.

-r‘ EDITION
NO. 4 DATED 3-9.64 CU§iOMER*S NAME L &BDRESS:

SUPERSEDES EDITION NO. 3 DATED 10-23-63 Continental Motors Corp.

ENGINE JD403 FULL LOAD RPM 1800 205 Market street

APPLICATION GENERATOR GOV. REGULATION 3 % Muskegon, Mtchigsn
ISSUE0 BY: J. McMahan

TEST STAND
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS O! RWISE NOTED APM
/ 10 T
1. INJI:TIION
2. TEST OIL TEMPERATURE
3. NOi!lit OPtNlNG PRCSSURt
LlNt!i

2500 PSI
,,,” I Cl BY 20” LON(
IlO-
12S01?
115°F
NOZZLES.
8. CHECK
9. CHECK
10. CHFCK
POINT
POINT
POINT
/
87 50
lMO0
1200
I
4. “St H.M.S CI\LIBRATINti OIL 11. StT TORQUE SCREW
PUMP OPERATING SPEED HAL@ t NGINE SPEED 12. CHECK POINT- PART LOAD
ENG,NL FULL CONSUMPTION 39.5-42.3 #/Hr. at 1750 RPM 1.3. HIGH IDLt (WOT) 1854 21-25 1 8
PUMP ACCESSORIES 14. GGVFRNOR CLJT OFF (% HI IDLtm DI I )
1. Dolivery Valve IS. LOW IDLE
2. Electric :ihut-Off ( 2Yu’ CT&) 16. TRANSCFR PUMP PHtSSlJRFm (WOT)
3. Speed Droop 17. ,RANSFLR PUMP PHkSSUHL (WDI)

I-
4. 18. ,,,,N,M”H CRANKING SPFf:I Of I IVt RY I50
P”(wP SEJYINGS (’ ITEMS APPLY YO SERVlCE ONLY)
1. ROLLER TO ROI.LER DIMENSION 1.989 /.0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAML PLATF RIGHT ,‘iliL “li.WINL k k’
t(USt GAGE N3 133H93 20. rmtn RlGHT 3‘ 1[)1- VIC\NING c F’
73. OPERAit P;JRIP AT !OOO RPM WOl (WIDE OPkN THROTTLE) 21.TIMED TO CAM (F+or beginning of injection)
FOR IO MINUTES TO BRING TO OPERATING TEMPERATURE AN( 22. GOVERNOR CONIROL COVER TO BE STAMPFI) 24\‘0! 1%
CLEAif AIR FROM SYSTEM 23. NtiMBER ONE CYLINDER (FROM END PI Al-t 1
4. CHECK FOR MtNIMLJM 18’ i_fG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Electric Shut-Off to be tested and adjusted per XL-274 -
S. ADJUST TRANSFFH PUMP PRESSURE (WOT) S./B. lOe.lu
b. Speed Droop to be set to XL-273 - S./B. 97Rl
i6. CHtCK FOR MlNlMlJM CRANKING SPEtD DELIVERY (SEE STEP18
c. Adjustable S. 0. Arm Assembly to be rssembi,ad in RZ-L position
7. AI:10 ADVANCL SPEL 0 RL SPONSlVt
per XL-400 _ S./B. 164
3. ADVANCE MOVEMENT
d. Pump to be tested with Fic.ting No. 15830 installed

-------I ..,“,“.“,.,
b.
6. 25. SEALING WIRES: PART NO. 10408 r, HI:QIJIRkD
d. ---_- (REFERENCE DRAWING XL545 OR SERVICE BL,!.L.E1IN 134P)
1 --.-____

2=
AMT.
IlEO.
I-.-- -

3 12202
3 11582
L.5830
13521
12t06
1 12054

2 vy+ 53
1 PO242
1 10438 11611
13ROY
12040
14675

t 10454
I 12259
2 LO401
t m94
2 10574
4 LUSH4
2 IO567

.-- ------._._
HEAD e. ROlOR CRO”P

13sag
13938
13837
SEAL, hydraulic head 11437
SAIING, leaf 11438
SCREW, leaf spring adj. 11439
12224

WASHER, fuel line connector 16225

 DBCVC437-UP
=

SE&end plate sleetn

1,PFtIiw, mgulatlng
/- ,- PISTON, regulating
WANE FILTER ELEb!ERTASS11
SEAL,filter cep SLEEVE, end plats
JWL, transfer pump
ROUPIN,snd plste lot.
SPRINO,plunger retstier

LINER, CranBfer pump

P,LNq trcuuxrer punp
PI:UO,end plate pips
_v

SPRING, control .355a ROD ASSY., control

ARM, governor 14691 PIN, control sprlrkg
SHM-T, governor arm pivot ii!214 SEAL, control rod guide
WAStiER, control rod nuidc
SEAL, pivot shaft 11588 SEAL, adJusLing cap
NUT. pivot shafr retainer L2288 CAP ASSY., adJustin
GUIDE., control rod 134732 SHIM, metering valve
ARM ASSY., metering valve 14680 VALVE p meterlng
SLEE’JE, governor thrust. 144-a: SPRING, mrtering valve
KETAINEh AbSY., go”. weight
wEIE:C!IT, qoverncr .1643 RET. ASSY.,gov, ut.(baslc)
RETAINEK, gov. wei,&t
i162C HUB ASSY., Sov. velght
1220’ RING, f iexible ret..
_-_--F-.1
_--..---

lulS% SCKEW, adj, shut-oft pas.

12998 SCKEW, adJ. shut-off ret.

11582 wrwOl, J.U. arm *at,, 8CICY
12069 WASHFZ, ad!. SO PCS. acrew
1230b ARtI ASSY, adj. S.6.

12957 scL:i:w, stop lever E:t.ting

12237 ‘:-ArT ASSP., shut-uff

CAM, shut-off

I 2a7’i
1301c

12.174
12972
=---..---__ --__

LL)CKNUT. L crm. contact

NI!T, term. contact
WASHER, term. insulating

2-_------_-

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-__-- --
PC8 SEXVlCE USE ONLY ONLY
APPLXC4SLS SERVICE
--_--.2 A§SEM)LIES* BEMARKS

GASKET KIT 813681 10-23 -63 7561 3

SOLE!;OID AND ARM ASSEHSLY 116377 4

3-9-64 7849 Refer to E.C.N. 87960

COVER AND SI1LENOID ASSEHBLY 6163.51

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