A

REPORT
on
“Safety Measurement in Manufacturing Industry”
Submitted By:
Mr.Adesh Ashok Karde
(Enrollment No. : 23212710355)
In partial fulfillment of the requirements for the award of the Diploma of
MECHANICAL ENGINEERING
To
Maharashtra State Board of Technical Education Mumbai.
Under the Guidance
Mr.T.R.Kharatmal

DEPARTMENT OF
MECHANICAL ENGINEERING
SVIT’s COLLEGE OF ENGINEERING (POLYTECHNIC),Solapur.
Academic Year: - 2024-25

pg. 1 SVERI’s College of Engineering (Polytechnic), Pandharpur

 CERTIFICATE

This is to certify that the titled “Safety Measurement in

Manufacturing Industry” has been completed successfully and
the report of the same has been submitted by Mr. Mr.Adesh
Ashok Karde of T. Y. Mechanical Engineering in the partial
fulfilment of the curriculum laid by M.S.B.T.E. Mumbai,
During the academic year 2024-25.

(Mr.T.R.Kharatmal)
(Mr.B.S.Swami)
SubjectTeacher H.O.D

Principal
SVIT’s College of Engineering
(Polytechnic), Solapur

pg. 2 SVERI’s College of Engineering (Polytechnic), Pandharpur

 ACKNOWLEDGEMENT
It is with great sense of gratitude that I acknowledge the support given to me by number of
individuals in the preparation of this report.

I thank to the staff of the company for their kind support and help which proved to be a
source of knowledge and addition to the learning of engineering in a better way.
We convey our deepest gratitude to our guide Mr. (
(Mr.T.R.Kharatmal)

), Professor, Department of Mechanical Engineering, for his expert guidance, inspiration,

suggestions and constant encouragement during entire course of this industrial training, which
enabled me to bring out this report in an eloquent manner. Without his guidance, directions
and constructive criticism, this report would have been possible. Therefore, I deeply thank to
our guide from bottom of heart.

I would like to thank to Mr. A. D. Sapkal, Head of Mechanical Engineering Department and
my guide Mr. (D.C. Jadhav) along with the other teachers whose unending effort, advise,
motivation and encouragement at every step made this work possible.

I take this opportunity to also thank Principal of the college for being a source of inspiration
for students.

Lastly, I thank my all friends and all my family members who have helped directly or
indirectly to bring this report to stage of completion.

Name: Mr.Samarth Mahesh Dulange

Class: T. Y. Mechanical Engineering

Enrollment No : 232124705769

Signature:

pg. 3 SVERI’s College of Engineering (Polytechnic), Pandharpur

 ABSTRACT

The Implant Training at the “MOJJ ENGINEERING SYSTEMS Itd. PUNE” for a
period of six weeks has helped me clarify the concept about industrial
organization and its functioning.
This training furnished me with practical knowledge of various
manufacturing Processes.
This Training provides me with a real life industry environment. This will
definitely help me for future Industrial working.

pg. 4 SVERI’s College of Engineering (Polytechnic), Pandharpur

 Sr. Contens Page
No. No.
1. CERTIFICATE 2

2. CERTIFICATE FROM INDUSTRY 3

3. ACKNOWLEDGEMENT 4

4. ABSTRACT 5
5. INDEX 6

6. COMPANY PROFILE 7

7. CHAPTER NO.01 INTRODUCTION OF INDUSTRY 8

8. CHAPTER NO.02 History & Overview of Industry 9

9. CHAPTER NO.03 Work Done In Garage 10

10. CHAPTER NO.04 Vision and Mission 12

11. CONCLUSION 14

INDEX

COMPANY PROFILE
pg. 5 SVERI’s College of Engineering (Polytechnic), Pandharpur
Company Name :-

Company Address

Year of Establishment :- 2010

Nature of Business :- Bike selling

Major Markets :- Pandharpur

Employee:-22 Turnover :- 15-20 Lakh

Chapter 1

pg. 6 SVERI’s College of Engineering (Polytechnic), Pandharpur

 Introduction to Industry

Sangram Honda is a well-known automobile garage that primarily

deals with service center of motor cycles [All bikes]. Apart from that,

it modify bike engines . Honda the fastest growing motorcycle brand

in the world. In Pandharpur these garage is established in the year

2010 opened its showroom with automated servicing center in

Pandharpur under the name as Sangram Honda Near Market yard

Pandharpur .

Chapter 2
pg. 7 SVERI’s College of Engineering (Polytechnic), Pandharpur
 HIISTORY OF INDUSTRY

Sangram Honda workers have a team of engineers

and technical experts, who are dedicated and committed,

led by professional management. We work towards

continual improvements in manufacturing to boost

productivity and best quality product.

Sangram Honda is located at the Near Market Yard

Pune Road, Pandharpur, Dist- Solapur spanned across

2000 sq ft. area in Pandharpur

pg. 8 SVERI’s College of Engineering (Polytechnic), Pandharpur

 Chapter 03
Work Done in Showroom

 General Bike Service Check-list:

• Air Filter Cleaning

• Chain Lubrication
• Engine Oil Checking/Replacement
• Spark Plug Cleaning

• Mirror Adjustment
• Brake Drum Cleaning & Adjustment
• Carburetor Cleaning
• Accelerator Cable Lubrication

 Chain Lubrication Process

Chain lubrication is needed mainly to slow the wear between the pins
and bushings in the chain joints, to flush out wear debris and foreign
materials, and to smooth the chain's engagement with the sprocket.

pg. 9 SVERI’s College of Engineering (Polytechnic), Pandharpur

 Driven Gears:

The gear that is rotated by the driving gear amongst a

pair of gears that engage each other is called the driven
gear. In the case of a pair of external gears, the direction
of rotation of the driving gear and the driven gear is
opposite.

 Spark Plug Cleaning:

The spark
plug is only
lightly soiled,
you can try
cleaning it with
sandpaper. You can
start by removing
any debris on the
outside of the spark
plug. Next, use
220-grit
sandpaper to gently
sand away buildup -
use a light touch, as
you don't want to
damage the metal.
Chapter 04

pg. 10 SVERI’s College of Engineering (Polytechnic), Pandharpur

 Machinery Used

 Brake Drum Cleaning & Adjustment

Cleaning and adjusting the brakes will help eliminate brake noise
and maintain a firm brake pedal. The brakes are self-adjusting and if
the mechanism was serviced correctly and working properly, in my
opinion there is very little need to have this service.

Oils Use In Servicing:

1. Castrol – 3413284 POWER1 Cruise 4T

2. Shell Advance 4T AX7

3. Mobil Super Moto 4T Synthetic

4. Motul 3000 4T Plus

5. GoMechanic Race Max Cruiser 4T

6. GULF POWERTRAC 4T SAE

7. Euroils Euro Bike ST 4T SAE

8. Valvoline Champ Xtra BT

pg. 11 SVERI’s College of Engineering (Polytechnic), Pandharpur

 Chapter 04

Vision and Mission

 Vision:

To Provide complete customer satisfaction through timely

delivery of quality products and services and continual
improvemenets in quality system based on customer feedback

 Mission:

To build long term relationships with our customers and

clients and provide exceptional customers services by pursuing
business through innovation and advanced technology.

 Purpose:

To be a leader in the manufacturing industry by providing

enhanced services, relationship and profitability. Also makes
finished products from raw material.

To be a preferred Employer & responsible neighbor

through sustainable business practice

pg. 12 SVERI’s College of Engineering (Polytechnic), Pandharpur

 CONCLUSION

After undergoing my training at “ Sangram Honda” for a

brief period of Six months I can make out similarity between

what goes around in an industry and what we learnt during our

academics. During training we learnt about the practical

implementation of all the theory that we learnt during our

academics.

Thanks to the training which had given me a great

exposure about the industry and its functioning. The training had

given me the practical knowledge of the various machine and its

operations. This training also made me aware of the environment

present in the typical mechanical based industry. Thus, helping

me in my future career. With all these positive points at my

disposal I conclude that my training at “Sangram Honda” is a

lifetime experiencef.

pg. 13 SVERI’s College of Engineering (Polytechnic), Pandharpur