Zhejiang Tianhong Machinery Co.
, Ltd
FAT (Factory Acceptance Test)
The FAT of the Machine is arranged at the Factory before the machine ready for
delivery to customer side.
The details of the machine, the product, and installed and tested by Engineers for
the machine.
User (Company Name) Conversant technology co.,ltd
Machine model Automatic capsule filling machine,
model NJP-1200C
Machine serial number
Dispatch date
Installation Engineer
Capsule Producer
Powder product for testing
The machine will be tested in the test room under the following condition:
1) Room Temperature: 14°C
2) Room Relative Humidity (RH): 56%
3) Capsules: For the capsules, do not add any lubricant powder.
4) Fill weight: According to powder.
Before the FAT, we will check the following of the machine.
1) The Performance of the machine is neatness, slick, cleaning.
2) Inside the machine, there is no dead corner, easy to clean.
3) The connect part with the total machine is under the
machine running requirement.
4) The power supply is meeting the machine requirement.
5) The test materials such as the powder and empty capsules
under the machine specification.
After we finish the above performance of the machine, we will check the machine
spare parts under the Sale Contract
1
Zhejiang Tianhong Machinery Co., Ltd
The main components of the equipment of NJP-1200C
Item Specification Qty. Brand
Touch screen 6AV6/648-0CC11-3AX0 1 SIEMENS
PLC S7-200 CPUST20 1 SIEMENS
AC contactor 3TS32 10-OXMO 2 SIEMENS
Inverter speed
ATV320U15N4C 1 SCHNEIDER
controller
Thermal relay 3US5040-1G 2 SIEMENS
Button
（2）ZB2-BZ101C/ZB2-BS54C
3 SCHNEIDER
ZB2-BA5C
Transfer switch LM30-40/300010 1 GAOQIAO
Air Switch 5SN6325-7CN
2 SIEMENS
5SN6110-7CN
LED Alerter AL50E-RGM-2321 1 GAOQIAO
Power Switch LRS-100-24 1 MEANWELL
Relay
RXM2LB2BD 6 SCHNEIDER
Protection relay XJ3-G 1 CHINT
Main motor MTD37-Y1.5 1 OMT
Cam indexing box RU-100DS-10 RU-100DS-6 2 DAOJIN
Vacuum pump (water)
SK-0.5A 1 YULONG
Dust Cleaner
XLJ-220 1 TIANHONG
Linear bearing
LM10UU 80 SAMICK
Linear bearing
LM12UU 8 SAMICK
Linear bearing
LM20UU 8 SAMICK
Needle roller bearing
CF12B 5 IKO
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Zhejiang Tianhong Machinery Co., Ltd
Some Main technical features of equipment according to the contract:
No Technical features Pass or Fall Remark
1 Machine model with
Fixed upper mould
2 The nozzles for supply
of compressed air at the
station for removal of
capsules
3 Ability to control the
supply of empty
capsules from the panel
display
4 Parts which contact with
product mage SS316L,
other parts of machine
are made SUS304
5 Powder hopper with
auger feeder and both
are made SUS316L; the
speed of auger feeder
can be adjusted;
6 Touch screen based on
PLC, in russian and
English
General Visual Inspection
Inspection Items Inspection Result Pass or Fall Remark
1 All kinds of technical
documents are intact
accurate
2 All of the marks are
made correctly
The connection of
3 electricity and air is the
a the diagram;
The switch for
electricity and air meet
3
Zhejiang Tianhong Machinery Co., Ltd
requirements
PLC control, stepless The touch screen is in
4 speed adjusting with
both Chinese and
frequency conversion,
operating language on English
touch screen in English
5 Safe earthing
6 All the connections are
firm
7 All the wires are
reasonable
Inspection Items Inspection result Pass or Fall Remark
Surface board is not
Appearance distorted.
No serious nick on
the surface
Remark for the pipe
connection is correct
Transmission part can
run normally
Air pressure shows
accurately while
Running working
One button for stop
the machine while
urgency
Safety guard and
alarm system when
few material
After we have checked all the specification and technical we will test the following:
The weight of capsule with powder
Rotate Time 20
2min 5min 10min 30min Finish
speed Item min
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Zhejiang Tianhong Machinery Co., Ltd
Appearanc comp comp comp comp comple qualified
e lete lete lete lete te
Capsul
Average …mg …mg …mg …mg …mg qualified
e NO.
weight
0#
Filling ≤..% ≤...% ≤..% ≤...% ≤..% ≤..%
level
difference
Test Materia: _________ powder
Mesh: 200 meshes
Fluidity: Normal
Running Test Conditions
1. Vacuum: 40M3/Hr Real Pressure: 40M3/Hr
2. Power Supply: 380v 3phase Real:380v 3phase
3. Dust Collector: working fine
Final Inspection and Test Report
Inspection Items Standard Inspection Pass or fall Remark
result
Capacity Max.800 capsules/min
Material
Capsule Marking Rate 100%(empty capsule)
≥99%(full capsule)
Filling Error ≤±5%
Working temperature 18-26 degree
No.of segment bores 6
Noise ≤80db
5
Zhejiang Tianhong Machinery Co., Ltd
Running steadily and good
smooth
Equipment appearance The surfaces of inside
and outside are smooth
with the inside surface
is finished to be Ra
≤0.8u
Extra Observation and Comment:
Date: Company:
Manufacture Factory
Product Manager:
Design Manager:
Installation Engineer:
Date:
