FMX36 Operations manual

FMX and CEM Ops Manual CE 1

Appendix A:Pages Index 29
Appendix B:Parts Index 30
FMX28/ FMX36/ FMX50/ CEM36 Operators Manual (CE)

1
 TABLE OF CONTENTS

General Information

Fecon Limited Warranty…………………………………………………………………………4

Reference Information…………………………………………………………………………..6
Equipment Description and Application……………………………………………..………...6
Orientation………………………………………………………………………………………..7

Safety

Safety Information………………………………………………………………………………..8
Safety Symbols and Definitions………………………………………………………………...8
Safety Decals…………………………………………………………………………………….8
Prior to Operation………………………………………………………………………………..9
General Precautions………………………………………………………………………….....9
The Hazard Zone……………………………………………………………………………….11
Hazard Zone Precautions……………………………………………………………………..11
Dangerous Locations…………………………………………………………………………..12
Fire Prevention………………………………………………………………………………….12
Carrier Fire Prevention…………………………………………………………………………12
Urban Precautions……………………………………………………………………………...13
Operation Safety/ The Operator………………………………………………………………13
Sound Levels/ Hearing Protection…………………………………………………...13
Dust Protection…………………………………………………………………………14
Protection from Flying or Falling Objects……………………………………………14
Avoid Power Lines……………………………………………………………………..14
Operator Protection……………………………………………………………………14
Stopping the Rotor……….……………………………………………………………15
Carrier Vehicle Preparation and Maintenance………………………………………………15
Shielding………………………………………………………………………………..16
Carrier Clean-up……………………………………………………………………….16
Long Term Storage…………………………………………………………………………….17
Policing the Work Area………………………………………………………………………...17
Avoid Metal Wire……………………………………………………………………….17
Use Caution with Stringy Vegetation………………………………………………...17
Avoid Plastics…………………………………………………………………………..17
Depth Shoe Adjustment……………………………………………………………….17
Pre-Operation Inspections…………………………………………………………………….18
Daily Pre-Operation Checklist…………………………………………………………………18
Attaching the Unit………………………………………………………………………………19
Removing the Unit……………………………………………………………………………...19
Operational Safety……………………………………………………………………………...19

Mulching Techniques

Take-Down…………………………………………………………………………………..….20
Slash Piles or Ground Work………..………………………………………………………....20

2
Stump Grinding…….…………………………………………………………………………...21

Regular Maintenance

Safety While Maintaining………………………………………………………………………22

Rotor Power Belts………………………………………………………………………………23
Adjusting Belt Tension…………………………………………………………………………23
Lubrication Points………………………………………………………………………………24
Rotor Bearings……………………………………………………………………………...24
Drive Housing………………………………………………………………………………24
Check for Loose Fasteners……………………………………………………………………25
Rotor Maintenance……………………………………………………………………………..25
Tool Replacement………………………………………………………………………………25
Disposal Procedure…………………………………………………………………………….26
Welding Precautions…………………………………………………………………………...26
Shipping and Palletizing……………………………………………………………………….26
Lockout Tagout Procedure…………………………………………………………………….27
Lifting Points…………………………………………………………………………………….28

3
 FECON LIMITED WARRANTY
EXCAVATOR MULCHING HEAD
Note: This is a limited warranty, please read carefully

1. PERIOD
Fecon LLC, warrants the following product sold by it to be free from defects in material and
workmanship for a period of 1 year or 1,000 hours from the in-service date.

2. CONDITIONS FOR WARRANTY APPLICATION

A. Provide Fecon with a completed Warranty Registration Card received at the time of
purchase or register your machine online at www.fecon.com Note: In instances where
there are discrepancies relating to the date of purchase, Fecon reserves the right to
deny and/or charge back any warranty costs incurred outside the original warranty
period.
B. Provide proof (upon demand) that operational and maintenance guidelines
specified in the Fecon technical publications were and are being followed.
C. Warrantable repairs must be performed by an authorized Fecon dealer or by a Fecon
trained technician.
E. This limited warranty covers only new items manufactured by Fecon. It does NOT
extend to any used or rebuilt item unless the sales order or contract for such item/s
expressly provides for warranty coverage.

3. WHAT FECON WILL DO

Fecon will repair and/or replace, at its discretion, approved parts, reasonable and
customary labor necessary to correct the defect.

4. WARRANTY TRANSFER
The warranty described here is transferable to subsequent owner(s) for remainder of
warranty period from original in-service date.

5. EXCLUSIONS – ARE NOT WARRANTED

A. Ground engaging wear items such as the tools “teeth”
B. Oil or other lubricants.
C. Replacement parts and/or accessories that are not genuine Fecon parts and/or
accessories.
D. Damage resulting from installation of parts other than genuine Fecon parts.
E. Damage caused by failure to provide proper maintenance as detailed in Fecon technical
publications.
F. The costs of regular maintenance services including, but not limited to tune-ups,
adjustments, parts, and lubricants.
G. All optional accessories (as well as damages caused by optional accessories)
installed on this product by the distributor and/or a private contractor.
H. Damage resulting from but not limited to accidents, water intrusion, fire, misuse, abuse or
neglect.

4
 I. Damage resulting from but not limited to operation of this product in conditions
incompatible with this products design as defined in the Operator’s/Service Guide.
J. Damage resulting from modification to this product not approved in writing by Fecon.
K. Indirect or consequential losses incurred by the owner of this product including but
not limited to costs for travel time, mileage charges, transportation, towing, rental or
substitute vehicle, cost of service calls or any other incidental or consequential
damages.
L. Damage or breakdown resulting from improper or inadequate storage by distributor
and/or owner.
M. Vehicle delivery inspection.

6. LIMITATIONS OF LIABILITY

A. THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY

AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WITHOUT LIMITATIONS ANY WARRANTY OR MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY
CANNOT BE DISCLAIMED.

B. THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE

EXPRESS WARRANTY, INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE
EXCLUDED FROM COVERAGE UNDER THIS WARRANTY.

C. NEITHER THE DISTRIBUTOR, THE AUTHORIZED SELLING DEALER, NOR ANY

OTHER PERSON HAS BEEN AUTHORIZED TO MAKE ANY AFFIRMATION,
REPRESENTATION OR WARRANTY OTHER THAN THOSE CONTAINED IN THIS
WARRANTY, AND IF MADE, SUCH AFFIRMATION, REPRESENTATION OR
WARRANTY SHALL NOT BE ENFORCEABLE AGAINST FECON. FECON RESERVES
ITS RIGHT TO MODIFY THIS WARRANTY POLICY AT ANY TIME, BEING
UNDERSTOOD THAT SUCH MODIFICATION WILL NOT ALTER THE WARRANTY
CONDITIONS APPLICABLE TO VEHICLES SOLD WHILE THIS WARRANTY IS IN
EFFECT.

5
REFERENCE INFORMATION

Each Fecon Forestry Mulcher has an identification plate with its model number, serial
number, and other related information. This plate is located on the left-hand side of the
unit, from the operator’s perspective. Use the serial number on this plate to identify the
most applicable version of the operator’s manual.

Model __________________________________________________

Serial Number ____________________________________________

Description and Applications

The Fecon Forestry Mulcher was designed for shredding woody materials. The forestry
mulcher excels at processing yard waste, land preparations and slash reduction. It has
multiple uses for farmers, parks, golf course, loggers, landclearing companies, ranchers,
foresters and Silva culturists.

The Mulcher’s patented fixed tools are designed to withstand daily brush shredding, land
clearing and stump grinding operations.

The Mulcher shreds material into a fine particle size by going over the shredded material
until the desired texture is achieved. If left on the ground the shredded material is
beneficial to the soil. On steep slopes the output from the Mulcher is ideal for interim
erosion control.

6
Orientation

For the sake of this manual, the front of the machine is the side with the rotor exposed.
The rear has deflection chains. For compact track loaders and rubber tire machines,
when the Mulcher is mounted on the front of the machine, the front of the mulcher is
facing the same forward direction. If mounted on the rear, the front of the mulcher is
facing away from the rear of the carrier. Mounting for excavators and other boom-type
installations may vary but references to the front and rear of the Mulcher remain the
same.

7
SAFETY INFORMATION

Safety alert symbols are used throughout this manual to draw your attention to possible
dangers. These symbols and their explanations deserve your careful attention and
understanding. The safety warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper preventive measures.
These safety instructions are not meant to cover every possible condition that may
occur.

SAFETY SYMBOLS & DEFINITIONS

This symbol, the industry’s “Safety Alert Symbol”, is used

throughout this manual and on labels on the Mulcher itself
to warn of the possible dangers that may lead to personal
injury. Read these instructions carefully. It is essential for
your safety that you read the instructions and safety
regulations BEFORE you attempt to transport, assemble or
operate this unit.

The word DANGER, preceded by the safety alert

symbol, indicates immediate hazards which WILL
result in severe personal injury or death if not avoided.

The word WARNING, preceded by the safety alert

symbol, indicates hazards or unsafe practices which
COULD result in severe personal injury or death if not
avoided.

The word CAUTION, preceded by the safety alert

symbol, indicates hazards or unsafe practices which
COULD result in minor personal injury if not avoided.

The word CAUTION, not preceded by the safety alert

symbol, indicates hazards or unsafe practices which
COULD result in equipment damage if not avoided.

The word NOTICE not preceded by the safety alert

symbol, indicates information or a company policy
that relates directly or indirectly to the safety of
personnel or the protection of property.

SAFETY DECALS
Make certain that all of the safety decals on the unit are maintained in good legible
condition. Replacement decals are available through Fecon. Specify the part number
that is provided in the lower right hand corner of the decal.

8
PRIOR TO OPERATION

• Read this manual in its entirety and follow ALL safety

procedures

• Check all lubrication points and fluid levels. See page

24 for specific lubrication points and fluid
specifications.

• Inspect all fasteners for tightness with the power

turned off.

Obey all of the safety labels on the Mulcher. They are

provided for your protection. If any labels are removed, damaged or made unreadable in
any way, contact Fecon for a replacement.

If the Mulcher is equipped with any options, read and understand ALL of the safety
precautions and warnings for that particular option BEFORE performing maintenance or
operating.

GENERAL PRECAUTIONS

1. Tag the engine operating area to show that the Mulcher is

being serviced. Use lockout/ tagout procedure
29CFR1910.147, detailed on page 27, during inspection or
maintenance.

2. The Mulcher discharges material out the front. When cutting

with the Mulcher, never discharge material in the direction of
bystanders nor allow anyone near the machine while in
operation.

3. Bystanders must be at least 300 feet (90m) away when

cutting.

4. It is the operator’s responsibility to ensure personnel do not

enter the hazard zone.

5. Clear the work area of objects (fencing, rocks, bottles, wire,

etc.) which could become projectiles.

6. The tractor cab door must be equipped with minimum ½”

(1.25cm) polycarbonate. This is not only to protect the
operator from thrown objects, but will also protect from
hanging objects, such as rebar, tree limbs, or other objects
from entering the cab.

7. Disengage power to the Mulcher and shut off the tractor

engine before leaving the operators area.

9
8. Disengage power to the Mulcher and shut off the tractor
engine before performing maintenance on the mulcher.

9. Never place hands or feet under the Mulcher or near any

moving parts when unit is running. Always keep clear of the
front discharge area when operating the Mulcher.

10. Stop all action, read and observe the operation and safety
manual in its entirety, following all safety precautions before
operating or performing maintenance.

11. Do not operate the Mulcher without all guards in place. Always
use safe operating practices.

12. Hydraulic fluid is under high pressure. Always use safe

operating procedure. Each Mulcher is tested and inspected
prior to shipping. However, over time any hydraulic system
may develop fluid leaks and very small leaks may produce
high pressure discharge flows capable of causing injury should
skin come in contact with such discharge.

13. Keep a sufficient distance away from all electrical power lines.

14. Operators of the Mulcher should never ride passengers on the

machine.

15. Always wear appropriate personal protection apparel (safety

goggles, hard hat, ear protection and approved safety shoe)
when operating the Mulcher. Other safety attire such as ear
protection, gloves, dust masks, etc, should be worn as
required by warning decals on the machine, in the operator’s
manual or specific job site requirements.

16. Never operate this or any other machine when fatigued, tired,
under the influence of alcohol, illegal drugs or medication. All
personnel must be in good physical and mental condition to
operate this deck mulcher.

10
THE HAZARD ZONE

Flying debris or objects can cause serious injury or

death.

Improper operation and failure to follow safety

precautions can cause serious injury or death. All
personnel must be clear of the hazard zone while the
Mulcher is in operation.

The Hazard Zone is illustrated below. All personnel should be kept clear of this zone
while the Mulcher is operating.

The shaded areas in the Hazard Zone must be considered off limits to all individuals.
The operator should follow the precautions below before operation of the Mulcher.

Hazard Zone Precautions

• It is the operator’s responsibility to ensure that no one enters the Hazard Zone.
• Warn all persons in the area of the Hazard Zone.
• Stay alert for outsiders entering the work area who may not be aware of the Hazard
Zone.
• Land clearing operations generally involve other machinery and people on the same
site. Maintain an awareness of all working traffic within 300 ft (90 m) on all sides of
the Mulcher.

11
Dangerous Locations

Flying debris or objects can cause serious injury or

death.

Improper operation and failure to follow safety

precautions can cause serious injury or death. All
personnel must be clear of the hazard zone while the
Mulcher is in operation.

DANGER EXISTS MOST PROMINENTLEY IN FRONT

AND BEHIND THE MULCHER.

Pieces of wood and rock can project from the Mulcher. This condition is dangerous. This
will occur when the mulcher is raised high enough to allow material to escape.

Follow These Precautions:

• Never allow anyone to enter the Hazard Zone of the Mulcher while it is operation.
• Inspect the carrier and mulcher daily for damaged or missing deflection chains
and flaps.

Be Especially Careful:
• When the Mulcher is being raised up and out of the material that it is working.
• When the Mulcher is lowered into new material.

Close the hydraulic trap door (if equipped) while pull-working to better contain material.
This also increases the fineness of the shredded product.

Fire Prevention

• Sparks from power equipment do start wildfires. Be careful on hot, dry days and be
sure the equipment is checked regularly.
• Mulch before 10 am, but never when its windy or excessively dry. Rotating metal
pieces can strike rock and create sparks and start fires.
• When doing any work outdoors with mechanical equipment, keep a shovel and fire
extinguisher nearby.
• Keep a cell phone nearby and call 911 immediately in case of fire.

Operation of this equipment may create sparks that

can start fires around dry vegetation.

Carrier Vehicle Fire Prevention

• Remove all fiberous mulch, leaves, paper and other flammable material accumulated
in the engine compartment. This could cause a fire.

12
• Marshland, when dry, is highly flammable. Marshland can self-ignite even in low
temperatures. Always keep the engine compartment and engine clean.
• Check fuel, lubrication and hydraulic system for leaks. Have any leaks repaired
immediately. Clean up any excess oil, fuel or other flammable fluids and dispose of
properly.
• Be sure the fire extinguisher is present and working.

Urban Precautions

A step-up of safety procedures and precautions is required when working:

• Near streets.
• Near highways.
• In parks, golf courses or other inhabited areas.
• Near buildings.

Establish safety parameters that fit the site

• String colored warning tape to secure the work area.
• Place signs warning of mowing zone (if working alongside of highway) 1000 ft
(300m) minimum before edge of Hazard Zone is breached.
• Utilize a traffic director when the hazard Zone impinges on pedestrian or
vehicular traffic.
• Erect barriers.

OPERATION SAFETY/ THE OPERATOR

Sound Levels/ Hearing Protection

Hearing protection must be used in this area.

Take the following precautions:

• Always keep doors and windows of the tractor closed.
• Use ANSI S3.19-1975 approved or EU approved hearing protectors with a noise
reduction rating (NPR) of 25dB (A).
• Ear plugs (disposable or re-useable)
• Ear muffs

13
Dust Protection

Prolonged and excessive exposure to dust can cause

complications of your respiratory system. Prolonged
and excessive exposure to dust can cause chronic and
acute health problems.

Take the following precautions:

• Keep the door shut and windows of carrier closed.
• Utilize an NIOSH approved or EU approved respirator with replaceable filters
rated for dust collection

Protection from Flying or Falling Objects

Be alert of the possibility of projectiles exiting the Mulcher. Falling brush, branches and
trees also present a potential hazard to the operator.

Avoid Power Lines

Serious injury or death can result from contact with

electric lines. Never move any part of the equipment
closer than 10 ft (3 meters) plus twice the line insulator
length to an electric line. Use a signal person to guide
the operator. Use shrouds or insulators as necessary.

Be aware of the direction that trees are felling. Always

direct away from power lines.

Operator Protection

Flying debris or objects and falling objects can cause

serious injury or death.

• Install minimum of ½” (1.25cm) thick Lexan

polycarbonate cab windows.
• Install approved FOPS falling object protection.
• Replace damaged or missing polycarbonate
windows or falling object protection components.

14
 Improper operation and failure to follow safety precautions can cause serious
injury or death. All personnel must be clear of the Hazard Zone while the Mulcher
is in operation.

• Wear ANSI or EU approved protective eyewear such as safety glasses, goggles,

and face shield.
• Wear an ANSI or EU approved hard hat.
• Wear appropriate ear protection.
• Safety shoes are an excellent safeguard for anyone on or around machinery.
• Improper operation and failure to follow safety precautions can cause serious
injury or death. All personnel must be clear of the hazard zone while the deck
mulcher is in operation.

Stopping the Rotor Before Exiting the Cab

Contact with the blades or blade carrier can cause

serious injury or death. Do not exit the vehicle before
the blade stops.

To stop the rotor:

1. Lower the engine speed to idle.

2. Shut off power to the Mulcher circuit.

3. Push the rotor into the ground or other debris until the blade carrier stops.

If the is no place to stop the rotor, wait for the rotor to stop before exiting the cab.

CARRIER VEHICLE PREPERATION/ MAINTENANCE

The following precautions are recommended for operator protection. Additional guarding
may be required to protect the carrier, such as belly pans or skid plates, etc. Always
follow safety regulations and certifications for your specific industry. Check with the
manufacturer of your carrier for recommended operator protection.

• Shut off the engine. Put carrier in a depressurized state.

• Wait until all machine components have completely stopped before touching
them.
• Use lockout/ tagout procedure 29CFR 1910.47, detailed on page 27, during any
inspection or maintenance.
• Secure lifting cylinder with locking device before entering a hazardous area.
• Insert safety lock before entering any hazardous area.
• Attach support before entering a hazardous area.

Refer to the Safety Section in the manual for more information.

15
Shielding

• Shielding is essential to protecting the carrier and the operator. All parts of the carrier
closest to the Mulcher are most susceptible to damage.
• Use appropriate material as brush guards.
• The operator area should be protected as noted on pages -.
• Shielding must allow good access to service the machine and clean and remove
debris.

Forestry Prime Movers with Enclosed Cab:

• A ½” (1.25cm) thick polycarbonate or equal, should be installed in place of or

outside the cab glass between the operator and the Mulcher.
• A steel mesh screen of 2” (5cm) maximum openings and ¼” (.6cm) diameter wire
is recommended outside of the cab between the operator and the Mulcher.

Excavators and Boom Type Carriers with Enclosed Cab:

• Front of cab facing the boom should have ½” (1.25cm) thick polycarbonate or
equal, should be installed in place of or outside the cab glass between the
operator and the Mulcher.
• A steel mesh screen of 2” (5cm) maximum openings and ¼” (.6cm) diameter wire
is recommended outside of the cab between the operator and the Mulcher.

Compact Track Loaders and Skid Steers:

• Do not operate without and enclosed cab.

• Front of cab facing the boom should have ½” (1.25cm) thick polycarbonate or
equal, should be installed in place of or outside the cab glass between the
operator and the Mulcher.
• A steel mesh screen of 2” (5cm) maximum openings and ¼” (.6cm) diameter wire
is recommended outside of the cab between the operator and the Mulcher.

PTO Carriers:

• A ½” (1.25cm) thick polycarbonate or equal, should be installed in place of or

outside the cab glass between the operator and the Mulcher.
• A steel mesh screen of 2” (5cm) maximum openings and ¼” (.6cm) diameter wire
is recommended outside of the cab between the operator and the Mulcher.

Carrier Clean-up

• Periodic removal of debris and dust from the carrier vehicle is essential to the
continued successful operation and fire prevention.
• Open all compartments and remove all flammable debris such as leaves, twigs, pine
needles, wood chips, dust and any leaking or spilt oil or fuel.
• Upon discovery of oil or fuel leaks, repair and clean up immediately. Oil attracts dust
and creates a fire hazard by insulating lines causing excess heat generation. Inspect
and clean all dust from fittings and lines.

16
• Provisions should be made for removal of shredded wood build-up between hoses,
lift arms, lines and other “nooks and crannies”.
• A blower or compressed air should be used to knock the dust and wood chips off the
entire carrier at least twice per day, wherever permissible by the carrier
manufacturer.
• Clean the engine radiator as required to avoid overheating.
• Use water only if it can dry thoroughly before operating. Dust clings to anything wet
and a wet radiator can quickly restrict air flow.
• Contain and dispose of any petro-chemical runoff through a licensed processing
facility.
• Do not dispose of petro-chemical runoff into municipal waste.
• Do not use high pressure washer directly on electrical contacts.
• Be careful using high pressure washers, which may bend and split the radiator fins.

LONG TERM STORAGE

1. Clean the unit of any dirt and debris.

2. Inspect for signs of hydraulic fluid leakage and repair before storing.
3. Properly maintain all grease points to prevent rust due to condensation.

POLICING THE WORK AREA

Before starting, a visual survey of the area to be worked is helpful in identifying any
undesirable items that may be present. Remove them as much as is practical before
proceeding.

Avoid Metal Wire

Metal can damage both the carbide tools and the chipper knives. Wire seeks to wrap
itself around the rotor shaft, especially near the bearings. The wire can tighten and
squeeze past the grease seals causing bearing damage if not removed.

Use Caution with Stringy Vegetation

Shredding material like palmetto, bird of paradise and yard waste ties with plastic can
damage the rotor bearings. The Mulcher readily handles this material but the operator
should exercise additional caution while working it.

Avoid Plastics

• Hoses, bags, tarps and ropes must be removed as soon as they are seen.
• Mattresses, rugs, clothes and cloth will plug the machine and cause the rotor to
stall.
• Periodically inspect the rotor for foreign debris.

17
Depth Shoe Adjustment

On models equipped with adjustable depth shoes, adjust the distance from the mulching
rotor to the ground by moving the shoes up or down.
• Remove the bolts from each shoe and reposition on the mulcher body as
desired.
• Adjust the shoes UP to move the cutting action closer to the ground.
• Adjust the shoes DOWN to create more space between the cutting action and
the ground.
• Be sure to locate both shoes in the same position.

PRE-OPERATION INSPECTIONS

The Pre-Operation Inspection that an operator does before starting a piece of equipment
is the single most important responsibility of the day. The operator is the key component
in the walk-around and it is their responsibility to solicit help as required if areas of
distress or concern are noted. Cell phones and digital pictures are extremely helpful
when communicating potential problems or concerns.

• The walk-around should be performed before each shift and before moving the
machine or even starting the engine.

• The following describe in detail the recommended items to be checked, whether

it is a daily check (every 8 hours) or a weekly check (every 40 hours).

Once the Pre-Operation Walk-Around is complete a final inspection should be done by

operating the Mulcher for a short period of time. Stop the unit and check for loose
hardware and leaks.

Daily Pre-Operation Checklist

Before operating the Mulcher it is important to inspect the following items for safety and
performance.

CHECK EVERY 8 HOURS (DAILY)

1. Check the condition of the cutting tools.

2. Check for loose fasteners on the rotor.
3. Check for loose hardware and tighten as needed.
4. Inspect that all safety guards are in place.
5. Replace any missing or damaged safety decals.
6. Check all safety surfaces for wear. Replace as needed.
7. Check all hydraulic connections for signs of fluid leakage.
8. Check hydraulic hoses for signs of wear.

Periodic greasing is required. See page 25 in the Maintenance section.

18
ATTACHING THE UNIT

The Fecon Forestry Mulcher is suited for a wide range of tractors. Due to differences in
attachment mounting methods among different brands of tractor, it is important to
consult the specific tractors owner’s manual for proper attachment method.

1. Drive the tractor to the Fecon Forestry

Mulcher and connect to the tractor.

2. Insert the excavator stick into the mount

adapter.

3. Insert the pins through the stick and the

mount adapter.

4. Insert keeper bolts to keep the pins in

place.

Note: Do not attempt to operate

attachments with damaged or missing
keeper pins.

5. Connect the 3 hydraulic hoses with the

tractor engine OFF.

REMOVING THE UNIT

1. Lower the Fecon Forestry Mulcher to

the ground.

2. Stop the tractor engine, release

hydraulic pressure in the hoses and
disconnect the 3 hoses.

3. Remove the bolts from the keeper pins.

4. Remove the pins from the mount

adapter and the stick.

5. Start the engine and disengage the

loader mounting plate from the unit.

OPERATIONAL SAFETY

The following instructions will help to assure that the forestry mulcher is operated safely
and effectively. Read this section carefully and use extreme caution at all times.

19
 Flying debris or objects and falling objects can
cause serious injury or death.
Exercise extreme caution to assure that all
personnel are outside of the Hazard Zone as
described on page 11 of this manual.

• Never expose yourself or a bystander to the spinning rotor.

• When driving the tractor to and from the worksite, carry the Mulcher as low as
possible to the ground to avoid the possibility of tipping forward.
• Do not carry passengers on the Mulcher.
• Never leave the Mulcher unattended in a raised position.
• The tractor and Mulcher should be stopped and inspected for damage after striking a
foreign object and the damage should be repaired before restarting and continuing
work.
• Cut only in daylight or good artificial light.
• Keep all nuts, bolts and screws tight and be sure the equipment is in safe working
condition.
• Check the rotor tool mounting bolts for proper tightness at frequent intervals.
• Attaching the Mulcher to the tractor will change the operating characteristics of the
tractor. Reduce speeds on slopes and make turns gradually to prevent tipping or loss
of control. Exercise caution when changing direction on slopes.
• Stay alert for drop-offs or holes in the terrain.
• Use caution when walking on the Mulcher. The surface can be slick when wet.

MULCHING TECHNIQUES

Take-Down

Begin by raising the head above the work to be done or as high as possible. It is much
easier to mulch standing material by using the root base as an anchor, it will stabilize the
tree to feed more consistently into the mulcher.

• Engage the work fully.

• Lower the head as the work allows. When RPM begins to drop, move boom slowly
from side to side while continuing to lower the head.

Lowering the mulcher head too quickly will cause the rotor to stall. Gauge the load on
the engine and hydraulic system to change the speed and depth that you engage the
material.

Slash Piles or Ground Work

Position the mulcher horizontal to the ground for shredding the work you have taken
down.

20
• Begin shredding when chains are slightly off the ground or the mulcher shoes contact
the ground.

For fine grind, raise head slightly off ground AFTER

contact.

• The mulcher is moved slowly back and forth, grinding the material repeatedly against
the counter combs inside the body.

Before changing direction, make sure that all

personnel are outside of the hazard zone as described
in the "Hazard Zone Precautions" Section on Page 11.

Just as when you are in Take-Down mode, work the lift slightly up and down or adjust
the side-to-side movement in response to the cutter head system pressure.

STUMP GRINDING

Out of Ground (Loose) Stumps

• The tilted-back cutter head is raised up and slowly brought down to plane a layer off
the stump. Raise up and plane down.

• As a general rule, do not rotate the cutter head forward because the rotor might catch
the loose stump and fire it back at the tractor.

• Sometimes it is better to dig a hole with the rotor to roll the stump into so that it can be
pinned in one place to be ground down.

• Lower the mulcher to keep the stump engaged and pinned to the ground. Proceed
grinding downward with the Mulcher’s tools climbing up and over the stump.

• Repeat this process as the mulcher works through the stump 1-2 inches (2.5-5cm) at a
time, taking great care not to fling the shrinking stump under the carrier.

Deeper Cavity = Greater Surface Area = Greater

Friction. A rotor that moves back and forth changes
the angle of attack, changes the arc of the tool, has
less total friction to overcome, tears the fiber laterally,
and helps split the tree fibers horizontally. Those are
lot of reasons to be moving the tractor.
Fixed (In Ground) Stumps

• Grinding off stumps still in the ground simply requires the back-and-forth rocking of the
tractor while the cutter head is being incrementally lowered.

21
• Stump grinding is most effective in the forward direction. This allows the rotor to walk
over the stump as it grinds with the added force of gravity and positive kinetic energy
in its favor.

Moving the tractor back and forth while doing stumps

or stems is important because it multiplies the
effectiveness by changing the physics. A rotor that is
not moved back and forth has to overcome the friction
of the cavity that it is creating in the stump.

REGULAR MAINTENANCE

The manufacturer’s warranty is conditional upon following all maintenance

recommendations.

Safety While Maintaining

Proper preventative maintenance will help ensure that the Fecon Forestry Mulcher will
perform to its full capabilities and eliminate unnecessary breakdowns due to neglect.

• Tag the engine operating area to show that the Mulcher is

being serviced. Use lockout/ tagout procedure
29CFR1910.147, detailed on page 27, during inspection or
maintenance.

• Read the owners manual in its entirety and follow all safety
procedures before operating or performing maintenance.

• Uncouple the cardan shaft and place it in the holding chain

(PTO models only).

• Perform maintenance only after the carrier has been shutoff.

Wait until all machine components have completely stopped
before touching them.

• Dismantle the Mulcher only on flat and firm ground.

• Hydraulic fluid under pressure. Use safe

operating procedures at all times.

22
• Always double check the stability of the
Mulcher before reaching under or into
the unit.

• Secure lifting cylinder with locking device before entering

hazardous area.

• Insert safety lock before entering hazardous area.

• Attach support before entering hazardous area.

• To elevate the rotor above ground level, adjust the depth shoes down or position the
depth shoes on firm blocks. This will allow the rotor to be rotated for cleaning,
replacing belts and replacing tools. While performing maintenance, only rotate the
rotor manually!

• The weight of the mulcher lightens the carriers rear wheel weight. When transporting
the unit, at least 20% of the carriers unladen weight has to lie on the front axle to
assure reliable steering and avoid tipping backwards. Weight the carrier front
accordingly.

• Use only original equipment parts for repairs.

Rotor Power Belts

The mulching rotor is driven by power drive belts. The belt(s) tension should be checked
after the first 8 hours and every 40 hours afterwards.

• Remove the inspection plate in the belt housing to check belt tension.
• Press down in the center of the belt with two fingers, applying 30-40 pounds of
pressure, and measure the belt deflection.
o Polychain belt – 30 lbs (13.5kg) pressure = ½” (1.25cm) deflection
o 3 groove v-belt – 40 lbs (18kg) pressure = 5/16” (.7cm) deflection

• Over tensioning shortens belt and bearing life.

• Keep belts free from foreign material, which may cause slippage or damage.
• Never apply belt dressing as this will damage the belt and cause early failure.

Adjusting Belt Tension

1. Remove the covers to expose the drive motor, adjustment bolt and fixing screws.

2. Loosen the fixing screws until the drive housing can be moved with the adjusting
rod.

3. Once the proper tension is achieved, tighten the fixing screws except the one
holding the adjusting rod.

4. With the drive housing secured to the sidewall, loosen the adjusting rod.

23
 5. Tighten the locknuts on the adjusting rod.

Do not operate the Mulcher without all guards in place.

Side access panels must be re-installed prior to
running.

Lubrication Points

The manufacturer’s warranty is conditional upon using

a quality #2 lithium based grease.

Rotor Bearings

Grease daily. Use 1 pump of grease for each hour of operation. For best results and to
ensure long component life, grease 4 pumps every 4 hours of operation.

Rotor Bearing
Grease Point Rotor Bearing
Grease Point

24
Drive Housing

Grease every 50 hours 1-2 pumps maximum.

Open front access panels on each side. Use hand pump only.

Excessive lubrication can elevate the operating

temperature of the drive housing.

Over-lubricating sealed drive housings will cause

premature seal failure resulting in bearing failure,
premature shaft wear and/or hydraulic motor shaft
wear.

Check for Loose Fasteners

The mulcher is assembled with superior grade fasteners with locking nuts where
applicable and torqued to their proper range. All precautions are taken to keep bolts tight
but with the forces exerted by the mulcher the potential for loosening bolts exists.

• Go over the mulcher and check all bolts for tightness after the first 10 hours of
use.
• Check all bolts daily thereafter.

Rotor Maintenance

Visually check the cutting tools daily for damaged carbides, worn chipper knives and
loose hardware. Torque values for each specific rotor are located in the parts manuals.

All tools must be checked for proper torque after the

first 20-40 hours of runtime. Failure to check torque
after this initial period can result in tool and tool
holder failure.
Torque values for each specific rotor are located in the
parts manuals.

25
Tool Replacement

• Remove fixing hardware.

• Remove old tool and insert new tool.
• Install new fixing hardware and torque to factory specifications. Use only factory
supplied high strength bolts.
• Torque values for each specific rotor are located in the parts manuals.

Always use new hardware to ensure proper torque.

DISPOSAL PROCEDURE

• Do not discard used parts into municipal waste stream.

• Disassemble and contain hydraulic components in approved container.
• Discard through a licensed processing facility.

WELDING PRECAUTIONS

When performing welding on the Mulcher, follow the procedure below to prevent
damage to the tractor:

• Disconnect any hydraulic hoses and electrical connections from the tractor.
• Disconnect the Mulcher from the quick attach plate to prevent arcing.

SHIPPING AND PALLETIZING

• Placed the finished good on a shipping pallet and pull wire banding through
the pallet and under the rotor.

26
 • Route the wire banding up around the mulcher, back to the starting point
making sure to place cardboard pieces around all contact angles of painted
surfaces.

• Use ratchet tool to tighten the wire banding around the mulcher. If chains are
used then tighten the chain binders.

• Use clamping tool to crimp the band lock in order to secure the end to the
pallet. Repeat this process for all bands.

LOCKOUT TAGOUT PROCEDURE

1. Lower the Mulcher to the ground.

2. Shut off the engine of the host

tractor.

3. De-pressurize the hydraulic system

by disconnecting the hoses at the
boom of the carrier.

4. Disconnnect the mulcher from the

tractor as described in Removing
The Unit on page 19 of this manual.

5. Notify anyone affected by the

lockout tagout.

27
LIFTING POINTS

• Use the identified lifting hooks to lift the Fecon Mulcher. Use approved chains in
good condition to lift the mulcher.

28
Appendix A:Pages Index
FMX and CEM Ops Manual CE 1

FMX36 Operations manual 29 Mon Jan 23 16:18:08 UTC 2023

Original Instructions
Appendix B:Parts Index

FMX36 Operations manual 30 Mon Jan 23 16:18:08 UTC 2023

Original Instructions