S5+st)

P5
• Set the machine in layout
Fig. S5
T1
P5+S

Led L7 is lit when stabilizers are stay

on the ground

• Press the key ”T1” to record

the point
Led L7 OFF
P5+S
Led L5 is steady ON
Fig. S5+st
Led red L6 is blinking (Fig. S6) T1

S6 (Mode3)

• Press the key “T1” to save

the calibration

The device enters Operative Mode

Fig. S6
T1

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7.4.6 Mode 4: Machine with stabilizers: Single Calibration

This calibration only in order on wheel is also used with machine equipped with stabilizers.

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode In real time

S1 (Mode4)

Led green L1 is blinking (Fig. S1)

• Set the machine in layout

P1

• Press the key ”T1” to record

the point
P1
Led L1 is steady ON
Fig. S1
T1
Led green L2 is blinking (Fig. S2)

S2 (Mode4)

• Set the machine in layout

P2

• Press the key ”T1” to

record the point

P2
Led L2 is steady ON
Fig. S2
T1
Led yellow L3 is blinking (Fig S3)

S3 (Mode4)

• Set the machine in layout

P3

• Press the key ”T1” to

record the point

Led L3 is steady ON P3
Fig. S3
T1
Led yellow L4 is blinking (Fig. S4)
…follows

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Calibration Step SAR Dashboard Machine Layout

S4 (Mode4)

• Set the machine in layout

P4

• Press the key ”T1” to record the

point
P4

Led L4 is steady ON
Fig. S4
T1
Red LED L5 is blinking (Fig. S5)

S5 (Mode4)

• Set the machine in layout

P5

• Press the key ”T1” to

record the point

P5
Led L5 is steady ON

Red LED L6 is blinking (Fig. S6)

Fig. S5
T1

S6 (Mode4)

• Press the key “T1” to save

the calibration

The device enters Operative Mode

Fig. S6 T1

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7.5 CALIBRATION TOOLS

Machine Calibration in Mode1,2,3

Tools Calibration is available for Modes 1,2,3 of Calibration Machine.

Once the Machine Calibration is performed proceeding to the Tools Calibration.

The device allows the calibration of the system for all of the tools selected by the Working Mode function. If the function is

enabled, the device records the calibration for each position of the selector. Otherwise it is stored a single
calibration.

Take a single point set by parameter: block point (with known load at known length) or balance point ( test load

enough to reach the balance point ).

The calibration tools are calculated on the bases of previous acquired machine calibration and the point just recorded.

The device automatically recognizes the configuration of the machine with or without stabilizers and select the proper
machine calibration table.

The device stores up to 4 different calibration tool, one for each switch's position. Turn the selector on the corresponding

tool prior to calibration.

Set the machine in the block or balance position and record the point.

The LMI threshold (regular, pre-alarm, block, extra-block) are recalculated.

Saved calibration, the device loads the calibration table corresponding to the position of the selector:

-single table for each switch position with Working Mode function off

-table fixed by the selector with Working Mode function on

If a selector position was not carried out any calibration, the system uses the default table of machine calibration.

Machine Calibration in Mode4

The Tool Calibration is not available with machine calibration performed in Mode4 because the load limit for each tool is

defined and set by the manufacturer design. In this case, the correction of the calibration performed by the re-acquisition

of point P5 (see Calibration Correction) is admitted.

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7.5.1 Calibration Modes

Machine Calibration performed by Mode 1,2,3:

• SINGLE-TOOL Mode

Machine with tool selector not present or disabled when installed (Job Mode disabled)

Only setting available.

• MULTI-TOOL Mode

Machine with tool selector enabled (Job Mode enabled)

Up to 4 available settings.

7.5.2 Calibration Steps

• S5: Recording single point calibration (block or balance point)

• S6: Saving Calibration

Note:

Turn the selector on the corresponding tool prior to calibration performing the Multi-Tool Mode.

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7.5.3 Tools Calibration with Machine Calibration performed by Mode 1

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode • Multi-Tool Mode:

Enabled tool selector and turned on the tool

to be calibrated.

• Single-Tool Mode

Disabled tool selector if present

S5 (Tool Cal. for Mode1)

Red LED L5 is blinking (Fig S5)

• Set the machine in layout

P_Tool

• Press the key ”T1” to record

the point P_Tool

Fig S5
T1
Red LED L5 is steady ON

Red LED L6 is blinking (Fig. S6)

S6 (Tool Cal. for Mode1)

• Press the key “T1” to save the

calibration

The L6 led comes on for 2 seconds to

confirm the save

Fig S6
T1
The device enters Operative Mode.

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7.5.4 Tools Calibration with Machine Calibration performed by Mode 2 and Mode3

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode • Multi-Tool Mode:

Enabled tool selector and turned on the tool

to be calibrated.

• Single-Tool Mode

Disabled tool selector if present

S5 (Tool Cal. for Mode 2/3)

Red LED L5 is blinking (Fig S5)

• Set the machine in layout

P_Tool

• Press the key ”T1” to record

the point P_Tool

Fig S5 T1
Led yellow L7 is blinking (Fig. S5+St)

• Set the machine in layout

P_Tool+S

Led L7 is lit when stabilizers are stay

on the ground
P_Tool+S
• Press the key ”T1” to record

the point
Fig S5+St T1

Red LED L5 is steady ON

Red LED L6 is blinking (Fig. S6)

S6 (Tool Cal. for Mode 2/3)

• Press the key “T1” to save

the calibration

The L6 led comes on for 2 seconds

to confirm the save.

Fig S6 T1
The device enters Operative Mode.

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7.6 CORRECTION CALIBRATION

All machine calibration configuration are intended with front and rear wheels aligned.

Machine Calibration performed by Mode1,2,3

Not available

Machine Calibration performed by Mode4

The correction of the machine calibration is performed by the re-acquisition of point P5.

The device performs a recalculation of thresholds on the last data.

7.6.1 Calibration Steps

• S5: Recording single point calibration (balance point)

• S6: Saving Calibration

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode In real time

S5 (Correction Mode)

Red LED L5 is blinking (Fig S5)

• Set the machine in layout P5

• Press the key ”T1” to record the

point
P5

Red LED L5 in steady ON

Fig S5 T1
Red LED L6 is blinking (Fig. S6)

S6 (Correction Mode)

• Press the key “T1” to save the

calibration

The L6 led comes on for 2 seconds to

confirm the save.

Fig S6 T1
The device enters Operative Mode.

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7.7 RESET CALIBRATION

If necessary change the machine calibration, for example in case of sensor replacement or removal and new fitting,

before proceeding with a new calibration, it is necessary to delete the stored one.

The access to delete the calibration is done by the same procedure and the same access code during the 2nd phase

“Display Test” after start up.

• S5: Entering Reset Mode

• S6: Delete Calibration

Calibration Step SAR Dashboard Machine Layout

Enter Calibration Mode

S5

Red LED L5 is blinking (Fig. S5)

• Press the key “T3” to enter the reset

mode
T3

Led L6 is blinking (Fig. Del)

Fig. S5

S6

• Press the key “T1” to delete the

calibration.

The L6 led comes on for 2 seconds to confirm

the calibration erased.

Fig. Of T1
The device enters Operative Mode.

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7.8 EXIT CALIBRATION MODE

The system will automatically exit calibration mode saving data (Calibration Step S6).

At any time you can exit calibration mode without saving. In this case the device switches Operative Mode and the

calibration points recorded remain active until the system shuts down.

At start up is loaded the last saved setting.

To exit the calibration mode without saving:

• Press & hold “T1”key

• The device enters Operative Mode.

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8
Test Mode

The device includes a procedure to test the load sensor in reaction to the calibration condition to detect faults of

mounting or loss of calibration.

By recording 4-point with no load, the device compares the current reading with the calibration in memory. You can

also check only the individual points.

The test can be performed with machine in order on wheels or in order on stabilizers.

The device automatically recognizes the configuration of the machine with or without stabilizers and select the proper
machine calibration table.

The test result is displayed by the LED bar.

Enter the Test Mode from the Operating Mode

Note:

It is recommended performing test frequently or before any working session to check the status of the load sensor (in

particular the mechanical fixing) and to ensure proper working of the LMI

8.1 PANEL

T3

T2

T1

KEY/LED function

T1 Press & hold: To exit Test Mode

T1 Press once: To record the point

T2 To decrease 1 step

T3 To increase 1 step

LED Bar (L1,..,L5) Test Step

LED Bar (L6) Test Result

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8.2 STEP

• (S1/…/S4): Recording test points

• Confirming/Entering points

• Checking test points

Calibration Step SAR Dashboard Machine Layout

By Operating Mode: In real time

Press & hold key “T1” to enter Test

mode

S1 (Test Mode)

Led green L1 is blinking (Fig. S1)

• Set the machine in layout P1

• Press the key ”T1” to record the T3

point
P1
Led L1 is steady ON

Led green L2 is blinking (Fig. S2)

Fig. S1 T1

(To move to the next point without

recording the point)

• Press key ”T3”

The Led of selected step is blinking)

S2 (Test Mode)

• Set the machine in layout P2

• Press the key ”T1” to record

the point T3

Led L2 is steady ON

Led yellow L3 is blinking (fig. S3)

T1 P2
Fig. S2
(To move to the next point without

recording the point)

• Press key ”T3”

The Led of selected step is blinking)

…follow

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Calibration Step SAR Dashboard Machine Layout

S3 (Test Mode)

• Set the machine in layout P3

• Press the key ”T1” to record the

point T3

Led L3 is steady ON

Led yellow L4 is blinking (Fig S4)

Fig. S3 P3
T1
(To move to the next point without

recording the point)

• Press key ”T3”

The Led of selected step is blinking)

S4 (Test Mode)

• Set the machine in layout P4

• Press the key ”T1” to record

T3
the point

Led L4 is steady ON

Red LED L5 is blinking (Fig. S_OK)

P4
Fig. S4 T1
(To move to the next point without

recording the point)

• Press key ”T3”

The Led of selected step is blinking)

Confirm/Enter Points (Test Mode)

• Press the key ”T1” to confirm

recorded points

Led L5 is steady ON

Red LED L6 is blinking (Fig Test)

…follow
Fig. S_OK T1

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Calibration Step SAR Dashboard Machine Layout

Test Check (Test Mode)

• Press key “T1” to check test

points

Fig. Test T1

Test OK (Test Mode)

If the Data is consistent:

The L6 led comes on for 3 sec to

confirm.

Led L1/…/L5 turn off.

Test OK
The device enters Operative Mode

KO test (Test Mode)

If the Data is not consistent: Test Result
KO
-LED red L6 is blinking

LEDs (L1,...,L4) corresponding to

Point not
Points not consistent are flashing consistent

LEDs (L1,...,L4) corresponding to

consistent points are off

Fig. KO test T1
(ex.: Fig. Test KO - S2 not consistent)

-Buzzer is beeping intermittently.

• Press & hold key “T1” to exit

Test Mode

The device enters Operative Mode

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9
Alarms

9.1 PANEL

Led L6 signals alarms.

Buzzer is not used to signal alarms.

When an alarm or fault is detected by the device, on the panel will flash the LED L6 while the LEDs L1, .., L5 remain
off.

Led L6 emits a sequence of flashes according to a defined code to allow identification of the channel of the fault and
alarm number.

The device detects up to 10 simultaneous alarms on both channels and shows, by the LED, the first one detected.

The alarm or warning is displayed on the panel until the condition is restored.

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9.2 ALARM CODE

Sequence Alarm Code

Channel No. – Alarm No.: 1°DIGIT – Alarm No.: 2°DIGIT

• Channel No.:

CHANNEL 1= 3 short flashes

CHANNEL 2 = 4 short flashes

• Alarm No.: 1°DIGIT

1,…,9 long flashes

• Alarm No. 2°DIGIT

1,…,9 long flashes

Example: Alarm n° 48 - Channel 1

Short Flashes
Channel No.: “1”
Example: 3

pause

Long Flashes
1st digit: Alarm: “4”
Example: 4
pause

pause

Long Flashes
2nd digit: Alarm: “8”
Example: 8

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9.3 ALARM CODE LIST

9.3.1 Alarms/Faults/Error System

The registration of a system alarm involves the shutdown of all outputs (including WDO).

code Description what to do

eleven
CRC error in system code Flash area • Replace the SAR

• Contact Technical Assistance

12 CRC error in parameters Flash area • Delete and re-perform the calibration

• Replace the SAR

• Contact Technical Assistance

13 RUN program loop error • Replace the SAR

• Contact Technical Assistance

14 Link fail between Master and Slave microcontroller • Replace the SAR

• Contact Technical Assistance

fifteen
Power supply voltage out of range +7 Vdc to +18 Vdc • Check that the battery voltage with
the machine off and on is OK

16 Channel 1 internal power supply out of range 4.8 Vdc • Replace the SAR
to 5.2 Vdc • Contact Technical Assistance

17 Channel 2 internal power supply out of range 4.8 Vdc • Replace the SAR
to 5.2 Vdc • Contact Technical Assistance

twenty-one

Cut Off output 1 congruity error • Verify that the cable is not damaged

• Replace the SAR

• Contact Technical Assistance

22 Cut Off output 2 congruity error • Verify that the cable is not damaged

• Replace the SAR

• Contact Technical Assistance

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code Description what to do

23 WDO1 cut off output power supply congruity error • Verify that the cable is not damaged

• Replace the SAR

• Contact Technical Assistance

24 Out1 congruity error • Verify that the cable is not damaged

• Replace the SAR

• Contact Technical Assistance

25 Out2 congruity error • Verify that the cable is not damaged

• Replace the SAR

• Contact Technical Assistance

26 WDO2 output congruity error • Verify that the cable is not damaged

• Replace the SAR

• Contact Technical Assistance

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9.3.2 Alarms/Faults/Error Machine

The recording of an alarm or faults causes the shutdown of all output (except WDO)

code Description what to do

31 Load Cell A internal parameter CRC error • Replace load sensor

• Contact Technical Assistance

32 Load Cell A internal analogue reading out of • Perform Calibration Test

range ( 10 – 990 ) • Verify load sensor mounting

• Re-perform the calibration

• Replace load sensor

• Contact Technical Assistance

33 Load Cell A internal offset out of range ( 186 - • Replace load sensor
246) • Contact Technical Assistance

3. 4
Load Cell A internal 5 Vdc Load cell power • Replace load sensor
supply fault • Contact Technical Assistance

35 Load Cell A internal thermal calibration not • Replace load sensor

present • Contact Technical Assistance

36 Load Cell A LIN Bus message of Check Sum • Replace load sensor
Mistake
• Contact Technical Assistance

37 Load Cell A LIN Bus message of CRC error • Replace load sensor

• Contact Technical Assistance

38 Load Cell A LIN Bus message of not received • Verify that the cable is not damaged

• Replace load sensor

• Contact Technical Assistance

39 Load Cell A LIN Bus message of Counter Error • Replace load sensor
• Contact Technical Assistance

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code Description what to do

41 Load Cell B internal parameter CRC error • Replace load sensor

• Contact Technical Assistance

42 Load Cell B internal analogue reading out of • Perform Calibration Test

range ( 10 – 990 )
• Verify load sensor mounting

• Re-perform the calibration

• Replace load sensor

• Contact Technical Assistance

43 Load Cell B internal offset out of range ( 777 - • Replace load sensor
837) • Contact Technical Assistance

44 Load Cell B internal 5 Vdc Load cell power • Replace load sensor
supply fault
• Contact Technical Assistance

Four. Five Load Cell B internal thermal calibration not • Replace load sensor
present • Contact Technical Assistance

46 Load Cell B LIN Bus message of Check Sum • Replace load sensor
Mistake
• Contact Technical Assistance

47 Load Cell B LIN Bus message of CRC error • Replace load sensor

• Contact Technical Assistance

48 Load Cell B LIN Bus message of not received • Verify that the cable is not damaged

• Replace load sensor

• Contact Technical Assistance

49 Load Cell B LIN Bus message of Counter Error • Replace load sensor
• Contact Technical Assistance

51 Different value to high between Load Cell A • Perform Calibration Test

current value and Load Cell B current value

52 Different value to high between Master and • Perform Calibration Test

Slave unit percentage of rated capacity

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code Description what to do

61 Stabilizer on ground double Input congruity • Check the functionality of the stabilizers
mistake
sensors

• Check the cable

• Contact Technical Assistance

62 Boom closed double Input congruity error • Check the functionality of the boom closed
sensors

• Check the cable

• Contact Technical Assistance

63 Tools selection Inputs congruity error • Check the functionality of the tool selector

• Check the cable

• Contact Technical Assistance

64 Bypass key Input ON at startup At startup the bypass key must be off

• Check the functionality of the bypass key

• Check the cable

• Contact Technical Assistance

65 Rearm Input ON at startup At startup the rearm key must be off

• Check the functionality of the rearm key

• Check the cable

• Contact Technical Assistance

66 Feedback frequency out of range • Check the functionality of the external Unit

• Check the cable

• Contact Technical Assistance

67 Accomplisher 1 status feedback error • Check the functionality of the external

achiever

• Check the cable

• Contact Technical Assistance

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code Description what to do

68 Accomplisher 2 status feedback error • Check the proper functioning of the external

achiever

• Check the cable

• Contact Technical Assistance

71 Rearm joystick analog input out of range • Check the proper functioning of the Joystick

• Check the cable

• Contact Technical Assistance

72 Feedback pressure sensor for joystick rearm • Check the proper functioning of the pressure
analogue input out of range transducer

• Check the cable

• Contact Technical Assistance

73 Receive error of CAN BUS messages from external • Check the cable
unit • Contact Technical Assistance

Note:

Not all alarms are taken into account during the calibration mode.
Alarm Codes that cause the exit from the Calibration Mode:

from 11 to 17;

from 31 to 39;

from 41 to 49;

61.

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9.3.3 Warnings

A warnings detection does not involve any hardware lock (WDO output).

The system continues to work without the information panel of LMI.

code Description what to do

81 Buttons pressed at start up • Release the buttons.

Switch the system off and on.

• If the alarm persists, contact Technical

Assistance

Note:

The device displays a warning but the system does not work (outputs off):

• may be detected alarms that involve the lock of the outputs

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