CAESAR II Quick Reference Guide
CAESAR II Quick Reference Guide
April 2014
DICAS-PE-200103E
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Intergraph Corporation’s software products and any third-party Software Products obtained from Intergraph Corporation, its
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Overview ..................................................................................................................................................... 11
Software and Hardware Requirements ................................................................................................. 11
Seminars ............................................................................................................................................... 12
Additional Intergraph CAS Software ..................................................................................................... 12
Licensing .................................................................................................................................................... 15
ESL Installation ..................................................................................................................................... 16
Install a local lock ........................................................................................................................... 16
Install a network lock ...................................................................................................................... 16
SmartPlant License Manager Installation ............................................................................................. 19
Quick Installation Workflow ............................................................................................................ 21
Frequently Asked Questions (FAQ) ............................................................................................... 22
Installation .................................................................................................................................................. 29
Network Installations ...................................................................................................................... 30
Install CAESAR II .................................................................................................................................. 30
Install in Silent Mode ............................................................................................................................. 35
Troubleshoot Installation ....................................................................................................................... 36
Why do I get an error message saying CAESAR II cannot locate the configuration
file when I try to run CAESAR II? ................................................................................................... 37
Why does the CAESAR II Configuration Editor not open? Why does the
Configuration Editor not save and close?....................................................................................... 37
Index ........................................................................................................................................................... 73
Interoperability
Added the ability to import multiple supports at the same location from the Import PCF or
Intergraph Smart 3D PCF interfaces.
Enhanced the hanger table for support design with LISEGA's LICAD software in the Data
Export Wizard (Export to MS Access).
Post-Processing
Added output filters for flanges so that you can identify the most overstressed flanges.
Updated to show the actual Stress Indices (I) that are used for sustained and occasional
static load cases for ASME B31.3 code.
Updated the Generate Stress Isometrics (CAESAR II Isogen module) with I-Configure
2014 (5.0).
Documentation/Help
Updated the Quick Reference Guide with dates and information for all piping code updates
made in CAESAR II 2014.
Updated the F1 help in the Static Output Processor.
Technical Changes
The following technical changes were made for this release, which may affect the numeric
results:
Added a new equation for calculating expansion stress cases with new SIF and index values
to support the 2012 Edition of the ASME B31.3 code.
Addressed bend pressure stiffening and changed the longitudinal pressure stress equation,
among other revisions to support the 2012 Edition of the EN 13480 code.
Updated the minimum wall thickness equation for ASME B31.8 Chapter VIII to consider the
longitudinal joint efficiency (using Eff input box).
Updated the ASME B31.8 code interpretation to use either of the two combined biaxial
stress equations for restrained pipe, as referred to in Paragraph 833.4, instead of using the
maximum of the two. You can specify this using the Yield Stress Criterion configuration
setting in the SIFs and Stresses section of the Configuration Editor.
Revised the calculations for SIFs in non-corroded conditions when the CODETI piping code
is selected, based on clarification from French Code Committee.
Revised the Static Analysis (Load Case Editor) to automatically recommend Expansion
(EXP) stress range load cases for better coverage of multiple operating conditions.
Provided an option for users to select the allowable corresponding to temperature for that
particular Occasional (OCC) load case for B31.3 jobs.
Added support for in-line flange check evaluations for MAX and ABS load case
combinations.
Resolved an issue in Structural Input where the software did not process UNIF values as
gravitational multipliers (G loads) after you added the GLOAD command into the input
stream. The software uses the gravitational multiplier (G load) value for all UNIF values when
you add the GLOAD command into the input stream.
Overview
The CAESAR II™ Quick Reference Guide helps you quickly identify needed information, answer
common questions, and resolve common problems. You can copy it as needed.
CAESAR II is an advanced tool for designing and analyzing piping systems using input forms,
on-line help, graphics, and extensive error detection.
CAESAR II statically and dynamically analyzes large piping models, structural steel models, or
combined models. ASME, B31, WRC, and rotating equipment reports are created to provide a
complete description of piping system behavior under applied loading conditions. Additional
capabilities, such as out-of-core solvers, force spectrum analysis (for water hammer and relief
valve solutions), time history, and large rotation rod hangers provide you with the most
advanced computer-based piping program available today.
CAESAR II is continuously enhanced to add new functionality and to modify existing procedures
as piping codes are updated. For more information on the most recent changes to CAESAR II,
see What's New in CAESAR II (on page 7).
In This Section
Software and Hardware Requirements ......................................... 11
Seminars ........................................................................................ 12
Additional Intergraph CAS Software .............................................. 12
Processor
Intel Pentium IV or higher AMD Athlon (see "External Interfaces" on page 39) dual-core
processor or higher
Memory
2 GB RAM or higher for Windows XP
4 GB RAM or higher for Windows 7/8/8.1
Display
Video card with at least 256 MB video RAM
Video card support for OpenGL 1.1 or later and DirectX 9.0 or later
Video card drivers updated with the latest manufacturer's drivers (Motherboard-intergrated
video cards not recommended for desktop systems.)
Motherboard-integrated video cards are not recommended for desktop systems.
1280 x 1024 minimum resolution or higher with True Color
Software
Adobe Reader 8.0 or later.
Seminars
Intergraph CAS periodically offers seminars to augment your knowledge of CAESAR II™ and of
pipe stress analysis. The general seminar is held in our Houston office and covers five days of
statics. Twice a year, we also cover five days of statics and three days of dynamics. These
seminars emphasize the piping codes, static analysis, dynamic analysis, and problem solving.
Custom seminars held at client locations are also available. For additional seminar details,
please contact the support staff at: seminars.icas@intergraph.com.
TANK is software for the design or rerating of API-650/653 storage tanks. The program includes
API 650 Appendices A, E, F, M, P, R, S, and V, and API 653 Appendix B. Calculations address
winds girders, conical roof design, allowed fluid heights, and remaining corrosion allowance.
Phone: 1-800-766-7701
Fax: 281-890-3301
Knowledge-Based https://smartsupport.intergraph.com
Articles/Tutorials
(US & Canada
only):
Licensing
CAESAR II supports three types of licensing:
Local External Software Lock (ESL) - Hardware-based licensing using a green USB
dongle. A local ESL can be moved between computers (such as between desktops and
laptops).
Network External Software Lock (ESL) - Hardware-based licensing using a red USB
dongle. A network ESL is installed on a computer that is network accessible from the
computer, or multiple computers, running CAESAR II.
License Manager - Software-based licensing using SmartPlant License Manager (SPLM).
For more information, see SmartPlant License Manager Installation (on page 19). Refer to
the SmartPlant License Manager documentation for complete installation and configuration
instructions.
ESL Installation
The following topics explain how to install the different hardware locks supported by CAESAR II.
6. Use the box in the top-left corner of the activity log to display only the information specific to
each protocol. Open the activity log for the protocol you want to use, and verify that it
contains no error messages.
7. For TCP/IP protocol, the activity log should report something similar to the following:
Server IP address: 111.111.111.111
Server Host Name: PDC_NT01
8. To speed up response time to the network key, use the Remove menu to unload any
protocols that you are not planning to use with the NetHasp License Manager.
Hardware Configurations
The SmartPlant License Manager licensing computer software should be installed on a stable,
single node, hardware configuration (such as a simple PC), with a static IP address, because
license key installation and license seat usage authentication depends on the information
gathered from the physical hardware. Any automated changes that cause the hardware
information not to match with the information used to generate the license key will result in a
failure of the authentication process.
Virtual (including VMware®), shadowed, mirrored, dynamic, or distributed hardware
configurations cannot be used as a SmartPlant License Manager licensing computer. This
includes terminal (application) servers, networked and distributed storage management
systems, and so forth. When these specialized systems occur in the user's network, the
SmartPlant License Manager Server licensing computer should be installed on a separate
dedicated hardware configuration system. The SmartPlant License Manager licensing computer
should be situated on the user's network where it can be accessed by all systems that are
running application software that relies on the SmartPlant License Manager licensing computer
for license management.
Multiple SmartPlant License Manager licensing computers can be used in the user's network as
long as each system is a unique hardware system/installation. If SmartPlant License Manager
licensing computers are cloned after the license key has been installed, then the license
management will fail on the cloned system. Each SmartPlant License Manager licensing
computer requires its own unique license key.
RAID (redundant array of independent disks) and SAN (storage area networks) are not
supported on a SmartPlant License Manager license computer.
The license computer must have the same version (or later) of SmartPlant License Manager
installed as any client computers. In other words, you cannot use a newer version on a client
computer to retrieve a license from an older version of SmartPlant License Manager on the
licensing computer. The license computer must have the same version (or a newer version)
installed than the clients.
You must log in as Administrator to install this software.
1. Insert the Intergraph SmartPlant License Manager media. If the media does not start
automatically, double-click Setup.exe in the root folder of the media.
During SmartPlant License Manager installation automatically turns on a product
usage log file in C:\Win32App\Ingr\SPLM\bin\loggingfileV12.txt. You can
change this location and name of this file as it can grow to be a large file. If you stop and
restart logging, you need to define the output location.
This file can grow very large and users can redefine the location and name of this file.
2. Select SmartPlant License Manager Installation.
3. Click Next on the Welcome to the InstallShield Wizard for SmartPlant License Manager
page.
4. Enter your name and company name in the User Name and Company Name fields on the
Customer Information page. Click Next.
5. On the Software License Agreement page, select your country from the list and click
Display to view the license agreement.
The license agreement is delivered as a PDF file.
6. Carefully read the license agreement. Close the PDF document, and click Yes on the
License Agreement page to accept the terms.
7. Select either License Client or License Machine.
8. On the Choose Destination Location page, click Next to install SmartPlant License
Manager in the default location. If you want to install the software in another location, click
Change and select the new location.
It is recommended that you install SmartPlant License Manager using a path that
contains no spaces, such as c:\win32app\Ingr (the default path).
9. Click Install on the Ready to Install the Program page. A status bar displays the progress
of the installation on the Status Setup page.
10. Click Finish on the InstallShield Wizard Complete page to complete installation of
SmartPlant License Manager.
Do not delete any files that are created during installation or as a result of using
SmartPlant License Manager. Removal of any files causes the license system to fail and
can require install, repair, or possibly removal and re-install of SmartPlant License Manager.
11. Add pdlice.exe to both the license computer and the client computer after installing of
SPLM. You may need to remove pdlice.exe and re-add it if you uninstall and reinstall
SPLM to upgrade SPLM from previous version to a current version. Otherwise, you may
receive a Connection timed out error message when you start your application. You may
also see the same error in your scavenging log file.
2012 (v12) 5 3
2010 (v11) 6 2
2008 (v10) 7 1
least every hour or two. If the client is in contact sooner, the hold is voided and normal
scavenging takes over.
I am running out of licenses earlier than I believe I should be. How can I troubleshoot to
understand what is happening?
Have your users click Scavenge for Keys on the Scavenge Options dialog box or you can
type pdlice -n in a Command Prompt window.
If you think that client nodes are improperly holding onto licenses, examine the results of the
pdlice -M command. This shows you which client nodes have licenses checked out. If a
client computer has no plant design-related activity and it is still holding licenses, rebooting
that client and then scavenging from the license computer may free some licenses.
If possible, find out what was processing when the job stopped. This information can help
you and/or Intergraph determine the underlying cause of the termination. Save the output of
any scavenging process that returns a license. This information provides the reasons why
the license was returned. The output of the scavenger includes the following information:
nodename, product tag, batch mode (Yes/No), process ID, and checkout time.
What do I type to see the number of licenses?
Click Show Key Status from the Display Options dialog box to show the status of your
keys.
How can I tell who is using a license?
Click Display Status of Reserved License on the Display Options dialog box or in the
license log file.
We installed a key for three licenses, but we can operate only two licenses at the same
time. Why?
There can be several reasons.
Click Display Status of Reserved License on the Display Options dialog box to
determine the number of licenses that your key contains.
Click Scavenge for Keys on the Scavenge Options dialog box to scavenge for the third
license that you are unable to use.
Verify that clients and servers can telnet to each other. Look for anomalies such as two
nodes on the network with the same name or the reuse of an old name for a new computer,
but with some traces of the old computer still existing in files on the network.
When an application is on a computer that is disconnected from the network without
exiting the product, how long is the license held?
16 hours.
How long would a daily license last?
Daily license expires after 12 hours.
See Also
Purchasing Licenses FAQ (on page 22)
You must install and configure SmartPlant License Manager before checking out a license.
You must have administrator privileges to setup and install the utility.
5. Click Display to read and accept the license agreement, and then click Yes.
You must have a PDF reader to view the license agreement.
6. Specify the destination folder.
7. Review your settings, and then click Next.
8. Click Install to start the installation process.
9. Click Finish.
You can uninstall the License Checkout utility at any time, even if you are currently running
a product in remote license mode.
If you installed the latest version of the SmartPlant License Checkout Utility (v11), it is
installed along with the older version you have:
Options
Application Group - Displays the installed products available for license checkout. Select the
product for which you want to check out licenses.
If the Application Group list is empty, your application requires an older version of the
checkout utility. Please check your original product installation media for the compatible version
of the utility.
Available Modules - Displays any modules or add-ins available with your product. If no
modules appear in the list, either your product contains no supported modules, or no modules
have been installed. Check the box beside the module for which you want to check out a
license, and then click Check Out. If you want to check out only the base product, do not check
any of the modules.
License Expiration - Specifies the date that you want the checkout to expire. When the
checkout period for the license expires, the product returns to normal and connected license
operation using the SmartPlant License Manager the next time you start the product.
You may experience a delay as the utility checks the network for available licenses.
When you open CAESAR II the status of the checkout license displays at the bottom of the
CAESAR II main window. When you are on the last day of your license checkout, the status
displays you have zero days remaining.
Once you check out a license, it cannot be checked in. If you check out three modules (four total
licenses: one base and three modules), then attempt to run the License Checkout Utility again
and select two other modules, the software displays a dialog box that notifies you that a license
is already checked out for CAESAR II and displays the expiration date for that license.
When running in remote license mode, you cannot use setup to modify the product installation
until the following conditions are met:
The checkout duration expires.
The system is working with SmartPlant License Manager in connected license mode once
again.
In other words, you cannot install or remove modules while running in remote license mode.
If CAESAR II is running in remote license mode but is unable to confirm for any reason that it is
running in that mode, CAESAR II automatically returns to connected license mode and attempts
to obtain the licenses from SmartPlant License Manager. CAESAR II notifies you if it is unable to
obtain licenses from SmartPlant License Manager.
Each time you start CAESAR II while using remote license mode, the software displays a
message informing you when the checked out licenses expire. The first time that you run
CAESAR II after the checked out licenses expire, the software displays a message informing
you that the checked out licenses have expired and that the software is reverting to the standard
connected license mode and attempting to get licenses from SmartPlant License Manager.
Installation
Prior to installing CAESAR II, verify that your computer meets the required hardware and
software requirements. For more information, see Software and Hardware Requirements (on
page 11).
The CAESAR II installation DVD contains the following options:
Install CAESAR II - Launches the main installation process, which installs CAESAR II, the
HASP drivers, and all associated documentation.
CAESAR II Information - Opens the CAESAR II Product Details page on the Intergraph
CAS web site.
Release Notes - Opens a PDF file detailing the recent changes made to this new version of
CAESAR II.
ReadMe File - Opens a text file discussing the installation steps, the system requirements,
and the DVD contents.
License Agreement - Opens an RTF file containing the CAESAR II License Agreement.
Installation Instructions - Opens the CAESAR II Quick Reference Guide, a PDF file
containing these instructions. This guide can be opened directly from the DVD without
installing the software.
HASP Network Licensing Overview - Opens a DOC file containing a summary of the
Aladdin (SafeNet) HASP Licensing System.
HASP Trouble Shooting - Opens a DOC file containing troubleshooting procedures for
issues with HASP licensing.
DVD Content:
Additional Installs - Displays options for installing HASP drivers and the Autodesk
TrueView application.
Browse the DVD - Displays the DVD contents in Windows Explorer.
Additional Products - Displays additional Intergraph CAS products.
Contact Intergraph - Displays contact information for Intergraph CAS Support.
Services:
Training - Opens the CAESAR II Course Details page on the Intergraph CAS web site.
Support Forum - Opens the CAESAR II Discussion Forum on the Intergraph CAS web site.
Network Installations
The installation program treats a network drive no different than a local hard drive. Specify the
target installation drive and folder, and the software will be copied and expanded accordingly.
Some networks protect installation directories from subsequent modification by users. This
involves setting the access rights to the installation folder to read, share, and scan. Because
Intergraph CAS, Inc. software uses data files specific to the installation (that is, accounting files,
material files, and so forth) that a user may need to modify, these files cannot be installed in a
typical write-protected installation folder.
Therefore, CAESAR II installs these data files in a System subfolder, located in the following
location of your root directory based on your platform.
Windows 7/Vista:
\Program Data\Intergraph CAS\CAESAR II\Version Number\System
Windows XP:
\Documents and Settings\All Users\Application Data\Intergraph CAS\CAESAR II\Version
Number\System
While the actual name of the program's installation folder can revised when you install the
software, the CAESAR II SYSTEM subfolder name is fixed as it is automatically created by
CAESAR II. If you rename the CAESAR II SYSTEM subfolder, CAESAR II fails run and
generates an error report.
Do not confuse this CAESAR II SYSTEM subfolder is not the primary, top-level SYSTEM
directory that contains the network operating system. Consult your system administrator for
further clarification.
After the software has been installed on the network drive, the installation program launches the
CAESAR II Configuration Editor, which generates a default configuration file.
In This Section
Install CAESAR II ........................................................................... 30
Install in Silent Mode ...................................................................... 35
Troubleshoot Installation ................................................................ 36
Install CAESAR II
Close all other software before running the CAESAR II installer. Most unsuccessful
installations are caused by other software running at the same time as the installer.
The installation DVD is not readable in a CD drive.
If you plan to run on the Windows 8 platform, you must enable .NET Framework 3.5.1 from
your Control Panel prior to installing .
1. Insert the Intergraph CAESAR II DVD. If the DVD does not start automatically, double-click
CD_Main.html in the root folder of the DVD.
The Intergraph CAS CAESAR II setup page opens in your default internet browser.
8. Select the appropriate setup type, and click Next. In most cases, you want to select
Complete.
9. On the Destination Folder page, review the default folder path. If needed, click Change
and select the folder location. Click Next.
10. On the Select Language page, click the needed language, and then click Next.
11. On the Select License Type page, select the needed license type: network ESL, local ESL,
or SPLM license. For more information, see Licensing (on page 15).
12. On the Ready to Install the Application page, click\- Install to begin installing the client
software.
As the installation progresses, the status displays in a series of progress bars. The
CAESAR II Configuration Editor dialog box then displays.
13. Review the configuration options and make any needed changes.
14. Click Save and Exit to close the CAESAR II Configuration Editor and continue with
the installation.
For more information on the configuration options, see "Configuration and
Environment" in the CAESAR II User's Guide.
15. If an ESL license type was selected, the Aladdin device driver installation begins. Click OK
on each dialog box.
16. On the InstallShield Wizard Completed page, click Show the readme file to view the
Readme.doc file.
17. Click Finish to exit the installer.
18. In the CAESAR II Installer Information dialog box, click OK to restart the computer and
complete the installation.
Arguments
/v - Pass MSI commands
/qn - Perform silent installation with no user interface
Troubleshoot Installation
The following section details quick resolutions to CAESAR II installation issues.
Technical Information
The following technical information and standards are delivered in CAESAR II.
In This Section
External Interfaces ......................................................................... 39
Piping Codes ................................................................................. 40
Configuration Options .................................................................... 41
List of Materials .............................................................................. 48
Restraints ....................................................................................... 50
Intersection Types ......................................................................... 51
Node Locations on Bends.............................................................. 52
External Interfaces
Tools > External Interfaces transfers data between CAESAR II and other software packages.
The following interfaces are available:
AFT Impulse Import dynamic pipe forces from AFT Impulse (.frc)
For more information, see "External Interfaces" in the CAESAR II User's Guide.
Piping Codes
CAESAR II supports the following piping codes:
ASME B31.4-2006
October 20, 2006
& Chapter IX
ASME B31.8-2012
January 4, 2012
& Chapter VIII
Stoomwezen 1989
UKOOA 1994
IGE/TD/12 2003
Configuration Options
Configure or Tools > Configure/Setup opens the Configuration Editor dialog box where
you set options in CAESAR II that control how analysis is performed. The options are saved in
the CAESAR.CFG file.
Computational Control
Convergence Tolerances Value Internal Index #
Database Definitions
FRP Properties
Geometry Directives
Graphic Settings
The following are examples of default graphic color settings:
Background Colors
Component Colors
Output Colors
Output Colors
Miscellaneous Options
The following are examples of miscellaneous settings:
User ID <none>
List of Materials
The CAESAR II Material Table contains the following isotropic materials:
Pipe
Elastic Poisson's Density Temp. Range
Material No. Material Name Modulus Ratio lb./cu.in ºF
Pipe
Elastic Poisson's Density Temp. Range
Material No. Material Name Modulus Ratio lb./cu.in ºF
21 User-defined properties
100 and From the Material Database and include the allowable stress and other piping
above code data.
Restraints
CAESAR II stores information on the following restraints:
Anchor A
Intersection Types
CAESAR II uses the following intersection types:
always be included in the model in tight, highly formed piping systems. The top-left figure
below shows the points on the bend as they would be input. The top-right figure shows the
actual geometric location of the points on the bend. The bottom-left figure shows the same
geometry except that two nodes are defined on the bend curvature at angles of zero and
forty-five degrees.
For an animated tutorial on modeling bends, click Help > Animated Tutorials in the main
CAESAR II window.
Code Stresses
The following code stress values are supported by CAESAR II.
In This Section
Nomenclature ................................................................................ 55
US Code Stresses ......................................................................... 57
International Code Stresses .......................................................... 62
CAESAR II Verification and Validation Manual ............................. 72
Nomenclature
Use the nomenclature definitions below throughout CAESAR II unless a code section
specifically provides a different definition.
Am - Cross-sectional metal area in the pipe.
B1 - Primary stress index (component specific)
B2 - Primary stress index (component specific)
Di - Internal diameter
Dm - Mean diameter
Do - Outer diameter
dT - Change in temperature
E - Elastic modulus
f - Cyclic reduction factor
F1 - Hoop stress design factor
Fax - Axial force
FAC - A unitless factor used for a number of purposes depending on the piping code. For more
information, see the CAESAR II User's Guide.
i - Stress intensification factor
ii - In-plane stress intensification factor
io - Out-of-plane stress intensification factor
ia - Axial stress intensification factor
it -Torsional stress intensification factor
I - Sustained moment index
Ii - Sustained in-plane moment index
Io - Sustained out-of-plane moment index
US Code Stresses
The US code-based stress equations and load case labels used by CAESAR II for actual and
allowable stresses are shown below.
The load case recommendations made by CAESAR II are usually sufficient for code
compliance. CAESAR II does not recommend occasional load cases. Occasional loads are
unknown in origin and you must specify them.
B31.1
Sl = Slp + 0.75iMa/Z < Sh SUS
B31.3
SL = [(Ia (Slp + |Fax / Ap|) +Sb)2 + 4St2]1/2 < Sh SUS
Where:
Sb = [(liMi)2 + (loMo)2]1/2 / Z
Where:
Z is the corroded section modulus
Note: For reduced outlet connections, use Ze
instead of Z.
St = ltMt / 2Z
B31.4
Fully Restrained Pipe (FAC = 1.0):
B31.4 Chapter IX
Hoop: Shoop < F1Sy OPE, SUS,
OCC
Where:
Se = 2{[(Slp – Shoop)/2]2 + St2}1/2
Shoop = (Pi – Pe)D/2t
Slp = Sa + Sb or Sa – Sb
CAESAR II only reports the controlling stress the largest percentage of its allowable for
each load case.
B31.5
Sl = Slp + Fax/Am +Sb < Sh SUS
Sb = {[(iiMi)2 + (ioMo)2]1/2} / Z
B31.8
Restrained Pipe: As defined in section
833.1
Straight Pipe:
Where:
SL = SP + Sx + SB
SP = 0.3Shoop Restrained Pipe
SP = 0.5Shoop Unrestrained Pipe
Sx = R / A
SB = MB / Z Straight pipe
SB = MR / Z All other components
MR = [(.75iiMi)2 +(0.75ioMo)2 + Mt2]1/2
MB = (Mi2 + Mo2)1/2
Sc = |Shoop – SL|
or
[SL2 – SLShoop + Shoop2]1/2
SE = ME / Z
ME = [(0.75iiMi)2+(0.75ioMo)2 + Mt]1/2
Where:
Sc = 0.33SUT (In the allowables)
Sh = 0.33SUT (In the allowables)
B31.8 Ch VIII
Hoop Stress: Shoop < F1SyT OPE, SUS,
OCC
OCC
Where:
F1 Hoop Stress Design Table
Factor A842.22
T
Temp. Derating Factor Table
Shoop = (Pi – Pe)D/2t 841.116A
Se = 2{[(SL – Shoop)/2]2 + Ss2}1/2
The Temperature Derating Factor (T) value must be entered in the SH field in the
CAESAR II Input.
B31.11
Fully restrained pipe (FAC = 1.0):
Buried w/ soil restraints (FAC = 0.001) Only applies to OPE case if in axial
compression
Fully above ground (FAC = 0.0): Only applies to OPE case if in axial
compression
GPTC
Slp + 0.75iMa / Z < Sy OPE
Stoomwezen
Slp + 0.75iMa / Z <f SUS
CODETI
Sl = Slp + Fax/Am + Sb < Sh SUS
Sb = {[(iiMi)2 + (ioMo)2]1/2} / Z
Canadian Z662
Sh – SL + SB < ST OPE
Where:
SB = iMb/Z bending stress
Where:
i = stress intensification factor
Mb = resultant bending moment
Z = (/64)(Do4-Di4)/0.5Do section modulus
Di = inside pipe diameter (nominal)
Where:
Sb = bending stress due to sustained and occasional loading
combined
F = design factor (0.800)
L = location factor (Table 4.2)
Canadian Z662 Ch 11
h = (Pi – Pe)Do/2tmin < SyFAT OPE,
SUS,
OCC
Where:
Seq = Equivalent Stress (commonly referred to as Von Mises
stress)
h = hoop stress.
The hoop stress used in the equivalent stress equation
is based on nominal pipe wall thickness, but the hoop stress
used in the separate code stress comparison is based on
minimum wall thickness.
Pi = internal pressure
Pe = external hydrostatic pressure
Do = outside pipe diameter
tmin = minimum pipe wall thickness accounting for corrosion
allowance and manufacturing tolerances
Sy = specified minimum yield strength
FA = design factor (Table 11.1, Column A)
FB = design factor (Table 11.1, Column B)
T = temperature factor (Table 4.4)
is being done on the From node and adds the term if the
evaluation is being performed on the To node. Retain the sign
of the term prior to adding or subtracting it.
Where:
Di = inside diameter of the pipe (not corroded)
Fax = axial force due to all operating loads
Am = metal cross sectional area
b = SIF(Mb/Z) bending stress
Where:
SIF = stress intensification factor
Mb = resultant bending moment
Z = (/64)(Do4 – Di4)/Ro pipe section modulus
Norwegian
SI = PDi2/Eff(Do2 – Di2) + 0.75Ma/Z < Sh SUS
Where:
Sr = min(1.25Sc + .25Sh, FrRs – F2)
or The latter applies to temps > 370
C; 425 C for Austenitic stainless
Fr(1.25R1 + 0.25R2)
steel
FDBR
Sl = Slp + 0.75iMA / Z < Sh SUS
BS 7159
If Sx is tensile:
If Sx is compressive:
Where:
Sx = PDm / 4t + [(ixiMi)2 + (ixoMo)2]1/2 / Z
Ss = Sx – Fx / A
If Fx / A > PDm / 4t, and it is compressive:
S= MPDm / 2t For Straight Pipe
S = MPDm / 2t + [(iiMi)2 +(ioMo)2]1/2 / Z For Bends
UKOOA
ab(f2/r) + PDm / 4t < f1f2LTHS / 2.0 OPE
Where:
ab = Axial Bending Stress due to mechanical loads
f1 = Factor of Safety for 97.5% confidence limit, usually 0.85
f2 = System factor of safety, usually 0.67
r = a(0:1) / a(2:1)
a(0:1) = Long-term Axial Tensile Strength in absence of pressure load
a(2:1) = Long-term Axial Strength under only pressure loading
LTHS = Long-term Hydrostatic Strength (hoop stress allowable)
Where:
Sh = (Pi – Pe)(D-t)/2t
ns = Hoop Stress Usage Factor (Tables C1 and C2)
nu = Hoop Stress Bursting Factor (Tables C1 and C2)
SMYS = Specified Minimum Yield Stress at Operating Temp.
SMTS = Specified Minimum Tensile Strength at Operating Temp.
SL = Max. Longitudinal Stress
n = Equiv. Stress Usage Factor (Table C4)
Se = [Sh2 + SL2 – ShSL + 3t2]1/2
EN-13480
Pcdo/4en + 0.75iMA/Z < kfn SUS
Alternate Option:
HPGSL
Sl = Slp +Fax/Am + Sb < Sh SUS
Sb = [(iiMi)2 + (ioMo)2]1/2 / Z
Where:
S = Minimum value of 0.6Su and 0.9Sy if material is aluminum type
= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and Sy if material is austenite type
= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and 0.9Sy if material is other type
Suo = Minimum tensile strength at room temperature
Sy = Yield point or 0.2% endurance strength at the design temperature
Syo = Minimum yield point or 0.2% endurance strength at room temperature
JPI
Sl = Slp + Fax/Am +Sb < Sh SUS
Where:
S = Minimum value of 0.6Su and 0.9Sy if material is aluminum type
= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and Sy if material is austenite type
= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and 0.9Sy if material is other type
Suo = Minimum tensile strength at room temperature
Sy = Yield point or 0.2% endurance strength at the design temperature
Syo = Minimum yield point or 0.2% endurance strength at room temperature
PD8010 Part 1
Hoop Stress: Sh < eSy OPE,
SUS,
OCC
Where:
Sy = Specified min yield strength
e = Weld joint factor
Sh = P(Do2 + Di2)/(Do2 - Di2)
Se = [Sh2 + SL2 – ShSL + 3St2]1/2
St = MT/2Z + 2Fs/A
MT= Torsional moment
Fs = Shear force
Unrestrained:
SL = Slp +iM/Z
Restrained:
FAC = 1.0 (fully restrained):
SL = Sh - EdT
FAC = 0.001 (Buried w/soil restraints):
SL = Fax/Am +Sh(1-) + Sb
PD8010 Part 2
Hoop Stress: Sh < fdhSy OPE,
SUS,
OCC
Where:
fdh = Hoop stress design factor per Table 2.
fde = Equivalent stress design factor per Table 2.
Sh = (Pe-Pi)(Do2 + Di2)/(Do2-Di2)
Se = [Sh2 + SL2 – ShSL + 3St2]1/2
St = Mt/2Z + iM/Z
SL = Slp + iM/Z
RCC-M C&D
Slp + 0.75iMa/Z < Sh SUS
ISO 14692
ISO 14692 requires that the sum of all hoop stresses (h, sum) and the sum of all axial stresses (a,
sum) be evaluated for all states of the piping system. CAESAR II evaluates these stresses for
stress types OPE, SUS, and OCC. If the hoop stress is exceeded, the axial stress is not reported.
Pipe:
Fully Measured Envelope: (hl(1,1) and al(1,1) input)
If:
h,sum f2A1A2A3hl(2,1)
and if:
h,sum f2A1A2A3hl(1,1)
then use:
a,sum f2A1A2A3al(0,1) + [(al(1,1) – al(0,1))/hl(1,1)] (h,sum )
If:
h,sum f2A1A2A3hl(1,1)
then use:
a,sum f2A1A2A3al(1,1)+{[al(2,1) –
al(1,1)]/[hl(2,1)-hl(1,1)]}[h,sum–f2A1A2A3hl(1,1)]
h,sum f2A1A2A3hl(2,1)
and
h,sum f2A1A2A3al(0,1) + [al(2,1) – al(0,1)]h,sum/hl(2,1)
and
a,sum f2A1A2A3rqs / 2 + (1-r)h,sum / 2
Tees:
Rectangular Envelope (r = 1):
h,sum f2A1A2A3qs
and
a,sum f2A1A2A3qs / 2
Where:
f2 = Part Factor for Loading (default values listed from Table 3)
0.89 for Occasional Short-Term Loads
0.83 for Sustained Loads Including Thermal Loads
0.67 for Sustained Loads Excluding Thermal Loads
A1 = Partial Factor for Temperature
A2 = Partial Factor for Chemical Resistance
A3 = Partial Factor for Cyclic Service
qs = Qualified Stress (entered for bends, fittings, and joints)
al(0,1) = Long-Term Axial Strength at 0:1 Stress Ratio
al(1,1) = Long-Term Axial Strength at 1:1 Stress Ratio
a,sum =
envelopes)
Sum of All Axial Stresses {(ap + ab)2 + 42}1/2
h,sum =
ap =
Sum of All Hoop Stresses [h2 + 42]1/2
ab =
Axial Pressure Stress
Axial Bending Stress
h =
Torsion Stress
Hoop Stress
A M
Additional Intergraph CAS Software • 12 Miscellaneous Options • 46
C N
CAESAR II Verification and Validation NetHASP License Manager / NETHASP.INI
Manual • 72 Instructions • 17
Check Out a License for CAESAR II • 27 Node Locations on Bends • 52
Code Stresses • 55 Nomenclature • 55
Computational Control • 42 Notes on Network ESLs • 17
Configuration Options • 41
O
D Overview • 11
Database Definitions • 43
P
E Piping Codes • 40
ESL Installation • 16 Purchasing Licenses FAQ • 22
External Interfaces • 39
Q
F Quick Installation Workflow • 21
Frequently Asked Questions (FAQ) • 22
FRP Properties • 44 R
Restraints • 50
G
General Topics FAQ • 23 S
Geometry Directives • 45
Graphic Settings • 45 Seminars • 12
SIFs and STRESSES • 47
SmartPlant License Manager Installation •
I 19
Install a local lock • 16 Software and Hardware Requirements • 11
Install a network lock • 16
Install CAESAR II • 30 T
Install in Silent Mode • 35
Install SmartPlant License Checkout Utility • Technical Information • 39
25 Troubleshoot Installation • 36
Installation • 29 Troubleshooting Network Locks • 18
International Code Stresses • 62
Intersection Types • 51 U
US Code Stresses • 57
L Using the SmartPlant License Checkout
License Utility Checkout Dialog Box • 26 Utility • 25
Licensing • 15
List of Materials • 48 W
What's New in CAESAR II • 7